L-08-288, Supplement to Information Provided in License Renewal Application Amendment No. 23 Regarding Submersible Cable Suitability

Supplement to Information Provided in License Renewal Application Amendment No. 23 Regarding Submersible Cable Suitability

ML083030071
Person / Time
Site:	Beaver Valley
Issue date:	10/24/2008
From:	Sena P FirstEnergy Nuclear Operating Co
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
L-08-288, TAC MD6593, TAC MD6594
Download: ML083030071 (107)

Text

Beaver Valley Power Station FENOC P.O. Box 4 Shippingport, PA 15077 FirstEnergy Nuclear Operating Company Peter P. Sena III 724-682-5234 Site Vice President Fax: 724-643-8069 October 24, 2008 L-08-288 10 CFR 54 ATTN: Document Control Desk U. S. Nuclear Regulatory Commission Washington, DC 20555-0001

SUBJECT:

Beaver Valley Power Station, Unit Nos. 1 and 2 BV-1 Docket No. 50-334, License No. DPR-66 BV-2 Docket No. 50-412, License No. NPF-73 Supplement to Information Provided in License Renewal Application Amendment No. 23 (TAC Nos. MD6593 and MD6594) Regarding Submersible Cable Suitability Reference 1 provided the FirstEnergy Nuclear Operating Company (FENOC) License Renewal Application (LRA) for the Beaver Valley Power Station (BVPS). Reference 2 provided revisions to the BVPS LRA identified during the U.S. Nuclear Regulatory Commission (NRC) Region I Inspection Procedure IP-71002 License Renewal Inspection held the weeks of June 23 and July 14, 2008. During a conference call held between FENOC and the NRC on September 5, 2008, the NRC requested follow-up information related to the revision to LRA Section B.2.21 in Reference 2. This letter provides the requested supplemental information.

Enclosures A and B provide copies of the requested documents.

There are no regulatory commitments contained in this letter. If there are any questions or if additional information is required, please contact Mr. Clifford I. Custer, Fleet License Renewal Project Manager, at 724-682-7139.

I declare under penalty of perjury that the foregoing is true and correct. Executed on October 2__, 2008.

Sincerely, Peter P. Sena III

Beaver Valley Power Station, Unit Nos. 1 and 2 L-08-288 Page 2

References:

1.

FENOC Letter L-07-1 13, "License Renewal Application," August 27, 2007.

2.

FENOC Letter L-08-262, "License Renewal Application Amendment No. 23 (TAC Nos. MD6593 and MD6594) and Revised License Renewal Boundary Drawings,"

September 8, 2008.

Enclosures:

A.

BVS-356, Specification for 5,000 V Power Cable for Beaver Valley Power Station -

Unit No. 1, Duquesne Light Company - Seller: The Kerite Company, Revised February 24, 1972 B.

2BVS-309, Specification for Insulated 5,000 V Power Cables (Final Revision) for Beaver Valley Power Station - Unit No. 2, Duquesne Light Company, Pittsburgh, Pennsylvania - Seller: The Kerite Company, Final Revision January 21, 1987 i

cc:

Mr. K. L. Howard, NRC DLR Project Manager Mr. S. J. Collins, NRC Region I Administrator cc:

w/o Enclosures Mr. B. E. Holian, NRC DLR Director Mr. D. L. Werkheiser, NRC Senior Resident Inspector Ms. N. S. Morgan, NRC DORL Project Manager Mr. D. J. Allard, PA BRP/DEP Director Mr. L. E. Ryan, PA BRP/DEP

ENCLOSURE A Beaver Valley Power Station (BVPS), Unit Nos. I and 2 Letter L-08-288 BVS-356, Specification for 5,000 V Power Cable for Beaver Valley Power Station - Unit No. 1, Duquesne Light Company

-- Seller: The Kerite Company, Revised February 24, 1972 Page 1 of 24

1-'ez C-ý;,,

J.O.No.

11700 O.F.E.No.

8700 C.O.NO.

3468 Spec.

No.

BV:i-356 P.O.

No.

BV-227 January 29, 1974 RECEIVIDI FEB 1 4 1974 Stone & Webster Engineering Corporation ADDENDUM NO.

1 TO SPECIFICAT ION REVISION NO.

3, DATED FEBRUARY 24, 1972 FOR 5,000 V POWER CABLES POP BEAVER VALLEY POWER STATION UNIT NO.

1 DUQUESNE LGHT COMPANY SELLER:

THE KERITE COMPANY N 0TTO FEBG 1.5 1 "1-r t.W.Thnma!

Preparer Va spe ta is 51 tIf Proj Engr Mtrls eft Const V~ep(

I This addendum is applicable only to the specification BVS-356, Revision No.

3, dated February 24, 1972.

Any reissue of the specification voids this addendum.

J.O.No.

11700 O.F.E. No.

8700 C.O.

No.

3468 Specification No. BVS-356 P.O.No..- 7BV-227 February 26, ReviDed Noveiir?

69, Revised August 19, Revised February 24, 1970 19T0 1971 1972 SPECIFICATION FOR 5r000 V POWER CABLE FOR BEAVER VALLEY POWER STATION -

UNIT NO.

1 DUQUESNE LIGHT COMPANY

=.

T V

REVISIONS REV. 0 PC'I. 1 REV. 2 REV. 3 J

Prepared By 1roiect Eng;njes-Approv'l Quality Assurance Review 4

-~

-f

~got3 f-&

fl*#4 I

LCJ.PP LEquipment S-pe'laalist Review-PSI-,___

STONE & WEBSTER ENGINEERING CORPORATION

% 104.3ti

J.

I.

.j,.

11 07 0

c.

1t(

) 4700 C7 - C). U.u -. *46 R P.C0o J([).

B*V-2 /7 AJqDEN~flhM NC..

1

'TO J3PECIF ICAT ION BEVISION NO.

3.

DATED FEBRUARY 24.

1972 502_2QVPO]WEF CABLES-

?OR BV<AVER VALL2Y POWER STATION UNIT NO.

1

_DUQUJESNE LIGHT COMPANY A,*IF:I THE KERITE COMPANY c) 10 11 12 11 16 18 20 22 24 26 28 30 32 34 36 39 40 4.3 46 47

!;t on,

C W,~?1)51/2:.r Euq -

Corp.,nrs Bosto,.)n, Massachusetts January 29, 1974 Bal f-,u.

1 or 5,0(J0 v Powt r C,-ble :;ch,?,1II*

Tis tatcIlc,-,hall

Ž.

amended

,-IS d% ttdc:h(,tl.

k-i17 00- 64121 0 1/ 29 /74-.

151

SIMCE -& WKWT O19SI NG CORPORATION, Engineers

,.0. No.

dgo C.O*

ft, 1-44.

SPe"clft4*n No.

BVS-356 P.? 0*,

- BV-*2T Boston" Massachusetts SCDIFICATION FOR 5,000 V POWER CABLE Page l of 1'

DatFeErus 26 1970 FOR BEAVER VALLEY POWER STATION - UNIT NO. 1 Seller:

The Ker Ito Ccspan SCOPE

- This specification covers the number and types of units to be supplied, conditions of service, required performance, materials and construction of each unit.appearing in the schedule.

SOTIONS -

In addition to this summary and schedule, the is composed of the following:

Equipment Data Table of Contents Specific Requirements for.Insulated Wire and Cable Cable Schedules and Services High Voltage Testing Insulation Resistance High Voltage Testing Specification Attachment No. 1 Quality Assurance - Nuclear Plant Machinery, Equipment and Materials Inspection Report.- Shop Quality Control complete specification Form No.

Table I Table II Table III SNlOOh-6.69 QCD-101EFI Pages 18 2

11 1

2 2

1 NOTES

- The elevation of the project site is fL2 ft.

SCHEDULE OF EQUIPMENT T BE FURNISHED BY SELLER Mark No.

Data Sheets Page No.

Revision Serr. ze

SECTION II 446 5,000-V POWER-CABLE 448 TECHNICAL SPECIFICATION-450 TABLE OF CONTENTS 452 Page 455

1. Scope Il-i 457

2.

Standards 11-2 458

3.

Workmanship and Materials 11-2 459

4.

Quantity Required 11-2 460

5.

Conductors 11-2 461

6.

Insulation 11-2 462

7.

Insulation Shielding 11-2 463

8.

Cable Assembly 11-3 464

9.

Cable Finish 11-3 465

10.

Cable Identification 11-3 466

11.

Radiation Resistance Ii-4 467

12.

Tests 11-4 468

13.

Inspection and Rejection 11-4 469

14.

Inspection and Test Reports 11-5 470

15.

Reels, Packing and Shipping I1-5 471

16.

Materials Origin 11-5 472

17.

Quality Assurance 11-6 473

18.

Design Data by Seller 11-6 474

J.O.NO.

11700 8

BVS-356 9

SECTION II 12 S-P-E-C I F-I C A-T I 0 N 14 FOR 16 5 000-V POWER CABLE 18 FOR 20 BEAVER VALLEY POWER STATION -

UNIT NO.

1 22 DUQUESNE LIGHT COMPANY 24 PITTSBURG H,PENNSYLVANIA 26 28 Stone & Webster Engineering Corp., Engrs.

