ML16321A451

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Part 21 Reporting of Defects and Noncompliance
ML16321A451
Person / Time
Site: Hatch, Monticello, Indian Point, Wolf Creek, Point Beach, Watts Bar, Cooper, Pilgrim, Prairie Island, Vogtle, Waterford, 99900833  Entergy icon.png
Issue date: 10/21/2016
From: Friedman L
Electroswitch
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
51915
Download: ML16321A451 (47)
v • d • e


Text

10121/2016 U.S. Nuclear Regulatory Commission Operations Center Event Report Pagel Part 21 (PAR)

Event#

51915 Rep Org: ELECTROSWITCH Notification Date I Time: 05/10/2016 15:59 (EDT)

Supplier: ELECTROSWITCH Event Date I Time: 05/10/2016 (EDT)

Last Modification: 10/21/2016 Region:

1 Docket #: 99900833 City: WEYMOUTH Agreement State:

Yes County:

License#:

State: MA NRC Notified by: LARRY FRIEDMAN Notifications: ART BURRITT R1DO HQ Ops Officer: BETHANY CECERE JAMIE HEISSERER R2DO Emergency Class: NON EMERGENCY ERIC DUNCAN R3DO 10 CFR Section:

VIVIAN CAMPBELL R4DO 21.21 ( d)(3)(i)

DEFECTS AND NONCOMPLIANCE PART 21/50.55 REACTORS EMAIL PART 21 REPORTING OF DEFECTS AND NONCOMPLIANCE The following is a synopsis of information received via fax:

"Various Electroswitch products - Series 24 Instrument & Control (Part #24XX, 24XXX, 243XX, 74XXX), Series 24 LOR (part #78XX), Series 24 LOR/ER (part #78XX), Series 24 CSR (part #88XX), Series 24 LSR (part #92XX),

Series 31 Instrument & Control (part #31XXX, 65XXX, 75XXX), Series 31 TR/LSR (part #93XX), Series 20 Cam (part #20KB, 20KD, 20LB, 20LD, 20MB, 20MD, 20MF, 20MG, 20PF, 20PG, 20PH, 20PJ, 20PL, 20PY), Series 20 Module (part#10XXX, 17XXX, 18XXX, 19XXX, 29XXX, 30XXX, 32XXX,38XXX,40XXX, 60XXX, 61XXX, 62XXX, 63XXX) [have a potential deviation (departure from the technical requirements included in the procure document)]

"It was determined on May 10, 2016 that Electroswitch does not have the capability to perform the evaluation to determine if a defect, which could create a substantial safety hazard, exists.

"Any Electroswitch product that has a part number listed above and was sold as a Safety-Related Class 1 E product [may contain the deviation].

The two nonconformance issues are:

"Initial Product Qualification Tests for Dielectric Withstanding Voltage, Insulation Resistance and Contact Resistance as defined in Electroswitch's ESC-STD-1000 Rev. 3 dated 9/3/1984 General Specifications for Rotary Switches and Auxiliary Relays for Utility Applications including Class 1 E Equipment for Nuclear Power Generating Stations was found to be in contradiction to IEEE C37.90-1978 Relays and Relay Systems Associated with Electric Power Apparatus.

1012112016 U.S. Nuclear Regulatory Commission Operations Center Event Report Page 2 "Electroswitch did not procure materials, parts, equipment and/or services from an Appendix B supplier nor were applicable Commercial Grade Surveys, Source Inspections and Material Analyses performed for the following materials:

Precious metal blade overlay material Red metal blade material Precious metal overlay thickness of switch blade material Molding compound of switch insulators (terminal decks and barriers)

Carbon steel for securing rods Solenoids Relays Services (test labs) pertaining to product qualification Electroswitch is attempting to determine which NRC licensees are potentially affected.

"The following personnel may be contacted regarding this notification:

Larry Friedman Quality Assurance Manager 781-607 -3309 Ed Reszenski Engineering Manager 781-607-3341"

      • UPDATE FROM LARRY FRIEDMAN TO DONALD NORWOOD AT 1656 EDT ON 5/11/2016 * *
  • The following information was received via fax:

Below is the list of utilities (and plants where specified) which were notified of Electroswitch's decision to end the Appendix B Quality Assurance Program:

~

Ameren Energy Dominion Energy Duke Energy Energy Northwest Entergy Nuclear (Waterford 3 Nuclear)

Entergy Nuclear (Pilgrim Power Plant)

Entergy Nuclear (Indian Point Energy)

Xcel Energy (Monticello Nuclear)

MPR Associates for FPL Nebraska Public Power (Cooper Nuclear)

Nextera (Point Beach Nuclear)

Xcel Energy (Prairie Island Gen)

Southern Power (Hatch)

1012112016 U.S. Nuclear Regulatory Commission Operations Center Event Report Page3 Southern Power (Vogtle)

TVA TVA (Watts Bar Nuclear)

Wolf Creek Nuclear Notified R1 DO (Burritt), R2DO (Heisserer), R3DO (Duncan) and R4DO (Campbell) and via E-mail Part 21/50.55 Reactors Group.

      • UPDATE FROM LARRY FRIEDMAN TO DONG HWA PARK AT 1617 EDT ON 8/25/2016 * *
  • The following information was received via fax:

"Electroswitch is formally requesting a thirty (30) day extension to complete the evaluation by Sept. 24, 2016 in order to provide detailed answers to the questions and provide any needed updates to the Part 21 notification report."

Notified R1 DO (Dimitriadis), R2DO (Michel), R3DO (Cameron) and R4DO (Kellar) and Part 21/50.55 Reactors Group via E-mail.

      • UPDATE FROM LARRY FRIEDMAN TO JOHN SHOEMAKER AT 1349 EDT ON 10/21/2016 * *
  • The following information was received via fax:

Subject:

Response to questions about Electroswitch's response to the U.S. Nuclear Regulatory Commission Inspection Report NO. 99900833/2016-201 and Notice of Nonconformance (Letter from Terry W. Jackson, Branch Chief dated August 5, 2016."

Notified R1 DO (Cahill), R2DO (Masters), R3DO (Orth) and R4DO (Kramer) and Part 21/50.55 Reactors Group via E-mail.

Oct 21 2016 01 :49PM Electroe'hitch 781-331-3798 ELECTROSWITCH

.SWITCHES I Al!LAYS UN1Ttx:ELECTROSl't'IWHC011P.

180 King Avenue Weymouth, MA 02188 Phone: 781-335-5200 Fax: 781-331-3798 Attention: NRC Operations Center Company: U.S. Nuclear Regulatory Commission Fax#; 301-816-5151 From: Larry Friedman Quality Assurance Manager Phone:

781-607-3309 page 1 Date: October 21, 2016

  1. of Pages: 44 (including cover)

Attached is the response to questions about Electroswitch's response to the U.S. Nuclear Regulatory Commission Inspection Report NO. 99900833/2016-201 and Notice ofNonconfonnance (Letter from Terry W. Jackson, Branch Chief, dated August 5, 2016 J

Oct 21 2016 01 :49PM Electros'Nitdi 781-331-3798 page 2 e

ELECTROSWrrCH*SWfTCHES & RELAYS UNIT OF ELEcrRO SWITCH CORP.

