ML20080D425

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Handwritten Calculations Re Const Activities.Related Info Encl
ML20080D425
Person / Time
Site: 05000000, Midland
Issue date: 08/26/1981
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NRC
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Shared Package
ML082380886 List: ... further results
References
FOIA-83-498 NUDOCS 8402090122
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l kg MIDLAND PLANT UNITS 162 NRC CASELOAD FORECAST PANEL r Tuesday, August 25, 1981 8:30 AM Plant Site - Orientation Room AGENDA 1. Opening Remarks G. S. Keeley 2. Discussion of Tour D. B. Miller ~ 3. Plant Tour No. 1 Containment Building No. 1 J. T. Walton Containment Building N6. 2 J. T. Walton Turbine Buildings No. 1 & 2 J. S. Kreple Process Steam Evaporator Building J. S. Kreple Diesel Generator Building J. S. Kreple 4. Lunch 5. Plant Tour No. 2 Yard Area - North G. W. Rowe Auxiliary Building T. A. Spelman/G. W. Rowe Service & Circulating Water Bldg. T. A. Spelman Yard Area - South G. W. Rowe k RMW/pp 8-24-81 a

t MIDLAND PLANT UNITS 1 AND 2 NRC CASE LOAD FORECAST PANEL Wednesday - August 26, 1981 8:30 AM Midland Service Center AGENDA Topi c Briefer Time Reference * \\ \\s l. Opening Remarks D Hood 8:30 AM \\. Introduction and Project 2 G S Keeley 8:35 AM 13 Organization N N3. Construction Progress Over-D B Miller 9:00 AM 1 view \\. Engineering Status and 4 K D Bailey 9:15 AM 3 Forecast Detailed Review 5. Procurement Status R M Collins 9:45 AM 4 Detailed Review 6. Construction Fhnpower Review D B Miller 10:00 AM 5, 11 and Construction Mgmt Org 7. Piping and Pipe Harigers De s ign P Corcoran 10:30 AM 6 Status and Forecast Review 8. Bulk Commodities Installation R M Wheeler 11:00 AM 7 and Forecast Status Review 9. Lunch 12:00 Noon 10. Schedule Critical Fath A R Fbilenkopf 1:00 PM 2, 10 Review 11. Test Program Status and R E >k Cue 1:30 PM 8 Forecast Review 12. Plant Licensi13 Schedule T J Sullivan 2:00 PM 9 Status and Forecast Review 13. Ad journ 2:30 PM

  • Ref erence to Detailed NRC Agenda Item (see D S Hood Memorandum dated 8/4/81) 8/25/81

r" r l ( l 6 0 e O SCHEDULED FUEL LOAD 7/83 E UNIT 2 UNIT 1 - 12/83 . ORGANIZATIONAL CHANGES PROJECT MANAGEMENT INTEGRATED QA HVAC QC ON SITE TMI 2 CHANGES ~ FORECAST 7 HEARINGS ON SOILS 4 4 e e 9 e o ~ l O

j'hf,)!!E! [IU M 3 li li y VICE PRESIDENT MIDLAND PROJECT James W Cook ~ PROJECT MANAGER Gilbert S Keeley ~ SCl!EDULE *b's h!ANAGER DESIGN PRODUCTION ADMINISTRATIVE ~ MANAGER f & LICENSING MANAGER MANAGER QUALITY ASSURANCE SITE MANAGER - COST MANAGER \\ c2 J Sullivan Ronald C Bauman Kenneth R Kline Walter R Bird Donald B Miller, Jr Alan R !!ollenko ( 1 ./ O% g . 9

4* I CONSTRUCTION PROGRESS OVERVIEW ? 1. Current Status of Bulk Quantities July 1980 August 1981 % Complete % Complete Large Pipe 91 94 Large Pipe Hangers 74 82 Small Pipe 58 78 Small Pipe Hangers 11 43

  • Cable Tray 89 96 Conduit S1 76 Wire 6 Cable 28 58 Connections 20 32 2.

Major milestones completed since Caseload Forecast Panel visit of July 1980. - Completed post tensioning at Containment Building No.1. - Conpleted erection of the Service Water Cooling Towers. - Completed erection of the Borated Water Storage Tanks. - Completed constmetion of the Secondary Security Building. ' - Unit No.1 Main Transfonner delivered to the site and installed. - Installed reactor vessel intemals in Unit #2. 7 - Complete the installation of over 6 million feet of wire and cable (58% of the total quantitv) - Completed the preservice inspection work on both reactor vessels, and the steam generators. - Completed constniction work on both Turbine - Generators. - Started a second shift of construction work in the 4th Quarter,1980. Man-ning levels have been 20-25% of first shift levels. - Started construction work for the Technical Support Center. - Started exterior construction work for the plant Security Building. - Started modification work in the reactor vessel holddown and support ama. l l

COETRUCTION PROGRESS OVERNIEn' Page 2 - Started installation of the fuel transfer and handling systems in the Auxiliary Building and both Containment Buildings. - Started construction work for three high pressure, gas fired package boilers to be used for early testing of process steam equipment. - Unit No. 2 NSSS is 96% complete. - Unit No.1 NSSS is 92% complete. - Approximately 20% of the plant systems have been turned over to CPCo for testing. Key systems include: domestic water, demineralized water, fire protection, and turbine lube oil. Approximately 40% of the plant electrical systems are energized. 3. Current Problems - Resolution and completion of remedial soils work. - Resolution of coatings problems. - Resolution of long lead time licensing issues (e.g. fire protection, etc). - Completion of small pipe and hanger design and installation. BHP 8/20/81 4

ENGINEERING PERCENT . COMPLETE JULY,1981 1 e DESIGN 79 % o ALL ENGINEERING 67 % si e l v i L_____

PERCENT COMPLETE BASIS l e ENGINEERING PERCENT COMPLETE . Calculation Based on ALL Engineering Dept Manhours (To Date/ Total) including Contingency l e DESIGN PERCENT COMPLETE . Calculation Based on DESIGN Manhours (To Date/ Total) Excluding Contingency i j . Design is Activity in Direct Support of i Development of Drawings and Specs ~ ) (excluding support activities, e.g., licensing, l administration, QE, studies, etc) l $$" eYa"f* ' ^"

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DISCIPLINE DESIGN PERCENT COMPLETE Design Percent Discipline Complete AiRCHITECTURAL 98 CIVILISTRUCTURAL 83 PLANT DESIGN 86 ELECTRICAL 80 CONTROL SYSTEMS 85 i MECHANICAL 96 NUCLEAR SYSTEMS 54 SMALL PIPE 68 M&QS 89 GEOTECH 89 CHANGES IN PROCESS TOTAL AS OF 6I19181 77 EST TOTAL AS OF 711 718 1 79 ser",3,"*'^""

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MANHOUR CHANGES SINCE ADJ FIC 6 1,000 Manhours e SEISMIC STUDIES / REANALYSIS 275 e HELBA 200 e ELECTRICAL WORK PROGRAM 115 e RESIDENT ENGINEERING 210 SUPPORT TO CONSTRUCTION e HVAC TASK FORCE 25 i e LARGE PIPE SUPPORT TSA 40 e CLASS I STRESS GROUP 90 e SOILSIGEOTECH GROUPS 100 e LICENSING SUPPORT 55 i e STARTUP SUPPORT 40 e FIRE PROTECTION 25 e ENVIRONMENTAL QUALIFICATION 25 e INSTRUMENT SUPPORT DESIGN 25 e QUALITY ENGINEERING 40 REQUIREMENTS e OTHER MISC CHANGES (approx 135 400 changes) e TOTAL CHANGE 1,400 "s"^*2~, ' '~" ' o. s,,,,, 1

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y ~ OVERALL PROCUREMENT STATUS e DELIVERY TO JOBSITE I . All Major Pipe Spools . Approx 95% of Valves; Balance Due by 3/82 . Approx 90% of Instrumentation; Balance Due by 12/81 my 6 i . Approx 90% of Hangers; Balance Either in Fabrication or Due by 12/81 t ~ G-157 7-121

.~ o.. POWER AND CONTROL WIRE AND CABLE Qty on Qty Divrd P.O. Description Order (ft) to Date (ft) Compi E-21 5,000 AND 8,000 178,355 125,355 70 i POWER CABLE E-22 600 V POWER CABLE 667,000 652,137 98 E-23 INSTRUMENT AND 1,650,550 1,650,643 100 i SPECIALTY CABLE l E-26 600 V CONTROL 5,920,000 5,666,946 96 l CABLE ! E-56 COAXIAL, TRIAXIAL, 38,000 39,984 ' 100 AND TWINAXIAL CABLES E-59 600 V HIGH-16,000 16,820 100 l TEMPERATURE POWER CABLE E-60 INSTRUMENT AND 3,565,000 3,503,409 98 SPECIAL PURPOSE CABLE TOTAL 12,034,905 11,655,294 97 i Balance of wire and cable to be delivered by 2/82 G-1577 t ?2

n "s ' ');.. b i; v-c 3;$ PROCUREMENT TEAM IN SUPPORT OF ~ SYSTEM TURNOVER ) e BECHTEL PROJECT PROCUREMENT TEAM REORGANIZED TO SUPPORT SYSTEM TURNOVER . e IDENTIFY LONG LEAD ITEMS AND CRITICAL PURCHASES i i e ATTEND WEEKLY CONSTRUCTION SYSTEM TURNOVER MEETINGS TO ASCERTAIN PRIORITY PROCUREMENTS i t l e ISSUE BI-WEEKLY REPORT TO MANAGEMENT ON CRITICAL PURCHASES e INITIATE APPROPRIATE ACTIONS TO ATTAIN MATERIALS AND SERVICES TO SUPPORT l SYSTEM TURNOVER

