ML20080G893
| ML20080G893 | |
| Person / Time | |
|---|---|
| Site: | Palo Verde  |
| Issue date: | 09/13/1983 |
| From: | Gaither C ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR |
| To: | |
| Shared Package | |
| ML20080G796 | List: |
| References | |
| FOIA-83-598 NUDOCS 8402140037 | |
| Download: ML20080G893 (25) | |
Text
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CORRECT lVE ACTION REQUEST
~ ' i ~'l C A R NO. OA ' l'a C.-l'* _f E flELD 2 PUE 04 7 @ OFFICE PAGE I Cr I DJEcT N AME JOB NO C ONT ROLLING DOCUM ENT UPP/0CI 204.0, hev. 2 3. SUR VEILL A NCE/ A'J DIT T ONC r"-4-- e .e r-e Rele m f c *- T - en ' n t f or Pinine Clean 31cece
- 4. W etL R C FOUND 1. DISCUSSED WITH rr_' t 1 and l'rit 2 U. Miller W. Eodeck R. S chrai d t . P. SH nne r . G. 7ich C . i' : T I AT O Fe , , , 7. APPR OV ED BY.: '_ 8. @ PROJECT C M AN A C' C E NT Y M//NtS M,# C . -T . CaitherkNbN/i) i E AUDIT O suevEitt ANCE l 9. P E O UIR E M ENT [
t.ppendix 1, paragraph 2.1, of the controlling doeurnent reflects: "The Subcontract Cerrdinator shall check the following: (a) surf acL car. age / arc strikes, (bT Carbon steel - renoval of tape, oil and grease, and (c) cleanliness f or cxternal t'nain-less steel) in acccrdance with I'rocedure 16, 13-P-ZZG-012."
. (Continued on page 2 of 2) 1O FINDING C ISOLATED OCCURRENCE E REPETITIVE E GENERIC O UNDETERMINED Unit 1 - Reviewed nineteen (19) related CIPs and all recordings in Entry No. Il e>:cceded the five (5) working day requirement for installation of insulation to start within 5 working days after acceptance.
(Continued on page 2 of 2)
- 1. R ECOM M END ED ACTION (S) @ REMEDI AL @ CORRECTIVE @ INVESTIG ATIVE
- 1. Issue NCRs as necessary to cover the identified discrepancies.
- 2. All CIPs be reviewed and research be conducted to provide traceability of events required by the controlling document.
- 3. Eeview the controlling document for clarification and revise ar necessary.
1 .' S CHEDULED COMPLETION D ATE 13. R ESPONSIDlLIT Y FOR CORR ECTIV E ACT ION retcher 13, 1983 U. J. Stubblefield
- 14. CC F< R ECTIV E ACTION T A K EN 11 O All COMPLETED 16. APPROV ED (R ESPONSIBLE AUTHORITY)
O sT ATEM ENT ACCEPTED CORRECTIV E ACTION O ST ATEMENT NOT ACCEPT E D
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[p{ (CONTINU ATION SHccT) OAF l',, .c-E 3-5 4 -A g risto PROJECT N AME PVNGS ;os No. 10407 r^or 2 o, 2 D orrier Block 9 RE0UIREMENT (Continued) - Appendix I, paragraph 2.2, of the controlling document reflects: "The subcontract coordinator shall complete Entry 9 and issue CIP to Piping QCE for Quality Class "Q" " Appendix I, paragraph 3.2, of the controlling document reflects: "The Piping QCE shall verify that piping is acceptable for insulation." Appendix I, paragraph 3.4, of the controlling document reficcts: "(a) Insulation of piping should commence within five (5) working days of the QC acceptance date; (b) If insulation starts within five (5) days, the subcontract coordinator shall cpmplete Entry No. 11 for all quality classes." Block 10 FINDING (Continued) Reviewed seventeen (17) related CIPs and all recordings for Entry 9 were omitted. Entry 9 verifies that the subcontract coordinator has accepted the pipe for cicanliness/ defective pipe prior to release to QCE for their inspection. Also, the above (17) CIPs reviewed did not exhibit cicanliness acceptance by the QCE (Entry 10) and Entry 11 was dated and initialed by ti.. subcontract coordinator, indicating that insulation was complete. All recordings in Entry 11 exceeded the five (5) working day requirement. There is also