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Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:RO)
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17335A5631999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 1.With 991012 Ltr ML17335A5621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 2.With 991012 Ltr ML17335A5481999-09-30030 September 1999 Non-proprietary DC Cook Nuclear Plant Units 1 & 2 Mods to Containment Sys W SE (Secl 99-076,Rev 3). ML17335A5451999-09-28028 September 1999 Rev 1 to Containment Sump Level Design Condition & Failure Effects Analysis for Potential Draindown Scenarios. ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1481999-09-17017 September 1999 Independent Review of Control Rod Insertion Following Cold Leg Lbloca,Dc Cook,Units 1 & 2. ML17326A1211999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 2.With 990915 Ltr ML17326A1201999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 1.With 990915 Ltr ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17335A5461999-08-0202 August 1999 Rev 0 to Evaluation of Cook Recirculation Sump Level for Reduced Pump Flow Rates. ML17326A0871999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Unit 1.With 990812 Ltr ML17326A0861999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Units 2.With 990812 Ltr ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0511999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 2.With 990709 Ltr ML17326A0501999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 1.With 990709 Ltr ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17326A0061999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Dcp.With 990609 Ltr ML17326A0071999-05-31031 May 1999 Monthly Operating Rept for May 1999 for DC Cook Nuclear Plant,Unit 2.With 990609 Ltr ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17335A5301999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 1.With 990508 Ltr ML17335A5291999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 2.With 990508 Ltr ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5491999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant Unit 2.With 990408 Ltr ML17325B5441999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant,Unit 1.With 990408 Ltr ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B5671999-03-0202 March 1999 Summary of Unit 1 Steam Generator Layup Chemistry from 980101 to 990218. ML17325B4631999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Power Station,Unit 2.With 990308 Ltr ML17325B4621999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Plant,Unit 1.With 990308 Ltr ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors 1999-09-30
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~ CATEGORY 1 REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)
ACCESSION NBR:9809040123 DOC.DATE: 98/08/31 NOTARIZED: NO DOCKET ¹ FACIL:50-315 Donald C. Cook Nuclear Power Plant, Unit 1, Indiana M 05000315 AUTH. N2&Pl AUTHOR AFFXLIATION MANGAN,P. Xndiana Michigan Power Co. (formerly Indiana & Michigan Ele SAMPSON,J.R. Indiana Michigan Power Co. (formerly Indiana & Michigan Ele RECIP.NAME RECIPIENT AFFILIATION
SUBJECT:
LER 98-011-02:on 980305,steel containment liner pitting was is excess of design. Caused by lack of procedural controls.
Seals were removed, containment liner plate was prepared &
coated & new seals applied.W/980831 ltr.
DISTRIBUTION CODE: IE22T COPIES RECEIVED:LTR ENCL SIZE:
TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.
NOTES:
RECIPIENT COPIES RECIPIENT COPIES ZD CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL PD3-3 PD 1 1 STANG,J 1 1 INTERNAL: OQAWQ~ 2 2 AEOD/SPD/RRAB 1 1 LE CENTE 1 1 NRR/DE/ECGB 1 1 NRR/DE EELB 1 1 NRR/DE/EMEB 1 1 NRR/DRCH/HXCB 1 1 NRR/DRCH/HOHB 1 1 NRR/DRCH/HQMB 1 1 NRR/DRPM/PECB 1 1 NRR/DSSA/SPLB 1 1 RES/DET/EIB 1 1 RGN3 FILE 01 1 1 EXTERNAL: L ST LOBBY WARD 1 1 LITCO BRYCE,J H 1 1 NOAC POORE,W. 1 1 NOAC QUEENER,DS 1 1 NRC PDR 1 1 NUDOCS FULL TXT . 1 1 NOTE TO ALL "RIDS" RECZPIENTS:
PLEASE HELP US TO REDUCE WASTE. TO HAVE YOUR NAME OR ORGANIZATION REMOVED FROM DISTRIBUTION LISTS OR REDUCE THE NUMBER OF COPZES RECE1VED BY YOU OR YOUR ORGANIZATION, CONTACT THE DOCUMENT CONTROL DESK (DCD) ON EXTENSION 415-2083 FULL TEXT CONVERSION REQUIRED-TOTAL NUMBER OF COPIES REQUIRED: LTTR 22 ENCL 22
Indiana Michigan Power Company Cook%>dear Rara Or>e Cook Bar>r .