9 1 5 J ' *a 1L.is ' ' * * ' Lia L;ia..! L.; 4.;i L;::.;;i. ; 4 i.. 4: L:. 14.aL.;w 4: !: ..a T ; L3s., .: L.; i.. L... ..a a21 ?.J. PROCUREMENT INCOMPLETE CRITICAL PURCHASES l Number Description Status l j E-34 LOCAL CONTROL STATIONS DELIVERY 12/81 (Gould) J-202 TRANSFER S1NITCH PANEL DELIVERY 4/82 FIRE PROTECTION (Harlo) i J-204 INDICATORS (Foxboro) DELIVERY 11/81 l J-207 ECCAS CABINETS (Vitro) DELIVERY 11/81 l l J-232A ORIFICE PLATES (Vickery Simms) DELIVERY 9/81 ~ J-245 TRANSMITTERS DELIVERY 1/82 (qualification prog (Rosemont) ram under way to (unqualified) l .lEEE Std 323-1974) DELIVERY 5/82 l (qualified)

.;=.. .=. ~- = PROCUREMENT ~ INCOMPLETE CRITICAL PURCHASES { cont'd) Number Description Status J-275B ESIS ISOLATION CABINETS (Vitro) UNIT 2 DELIVERY 4 4/82 (unqualified) UNIT 1 DELIVERY 7/82 (unqualified) (qualification program to be QUALIFICATION complete 11/82) COMPLETE 11/82 J-275B 9 kV ISOLATORS (Vitro) DELIVERY 3/1/82 J-280D PLANT COMPUTER (MODCOMP) HARDWARE i (replacement) DELIVERY 11/81 SOFTWARE COMPLETE 1/82 M-127B TWO-INCH GLOBE VALVES DELIVERY 4/82 (Henry Vogt) i M-132 MOTOR OPERATORS (Henry Pratt DELIVERY 12/81 Valves) G 157T-124

CRITICAL SUBCONTRACTS TO GO Forecast Number Description Award A-60 PENETRATION SEALING 11/81 l C-118 WELLS FOR PERMANENT DEWATERING 10/81 i ~' l l C-194 UNDERPINNING FOR SERVICE WATER 11/81 l l PUMPHOUSE ,! C-195 UNDERPINNING AUXILLARY BUILDING (talking '1 2/81 - '] with prospective bidders) s s ? t G-1577 120 i

PROCUREMENT. DIFFICULTIES IN TODAY'S MARKET Difficulty Actions Taken l. BUSY NUCLEAR . GOOD RAPPORT INDUSTRY VENDORS MAINTAINED WITH MAJOR SUPPLIERS . LONG LEAD TIMES . PURCHASE (sales backlogs) ACCELERATED SCHEDULES . CLOSER i COORDINATION WITH SUPPLIERS . ONBOARD DRAWING APPROVALS AT VENDOR'S SHOP . HEAVY EXPEDITING l l l G-1577 t 17

p PROCUREMENT DIFFICULTIES IN TODAY'S MARKET (cont'd) ) l j Difficulty Actions Taken . CLASS lE QUALIFI- . MEET WITH VENDORS l CATIONS TESTING AND TESTING (long lead time) FACILITIES . IEEE Std 323-1974 DIRECTLY . IEEE Std 344-1975 . ARRANGE FOR . NUREG-0588 QUALIFICATION i TESTING DIRECTLY OR COORDINATE WITH OTHER j UTILITIES j . INSTALL EQUIPMENT INTO PLANT PENDING COMPLETION OF QUALIFICATION TESTING G-157 7-123

I i 1 HiDLAND P20 JECT VICs PRESIDENT VICE PRESIDENT TeT J W Cook R B DeVict y ' ",*',C i ' 1 PROJECT HANACER C S Keel'ev ( This line solid to R3DeWitt for the followings t

1) Emergency Planning.

t

2) Personnel Training 10perator Licensing)

. 3) Ceneral P&T Planning for Operation SITE MC: OFFICE

4) Simulator

~ 8 Site Hanager

  • D B Hiller

= = = = = = = = = = = = = = = = =

.. g;- Aast Site Har/ ? Plant Supt I, I~ ~ ' C B S",ade k i ., f *. s ,e! I ( f, s p CHEDULE CodTROL CONSTRLCTION-CONTROLLER PIANT SUPT TEQlNICAL ADMINIST RATIVE PLANT PERSONNEL PUBLIC AFFAIRS ha SUPERVISOR SUPERINTENDENT OPER-MAINT SUPERINTENDENT SUPERVISOR DIRECTOR DIRECTOR ^ p:., D D John on T C Cooke V Brown

  • T U E1vard R E McCue o

J H tielinski it F Einnear N J Saari 5

J. ';

(,, .t i., {; 6'- { 0-I, tr/pp) j;- ,3 t' q 1 e s' e g I %m-y 8 / i-

~ CONSTRllCTION'M NPOWER REVIEVI' ^ 1. Work Force Expected 1981-June 1980 July, 1981 1983 Peak Pipefitters (Mechanics and Welders) 542 831 880 Electricians 292 594 700 Total Manual Work Force 1,218 2,068 2,200 (All Crafts) a. The expected 1981-83 peak for pipefitters is very near the current em-ployment. 'Ihrougli the continued use of Canadian pipewelders, it is not expected that meeting the peak will be a problem, b. The expected 1981-83 peak for electricians is below the earlier;1981 . peak of 712, therefore, no problem is expected. n \\_/.1 Labor contract negotiations for all crafts will occur in the spring of 1982. 2 3. Productivity Constmction productivity is maintained by a joint Bechtel/CPCo production engineering team that was fomed in late 1980. Reports and recommendations for improvement are made to management. Productivity is also maintained by the use of unit rate comparisons. Midland Project Construction produc-tivity is comparable with the national average for nuclear construction. 8/20/81

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. ~, f'j MIDLAND PLANT SITE 60 - 3 Budget / Forecast Vs Actual Employees 0--. FORECAST - Total Site Employed M gii ~ Year 1981 [ hhD - Q

i.. t :

'h20 - i <:a h* /.--....- th] TOTAL SITE DTLOYEES h00 - f] ,/ ,......... --- _...--- - -- - - --- FORECAST - CPCo Employe e s [31 b ~ (. l t;. ,1

y C'

l/ p !. ' 380 , /,t J,.; .. ~ ~ . ;:1 s ,a, / 360 ..L< ,s' CPCO DTLOYEES c.____,_- m v o i.a / v o l-N 3ho If l o I a o s De y o t I ,s 32b l l.'. e o 4.3 g e. 4 'T < m o. o 5-* 300

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C.. a a s w, n o N. e j 280 l ~1 b.-l 1 : m t:;. f.1 l . 260 h, I& l / t'i1 i .H 60 t C CONTRACT EMPLOYEES

  • FORECAST -

D"I 50

Contract Employees" h.E]

40 e--------------....--.,. kI s ( ; 4

  • j

,. 30 -...._,~~-~~~g, 20 l

. ~ !
10 1

s l l I q. .l i - -. '. - - Budget ~ j! M Jan Feb Mar Apr May June July Aug Sept Oct I Nov, Dec Actual i. ' 8-5 B1. j' i l 1981 i I i g

ACENDA ITEM 7 ..i ,'l CONSUMERS POWER COMPANY l MIDLAND PLANT UNITS 1&2 JOB 7220 DESIGN STATUS ...,p

t CURRENT FORECAST DESIGNED TO DATE

%. COMPLETE .f (, . hARGE PIPE 282,000 FT. 279,000 FT. '99 U LARGE PIPE HANGERS 15,350 15,178 99 SMALL PIPE 307,550 FT. - 2 8 4,14 4 FT.. 92 17,740 13,658 77 SMALL PIPE HANGERS O e

o.r A c.- E E 8 L n~ 7 U n-18 1, D 5 /5 E 3 8 6 H 38 9 .v. y. 1 2 p ,C 8/ 1 /7 S /2 p:.,y. 71 F T DD v O C AA r,:. E OO u. .s S J LL A O LL 8

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8 1 A T O T T ,L,' S E A S V C R E R U R E C O .< *3 G F 1: $ N T 'A N G NE 2 8 A S E 0 I H E R5 9 1 R 3, D U 5 E C1 P / I P -.'j E ). y G j:.. R ?y A L ~ f4 1 - l z..,f ,Ij a, yI I' jI 1I,I l 1FIl lI lJ 8 l 9 ,p. 1 &, ;n TS A / w;.yy C E .3 R 9 V x :. O E _$v,$ / F N l. ~ T U DL N E , T,l NA E .7 .r.., T [ EU R A p. GT R D 0 i r. ECU P 8 !. s LAC U