evidence that two (2) CIPs with release No.'s 163-251 and 163-250 exhibited the use of white-out. Unit 2 - Currently, Unit 2 is using a desk procedure which provides support to data requirements by the CIP and will provide traceability thereto, iiovever, discussion with the subcontract coordinator revealed that approximately 10,000 feet of Quality Class R and S piping has been identified as having insulation installed without CIPs, records of start of insulation and cleanliness acceptance by the subcontract coordinator and piping engineer. 9 %
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- 1. UN IT 2. MO D A Y Y R 3. D R A WING /P A R T N O. REV. 5. ITEM LOC ATION
- 4. ITEM DESCRIPTION (S C'd@ f l b SbM) Ob- 9--M5105 L M 9.SUDCONTR 4 \ Cs b R r_ es R 0-C'A*- T ACTOR / SUPPLIER /BECHTEL v uxh0Nud .l
- 6. 7. ST A R TUP SYST EM NO. B. SE RI A L NO. 10. P.O. O R SPEC NO. S t. ASME AUTHORIZED
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- 19. ACCEPYANCE OF REWORK / REPAIR 18. DISP TION C NCURRENCE AUTHOR. SN' 3 1 NUCLEAR j
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h - A-Lh Rsv. f 2" XX STRONG f., SPECIAL TEST .. WELDER PERTORMANCE QUALITICATION TEST RECORD wn.1 ' -+ D4 WELDER'S NAME M. Payne SOCIAL SECURITY NO319-40-0573
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- RArt Pipefitter BADCE NO. PF-290 SYMBOL P-103 , "f
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TESTED BY G.W. Pinson JOB NO. 10407 LOCATION P.V.N.G.S. , MATERIAL SPECITICATION SA106/Gr.B to SA106/Gr.B or p.NO. 1 7. p.No, 1 j .- PLATE OR PIPE THICKNESS USED 436 PrPE Srzt 2" XX STRONG a., [y DIAMETER PIPE QUALIFIED FORT THICKNESS R ANCE QUALITIED FOR: ,# MIN.I.000 MA x. UNL. MIN O.188 Max.0.872 f, ELECTRICAL CHARACTERISTICS ., CURRENT DIRECT POLARITY REVERSE - FILLER M ATERIAL BARE f!LLER ME1 A1. ASME STA NA T-NO. NA AWS CLAS5!TICATION NA , ,'I . COVERED ELECTRODE ASME STA 5.1 r-NO. 4 AWS CLASS!TICATION E-7018 ELECTRODE MANUFACTURER OR TRADE NAME Chemetron WELD MATERIAL SHIELDING cAs NA PURCE CAS NA BEVEL ANGLE 3 715F SINGLE OR DOUBLE CROOVE SINGLE . D ACKING STR AP Yec CONSUMABLE INSERTNA - - .
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HEAT TREATMENT o 50 F NA PR EHEAT "F, MIN. POSTWELD HEAT TREATING HOLD TIME 4 / [J-POSTWELD ILEAT TREATA.!ENT T MIN. NA To *E A1AX. NA ', G. gi; . 4 ' < *',*y , GUIDED BEND 'i EST R ESULTS PIPE i' $ o W$'.'
" c,I TIO N IN O. SPECIM EN R ESU LT POSITION NO. SPECIMEN R EStW '"
$5 Es o ' E SC R et r side AX15 OF k .'
HORIZONTA p;pE $ q Q {. V ERTICA L # - A415 OF PIPE 6G M Side Y' . 45 INCLINED Face or SD A . Faceor Side 'n ' PLATE
$PECL%Fi TESU LT POSmt4L SP ECIM E N R ES U LT '",k POSI TION TLAT P' de V ER TIC A L W eorSMe ,
IG /[ ace or SIJe 3G Face M a '*'iY $ HOR f' AL Root or Sid' 4 OV'RHEAD Roet or Side \ n N 2G Fece or Side 4C ne, nr Side I ' ' ]ck'?., ; RESULTS accept QUALIFICATION BY R ADIOGRAPHY YES { .r-i t'a - POs! TION 2G and SG ACCEPT STD. WO-T Rev.
- gj/,'fj.h We certify that 'he statemente made in thle report are corcect and the test welde were ti
]! ' " , , ',\.)h prepared, welded and tested in accordance with the requiremente et
_2I,. % SECTFON IN, ASME CODEXX A WS O . ORIGINAL TEST C.i RETEST U PASSEDM FAILED D
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Welder qualification n.aintenance record on reverse side. 9/23/83 A DATE TESTED Signed by . , / _/ , BECHTE[ W/'LD1I4G EffGIN ,
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, Bechtel Power Corporation Form WR 5. Rev. 3 Apn
- CENTR AE INI OR%IAllON FIELD WELDING CHECK LIST 1. BechtellobNo. IL.