Mgr>ar>.r,%49106 616 4c6 5Nl Z
INOIANA NICHIGAN IaWER August 31, 1998 United States Nuclear Regulatory Commission Document Control Desk Washington, DC 20555 Operating License DPR-58 Docket No. 50-315 Document Control Manager:
In accordance with the criteria established by 10 CFR 50.73 entitled Licensee Event 98-011-02 Sincerely, J. R. Sampson Site Vice President Imbd Attachment c: J. L. Caldwell (Acting), Region III R. P. Powers P. A. Barrett J. B. Kingseed R. Whale D. Hahn Records Center, INPO NRC Resident Inspector 9809040i23 98083i PDR *DOCK 050003i5 S PDR
NRC Form 366 U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY 0MB NO. M504I05 (4-95) ExFBIEs elrrerla ESTSIAIKD BURDEN PER RESPONSE TO COleiLY WITH TISS MAIeATORY LICENSEE EVENT REPORT (LER) ~ORMATCN COllECTlON REQUEST: 50 0 HRS. REPORTED lESSONS IEARNED ARE NICORFORATED erTO THK UCENSarS PROCESS AND FED BACK TO eeUSTRY. FORWARD COMMENTS REGARDING BURDEN ESTSIATK TO THK ae:GRMADDN AND REcoRDs MANAGEMENT BRANGH IT4 FSSI. U s. NUclEAR REGIAATORY COMMISSION. WASHWGTCN. DC 20555400I, AIRE TO THE (See reverse for required number of PAPERwoRK REDUGTCN PR'orEGT OIIooloII. CFFIGE GF MA'NAGEMENTAre BUDGET. WASISNGTOM, DC 20505 digits/characters for each block)
FACIUTYNAME (I ) DOCKET NUMBER (2) PAGE (2)
Cook Nuclear Plant Unit 1 50-315 1 of 6 TITLE (4)
Steel Containment Liner Pitting in Excess of Design Basis Results in Unanalyzed Condition EVENT DATE (5) LER NUMBER (6) REPORT DATE (7) OTHER FACILITIES INVOLVED(8)
MONTH DAY YEAR YEAR SEQUENTIAL REVISION MONTH DAY YEAR ILI NAM O NUM NUMBER NUMBER A ILI NAM NUMB R 03 05 98 98 011 02 08 31 98 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CFR (I: (Check one or more) (11)
MODE (9) 20.2201 (b) 20.2203(a)(2)(v) 50.73(a)(2)(i) 50.73(a)(2)(viii)
POWER 20.2203(a)(1) 20.2203(a)(3)(i) 50.73(a)(2)(ii) 50.73(a)(2)(x)
LEVEL (10) 20.2203(a)(2)(i) 20.2203(a)(3)(il) 50.73(a)(2)(iii) 73.71 t'(QQ ~~~MP 4 20.2203(a)(2)(ii) 20.2203(a)(4) OTHER 50.73(a)(2)(iv) 20.2203(a)(2)(iii) 50.36(c)(1) 50.73(a)(2)(v) SI Aberraol be a h NRC Farn 366A 6 20.2203(a)(2)(iv) 50.36(c)(2) 50.73(a)(2)(vii)
LICENSEE CONTACT FOR THIS LER (12)
TELEPHONE NUMBER (Indude Ares Code)
Mr. Pat Mangan, Structural Engineering Manager 616/697-5535 COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13)
CAUSE SYSTEM COMPONENT MANUFACTURER REPORTABLETO CAUSE SYSTEM COMPONENT MANUFACTURER REPORTABLE NPROS TO NPROS SUPPLEMENTAL REPORT EXPECTED (14) EXPECTED YES X NO SUBMISSION (If Yes, complete EXPECTED SUBMISSION DATE) DATE (15)
Abstract (Limit to 1400 spaces, l.e., approximately 15 single-spaced typewritten lines) (16)
On March 5, 1998, with Unit 1 in Mode 5, an inspection of the steel containment liner identified pitting resulting in the thickness of the steel containment liner being less than 0.250 inches. The location of the pitting is at the bottom of the containment near where the vertical section of the liner joins the horizontal section and is in close proximity to the seal located between the concrete floor slab and the steel liner. With pitting of this magnitude the steel containment liner could potentially not meet the stress assumptions made in the design basis. This event was reported in accordance with 10 CFR 50.72(b)(2)(i), as a condition which was found while the reactor was shutdown, which if it had been found while the reactor was operating, would have resulted in the nuclear power plant being in an unanalyzed condition, outside the design basis.