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7., SMALL PIPE TOTAL PLANT [$i 4 PROCESS AND NONPROCESS ACTUAL AS OF: 7/26/81 DESIGN 284.144 LF DESIGN CURVE JULY 1981 LEGEND ACTUAL 360 CURRENT FORECAST UPDATE LINE ~~ 340 I ' ') 320 CURRENT FORECAST g 307,556 \\ 1,.... *... * '..: - * ' o 300 D o. .f , i e. i.'.280 / I l d e5*, 260 1 240 l i 220 l l I 200 I I 180 I I 100 l CURRENT PROJECT SCHEDULE l ~ UNIT 2 FUEL LOAD 7/83 UNIT 1 FUEL LOAD 12/83 140 1980 1981 1982. 1983 1984 3 1985 '.: c' '";~=Z O * :L e Q ?'.J:[i W n-f ga;gcy 3-~ acr*f 7' ;[c'75 7 7 i;;k g."' ~~\\ V ': = ~ ~ ' ' ' ?~ 'w

CONSUMERS POWER COMPANY MIDLAND UNITS 1 AND 2 - JOB 7220 'f. g# SMALL PIPE HANGERS (ReSidOnt Engineered)- TOTAL PLANT ACTUAL AS OF: 7/28/81 DESIGN CURVE DESIGN 13.658 EA JULY 1981 24'

t. (

LEGEND P-g ACTUAL

J 22 CURRENT FORECAST UPDATE LINE 20 t

l gCURRENT FORECAST -/ 17,740 EA ' fi. 18 ({ ;t l ) 16' !-t l 3 1 14 s, l W 12 i I y, e ) 9 > 10 ? 'Y f ( / j p 8 p f.3 - l .'t ,A ,i 8 I 4 l L-1 F. t, 2 h CURRENT PROJECT SCHEDULE l UNIT 2 FUEL LOAD 7/83 i 'c i UNIT 1 FUEL LOAD 12/83 g p, 1980 1981

1982, 1983 1984 1985 j

J h

\\ s \\ .\\ 3 3, F L 1 0 E c, 89 L /6 6, U 2 4 D 5 4 E 8 / 3 7 H 38 9 C 8/ 1 FO N S / 2 71 O SI T DD A TA C AA LL E OO AL J LL UA O 3 LL T T R EE C S F P UU AN L FF I T 0 0 N 21 0, E TT 5 R I I 4 0 R NN 8 U UU 2 I d 9 C 1 T S AC E T R N O F 0 A T 2 L N Y2 P E N7 R A L R PB U A 3 MOE T 8 C O JV 9 R O 1 CU T 2 R C-D EWNNG AON 3 O I I 2 P1 T B A 8 SSLU RTLT I A EN TT / i

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!5 I I .2, e,.;.., ;, 1 .t:::: ... :%:y s, 500,, -4 ' ~ y. .] 1 . [' 90 - ~~ .c 80 - .CPCo THECH 7O- /--DEPT-PB;SONNEL 60 " r 50 - i ,l'. i' 4 f.: 40 - 3 i i x 30 " t l 20 - } ^ .I 1* to ~ m k i O . o I c-i u 2_. 2 c-1980 1981 1982 1983 1984 1985~ = VisualProductsDivisio moone i St. Paul, MN 55101 Madei .y --.. q. r..-~*-

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1 \\ G.. ~- QUANTITY ~CHANGESU. = 1 E-l ~ ~ ~ CNSTALLATION? Qwcasr? r) b- ~ 6/22/80 7/26/81 Concrete' 199,000 203,000 4,000 _arge 3i38-277,000 282,000 5,000. _arge 3iaeHangers 15,670 15,350 (3 2 0)'. 3 Sma Pipe 310,000 30,7,550 (2,4 5 0)' Sma 3ipe '-langers 16,500 17,740 1,2 4 0 '.. ns :rumen: u aing, 230,0 o o 205,000 (2s,000) ~~ .Ex;3. Ve~:a ic Concui~': 569,000 554,000 (15,000) Wire anc Cao e 9,600,000 10,300,000 700,000 Connections 385,000 385,000 O/M-0200-03

AN Y - MIULANU UNII b 1 6c Z s.-.j [.J BULK -QUANTITY STATUS ,l i (AS OF 7-26-81) y,,,-a,ca,vaamawamamwamamamammaamame nmnaamowwcnamammmmmmmuerr-,na _ _ _. _a__ ____a ,b TOTAL QUANTITY INSTALLED TO-D ATE % COMPLET( z h.! ' Tj .p 1 2 TOTAL 1 2 ,, T O T A'L' 1 2 =iacclauauammananemrtmunu mmmmmmmu _.- ~ a a w u L a u _ ammaammpaammamawammmacu a.2mam ?) CIVIL c Y p onc' rete 59.6 CY 49,174 153,866 203,040 49,099 152,134 201,233 100 D9 3 S / (PIPING / rgo Pipo IG. i LF 80,070 201,930 282,000 77,329 189,005 266,334 97 94 tSnyall Pipe tY LF '105,140 202,410 307,550 91,400 147,400 238,800 87 73 j EA 4,570 10,780 15,350 4,016 8,567 . 12,583 88 '79 ~ pftlar'go Pipo Hanger f5Small Pipo Hang ^or EA 5,681 12,059. 1.7,740 3,578 4,085 7,663 63 3.4 R: r!.i .I'r ELECTRIC AL V Q [,Cablo Tray 17 LF. .N/A N/A 85,500 N/A N/A 81,821 N/A .N/A u x ~ fxp Mdtallic Condult. LF. 128,300 425,700 554,000 113,384 309,919 423 303 88 3. . m.)sc, *o b LF N/A N/A 10,300,000 N/A N/A 6,022,764 N/A, N/A ll. Wire and Cable c.V } l,) Conn:ctions

t. 6 EA N/A N/A, 385,000 N/A N/A 122,776 N/A N/A (INSTRUMENTATION Tubing LF-N/A N/A 205,000 N/A N/A 44,600 N/A N/A o

.\\ G3rcw wr:s 7 9 9 C.. 2,202 3 mamawwon -uuammamaammaamm.ammamaemaa.2amaamamammammamaccrammuman._% _. man:. b, 2L% JLJNIT 1 INCLUDES TURBINE 1, CONTAINMENT 1 AND EVAPORATOR BUILDING FOR IDENTIFICATION OF QUANT 4: " wit 92 APKc8LM@EWS /ALL @TNER AREASo m

~ s n CONSUMERS POWER COMPANY MIDLAND PLANT UNITS 1 & 2 JOB 7220 .] COMPARISON: MIDLAND UNITS 1 & 2 WITH g ~ f: WATERFORD UNIT. 3 s

' d COMMODITY MIDLAND 1~ &~ 2' AT 24 MONTHS WATERFORD 3. AT 21 MONTHS a

% COMPLETE ~ % COMPLETE p ' i

j LARGE PIPE 9'4 95

'SMALL PIPE 78 82 ~ L'.I ~ ] LARGE PIPE HANGERS 82 84 2 'i 1 ..ij SMALL PIPE HANGERS 43 N/A WITH PIP 5 I ,a i

f. 3 C'ABLE TRAY 96 100 i

r[. ,/ 1 I I q 4 Fj . CONDUIT 76 90 r:-)3 l.t! POWER & C'ONTROL 58 57 c?1 .. h TERMINATIONS 32 33

....')

l' INSTRUMENT TUBING 22 53 <j e

CONsUVERS 30Wil COMPAW. i Vic anc 3 ant. Unit I anc Uni: l' ~ 1981' CONSTRUCTION PROGRESS CURRENT INSTALLED INSTALLED INSTALLATION ESTIMATE 6/22/80 7/26/81 . ~.. LG. BORE PIPE 282,000 91 94 SM. BORE PIPE 307,550 58 78 ( LG. PIPE HGRS. 15,350 ' 74 82 - SM. PIPE HGRS. 17,740 11 43 .P CABLE TRAY 85,500 89 96 EXP. METALLIC 554,807 51 % 76 CONDUIT WIRE / CABLE 10,300,000 28 n 58. t.

!b::

.T ;&k

  • : /,7 CONNECTIONS 385,000 20 g 3 2 1

= g u .-1 - ~. ,q .. :.%+ -~: .T.rt' ~ h? .G/M-0266-04

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.?.

- -%q.' ' h,Y'. -:. _-...~a.. .,. ; y I * (( [ ' ~EU'[.5[I*

  • [*;y]*,,I,5{'l
'I QI.{[ '.'s;}/ 'f f.'.