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- 2. System or Co:nponent SLA_106 ccnA g. Weld No W O25 *
- 1. Engineering Secofkation No.13 , '[I MfI Ongm.1 @ Rep,nr No.
- 4. Drawing No. 01 P ST F ljf 44 --
- 5. SA/A'iTM Mater at SA 312LSA_312 9. Pipe diameter 3" Type .s Grade _ Tita03 /.TP_.30.is.' .
10 Nominal Joint Thickness 0.438
- 6. Wehlmy Procedure .md
.- Revhion No f 0.JT Ag . (0) .,_,,_ II H 'd"'8 "Hl' 'c'imred O iiackm.s eiaies Req. O
- 7. Welder Quatiskation N/R _ N /R ., . ._ _.
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l-OR FILLD USE ONLY R EQl'IRI MI N1 RECORDED RESULTS
%ciding II"'Isry Authorized Venricatanti inspec to.
CE DATI' A f. lDATE
- 12. Purge required _1 Gas Type An_ ;v 12A. C f//3h9 (
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- 13. Preheat temp. i'l- 60 Mm.
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- 14. Cleanhness, fit up. cts. and i: - r< -
14^- Release for Welding .__Kequired. _ . - W7I //c 15A.
- 15. Interpass Temp. 330 16 Completed weld visually examined.
"F _lbx. Q) 4 Reinforcement cheded and Released for NDE Recitar31 16A. -
- 17. -PWitT Temp. R/R "f __H/R. 17A. Temp Time
!!aldine Time - '" "' #""'
N/E hrs. N/g NONDESTRUCTIVE EXAMINATION NONDI.ST RUCTIVE EXAMINATION
- 18. Radmgraphy RT Yc '> (~n Q lHA. Perfmmed by sub.contracto [-M~2 h
- 19. Liquid penetrant nfy O 19^. Accept O Actept 7 Iteject O Reject O 5>w N) </M N
- 20. Magnetic patticle N/R O 21' Other NDE' N/R O 20A. Acceri O 21 A.. Accept 0 Rejeci O h Reject 0 -#f _
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A 2 E 6010 0 I 70s 2 t i R 30NL G Remarks: f348'/(U@l#"W ' E 30ML Iri < l R 30X (~j 4 O 1: .t03 . i ci I R 30's E 309 0 y b- O t he.- O ' ' ~ ~ ~ ~ ~ ~ Othes _/ N O 25 ' elder's name(s) & symbol k M 23. Authorized insgtor lloid Points Date N 24. Ab Itern(s} No. UIREM,1:N1 CERTIFIED COR RFCT ,
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- 27. Code in>pection. itemk) No. Mjlig2b lf 26. Abow RESMenurir.u t.unKL[
Auth(j aed Inspector ffAs-- hf_ Dat Y ' bY lead Weldinh Quality Control Engineer l 7 [ 31' l
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- 7. Th e :::.aterial, de sign, con struction, and. . _ . . workmanship complies with ASME Code Section IU. Class
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gr y. ,. C y y$?}'~ ~ m 6?3/5 kV $TA' L) & q p" r . F01BI NPV.1 MANUFACTUREHS' DATA REPORT FOR NUCLEAR PUMPS Qgft,}iQSggg pgg gjg, ke As Requi:ed by the Provisions of the ASME Code Rules [7 ygg, 17g66 Nuclear Valvo Division of -
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.1. Manuf ictured bv Dorg Warnor, 7_500 Tyrore Ave. , Van Nuys, Ca. 9140%rder No 48067
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Combustion Engineering . 7 ',' 2. Manuf actured fo, P. O. Box 488, Windsor, Conn. 06095 9601305 Ordet No. . (Name and Addr...)
