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Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:RO)
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17335A5631999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 1.With 991012 Ltr ML17335A5621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 2.With 991012 Ltr ML17335A5481999-09-30030 September 1999 Non-proprietary DC Cook Nuclear Plant Units 1 & 2 Mods to Containment Sys W SE (Secl 99-076,Rev 3). ML17335A5451999-09-28028 September 1999 Rev 1 to Containment Sump Level Design Condition & Failure Effects Analysis for Potential Draindown Scenarios. ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1481999-09-17017 September 1999 Independent Review of Control Rod Insertion Following Cold Leg Lbloca,Dc Cook,Units 1 & 2. ML17326A1211999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 2.With 990915 Ltr ML17326A1201999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 1.With 990915 Ltr ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17335A5461999-08-0202 August 1999 Rev 0 to Evaluation of Cook Recirculation Sump Level for Reduced Pump Flow Rates. ML17326A0871999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Unit 1.With 990812 Ltr ML17326A0861999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Units 2.With 990812 Ltr ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0511999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 2.With 990709 Ltr ML17326A0501999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 1.With 990709 Ltr ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17326A0061999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Dcp.With 990609 Ltr ML17326A0071999-05-31031 May 1999 Monthly Operating Rept for May 1999 for DC Cook Nuclear Plant,Unit 2.With 990609 Ltr ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17335A5301999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 1.With 990508 Ltr ML17335A5291999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 2.With 990508 Ltr ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5491999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant Unit 2.With 990408 Ltr ML17325B5441999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant,Unit 1.With 990408 Ltr ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B5671999-03-0202 March 1999 Summary of Unit 1 Steam Generator Layup Chemistry from 980101 to 990218. ML17325B4631999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Power Station,Unit 2.With 990308 Ltr ML17325B4621999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Plant,Unit 1.With 990308 Ltr ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors 1999-09-30
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0 CATEGORY 1 REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS) ~
( C%
1QQ ACCESSION NBR-9805080084 DOC.DATE: 98/05/04 NOTARIZED: NO DOCKET ~0.
FACIL:50-,316 Donald C. Cook Nuclear Power Plant, Unit 2, Indiana M 0500031)/,,
AUTH.NAME AUTHOR AFFILIATION PXSARSKY,F. Xndiana Michigan Power Co. (formerly Indiana & Michigan Ele SAMPSON,J.R. Xndiana Michigan Power Co. (formerly Indiana 8 Michigan Ele RECXP.NAME RECIPIENT AFFILIATION
SUBJECT:
LER 98-008-01:on 980112,demaged ice condenser ice basket removed from Unit 1 ice condenser. Caused by inadequate control of contractors & inappropriate maint.Damage beyond threshold will be repaired E replaced.W/980504 ltr.
DXSTRXBUTION CODE: IE22T COPIES RECEIVED:LTR ENCL SIZE:
TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.
NOTES:
RECIPIENT COPXES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL PD3-3 PD 1 1 STANG, J 1 1 R INTERNAL! D/RAB 2 2 AEOD/S PD/RRAB 1 1 Y FILE 1 1 NRR/DE/ECGB 1 1 EELB NRR/DRCH/HHFB NRR/DRCH/HOLB ~
1 1
1 1
1 1
NRR/DE/EMEB NRR/DRCH/HICB NRR/DRCH/HQMB 1,1 1
1 1
1 NRR/DRPM/PECB 1 1 NRR/DSSA/SPLB 1 1 NRR/DSSA/SRZB 1 1 RES/DET/EXB 1 1 RGN3 FILE 01 1 1 D EXTERNAL: L ST LOBBY WARD 1 1 LITCO BRYCE,J H 1 1 0 NOAC POORE,W. 1 1 NOAC QUEENER,DS 1 1 NRC PDR 1 1 NUDOCS FULL TXT 1 1 NOTE TO ALL "RIDS" RECIPIENTS:
PLEASE HELP US TO REDUCE WASTE. TO HAVE YOUR NAME OR ORGANIZATION REMOVED FROM DISTRIBUTION LISTS OR REDUCE THE NUMBER OF COPIES RECEIVED BY YOU OR YOUR ORGANIZATION, CONTACT THE DOCUMENT CONTROL DESK (DCD) ON EXTENSION 415-2083 FULL TEXT CONVERSION REQUIRED TOTAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24
r Indiana Michigan Power Company Cook Nuctear Rant 0
One Cook Piece Bridgman, MI49I06 INDIANA NICHIOiAN POWER May 4, 1998 United States Nuclear Regulatory Commission Document Control Desk Washington, DC 20555 Operating Licenses DPR-58 Docket No. 50-315 Document Control Manager:
~hfll In accordance with the criteria established by 10 CFR 50.73 entitled 98-008-01 ig p !'big 1 i d:
Sincerely, J. R. Sampson Site Vice President Imbd Attachment A. B. Beach, Region III J. R. Sampson P. A. Barrett S. J. Brewer R. Whale D. Hahn Records Center, INPO NRC Resident Inspector
'it805080084 'at80504 PDR ADQCK 050003ih 8 POR
NRC FORH 366 .ST NUCLEAR REGULATORY COMHISSION OVED SY OMS HO. 3150.0104 (5-92) EXPIRES 5/31/95 ESTIMATED BURDEH PER RESPONSE TO COHPLY WITH THI INFORMATION COLLECTION REQUEST: 50.0 ttRS. FORFAR LXCENSEE EVENT REPORT (LER) COHMENTS REGARDING BURDEN ESTIHATE TO TH INFORMATION AND RECORDS MANAGEMEHT BRANCH (MNS 7714), U.ST NUCLEAR REGUI.ATORY COHMISSION, 4ASHIHGTON, DC 20555-0001, AND TO THE PAPERNOR REDUCTION PROJECT (3150-0104), OFFICE 0 MANAGEMENT AND BUDGET NASHINGTON DC 20503.
FACILITY NAHE (1) DOCKET NUMBER (2) Page 1 of6 Donald C. Cook Nuclear Plant - Unit 1 50.315 TITLE (4)
Inadequate Contractor Control during Maintenance and Surveillance Activities Results in Ice Basket Damage EVENT DATE 5 LER NUMBER 6 REPORT DATE 7 OTHER FACILITIES INVOLVED 8 SEQUENTIAL REVISION FACILITY NAME DOCKET NUHBER HONTH DAY YEAR YEAR NUMBER NUMBER HONTH OAY Cook - Unit 2 50-316 FACILITY HAHE DOCKET NUMBER 02 12 98 98 008 01 05 04 OPERATING TN S REPORT IS SUBMITTED TO THE REQUIREMENTS OF 10 CFR : Check one or more 11 MDOE (9)
PURSUANI'0.2201(b) 20.2203(a)(3)(1) 50.73(a)(2)(iii) 73.71(b)
PINER 00 20.2203 a 1 20.2203 a 3 ii 50.73 a 2 iv 73.71o LEVEL (10) 20.2203(a)(2)(I) 20 '203(a)(4) 50 '3(a)(2)(v) OTHER 20.2203 a 2 ii 50.36 c 1 50.73 a 2 vfi (Specify in 20.2203(a)(2)(iii) 50 '6(c)(2) 50 '3(a)(2)(viii)(A) Abstract betoN and in Text, 20.2Z03(a)(2)(iv) 50.73(a)(2)(1) 50.73(a)(2)(viii)(B) NRC Form 366A) 20.2203(a)(2)(v) X 50.73(a)(2)(ii) 50 '3(a)(2)(x)
LICEHSEE CONTACT FOR THIS LER 12 NAHE TELEPHONE NUMBER (Include Area Code)
IVIr. Frank Pisarsky, Mechanical Component Engineering Supervisor 616/465-5901, x2607 COMPLETE ONE LINE FOR EACH COMPONENT FA LURE DESCRIBED IN T HIS REPORT REPORTABLE REPORTABLE CAUSE SYSTEH COHPONENT MANUFACTURER CAUSE SYSTEH COMPONENT HANUFACTURER TO HPRDS TO NPRDS SUPPLEMENTAL REPORT EXPECTED 14 EXPECTED MONTH DAY YEAR YES BUSH I SS I OH X (lf yes, complete EXPECTED SUBHISSION DATE). DATE (15) 08 03 98 ABSTRACT (Limit to 1400 spaces, i.e., approximately 15 single-spaced typeMritten lines) (16)
On January 12, 1998, with Unit 1 in Mode 5, a.damaged ice condenser ice basket was removed from the Unit 1 ice condenser and a scoping test was performed to determine its ability to structurally withstand design basis loads. The scoping test results showed that the damaged ice basket failed with plastic deformation under less than design basis loads. This event was reported via ENS on January 12, 1998 at 1545 hours0.0179 days <br />0.429 hours <br />0.00255 weeks <br />5.878725e-4 months <br /> EST under 10CFR50.72(b)(2)(i), as an unanalyzed condition and a condition outside the plant's design basis. Prior to and subsequent to this notification, several forms of ice basket damage were identified including damaged upper rims, missing or tom ligaments, dents and folds. This LER is therefore submitted in accordance with 10CFR50.72(a)(2)(i).