Boston, Mass.

31 February 26, 1970 32 Revised November 6, 1970 33 Revised August 19, 1971 34 Revised February 24, 1972 35 3 6 Information marked with asterisks

(*) furnished by 40 Seller.

Data furnished by the Seller are included herein for 41 Purchaser's information and use.

The Seller is not relieved of 43 responsibility for the correctness of design and details 44 represented by the data.

The Seller shall be responsible to 45 advise the Engineers promptly -in writing of any changes in the 46 data required to describe accurately the characteristics of the 47 equipment as it is to be shipped and erected.

1. SCOPE 50 This specification covers the furnishing of single 52 conductor and three conductor armored 5,000 v power cable for use 53 on 4,160 v a-c, three-phase, 60 Hz, grounded wye service in a 55 nuclear power station.

single conductor cables shall be suitable 56 for use in dry or wet locations, indoors or outdoors, in conduit 57 or underground ducts.

Three conductor armored cables shall be 58 suitable for use in dry locations, indoors in trays, inside or 59 outside the containment.

Cables used inside the containment 60 shall have copper conductors and galvanized steel armor.

None of 62 the cables are required to operate inside the containment with post accident conditions.

Installation of the cables will be by 64 others.

J.O.No. 11700 11-2 BVS-3 56

2.

STANDARDS 67 The cables covered in this specification shall be 69 manufactured in accordance with all the latest applicable 70 standards of The Kerite Co.

3.

WORKMANSHIP AND MATERIALS 74 All workmanship and materials shall be first class, the 76 best of their respective kinds, and shall be in accordance with 77 the most modern electrical and mechanical engineering practice.

79

4.

QUANTITY REQUIRED 82 The accompanying schedule gives the size and lengths of 84 the cables required, as well as other design and engineering 85 data.

The Purchaser is to have the privilege of increasing or 87 decreasing the quantity of any item of cable not more than 88 10 percent at the unit price before manufacture is actually 89 started.

5.

CONDUCTORS 92 The conductors used shall be aluminum or copper, Class B 94 stranding of the sizes listed in the schedule.

Copper conductors 97 shall be annealed and alloy coated.

Aluminum conductors shall be 98 uncoated, EC grade.

6.

INSULATION 101 The individual conductor insulation material shall 103 consist of a rubber-like synthetic substance of the thermosetting 104

type, with properly chosen fillers as necessary to improve its 106 physical and electrical properties.

Insulation shall be HT 108 Kerite.

The insulation shall have high dielectric and impulse 110 strength, and be resistant to ozone, heat,

moisture, radiation, 111

flame, crushing, impact and deformation.

Its thermal properties 113 shall be such as to maintain its critical electrical and physical 114 qualities during the 40 yr plant life expectancy, when 2perated 115 at rated conductor temperature of 90 C.

Cables in the 116 containment will operate in air at subatmospheric pressure (10 psia).

The insulation thickness shall be at least 125 mils.

118

7.

INSULATION SHIELDING (Not Applicable on this order) 121 Insulation shielding shall be provided for single-123 conductor cables.

Three-conductor armored cables require no 126 insulation shielding.

J.O.No.

11700 11-3 BVS-356 The cable insulation

shield, where specified in the 128 attached cable

schedule, shall consist of a

nonmetallic 129 semiconducting tape applied directly over the insulation to 130 prevent the ionization of air pockets or voids between the 131 insulating surface and the metallic shield.

This tape must be 133 free stripping leaving no residue or surface contamination when 134 it is removed.

This shall be followed by a nonmagnetic metallic 135 shielding tape of suitable width, with a

minimum thickness of 136 5 mils and a

minimum overlap of 10 percent applied along the 137 cable length to uniformly distribute the dielectric field around 138 the conductor within the cable insulation, and form a continuous shield along the entire length of cable.

139

8.

CABLE ASSEMBLY-142 In three-conductor cables assembled from individual 144 insulated conductors, the interstices between the insulated 145 conductors shall be filled and rounded with fillers of suitable 14763 flame resistant material, as necessary.

A' strong flame resistant 14-cable binding tape shall be applied over the cable assembly to 150 hold together the insulated conductors and fillers, Did form a

151 bedding for the interlocking armor.

9.

CABLE FINISH 154

a.

Single Conductor & 3 Conductor Armored Cable 156 Each individual conductor shall have extruded over its' 158 insulation a continuously applied nonmetallic finish consisting 161 of an

abrasion, moisture,

oil, heat, weather, radiation, and 162 flame resistant neoprene jacket or equivalent.

Jacket material 163 shall be black color.

Alternate proposals for jacket materials 164 with flame retardant properties which may be better than 165 specified will be considered provided the cable so jacketed meets 166 all other requirements of this specification.

b. Three Conductor Cables 169 Galvanized steel interlocked armor 'shall be used on 171 three conductor cable assemblies and shall consist of a

172 continuous layer of positive interlocking galvanized steel to be 174 provided as indicated in the schedule.

The armor shall have a

176 light green finish for circuit identification.

10.

CABLE IDENTIFICATION 179 Each length of single conductor cable shall be 181 permanently marked throughout its entire length in accordance 182 with the specification under which it is manufactured.

Where not 184 covered by such specification, the manufacturer shall nevertheless provide permanent markings.

The markings shall 186 include pertinent voltage, conductor, and insulation data, as

J.O.No. 11700 II-4 BVS-3 56 well as manufacturer's identification and year of manufacture.

187 Markings shall be effected by indenting or surface printing.

188 On three-conductor cables, provision shall De made for 190 phasf. identificaticn on individual conductors.

191

11.

RADIATION RESISTANCE 194 Cables specified herein are for use inside and outside 196 the reactor containment of a nuclear power plant.

They must be 199 capable of withstanding a total normal operating radiation dose of 3 times 107 rads over the expected 40 yr life of the plant 200 without any significant change in physical and electrical 201 properties.

12.

TESTS.

204 All tests shall be made by the manufacturer, who shall 206 provide the Engineers with certified cable test reports.

Each 209 length of cable shall be tested in accordance with the attached Form QCD--101EF1, dated November 1970.

Alternating current 211i dielectric tests shall be made between each conductor and ground 212 and between conductors of the completed cable.

Tests shall include dielectric and insulation resistance 214 tests of the insulation.

Prior to the application of any outer 215 coverings, all insulated conductors shall be immersed in water 216 for 24 to 36 hr.

After this period, and while still

immersed, 217 60 Hz a-c test voltage shall be applied in accordance with 218 Table I.

Insulation resistance tests are made at this time in 219 accordance with Table II.

Tests shall be made on the single conductor jacketed 221 cables.

After sUbmersion in water for 12 to 18 hr, while still 222 submerged, cables shall be tested at a-c and d-c values shown in 223 Table III.

Where personal inspection is called for, all tests shall 225 be witnessed by the Purchaser or his representative, who shall be 227 notified at least a week to 10 days prior to the time tests are to be perfprmed.

grior to shipping any

cable, the Seller must have 229 received a shipment release.

This release will not be issued 231 until the certified test reports are received by the Purchaser 232 and checked.

13, INSPECTION AND REJECTION 235 The Purchaser shall be permitted at any reasonable time 237 to have his representative visit the manufacturer's plant for the 238 purpose of examining or ascertaining whether or not the materials 240

J.O.No.

11700 11-5 BVS-356 and processes used in the manufacture of the cable conform to 241 this specification and whether or not work is progressing at a 242 proper rate to meet schedule requirements.

Inspection of these cables during manufacture by a 244 representative of the Purchaser or the waiving of such inspection 245 shall not relieve the Seller from the obligation of furnishing 246 cables in accordance with this specification.

The Purchaser shall have the right to reject any length 248 of cable which does not comply in every respect with this 249 specification.

Prior permission must be obtained before any provision 251 of this specification is waived.

252

14.

INSPECTION AND TEST REPORTS 255 The original and eight copies of all test and inspection 257 reports necessary to fulfill the requirements of this order shall 258 be delivered to the Purchaser's inspector, if assigned, or sent 260 to:

Stone & Webster Engineering Corporation 264 Inspection Division 265 P. 0. Box 2325 266 Boston, Massachusetts 02107 267 Reports shall be identified with Beaver Valley Power 271 Station, Purchase Order Number, Job Order No.

11700 and Item 272

Number, as well as Seller's name and address to expedite any 273 required communication.

15.

REELS.

PACKING, AND SHIPPING 276 The cable shall be shipped on substantial returnable 278 reels, suitably covered to protect the cable from injury during 279 shipment.

One length of cable shall be shipped on a reel with 281 the cable ends sealed, secured, and protected from injury.

The 283 manufacturer shall be responsible for any damage resulting from improper

J2acking, sealing or blocking of the reels during 284 transit.

Each reel shall be clearly and durably marked with the 285 manufacturer's name, cable description, length on reel, purchase 286 order

number, item number, mark number and reel number.

Reel 287 numbers shall be consecutive starting with 1, 2, 3,

etc.,

for each item of cable.

16.

MATERIALS ORIGIN 290 Proposals shall state that all materials and components 292 in the base bid are of United States manufacture.

Alternate 295 proposals for materials and components of non-United States

J.O.No.