180 King Avenue

  • Weymouth, MA 02188 Phone 781-335-5200
  • Fax 781-335-4253 October 20, 2016 U. S. Nuclear Regulatory Commission NRC Operations Center Facsimile# 301~816-5151

Subject:

Response to questions about Electroswitchts response to the U.S. Nuclear Regulatory Commission Inspection Report NO. 99900833/2016-201 and Notice ofNonconfonnance (Letter from Terry W. Jacksori, Branch Chief, dated August 59 2016

Reference:

10 CFR Part21 Reporting of Defects and Noncompliance - Vendor Inspection of Electroswitch Corporation Docket #99900833 (Event #51915)

To Whom It May Concern:

Below are the questio~ and Electroswitch's responses:

Question #1: Your documents that correspond to NON 99900833/2016-201-01 show differing test numbers on the product tags that do not seem to match the original test reports.

Four of the six samples are tagged from being from Test 2392-XX, but are tied to differing numbered reports;

a. Series 24 I&C *tag 2392-21 with report 2983*2
b. Series 24 LOR *tag 2393*21 with report 2983-3
c. Series 24 LOR/ER-tag 2392-5 with report 2983-3 d Series CSR and LSR-tag 2983-1 with report 2983-3
e. Series 21 I&C - tag 2392-7 with report 2392-6A
f. Series lO CAM and 20M - tag 2392"12 with report 2970-2 Please clarify or provide documentation that supports or correlates the test specimens to their corresponding test reports.

Response #Ll The test reports and test tag numbers identified above have a parent/child connection. The test report covers the family of products whereas the test tag number is associated with that specific model. Attachment A shows the various switch models which were tested as part of the product family.

Question #2: Your documents that correspond to NON 99900833/2016-201-01 seems to be missing Series 31 TR/LSR in Appendix B of your documents. Please provide the supporting docwnentation for Series 31 TR/LSR.

Oct 21 2016 01 :49PM Electroewitch 781-331-3798 page 3 e

ELECTROSWITCH *SWITCHES & RELAYS UNrr OF ELECTRO SWITCH COFIP.

180 King Avenue

  • Weymouth, MA 02188 Phone 781*335-5200
  • Fax 781-335-4253 Response #2: The Series 31 TRJLSR test report #8629-1 dated June 24, 2016 had been inadvertently been omitted from CAR #16-010 (NRC Finding) revised 9~8-16. Attaclunent Bis the revised CAR~ which includes the Series 31 RTR/LSR test report 8629-1 dated June 24,.2016.

Question #3: Your documents that correspond to NON 9990083312016-201-01 shows Series 20 CAM t:est documentation with a test specimen date code in 1977 (code 7740), but the picture in the tag shows 12n/1978. Please verify this information is correct and corresponds to the correct docwnentation. If correct~ please explain why they differ.

Response #3: The test specimen date code in 1977 (code 7740) on the Series 20 CAM product is correct. It is the date (year/week) when the switch was built. The tag on the switch

. represents the date that the switch had begun its suite of tests. There were lags from when the switch was built and when it bad been tested. Because the (parent) test report covered a number of switches, the time from when the switch was built and tested had been lengthy.

Question #4: Your documents that correspond to NON 99900833/2016-201-01 have test specimen date codes around 1977 or early 1980s. The reports are all from the late 1984~ 1985 timefram.e. Please expound on the significant time gap between specimens and reports. Also, please verify which IEEE standards were used on the test specimens and which IEEE standards are referenced in the reports and ensure the required IEEE documents, either via license purchase orders or via your certificate of confonnances, were an met.

Resoonse #4: The test specimen date codes were between 1977 and the early 1980's.

Because the (parent) test report covered a. number of switches, the time from when the test specimen switche~ were built and subsequently tested had taken a very long time 9 in some ~ases.

up to 6 years.

The IEEE standards, to which the switches were tested to conform, are identified in each of the test reports (refer to Attachment A).

Question #5: Your documents that correspond to NON 99900833/2016-201~02 have not addressed the services that were listed in the NON that were used to support the qualification testing that was done. The NRC report listed three commercial testing services used without supporting documentation: Acton Environmental Testing Corp. (radiation aging), Am.old Greene Testing Lab (radiation aging), and ASL (seismic). Please summarize the supporting documentation, verification, and/or justification for acceptance of the services used at the time of qualification testing. We a.re particularly interested in the evidence that establishes that the services had the capability and traceability to support the qualification testing of Electroswitch's

. con1rol switches and relays to ensure intended safety function perfonnance at end of life and following a design basis event. Additionally, are there other commercial services that were used to support original qualification testing that were not evaluated?

Oct 21 2016 01 :49PM ElectrosiMtch 781-331-3798 page 4 e

ELECTROSWITCH *SWITCHES & RELAYS UNtr OF ELEcrao SWITCH CORP.

180 King Avenue

  • Weymouth, MA 02188 Phone 781-335-5200
  • Fax 781-335-4253 Response #S: There was a Supplier Quality System Questionnaire sent to and received from Acton Environmental Test Corp., who had perfonned the radiation aging tests. They noted that their procedures were based on MIL-Q-9858A, MIL~STD-45662 and 10CFRSO App. B.

Acton Environmental Test Corp. was purchased by NTS Huntsville, who is an A2LA accredited lab.

There is no supporting documentation such-as Commercial Grade Surveys, Vendor visits or Supplier Quality Questionnaires for Arnold Green Testing Lab, who had performed the radiation aging tests. Their test reports do have the ACIL (American Council of Independent Laboratories) seal on them.

Because these services were provided back in the 1977-1985 timeframes, there is nothing further that can be done. Additionally, Electroswitoh does not know what the safety function of the product is.

Question #6: Your documents corresponding to NON 99900833/2016-201-02 do not address the failure to adequately dedicate or verify acceptability of past components that have been shipped. Rather, it explains reliance on historical performance of a commercial vendor (commonly described as commercial-grade dedication method 4 acceptance), which the NRC has explained its usage and acceptability in Generic Letter 89-02. Your response detailing periodic Class II testing and Statistical Process Control is what the NRC understood during the inspection and js inmfficient in terms of meeting 10 CFR SO Appendix B requirements. Please provide any additional evaluation you have completed on safety-related product that has been shipped and how the inadequate dedication/verification of material/chemical composition and dimensions/thickness cited in the finding would not prevent products from performing their intended safety function in a reliable manner and under all potential operating conditions.

Response #6; Other than the periodic Class ll testing and Statistical Process Control that was seen during the NRC vendor inspection. there is no other evaluations or activities to provide.

Electroswitch does not know what the safety function-of the product is. Based upon the historical performance data of the products manufactured and sold since the product qualification, Electroswitch can state that product has met the design specifications.

Question #7: Your documents corresponding to NON 99900833/2016-201*02 do not mention your use of various commercial suppliers for small sub*components used in some safety related components, such as commercial solenoids and relays, which were not dedicated or verified. Please provide any additional evaluation you have completed on safety-related solenoids and relays would not prevent products from perfonning their 5afety function in a reliable manner and wider all potential operating conditions.

Res,ponse #7: Other than the periodic Class II t.esting and Statistical Process Control that was seen during the NRC vendor inspection, there is no other evaluations or activities to provide.

Electroswitch does not know what the safety function of the product is. Based upon the

Oct 21 2016 01 :49PM Electroswitch 781-331-3798 page 5 e

ELECTROSWITCH *SWfTCHES & RELAYS UNIT OF ELECTRO SWITO<j CORP.

180 King Avenue

  • Weymouth, MA 02188 Phone 781-335-5200
  • Fax 781-3:15-4253 historical performance data of the products manufactured and sold since the product qualification, Electroswitch can state that product has met the design specifications.

Please sign below, acknowledging receipt of this request~ and return a copy to the attention of Larry Friedman, Quality Assurance Manager, at the above address or fax to 781-335-4253 within 10 working da.ys after receipt.