The root cause of this condition has been attributed to inadequate control of contractors, and inappropriate maintenance and surveillance practices that resulted in damage to the ice baskets. A decision has been made to completely thaw both units ice condensers in order to address a variety of issues identified during the current unit outages. Ice baskets will be inspected to identify damage, and damaged baskets will be repaired or replaced.
Methods for oversight of the ice condenser labor force are being reviewed, along with ice crew training, maintenance and surveillance practices to ensure they support behaviors and techniques to preclude further basket damage.
These reviews will be completed and appropriate improvements will be implemented during the current outages.
. Based on available information, analysis of the various types of basket damage concluded that the baskets would have functioned to prevent containment overpressure. Further analysis will be performed, as necessary, once all ice baskets have been inspected following ice condenser thaw
NRC FORH 366A U. . UCLEAR REGULATORY COHHISSION ROVED BY OHB NO. 3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY lllTH THI IHFORMATION COLLECTIOH REQUEST: 50.0 HRS. FORNAR LICENSEE EVENT CONTINUATION COMMENTS REGARDING BURDEN ESTIMATE TO '-TH INFORMATION AND RECORDS MANAGEHENT BRANCH (MNB 7714), U.S. NUCLEAR REGULATORY COMMISSION)
NASNINGTON, DC 20555-0001, AND TO THE PAPERNOR REDUCTION PROJECT e (3150 0104), OFFICE 0 MANAGEMENT AND BUDGET MASHINGTON DC 20503 NAME 1 DOCKET NUMBER 2 LER NUMBER 6 PAGE 3'ACILITY YEAR SEQUENTIAL REVISION Cook Nuclear Plant - Unit 1 50-315 98 008 01 2OF6 TEXT (if more space is required. use additional NRC Foaa 366A's) (17)
C d I ur e Unit 1 was in Mode 5, Cold Shutdown Unit 2 was in Mode 5, Cold Shutdown On January 12, 1998, with Unit 1 in Mode 5, a damaged ice condenser ice basket was removed from the Unit 1 ice condenser and a scoplng test was performed to determine its ability to structurally withstand design basis loads.
The scoping test results showed that the damaged ice basket failed with plastic deformation under less than design basis loads. This event was reported to the NRC on January 12, 1998 as an unanalyzed condition. Prior to and subsequent to this notification, several forms of ice basket damage were Identified including damaged upper rims, missing or tom ligaments, dents and folds.
Each ice condenser consists of 24 bays containing 81 ice baskets per bay, covering an arc of 300 degrees in the containment structure. Each ice basket is approximately 12 inches across and 48 feet long, filled with borated ice.
To perform their design basis function, the ice baskets and columns are required to withstand design loads to ensure they do not eject upward out of the ice bed and open up bypass flow routes, or impact and damage other ice condenser equipment, or eject out of the ice condenser and become a missile inside containment. The baskets are designed to not collapse causing adjacent'or'additional ice basket columns to collapse, resulting in excessive flow passageway blockage, bypass flow routes, or undefinable heat transfer geometry.
During the current outages, damage was Identified to ice condenser ice baskets during tours of the ice condenser.