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Ser' 1 Number i Valvo) ! turier d..c ripie.n er ..rvie. f or Insc h egma..nt .. d..is..d> . s s 6, (a) Urs= int No. 77770-1 Prepared by Nuclear Valve Division of Borg Warner b 5G4 g O
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'7. The r aterial design, construction, and wortmanship cornplies with ASME Code Section III. Class 2 Edit!crn 1974 , Addenda Date Winter '75 _ , Case No. N#A M rb N.. *d .t eri.t Sp.e. N.. M an uf.etur.e R .3.,h . *
(a) Ca stin g s Cate - Code 1T37 SA351 Cr8st C,q,3_t_tp2 - 736 52_~11 Vulean Stee1 ,e ,
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. _ Bonnet - Code IW16 SA3 51, CFMI '
I Casting - 73407-11 Vit.lcan S* eel 7
.em i -.-l.i.s..... ,.r .,,,,,...,.. ..rd,....,. ... - .... ,r... .d m .... ..w. .. m ,n,.r..,,,,,,,,. ........._,
q f . 3D .= th. .e. ,,p,,11. lac lJed on . .ch .he.e. .n.1 (1) e n 3 .h..? t* av.t ered .M neber c' .heet. i. record.d .t top of thi. form. d'- Y 9- e ,'e4 c,
j ,,,,; ,;;r+ m * * ~
, y ~,^ -
/,
N ( f FOR\l NPV-! (brek)
, We4 re.. . 4 Wee.rtet Spe. No. Manursetire. R e.wh o (c) Doleins
, , , , , . , - Stud - Code 1T20 Machined - 77203-18 SAS40 B-23 (
i Coast Ind us' t rial
- Nut - Code IV96 IW64 SA194 HM Machinnd - 72184-15 Coast Industrial i
hi , '
~
(d) Other Paris Plate - Code 2RPPs SA240 Jessoo Steel Co. Fab. Weld Body Pion. Drnin - Code 2R1 SA312 TP 316 Tube. Sales Leake-Off Bonnet D. Ilydrossarle tes, 1210 - 1260 p ,;, CERT 1FICATION OF DESIGN Desip infonnuie,s on file s Nucler Valve Div.of Borg Warner.7500 Tvrone Ave. . Van Nuys, Ca.
! $<res s analysis report cn file at N /A Design specifications certified by W. W. A l% rt (t) Prof. Eng. State Conn. R eg. No. Q33 Stress e.uly sis report certified by N/A (t) Prof.Eng. State Res.No- p
, (t) Signature not retaired. List name only. k Ye certify that the statements made in this report are correct.
, . Nuclear Valve Division Dat, Septeriber 15 39 77 Siped of Dorcr Warner (Menuf acturer) gy h d M he q Certificare of Authorization No. , N-1254 esp;re. _ October 21, 1978, CERTIFICATE OF Sil0P INSPECTION I
) I, the undersigned, holding a valid commissinn issued by the Natienal Doord of Boller and Pressure VesselInepeetors
) and/or the 5:ste of Province of Californin shd irnpleyed by I,u-berren's Mutual Casualty
) ,, Inng Grove, Illinois i have inspected the etiuipeces des:ribed in this Data Report ce September 15 g9 77
, and arare that to the best of my knowledge and belief, the Manuface, er has constructed this equip:nens in accordance with the applicable Subsectioni of ASME Code, Section IU, Dy siping this certificate. neither the inspector nor his ernployet rnakes any marrency, es cencern-Ing the equiprnent dercribed in shis Data Report. Furthennore, r either :he Inspector ployernot shallhis ec:
liabpressed or im lied,le in meener for any persons) injury or property dama;te or a loss of any kind arising from or cortnected with chis inspection. I D at e U"9IU#'D"# 10 !" 77 e 7 N_ h
- N 'j.N . .
Coineni nion s NB 7669 CA 1275 i j Manuel D/ Diana g i g.y ,, ,,3 j x (,,,,,,,,,,n,,,,,,,,,m,,r,,,,,u,, g. b l %rrinted in v.s. A. (sn: yxie to,, tun := aw eia
- 8'** * ^$w2. 24 5 E. 47'h St.. Ne= vers rt.Y. to) t i
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=-
gygpy nru g r,u.o vc:pE .NCL[ CC;EDATI::C STATION ,
' STARTUP JIELD REPORT
- PAGE 16A. DCN/SCN No. 16B
- J03 NO. 10407 CR No*
1 OF g
- 1. Component Identification & Supplier 7. g ggg .
2 MTS 3.Unic OA 4. Sra No. jp f/ A V 4 70 *
& ' ~ '# CODES I Ol'~ "
; 3 Reference Docu=ent .
Rev. 6.Sub-System (s) Involved l '9 -U 7
, .s / P f'D / _ __ 9 S 70 .$ C Prereq. 'O N/A
- 8. Problem Description /Suggest Resoluticn: S?reco. \ T Ai/renn A/ O C f he fe lln n_I / n n fl J h e D e c. r f ,1 ,
benny $ ? f c le n c le h wel@ i
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- 04 A r s
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- 9. Project Lla.=sitication .