11700 BVS-3 56 11-6 manufacture may be considered, provided that all applicable

codes, standards and quality requirements are met and documented where required by Form QCD-101.

17.

QUALITY ASSURANCE Each bidder shall furnish with his proposal a detail description of his Test and Quality Assurance program covering tests and test procedures to be made in the event of an order.

18.

DESIGN DATA BY SELLER (TO BE FURNISHED-WITH PROPOSAL)

The physical and electrical characteristics of the cable covered býy this specification are summarized below.

All fill-in data are to be completed by,the Seller.

In addition to the tabulated data, each bidder shall submit supporting test data to substantiate claims that the cable (or alternates) meets requirements for radiation, flame, heat and moisture-resistance of the insulation and jacket materials and the completed cables.

296 297 300 302 303 304 316 317 Cable Characteristics Guaranteed Data A.

Voltage classification 5,000 v 322 B.

Conductor Aluminum 1.

2.

3.

Strand hardness temper Conductivity, %

Strand shielding material ECH-19 Soft drawn Not stated 327 328 330 NA NA C.

Insulation

1. Basic insulation material

2.

Type

3.

Tensile strength, min psi

4.

Elongation, min %

5.

After 7 days in air oven at 150 C:

Tensile strength, min % original Elongation, min % original

6.

After 40 hr at 80 psi, 150 C:

Tensile strength, min % original Elongation, min % original

7.

Heat distortion, 150 C, max

8.

water absorption, 7 days, 75 C water, mg/in

9.

Max % change in SIC, 75 C water 1-14 days 7-14 days

10.

Insulation resistance constant, min (60 F)

11.

Test voltage, 5 min a-c, v/mil insulation HT Kerite Rubber-like 550 350 Not stated N.S.

N.S.

N.S.

N.S.

N.S.

N.S.

see Table II see Table I &

335 336 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 III 35

J.O.No.

11700 BVS-3 56 11-7

12.

Corona level

13.

Dielectric breakdown strength:

Room temperature operating temperature

14.

ozone resistance at 0.030% concentration -

room temperature 0.0005% concentration 125 F

15.

cold bend, -65 C

16.

u-bend -

125 v/mil

17.

Temperature rating, C Normal rating Emergency rating Short-circuit rating

18.

Radiation resistance Overall threshold of damage Highest dose still serviceable

19.

Flame resistance N. S.

N.S.

N. S.

N.S.

N. S.

N.S.

90-130*

250 min.

1 x-1O6 rad.

min.

1 x 108 tad Passes D.

Insulation Shielding 1.

2.

3.

4.

5.

Nonmetallic semiconducting material Nonmagnetic metallic tape material Metallic tape thickness, mils Metallic tape width, in.

Metallic tape overlap, None None None None None 356 358 359 360 362 363 364 366 367 368 369 370 371 372 373 374 375 378 380 381 383 384 385 388 390 391 393 394 395 396 397 398 399 400 401 402 405 4071 408 412 414 415 E.

Jacket

1.

Type of compound

2.

Material characteristics

3.

Corona level

4.

Tensile strength, min psi

5.

Elongation, min %

6.

Tear strength, min lb/in

7.

Flame resistance

8.

Radiation resistance Overall threshold Highest dose still serviceable

9.

Track resistance

10.

Surface resistivity NS Neoprene N.S.

N.S.

N.S.

N. S.

N. S.

Passes 1 x 10'8 rad 1 x 108 rad 397 N.S.

F.

Fillers 1.

2.

Material type Flame resistance Asbestos N.S.

G.

Binding Tape 2.

2.

Material type Flame resistance N. S.

N. S.

J.O..No.

11700 BVS-356 H.

Armor II-8 1.

2.

3.

4.

Material Type Conductivity outer covering - material Galvanized steel Interlocked N.S.

Green paint 418 420 421 423 424 428 I.

Phase Identification Three-conductor cable "i:r

,'11Blac'" 1,"Green" imprinted 4301 on Aingle Conductor jacket 431 Data furnished by Seller are included herein for Purchaser's information and use.

The Seller is not relieved of responsibility for the correctness of design and details represented by the data.

The Seller shall be responsible to advise the engineers promptly in writing of any changes in the data required to describe accurately the characteristics of the equipment as it is to be shipped and erected.

435 437 438 439 440 441

1.

J.0.No. 11700 BVS-356 5,000 V POW&R CABLE SCHEDULE Item No.

Mark No.

Quantity, ft No.' of conductors Size, MCM or AWG Standing Class*

Insulation, in.**

- thickness, mils

- type 1

NFB-45 4,000 3/q 750 T(141)

HT

+1B NFB-47 1,/500 3/c 500 9H

4-(141 HT 4

Tf B-50 3,700 c

350 8"

7(125)

HT

+ 4B 13B-16 10,600 3/c i/'0 8"

S74125)

HT 5

NFB-34 12,600 I/c 750 9"

HT 8

NFEB-0 27,900 i/c 2

8" 74(125)

HT 91EFB-72 1,500 3//C 74(125)

HT 10 NFB-53 36,000 1/c 500 911 74(14)

HT 11 NFB-55 8,500 i/c i/o 8"1 T(125)

HT Interlocked armor - material*

Conductor - nmterisl Jacket thickness, mils' Overall diameter, in.*

Weight, lb/1,000 f t*

+Anpacity*

40 C Anb.

(6 cables hor.

mnint. spacing) 3 Single conductors per non-metallic duct of a 6 CKT duct bank, § 100 12, RHO-90, 20 C ambient em-th galv st galv st gav st galv st none none alum cu alum cu alum cu IO9-NH 109-N6 94-113 94-NS 109-NS 78-NS 3.61 3.22 2.79 2.12 1.53

.73 5,954#

8,077L 4,17#

3,259f 1,436 #

410W gClv st none Cu cu none cu 94-NS 109-NS 94-NS 2.33 1.35

.87 3,600#

2,090#

6000#

490 500 315 198 265 292 103 310 130

• Dt_-t to be completed b*r Seller

-r.A=.fcity for these cables to be cased o.

coperation

it subatmospheric pressure of IC rsi:.

o:, cables Items 1, 1B, 2,

4B,

-and 9 shall have insulation thickness not less thean Kerite Co.

Stazndard for unshielded cable.

siielded cables Items 5, 8, :o, and sl have not less 'ha.-n 125 mils insulation.

J.2.No. 11700 33S-356 Item No.

1

+IB 2

o

s:ximum pulling tension, lb*

- straight run++

18,000#

12,000#

8,400W 2,500#

1-6,000f 1,500#

4,OO00k i2,200ff 2,500df

- bends (3 ft radii) 5,000#

4,500W 4,O00#t 2,500#t 3,250f/

1,500W 3,)00ff 2,00W 2,000#

Minimum bending radius, in.*

34 30 24 151 2

-5

- length on reel, ft"

- reel size, in.*

SERVICES

1.

Reactor coolant pump - outside containment (two conductors per phase), condensate pump.

1B. Reactor coolant pump - inside containment (two conductors per phase).

2.

Steam generator feed pump (two conductors per phase), heater drain pump 4 kv feeders from bus 1A to bus IAE (two conductors per phase), and bus ID to 1DF (two conductors per phaseS.

4B.

Charging pump, secondary component cooling pump, primary component cooling pump steam generator auxiliary feed pump, residual heat removal pump, recirculating spray pump (outside containment), low head safety injection pump, a-c chilled water unit.

5.

Emergency diesel generator (two conductors per phase).

8.

River water pump, fire pump, raw water pump.

9.

480 v unit substation (1,333 kva).

10.

Cooling tower pump (two conductors per phase).

11.

480 v unit substations in screenwell (750 kva).

• Data to be completed by Seller

+Ampacity for these cables to be based on operation at subatmospheric pressure of 10 psia

++Total on three conductors - pulling eyes on conductors, on interlocked armor items, stated pulling tension includes pulling on interlocked armor.

.0'.3O. 117o0 NS-.325 TA= I HiG"

?

U**

KV NQ\\-S-tELD7D N'S CABLE Conductor Size Kerite NS Insulation Jacket Wall, in 64ths 8

5 8

6 4

2 Factory AC Test in Water Insulation Only KV 12 12 12 12

?inal Factory Tesc in Water and Installation Test AC Test DC Test 1

5KV 18 54 18 54 18 54 18 54 8

8 8

5 55 1

8 5

12 18 54 1/0 a

6 12 20 60 2/0 8

6 12 20 60 3/0 a

6 12 20 60 4/0 8

6 12 20 60 250,000 9

7 12 22 66 300,000 9

7 12 22 66 350,000 9

7

.12 22 66 500.000 9

7 12 22 66 600,000 10 8

12 24 72 750,000 10 8

12 24 72 900,000 10 8

12 24 72 1,000,0U0 i0 8

12 24 72 1,250,000 11 9

12 26 78 1,500,000 11 9

12 26 78 1,750,000 11 10 12 28 84 2,000,000 11 10 12 28 84 NOTES:

1. The voltage shown applied for 5 minute duration after insulated conductor has been submerged in water for 24 to 36 hours4.166667e-4 days <br />0.01 hours <br />5.952381e-5 weeks <br />1.3698e-5 months <br /> and still in water.

fl

BVS-325 TABLE II C o0.