Sincerely, ELECTROSWITCH

~.*~

LaITYFriCiIDm Quality Assurance Manager Please let us know if ANY of your mailing information changes - name of recipient, name of company/facility, address, etc. Mark the changes on this acknowledgement form and send to us by mail to the address above *or by FAX to 781-335-4253.

RECEIVED: ~~~~--~~~~~~

DATE:

Oct 21 2016 01 :49PM ElectrosiMtch 781-331-3798 page 6 e ELECTROSWITCH QUALIFICATION INSPECTION OF

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ANSI/AS ua ssul"ance ro ram e u remen s or, ucl ear Power Plants.

ESC-Std-lODO Rev. 3 General sgecif1cations for RotarJ Switches and Aux1ltar~ Rel~,s for tilil~ A~p1icat1ons 1nciud1ng t1ass lE Eguipmen Regu rements ¥oruc ear Power Generating Stations.

Proprietary Data

Ott 21 2016 01 :50PM Electroewitch 781-331-3798 e

ELECrRD 6W/TCH CORP,

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Manufacturer Electro Switch Corp.

180 King Avenue, Weymouth~ Massachusetts 02188 Test Laboratories REPORT NO.

2983-2 PAGE 4

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1. Estab11shtng the baseline by 1n1t1a~te

~1'iiil;neasurements.

2. Perfarm1 ng unusual alftbi ent tests 1. n c ntac:t temperature r1Se, elevated temperature, and elevated

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3. Ag1ng the product.to a i1mu1~ year life bl' subjecting the product to accelerated 1

n and electromechanical agf ng fallowed by seismic te~

4.

Final operatfonal te.~ d nspections to verify that the product did not deteriorate m

basel 1-ne beyond occepted parameters or tolerances.

~

SUD111ar.y of Resul t~'(,,r The results o l:.t~ indicate that the series 24 rel,.ys do confonn to the Qualificat t1on requirements of ESC-Std-1000 Rav. 3 and thereby meet the qua11f at1on*requirements of ANSI/IEEE 323~1983 and IEEE Std 344-1975 and the al1~ assurance requirements of ANSI/ASME NQAMl-1983 Cwh1ch includes, by reference, the NRC regulation 10CFR50 Appendix Bl.

A sU1111tary* of the results is published on page 5.

complete test results follow.

S_pec1f1cat1ons Propr1etary Data

Oct 21 2016 01 :51 PM Electroewitch 781-331-3798 page 11 e

ENGINEERING

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ADMINISTRATIVE DATA (Continued)

S.e.ec1 fications (continued}

I Electro switch Corp.

180 King Avenue, Weymouth, Massachusetts 02188 Acton Environmental Testing Corp.

Acton. Massachusetts 01120 Neutron Products. Inc.

D1ckerson, t.m 20753 flEPOl\\T NC).

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Oct 21 2016 01 :52PM Electroewitch 781-331-3798 page 12 e ELECTROSWITCH QUALIFICATION INSPECTION OF SERIES 31 LATCHING SWITCH REL~

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Oct 21 2016 01 :52PM Electroewtch 781-331-3798 e

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Oct 21 2016 01 :52PM Electroewitch 781-331-3798 e

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Electro Switch Corp.

180 King Avenue, Weymouth, Massachusetts 02188 Test Laboratories E1eetro Switch Corp.

180 King Aven e, e Inc.

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Oct 21 2016 01 :53PM Electroewltch 781-331-3798 e ELECTRDSW/TCH 1ilf~-!~.o!'\\ 'i:it~~'

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Oct 21 2016 01 :53PM Electroewitch 781-331-3798 e

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Aging the product ta a s1muli year life by subjecting the product to e'celerated t

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inspections to ver1fy that the product followed by se1sm1c ~st1 dfd not'deteriorate base11ne beyond ac~epted parameters or tol trances.

s.... a of Results ~

The resu1ts t

1nd;cate* that the series 20 Instrument and Control switches do the Qualification Inspection requirements of ESC-Std-1000 and thereby meet the qua1if1cat1on requirements of ANSI/IEEE 323-83 and IEEE Std 344*197~ and the quality assurance requirements o ANS1/ASME NQA-1-1983 (wh1ch includes, by reference, the NRC regulation 10CFR50 Appendix B).

A summary of the resu1ts 1s published on page 5. Complete test results fo11ow.

Specifications Power Pl ants.

ESC-Std-1000 Rev. 3 Genel"al s5oc1ffcations for Rotary S.1tctres and Awciliar\\ Re1Ms for ti11Vplicat1on$~nc1ud1ng t1ass lE tgu1pmen R!Slu rements for ear Power nerat1ng sti£1ons.

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Oct 21 2016 01 :54PM Electroswitch 781-331-3798 page 17 l'AGl_..,;....__

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Electro sw1tch Corp.

180 K1ng Avenue, Weymouth~ Massachusetts 02188 Test Laboratories

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lPPfllOVID BV E1ectro SW1tch Co~~~

180 K1ng A~~

.. outh, Massachusetts 02188 Acton Env1ro~~esting Corp.

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Oct 21 2016 01 :54PM Eledroswtch 781-331-3798 page 18 11 N

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ITEM:

Criterion ill of 10CFRSO Annendix B NONc;ONFORMANCE:

Compliance to Criterion III - Design Control Kn:

Document no:

J INITIATEC BY:

Larry Friedman AREA:

Design NONCO:ll-1 CAR#l6-0JO DESCRIPTION OF NON CONFORMANCE:

  • er~terion*Ill9 Design*Con~l,.of10CFR50:App~dix B. in part *es '(Measures shall be '*8blished to.

usurf? that ~licablo regulatocy requirements and the design basis, ~.defined in§ S0.2 andi;as specified in the license. applica~o~ for those structures, systems, and components to which *t~is i$,*

dix applies

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correctly tranSlated i~to sp~ifications, drawing~ procedurest and instructions. These ~

res shell include provisions 'to aSsUre :that appropriate. qu~it)r.stan.dards. are 'specified. arid hiclUd : in design dooum~nts.and ~at deV:lations fiom such standar~:are controlled."

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~.~.:.,:C~taet.. :~iS~c~ :~:.. 1~)ruili'o~:*~~* ~i>rated cWTe1lt. and 10 milllo)mi.s at 100

'.... ". **11i*'"'""'. '..:.b.::.... d' I'

. :. * *,... *nu

~~.PS* a.:uor.en urance.

'. * *... "> *:.. ' *i~.::*Tftis.is"c:o~trttfy 'to paraw;aPh.3.9 of ESC.. ST0.1000 Rev. 3 dated 913tJ984, which

. *. * '.:, " "*.. * *... : *". state5 :l 0 millfoqms max;unum at rated current.

  • j I

',' ')

o

~".

....*.. ~

I

~

I*

1..

i.

  • All blocks to be completed and legible - no pencil

Oct 21 2016 01 :54PM Electroswtdl 781-331-3798 page 19

.. Q

  • C EJectroswitcb

!MMEiDIATE DISPOSITION/SHORT TERM FIX: (DUE. WITHIN 10 WORKING DAYS OF FINDING)

J NONCON*l CAH#l6*0l0

1. ~vjewed the prod~~ quali~oati~n t~. ~rts for th~ nine ~ilies to determine which products fell M

1~

.. f:lte* Same fmd~g~.. see. J\\.ppendix ~* fo~ matnX Showing before and after'.Panu!rieters used, G

. *Completion date: 5/17116 l

,a

2. Thi:.. *actual.product~ used. for the 'ini~al.Procluct ~~ification testing were retrieved trf>m storage.*

The three tests.. usmg the before agmg parameters have been completed. The actual. results are d~u~ented in Eleetroswit~h *TeSt Reports.(se~-~~~ B):

j'.