9

~ k.c; CONSUMERS POWER COMPANY ('" MIDLAND UNITS 1' AND 2 - JOB 7220 - f r* DESIGN AND INSTALLATION CURVES /Dj SMALL PIPE TOTAL PLANT PROCESS AND NONPROCESS ACTUAL AS OF: 7/28/81 DESIGN 204,144 LFj JULY,1981 INSTALLATION 230,000 LF LEGEND I I ACTUAL I 380 CURRENT FORFIhsT CURRENT PROJECT SCHEDULE UPDATE LINE i 340 I: l l 320 CURRENT FORECAST ~ 'j 307,550' \\ 8 300 l ,,. M,,. 3 ')-O-l ~ ' CURRENT FORECAST t 1,. W,.\\\\ f,,; "8 ' "

  • J 280 C

\\g .. / ' CURRENT PROJECT SCHEDULE i g / 203,000 LF j. j f' n,- 3 280 INSTALLATION g [i l pl 240

i p

"220 7 --- .i / \\ / \\ 200 ,4.g, / l .e l i 180 l / l t.- 180 q l

CURRENT PROJECT SCHEDU! E l

l UNIT 2 FUEL LOAD 7/83 Ni A 1 83 40 .' 'i 1980 1981 1982. 1983 1984 3 1985 1, 1

o d l 7,$9 3 CONSUMERS POWER COMPANY db 'd MIDLAND UNITS 1 AND 2 - JOB 7220 F 7' DESIGN AND INSTALLATION CURVES d ej LARGE PIPE HANGERS - TOTALRLANT P ACTUAL AS OF: 7/20/81-

e. )

-' ~ O DESIGN 15.178 EA 7 y; JULY 1981

-j-INSTALLATION 12.563 EA

'[ LEGEND

j;)

ACTUAL M

== ~~ CURRENT FORECAST 3.](. ,--- CURRENT PROJECT SCilEDULE [ ','i Uf-DATE LINE fi 17 (N! CURRE 'OFtECAST f41 l / 15,3 50 E,' &j, \\ '/ !}.f-N... j,,,,.- )$ DESIGN 15 y ,,,,,, r* p a / 8, / /* +: ' R 14 CURRENT PROJECT SCHEDULE g 7 l [ 15,000 EA 5 c. e -h' (Y) 13 .I / ./ / ( s.1i 12 r r f I f j) j /j INSTALLATION k l p..pj 11 11 j i y D y 10 l { I-fi l i t -b s:0 9 b' l - CURRENT PROJECT SCilEDULE 8 .? c i UNIT 2 FUEL LOA 9 7/03 li.' l UNIT 1 FUEL LOAD 12/03 !b 1980 1981 1902 1903 1984 8 1905 r + .t

i;...,,,,h. & t..- ':'"3 ce.'.. . ;,n '. " *~ ~ 'CdNSUMERS i3dWER COSPANY C' ' *H " MIDLAND UNITS 1 AND 2 - JOC7220 I'r DESIGN AND INSTALL'ATION CURVES ( h.10 SMALL PIPE HANGERS (RcSident Engineered)-TOTAL PLANT ACTUAL AS OF:; 7/26/81 DESIGN 13.658 E INSTALLATION 7.663 E JULY 1981 24 i j LEGEND 1 l 1 ACTUAL l CURRENT FORpCAST 22 .j CURRENT PRO, JECT SCHEDULE UPDATE UNE j l I 5 il 20 l. CURRENT FQRE. CAST i-ll 1 gf i7,740 'I' I EA l~ t ~! ,i /, - i 't 18 y, -i k, l e j i i i i I ..il, g ~ o ,l' f:.] o 16 ~ j CURRENT PROJECT SCHE 00LE - E-14 g j-[ 15,500 EA DESIGN 8 ,/ / l o' \\ .',/ \\j l [O 12 l l. lA f' l 10 M. .*^ .) q / aNSTALLATION 0

i

/

  • l b~

6 / I l l 4 / l l 2 J 2 CURRENT PROJECT SCHEDULE ; i l UNIT 2 FUEL LOAD 7/83 l UNIT 1 FUEL LOAD '12/83 i 1985 >i 0 '..~ 1980 1981

1982, 1983 1984

a CONSUMERS POWER COMPANY -).!is t: MIDLAND UNITS 1 AND 2 - JOB 7220 i 3 1 c# DESIGN AND INSTALLATION CURVES ACTUAL AS OF: 7/26/81 EXPOSED METALLIC CONDUlT TOTAL PLANT DESIGN 500,411 LF INSTALLATION -423.303 tf JULY 1981 ( j*, LEGEND .a ACTUAL A, h.$ CURRENT FORECAST [ --- CURRENT PROJECT SCHEDULE fA -- UPDATE UNE ~l 0.I l CURRENT FORECAST - CURRENT PROJECT SCHEDULE ( 600 l 534,000 LF 554,000 LF (1) \\, Y I .1 1 l CURRENT FORECAST ,- / 550 530,000 LF (2)\\ >.........,g *.. - u i

.u -

~ i W-?x s .. S. 500 a-

-\\.

/ \\ f / \\/ .v-A 7 *' e5 450 dc2 4 / 1... DESIGN / / M Y; ni 400 -l g.3 / l f p:); 350 / { INSTALLATION / l

1) EXCLUDES G,000LF S/C INSTALLED

$4 g / /j g 300 / - f -

2) QXCLUDES 30,000LF ALLOWANCE

/ / l

  • -/FOR ACTUAL INSTALLED VS

/

  1. f.

/ f,- DESIGN hl l 250 /

j

/ l 7; / s l CURRENT PROJECT SCHEDULE j;, 200 g UNIT 2 FUEL LOAD 7/83 d f' .I UNIT 1 FUEL LOAD 12/83 a y 1980 1981 1982 1983 1984 1985

~ i l.; l'

S CONSUMERS POWER COMPANY

',.l 'j-MIDLAND. UNITS 1 AND 2 - JOB 7220 ., DESIGN AND INSTALLATION CURVES i / f.4 /$i POWER AND' CONTROL WIRE AND CABLE - TOTAL PLANT ACTUAL AS OF: 7/26/81 1 DESIGN 8.917,09 c - ' INSTALLATION 6,022,7[ JULY,1981 ~ JJ LEGEND i i h'" ACTUAL l i. """ENT PROJECT SCHEDRE _ CURRENT FORE ST

==*** + - 10,300,000 LF CURRENT PROJECT SCHEDULE i UPDATE LINE vv=* .y 'y?. - 4: 10 .I I I l1 ../...***. J.*****, 10,300,000 LF NCURRENT FORECAST CURRENT FORECAST % l ).. "^2**. / 10,300,000 LF J.'..* \\ 9 j l j< .t l l / L 8 / / DESIGN l f 7 g g o, j l L. y \\ 'x. )f a

.;I$

5 ~ / e g ...f 2 u. Y M 2 a 3 5 {: j ' ) g. 3 M l 9 4 l 'I INSTALLATION f ~ -f 3 g l,. p / %// \\ g. I .l1

J.

2 ] g ..a 4 CURRENT PROJECT SCHEDULE f,j 1 -l + 3 UNIT 2 FUEL LOAD 7/83 f' l A 1/83 p- -0 i .I 19u0 1981 1982 1983 1984 .1985 G.1584 e L 1

.co 7 I NRC CASE LOAD FORECAST PANEL i ~S AGENDAITEMS .i 8 L e CONSTRUCT 10N PERCENT COMPLETE l

  • DESIGN & CONSTRUCTION CRITICAL PATHS IPATH Al e LONG LEAD TIME ISSUES (PATH B) e CONSTRUCTION COMPLETION SCHEDULING i

i e f I' i g

h a l I l i 5 NRC CASE LOAD FORECAST PANEL l CONSTRUCTION PERCENT COMPLETE l t JUNE 1980 40,668,000 MH'S IFORECAST #61 62% JULY-1981 l l 43,155,000 MH'S IFORECAST #71 71% .l e ( I 8 / 211/8 1 l. s \\

1 NRC CASE LDAD FORECAST PANEL 1 ~ CRITICAL PATHS Design & Construction "h l PATH A -BULKS) j

1. AUX BUILDING SMALL PIPE DESIGN

-/j AND INSTALLATION

2. INSTRUMENTATION AND TUBING INSTALLATION TO SUPPORT EARLY MECH ANICAL TURNOVERS l
3. CONDUlT INSTALLATION TO SUPPORT

,3 p[ CABLE PULLING f 8 / 211/8 1

l l 1 NRC CASE LOAD FORECAST PANEL i LONG LEAD TIME ISSUES

Path B:

,f t

  • NUMBER OF ISSUES i

i

  • JULY 1980 44
  • JULY 1981 47

~ j> I i e ISSUES WITH NEGATIVE FLOAT

  • JULY 1980 15

~

  • JULY 1981 16 t

i 4 ? e I

l i-l NRC CASE LOAD FORECAST PANEL l ~ LONG LEAD TIME ISSUES ~ ,l Tracking Program l Ti, yk USE OF CPM PLANNING & SCHEDULING METHODS (P/21 ,c' ,-i-e PURPOSE - ESTABLISH PROJECT PRIORITIES f - EXTRA VISIBILITY FOR MANAGEMENT REVIEW & ACTION e ISSUES COMPLETION TRACKED TO ASSOCIATED SYSTEM T/0 DATE { IN0T FUEL LOAD) e e T/0 DATES ARE OPTIMUM - ALLOW FOR EFFICIENT TEST PROGRAM e VIGOROUS PROGRAM TO RESOLVE SCHEDULE CRITICAL ISSUES PRIOR TO SYSTEM T/0 O L

NRC CASE LOAD FORECAST PANEL LONG LEAD TIME ISSUES ~ <

  • MULTI-SYSTEM ISSUES H E LB A (c-IP+"^ " "