SQ DR C2 10. Initiator /Date/Tel. Extension 11-MAS"E C?tre Pror. Y l'/?tll'p3 9//ftlf3 p Supe ser 'Date
- 12. Classification or Proolem: 7(39 '
p r c. sf DMajor Chan:;e C;;ot Valid f /J'~h D ?lant Be t te r=en t Item C Clar ffii.ation D dinor Change U Reportability Eval. Dac#/#v3 K):;onconferr:ancer f_. 5:0 O DER No. -
- 11. :;CL alidation/ Date R /6WuA8i nayhd C- i, Q e // ' 12.Shif t Super. /iM,g bk
- 14. Units Ariectac
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SFR APPR0"ALS 17.CE/GEf tytup Site .'!ge SFR/;;CR APPROVALS K Q' Date 24.Pr R ~\$ ~ & ,R et/Restdc,nt,Enge a Engr. Grou parvisor Date
,?,, /)if /////, -
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- 0. Quality Assurance Engr. Date " ]p) , 3 D
21.QOlity Control Engr.(Work Cpit) Date ICplenentation Docunent(s)
% l do. Autheri::co inspector (Work Cpit) Date
^
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FALO VEF.DE !!CCI.D.R CE';ERATI :G STATIC:: STARTUP.FIEI.D RE?CET
- PAGE 16A. DC::/SC:t llo. 113.* !;CE/7CR ':'-
. z-. * -.J03 :;0. 10*.07 -
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- 12. C12.:sliication of Fre:1s=:
OTire ?r r. y _ , , , g :at Valid
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- 21. !;CR Validaticn/" ate b2.!hi.'- seper, -
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- = - = ~ - - . . . - . - - - QA 14 Una:s ^m.cctec 15. 2 nB I or, I!o. C:ca::n:.e [^3::o ['] (______
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2CAssci 13L6 p . 9 sFR APPROVat.s 17 C' /c' sta rt up Site !!gr - staf:.CR APPF.0VALS Cate -- 2t. . P roj ec t / Re:;1 dent Er.gr Eate - j ngr. c: . s e;, - visor Date
. I
,nf - 25. Authorized Inspector Date e
p' g 'g lCf t/. Rc -.rLt. y ,] -r$ - r i d e. n Engi. Dat _ . _ - . - - -
' i,' ;P.S lff'; f.t. ,._ ,
- 26. Start-c 7 Qu.1}ity Ascurnacc -
~
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.r.:ur:nce Engr. Date t 27. Quality Control E ngr. (*.lork Cpit) Date
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we CORRECTIVE ACTION REPORT 5 7 Page 1 of 2 Classification of Adverse Condition: (See Each of Form) j O sonco:tettx c CAR No. S-83-232-D
- E oeviation How Discovered:
,'0A1Reportao111ty r. valuation :
O Audit No. x Other Surveillance @ Not Reportable O Rtr :<o._ Organization Responsible: Date Discoverec: Date Reply Due: Bechtel Power Corporation /PVNGS S/U / Operations September 15, 1983 October 17, 1983 Initiator (s): Controlling Document: Dan Wittas Discussed With; i 10 CFR 50 Appendix B Ron Nelson Gil Pankonin Criterion V Tom Mack-i John Kirby i Requirement: Criterion V states in part, V. Instructions, Procedures and Drawings i
- 1. Activities affecting quality shall be: (Continued on page 2) '
l Description of Adverse Condition: on the following components: 1). Contrary to the above, studs and nuts were found loose i Valve bonnet on 1-P-SIA-V470 had one (1) nut missing and at least four (4) other studs without measurable torque. This valve also' exhibited evidence of a leaking bonnet. In addition 2). One HPSI pump (1-M-SIA-P01) balance pipe stud. activities o,n these components.no documentary evidence could be found that identifies any recent work l Reco= mended Corrective Action: 1. 2. Investigate to determine the extent of this deficiency. Evaluate safety to determine injection whether the loose fasteners were caused by yibrations in the . system.
- 3. . ~ ,,
4. Investigate to determine the cause of.the identified deficiencies.' Take all actions necessary to preclude th'c recurrence. Corrective.Action - Including Action to Prevent Recurrence: -~ (See Back of Yorm) Prepared By:_ _ Authorized By: Date: Corrective Action Evaluation: Comments Acceptable Not Acceptable Verification Required YES NO Evaluator: pate: Verification: C.Sm_msn el Acceptable Not Acceptable Evaluator: _ Date: p {f OAF-4A (Rev.0)
t
- i.<q,. =-~a* -- ..'L _ _ ua ~zi ' . '
_ a.- 'a_. f
@ [h, S-83-232-D Q g... .
aNECTIVE ETIM REPMi . _ _ (Continuation Sheet) Page 2 Of 2
' OEANilATION ESPONSIBE: IMTE: -
REPLY WE: Bechtel Power Corporation /PVNCS S/U/Operatici s Sept. 15, 1983 October 17, 1983 Requirement (Continued from Page 1):
- n. Prescribed by documented instructions, procedures, or drawings, of a type appropriate to the circumstances and shall be b.
