ML12058A141

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Part 21 Report - Rosemount Nuclear Instruments, Inc., Pressure Transmitter with Nonzero Based Calibrations
ML12058A141
Person / Time
Site: Millstone, Monticello, Calvert Cliffs, Dresden, Peach Bottom, Browns Ferry, Palo Verde, Catawba, Harris, Saint Lucie, Point Beach, Watts Bar, Sequoyah, Byron, Summer, Seabrook, Brunswick, Limerick, Turkey Point, Crystal River, Diablo Canyon, Duane Arnold, Robinson, South Texas, San Onofre, Comanche Peak, Quad Cities, Zion, Bellefonte, LaSalle  Constellation icon.png
Issue date: 02/23/2012
From: Pham D
Rosemount Nuclear Instruments
To:
Office of Nuclear Reactor Regulation
References
Download: ML12058A141 (10)


Text

2!! This is a draft document, do not release to the public !!!

0212312012 U.S. Nuclear Regulatory Commission OperationsCenter Event Report Pagfe 1 Part 21 (PAR) Event# 47693 Rep Org: ROSEMOUNT NUCLEAR Notification Date /Time: 02/23/2012 11:08 (EST)

Supplier: ROSEMOUNT NUCLEAR Event Date / Time: 02/16/2012 (CST)

Last Modification: 02/23/2012 Region: 3 Docket #:

City: CHANHASSEN Agreement State: Yes County: License #:

State: MN NRC Notified by: DUYEN PHAM Notifications: MEL GRAY R1DO HQ Ops Officer: VINCE KLCO MIKE ERNSTES R2DO Emergency Class: NON EMERGENCY PATTY PELKE R3DO 10 CFR Section: RICK DEESE R4DO 21.21 UNSPECIFIED PARAGRAPH PART 21 GRP - EMAIL

!!! This is a draft document, do not release to the public !!!

PART 21 REPORT - ROSEMOUNT PRESSURE TRANSMITTERS WITH NONZERO BASED CALIBRATIONS The following information was received by facsimile:

"During the course of qualification testing to replace certain diodes identified for obsolescence, RNII [Rosemount Nuclear Instruments, Inc.] has determined that Model 1154 Series H range code 4-8 pressure transmitters with a significantly elevated or suppressed 4 mA point may not meet the published steam pressure/temperature accuracy specification.

"The out of tolerance condition observed during steam pressure/temperature qualification testing is not related to the replacement diode changes. It is an inherent performance characteristic related to large zero elevation or suppression.

"The steam pressure/temperature accuracy specification will be revised to account for nonzero based calibrations with a significantly elevated or suppressed 4 mA point.

"This revised specification supersedes the published steam pressure/temperature accuracy specification for all Model 1154 Series H pressure transmitters affected by this notification.

"RNIl recommends that users review the application where 1154 Series H range code 4-8 pressure transmitters are used to determine if there are safety considerations related to the revised steam pressure/temperature specification."

6_-Lc __

!!! This is a draft document, do not release to the public 02/23/2012 U.S. Nuclear Regulatory Commission OperationsCenter Event Report Part 21 (PAR) Event # 47693 Rosemount Nuclear has provided instruments to the following list of domestic U.S. customers: Alabama Power; American Electric Power; Arizona Public Service/Pinnacle West; Bechtel Power; Constellation Energy; Dominion Nuclear Connecticut/Dominion Generation; Duke Energy; ECFS MCS; Edison Material Supply; Electro Mechanics; Entergy; Exelon Generation; Florida Power and Light; FPL Energy; Georgia Power; Northern States Power-Minnesota DBA XCEL Energy; Pacific Gas and Electric; Progress Energy Florida; Progress Energy Carolinas; PSEG Nuclear; South Carolina Electric and Gas; Southern California Edison; Southern Nuclear Operating Company; STP Nuclear Operating; Tennessee Valley Authority; TXU/Luminant; Westinghouse Electric.