Size

-.mAl r: C-!.-

8 9

10 11 6

6 1750 1500 1850 1600 2000 1750 2100 1850 4

1250 1400 1500 1600 2

1100 1150 1250 1350 1

980 1050 11s5 1250 1/0 890 980 1050 1150 2/0 810 890 970 1050 3/0 740 820 890 960 4/0 680 750 810 970 250,000 630 690 760 820 300,000 580 640 700 760 350,000 540 600 600 660 400,000 510 560 610 660 500,000 460 520 560 610 6004000 430 480 520 570 750,000 390 430 470 510 1,000,000 340 380 420 450

.1,250,000 310 340 380 410 1,500,000 280 320 350 380 1,750,000 260 300 320 350 2,000,000 250 280 300 330

J.0.No. 11700 BVS-325 TABLE III 5

o-XC*,-S::--r:LDu._a NS Size 6

42 Kerite insulation Wail, in 64ths 8

8 8

8 NS jacket Final Factory Test in Water and Installation Test AC Test DC Test KV KV 18 54 18 54 18 54 18 54 5

5 5

5 1/0 8

6 20 60 2/0 8

6 20 60 3/0 8

6 20 60 4/0 8

6 20 60 250,000 9

7 22 66 300,000 9

7 22 66 350,000 9

7 22 66 500,003 9

7 22 66 600,000 10 8

24 72 750,000 10 8

24 72 900,000 10 8

24 72 I_000,000 10 8

24 72

.1,250,000 11 9

26 78 1,500,000 11 9

26 78 1,750,000 11 10 28 84 2,000,000 11 10 28 84 NOTES:

1. Duration of Test.

Voltages shown above are applied for 5 minutes duration.

This is applied after cables are submerged in water for 12 to 18 hours2.083333e-4 days <br />0.005 hours <br />2.97619e-5 weeks <br />6.849e-6 months <br />.

J.O.No. 11700 June Ii, 1968 Revised November 15, 1971 SPECIFICATION ATTACHMENT NO.

INSTRUCTIONSFOR CORRESPONDENCE, VENDORS' PRINTS, VENDORS' MANUALS.,

AND SPARE PARTS PROPOSALS BEAVER VALLEY POWER STATION -

UNIT NO. 1 DUQUESNE LIGHT COMPANY After receipt of order, the Seller (or Contractor) shall comply with the following instructions:

CORRESPONDENCE All correspondence shall be in quadruplicate (original and three copies).

Each document shall be identified as follows:

"J.O.No. 11700, P.O. No. *BV-(*Stone & Webster purchase order number)

Mail including all drawing and instruction manual submittals, shall be addressed to:

Stone & Webster Engineering Corporation Attention Mr. J. H. Noble P. 0. Box 2325 Boston, Massachusetts 02107 in addition, four copies of all correspondence and attachments (other than drawings) shall be mailed direct to:

Mr. E. J. Woolever Mechanical Engineer Duquesne Light Company 435 Sixth Avenue Pittsburgh, Pennsylvania 15219 DRAWINGS (ENGINEERED EQUIPMENT)

One print, plus one transparency suitable for producing legible prints, each of certified outline and detail drawings,shall be submitted to Mr. J. H. Noble Stone & Webster Engineering Corporation.

This drawing submittal procedure applies to the initial and all subsequent issues of outline and detail drawings.

Prints will be stamped "Approved" or "Approved as Revised" by the Engineers and returned to the Seller.

"Approved as Revised" prints shall be corrected promptly and resubmitted for approval.

The Vendor shall submit four prints of all final drawings, as approved, made from Vendor's original drawings (not from sepias), direct to Stone & Webster.

This is in addition to the above requirement for a transparency of each issue.

2 Drawing certification shall include the following information:

Beaver Valley Power Station - Unit No. 1 J.O.No. 11700 -

O.F.E.No. 8700 - C.O.No. 3468 Equipment Title Purchase Order (or Contract) and Item No.

(where applicable)

The Engineers reserve the right to reproduce any and all drawings or prints they consider necessary for construction and/or Client's purposes received from the Seller on this order, despite any notice prohibiting the same appearing on the drawings or prints.

DRAWINGS (NONENGINEERED EQUIPMENT)

One transparency plus five prints, or one certified catalog out plus nine prints, shall be furnished.

INSTALLATION, OPERATING, AND MAINTENANCE MANUALS Fifteen copies of installation, operating, and maintenance instructions shall be mailed to:

Stone & Webster Engineering Corporation Attention Mr. J.

Ii. Noble P.

0. Box 2325 Boston, Massachusetts 02107 three months before shipment of the order.

Instructions shall be in bound, composite form for all equipment furnished under this order, including all parts or systems furnished by other suppliers to the Seller.

LIST OF RECOMMENDED SPARE PARTS Five copies of a list of recommended spare parts, with nrices shall be submitted to Mr. J-H. Noble, Stone & Webster Engineering Corporation, At least three months prior to shipment.

In addition, four copies or the list shall be mailed direct to Mr. E. J. Woolever at Duquesne Light Company.

All copies of the list shall be identified with the Stone & Webster J.O.No. f1l700 and Stone & Webster P.O. No. BV-TEST REPORTS When applicable, eight copies of certified material and equipment test reports shall be submitted to the Engineers as soon as possible after the compl)etion of such tests.

One reproducible transparency of final puap or fan performance characteristic curves shall be furnished.

SUESI & =MIRT nwiiqani CORORATICN QUALITY ASBURAE

suCLE, PLANT NLCRXNZU!

UMRE

. AND

-TIALS

'Quality Assurance requirements in this specification exceed those normally acceptable for most work.

Whenever these requirements are at variance with other statements in the specification, the more stringent requirements will supersede and govern.

The Seller shall afford the Stone & Webster inspector full coopera-tion and access to records and to the shop for inspecting equipment during fabrication and testing.

The inspector will, if specified, in QCD-lOis Make a material records check, including the chemical and physical test reports.

Check for Code compliancep including all referenced Codes and specifications.

Review the history of the equipment during fabrication and the remedy for any discovered flaws in materials or construction.

Check welding procedures and witness welding operations.

Undertake mill inspeotion of tube material, if any.

The Seller shall arrange with his tube supplier for such inspec-tion, including notification to Stone & Webster of readiness for inspection.

Witness of final assembly of the equipment.

Witness the running test of every item of equipment.

Witness the performance test an one item of each type of equipment.

Witness preparation for shipment.

The manufacturer shall make readily available to the Owner' s authorized representatives the written procedures of its Quality Assurance Program and a record of the Inspections and tests made during manufacture of the item covered by this specification, as evidence of conformance with specified quality standards.

s31004-6.69

2.

RECORDS OF TESTS AND INSPECTIONS The attached Form QCD-IOI, when checked by the engineer, identifies test and inspection documents that shall be prepared and kept for permanent record.

Critical records, including chemical and physical test data, Code compliance and other certification reports, and radiographs* should be turned over to the Stone & Webster inspector for transfer to the Owner for safe-keeping for the duration of the life of the plant.

This record-keeping is a requirement of the United States Atomic Energy Commission.

COMPLIANCE WITH REFERENCED SPECIFICATIONS,

CODES, AND PROCEDURES The Seller shall state, in writing, to the Purchaser, at the con-clusion of his design, procurement, and engineering phase and prior to shipment, that all referenced specifications, Codes, and procedures have been complied with, to the best of his knowledge and belief.

The Seller shall obtain similar statements from his subsuppliere, as required.

All statements of compliance shall be notarized.

This information is required by the plant Owner in order to conform to the requirements of the Division of Compliance, U. S. Atomic Energy Commission.

Where the Seller is required under the ASME Boiler and Unfired Pressure Vessel Code to retain radiographs in his own file, he may do so.

He shall not destroy these radiographs at the expiration of the retention period or if he closes his business, but shall forward the radiographs to the plant Owner.

100I4-6.69

iNSPECTION REPOR

, CD 10lF1 11/70 T

POWER CABLE -

5000 V

~T ~

k~~AJ'P~--TrP f-npp^Arinff 11 FINAL REPORT Ci TRIP REPORT NO SHOP QUALIT)

Duquesne light Company RBeaver Valley Power Station Unit No.

1 CONTROL SHEET L.

OF 1i

' 'MOO I MARK NO ORD1ERt~

2 TMN

• • • e 2

14 6

17 19

'C at

¶4 IP 18

4 The Kerite Company sHoPIoRoERNO.

SHOP NO-f-C Pr, ower Cable140.

-INE4*XT R.p T

REPORT AtROM TO

0)

DATE RECORD SENT INSPECTION AND

-4

• I BY DATE DOCUYMEENT RECORD 0-TO JOB 0 0v4 BOSTON By BOSTON~

• Conductor Tests N

_________ON

• Fhysi ca and Aging Tests on Insulation and Jacket

• Ozone Resisting Test

• Accelerated Water Absorption Tests

• ThjLckness of Shieldin* Tapes

• Vo.ltage Tests on Completed Cable N___

N

• Insulation Resistance Test X

N

• Gororag Level Test Visual Inspection and Verification of X

I Dimensions L[-Pnepa aton for Shipment X

• • Tests for Thermoplastic Jackets

"*tHeat Distortion XLPE Cable X

• • Dimensional Checks of Interlocked Armor X

N

• • Tests for Ozone and Discharge Resisting Jackets I

Manufacturer's Statement of Compliance X

I Water Tank Test X

I i

R E

LJUr AL.