Accomplished in accordance with these instructions, procedures, or drawings. 4 t 4 s m a 1 l l i l .- t e:_
4e. m } TEM el
~
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' %. 0 V ' PALO VERDE YUC1.SAR CC;EP.AT1!;G ,,,,;.t ) , > ,f ,,
STARTUP.TIELD REPORT YAGE 6A. DC1:/SC'i !!o. MB. IsEF./FCP. ::o.
.'- . ~~ JC2 !;0. 1Cf.07 '
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, 1 0F l .
M h,. . , ,,. j PNh. 1. Co=ponent Identification & Supplier 2 _- Firs CODES 3.Unic OA 4. srR ::o. lf 18'~-y 4tc7Y h it'.5] hW70 $.:- I$~O& 3 Reference Docu.ent Rev. $.Sub-System (s). Involved hls@,!, 7
- c.: , a in srf - ool -
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- 9. Project ~ Ca.m t Mation K.'a .G) g gg.tgre__~ .
t Y to Icitiator/Date/Tel. 'E.v.tersionll-S' sr' Supervi r bate SE OT1re or. TPAi//<p5 vi'ud> MV #
- 12. Classification of Frcolem:
D: ajor change Q :ot Valid O Cists:vcition A > . ,jf n xi.wr Change d(ifik D?lant setter =ent Ice a 0 :: enc =nf er=anc e i
- u. Reportability Eval. Date Th3/D _ ,1
' D O C DER !;o. *
' 21.1;CA Validation /Date 12. Shift Super,_
- n /rf#gg/j,, ng -
QA_ -
- 4. Units Atiected Eng Log :so.
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. tocation: ~
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- 17. CE75E Startup Site !!ge Date _
- 24. P r o j e c t / Re si d.:nt Enge Date
- 14. Engr. Croup " c rvi :or Dats
l*M .,
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- 25. Authorized 'nspector Date ,
%:n$/ct/Ecsident_ Er.g r . Date _
- 26. Staa rup Q: ali: y .'../.;ura: ice
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- 20. Author 1:cd Inspector (',lork CPlt) D3f 8 m,.
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- v
' PALO VERDE N1: CLEAR GENERATING STATION 1 STARTUPJIELD REPORT - * e 16A. DCN/SCN ,
No. 16B NC TCR No.
. " JOB NO. 10407 *
- PAGE .g *Y'b .
1 UT % M* Jg . ,
- 1. Component Identification & Supplier 2
~ If7S CODES 3. Unit' OA -
- 5. SrR so.
t j;p.Si ?v..e Bale.u hel \ sl *Beale(
- 5. Reference Document ..
*
- N ~ U--
Rev. 5.Sub-System (s) Involved 7
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- f p) S id f c.t.
0 Prereq. EN/A g? 8 SJ-Cl
- wt CYPreon. l ***-
- 8. Problem Description /Suggesc Resolution: ])_d@~ Ml4*AE P*PE 1155E*1619. l'45/4 fled-
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ica tionO A/s in47.J b / ,31 it 8 - wW '/q fl4 srtc 'sii-is4es 9 m
- 10. Initiator /Date/Tel. Extension 11 SU Croup Supervisor bate (2fASME OFire P or. NellS b Na'MO 'M, L G [O [ *- 8 NY
- 12. Classification of Proolca: . Q::ot Valid O Clarification D}!ajor Chan;- O )11+or Change
. OPlant Better. ment Item. S Nonconformance i
y llelottabi ity Eval.jD e2 $ .,d : :, NCR Validation /Date 22.Shif t Superf 8,) M-E P. ,s 9b+A A 5 Str. Deur..:kO.tepairCUse-As'-iso. 1, Starfu Qgqc. Ted'ded Enyancy.h 3 y/tc. t. i~,ori. uppu p:de rac#3 e.Jc. Ar<
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SFR APPROVAtS SFR/NCR APPROVALS 17.CE/GE Sr.ut:4p Eite }Igr Date 24. Project / Resident Engr Date .=
'R L % 4.ls h % R. **eQ.,.<;n Y
- 18. Engr. Croup Supervisor Date 4
- 25. Authorized Inspector .