  • a *.
  • All :products IJft88!!! the ~ielectric "'.ith.s1anding Voltage test at the 220~~. 60HZ. for.

1 rrunute..

I*

h. All.Products miff.!! the lnslilatio~ Resistance Test I 00 megaohm ~inimum at SOOVDC.

. c.

  • All products. >>Msed ~e Contact R~sistanee test at the nted current...
  • f.

RESPONDED DATE: fi/l4/16 I

DISPOSITIONEC BY:

Larrv Friedman WHAT CAUSED THE NONCONFORMANCE? (ROOT CAUSE):

~

    • Wb~ ~e*J?iel~~;~itb#~s.:Y~l~g~~.fnsu~~ Resis.ance.and Gan~ ~i~oe

.. a~~ asit?:SJ~St

!*:*}~~~~~~!~~f=~~;T;:

S* w

'l'.

SIGNATURE: LARRY FRIEDMA~

M G

  • a ACTIONS ru PREVENT RECURRENCE (CORRECTIVE ACTION):

.. *

  • i:. hitemal* review** of-Esc~srn-1000.. 0eneial Specifications for RQtary *switches* 81\\d. Auxiliacy.
Relays rOr. **uti1ify Awli.cati0ns *including.* ciass.fE Eqwpment *fur* Nuclear Poweil: Generating

.S.ions*.document, speeifically, the after aging t~ parameters for Dielectric Withstanding Voltage,.JnsuJatlon Resistanee and Contaoi Resistan~ has been conducted..

I:

2~ *:Ei!.gineering:* revisecl.~e**,ESC.$~1()0* General *sixroip~ations for ~tary s¥tches.and

.... :.~wdU.~. ~t~~. fo~ :u~~~t)"*.,-J\\p~~icit.tions inoluding Glas$ lE Equipment.\\or Nuf?lear P~w~r

. *. *,Qe;:n.e;atmg Statl~$ dociµnC~* ~e new)eVisiori 7 b~ the: ~efore and after agmg t~st param~

... * *::f~d?,.ie~ec~ ~ii~~tan~~g*.v~1uig~,:msulatfon resis~~.and Coritilct Resistance th~. S&me.

.. : **..-:.:.:.. ~..,* *.....

i

.. l..

'~ev,eiatl,-e. A~tio~ 'l:tepOJ'.t.*Reference # (Wh~re Ap.plic11ble):.

ASSIGNm TO:* Ed Reszenski DUE DATE: 6124116 SIGNATURE AT COMPLETION: E.D RESZENSKI DATE: 7/1116

" All blocks t.o be completed and legible - no pencil

Oct 21 2016 01 :55PM Electroswitdi 781-331-3798 page 20 Electroswitch R~:

Docum*nt no:

NONCON-1 CARililfi*OIO

. 'Q.

CL~i OUT DETAILS (REVIEW EFFECTIVENESS OF ACTIONS TAKEN):

~

1. Q~UtY-:has Ciondncte4 and documented the restitts:.or the Dielectric WitbstandiBg Yoltaxe, Insillatl~n ReslStance and C~tict R,esistance.. tests u8ing the same parameters as be1 'ore apng.

2 *.' Quant;* reviewed and verjfied that the ESC.. STD-1000 standard Rev *. 7 that the.before and.

  • .arter.agb~g *tat. parameters for Dielectric Withstanding.. Voltage, Insulation* resistance and Contact Resistanee are the same.
  • 4..CU Dielectric withstand Ins vqltage (SH

.. a.

  • S./'). lhe product shall be tested In accordal\\CQ with ANSl/IEeE ca7.S0-1989 (paragrapn a). TM follawlng ctmos shall apply:

~ Unless otherwise specified (:;ee S.1 end 6,2,2)1 the tast volt111e shall ba 2200VRMS, GOHi, alternating curr@nt {AC), &11ili!llt after ele<1*11htl 11J.imilility ~1119 lsQli! ilsU) ttie ~Mvelte1e shall le 1Q99"RMS, t'1MiiJ after ell eglflg teff, tile 'test veltaRE? sl:lell ee 600\\tlUIAli, 69HI; 4.6.4 Insulation resistance (see a.a). The product shall be tested In accordance with this stlilnd11rd. Insulation resistance n;ieasurarneots shall ba mede on an apparatus suitable for

. the thsRcte11st1c to be meBSIWll. such u a megohm bridge, meaohmmt!t~, 1nsul11tfon r1!51stance tast set, or other sulteble

, apparatus. Tlte folloWing detail! Jhall apply:

b (a) The test potential shall be 100 mq.cihms mtnirmJm 1t soovoc :!:10%.

4.6.!i Contac:.t rnstance (Slla S.9). The

  • ~*

product shall be tMted In acc:ordana! with thl5 standard. Contact

,, ":". :. ;.:..'. *. resistance vstuas between two contactlnll' surfaces are Influenced by such factOf! as tna t@Sis\\lVltles of the surface materials, contact
  • * *
  • pressure, area, she~. CCJndltlon Of surfaces (lndudlng rel~tlve cleanliness, !moothness, and hardness>, current, open circuit

,. *. vatta~ appearing et the contacts durln11 tnterruptlon of current,

" ~.

. temperature, and thermal conductMty of leads. The resistance of the contacts sh1D b@ measurlHi UJlng voltmetar..ammet~ method.

Th* fr:illowtrli daUll shall ep~ly:

(b) Th@ 11H1xlmum allowable measurement i?rror shaU be 5%.

,\\ :'.'.**

le) The test leads shall be connac:ted bv a method sultable tor th& product tarmlruils.

(et The test cummt shall be at rat@d currant e11&eJ1t 100 llfl"llampei:e!i ("""')may be ~sell alter eRa1.1FeF1e11 fsee M4).

SIGNATURE!: LARRY FRIEDMAN DATE: mm~

I.

I I j,

L i t

\\'

i:

j I'

I i'

1 '

I I

!* r 1:

i" 1;

I, I.

I I

1*

i I !

i

):

i i r

\\

I

  • All blocks to be completed and legible - no pencil J

Oct 21 2016 01 :55PM Bectroswitch 781-331-3798 page 21 Electroswitcb Appendix A:

.;:. r... o...