EMERSON. ROSEMOUNT" Process Management Nuclear 8200 Market Boulevard Chanhassen, MN 55317 USA Facsimile Tel 1 (952) 049-5210 Fax 1 (952) 949-5201 No. of Pages: 8 InoludIng coverpage To: NRC Operations Center Fax Number: (301) 816-5151 Date: Thursday, February 23, 2012 From: Duyen Pham, Quality Manager Phone: (952) 949-5363 E-Mail; Duven.PhammhEmerson.com

Subject:

Notification under 10 CFR Part 21 on certain Rosemount Model 1154 Series H Pressure Transmitters with nonzero based calibrations Rosemount Nuclear Instruments, Inc. is submitting the attached notification as required by 10 CFR Part 21. Please contact me if you have any questions.

Sincerely, Duyen Pham Quality Manager Rosemount Nuclear Instruments, Inc.

WW-w.RosemountNuclear.com RNII.Info@EmersonProcess.com

Rosemount Nuclear Instruments, Inc.

8200 Market Boulevard ROSEMOUNTI Chanhassen, MN 55317 USA Nuclear Tel 1(952).949-210 Fax 1 (952) 949-5201 www.RnsmmnunlNucrear.com 23 February 2012 U.S. Nuclear Regulatory Commission Washington, DC 20555-0001 Attn: Document Control Desk Re: Notification under 10 CFR Part 21 on certain Rosemount Model 1154 Series H Pressure Transmitters with nonzero based calibrations Pursuant to 10 CFR Part 21, section 21.21(b), Rosemount Nuclear Instruments, Inc. (RNIl) is writing to inform you that certain Model 1164 Series H pressure transmitters may not perform within the published steam pressure/temperature accuracy specification.

Rosemount Nuclear Instruments, Inc. does not have completa Information relating to specific plant applications and therefore cannot determine the potential effects of the condition on plant operation.

The potentially affected Model 1154 Series H pressure transmitters were shipped from RNII beginning In1988. Model 1154 pressure transmitters (versus Model 1154 Series H) are not affected by this notification.

1.0 Name and address of the Individual providing the information:

Mr. Marc D. Bumgarner Vice President & General Manager Rosemount Nuclear Instruments, Inc.

8200 Market Boulevard Chanhassen, MN 55317 2.0 Identification of items supplied:

All Model 1154 Series H range code 4-8 pressure transmitters shipped since the Initial release In 1088 are potentially affeoted. Model 1154 Series H range code 9 pressure transmitters are not affected, nor are Model 1154 (versos Model 1154 Series H) transmitters, More detailed information can be found in the enclosed appendices.

, Appendix A lists 1154 model code combinations

  • Appendix B lists N-options Specials with Specific Steam Pressure/Temperature Accuracy Specifications
  • Appendix C lists U.S. domestic customers to which Rosemount Nuclear instruments, Inc. has shipped one or more 1154 Series H range code 4-8 pressure transmitters Page 1 of 7

3.0 Identification of Items supplied:

Rosemount Nuclear Instruments, Inc.

8200 Market Boulevard Chanhassen, MN 55317 4.0 Nature of the failure and potential safety hazard:

During the course of qualification testing to replace certain diodes identified for obsolescence, RNII has determined that Model 1154 Series H range code 4-8 pressure transmitters with a significantly elevated or suppressed 4 mA point may not meet the published steam pressure/temperature accuracy specification.

The, out of tolerance condition observed during steam pressureltemperature qualification testing is =_ related to the replacement diode changes. It Is an Inherent performance characteristic related to large zero elevation or suppression.

The steam pressure/temperature accuracy specification will be revised to account for nonzero based calibrations with a significantly elevated or suppressed 4 mA point.