Date 7, Bo b (*.orrcil '$'[e ""'E*" 3
- 9. Project / Resident Engr. Date N[#N83 " ,
26.Startup Qyality Assur'ance Date . 2 __ y g g. Q _ 4-r c-n 0 Quailty Assurance Engr. Date
- 27. Quality Con @kol Engr.(Work Cpit) Date, 2
s.. l 9.1cpicmentation Docticent(s)
)
- d. Authorized laspector (Work Cpit) Date , )
4
, Verde Nuclear Genersting Station Centinuation 16A DCi/SCN No. 168 NCR/FCR No.
/ '
START 1!P FIELD ItEPORT Page Job No. 10407 1 of I w/A gg,ggy 6 8. Proble:2 Description / Suggested Resolution: 4. SFR No. '12 '
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PALO VERDE Nt:CI. EAR CC:ERATING STATION
. STARTUP.TIELD REPORT
- PACE 16A. DC::/SC:t No. 16B.NbR/TCRNo*
. - . JOB NO. 10I.07 -
, 1 0F *
- 1. Component Identification & Supplier 2 MIS CODES 3 unst OA c. SrR No.
. SIA-Ito ;> Sol 2 (' 2.2M -/Ct -sc2 6 fN/ R S~~~ IA b l 2 3
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- 5. Reference D R v. 6.Sub-System (s) Involved
- 13-P-SIf'-203 fcument 7
0 Prereq. 'O:t/A
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, 8. Problem Description /Suggest Resolution: y/ ELD SP/377FR ZCEN ~/F"/F.!) O//
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- 12. Classification of Proolem:
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C:!ajor Change O::ot valid O Clari?1 cation O '.'linor Change O Plant Better=ent Item D ::enennfor=ance R Reportability Eval. Date ___ . Os0 CDER Ne. - 21. NCR Validation /Date 12.Shif t Super,
- 9/E OA
- QA
- 14. Units Attected Clearanen O ::o O#
- 15. Eng Log No.
A 01 c2 03 23.No. Of ::CR Tags Issued: tocation:
.L6. SFR Resolution /NCR Disposition Q euork Repai[ Use-As-Is O < eject 1
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SFR APPROVALS SFR/NCR APPROVALS 17.CE/GI. Startup Site 2tgr Date 24. Proj ec t/ Resident Engr Date
- 18. Engr. Group Supervisor Date 25.Authori cd Inspector Date
- 19. Proj ec t/ Resident Engr. Date ~
26.Startup Quality Assurance . Date
- 20. Quality Assurance Engr. Date 27. Quality Control Engr.(Work Cpit) Date L a
- 29. iCplementation DocuOcnt(s)
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ypf CPc,e % CORRECTIVE ACTION REPORT Page 1 of 2 Clessification of Adverse Condition: (See Back of Form) CAR No. C83-141N
** Deviation - -
Q NONCOMPLIANCE . . .. . ,. Reportability Evaluation: , How Discovered: ~ Audit No.
~
@ Other surun411 nnce Not Reportable' OREF'Ho.
Organization Responsible: ?, , , , Date Discoverea:' . Date Reply Due:F
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B2chtel Power Corporation 9-26-83 lb-31-8[ Initiator (s): Controlling Document: Discussed With: ) WP/P.QCI 204.0, " Piping Systems' Release for. D. Wittas Insulation" 10CFR50 Appendix B "Q.A. Criteria . Mel Rosen for Nuclear Power Plants" Rzquirgent: WP/P QCI 20.4,._0 Paragraph 3.1, states in part., '_'a. Check for surface damage and l src strikes per ED-l'.' L10CFR50 Appendix B, Criterion V, states .in part,. "2. ,. Instructions, procedures, or drawinga shall include 'appropriale [qu[antitative or qualitative acceptance criteria for determining .that .. . . importent activities have ,been satisfactorily accomplished." . Dascription of Adverse Condit. ion: Contrary _to'.the~.above, the following pipe spools were found
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to have surf ace ' imperfections, that were noit iden'tified and~cVal'u'dted 'during'the performance of the inspection associated with WPP/QCI 204: 1-SI-100-S012 (SFR 1-SI-285); 1-SI-106-S028 ' ~' (SFR 1-SI-285); 1-SI-100-S009; 1-SI-008-S002. (BPC NCR P-A-7138) . - - '" C7^ In addition..WP/P QCI 204'does not provide the acceptance criteria necessary for QC,to ade-quately perform the piping; surface examinations. This is supported by discussions with QC eria A that indicated that 12.5%wallthicknessistheacceptancecrigContInuegso.WP/PgI204 on Page Raco::cended Corrective Action: Y. s
- 1. Revise WP/P QCI 204 to' provide:
- a. The' acceptance criteria to be used to inspect pipe surfaces. . ..