[ e BLOCKWALLS g p"~ f 4 m v J,, +)st

  • SEISMIC 10.12 g REANALYSIS) i

~* S0ILS REMEDIAL WORK r l

I NRC CASE LOAD FORECAST PANEL ~ CRITICAL LONG LEAD TIME ISSUES i IAS OF JULY 1981) ~ l - FLDAT IM01 SYSTEM ~ T/0 DATE MORE THAN 6 MONTHS NEGATIVE FLDAT* 12) ~ j lt) eMLLA SA FIRE PROTECTION SAFE 9-1/2 BNA NOV 1,1981 SHUTD0WN l

E lil e MLLA 21 CORE FLD00 SYSTEit, 9

SAA DEC 1,1981 l ~ l L. I 4.T0 6 MONTHS NE0ATIVE FLDAT* 151 j f5 lel e MLLA 68 PRES 3URIZER HEATERS SCA OCT 1,1981 111

  • MLLA 2305 COMPONENT COOLING WATER @ '4-1/2 EGA' DEC 15,1981 e MLLA 67 OVERPRESSURE PROTECTION 4

SCA OCT 1,1981 AT LOW TEMPERATURE 1 l e MLLA 6 FIRE PRDTECTION 4 RGC MAY 1,1982 Ill e MLLA 65L CORE FLOOD DEPRESSURiZATION 4 BHA MAH 1,1982 l

  • Negative Float Relative to System Turnovers Dates l,

lll issue ReAultesles1Workaround ICWG Action) (le) 50.55181 Schedular Impacts Impacts > 8/29/8i

l NRC CASE LOAD FORECAST PANEL i CRITICAL LONG LEAD TIME ISSUES CONT'D' lAS OF JULY 19811 l ~ - FLOAT (M01 SYSTEM T/0 DATE 1 TO 3 MONTHS NEGATIVE FLOAT

  • 19)
  • MLLA 59A HVAC-ARTS AUX SHUTDOWN PANEL ROOM 3

GLC' MAR 1,1983 l eMLLA 65D COLD SHUTDOWN-DEPRESSURIZATION - RCS 3 BCA DEC 1,1981 '.:I tel*MLLA 65C COLD SHUTDOWN - EMERGENCY BORAT!0N 1-1/2 BGK APR 1,1982 i i teleMLLA 446 REACTOR VESSEL AKCHOR BOLT 1 BDA SEP 30,1981 eMLLA 65B COLD SHUTDOWN - DHR DROPLINE VALVE 1 BCA DEC 1,1981 l eMLLA 220 POST ACCIDENT SAMPLING 1 SJA JUN 1,1982 l eMLLA 65G COLD SHUTDOWN - DHR SYSTEM UPGRADE 1 BCA DEC 1,1981 eMLLA 2300 PLANT COMPUTER REPLACEMENT 1 FEB 12,1982

  • lel~e MLLA 69 SMALL BREAK LOCA 1/2 SAA JAN 1,1982 i
  • Negative Float Relative to System Turnover Dates 18150.55lel Schedular Impact items sla/o k

I r l l l l lI i

l l (i

\\ i ~ 1 8 / 4 12 / S 8 E I G T N I O V M I T L A C ) E N A S N O L M I A S T A E C T S A P E S S D I C T D Y N TU I I N R N S U SS U C U O I AS T M O E R E R C A CI N M T A A K EE E O A K F R RMM C N OI R D R R O I FT E E TE D O E W E NV R W T G N E L O N 0 DDA T O I / O 0 I AAN G P S V / T C P N T N U I OE A U T SI D E O E O S LL E R NS N M R R O G OE A EG U CI P G P SN S T T E P G P E R T ) S R AO S O N O I CL E O DA D L I I L I P E E K E U D P V C S A P OL P V R V R S E U Y RL X E O E L S T PA E D W D l N l I L P N e I U B O O I I R S T G N E O L K P P S S M A E O T R C {* r i 5 l l i i j ll 1 l

b NRC CASE LOAD FORECAST PANEL LONG LEAD TIME ISSUES 5 Bollom Line i i l i ALL LONG LEAD (CRITICAL SCHEDULE) ISSUES i CAN BE ACCOMMODATED BY THE USE OF PRE 1 OR POST T/0 WORKAROUNDS AND MAJOR ~. MILESTONES ACCOMPLISHED ON TIME \\ l i e

I NRC CASE LOAD FORECAST PANEL o...; CONSTRUCTION COMPLETION SCHEDULING 4' I ,( ~ e CONSTRUCTION COMPLETION MODEL

  • SUBSYSTEM DETAILED SCHEDULE i

e ENGINEERING / PROCUREMENT / CONSTRUCTION PUNCH LISTS e COMPLETION WORKING GROUP (CWG) l l i f 8 / 211/ 8 1 I i [ j o

. /.. 108 72 2o MIDLAND. PROJECT

9Uih9 REVI DWJ ng T Y ?IC A L..

.Jr.6 RECAST 6: SCHEDULE ~ START LOP S U B~- SY ST E M ' S O H E D U L E ' ". l. ""'^ /EEKS TO S/U SUB-S'YSTEM TU RNOVER 1,0 J y.T t 'A 410 3,0 2,9 2p 27 26 25 2,4 2,3, 2;2 2,1 2,0 19 'l8 1,7 16 1,51,413 12 11 's 1 i I ,i. i., ~ l.':!.,'*l: l-i l SA NUN fb LRG SML I, 9 VLV DIP 5 ' 8 PIP;l ' l.. EQPT 'll't'L ,p,G. . INST i P f NG .s, 1 i J T .l. i s, j.; l l i' j I i -l: I1

e-I I

I

i.;.

h'[ t I i! 'db ~ h$ [o.D SF +',,. 2, i op

a. 3 I

e ' REVIEW m-w

REVIEW SUB-SYST.

h D$ l @ "s' (D @ NCHL b . ' " ^ t REVIEW $>h S U S-SYST. DETAll SCHLQ ca $ { M$ D WORKOFF Z -o ( I DE' TAIL SCHLD. MONTHLY M[SE "n$ COMMENT % ;i. WEEK LY ] go y es) Gjl,' l W.' w ; ej ! t) C c i i 1 l l-8 f,' i .i o i. ) i.i - i l i t, 'h Y [ t l i. 8 ig l.

  • ?

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. i.i..jli.

i.i... ii ...!..,i I- .i i 3 .i- ,i !- 'l, il.!!' 5lil l'E,; L ,'i ij ! ';, l l !.l l'., ' l i,' ! ! ' ' ' n m .i.i. ,i.. e Pi ! l l: li!l ill' 8 l'- l i

-lI 1l.li l!h @ NO 1-Q h l :'

8UB-SYSTELi DE'I UBCHEDULE

.Cnstr Cmpt 9-Yl BI ' 9! i ~ I Job 7220 Midland Proj9ct. i Rev. 1 _F/0 TArtT' })P SYS thO. 21bA C y TITLE, REACTOR BLDG. SERVICE WATER ');! DifSCfilPTION da,gf 7-DO - O! l WAN'II Y U 1 TO Go NOTES ~ 311N Jill

AUC, 6EPT OC,T h.fEClthNihAl. EQUIPMI NT I

LARGd PIPE k L' L ARQd. HANGERS l Z yg /-- Oe / L4RGd VALVES l j [..8 MALL PIPE l 73 8/AAll[ HANGER 8] mm j i ShALi.t VALVES O e4 C ' " 'N EA-CT-lO h HfDRQ FA -cT-/D,' (11 2 l-tyDRo E A-C.T-I t @ N { l ( PENDING NCR-2597 ) g_ ,jj [H8TRUMENTS Aj \\ ) p 47 lN.8' TRUMENT TUDlHG 1l.0 O V y INSTRUMENT TEST, g I..ti l i .4 In, @LECTRICAL EQUIPMENT. Li M RACEWAY

l

-O-CABLE PACKAGEG 3EA. 1 PtJilABLE' (11 CABLES ./ O P y 'i CONNECTIONS l~ 3)z f. .J-Q'y ] TE8T l E L EC...T N51 RUMENTS 4 v4 SICflN %LAllbMh Y H$5b Y I R-El I Bo DAY'CylT OFF 0,' 6'3*81 N $UticHLlaIr INPUT @) 6 3181 0 l j vA'l(D'Og'vN I O 10841 0 he d:C..fALof~ Mecti! E..u. swaus.ou insart s/C;: RON simTH ile dl5CEDNGl,AIST Q.C.: AA s kt-A cceia n Other: pane / nr.3 ] a.xn w :. m - c.x v n.n, - - -

q MIDLAND UNIT $ 182 AEs70-E REMAINING WORK SCHEDULE REV.1--JULY UPDATE PAGE 3-ENGINEERING 07/14/8t REPORT I FIRST LINE---SCHEDULE DATES 1 2 3 4 5 6 7 8 9 10 ACT.s SECOND LINE--FCRECAST (F) AND ACTUAL (A) DATES S TA fti 25% 50% 75% ISSUE ISSUE ISSUE ISSUE V.I. COMPLT THIRO LINE---INSTRUCTIONS. COMMENTS T4W COMPLT COMPLT COMPLT FOR FOR FOR P.O. REL 10 TASM BUDGT REVIEC USE CONSTR ELECT. TASK NUMBER RESTRAINT TASK DESCRIPTION FROM S/U' SUB MLLA NO CP NO E-10042C 01AP2 REV TO CKT & RCWY FOR 010Cl OtN0s g E720