Damage noted on ice baskets includes damaged top rims, tom/missing ligaments, dents and folds. Folds are considered to be the most significant damage, resulting in the basket material has undergone plastic deformation in compression. Based on preliminary inspections performed in each unit's ice condenser with the ice bed intact, approximately 25 baskets in Unit 1 and 45 baskets in Unit 2 exhibit folds. A similar number of baskets exhibit dents.
Top rim damage is common, however, it is not structurally significant, except that it may impede the ability to weigh a basket. The exact number of damaged baskets, considering the various types of damage, will be determined as a result of planned inspections during the current outages.
The observed damage can be attributed to improper handling of baskets during maintenance and surveillance activities. Because damage occurred during basket maintenance and surveillance activities, and contract personnel perform the majority of this work, inadequate control of contractors is considered a primary cause for the noted condition. Contributors to this cause include ineffective training for contract personnel and inadequate supervisory oversight by utility personnel.
Improper surveillance practices was another contributor, since some of the more significant basket damage occurred during attempts to move baskets from beneath during weighing.
Damaged top rims and folds in the baskets most likely occurred during the baskets weighing process. The process of weighing baskets requires lifting the basket from the top rim with a weigh rig. Over time, some baskets have become frozen in place. In order to free frozen baskets for weighing, various techniques have been used. One technique used in the past was "jacking" of baskets from the bottom as the basket was pulled from above. Failure to control the jacking in the event the basket remained frozen sometimes resulted in deformation of the basket and produced a fold in the ligaments near the basket bottom. The practice of jacking baskets from the bottom was discontinued several years ago to preclude further basket damage.
NRC FORM 366A U.S. CLEAR REGULATORY COMHISSION OVED BY OHB NO. 3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COHPLY WITH THI LICENSEE EVENT CONTINUATION IHFORHATION COLLECTION REQUEST: 50.0 HRS. FORWAR COMHENTS REGARDING BURDEN ESTIMATE TO TH IHFORHATION AND RECORDS MANAGEHENT BRANCH (HNB U.S. NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001, AND TO 1'HE PAPERWOR REDUCTION PROJECT (3150-0104), OFFICE 0 HANAGEMEHT AHD BUDGET 'WASHINGTON DC 20503.
FACILITY NAME 1 DOCKET NUMBER 2 LER NUMBER 6 PAGE 3 YEAR SEQUENTIAL REVISION Cook Nuclear Plant - Unit 1 50-315 98 008 01 3 OF 6 TEXT (if sere space is required. use additional NRC Fons 366A's) (17)
C us n 'd Other types of damage can also occur to baskets during the weighing process if not carefully controlled. As previously noted, the weighing process requires lifting the basket by pulling from the top rim. Although limits are set on maximum liftforces, top rim damage can quickly occur if liftforces are not closely monitored, or if loading is applied asymmetrically. Damage can also occur during the weighing process when a frozen basket is exercised in an attempt to free it.
Still other observed damage is considered to be the result of ice basket mishandling or inappropriate maintenance activities. Two examples of this type damage include inward dents in areas of basket ligaments and tom ligaments.
Dents probably occurred during basket installation, or perhaps during clearing of flow passages. Tears in ligaments are most likely the result of prolonged contact with a pneumatic vibrator, which is used for emptying of ice baskets.
The vast majority of ice condenser work has been performed in the past by a contract labor force, with the contract being administered by the Engineering department and specifically, the System Engineer. The contract administration responsibility was in addition'o the System Engineer's normal role of management of the technical scope of the ice condenser work and analysis of surveillance test results. This broad scope of responsibilities allowed only minimal time for field oversight of the contractor. Steps were not taken to make other utility personnel available for oversight of the contract labor force. Therefore, field supervision for contract workers was largely provided by contract supervisory personnel rather than by utility personnel. During the current outages, steps were taken to transfer responsibility for oversight of the ice condenser labor force to the maintenance department, which retains personnel skilled in the supervision of production labor. These steps are aimed at addressing issues with poor control of contractors.