DEVIATIONS FROM SPECIFICATION OR DRAWINGS, NAME OF ENGINEER GIVING APPROVAL AND DATE.

Number of certified test reports to be sent to Boston8

• Applicable to all cable i

• • Applicable when particular construction is specified.

M: ***The Kerite Company do not subscribe to IPCEA and take exception to these tests A:

1. 1, Inspector; E, Engineer; C, Client; N, Not to be Witnessed R;

Engineers' inspectors will make certain test reports in accordance with the applicable standards are submitted to and approved by the Engineers prior to K 1 sh~ipment.

IREPORTED

!I ZIGMED IF FINAL)

IOATE

ENCLOSURE B Beaver Valley Power Station (BVPS), Unit Nos. 1 and 2 Letter L-08-288 2BVS-309, Specification for Insulated 5,000 V Power Cables (Final Revision) for Beaver Valley Power Station - Unit No. 2.

Duquesne Light Company, Pittsburgh, Pennsylvania

-Seller: The Kerite Company, Final Revision January 21, 1987 Page 1 of 81

J.O. No.

12241 O.F.E.No.

10080 C.O.No.

6289 Spec. No. 2BVS-309 P.O.No. 2BV-309 November 1, Rev.

1 August 26, Rev. 2 May 5, Rev.

3 July 27, Rev.

4 October 17, Rev. 5 July 20, Rev.

6 February 4, Final Revision January 21, 1973 1974 1977 1977 1977 1981 1983 1987 Specification for INSULATED 5,000 V POWER CABLES

.(FINAL REVISION)

Beaver Valley Power Station - Unit Duquesne Light Company Pittsburgh, Pennsylvania SELLER:

THE KERITE COMPANY No.. 2 I',,

SW 8712200002 Copyright 1987 Stone & Webster Engineering Corporation Boston, Massachusetts I

NUCLEAR SAFETY RELATED

1 2

3 4

5 6

7 a

ORGANIZATION This revision specification is the final revision and replaces in its entirety the specification dated February 4,

1983, Addendum No.

1 dated August 8, 1983, Addendum No.

2 dated Januray 30, 1984, and Addendum No.

3 dated June 25,

1984, and incorporateds E&DCR 2P-4761 dated August 1, 1985 and E&DCR 2P-4883A dated September 30, 1986.

This specification also incorporates the following changes not based on an approved 9---E&DCR/i&D U dpp uved -addenda:

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Change Reason for Change

1. Throughout this specifi-cation, changed "Bidder" to "Seller"

,2.

Throughout this specifi-

cation, "IPCEA" has been changed to "ICEA"

3.

ORGANIZATION

4.

DEVIŽTIONS AND NONCONFORMANCE, deleted last sentence

5.

Section 1, SITE CONDITIONS, deleted reference to indoor temperature

6.

Section 1, DEFINITIONS, deleted Bidder

7.

Section 1, APPLICABLE DOCUMENTS, added ASTM A41

8.

Section 1, QUALIFICATION OF EQUIPMENT, Type Testing, deleted wording concerning short term operation.

9.

Section 1, QUALIFICATION OF EQUIPMENT, deleted reference to Table 2

10. Section 1, AGING REQUIREMENTS

1.

Clarification

2.

Change to cable standards designation.

3.

To comply with project standard wording (2BVM-117)

4.

To comply with 2BVM-117

5.

Compliance with standard project wording

6.

Not applicable

7.

Reference noted in 1

Section 2

8.

Not applicable to cable

9.

Specification consistency

10. Wording modified to suit specification status A

n-12241-220b 10/28/86 160

1 2

3 4

5 6

7

11. Section 1, ACCIDENT TEMPERATURE

ENVELOPE, modified wording

12. Section 1, RESPONSIBIL-ITY, revised wording

13. Section 1, TECHNICAL REQUIREMENT INSULATION,

11. Revised containment tempera-ture curve does not include margin

12.

Clarification with respect to status as a placed purchase order 8

9 10 11 12 13 14 15 16 17 15 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

13.

Revised Temperature and f --

Radiation Resistance

14. Section 1, SCHEDULE, revised wording

15.

Section 1, QUALITY ASSURANCE PROGRAM, deleted wording

16.

Section, SPECIAL TEST added "Note"

17. Section 1, SPECIAL TEST, Qualification Testing Radiation Values in accordance with 2BVM-119.

Qualification Report has been approved with respect to the revised values revised wording

14.

Clarification with respect to status as a purchase order

15.

Not applicable to purchase order

16.

Clarification of vertical cable tray frame test applicability

17.

Claification

18.

Specification consistency

19.

Specification consistency

20.

Copies of production tests are sent to site

21.

Specification consistency A

18. Section 1, INSPECTION, item 4d, deleted "Nuclear Incident..."

19. Section 1, DOCUMENTATION, deleted "Nuclear Incident..."

20. Section 1, DOCUMENTATION, added site copies

21. Section 1, TID REPORT, deleted "Nuclear Incident..."

22. Section 1, COMMUNICATION, updated personnel

23.

Section 1, EXCEPTIONS, deleted

24. Section 1, ALTERNATIVE PROPOSAL, deleted 22.

Personnel change

23.

Not applicable

15.

Not applicable n-12241-220b 10/28/86 160

1

25. Section 2, added

25.

Clarification and consistency 2

3 4

5 6

numbering to pages

26. Section 2,

BASIS, deleted wording

27.

Section 2, TECHNICAL DATA, revised wording

26.

Not applicable

27.

Clarification

28.

Not applicable. See 7

28. Section 2, CABLE TRAY 8

FIRE PROPAGATION TEST, 9

deleted wording Section 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

29. Section 2, SCHEDULE OF 2

REQUIREMENTS, revised Minimum temperature from 71C to -121C

30. Section 2, SCHEDULE OF 3'

REQUIREMENTS, added heat values

31. Section 2, SCHEDULE OF 3

REQUIREMENTS, deleted "/conductor" from pull tension on Sh. 7

32. Section 2, SCHEDULE OF 3:

REQUIREMENTS, deleted data regarding pulling in bends on Sh. 8 of 12

33. Section 2, SCHEDULE OF 32 REQUIREMENTS, Revised pulling tension for "ITEM 27"

34. Section 3, ADDITIONAL 3'

ENGINEERING DOCUMENTS, added section

9.

Correction per Seller's data

0. Specify vendor's technical data

1. Clarification

2.

Not applicable

3.

Specify vendor's technical data

4.

Specification finalization A1 This specification revision consists of the following:

Section 1 - Information and Requirements Section 2 - Technical Data by Seller Section 3 - Additional Engineering Documents Attachment I - Miscellaneous Vendor's Data - KERITE Production Tests n-12241-220b 10/28/86 160

1 The contents of each section are indicated in detail at 2

the beginning of that section.

Each page of the sections is 3

numbered with the section number and the page number in that Ax 4

section.

The changes are identified by marking in the right 5

margin of the affected pages with a vertical line and Delta 6

symbol with the revision number noted.

7 DEVIATIONS AND NONCONFORMANCES

-.. 8 No-- deviation-'or-nontonfusI.L LL0111 this specificatLio 9

or applicable federal,

state, and local codes and standards 10 invoked by this specification shall be accepted until approved by 11 the Engineers.

Deviations are considered departures from any 12 requirement of this specification.

Uncorrectable nonconformances 13 are considered to be conditions which cannot be corrected within 14 the specification requirements by rework or replacement.

15 The Seller shall promptly document and notify the 16 Engineers of all deviations and nonconformances from the 17 specification

[such as deviations from applicable codes and/or 18 drawings].

Further fabrication after detection of any deviation 19 or nonconformance prior to the Engineers' approval shall be at 20 the Seller's risk.

21 COMPLIANCE WITH 10CFR21 22 The material provided under this specification are a 23 basic component of a Nuclear Regulatory Commission [NRC) licensed 24 facility or activity.

Accordingly, the Seller is subject to the 25 Provisions of Part 21, Chapter 1 of Title 10 of the Code of 26 Federal Regulations.

Refer to the body of the purchase 27 order/contract for further information.

n-12241-220b 10/28186 160

5" L.W NO.N-.ITIELDED CA;BLES Pagye Two Rc-vised:

July 8, 1975 2 or 3 c)

Final Test on Shinoing Reel Each length of completed multiconductor, triplexed, or paralleled cable shall pass an AC voltage with-stand test applied for one minute using a center

-tapped transformer at the test voltages specified in Table B.

Each length of coipleted cable, follow-ing the one-rdnute AC voltage test, shall have-an in-sulation resistance not less than 60% of that specified in Paragraph 2A.-

3.

DIMI4NSIONIL VERrFI*cTION (Available for Review and Audit Only) a)

Each length of insulated conductor shall be examined to verify that the conductor is the correct size.

b)

Each length of insulated conductor shall be measured to verify that the insulation wall thickness is of the correct dimension.

c)

Each length of completed cable shall be measured to verify that the jadket wall thick'ness is of the correct dimensions.

