ML16188A377
| ML16188A377 | |
| Person / Time | |
|---|---|
| Site: | Summer, Vogtle  |
| Issue date: | 06/21/2016 |
| From: | Ahrens B Emerson Process Management, Fisher Controls International |
| To: | Office of Nuclear Reactor Regulation |
| References | |
| 52029 | |
| Download: ML16188A377 (7) | |
Text
0612112016 U.S. Nuclear Regulatory Commission Operations Center Event Report Pagel Part 21 (PAR) Event# 52029 Rep Org: EMERSON PROCESS MANAGEMENT Notification Date I Time: 06/21/2016 14:50 (EDT)
Supplier: FISHER CONTROLS INTERNATIONAL LLC Event Date I Time: 04/29/2016 (CDT)
Last Modification: 06/21/2016 Region: 3 Docket#:
City: MARSHALLTOWN Agreement State: Yes County: License #:
State: IA NRC Notified by: KIM SAGAR Notifications: RANDY MUSSER R2DO HQ Ops Officer: DANIEL MILLS ROBERT ORLIKOWSKI R3DO Emergency Class: NON EMERGENCY PART 21/50.55 REACTORS EMAIL 10 CFR Section:
21.21 (d)(3)(i) DEFECTS AND NONCOMPLIANCE PART 21 - INSUFFICIENT VALVE CAGE HARDFACING The following is excerpted from an email provided by the supplier:
"Items subject to this Fisher Information Notice (FIN) are confined to the equipment and orders referred to in Table 1 [see original submission]. Specifically, 'Equipment' refers to the eight inch sized hardfaced HPNS cages supplied per the order numbers listed in Table 1.
"The purpose of this FIN is to alert affected customers that, as of 29 April 2016, Fisher Controls International LLC (
Fisher) became aware of a situation which may affect the performance of the aforementioned Equipment, including its safety-related function.
"Fisher is informing affected customers of this circumstance in accordance with Section 21.21 (b) of 10 CFR 21.
"The Equipment i.n question is subject to CoCr-A hardface overlay requirements. The CoCr-A overlay deposit thickness must be 0.060 inch minimum after machining. However, the cages supplied in fulfilment of the orders listed in Table 1 may have insufficient hardfacing depth on the inside bore diameter at the top of the cages (approximately 1.50 inches from top).
"This issue first came to Fisher's attention when a material grade *inspection revealed insufficient cobalt.
Subsequent PMI testing confirmed the upper section at the top of the cage fell short of expected CoCr-A. Two in-stock cages were sent to a third party accredited laboratory for macroetch examination and hardness survey. The results of this survey confirmed the top of the cages did not meet the minimum hardness requirement of 34 HRC and further confirmed the insufficiency is limited to the uppermost 1.50 inches of the inside bore diameter of the cages.
0612112016 U.S. Nuclear Regulatory Commission Operations Center Event Report Pagel "The absence of hardfacing at the mating surface between cage and plug creates the potential for galling, which could prevent the valve from performing its intended safety function. Testing has been conducted to analyze the risk of galling. Typically, galling is observed in cycle tests well exceeding the 600 cycle recommended lifetime for the equipment. However, testing has proven galling to be an unpredictable phenomenon and could occur prior to the recommended lifetime of the equipment. There are no known field issues with the affected equipment.
"The problem of post-hardfacing material shrinkage is associated with the ratio of bore diameter to cage wall thickness. Large bore diameter thin-walled cages are at greater risk for material shrinkage. A third party accredited laboratory performed additional macroetch supplemental tests and evaluations on similar cages of varying bore sizes. It was determined that this issue is unique to the 8 inch sized HPNS cages.
"Fisher will provide the affected customers with a properly coated cages at Fisher's cost. In addition, a Corrective Action Request (CAR 1804) has been initiated by Fisher to prevent reoccurrence of this issue."
The US reactor sites affected by this issue include VC Summer and Vogtle. The foreign reactor sites include Sanmen and Haiyang.