AP-F Ette & E121 3OSEIF 3ONOtF AC8+

-PHYS UNITS 1&2 M ROUTE CA. 2NGOt37J TO NEW LOCATION CD E-tOO420 OtMY2 REV TO CONN LIST FOR 01Not. OtFE2 g E750

AP-F Ett9 & E121 3OSEIF 3ONolF C

AC8+ -CTRLt6 UNITS t&2 'O i / CONN. LIST TO BE MADE FOR CABLES 1N8312TD. 1N831280 2N83127D & 2N83128D 2NGO137J 'E-10042F OtMY2 REV 10 PNL MOD FOR E114 OtDEt 01MR2 OOE750

AP-F

& E12t 30SE1F t C AC8+ -CTRL 15 UNITS 142, 3ON01F r REV. PNL 2C52. FOR CABLE 2NGOt37J >E-100438 01AP2 COMPL REV TO L/0 FOR E131 Otoct OtNot OOE740

A--F AC8-OtJNtA 186NtA AC8+

-PHYS 31 UNITS t&2,ALSO PHYS 33 E-tOO43C OtAP2 REV TO CKT & RCWY FOR 010C1 OtNot OOE720

A--F Et39 19dNIA AC8+

-ROUT UNITS 1&2 E-tOO460 06MY2 REV TO CONN LIST FOR 01Aut 01Not OOE750

AP-F Et19.123.121.135 OtDElF 04dA2F J-C ACC+

-CTRLIG UNITS t&2t AUX.1&2 CONN. LIST TO BE MADE FOR CABLES INGOT 35F & 2NG3135F E-10046ff 01MY2 REV TO PNL MOOS FOR E119 OtDES OtMR2 00E750 AP-F 121.123.135 OtDEtF 04dA2F C ACC+ -CTRL 15 UNITS 142 PNL MOD. FOR IC52 & 2C52 FOR CABLES 1NGOl35F & 2NGOt35F E-tOO48D OtMY2 REV TO CONN LIST FOR OtN01 OtFE2 OOE750 AP-F E353.357.358.361 OtAutF Ot0CtF

e-----

C ACC+ -CTRLtG UNITS 1&2 CONN. LIST TO BE MADE FOR CABLES INSTOO3A & G. 2NSTOO3A&G E-tOO48F OtMY2 REV TO PNL MOOS FOR E353 OtDE1 OtMR2 OOE750

AP-F 357,358.361 OtAutF 010CtF C

ACC+ -CTRLt5 UNITS 182 AUX. BLDG. ( SORT BY ---SYSTEM PUNCHLIST ACS ACC RUN 7/20/81' ) 2 3 4 5 6 7 8 9 10 ACT.s f 4 9

[. {! p l ' i.

g TAllT-UP SUPPOR:I LIST SUB SYSTEM N0. 2EAC i

CONST COMPL DATE 09-21-81 I l l REV t .e...

.JSub System Title REACTOR BLOG. SERVICE WATER

.l {f-I 11 DESCRIPTION RESP FCST DATE REMARKS 5.lNCR#2088, llANGER EXPANSION ANCHORS. SWENSON F DISPOSITION REQUIRED .f,NCR#2677 SWAY STRUT VENDOR WELDS. SWENSON F CONSTRUCTION } I.NCR # 2920, UNDERSIZE WELDS. SWENSON F CONSTRUCTION i 'i

NCR # 3046 PIPE SPOOL PAINT.

AA 8/13/81F (NCR#3131 l Sil0CK SUPPRESSOR BUSilING. SWENSON F CONSTRUCTION y i .NCR # 3174 SWAY STRUTS & SNUBBERS. SWENSON F CONSTRUCTION , NCR # 3276 PIPE IIANGER MATERIAL. AA 8/15/81F NCR # 3277 PIPE. llANGER MATERIAL. SWENSON F CONSTRUCTION , NC.R 35W M M P % dEO M AT"fEUH-bL4 ppt tert $ \\4fE & M F M TRKC.YlOA) I 6.' DELIVER IlOICATORS 2TI-1956-2 AA/ 9/30/81F J-204-AC-Q 2TI-1957-2 REIGELSPERGER/30/81F ITEM # 17.35 2TI-1958-2 9/30/81F l 2TI-1959-5 9/30/81F i

7. ! DELIVER TEMP; ELEMENT-SURPLUS 2TE-1956 AA/

10/9/81F r' J-233-AC-Q 2TE-1959 REIGELSPERGER0/9/81F ITEM # 47-2TE-1958 10/9/81F 2TE-1957 10/9/81F 'j s I y l G/.M 10180-01 page 2 of 3 l S b. ~

s IEEI P R 0 G R AM SI AIU S A E R ERRE L A RI R E Y1EE A. TOTAL NUMBER OF PROCEDURES REQUIRED FOR FUEL LOAD 412 B. NUMBER OF DRAFT PROCEDURES NOT STARTED 100 C. NUMBER OF DRAFT PROCEDURES BEING WRITTEN 20 D. NUMBER OF PROCEDURES APPROVED 28 E. NUMBER OF PROCEDURES IN REVIEW 292 F. TOTAL NUMBER OF PREOP AND ACCEPTANCE TESTS REQUIRED FOR FUEL LOAD 340 G. NUMBER OF PREOP AND ACCEPTANCE TESTS COMPLETED 0 H. NUMBER OF PREOP AND ACCEPTANCE TESTS CURRENTLY IN PROGRESS 3-I. NUMBER OF SYSTEMS TURNED OVER TO START-UP: 851*[= SYSTEMS TURNED DVER 214 PARTIAL SYGTEMS TURNED OVER 3 ALPHA SYSTEMS 16 j

s I i. MIDLAND UNIT I AND 2 PLAN FOR TWO UNIT STARTUP ~ f a ht90LVE FUNCItLIST RESOLVE FUttaltlBT ITEMS i ITEMS NFT Wif 2 FUEL IDAD WIT 2 k Ib'L WAD n ..r ,..-.'t. p' ) o i

l

<r I b 117 900 Nf FUST FUEL 14MD 1 3 3 4 & 'S SI 10 ..w ~. llTDao MFT h , sl i ( l 2 3 3 4,6 a s l[ l .L. [ j f 1 H s.__..,e =._---...___.....e l s s g BE50 Lyt FUpottisT Rasolgt FUNQll.IST ITEM 5 l ITEMS NFT UNIT t FugL LOAD UMtf I i ,? s 11 t T in o / t i n e 6 i i a i a__ i i i 0 2 4 4 8 le 12 14 16 le 20 22 24 26 28 30 ItMITHS y I' '"5" ' t Fosi nrf sAs 1.las 6

HYDRO & COMF. TEST RCS HYDRO FHASE 3

EB TEST FHA 8E F CD/IV CTCLE CLEANUF HOT FWCTIONAL Tsst 3 FutL IDAD PREFS S nr. HOVE HEAD 4 FUEL IMAD 9 E8 A SIT /1LRT Fila $g 3 '10J ACTIVITIES (FES) l t t

~# PROCEDURE STATUS AS OF JULY 1981 NUMBER DRAFTED APPROVED TEST PROGRAM GENERIC 47 72% 57% 72 62% 15% EQUIPMENT SPECIFIC ACCEPTANCE + PREOP TESTS 340 73% 5% OPERATING DEPARTMENT 355 89% 73% 1 MAINTENANCE DEPARTMENT 340 81% 69% CHP DEPARTNETE HEALTH PHYSICS RELATED 158 58% 15% CHEMISTRY RELATED 71 89% 75% . ADMINISTRATIVE DEPARTMENT 95 100% 60%

\\ O ~ STATUS OF TEST PROCEDURES TEST PROCEDURES REQUIRED 412 TEST PROCEDURES DRAFTED 292H i e (70%) i PROCEDURES REVIEWED THRU TWG. 57. j e .............3.

-ONLY 273 MUST BE REVIEWED BY Two.