4.

CONDUCTOR CONTINUITY Each length of completed cable shnll be tested for conductor continuity.

TABLE A Preliminary Test Vol taqe Co:cductor _Sxze AC.

DC Up to 4/0

.:C 14.5 1,v 43.5 3 250 to 500 kcmil 16 MT 40 JT 600 to 1000 1kcmil 17 IV 51 YVT 1100 to -2000 kciiil is XV 54 XKV

):hzIxt Iroduction Trests (KPT-SNS)

-5

$V NO>-SIIIELDED CAU,'LES Page Three Revised:

July 8, 1975 TABLE B 3 of 3 Conductor Size Up to 1 AWOG i/0 to 4/0 ATIG 250 to 500 );cmil 600 to 1000 kcmil 1100 to 2000 kcail Intermediate Test Voltaoe AC DC 17 KV 51.1-V 20 KV 60 IV 24 KXV 72 n,7 26 KV 78 IN 29 XV 87 KV Final Test Voltage AC 17 XV 20

'V 24 IV 26 X"V 29 KV AP ROVEl D

~ :ir.

A.

liviz,

u vr-..

Vice President of Engineering R]BB : mc

1 1-1 2

SECTION 1 3

INFORMATION AND REQUIREMENTS 4

The contents of Section 1 are as follows:

6 Scope 1-i 7

Project Size, Location, and Site Conditions 1-2 8

Definitions 1-3 9

Furnished by the Seller 1-4 10 Release for Engineering 1-4 11 Applicable Documents 1-5 12 Qualification of Equipment 1-6 13 Responsibility 1-15 14 Technical Requirements 1-15 15 Preparation for Shipment 1-18 16 Tools 1-18 17 Installation Instructions 1-19 18 Provision for Storage 1-19 19 Schedule 1-20 20 Guarantee 1-20 21 Marking 1-20 22 Quality Assurance Program 1-20 23 Tests 1-21 24 Production Tests 1-22 25 Special Tests 1-25 26 Inspection 1-28 27 Documentation 1-31 28 Communications 1-34 29 Subsuppliers 1-35 30 T.I.D. Forms 1-36 31 SCOPE 32 This specification covers furnishing of triplexed, 33 3 conductor and single conductor, armored and nonarmored, 34 unshielded, 5,000 V, power cables for use with 4,160 V, ac, 35 3 phase 60 Hz, resistance grounded wye auxiliary service 36 system of a nuclear power station.

37 The cables shall be suitable for use in wet or dry 38 locations, indoors or

outdoors, in

trays, in conduits 39 (exposed or embedded),

or in underground ducts.

The cables 40 shall also be suitable for use inside or outside the nuclear n-12241-220c 10/28/86 160

1 2

3 4

5 6

1-2 reactor containment.

Only copper conductors will be used inside the -containment.

The armored triplexed cable shall be used only for the cable installation which is entirely in tray indoors.

Installation of the cables will be by others.

PROJECT SIZE, LOCATION, AND SITE CONDITIONS 7

Project Type 8

9 10 11 The Unit 2

extension of the Beaver Valley Power Station will be a

nominal 888 MW, nuclear-fueled, steam turbine generator.

The nuclear reactor is of the pressurized water type.

12 Location 13 14 15 16 17 18 19 20 21 22 23 The Beaver Shippingport Borough, south bank of the 25 miles northwest of Valley Station is located in Beaver County, Pennsylvania, on the Ohio River.

The site is approximately Pittsburgh.

The site comprises about 449 acres at an elevation of 735 ft above mean sea level and is traversed from east to west by the 100 ft right-of-way of the Pennsylvania Central Transportation Company.

This right-of-way is controlled by the Duquesne Light Company and its use is limited to servicing of Shippingport and Beaver Valley Stations.

The site is also accessible from several state highways.

24 Site Conditions 25 The approximate limits 26 temperature are -30 0 C to +40 0 C.

of outdoor ambient I L n-12241-220c 10/28/86 160 :

1 1-3 2

3 DEFINITIONS Various terms used herein are defined as follows:

IAL 4

5 6

Seller The company accepting the overall responsibility for fulfilling the reninireme-ni-nif t-ccn,-Fi-m4ir 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Engineers -

Purchaser Purchaser's -

QA Repre-sentative Approved Approved As Revised Stone

& Webster Engineering Corporation, a Massachusetts corporation, or its duly authorized agents restricted to the performance of the particular duties entrusted to them.

Duquesne Light

Company, Pittsburgh, Pennsylvania Purchaser's shop inspector.

The Purchaser's employee assigned to do in-spection work in the manufacturer's shops This word, when applied by the Engineers to the Seller's drawings or documents, means that the drawings or documents are satisfactory from the standpoint of interfacing with all Purchaser-furnished components of the installation, and/or that the Engineers have not observed any statement or feature that appears to deviate from the specification's requirements.

Except for the interfacing with all Purchaser-furnished components, the Seller shall retain the entire responsibility for complete conformance with all of the specification's requirements.

These

words, when applied by the Engineers to the Seller's drawings or documents, mean that the drawings or documents are approved as defined above except that the changes shown are required for the proper interfacing with Purchaser-furnished components of the installation or are necessary to be in conformance with the specification's requirements.

On the basis that the Seller shall retain the entire responsibility for compliance with all of the specification's requirements (except those affected by interfacing with n-12241-220c 10/28/B6 160

1 2

3 4

5 6

1-4 Purchaser-furnished components),

Seller shall either:

the 7

8 9

10 11 12

a.

Incorporate the changes into his drawing or document and resubmit to the Engineers, or

b.

Inform the Engineers that the changes cannot. be made without prejudice to the Seller's responsibility under

warranty, and resubmit with explanation of the reasons therefor.

13 Cable(s) 14 15 16 This

word, shall mean resistant herein.

when used in general terms, insulated 5,000 V, fire-power cable as specified 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38-40 Certificate of Compliance A written statement, signed by a qualified

party, attesting that the items or ser-vices are in accordance with specified requirements and accompanied by additional information to substantiate the statement.

This may also be known as Certificate of Product Quality.

FURNISHED BY THE SELLER The cable requirements are included in the "Schedule of Requirements" attached to this specification.

RELEASE FOR ENGINEERING The detailed design of the cable covered by this specification, and all the Seller's engineering and production schedules, shall start only upon receipt by the Seller of a written communication from the Engineers giving either (1) confirmation that the design is to be based upon the technical data given in this specification, or (2) the revised data that are to be so used.

No work shall be done by the Seller prior to the receipt of this Release for Engineering.

If this Release for Engineering is not included

-wi-tW-the purchase order-, 4t-shall -be--the-- -r-esponsibis-ii-t-y-- of------ -

the Seller to imediately ascertain from the Engineers when it will be forthcoming.

n-12241-220c 10/28/86 160

1 1-5 2

3 4

5 -

7 8

APPLICABLE DOCUMENTS If there is, this specification and a shall be referred to the or seems to be, a conflict between referenced

document, the matter Engineers.

Short Name as Used Herein Date of Issue CuMplete Idenxification of the Document and of the Sponspr Organization 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 ASTM B8 ASTM B33 ASTM B230 1974 1974 1974 American Society for Testing and Materials - Concentric Lay Stranded Copper Conductors Hard, Medium, or Soft American Society for Testing and Materials - Tinned Soft or Annealed Copper Wire for Electrical Purposes Applies to Tin Coated Conductors American Society for Testing and Materials -

Aluminum Wire EC-H19 for Electrical Purposes ASTM B231 1974 American Society and Materials Conductor, Stranded for Testing Aluminum Concentric-Lay ICEA S-19-81 1973 Insulated Association -

Wire and Transmission of Electrical Cable Engineers Rubber Insulated Cable for the and Distribution Energy 30 31 32 33 34 35 36 37 38 39 40 IEEE 383 IEEE 323 1974 1974 Institute of Electrical and Electronic Engineers - Standard for Type Test of Class IE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations Institute of Electrical and Electronic Engineers - Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations n-12241-220c 10/28/86 160

1 1-6 2

3 4

5 6

78 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Short Name as Used Herein NUREG-0588 Rev.

1 KPT-5NS ANSI N45.2.2 Date of Issue 7/19/81 Complete Identification of the Document and of the Sponsor Organization Interim Staff Position on Environmental Qualification of Safety-Related Electrical Equipment 7/8/75 Kerite Production Tests for 5 Kv Nonshielded Cables 1972 ASTK D2863 ICEA S-67-401 ASTH D2843 1974 1967 1974 American National Standards Institute Packaging,

shipping, Receiving,

Storage, and Handling of Items for Nuclear Power Plants American Society for Testing and Materials - Standard Method of Test for Flammability of Plastics Using the Oxygen Index Method Insulated Cable Engineers Association - Steel Armor and Associated Coverings for Im pregnated-Paper Insulated Cables American Society for Testing and Materials - Standard Method for Measuring the Density of Smoke from the Burning or Decomposition of Plastic ASTM A411 1971 American Society and Materials- -

for Zin-Coated Low-Carbon Steel for Testing Specification (Galvanized)

Armor Wire A

QUALIFICATION OF EQUIPMENT 36 General 37 38 39 40 41 Equipment.supplietbhyvth& Seller_ shall be qualified-based upon TEEE 323, 1974 and NUREG 0588, Rev.