The ENS notification was made at 1522 hours0.0176 days <br />0.423 hours <br />0.00252 weeks <br />5.79121e-4 months <br /> EST on March 5, 1998. This LER is being submitted in accordance with 10 C FR 50.73(a)(2)(ii).
The root cause for the above events can be attributed to the lack of procedural controls that require rigorous inspection of the liner plate. The existing seal has been removed and the surface on the containment liner plate prepared, coated and new seals applied. Appropriate VT-3 and VT-1 visual examinations have been performed on the accessible floor-liner seal surface area, and the liner in the area of the seal removal.
An engineering analysis has been performed which evaluated the effect of the corrosion on the structural and the leaktight integrity of the containment. The structural integrity of the as-found liner to withstand normal and accident loads satisfies design basis assumptions and the leaktight integrity of the containment has not be impaired. Therefore, this condition was determined to be of no safety significance.
NRC FORM 366 (4-95)
NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION (4-95)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION FACILITYNAME (1) DOCKETNUMBER(2) LER NUMBER (6) PAGE (3)
YEAR SEQUENTIAL REVISION Cook Nuclear Plant Unit 1 50-315 NUMBER NUMBER 2of6 98 011 02 TEXT (Ifmore space is required, use additional copies of NRC Form (366A) (17)
Conditions Prior to Event Unit 1 was in Mode 5, Cold Shutdown Descrl tlon of Event In response to NRC IN97-10, "Liner Plate Corrosion in Concrete Containments', a visual inspection of the Unit 1 containment liner plate in the floor seal area was performed in March 1998. On March 5, 1998, during visual examination, corrosion was measured to a depth of 0.171 inches, resulting in the thickness of the steel containment liner being less than 0.250 inches. With pitting of this magnitude the steel containment liner could potentially not meet the stress assumptions made in the design basis. The examination identified more than 40 occurrences where the thickness of the steel containment liner was less than 0.250 inches. Engineering had evaluated the pitting/corrosion and developed acceptance criteria used during the inspection. Based on calculations it was concluded that the liner plate would stay within the design basis provided the wall thickness was 0.250 inches or greater.
Cause of Event The root cause for the above events can be attributed to the lack of procedural controls that require rigorous inspection of the liner plate. The following discussion provides background information.
From the original installation of the liner plate until 1991, no inspection procedure existed. In December 1989, the NRC issued IN89-79 and IN89-79 Supplement 1 describing the potential for corrosive deterioration of steel containment liners.
In response to these notices, inspections were performed of Unit 1 and Unit 2 liner plate coatings in upper and lower containment and found them acceptable. That inspection did not include inaccessible areas such as those where the current pitting was discovered.
In May 1991 Engineering Guideline EC-CE-001, Protective Coating Surveillance Inspections, was developed for
~
containment coating inspection. The engineering guide provided adequate information on assessing the condition of the protective coatings; however, the product of the survey focused on a listing of future coating maintenance and not on an assessment of the integrity of the existing protective coating. The engineering guide did not delineate the need to apply engineering rigor to the assessment of the containment coating condition on the containment system. In short, the engineering guideline provided general simplified inspection criteria but did not provide a specific detailed program for more vulnerable areas.
Anal sis of Event This event was reported in accordance with 10 CFR 50.72(b)(2)(l), as a condition which was found while the reactor was shutdown, which if it had been found while the reactor was operating, would have resulted in the nuclear power plant being in an unanalyzed condition, outside the design basis. The ENS notification was made at 1522 hours0.0176 days <br />0.423 hours <br />0.00252 weeks <br />5.79121e-4 months <br /> EST on March 5, 1998. This LER is being submitted in accordance with 10 CFR 50.73(a)(2)(ii).
An engineering analysis has been performed to evaluate the structural and leaktight integrity of the containment structure taking into account the corrosion damaged condition of the 3/8-inch thick steel liner in the annular space near the containment cylinder base. The maximum thickness loss at the deepest pit is 0.172 inch or 44 percent of the actual thickness of the liner at this location. A conservative estimate of the average effective thickness of the corroded liner plate in the annular space near the containment cylinder base is 0.241 inch. In this evaluation the effect of corrosion on the mechanical properties of the liner was accounted for by a 50 percent reduction in the design basis allowable strain in the liner.