.b .' Meth'ods to'doctiment th'e surface conditions evaluated.
- c. -. . ..
.. A more. detailed CIP.*
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- 2. Reinspect all quality: class "Q" piping accepted.to'date using the revised WPP/QCI 204.
Corrective ' Action '-- Inc'lud'ing Action to Prevent Recurrence: ' (See",3Enck of Form) J.d . . .. 7, ; y - . . .
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Prepared By: - Authorized By: Date: Corrective Action Evaluation: Co.ments Acceptable Not Acceptable Verifict: tion Required YES NO Evalu.itor: ___ _ Date: Verification: . Co =ents Acceptable Not Acceptable Evaluator: Date: 1 gt4g QAF-4A <.'tev.Og .
C83-141N
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MELTIVE ETION.EPORE .;". --
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ORGANIZATION.ESPONSIBLE: .+ - IRTE: w ^ ' t EPLY DlE hechtelPowerCorporation- 1. ,. lc ,,..j 9-26-83 ......,. . .. 10-31-83 .
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A ~A.I ' . 4-(Cont'inued f rom P. ag'e'l)m ,S. i. .'. - . - . Description ? . .. , of Adverse - , Condition: .e. . w~ +. . . ..n .=.a.~ ;<. ,. v., .
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does not require QC. to document a specific de.scription of the deficiencies, noted..: Itris .m i
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therefore impossible' to determ'ine'lwhat' s'uiface'.irregu aritles lxist'ed'*EtTthe' time'oE;...* ,I-&-J C-
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inspection and how they were evaluated and accepted.7. .... .
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Recommended Corrective Action: (Continued from Page.1).c..;c.e.. T . *r- ' 3.
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* .c STARTUPJIELD REPORT sf// 16Aa.DC:/SCN-No.
PACE
' JOB NO. 10407 ~
' 16BhTC-R-Ner.
1 OFf 2 A'p[4 g
- 1. Component Identification & Supplier g
2 MIS CODES 3. Unit OA 6. SrR No.- ei s
. $- l'lT- () C/1/g , y it lsY E 05~ ' t'I Q2 3 I;
b Reference Docu=ent ' g Eev. 6.Sub-System (s) Involved I:3.in . st'fw L l/ T60Y
- 7 D Prereq. lON/A BlPreon.
i . 8. Problem Description /Suggest Resolution: //de- I dr e d I<f5w v f3-/ 73' f/dN 6'64& v ) I ' cMM l.*/JW wfLese vi ' h/M * - l ' * CHrki LCn!< '
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- 9. Pro. lect tia.=strication ,
10* Initiator /Date/Tel. Extension 11 SU Croup Supervisor bate SME C3 Fire er. k,L) na ar (?
- 7f5'2- % w , h ';r_.7.! $'3 L2. Classirication of Proolem: Q::ot Valid O Clarification i
CMajor Change D ?lant Batterment Item Et::e@nconform,anden Taeportability Eval. Date/4*z//3 .__ ,
- 21. NCR Validation / are 22.Shif t Super,'-i'+dd I! M ( '
F 'C za o;d'/ M- QAAdMr/4 L4. Units Airected / 15. Eng LTg Wo. Clearance b No' O # #1 OA El O2 03 ry) gg 23.NIOf NCR Tags Issued:- /v tocatien: v 8 L6. -8SFR-Resolution /NCR Disposition:@ Rework OnepairDJse-As-Is Dieject I)Csv rsoar t*i/*7 4. * *** Cr wot s**>sn *** " sr s+* 4 *'Ws di erM e Y" '" .fr4^ t*. Frterc' .. a. v. ..
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YRS. . SFR APPRO'.'ALS ' STR/ CR APPROVALS 17.CE/CE Startup Site Mgr Date 24. Project / Resident En e Date
- 18. Engr. Cccup Supervisor
$ .-r <. .- $ Y 7/?.'WP ~I Date 2 Date
- 19. Proj ec t/ Resident Engr.
l5. Author':edIns'pectorN / /. b63*, *"' 1 D nr (t Date 26.Startup Quali' y Assurance W ' k' ate b 'dA W 0ir wni nW tiny
- 20. Quality Assurance Engr. Date 5'Ll$3
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Quality Co'6 trol-(ngr. (Work Cpit) Date 29'Impicnentation Docu=cnt(s) il s e4 Y aL,(' (k' ?) '
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