The System Engineer historically administers a training program to the ice condenser contract personnel. This training includes guidance on basket weighing techniques and on appropriate use of tools to avoid damage to baskets. However, this training has apparently not been effective in preventing basket damage. Steps are being taken to overhaul this training, in part to reinforce appropriate techniques to preclude various types of ice basket damage.
Finally, the lack of a definition. of what constitutes "detrimental damage" was also viewed as a contributor, since there was no benchmark for personnel to gage whether observed damage resulted in an unacceptable condition.
Simplistically, any basket damage sufficient to challenge the basket's ability to carry design loads is considered detrimental damage Documentation of damage to Cook Plant ice baskets in previous corrective action documents provides evidence that the organization was able to recognize damaged ice baskets as a condition adverse to quality. In fact, the Technical Specifications (T/S) require periodic inspection of a sample of ice baskets for detrimental damage.
However, a definition of detrimental damage does not exist, other than wording in T/S 4.6.5.1.d, which refer to detrimental damage as "structural wear, cracks, corrosion or other damage." This lack of an objective definition may have contributed to confusion about the significance of the damaged ice baskets.
NRC FORH 366A U.S. CLEAR REGULATORY COHMISSION OVED BY OMB NO. 3150 0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY NITM THI IHFORMATION COLLECTIOH REQUEST: 50.0 MRS. FORMAR LICENSEE EVENT CONTINUATION COMMENTS REGARDING BURDEN ESTIMATE TO TH INFORHATION AND RECORDS MANAGEHENT BRANCH (MNB 7714)g U ST NUCLEAR REGULATORY COMMISSIONS NASHINGTON, DC 20555-0001, AND TO THE PAPERIIOR REDUCTION PROJECT (3150-0104), OFFICE 0 MANAGEMENT AND BUDGET liASHINGTON DC 20503.
FACILITY NAME 1 DOCKET NUHBER 2 LER NUMBER 6 PAGE 3 YEAR SEQUENTIAL REVISION Cook Nuclear Plant - Unit 1 50-315 98 008 01 4OF6 TEXT (If cere space is required. use additional HRC Fore 3664's) (17) na s he Eve On January 121998, at 1545 hours0.0179 days <br />0.429 hours <br />0.00255 weeks <br />5.878725e-4 months <br /> EST an ENS notification was made regarding damaged ice baskets in accordance with 10CFR50.72(b)(2)(i), as an unanalyzed condition and a condition outside the plant's design basis, following receipt of a scoping load test result on a damaged ice basket with buckling damage near the basket bottom rim. Baskets with buckling damage are considered to bound other types of ice basket damage identified during the current outages due to these baskets having undergone plastic deformation. This LER is submitted in accordance with 10CFR50.73(a)(2)(i).
This test examined the damaged basket's ability to structurally withstand static test loads equivalent to the Operational Basis Earthquake (OBE) and ice basket dead weight loads. The scoping test results showed that the damaged ice basket failed with plastic deformation under a distributed lateral load of approximately 400 Ibs in I'
, specifies that the ice basket should be able to withstand a lateral load equivalent to approximately 2400 Ibs distributed over the bottom 6 feet of the basket in conjunction with a compressive vertical load of 4933 lbs. The failure of this basket under less than design loads was considered to be an unanalyzed condition and thus was reported to the NRC per 10CFR50.72. Approximately 25 baskets in Unit 1 and 45 baskets in Unit 2 are currently know to exhibit similar damage.
The damaged ice baskets were evaluated as to compliance with the design basis, operability and functionality.
Several types of ice basket damage were considered, including top rim damage, tom/missing ligaments, dents and folds.
With regard to design basis, the baskets and columns of baskets are designed to withstand certain design loads to provide assurance of ice bed geometry for proper thermal/hydraulic performance of the ice condenser during a LOCA and/or seismic transient events. To perform their design basis function, the baskets and basket columns are designed to not eject upward out of the ice bed and possibly open up bypass flow routes, or impact and damage other ice condenser equipment, or eject out of the ice condenser becoming a missile inside containment. Baskets must also not collapse causing adjacent baskets/columns to collapse, resulting in flow passageway blockage, bypass flow routes, or unanalyzed heat transfer geometries.