1 "Interim Staff Position on Environmental Qualification of Safety-Related Electrical Equipment" and as detailed within this specification or its addenda.

All final environmental n-12241-220c 10/28/86 160 !

I 1-7 2

qualification reports shall be submitted to the Engineers 3

for approval.

4 Qualification programs for specific equipment, such 5

as cables, valves, motors, and electrical penetrations, that 6

are designed to conform with the requirements of daughter 7

standards of IEEE 323,

1974, are acceptable for 8

demons trating __compia.nce withe ob__

i ives._of EEE.323.........

9 1974.

10 The qualification shall demonstrate that the 11 analyzed or observed Class IE performance characteristics of 12 the device meet or exceed its specified Class 1E performance 13 characteristics.

The qualification bases shall consist of a 14 planned sequence of conditions that meet or exceed the 15 specified service conditions as listed in Table 1, at the 16 location of the device, including margin and shall take into 17 account the effects of aging as well as both normal and 18 abnormal service conditions.

Each device shall be qualified 19 by analysis and/or by type testing of one or more typical 20 production units which have been selected at random or by 21 the extrapolation of data from analysis or a

type test 22 performed on similar equipment.

When such extrapolation is 23

employed, the basis for such extrapolation shall be 24 included.

Appropriate fully documented operating experience 25 may be used alone or in combination with the above methods 26 to establish qualification.

Mounting and installation 27 requirements necessary to ensure continued valid 28 qualification following installation shall be clearly stated 29 in the Qualification Report.

Typical of such requirements 30 are orientation, method of physical attachment, electrical 31 connection, and seals.

32 All planned maintenance actions necessary to ensure 33 installed equipment retains valid qualification for its 34 design life shall be clearly stated in the Qualification 35 Report.

Typical of such requirements are component 36 replacement, lubrication, and cleaning.

37 If the Seller has a suitable alternate approach not 38 depicted in this specification, he shall submit his program 39 with supporting rationale to the Engineers for approval 40 before implementation.

41 The Seller shall state in his proposal any 42 restrictions to the qualification testing required by this 43 specification due to the limitations of available testing 44 equipment.

For those cases so limited, alternate equivalent 45 testing procedures shall be proposed.

46 Definitions will be in accordance with those 47 delineated in Section 3 of IEEE 323, 1974.

n-12241-220c 10/28/86 160'

I 1-8 2

Program Plan 3

A Qualification Program Plan shall be prepared by A

4 the Seller and shall be submitted for approval by the 5

Engineers.

The program plan shall be presented in an 6

outline format and shall comply fully with the requirements 7

detailed in Section 6.3.1.1 of IEEE 323, 1974.

In addition, 8

the qualified life to be demonstrated shall be clearly 9

stated.

10 If insufficient information concerning the intended 11 service conditions or the interface connections is presented 12 in this specification, the Seller should contact the 13 Engineers for further definition.

14 Test Sequences 15 When type testing is selected as the qualification 16 method, the type test shall be run on the device(s) in a

17 specified sequence which shall be set down as part of the 18 written test procedure.

All sequential testing must be 19 performed on the same unit(s).

A suggested sequence for 20 some equipment is discussed in Section 6.3.2 of IEEE 323, 21 1974.

However, the sequence used shall be justifiable on 22 the basis that it is severe enough to verify that the 23 device(s) tested will perform their intended functions 24 within the requirements of the specification before, during, 25 and after a

design basis event at the end of the devices' 26 design life.

The test sample shall have been subjected to 27 all normal manufacturing and QA procedures.

28 Analysis 29 The qualification of equipment subjected to an 30 accident environment without test data is not considered 31 adequate to demonstrate functional operability.

32 In general, analysis in lieu of test data will not 33 be considered acceptable unless (a) testing of the component 34 is impractical due to the size limitations, and (b) partial 35 type test data is provided to support the analytical 36 assumptions and conclusions reached.

37 When analysis is used in conjunction with type 38 testing or operating experience, the qualification 39 principles and plant operating conditions described or 40 referenced in the type test sequence and elsewhere in this 4-1

-spec-ifcattion---along--with--a---recommende-d--mai-tenance--and-42 surveillance program shall be used as basis for the analysis 43 and its conclusions, unless an alternative is approved by 44 the Engineers before implementation.

n-12241-220c 10/28/86 160

1 1-9 2

Operating History 3

Generally, the use of operating history for 4

qualification has been difficult due to insufficient 5

documentation.

If this method is to be used totally or in 6

part, Sections 6.4.2.1, 6.4.2.2, and 6.4.3 of IEEE 323, 1974 7

shall be adhered to.

8 Type Testing 9

Prior to performing any type testing, a written

10.

procedure shall be prepared by the Seller.

The procedure 11

must, as a

minimum, Iinclude those items listed in 12 Section 6.3.1.1 of IEEE 323, 1974 and shall be submitted to 13 the Engineers for approval.

.14 A report shall be prepared by the Seller for each 15 type of equipment qualified detailing the procedure used and 16 verifying the equipment meeting its Class 1E performance 17 characteristics, as required by this specification.

The 18 operability status of equipment should be monitored 19 continuously during testing.

For long-term

testing, 20

however, monitoring at discrete intervals should be 21 justified if used. Performance characteristics of equipment 22 should be verified before, after, and periodically during 23 testing throughout its range of required operability.

24 The test temperature to which equipment is 25 qualified, when exposed to the simulated accident 26 environment, should be defined by thermocouple readings on, 27 or as close as practical to, the surface of the component 28 being qualified.

I 29 Operating Experience 30 Qualification of electric equipment by operating 31 experience shall consist of determining the past history of 32 performance and service conditions of the equipment type to 33 be qualified, correlating operating service conditions with 34 design service conditions, and proving that the Class 1E 35 performance characteristics of the equipment will meet or 36 exceed the equipment specification under design service 37 conditions (IEEE 323, 1974 Section 6.4.1).

38 D ocumentation by the Seller 39 The requirements for documentation and maintenance 40 thereof shall be in strict accordance with IEEE 323,

2974, 41 Section 8.

All test plans and test reports shall directly 42 reference the purchase specification and be identified in 43 accordance with the documentation section of this 44 specification.

n-12241-220c 1/88 6

10/28/86 160

1 1-10 2

Modifications 3

The Seller is responsible to assure that each 4

modification to the equipment or to the equipment 5

specification made during or after the qualification is 6

complete will be evaluated to determine its effect on the 7

equipment performance.

This evaluation shall indicate 8

whether or not requalification, in whole or in

part, is 9

required.

If it is determined that no retesting or only 10 partial retesting is

required, the analysis that 11 demonstrates the effect of the modification on equipment 12 performance shall be documented, and the equipment shall be 13 considered to be qualified by analysis rather than by type 14 tests.

15 Margin 16 Unless otherwise directed by this specification, 17 the Seller shall derive the various margins he shall use in 18 his Qualification Program and make provisions to verify that 19 the margins exist, in accordance with Section 6.3.1.5 of 20 IEEE 323, 1974.

21 Aging Requirements 22

1. The effects of age shall be considered to the same 23 extent as the effects from environmental parameters and 24 documented as part of the Qualification Program.

It is 25 expected that known technology will be incorporated into 26 any aging program developed.

27

2.

The degrading influences discussed in Section 6.3.3, 28 6.3.4, and 6.3.5 of IEEE 323, 1974 and the electrical 29 and mechanical stresses associated with cyclic operation 30 should be considered and included aspart of the aging 31 program.

32

3.

The desired qualified life of the cable is 40 years. I 33 The actual qualified life is determined from the 34 qualification test.

35

4.

Advanced life conditioning (aging) shall be accomplished 36 by an appropriate combination of device operational 37 cycling and the environmental cycling profiles given in 38 this specification and by subjecting the device to 39 physical and chemical stresses that are known to degrade 40 the device.

Normal cycling conditions must always be AL ____

performed-in-aay-comb&na tion.-aging _proce-dur-e_---

42

5.

Where current technology does not provide a quantitative 43 means for determining device life in accordance with 44 known physical and chemical laws, additional cycles over 45 and above those performed in the "Test Sequence" n-12241-220c 10/28/86 160

1 1 -11 2

3 4

5

section, to yield done to margin).

IEEE 323, 1974 (Section 6.3.2), may be applied quantitatively conditioned equipment (this is achieve aging and should not be confused with 6

7

-8 9

10 11 12 13 14 15 The cables designated for use containment services must still be Serviceable after -the design basis..accident.-

inside A...

the a.nd.

All copper and aluminum conductor cables shall be capable of withstanding the following reactor containment parameters, which may exist inside the containment; however, all aluminum conductor cables must be installed in outside containment areas only.

Table 1 Specified Environmental Conditions 16

1. Normal Environment 17 18 19 20 21 22 23 24 Temperature Pressure Humidity Radiation Spray Submergence Aging

( 0 F)

(psia)

(% RH)

(Rads)

(days/yr)40-120 9.1-11.6 0-100 2 x 107 Gamma (Note 1) 3 x 106 Beta None None 362.5 Occurrence (A.0.O)

I A 25

2.