Currently, the Model 1154 Series H steam pressure/temperature specification establi.hes an expected accuracy as follows:

Accuracy within +/- (1.0% of upper range limit + 1.0% of span) for range codes 4-8; +/- (2.0% of upper range limit + 0.5% of span) for range code 9 during and after sequential exposure to steam at the following temperatures and pressures, concurrent with chemical spray for the first 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

4200F (215.6-C), 85 psig for 3 minutes 350F (176.6-C), 85 psig for 7 minutes 320°F (1606C), 85 pslg for 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> 265°F (129.4-C), 85 psig for 56 hours6.481481e-4 days <br />0.0156 hours <br />9.259259e-5 weeks <br />2.1308e-5 months <br /> The Model 1154 Series H steam pressure/temperature accuracy specification will be revised to envelop the observed steam pressure/temperature qualification test data as follows:

Accuracy within +/- (1.0% of upper range limit + 1.0% of span)* for range codes 4-8; +/- (2,0% of upper range limit + 0.5% of span) for range code 9 during and after sequential exposure to steam at the following temperstures and pressures, concurrent with chemical spray for the first 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

420°F (215.6-C), 85 psig for 3 minutes 350°F (178.6-C), 85 psig for 7 minutes 0

320'1 (1SVC), 85 psig for 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> 285WF (129.4-C), 85 psig for 58 hours6.712963e-4 days <br />0.0161 hours <br />9.589947e-5 weeks <br />2.2069e-5 months <br />

  • For range codes 4-8. if pressure at the 4mA point (applied to eitber the high or low side of the transmitter) Is greater than 60% of the upper range limit, the accuracy specification is +/- 2% of upper range limit.

ROSEMOUNTU Nuclear Page 2 of 7

This revised specification supersedes the published steam pressure/temperature accuracy specification for all Model 1154 Series H pressure transmitters affected by this notification.

The 1154 Series H range code 9 pressure transmitters have a steam pressure/temperature accuracy specification that already envelopes the observed steam pressure/temperature qualification test data and are not affected by this notification.

Model 1154 Series H pressure transmitters ordered with N-option specials which Include specific steam pressure/temperature accuracy specifications may also be affected. See Appendix B for details.

On February 1B, 2012, it was concluded that a substantial safety hazard may exist.

Rosemount Nuclear Instruments, Inc. does not have sufficient information to determine the potential safety Impact In plant applications. As a result, a notification about the potential substantial safety hazard Is being made in accordance with 10 CFR Part 21 to customers who purchased affected 1154 Series H pressure transmitters.

5.0 The corrective action which is taken, the name of the Individual or organization responsible for that action, and the length of time taken to complete that action:

(a) Update Model 1154 Series H Qualification Report D8700096 to include the revised steam pressure/temperature specification for pressure transmitters impacted by this notification as noted in Section 4.0.

(b) Update the Model 1154 Series H Product Data Sheet 00813-0100-4631 and Product Manual 00809-0100-4631 to include the revised steam pressure/temperature specification for pressure transmitters Impacted by this notification as noted in Section 4,0.

(c) Update the N0059 Specification Drawing 01154-2704 to include the revised steam pressure/temperature specification for pressure transmitters impacted by this notification as noted in Appendix B.

Completion: March 2012 Mr. Marc Bumgarner, VP&GIM of Rosemount Nuclear Instruments, Inc. Is responsible for any further action related to this issue.

6.0 Any advice related to the potential failure of the item:

RNII recommends that users review the application where 1154 Series H range code 4-8 pressure transmitters are used to determine if there are safety considerations related to the revised steam pressure/temperature specification, Rosemount Nuclear Instruments, Inc. is committed to the nuclear industry and remains dedicated to the supply of high quality products to our customers, Ifyou have any questions, or require additional Information related to this issue, please contact: Mike Dougherty (208) 865-1112 or Tracy Kaluzniak (952) 949-7159.

ROSEMOUNT" Nuclear Page 3 of 7

Sincerely, Marc D. Bumgarner Vice President &General Manager Rosemount Nuclear Instruments, Inc.