!>f'"'~*i"'IN"""I'° 2*1\\1.n~JlCX/

r.01~*rJI Z~:!l'I / ?61:(~

193! z 10/UllOH llCl>l~'M <<Ill,~ IM;,

t~*rt1.<11 *f~~ l(°)11"1lltl-l1'lr~1r..11..)0A

..,In ZHCP.

l*~x mH

\\IU;was lllltr4Y.S. ~z...- I t.I~ 100~

..... 1r:-..1tK0\\1X 101"il"qt......,..P'IP..i20A S.111< II \\!WIK l,,Xn l~~...,

.1(1111':111\\ llll6Vl\\r.'.I. {Q!TJ'> I II~

iOOM#dDl",tmn11'J!,,H~t:n"ll1f 16l'rl~Eir.i~rm,fl'-&Ji WA

~1~JUJh Hli::it

.... ~~}

IJl1Jll4<\\

l/WiR~KW !OI l M~ U¥)ftlfJIJl"JT.\\rl'I(! JJ'JW\\ll'X,. tOn'1l~eit&.11.J<=:li.

lw<..,14~

~JU

~11iil lll:llllli~

llWll~. +!111&1"1 l.... IOl!'""l"i'"'*""<l lwm ID!l'~iDllOn..... M 1... "n'~~*.-"** n'"1-.n1111 f!.)irl*~

7~

l:l~J ~ ~tflt-/t.7i* uro.;AA*~.~f~; ~ e.h" 1'lOtt. 1~r:r.l1"11t1.ff~tC'. 10n*Jftdlm1.!'N1i. ~

  • n*

.nt.1-M. unwttn Jl~~*~,*~l!'I '"°""'llt~~"'if\\*"'~ 10.,.,~~d"\\li111t\\1111.~

20<.ll'14~01it\\6/

lCll*tllWfl M!.'11

//ll!l!l/ IQ1'l~I

~llDNIZC"~

,/JOPIJftJPl/fr,,llY :0,0.2 11/llttU11~00WiMt.t.Jtll'to?1 I~ l1~d'ltf."Ol""'mii\\-11<;1f'Wf'C ta~'J~Q.\\( ~

~J/1'4/21J~~XI

  • ~'l)(.'t/JOXQ/

<<1100l / W*~

1Q7tlo2A 1il4illla~

llllll'll~!\\ !'llfrl"' l i..i~, \\!IQPltB"'".... *1 'oalllr,r, IAn*~*"'"'"*'"-'Cll

  • All blocks to be completed and legible - no pencil Re\\'!

Doc11mtot no; NONCO~*l CAR#Ui-010

.-cl

Oct 21 2016 01 :55PM Electroswitch 781-331-3798 page 22 DATE: JTJl'ffi 24. 21'.lli'i PREPARED BY: DAN MENARD APPROVED BY: LARRY FRIEDMAN MATERIAL Oriaine.1 Series 24 Instrument and Control switch part #24208B date code 8026, which ~ed for the initial product qualifica1ion test and documented in Test Report 2983-2 dated ~tj4*

\\0\\:)

~~

(J~

PURPOSE

'K. O*

To address the nonconfonnance: ~,

~

Initial Product Qualificati for Dielectric Withstanding Voltage, Insulation Resistance and Contaicsi e as defined in Electroswitch's BSC-STD-1000 Rev. 3 dated 9/311984 Gelfr ecitications for Rotary Switches and Auxiliary Relays for Stations was fou m contradiction to IEEE C37.90-l 9?8 Relays and Relay Systems Ass ith Electric Power Apparatus.

Utility Appli~ati l mg Class IE Equipment for Nuclear Power Generating FERE ES

{a) ESC-S ev 3) Para. 4.5.2 and 4.6 (b) ANS 37.90.1978 PR The s uence of tests as detailed in ESC-STD-1000 (Rev 3) Table I was Dielectric Withstanding Voltage, Insulation Resfstance and Contact Resistance.

RESULTS

  • l. Passed the Dielectric Withstanding Voltage test at the 2200VRMS 60HZ for 1 minute.
2. Passed the Insulation Resistance Test 100 megaohm minimum at SOOVDC.
3. b5Sed the Contact Resistance test at the rated current of 20A.

Oct 21 2016 01 :56PM Electroswtch 781-331-3798 page 23 a

ELECTROS

.*SWITCHll Hrn King Avenue Weymoulh, Mus.chwctts 021i8 hm

~"tj.'

Ot~~ DA~'JUNE'4,,.1:

DATE STARTED:

6nl16 DATE COMPLETED:

617/16 TEMPEllATURE:

23.7C HUMIDITY:

49%

TEST:

SAMPLE NO/DESCRIPTION:

Original sample PREPARED BY: DAN MENARD APPROVED BY: LARRY PIUEDMAN REQUIREMENT: When tested as specified, product shall withstand 2200 arcing, breakdown of insulation, or damage 8Ild there shall be no leak:ami~re

, 60Hz (AC) for 1 minute without aterthan 100 microamperes.

Deck TEST B 1

11 11 10 10 10 10 11 10 10 7

10 10 8

10 10 Test A-Open Circuit contacts Test B* Closed contacts and non ourrent c arts.

Oct 21 2016 01:56PM Electroswitch 781-331-3798 ELECTRO

.SWITCHU t!NITOllEIECMO ISO King Avenue Weymouth, Massacbusatts02188 DATE STARTED:

6/14/16 TEST:

Insulation Resistan"e TEST SPEC:

page 24 DATE COMPLETED:

6/14/16 ESC-STD 1000 (Rev 3) para. ~.6.4 TEMPERATURE:

23.7C SAMPLE NO/DESCRIPTION:

HUMIDITY; Original sample 49%

DATI!:.JUNB 24, 2016 PREPARED BY: DAN MENARD APPROVED BY: LARRY FRIEDMAN ORD Not a TCONDUCTED BY:

OM REQUIREMENT: When the product is tested as specified at SOOVDC -+ 1 1 minute, the insulation resistance shall be greater than 100 megohms.

Deck TEST B 1

>550

>550

>550

.>550

>550

>SSO

>550

>550

>S~O

>SSO 7

>550

>SSO 8

>SSO

>SSO NOTES: l Values are maximum found in megohms (K.""1,000) 2 Test voltage applied between:

Test A-Open Circuit contacts Test B* Closed contacts and non-cU1Tent

Oct 21 2016 01:56PM Electroswitch 781-331-3798 page 25 B

ELECTROS tSWITCHES &

UNIT Of El.ECT!iO 180 King Ave:nur:

a~m

~Tg:l

~~~

DATE:Mm24"016 Wcym11uth, Massnchlltll:tts 02188 DATE STARTED:

6116/15 TEST:

Contact Resistance DATE TEST SPEC:

COMPLETED:

ESC-STD-1000 (Rev. 3) para. 4.6.S 6/16/16 PREPARllO 'BY: DAN MJ;NARD APPROVED BY: LARRY FRIEDMAN TEMPERATURE:

SAMPLE NO/DESCRIPTION:

TEST CONDUCTED 23.7C BY:

HUMIDITY~

Original sample

~

REQUIREMENT:

When the product is tested as specified, the contact resistance shall no 0 milllohms e.t rated current of 20A.

The products shall be operated once prior to taking measuremen the contact.

Sample 5.89 4.30 8.74 1.51 3.05 8.43 2.90 81-82 2.14 NOTES: 1. Values are the average of five measurernentS in milliohms

Oct 21 2016 01 :57PM Electroswitdi 781-331-3798 B

ELECTROS

  • SWITCHU UNIT Of El.EClilO 180 Kin& Avenue We)'ttlouth, Ml1!1Sl1Chu:!c~ 02188 MATERIAL page 26 PRm'ARim B\\'; DAN MENARD APPROVED BY: LARRY FRIEDMAN Original Series 24 Lockout Relay switch part #78 l OD dat.e code 8151, which was used ~e initi~l prod~ct ualificatio~ test and documented in Test Report 2983-3 dated l/11/1985'-J
  • ~"

\\cf

~~

(J~

PURPOSE

\\t 0 To address the nonconformance: ~T~

Initial Product Qualificati for Insulation Resistance and Contact Resistance as defined inElectroswitcb's E D-1000 Rev. 3 dated 9/3/1984 General Specifications for Rotary Switchei~hary Relays for Utility Applications including Class lE Equipment for N~~ei'Generating Stations was found to be in contradiction to IEEE C37.90-19~ays and Relay Systems Associated with Electric Power Apparatus.

REFERENCES ~

(a) ESC*STD~l

~v 3) Para. 4.5.2 and 4.6 (b) ANSI/ I

.90.1978 P

E The of tests as detailed in ESC~STD-1000 (Rev 3) Table I was Insulation Resistance and

  • tact Resistance.

RESULTS

1. PaSMcl the Dielectric Withstanding Voltage test at 2200VRMS 60HZ for 1 minutcl. durbtg orJsinal tuL
2. Passed the Insulation Resistance Test 100 megaohm minimum at 500VDC.
3. Passed the Contact Resistance test at the rated current of20A.

Oct 21 2016 01 :57PM Electroswitdi 781-331-3798 e

ELECTROS

.SWITCHES &

180 King Avenue Wll)'Illoutli, M~Bechlllll!rts011SS DATE STARTED:

6/14/16 TEST:

fnsulation Resistance TEST SPEC:

page 27 DATE COMPLETED:

6114/16 ESC-STD 1000 (Rev 3) para. 4.6.4 TEMPERATURE:

23.7C HUMIDITY:

49%

SAMPLE NO/DESCRIPTION:

Original sample PREPARED BY: DAN MENARO APFROVED BY: LARRY FRmOMAN TCONDUCTED 8Y:

OM REQtn:REMENT: When the product is tested' mi specified at SOOVDC -+ 1 1 minute, the insulation resistance shall be greater than 100 megohms.

Deck TEST B 1

>550

>550

>550

>550

>550

>SSO

>SSO

>550

>550

>550 7

>550

>550 8

>550

>SSO NOTES: l Values are meximum found in megohms (K*l,000) 2 Test voltage applied between:

Test A-Open Circuit contacts Test B-Closed ~on1acts and non-current

Oct 21 2016 01 :57PM Electroswitch 781-331-3798 e

ELECTROS tSWITCHES IJMTOFfilECiRO 180 Kina A\\lcnue Weymouth, ML\\ssw;h\\ISilltS 02188.

. DATE STARTED:

6/16/15 TEST:

Contact Resistance TEST SPEC:

page 28 DATE COMPLETED:

6/16/16 ESC-STOalOOO (Rev, 3) para. 4.6.S TEMPERATURE:

23.7C HUMl.DITY:

49%

REQUIREMENT~

SAMPLE NO/DESCRIPTION:

Original sample PREPARED BY: DAN MENARD APPROVED BY: LARRY FRIEDMAN TEST CONDUCTED BY:

OM When the product is tested as specified. the contaot resistance shall no e

0 milliohms at rated current of 20A.

The products shall be operated once prior to taking measurementsVJ111*~ the contact.

Sample 4.22 2.33 2.51 3.11 2.58 2.33 2.83 82-88 4.75 92-98 3.11 102-108 2.38 NO'l'ES: 1. Values are the average of five measw-ements in milliohms

Oct 21 2016 01 :58PM Electroswitch 781 ~331-3798 B

ELECTROS

  • SWITCHES

!!NIT OFfl.ECrRO 180 King Avenue Wcymoulh, M&sai;husett; 02188 MATERIAL page 29

~RTS:l DATE: JUNE 24, l016 PREPARED BY: DAW MENARD APFROVEO BY: LARRY FRIEDMAN Origin!) Series 24 Lockout Relay Electric Reset switch part #7828DD date code 7733~,ch was used for the initial product qualification test and documented in Test Report 2983-a 1/~ ~11985... "

~

~

.: =.<**.**:*.

<O

~~

~

()

PURPQSE

~o To address the nonconformance:

-~

Initial Product Qualificati~or Insulation Resistance end Contact Resistance as defined in Electroswitch's

  • 1000 Rev. 3 dated 9/3/1984 Genera] Specifications for Rotary Switc=

Relays to. Utility Applications Including Class lE Equipment for ND Generating Stations was found to be in contra.di<:tion to lEEE C37.90-l 9b and Relay Systems Associated with Electric Power Apparatus.

REFEREN~S (a) ESC-STD-lrUllPl"-'-a.111... 3) Para. 4.5.2 and 4.6 (b) ANSI/ IE 0.1978

1. fuied the Di.electrkl Withstanding Voltage test at 2200VRMS 60HZ for l min~ during orjginal te!Jt,
2. Passed the Insulation Resistance Test 100 megaobm minimum at SOOVDC.
3. Paged the Contact Resistance test at the rated current of20A.

Oct 21 2016 01 :58PM Electroswitch 781-331-3798 page 30 e

ELECTROS tSWITCHES lhrY\\

~RT~I C<<=i~ DA~R!NB24:l01:

180 Kins Avenue W")'111ollth, M11&1i11thllllelt!! 02 UIS DATE STARTED:

6/14/16 DATE COMPLETED:

6/14/16 TEMPERATURE:

23.7C TEST:

Insulation Resistance TEST SPEC:

ESC*STD 1000 (Rev 3) para. 4.6.4 SAMPLE NO/DESCRIPTION:

HU:WDITY:

Original sample 49%

PREPARED SY: DAN MENAilO APPROVED :SY: LARRY FRlEOMAN REQUIREMENT: When the product is tested as specitied at SOOVDC *+ 1 1 minute, the insulation resistance shall be greater than 100 megohms.

AFTE Deck TEST B 1

>SSO

>550

> 550

>550

>550

>550

>550

>550

>SSO

>550

7.

>550

>550 8

> 550

>5SO NOTES: 1 Values are maximum found in megohms (K.-1,000) 2 Test volt.age applied between:

Test A-Open Circuit contacts Test B-Closed contacts and non-current

Oct 21 2016 01 :58PM Electroswitch 781-331-3798 ELECTROS

  • SWITCHES

~~

l/PilT~ELECffiO ISO King Avenue Weymouth, Massach11Botts 02188 DATE STARTED:

6/16115 TEST:

Contact Resistance TEST SPEC:

page 31 DATE COMPLETED:

6/16/16 ESC-STD* 1000 (Rev, 3) para.* 4.6.5 TEMPERATURE:

23.7C HUMIDITY:

49%

REQUIREMENT:

SAMPLE NO/DESCRIPTION:

Original sample i:"REPARED BY: DAN MENARD APPROVED BY:: LARRY FRIEDMAN ER:

TEST CONDUCTED BY:

DM When the product is tested a8 speQified, the contact resisumce shall noN!i!!P'I 0 mllliohms at rated current of 2.0A.

The products shall be operated once prior to taking measurements the contact.

Sample 1.88 2,99 3.63 1.42 l.19 2.29 72*78 2.75 82-88 2.36 NOTES: 1. Values are the average of five measurements in milliohms

Oct 21 2016 01 :59PM Electroswitch 781-331-3798 B

ELECTROS

  • SWITCHES UN/7Cf'fil.EOT!i0 180 King A \\'enue Weymouth, Mw;eachuset\\3 02188 MATERIAL page 32 PREPARED BY: DAN MENARD APPROVED BY: LARRY.m!EDMAN Origimd Series 24 Latching Switch Relay part #921 ODD date code 8135, which was us~r the initial product qualification test and documented in Test Report 2983-3 dated 1/11/l 98S NO~:.Series 24 Control Switch Relay was qualified by similarity.

~

. })

"<o 9:-~

?'{

CJ~

':;~)f !, \\

~ 0 PmosB

-"W To address the nonconfonnance: ~

Initial Product Qualificatio e

for Insulation Resistance and Contact Resistance as defined in Electroswitc s ES STD-1000 Rev. 3 dated 9/3/1984 General Specifications

.aflftlllllim1ei'liary Relays for Utility Applications including Class lE

~lOJiil~~wer Generating Stations was found to be in contradiction to ays and Relay Systems Associated with Electric Power Apparatus.

ue c of tests as detailed in ESC-STD-1000 (Rev 3) Table I was Insulation Resistance tact Resistance.

RESULTS

1. J!mecl the Dielectric Withstanding Voltage test at 2200VRMS 60HZ for 1 minu~ during orlainal t@L
2. Paged the Insulation Resistance Test 100 mega.ohm minimum at SOOVDC.
3. Passed the Contact Resistance test at the rated current of 20A.

Oct 21 2016 01 :59PM Elec:troswitch 781-331-3798 page 33 ELECTROS tSWITCHIS 180 Kiili Avenue WeYl!lOuth, MB5!l!IJ:hUSl!tt$ 02188

'l'EST:

DATE STARTED:

(i/14/16 Insulation Resistance TEST SPEC:

DATE COMPLETED:

6/14116 ESC-STD 1000 (Rev 3) para. 4.6.4 TEMPERATURE:

23.7C SAMPLE NO/DESCRIPTION:

HUMIDITY:

49%

Original sample REQUIREMENT:

  • When the product is tested as specified at SOOVD shall be greater than 100 megohms.

Deck

>550

>5SO*

>SSO

>550 7

>550 8

>550 NOTES: l Values are maximum found in megohms (K=l,000) 2 Test voltage applied between:

Test A-Open Circuit contacts Test B-Closed ccntacts and non-cmrent arts.

PREPARED BY: DAN MENARD APPR.OVED BY: LARRY FRlEDMAN DM MBER:

le I minute, the insulation resistance TEST B

>550

>550

>550

>.SSO

>550

>SSO

>SSO

>550

Oct 21 2016 01 :59PM Elec:troswitch 781 -331-3798 ELECTRO

  • SWITCHES &

uwr OF Et.Bemo I RO King Avettuc Weymouth. Mli~llllhusetts 02188 DATE STARTED:

6/16/lS TEST:

Contact Resistance TEST SPEC:

page 34 DATE COMPLETED:

6/16116 ESC-STD-1000 (Rev. 3) para. 4.6.5 TEMPERATURE:

23.7C SAMPLE NO/DESCRIPTION:

HUMIDITY:

Original sample 49%

REQUIREMENT:

~RTBs621.1 tt 0

3 DA 'l'E: JUNE 24, 201tl PREPARED BY: DAN MENARD Al'PROVED BY: LARRY FRllmMAN R:

TEST CONDUCTED BY:

OM When the product is tested as specified, the contact resistance shall nolWCeel'Pl 0 milliohms a.t rated current of 20A.

The products shall be operated once prior to taking measurementS the contact.

Sample 1

1.60 l.39 1.76 1.10 1.30 61.. 63 1.27 71-73 1.47 81-83 1.24 91-93 1.45 101-103 1.25 NOTES: 1. Values are the average of five measurements in millioluns

Oct 21 2016 02:00PM Electroswitch 781-331-3798 ELECTRO tSWITCHUI &

IJNITOl'~OS ISO King A'l'enue Weymouth, Mtl.!sa.husctt! 02188 MATERIAk page 35

~'B:'

DAlE: JUNE 24, 2016 PREPARED BY: OAN MENARD APPROV5D BY: LARRY FRIEDMAN Original Series 31 Instrument and Control switch part #3131 OB date code 77XXs which~

used for the initial product qualification test and documented in Test Report 2392-6A d 1~1911_984.

~

<:cf\\::,

~~

(J~

P~OSE 50~<:)

To address the nonconformance:

Initial Product Qualifica ion for Dielectric Withstanding Voltage and Insulation Resistance as defin;d

  • lectroswitch's ESC-STD-1000 Rev. 3 dated 9/3/1984 General Specifications fo witches and Auxiliary Relays for Utility Applications including Class 1 ment for Nuclear Power Generating Stations was found to be in contradictio C37.90*1978 Relays and Relay Systems Associated with Electric Power AP,
  • >>MJ11iiit""O (Rev 3) Para. 4.5.2 and 4.6 37.90.1978 RESULTS 1, Passed the Dielectric Withstanding Voltage test at the 2200VRMS 60HZ for 1 minute.
2. Passed the Insulation Resistance Test 100 megaohm minimum at 500VDC.
3. P!!Bd the Contact Resistance Test at the rated cwretit of 1 OA during orHPnal telt.

Oct 21 2016 02:00PM Electroswtch 781-331-3798 page 36 B

ELECTROS tSWITCHl!S 180 l\\illi Avenue Woymouth, M115sa.ghuscttm 02188

  • hm

~~Tg~'

~f3 DA~ruNR~lOl:

DATE STARTED:

6/7/16 DATE COMPLETED:

617/16 TEMPERATURE:

23.7C HUMIDttY:

49%

TEST:

TEST SPEC:

ESC-STD-1000 (Rev. 3) para. 4.6.3 SAMPLE NO/DESCRIPTION:

Original sample PREPARED BY: DAN MENARD

  • APPROVBD BY: LARRY FRIEDMAN ORD Not a DM REQUIREMENT: When tested as specified, product shall withst.an

, 60Hz (AC) for 1 minute without arcing, breakdown of insulation. or damage and there shall be no leaK<~,_9R greater than 100 microamperes.

Deck TEST B 1

11 11 11 11 11 11 11 11 10 7

10 12 8

10 11 9

11 12 10 10 11 NOTBS: 1 Values are mnximwn found in microamperes.

2 Test voltage applied between:

Test A* Open Circuit contacts Test B-Closed contacts and non current c

Oct 21 2016 02:00PM E!ectroswitch 781-331-3798 page 37 e

ELECTROS

  • SWITCHES a UNJT OF /aECTRaa ISO King Avenue Weymouth, M~11ehLISl!tW 02188 QBm~ t{Jf:'

DATE STARTED:

6/14/16 DATE COMPLETED:

6/14/16 TEMPERATURE:

23.7C HUMIDITY:

49%

TEST:

Insulation Resistance TEST SPEC:

ESC-STD 1000 (Rev 3) para. 4.6.4 SAMPLE NO/DESCRIPTION:

Original sample PREPARED BY: DA.""J MENARD APPROVED BY: LARRY FRIEDMAN REQUIREMENT: When the product Is tes1ed as specified at SOOVDC -+ 1 shall be greater than 100 megohms.

AFTE Dook TEST B

>SSO

>550

>SSO

>550

>550

>550

>SSO

>550

>550

>550 7

>550

>550 8

>SSO

>550 NOTES: 1 Values are maximum found in megohms (K""l,000) 2 Test ~oltage applied between:

Test A* Open Circuit contacts Test B-Closed contacts and non-ourrent

s.

Oct 21 2016 02:01 PM Electroewtch 781-331-3798 page 38 ELECTRO tSWITCME8 &