FIN 2016-06 dated 20 June, 2016.
Point of
Contact:
Ben Ahrens Quality Manager Emerson Process Management Fisher Controls International LLC 30 1 South First Avenue Marshalltown, IA 50 1 58 Phone: (64 1 ) 754-2249 Benjamin.ahrens@emerson.com
EMERSON~*
Process Management Fisher Controls International LLC 301 South First Ave.
P.O. Box 190 Marshalltown, Iowa 50158-0190 USA T (641) 754-3011 F (641)754-2830 June 21, 2016 To Whom It May Concern:
Attached is a Fisher Information Notice, (FIN) 2016-05 Emerson Process Management - Fisher Valves complies with the reporting requirements of 10 CFR Part 21 Section 21.21 (b) and 10 CFR Part 50.55 (e) by informing the U.S. Nuclear Regulatory Commission Licensees or Purchaser of deviations or failures to comply.
Please review the attached FIN notice for applicability to your facility.
George Baitinger Director, Quality Americas Attachments (FISHER)
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EMERSON "" .. Fisher Controls International LLC 301 South First Ave Process Management P.O. Box 190 Marshalltown, Iowa 50158-0190 USA T (641) 754-3011 F (641) 754-2830 Fisher Information Notice: FIN 2016-05 20 June 2016
Subject:
Insufficient Valve Cage Hardfacing Equipment Affected by this Fisher Information Notice:
Items subject to this Fisher Information Notice (FIN) are confined to the eq~ipment and orders referred to in Table 1 attached below ("Equipment"). Specifically, "Equipment" refers to the 8" sized hardfaced HPNS cages supplied per the order numbers listed. in Table 1.
Purpose:
The purpose of this FIN is to alert aff~cted customers t~at, as of 29 April 2016, Fisher Controls International LLC (Fisher) became aware of a situation which may affect the performance of the aforementioned Equipment, including its safety-related function.
Fisher.is informing affected customers of this circumstance in accordance with Section 21.21 (b) of 10 CFR 21.
Applicability:
This FIN applies only to the Equipment identified in Table 1, which lists serial and order numbers of the Equipment that was delivered to affected customers.
Discussion: /
The Equipment in question is subject to CoCr-A hardface overlay requirements. The CoCr-A overlay deposit thickness must be 0.060" minimum after machining. However, the cages supplied in fulfilment of the orders listed in Table 1 may have insufficient hardfacing depth on the inside bore diameter at the top of the cages (approximately 1.50" from top).
This issue first came to Fisher's attention when a material grade inspection revealed insufficient cobalt. Subsequent PMI testing confirmed the upper section at the top of the cage fell short of expected CoCr-A. Two in-stock cages were sent to a third party accredited laboratory for macroetch examination and hardness survey. The results of this survey confirmed the top of the cages did not meet the minimum hardness requirement of 34 HRC and further confirmed the insufficiency is limited to the uppermost 1.50" of the inside bore diameter of the cages.
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EMERSON . Fisher Controls International LLC Process Management 301 South First Ave P.O. Box 190 Marshalltown, Iowa 50158-0190 USA T (641) 754-3011 F (641) 754-2830 The absence of hardfacing at the mating surface between cage and plug create~ the potential for galling, which could prevent the valve from performing its intended safety function. Testing has been conducted to analyze the risk of galling. Typically, galling is observed in cycle tests well exceeding the 600 cycle recommended lifetime for the Equipment. However, testing has proven galling to be an unpredictable phenomenon and could occur prior to the recommended lifetime of the Equipment. There are no known field issues with the affected Equipment.
E::xtent of Condition:
The problem of post-hardfacing material shrinkage is associated with the ratio of bore diameter to cage wall thickness. Large bore diameter thin-walled cages are at greater risk for material shrinkage. A third party accredited laboratory performed additional macroetch supplemental tests and evaluations on similar cages of varying bore sizes. It was determined that this issue is unique to the 8" sized HPNS cages.