(21%) ~ l 4 TOTAL TEST PROCEDURES APPROVED .2 8E l l l (7%) l i l \\ ^ l l

~ ~ l l d" o S639 CONSUMERS POWER COMPANY MIDLAND UNITS l' AND 2-JOB 7220 ~ OPCo SYSTEM TURNOVER SCHEDULE 9 i-10 0 90 jf / i l \\ ,80 y / 70 / w - ) r 60 r LL / l q sO o / O 40 / j 30 r cc j n' 2 NOTE 10 ACTUAL STATUS EXCLUDES PARTIAL SYSTEM TURNCNERS i o ~ N D J. F M A H J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M 1980 1981 1982. 1983 1984

ELECTRICAL STATUS _ _ s~- - - --- m w=mcisidmrMxteeJc2w,at-sn-a-st- :...- ; : 2; - _;; - - __ _ _ _ _ 40% ENERGlZED i ~ PROJECT 60% ENERGlZED i BY YEAR END' t ga j i t l

"9 a re M!GM PRESSURE BOLER PROJECT V,_ES~~ON E SCFE JU _E O= AC-VITLES: 7/~5/8' START CIVIL CONSTRUCTION 8/3'/81 START MECHANICAL CONSTRUCTION '0/23- ~~/20/8' BOILER DELIVERY ~~/'5/81 START ELECTRIC AL CONSTRUCTION 2/~/8'l COMPLETE CIV!L CONSTRUCTION 3/'/8;A COMPLETE MECHANICAL CONSTRUCTION 4/~/8 1 COMPLETE INSULATION 3/'- 6/" /82 TESTING AND CHECKOUT 6/'5/82 OPER ATION AL u

1. 6 c y

ORGANIZATION STRUCTURE OPERATIONS SUPERINTENDENT PLANT SHIFT . SUPERVISOR ENGINEER SHIFT SHIFT Aux OP SUPERVISOR SUPERVISOR SUPV UNIT 1 UNIT 2 O O

4 6-0 j' STAFFING ASSUMPTIONS PLANT SUPERVISOR, 1 PER SHIFT 6 = SHIFT SUPERVISOR, 1 PER SHIFT PER UNIT 12 = 9 AUXILIARY OPERATOR SUPV, 1 PER SHIFT 6 = l SHIFT ENGINEERS, 1 PER SHIFT 6 ) = PLANT STAFF WITH LICENSES '=- 10 SR0 40 = CONTROL OPERATORS, 2 PER SHIFT PER UNIT = 24 1 EXPECTED TOTAL LICENSES 64 =

1 6** -O eog ag m...e ,e e H a J 49 7 e ) 9 e I -. _ _.._ 4 ,i. t u.. <,) O d 1b y- / w s .. 4~ \\ / c 9 i _ -. 4 e s i . ~ ~ b h w / o a y R W c d 4 w b Q l / D / ~~~ k W W / w n s bi .g e / \\ I 1 A i P / / / Q i .. 9 u ':.. d- - - -:"+- -p /

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PROPOSED LICENSING SCHEDULE FOR THE MIDLAND NUCLEAR PLANT COMPLETE START ASLB OPERATING ISSUE ISSdE O.L. LICENSE DRAFT DECISION SER'S SER SSER HEARING ISSUANCE 10/81 4/82 7/82 11/82 6/83 7/83 I ~; .g RESUME COMPLETE PRE-HEARING COMPLETE FSAR FSAR SER CONFERENCE O.L. DOCKETED I REVIEW INPUT HEARING 11/77 4/81 2/82 9/82 3/83 [. 41 mos 6 mon 4 mos 2 mos 3 mos 2 mos 2 mos 4 mos 3 mos 1 mo 1 4/82 I 7/82 O S.D F c% 0"- V ACRS D# MTG 7 ISSUE DES 1/82 C FES 6/82 s TJS 8/81 A

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' MIDLAND LICENSING STATUS . DOCKET 9 FINAL SAFETY ANALYSIS REPORT S ENVIRONMENTAL REPORT 4 SITE EMERGENCY PLAN . 4 SECURITY NRC REVIEW e BRANCH CONTACTS S QUESTIONS / RESPONSES. 9 OPENITEMS SAFETY EVALUATION REPORT I ENVIRONMENTAL STATEMENT NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT TJS 8/81

e l g g / 5-. NUREG-0737 REQUIREMENTS asan="* l 9 RCS VENTING 9 AFW FLOW INDICATION 9 HIGH RANGE RADIATION MONITORING G INSTRUMENTATION FOR DETECTION OF INADEQUATE CORE COOLING G EMERGENCY RESPONSE REAL TIME DOSE PROJECTION lQ f 4\\g0'e Nef

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<. y ~ '. SNIIBBER STATUS AND SCHEDULE AUGUST 25, 1981 I O There are as of this date,.8 snubbers completely installed in Unit IK 1 and;25 completely installed in Unit 2. In addition, there are 8 snubbers pinned on one end in Unit 2. These latter pinned snub-l bers will be completely installed upon resolution of installation interferences. The schedule is to complete installation of all snubbers in both units by the end of November 1981. At this time, snubber installa-tion is not a constraint to construction or testing. S 9 0 e e 4 O e

' TECHNICAL SkJPPORT CENTER ~ Started construction on Civil / Structural portion Au' gust 10, 1981 Backfill material has been placed and forms started on August 26, 1981 First concrete placement scheduled for August 31, 1981 Civil / Structural portion scheduled for completion by December 14, 1981 with a total of 1,000 CY of concrete required \\ Status of other items: 1) Approx 15,000 LF of cable will be needed 2) Charcoal ventilation filter is on hand 3) The Radiation Monitoring Equipment is ordered and slated for October 1981 delivery 4) Distribution Panel and Transformer, required by January 1982, is still in engineering 5) Computer is ordered with delivery March 1982 1 i 6) Radio Communication Console, needed in April 1982, is an off-the-shelf item 7) Uninterruptable Power Supply System, needed by June 1982, uis undergoing bid evaluation 8) The Radiation Monitoring Display, needed by November 1982, will be an adder to an existing Purchase Order l No problems are currently anticipated in meeting any equipment need dates Completion and testing of entire facility needed by February 1, 1983 8-26-81 e JSStrahl 8* e e S ?, e.- e d

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CONTAINMENT QUANTITIES AS OF AUGUST 1,1981 UNIT 1 ACTUAL-TOTAL FORCAST TO GO LARGE PIPE 11,700 13,200 1,500 SMALL PIPE 16,200 19,300 3,100' CONDUIT 26,000 26,150 150 - WIRE 6 CABLE NONE 200,000 200,000 (200,000'/ unit) (start 9/1/81) UNIT 2 ACIUAL TUTAL. FORECAST TO GO LARGE. PIPE 11,560 11,930 370 -Ja .a SMALL PIPE 18,300 22,000 3,700 M.y y CONDUIT 25,900 27,700 1,800 ' WIRE 6 CABLE 115,000 200,000- ~ 188,500 (200,000'/ unit)

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/~ ' ~ ~ d'.t g . s;,, YARD 1. All transformers received, installed and ready for service' 2. Deluge system for Unit 2 transformer completed 3. Deluge system for Unit 1 transformer will begin in October of this year. 4. Well drilling for permanent dewatering began on August 17 - two rigs working with third to be on site shortly N 5. Pipe profiling - two runs complete - looks good - Southwestern Research Institute to be back on site September 16 an'd to finish by October 23 - Service water lines 19 & 20 next than 15, 16 and 53 & 34 will include condensate lines 6. UPS facility is being constructed - completion due by October 1, 1981 7. Tech Support Center work started August 10 - Civil / Structural to complete December 4. Atch, Mech & Elec packages to be released in September, November and March respectively. Total complete February 1, 1983.. ^ 8. Security fence rework - concrete around posts to begin shortly. Ductbank pulls are in progress 9. Cooling tower nearly complete, have some conduit plus prc-fab. control house yet to go 10. Boiler project - steel was received yesterday - schedule-for completion is February 1982 11. Borated Water Storage Tank - pre-load specificat. ions released from NRC . t. 12. Pond Blowdown structure - subcontract to be'let in September and completion' scheduled for April of 1982 N 13. Calibration Facility - concrete work completc superstructure scheduled for completion-in November 1981. g ) e i i ?% 4 4 4 C 4 '. I

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e j'< u g , 'C f-; I BUILD AG [ [ ] [ ] I MODULE l 101 400 3000 265 246 102 /' C32 2860 127 464 103 554 2562 159 594 110 1050 100 400 10 0 120 3100 418 2850 80 35 g 130 4640 450 2650 55 8 140 3900 321 3000 12 90 s. 150 9160 79 1060 9014 62 115 184 \\ \\. 160 705 35 432 2752 36 80 56 170 301 67 1584 64 394 116 CCW I 178 1 2 hydro 8/31 to 9/11 'i' 175 180 1771 1600 49 1143 26 190' 210 1513 15 134 796 7 22 220 5 109 0 230 545~ ~ 9 240 865 283 12 7 52 i 250 820 357 371 2427 2 10 260 2716 34 110 695 20 19 43 f t,08(o q 1 L,'92 3(o,3 tl %3. 3\\&T

} 3; ~ M s >- t ..q,.. MIDLAND UNIT #1 AND #2 Total Plant Installation Rates 1981 Small Pipe Small Pipe Hangers Conduit Wire and Cable January 8,556 410 10,339 85.738 February 6,392 560 20,004 120,k39 March 7.127 473 20,804 389,k22 April 8,660 768 18,676 738,380 May 8.133 329 14,038 520,455 June 5,774 261 12.376 458,801 - July 7,269 506 15,591 662,238 Total 51,911 3,307 111,828 2,975,473 Avg Per. Month 7,416 472 15,975 h25,068 l s e

.g .,s s MIDLAND UNIT #1 AND #2 ' Total Plant Installation Rates 1981 Small Pipe Small Pipe Hangers Conduit Wire and Cable January 8,556 410 10,339 85,738 l February 6,392 560 20,004 120.h39 March 7,127 473 20,804 389,422 April 8,660 768 18,676 738,380 May 8,133 329 14,038 520.455 June 5,774 261 12,376 458,801 July 7,269 506 15,591 662,238 Total 51,911 3,307 111,828 2,975,h73 Avg Per Month 7,416 472 15,975 425,068 ) I 1981 Large_ Pipe Hangera Terminations January. 208 1,947 February 282 1,999 March: 234 2,806 April 256 5,831 May 221. 6.224 June 168 7,185 July 238 9,9 38 Tbtal 1,607 ' 35,930 Avg Per.Nonth. 230 5,133 9