Top rim damage has been reviewed and determined to not be a condition that would challenge the design basis or make the ice condenser inoperable. Damage at the top end of the basket column will not promote the ejection of an ice basket or column from the ice bed or promote detrimental damage at any adjacent ice basket columns, interfacing structures or equipment. From'the aspect of design, basis loads, top rim damage may result in some localized deformation, but it will not cause or promote collapse of that column, or damage adjacent baskets, basket columns, interfacing structures, or equipment. Baskets with damaged top rims will meet design basis load conditions and do not represent a challenge to operability or functionality of the ice condenser.
Missing or tom ice basket ligaments are not represented or taken into consideration on any design drawings or documentation. However, missing ligaments will not promote the ejection of an ice basket or basket column from the ice bed or promote detrimental damage at any adjacent ice baskets, basket columns, interfacing structures, or equipment. The ice basket includes substantial margin in its ability to resist tensile loads from potential LOCA blowdown forces. Ice baskets with missing ligaments wiil have reduced structural capacity to carry lateral and compressive loads imposed under design seismic load cases. The most common locations for missing ligaments are in the mid to upper elevations of the ice basket column due to ice bed maintenance operations with vibrators.
i/
HRC FORM 366A ~ ST NUCLEAR REGULATORY COMMISSION OVED BY OMB NO. 3150 0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 HRS.
LXCENSEE EVENT CONTXNUATXON FORIIARD COMMENTS REGARDING BURDEH ESTIHATE TO THE IHFORMATIOH AND RECORDS MANAGEHENT BRANCH.
(MHBB 7714), U.S. NUCLEAR REGULATORY COMMISSION,
'WASHINGTON, DC 20555-0001, AHD TO THE PAPERWORK REDUCTION PROJECT (3150-0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.
FACILITY NAHE 1 DOCKET NUMBER 2 LER NUMBER 6 PAGE 3 YEAR SEQUENTIAL REVISION Cook Nuclear Plant - Unit 1 50-315 98 008 01 5 OF 6 TEXT (if cere space is required. use additional HRC Fons 366A's) (17) na At these higher elevations, the vertical compressive loads are not structurally significant and if the basket material were overstressed in combination with lateral loads, it is probable that the basket failure would be a smail localized lateral displacement or shift in the basket mesh ligaments around the area of the missing ligaments. This localized displacement of the ice basket section would not cause the damaged basket to impact on adjacent ice basket columns. Ice baskets with missing/damaged ligaments are considered to be outside the plant design basis, and equate to inoperability in the sense that the basket damage is detrimental, however, the damage does not result in the ice condenser being incapable of performing its design function to prevent containment overpressure following a high energy line break inside containment.
Dents and folds are considered to be the bounding (worst case) condition when evaluating safety significance. Ice baskets with dents and folds will have 'reduced structural capacity relative to their ability to carry lateral and compressive loads which would be imposed under design basis seismic load cases. The ice condenser design basis, as described in the FSAR, states that the ice condenser internal structures, including ice baskets, are designed to be capable of withstanding various load combinations including deadweight (D) plus operating basis earthquake (OBE) loads, D+ design basis earthquake (DBE) loads, D+ design basis accident (DBA) loads, and D+ DBE+ DBA loads.
As noted previously, a scoping test of a sample damaged basket with test loads less than D+ OBE resulted in a failure of the basket with plastic deformation. Therefore, the existence of damaged baskets which were unable to withstand design loads represented a condition outside the design basis. As noted previously, it is estimated that approximately 25 baskets in the Unit 1 ice condenser and 45 baskets in the Unit 2 ice condenser exhibit similar damage. Baskets with dents are estimated to be a similar quantity of baskets, with a final quantification to be made following inspections during the current outages.
With regard to operability, both unit's T/S require periodic inspections of ice baskets for "detrimental damage", to demonstrate operability.'hile the term "detrimental damage" has not been formally defined, damage, which results in a basket's inability to carry design loads, is considered detrimental. Therefore, the existence of these damaged ice baskets is considered to represent an inoperable condition for each ice condenser.