NRC FORM 366A (4-95)
V NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION (4-95)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION FACILITYNAME (1) DOCKET NUMBER(2) LER NUMBER (6) PAGE (3)
SEQUENTIAL REVISION Cook Nuclear Plant Unit 1 50-315 NUMBER NUMBER 3of6 98 011 02 TEXT (I/more speceis required, use eddiiionel copies of NRC Form (366A) (17)
Analysis of Event (cont'd)
The steel liner is not considered a structural strength element in the design of the containment to resist the design loads Therefore, the sole function of the liner is to serve as a leaktight pressure boundary.
The liner thickness of 3/8-inch was originally established from constructability considerations even though a thinner liner is adequate to function as a leaktight membrane.
The effect of corrosion on the mechanical properties of the liner were evaluated based on results of experimental studies investigating the effect of corrosion damage on mechanical properties of steel liner reported by J. L. Cherry, in "Analysis of Containment Structures with Corrosion Damage," Sandia National Laboratories Report prepared for the USNRC under contract DE-AC04AAL85000, December 1997. In these studies, several samples of ASTM A 516 plates were intentionally corroded and then tested to failure in uniaxiai tension. The corrosion damage inflicted on the plates included general corrosion and pitting. The test results obtained from the corroded specimens were compared with those from uncorroded control specimens.
Test coupons from corroded liner plates reached the same yield and ultimate tensile stress levels as uncorroded test specimens, leading to the conclusion that corrosion damage does not adversely affect the yield and ultimate tensile strength of the liner plate.
I Even though the ultimate stress reached by the corroded and uncorroded specimens were the same, corroded test specimens showed considerable reduction in the total elongation at failure indicating the adverse effect of corrosion on ductility due to stress/strain concentrations around pits and on the rough uneven corroded surfaces. Necking of the corroded specimens began around 12 percent strain and reached an ultimate strain of only 14 percent. In contrast, uncorroded test specimens exhibited necking at 24 percent strain and reached an ultimate strain of 28 percent.
From this information the following conclusions are made. The yield stress and ultimate tensile stress of a liner plate with general and pitting corrosion would be the same as that of an uncorroded plate and corrosion reduces the ductility of a liner plate by 50 percent.
A strain-based acceptance criterion is used in the industry as the measure of leaktight integrity of an uncorroded liner plate.
In a corroded liner, the metal loss is typically very irregular in both depth and distribution. It is not feasible to determine the actual strain in a corroded plate even with a finite element model analysis since the pitted and corroded surfaces consist of micro discontinuities that are much smaller than the practical size of a finite element mesh. Therefore, it is more practical to account for the effect of corrosion by reducing the allowable strain in the corroded liner by applying a reduction factor based on test results.
Based on the experimental results described in the previous section, it is judged appropriate to apply a 50 percent reduction factor to the design basis allowable liner strain of 0.005 inch/inch. Therefore, the allowable strain in the liner near the cylinder base shall be limited to 0.0025 inch/inch in this structural evaluation to account for the effect of corrosion.
Since the original design basis of the containment structure does not take any credit for the steel liner as a structural strength element, the design basis structural integrity of the containment structure to resist Normal Operating and Design Basis Accident loads is not affected by the corroded condition of the liner.
For Severe Accident, the ultimate internal pressure capacity of the reinforced concrete containment structure, including the portions not backed by concrete, was evaluated. The ultimate internal pressure capacity of the containment is governed by the capacity of the personnel airlock door and is equal to 32.3 pounds per square inch gage (psig) based on the specified NRC FORM 366A (4-95)
NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION (4-95)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION DOCKET NUMBER(2) LER NUMBER (6) PAGE (3)
FACILITYNAME (1)
YEAR SEQUENTIAL REVISION Cook Nuclear Plant Unit 1 50-315 NUMBER NUMBER 4of6 98 011 02 TEXT (Ifmom space is squired, use additional copies of NRC Form (366A) (17)
Analysis of Event (cont'd) minimum material strength and 45.1 psig based on the mean actual material strength. The ultimate internal pressure capacity of the reinforced concrete portion of the containment is governed by flexural bending and shear in the basemat and is equal to 45.8 psig based on the specified minimum material strength and 54.5 psig based on the mean actual material strength. The minimum internal pressure capacity of the reinforced concrete cylinder near the base in the meridional direction based on the specified minimum yield stress of 40,000 pounds per square inch (40 ksi) in the reinforcing steel and neglecting the strength of the liner is 72.15 psig.