?. QUANTIT.IES.' le ..Q ?. e o TO GO 'IDTAL FORECAST ~ 'IURBINE 1 1) INSTRWENTS 445 960 2) INST. *IUBIN3 14,781 30,171

3) LARGE BORE PIPE 370 37,790 4) lARGE BORE HANGERS 185 2,020
5) SMALL BORE PIPE 3,900 41,200
6) SMALL BORE HANGERS 300 1,427
7) CONDUIT 7,000' 63,543
8) CABLE TRAY

+2,900 15,507 TURBINE 2 1) INSTRIMEN'IS t 71 .'960 2) IN3T. *IVBING 8,649 31,892 3) LARGE BORE PIPE 140 42,400 4) LARGE BORE HANGERS 186 2,488

5) SMALL BORE PIPE 2,000 46,507
6) SMALL BORE HANGERS 250 1,273 7)

CONDUIT 6,000 72,195 8) CABLE TRAY + 800 14,526 3 EVAPORATER BUILDING 1 1) INSTRU M 361 .1,450 2) INST. TUBING 23,171 42,205-3) LARGE BORE PIPE 500 28,108 4) LARGE BORE HANGERS 130 1,600-5) SfALL BORE PIPE 1,000 40,683

6) SMALL BORE HANGERS 84 2,169 7)

CONDUIT 1,000 53,430 8) CABLE TRAY +600 4 DIESEL GENERATOR BUILDING 1) INSTRINFRIS 58 58 2) INST. 'IUBING 1,610 1,610 3) LARGE BORE PIPE 1,000 2,770. 4) LARGE BORE HANGERS 74 120

5) SMALL BORE PIPE 800 4,713 6). SMALL BORS HANGERS 140 637
7) CONDUIT 500 ovei scope.

14,940 8) CABLE TRAY +185 O ( 4 e e

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[,g NUCLEAR REGULATORY COMMISSION ', ,{\\ 3..

. c W ASHING TON; D. "C. 20555 ~

Nv / m.* AUG 09 S$3 Docket Nos. 50-329/330 OM, OL Mr. J. W. Cook Vice President Consumer Power Company 1945 West Parnall Road Jackson, Michigan 49201

Dear Mr. Cook:

Subject:

Construction Completion Schedule for Midland On April 19-21, 1983, the NRC staff visited the Midland Plant to evaluate construction completion schedules. The meeting discussed the basis for Consumer's revised estimates of October 1984 (Unit 2) and February 1985 (Unit 1). On April 20, 1983, the staff conducted an tour of both units to observe construction progress. ( The staff believes that your estimate of 14 months to complete preoperational and acceptance testing for both units-4 unduly optimistic. Recent experience for a single unit has indicated that this activity will require at least 24 months to complete. Moreover, the staff believes that your forecast does not realistically account for large uncertainties in I the work that must precede start of critical path testing, and that this can be expected to add some months to your schedule. These factors alone would infer that your October 1984 projected completion date is optimistic by at least a year. Since the staff's visit, you have requested an opportunity to meet with the staff to review the material previously provided as well as to provide any additional information far its further consideration in this matter. We also understand that you plan to reconsider your scheduling priorities between Units 1 and 2 in light of recent actions by Dow Chemical Company. At your request, we will be scheduling this meeting in September. A final staff position for Midland's construction completion date will be developed following this further meeting. Sincerely, Thomas M. Novak, Assistant Director for Licensing Division of Licensing Office of Nuclear Reactor Regulation cc: See next page i Q O, g /v J ]

gp g,,vegg w r sa n,a ![ [(j pg l UNITED STATES- . %2 - a. k r, og./( ; NUCLEAR REGULATORY COMMISSION WASHINGTON, D. C. 20555

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June 1, 1983 Docket Nos. 50-329/330 APPLICANT: Consumers Power Company FACILITY: Midland Plant, Units 1 & 2 l

SUBJECT:

SUMMARY

OF APRIL 19-21, 1983 CASELOAD FORECAST PANEL MEETING On April 19 and 21, 1983, members of the NRC Caseload Forecast Panel met with Consumers Power Company (CPCo) and Be.chtel to review construction completion schedules which CPCo ' completed February 18, 1983 and announced April 12,1983 for Midland Plant, Units 1 & 2. On April 20, 1983 the Panel toured the plant to observe construction progress. The purpose of the meeting and tour is to provide for an assessment by the Panel of construction completion. Meeting attendees are listed in Enclosure 1. is the meeting and tour agenda. shows some of the slides used during CPCO,'s presentations. l CPCO's previous and revised estimates are: 7/80 Estimate 4f,83 Estimate Difference (Mos.) Unit 2 7/83 10/84 14 Unit 1 12/83 2/85 13 Overall plant completion is estimated by CPCo to be about 83% complete; engineering is about 76% complete; design 94%; and underpinning 4%. CPCo finds there are three separate critical paths for construction completion: (1) a so called " aboveground" pathway, (2) auxiliary building underpinning, and (3) the licensing / hearing pathway. Aboveground Pathway This pathway is primarily based upon rework of large and small bore pipe supports. However, installation of three HVAC systems, penetration sealing, and installation of mirror type pipe insulation also presently have zero or negative schedule float. M f . S I h, t ., w -( i

jo . c... - 2,- A letter of March 29, 1983, notes CPCO's intent to reinspect all installed safety related pipe supports without regard to the time of their installation or turnover. CPCo estimated the new support reinspection procedure, training and certification of inspection personnel, QA program revisions, and other support activities would be in place in time to commence reinspections during the week of April 11, 1983. CPCo plans to use three inspection teams (about 50 inspectors) and expects to complete hanger reinspections in June 1983. Only two inspectors had been certified as of April 15, 1983 ) and had started hanger inspections. The hanger reinspection pathway is the j critical path for the " Construction Completion Plan" (CCP) described in CPCo's letters of J?nuary 10 and April 6,1983 (and subsequently on April 22, 1983). CPCo noted that 544 of 850 total subsystems (64%) have been turned over and accepted. Some systems were accepted with multiple " exceptions" (punchlist open items such as design changes, and corrective actions). CPCo's schedule for preoperational testing, acceptance testing, flushing and specific tests i for both units provides a total duration of 14 months. Forty-five percent of the systems have been initially checked out. About 4% of the total of 683 tests have been completed as of March 31, 1983. Of these 683 tests, CPCo plans to complete 95% of the 268 preoperational tests and 128 acceptance tests prior to the Unit 2 fuel load. Currently, no preoperational tests have been completed (two are in progress); one acceptance test has been completed and none are in progress. The testing program for about 134 systems were noted to be constrained by the CCP. The present schedule assumes little rework of hanger (about 850 out of 7000) will be needed for both units. i At least seven 50.55(e) reports are considered by CPCo to have some potential for schedule impact in that reviews and tests are not complete and cannot be fully assessed at this time. These seven are: 50.55(e) Report No. Management Corrective Subject Action Report (MCAR) No. 1. 80-04 40 High-energy line break analysis (HELBA) pipe i whip restraints 2. 80-09 45B Low alloy quenched and tempered bolting l 3. 82-12 63 Design of steel embedments that use tension bars and l shear lags 4. 81-01 46 Deficiencies of Limitorque i i valve operators 5. 82-01 55 Deficiencies in electrical components associated with main steam isolation valve actuators, and non-safety related equipment wired as Class lE >-w-., e h

6. 82-07 59 Safety related equipment cooled by non-safety related-HVAC system 7. 83-Oi 67 Clearances between electrical control cabinets and panels Auxiliary Building Underpinning Pathway Six of the 57 underpinning piers have been installed since December 13, 1983, and a pier load test (pier W-ll) was in progress. The construction sequence will utilize an existing Utility Access Tunnel (UAT.) to gain early access beneath the southern corners of the Control Tower. The revised construction scheme utilizing the UAT is reflected in CPCO's current completion forecasts. CPC0's schedule assumes NRC will approve loading of fuel immediately after transfer of the EPA load to the permanent wall (i.e. in advance of EPA and FIVP soil consolidation beneath the wall; pier lockoff and grouting; replacing of backfill beneath EPA and FIVP; and structural stiffening at critical elevation 659 feet). CPCo estimates that these latter activities will be completed by late January 1985. Licensing / Hearing Pathway CPCo considers that completion of the present soils "0M" hearing and "0L" hearing is also critical to the new Unit 2 fuel load estimate. CPCo*s estimated need dates for the hearing are: Complete "0M" hearing session August 1, 1983 Initial Decision on "0M" matters Mid October 1983 Completion of "0L" hearing session Mid May 1984 Initial Decision on "0L" matters Early July 1984 Staff Conclusions The Caseload Panel noted that the information provided during the meeting and observations made during the site tour would be further reviewed before the Panel's completion estimates are reached. y _W !?)., NI CW Darl Hood, Project Manager Licensing Branch No. 4 Division of Licensing

Enclosures:

As stated cc: See next page .}}

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