With regard to functionality, ice baskets with folds will have reduced structural capability relative to their ability to carry lateral and compressive loads, which would be imposed under design basis seismic load cases. The potential for continued ice basket failure under design basis seismic loading conditions at the fold is a function of the size of the damage, and the weight of the ice in the basket sections above the damage area. It may be postulated that the displacement of the damaged basket section under a seismic loading may be enough to cause the basket to displace laterally into an adjacent ice basket column. However, since basket sections with folds have been shown to have substantial strength as demonstrated in aforementioned testing (which bounds dents, where plastic deformation has not occurred), and since significant energy would be dissipated in the deformation of the ice basket sheet metal section and enclosed ice, it is expected that ice basket structural integrity will be maintained, so as to preclude significant collateral ice basket damage and flow passage geometry degradation. Because of this and the fact that each ice basket column is supported laterally every six feet in elevation by a structural lattice frame grid, it is highly improbable that a significant domino type failure would occur where the damaged basket collapses into an adjacent basket and so forth. Therefore, ice baskets with dents and folds are considered to be out of the design basis, and inoperable from the standpoint of compliance with the surveillance requirement related to detrimental damage, however, the damage does not result in the ice condenser being incapable of performing its design function to prevent containment overpressure following a high energy line break inside containment.
HRC FORM 366A .S. NUCLEAR REGULATORY COMMISSION OVED BY OMB iiO. 315D D104 EXPIRES 5/31/95 STIMATED BURDEN PER RESPOHSE TO COMPLY llITH THIS INFORMATION COLLECTION REQUEST: 50.0 NRS.
LICENSEE EVENT CONTINUATION FORliARD COMMEHTS REGARDING BURDEH ESTIMATE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (HNBB 7714), U.S. NUCLEAR REGULATORY COHHISSION, WASHINGTON, DC 20555-0001, AND TO THE PAPERNORK REDUCTION PROJECT (3150 0104), OFFICE OF HANAG'EMERY AND BUDGET NASNIHGTON DC 20503.
FACILITY NAME 1 DOCKET NUMBER 2 LER NUMBER & PAGE 3 YEAR SEQUEHTIAL REVISION Cook Nuclear Plant - Unit 1 50-315 98 008 01 6OF6 TEXT uf core space ls required. use additional NRC Fore 36&4's) Ill) a so e ve co Further evaluation of damage to the ice baskets and its potential impact on the ability of the ice condenser to perform its design function will be completed, as necessary, following the thaw of each unit's ice condenser.
Both unit's ice condensers are being completely thawed to allow inspection of the 1944 ice baskets in each unit, for the purpose of identifying and correcting, by repair or replacement, damaged baskets.
A definition of "detrimental damage" is being developed to serve as a gage for judging whether observed ice basket damage needs repair. This definition will be incorporated into design basis documents and procedures for surveillance of the ice condenser. Damage beyond the threshold of detrimental damage will be repaired or replaced.
These actions will be completed prior to startup for each unit.
After the thaw of each unit's ice condenser, a thorough inspection of ice baskets will be performed. Although these inspection activities will likely result in the identification of additional damaged baskets, the types of basket damage under consideration are not expected to change. This condition is applicable to both units.
Responsibility for oversight of production work - maintenance and surveillance activities - is being transferred from the Engineering to the Maintenance department. This will allow personnel skilled in supervising production workers to provide oversight for the ice condenser labor force, including contract labor, if used in the future.
The procedures used to guide maintenance and surveillance activities for the ice condenser are being upgraded and rewritten for use within the Maintenance department. The upgraded procedures will contain improved guidance on maintenance and surveillance activities to preclude future damage to ice baskets.
The training program for ice condenser workers is being upgraded. The upgraded training will include improved guidance on proper techniques to avoid basket damage.
Ice condenser maintenance procedures are being revised to require inspection of baskets emptied for maintenance prior to refilling during future outages. The basket inspection will specificaliy include provisions for identifying ice basket damage and correcting damage that exceeds the threshold of detrimental damage.
These preventive actions will be in place prior to commencing relevant ice condenser activities during the current outages on each unit.
Failed C m onen lde fica ion Not applicable e ou a Eve None