Therefore, the design basis structural integrity of the containment to withstand Normal Operating, Design Basis Accident, and Severe Accident loads is not impaired by the observed corrosion damage to the liner in the annular space near the cylinder base.
The evaluation of leaktight integrity of the corroded liner began with an evaluation of thermal buckling. Design basis evaluation of the potential for thermal buckling of the containment shell steel liner shows that containment shell liner panels directly exposed to the design accident temperature are not likely to buckle.
The liner in the annulus space is not directly exposed to the design accident temperature but is thermally shielded by the concrete fill slab. It is judged that thermal buckling of the cylindrical band of liner in the annular space is not feasible because the filler material and the moisture barrier seal filling the annular space between the liner and the concrete fill-slab act as a continuous brace against buckling of the liner. Additionally, the fill-slab acts as a thermal shield and protects the liner from direct exposure to the design accident temperature in the containment atmosphere and, therefore, the average temperature rise in the liner in the annular space would be significantly smaller than in the liner directly exposed to the accident temperature. The liner is circumferentially stiffened and anchored at El 598 feet 9 3/8 inches, the elevation of the top of the fill-slab annular floor, where annular space liner would experience the maximum temperature rise.
However, since the critical buckling strength of a liner panel is a function of the thickness of the liner and since loss of thickness due to corrosion tends to reduce the critical buckling strength, the potential for buckling of the corroded liner panels with reduced effective thickness in the annular space near the cylinder base was evaluated. This evaluation conservatively neglects the bracing effect of the preformed filler and moisture barrier seal in the annular space.
The design basis accident temperature in the lower compartment of the containment atmosphere, provided in the updated Final Safety Analysis Report, is 256 degrees Fahrenheit with 1.5 times the containment maximum design pressure (P), 250 degrees Fahrenheit with 1.25 P, and 244 degrees Fahrenheit with 1.0 P. In the thermal buckling evaluation presented, the average accident temperature experienced by the liner is assumed to be 244 degrees Fahrenheit. This is a conservative assumption considering the thermal shielding provided by the concrete annular floor. The actual yield strength of the liner is 48.3 ksi as provided in "Evaluation of D.C. Cook Containment to Determine Limiting Internal Uniform Pressure Capacity" strain of 0.001666 by Structural Mechanics Associates, Report No. 80C129-1, March 16, 1981. This corresponds to a yield inch/inch. Therefore, elastic buckling of the corroded liner panel could occur if the compressive strains imposed exceed the critical buckling strain (0.001370 inch/inch).
Strains imposed on the liner near the cylinder base were calculated using the following assumptions. The temperature rise in the liner under Normal Operating condition is less critical for thermal buckling of liner than under Design Basis Accident conditions and, therefore, is not considered for evaluation.
Meridional compressive strain due to seismic overturning is neglected since this is a transient short duration strain and is not of consequence to leakage under sustained accident pressure.
NRC FORM 366A (4-95)
NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION (4-95)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION FACILITYNAME (1) DOCKET NUMBER(2) LER NUMBER (6) PAGE (3)
YEAR SEQUENTIAL REVISION Cook Nuclear Plant Unit 1 50-315 NUMBER NUMBER 5 of 6 98 011 02 TEXT (ifmofe spece is fequifed, use eddftionel copies of NRC Form (366A) (1?)
Analysis of Event (cont'd)
Dead load effects near the cylinder base are neglected for the following reasons: dead load induces meridional tensile strain on the interior face of the containment wall due to the combined effect of membrane compression and discontinuity meridional moment near the cylinder base, and hoop compressive strain induced in the containment wall near the cylinder base due to restraint to the Poisson lateral strain from dead load meridional compression of 7,000 pounds per inch of circumference is negligible.
Meridional tensile strain in the liner due to meridional tension and bending moment near the cylinder base due to Design Accident Pressure occurring concurrently with accident temperature is conservatively neglected.
Using the information and assumptions from above the total biaxial compressive strain imposed on the liner was calculated to be 0.001296 inch/inch. Conservatively determined biaxial compressive strain (0.001296 inch/inch) imposed on the liner is less than the critical buckling strain of the corroded liner panel near the cylinder base (0.001370 inch/inch).