Enc.: Appendix A: Model Code Combinations Appendix B: N-option Specials with Specific Steam Pressure/Temperature Accuracy Specifications Appendix C: List of Customers ROSEMOUNT*

Nuclear Page 4 of 7

Appendix A: Model Code Combinations Potentially affected model codes begin with the following:

Base Model Description 1154DH4... 1154 Series H Differential Pressure 2000 psig Static Pressure Rating 1154DH5,.. 1154 Series H Differential Pressure 2000 psig Static Pressure Rating 1154DH6... 1154 Series H Differential Pressure 2000 psig Static Pressure Rating 1154DH7... I1154 Series H Differential Pressure 2000 psla Static Pressure Rating 1154H7...1 1154 Series H Differential Pressure 2000 psig Static Pressure Rating 1154HB... 1154 Series H Differential Pressure 2000 psig Static Pressure Rating 1154HH4... 1154 Series H Differential Pressure 3000 'aslg Static Pressure Rating 1154HH5... 1154 Series H Differential Pressure 3000 psig Static Pressure Rating 1154HH6... 1154 Series H Differential Pressure 3000 psig Static Pressure Rating 1154HH7 .. 1154 Series H Differential Pressure 3000 psig Static Pressure Rating 1154HH7.h.. 1154 Series H Differential Pressure, 3000 psig Static Pressure Rating 1154HH8... 11154 Series H Differential Pressure 3000 psig Static Pressure Rating Unaffected model codes begin with the following:

Base Model Notes 1154SH9-... 1154 Series H Sealed Reference Pressure 11 54DP... 1154 Differential Pressure 2000 pslOStatic Pressure Rating 1154HP... 1154 Differential Pressure 3000 pslg Static Pressure Rating 1154GP... 1154 Gage Pressure ROSEMOUNT'Nuclear Page 5 of 7

Appendix B: N-option Specials with Specific Steam Pressure/Temperature Accuracy Specifications N-option (RNI! Description Steam Notes drawing reference) Pressure/Temperature Accuracy Specification N0059 (01154-2704) Defines the use of a Model Is affected by this 1154DHORB with a sealed notification.

reference on the low side. The revised steam

+(1.5%URL+1%span) pressure/temperature accuracy specification is

+/-(2% URL + 1% span) when the 4 mA point is greater than 50% of.URL.

N0025 (01153-2725) Defines the use of an 1164 Series H range code 4 pressure transmitter calibrated to a maximum working

..pressure of 210 in, H20.

N0079 (01153-2758) Variant of the N0026 option with a vent/drain valve kit consisting of two threaded SST valve seats and two SST inH2O Not affected n5*50 by this valve stems. notification N0087 (01154-2712) Variant of the N0026 option with the electronic housing rotated 180 degrees.

N0089 (01154-271 4) Variant of the N0026 option with the electmnic housing rotated 90 degrees in the clockwise direction, N0060 (01154-2705) Defines the use of a range Not affected by this code 9 module for a calibration 4(3%URL+1%span) notification range of 0- 4000 psi. notification N0" 10 (01154-2725) Defines the use of a range code 9 module for a calibration +/-(3%URL+1 %span) Not affected by this range of 0- 4000 psi with notification adjustable damping, I I I ROSEMOUNT" Nuclear Page 6 of 7

Appendix C: List of Customers Domestic U.S. Customers AMERICAN ELECTRIC POWER CO INC BECHTEL POWER CORP DOMINION NUCLEAR CONNETICUT INC/DOMINION GENERATION ECFTMCS ELECTRO MECHANICS I EXELON GENERATION CO LLC

ýMI.

FPL ENERGY LLC NORTHERN STATES POWER - MINNESOTA DBA XCEL ENERGY PROGRESS ENERGY FLORIDA INC PSEG NUCLEAR LLC SOUTHERN CALIFORNIA EDISON CO STP NUCLEAR OPERATING CO TXU/LUMINANT GENERATION CO LLC RO$EMOUNT" Nuclear Page 7 of 7