UMTOFELeCTllO

~R.Ta9-1 tt I:::)

3 180 King Avenue DA TB: JUNE 24, 2016 Weymollllt, Mass11Chusetts 0211111 PREPARED BY: DAN MENARD APPROVE!) BY; LARRY PRJEDlVIAN MATI}RIAL Original Series 31 Latching Relay switch part #9308DB date code 7801, which was used for the initial product qualification test and documented ln Test Report 2392*6A dated 12/19/1984.

PURPOSE To address the nonconformance:

Initial Product Qualification Tests for Dielectric Withstanding Voltage and Insulation Resistance as defined in Elcctroswitch' s ESC-STD-1000 Rev. 3 dated 9/3/1984 General Specifications for Rotary Switches and Auxiliary ReJays for Utility Applications including Class lE Equipment for Nuclear Power Generating Stations was found to he in contradiction to IEEE C37.90-l 978 Relays and Relay Systems Associated with Electric Power Apparatus.

REFERENCES (a) ESC*STD-1000 (Rev 3) Para. 4.5.2 and 4.6 (b) ANSI/ IEEE C37.90.1978 PROCEDURE The sequence of tests as detailed in ESC*STD-1000 (Rev 3) Table I was Dielectric Withstanding Volt.age and Insulation Resistance.

RESULTS

1. Passed the Dielectric Withstanding Voltage test at the 2200VRMS 60HZ for 1 minute.
2. fassed the Insulation Resistance Test 100 megaohrn minimum at 500VDC.
3. Pft!lfd the Con18ct Resistance Test at the rated currmt of 1 OA during orlghlaf tes!,

Oct 21 2016 02:01 PM Electroswitch 781-331-3798

  • SWITCHES e

ELEC1ROS IJli/TOFEIEC11!0 180 King Avi:nlll!

Weymouth, Mas.uch~~ 02188 DATE STARTED:

TEST:

page 39 6n116 Dielectric Withstandin11; Vol~~

DATE TEST SPEC:

COMPLETED:

ESC-STD-1000 (Rev. 3) para. 4.6.3 617/16 TEMPERATURE:

SAMPLE NO/DESCRIPTION:

23.7C HUMIDITY:

Original sample 49%

DATE;JUNE24.2016 PREPAlUID BY: DAN MENARD APPROVED BY; LARRY FRIEDMAN ORDER NUMBER:

Not annlicable TEST CONDUCTED BY:

DM REQUIREMENT: When tested as specified, product shall withstand 2200 VRMS, 60Hz (AC) for 1 minute without arcing, breakdown of insu~tion, or damage and there shall be no leakage current greater than 100 microamperes.

AFTERAGlNG Deck TESTA TEST B 1

11 to 2

9 11 3

9 10 4

10 10 5

10 11 6

10 11 7

10 12 8

10 10 NOTES: 1 Values are maximwn found in microamperes.

2 Test voltage appJied between:

Test A-Open Circuit contacts Test B-Closed contacts and non current carrvin~ narts,

Oct 21 2016 02:01 PM E!ectroewitch 781-331-3798 e

ELECTROS tSWITCHU 1 180KingAvenue Wc:ym.outll, Mlisiaehl.!Mth.021811 DATE STARTED:

TEST:

6/14/16 Insulation Resistance DA.TE TEST SPEC:

page 40 COMPLETED:

ESC-STD 1000 (Rev 3) para. 4.6.4 6/14/16 TEMPERATURE:

SAMPLE NO/DESCRIPTION:

23.7C HUMIDITY:

Original sample 49%

PREPARED BY: DAN MENARD APPROVED BY: LAB.RY FRIEDMAN ORDER NUMBER:

Not mmlicable TEST CONDUCTED BY:

DM REQUIREMENT: When the product is tested as specified at 500VDC.. + 10% for 1 minute, the insulation resistance shall be greater than 100 megohms.

AFTER AGING Deck TESTA TEST B 1

>550

>550 2

> 550

>550 3

> 550

>550 4

>550

>SSO s

>550

>SSO 6

>550

>550 7

>550

>550 8

>SSO

>550 NOTES: 1 Values are maximum found in megohms (K.. 1,000) 2 Test voltage applied between:

Test A-Open Circuit contacts Test B-Closed conta.cts and non-oUtrent

. Darts.

Oct 21 2016 02:02PM Electroswitch 781-331-3798 e

ELECTROS tSWITCHES 180 King Avell\\IC Weymouth, MllSSachusetts OJ 188 page 41 PREPARED BY: DAN MENARI>

APPROVED BY: LARRY FRIEDMAN The s uence of test.s as detailed in ESC-STD-1000 (Rev 3) Table I was Dielectric Withstanding Voltage, Insulation Resistance and Contact Resistance.

RESULTS

1. Passed the Dielectric Withstanding Voltage test at the 2200VRMS 60HZ for 1 minute.
2. Pas11ed the Insulation Resistance Test 100 mega.ohm minimum at 500VDC.
3. Passed the Contact Resistance test a.t the rated current of20A.

Oct 21 2016 02:02PM Electroswltch 781-331-3798 ~

e ELECTROS tSWITCHES &

180 Kins A.venue Weymoutll, ~iwhusetts02188 DATE STARTED:

6n116 TEST:

TEST SPEC:

page 42 DATE COMPLETED:

617116 ESC-STD-1000 (Rev. 3) para. 4.6.3 TEMPERATURE:

23.7C HUMIDITY:

49%

SAMPLE.NO/DESCRIPTION:

Original sample PREPAJtED BY; DAN MENARD APPROVED BY: LARRY FRIBDMAN Not DM REQUIREMENT: When tested as specified, product shall witbstB.n

s. 60Hz (AC) for 1 minute wiihout IU'Cing, breakdown of insulation, or damage and there shall be no lea.KJllii!Oillll.iillJlt greater than 100 microamperes.

Deck TEST B 11 11 10 10 10 10 10 11 10 10 7

10 10 8

10 10 2 !est voltage applied between:

Test A-Open Circuit contacts Test B-Closed contacts and non current c

Oct 21 2016 02:02PM Etectroewitch 781-331-3798 B

ELECTROS tSWITCHES I UNIT~lil.Ecn:!O I BO K.Jng Avenue Weymouth, !lowwh~~ 02188 TEST:

page 43 DATE STARTED:

6/14/16 Insulation.Resistance 1ESTSPEC:

DATE COMPLETED:

6/14116 ESC*SID 1000 (Rev 3) para. 4.6.4 TEMPERATURE:

23.?C SAMPLE NO/DESCRIPTION:

HUMIDITY:

49%

Original sample REQUIREMENT: When 1he product is tested as specified at soo shall be greater than 100 megohms.

Deck

> 550

>550

>550 6

>550 7

>550 8

>550 NOTES: 1 Values a.re maximum found in megohms (K""l,000) 2 Test voltage applied between:

Test A* Open Circuit contacis Test a-Closed contacts and non-eurrent l'R.EPARED BY: DAN MENARD APPR.OVED BY: LARRY FRIEDMAN TEST B

>550

>550

>550

>550

>550

>SSO

>550

>550 TEST CONDUCTED BY:

OM 1 minute, the insulation resistance

Oct 21 2016 02:03PM Etectroswitch 781-331-3798 B

ELECTROS tlWITCHES l UNIHlF aEC1'10 ISO King Av~

Weymouth. Measachusetts 02188 DATE STARTED:

6116115 TEST:

Contact Resistance TEST SPEC:

page *44 DATE COMPLETED:

6116/16 ESC*STD-1000 (Rev. 3) para. 4.6.5 TEMPERATURE:

23.7C SAMPLE NO/DESCRIPTION:

HUMIDITY:

Original sample 49%

REQUIREMENT:

PREPARED BY; DAN MENARD APPROVEO BY: LARRY FRIEDMAN TEST CONDUCTED BY:

DM When the product is tested as specified, the contact resistance shall n.~~m"'I 0 milliohms at rated current of 20A.

The products shall be operated once prior to taking meMuremen the contact.

Sample S.89 4.30 8.74 1.51 3.0S 61-62 8.43 71-72 2.90 81-82 2.14 NOTES: 1. Values are the a\\'erage of five measurements in milliohms

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