Leaktight integrity of the liner under Normal Operating condition is less critical than under Design Basis Accident and Severe Accident conditions.
Under Design Basis Accident condition, load combinations 'a'DL+1.5P+TL') and 'd'DL+1.0P+T"'+TL"'+E') are the most critical with respect to the containment structural integrity.
Since the design basis earthquake E'n load combination 'd's a transient of short duration load and since the accident pressure in this load combination is less than the factored accident pressure in load combination 'a', load combination 'a's the most critical for leaktight integrity evaluation.
Under load combination 'a', the liner in the annular space experiences compressive strain due to restrained concrete shrinkage and thermal and tensile strain due to 1.5 P. In this evaluation, the tensile strain in the liner is maximized by conservatively neglecting the concurrent compressive strain in the liner and the maximum tensile strain in the liner is assumed to be the same as that in the reinforcing steel near the interior face of the containment cylinder at the cylinder base.
Under Severe Accident condition (ultimate internal pressure), the maximum tensile strain in the liner near the cylinder base is conservatively assumed to be equal to the normal yield strain of the reinforcing steel.
The conservatively determined maximum compressive and tensile strains in the liner under critical Design Basis Accident and Severe Accident loading are well below the reduced allowable strain (50 percent of design basis allowable strain) employed in this evaluation to account for the effect of corrosion.
The minimum design margin in the corroded liner near the containment cylinder base is at least 80 percent.
Based on the results of this evaluation the following was concluded. The structural integrity of the containment to withstand Normal Operating, Design Basis Accident, and Severe Accident loads is not effected by the as-found corrosion damage of the liner. Compressive strains imposed on the liner in the annular space near the cylinder base is less than the critical buckling strain of the corroded liner. Conservative maximum strains in the liner under Design Basis Accident and Severe Accident conditions do not exceed the reduced allowable strain used in the evaluation. The design margin available in the corrosion damaged liner. near the cylinder base is at least 80 percent. The leaktight integrity of the containment will not be impaired and the liner as-found will continue to fulfillits function as an effective leaktight membrane. Therefore, the pitting of the steel containment liner has been determined to be of no safety significance.
NRC FORM 366A (4-95)
NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION (4-95)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION FACILITYNAME (1) DOCKET NUMBER(2) LER NUMBER (6) PAGE (3)
YEAR SEQUENTIAL REVISION Cook Nuclear Plant Unit 1 50-315 NUMBER NUMBER 6of6 98 011 02 TEXT (Ifmore space is reriuired, use adCh'Iional copies of NRC Form f366A) (17)
Corrective Actions The existing seal was removed which extended from approximately the floor level to the top of the filler material. A visual inspection of the containment liner plate was performed. The area inspected went from approximately one foot above the annulus floor slab and covered the liner down to the top of the filler. In five areas the annulus floor concrete was excavated up to 8 inches in depth and filler material was further excavated to determine the extent of the corrosion. The pitting over 0.125 inches in depth was mapped and the severity of the pitting determined by depth measurements of the pits and ultrasonic wall thickness measurements of the liner in the areas of the pitting. The visual examinations revealed that the deepest corrosion was located in the area of the seal material above the top of the filler material and near the floor grade. The corrosion was noted to be less severe at the lower grades and it was noted to stop in two areas (10 inches and 15 inches below floor grade) where the filier material was removed.
The existing seal has been removed and the surface on the containment liner plate at the seal area directly above and below the annulus floor slab has been prepared and coated with the self-priming Carboline-890 Epoxy. New seals were then applied.
To determine the effectiveness of the new seal, a VT-3 visual examination will be performed on the accessible floor-liner seal surface area. The inspections will be made approximately every three years for the next three consecutive 3-year periods. During each three-year inspection, the floor-liner seal will be removed in two sections, one foot in length, where heavy corrosion was noted during this inspection. A VT-1 visual examination will be performed on the liner in the area of the seal removal. The areas of seal removal wiil be different for each three-year inspection, and distributed across the seal area to the extent practical.
The inspections are based on the flaws discovered and the guidance provided in the 1992 Edition and Addenda of ASME Section XI, Subsection IWE. This commitment will be made as part of the Containment ISI Program, which is currently under development and will be completed by March 1, 1999.
Failed Com onent Identification Not Applicable Previous Similar Events None NRC FORM 366A (4-95)
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