Action Required:
Fisher will provide the affected customers with a properly coated cages at Fisher's cost. In addition, a Co.rrective Action Request (CAR 1804) has been initiated by Fisher to prevent reoccurrence of this issue.
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EMERSON . Fisher Controls International LLC Process Management 301 South First Ave P.O. Box 190 Marshalltown, Iowa 50158-0190 USA T (641) 754-3011 F (641) 754-2830 10 CFR 21 Implications:
Fisher requests that the recipient of this FIN review it and take appropriate action in accordance with 10 CFR 21. If there are any technical questions or concerns, please contact:
Ben Ahrens*
Quality Manager Emerson Process Management Fisher Controls International LLC 301 South First Avenue Marshalltown, IA 50158 Phone: (641) 754-2249 Benjamin.ahrens@emerson.com t/JYLt l)
Chad Engle Nuclear Business Unit Director Fisher Controls International LLC 301 South First Avenue Marshalltown, IA 50158 Fax: (641) 754-2854
Table 1 Affected Equipment and Orders Seriai"# **- -- Piant"- Ts"F>order # * **-Tsp- -- ---c.:is-tomer P_O_ _ _: cust Line Line#---*-*
-- -- -- -.---- - -- -- - -- ---- l - #--- -- ..
19073487 San men 004-X012140S79 2S 4S00280610 2S 19073491 Haiyang 004 -X012140S79 46 4S00280610 46 19073488 San men 004 -X012140S79 2SA 4S00280610 2S 19073489 San men 004 -X012140S79 2S8 4S00280610 2S 19073490 Sanmen 004 -X012140S79 2SC 4S00280610 2S 19073492 Haiyang 004-X012140S79 46A 4S00280610 46 19073493 Haiyang 004 -X012140S79 468 4S00280610 46 19073494 Haiyang 004 -X012140S79 46C 4S00280610 46 19089916 Vogtle 004 -X012149977 43A 4S0032766S 43 19089915 Vogtle 004 -X012149977 43 4S0032766S 43 19089914 Vogtle 004 -X012149977 24A 4S0032766S 24 19089913 Vogtle 004-X012149977 24 4S00327665 24 19089912 Vogtle 004 -X012149977 42A 4S0032766S 42 19089911 Vogtle 004 -X012149977 42 4S0032766S 42 19089910 Vogtle 004 -X012149977 SA 4S0032766S s 19089909 Vogtle 004 -X012149977 s 4S0032766S s 21294100 Summer 004 -X012149761 1A 4S003278S2 1 19089851 Summer 004*-X012149761 42A 4S003278S2 42 19089850 Summer 004 -X012149761 42 4S003278S2 42 19089849 Summer 004 -X012149761 20A 4S003278S2 20 19089848 Summer 004 -X012149761
- 20 4S00327852 20 19089847 Summer 004 -X012149761 40A 4S003278S2 40 19089846 Summer 004 -X012149761 40 4S00327852 40 19089844 Summer 004 -X012149761 1 4S003278S2 1 19720772 Haiyang 860 -PV14HYG2 SD SEH21 OPOVAOS1 F-ORG s 19720771 Haiyang 860 -PV14HYG2 SC SEH21 OPOVAOS1 F-ORG s 19720770 Haiyang 860 -PV14HYG2 S8 SEH21 OPOVAOS1 F-ORG 5 19720769 Haiyang 860 -PV14HYG2 SA SEH21 OPOVA051 F-ORG 5 19794752 San men 860 -PV14SAN2 50 SES21 OPOVA050F-ORG 5 19794751 San men 860 -PV14SAN2 SC SES21 OPOVA050F-ORG 5 19794750 Sanmen 860 -PV14SAN2
- S8 SES21 OPOVAOSOF-ORG 5 19794749 San men 860 -PV14SAN2 SA SES21 OPOVA050F-ORG s