Anticipated Operating 26 27 28 29 30 31 32 Temperature Pressure Humidity Radiation Spray Submergence Aging (IF)

(psia)

(% RH)

(Rads)

(days/yr) 150 11.6 100 Note 1 None None 2.5 33

3.

Accident Environment 34 35 36 37 38 39 40 Temperature (OF)

Pressure (psia)

Humidity

(% RH)

Radiation (Rads)

Spray Submergence Operating Time (days)

Figure Ia (Note 2)

Figure Ib 100 2 x 1O8 (Note 1) 2,000 ppm boron (Note 3)

None 401.5 (Note 4)

It IA 41 Notes:

42

1) Radiation n-12241-220c 10/28/86 160

1 2

3 4

5 6

7 8

9 1-12

a.

The beta dose is applicable to organic materials only and should be considered equivalent to a gamma dose of the same magnitude.

b.

The normal radiation dose is the total 40 year integrated dose and includes the A.0.O.

contribution.

c.

The accident radiation dose includes both normal and accident doses as a total accumlated dose.

10 11 12 13 14

d.

The accident (includes gamma qualification Station -

Unit containment.

radiation dose of and beta doses) is level for Beaver No.

2 for cables 2 x 108 rads an adequate Valley Power located in 15

2)

Accident Temperature Envelope 16 Temperature margin is not included in Figure la for the 17 containment temperature envelope.

The appropriate 18 temperature margin should be considered for the 19 remainder of the containment temperature envelope for 20 the given operating time.

21

3)

Accident Containment Spray 22

a.

Containment spray composition is:

23 2,000 ppm boron; NaOH pH = 8.5 to 10.5 24

b.

The spray criteria for the IEEE 323-1974 accident 25 testing is:

AL 26 27 28 29 The spray rate should 0.15 gal/min-ft 2 as a minimum surface of the sprayed test be wetted.

be equal to and the entire specimens should 30

4.

Accident Operating Time 31 32 The accident operating time time plus 10 percent margin.

includes 1 year operating n-12241-220c 10/28/86 160

f 400 Li-0 bi I-hi 0~

ui 300 200 130 (1) 100 I-.

I-.

A TIME AFTER BREAK (SEC)

NOTE: 1. TEMPERATURE INCREASES LINEARLY FROM 105OF TO 130°F IN 0.1 SEC.

2. BEYOND THIS POINT. TEMPERATURE WILL BE CONSTANT AT 130 F FOR AS LONG AS THE COMPONENT MUST OPERATE.

3. TEMPERATURE/TIME RAMPS ARE.LINEAR.

FIGURE I0 CONTAINMENT TEMPERATURE ENVELOPE FOR EbUIPMENT QUALIFICATION MSLB & LOCA BEAVER VALLEY -

UNIT 2 I

IV2CHRTOI

50.0 F 45 PSIG 0

0.

I w

Z (A

&ax 0.-

z z

0 U

40.01-30.0 20.0 10.0 0.0 Ae ATMOS. PRESSURE

-(2)

-10.0 1 HOUR TIME AFTER BREAK NOTE:

1. PRESSURE INCREASES FROM 0.9 PSIA TO 59.4 PSIA IN 11 SEC.

2. BEYOND THIS POINT PRESSURE WILL BE BELOW ATMOSPHERIC FOR AS LONG AS THE COMPONENT MUST OPERATE.

FIGURE I B CONTAINMENT PRES!

FOR EOUIPMENT OUA WORST CASE-LOCA BEAVER VALLEY-UNIT 2

ýURE ENlVELOPE LIIFICA71ON

1 1-15 2

RESPONSIBILITY 3

The Seller shall be completely responsible that the 4

material furnished under this specification is of high 5

quality in every

respect, with first-class workmanship 6

throughout, and entirely suitable for the purpose outlined 7

herein or reasonally inferred therefrom. Therefore, if any 8- -requirement -of this -specification is deemed by the Seller to 9

be incorrect, unsuitable, contradictory, or such that 10 conformance therewith diminish or adversely affect in any 11 way the Seller's responsibility, the Seller shall 12 specifically delineate his objections and the reasons 13

therefor, so that they may be resolved.

In all other 14 respects, the Seller by accepting the order shall be deemed 15 to have agreed that conformance with the specification's 16 requirements will not prejudice in any way the Purchaser's 17 rights under warranty.

18 TECHNICAL REQUIREMENTS 19 General 20 This section describes the detail technical 21 requirements for the triplexed and three conductor, armored 22 and nonarmored, unshielded 5,000 V insulated power cables.

23 Materials 24 All materials used in the manufacture of this cable 25 shall be suitable for the use and application intended.

26 Asbestos in any form is not to be used in the 27 cable.

28 Conductors 29 All aluminum cable conductors shall be made from 30 stranded, bare, "EC" grade aluminum wires in accordance with 31 ASTM 8230.

The stranding shall be concentric

round, 32 standard Class B as defined in ASTM B231.

Aluminum 33 conductor cables will not be used inside the reactor 34 containment.

35 Copper cable conductors shall be made from 36 stranded, soft-drawn, tin or alloy coated annealed copper 37 wires in accordance with ASTM B8 or ASTM B33.

The stranding 38 shall be concentric round, standard Class B as defined in 39 ASTM B8.

n-12241-220c 10/28/86 160

I 1-16 2

Insulation 3

The individual conductor insulation material shall 4

consist of a rubber-like 90'C thermosetting type, with 5

properly chosen fillers as necessary to improve its physical 6

and electrical properties, which shall be applied directly 7

to the conductor and shall adhere tightly to that surface.

8 The insulation shall have high dielectric and 9

impulse strength and be resistant to ozone, heat,

moisture, 10 radiation,

flame, crushing, impact, and deformation.

Its 11 thermal properties shall be such as to maintain its critical 12 electrical and physical qualities during the 40 yr plant 13 life expectancy, when the conductor temperature for normal 14 operation will be 90'C, and the normal ambient temperature 15 will not exceed 400C. For cases where a cable is installed A 16 in an ambient temperature exceeding 400C up to 700C, the 17 cable will be derated as required so not to exceed 90*C 18 operating temperature.

19 The insulation shall be applied so that it can be 20 cleanly stripped in the field with conventional stripping 21 tools.

22 The insulation thickness shall be in accordance 23 with the applicable standards for the rated voltage and 24 conductor size indicated in the "Schedule of Requirements" 25 attached to this specification.

Where more than one 26 thickness

applies, the Seller shall recommend the 27 appropriate size for the application indicated.

28 No repairs to insulation or conductor are permitted 29 after insulation has been extruded on conductor.

30 Cable Assembly (Applies to 3/C and 3/C Armored Cables) 31 in 3 conductor cables assembled from individual 32 conductors, the interstices shall be filled such that the 33 cable is rounded.

Fillers, where required, shall be made of 34 jute.

Their presence in the cable shall not adversely 35 affect the ability of the completed cable to meet the 36 specified fire or flame-resistance tests. A strong flame-37 resistant cable binding tape shall be applied over the cable 38 assembly to hold together the insulated conductors and 39 fillers and to form a bedding for the overall jacket or 40 armor.

41 Cable Jacket 42 The finishing cover over the single-conductor cable 43 in a triplexed assembly, over the individual conductor in a 44 3 conductor assembly and the 3 conductor cable overall outer 45 cover shall be nonmetallic and shall be continuously applied n-12241-220c 1/88 6

10/28/86 160

1 1-17 2

so that the cable is flexible and always mechanically 3

protected throughout its length.

4 The nonmetallic finish shall be an

abrasion, 5

moisture, oil, heat, weather, radiation, and flame-resistant 6

jacket of thermosetting type.

The thickness of the jacket 7

shall be in accordance with the applicable standards for the 8

size of cable indicated-i--the "Schedtre-of-Reqjieit-m"ii tt 9

attached to this specification.

10 The nonmetallic outer finish shall also be ozone 11 and discharge resistant.

12 The nonmetallic jacket material, when applied over 13 the insulation, shall be compatible with the insulation so 14 that neither the insulation nor jacket shall experience 15 harmful effects of a

chemical, mechanical, or electrical 16 nature due to the contact between jacket and insulation.

17 The metallic finish for the 3 conductor armored 18 cables shall consist of a layer of positively interlocking 19 galvanized steel armor tape in accordance with 20 ICEA S-67-401.

Refer to "Schedule of Requirements" attached 21 to this specification for information about 3 conductor 22 armored cables.

23 Individual Conductor Jacket on Multiconductor Cables 24 For multiconductor cables requiring a jacket over 25 the individual conductors, the jacket material shall be in 26 accordance with Cable Jacket section of this specification.

27 Radiation Resistance 28 Cables specified herein are for use inside and 29 outside the reactor containment of a nuclear power plant.

30 All cables must be capable of withstanding 40 yr radiation 31 dose of 2 x 107 rads gamma and 3 x 106 rads beta for organic 32 material only inside the reactor containment without losing 33 their ability to perform electrically over the expected 34 40 yr life of the plant.

For testing procedure see Special 35 Tests, Radiation Resistance Testing.

36 Cable and Conductor Marking 37 All individual conductors in each multiconductor 38 triplexed, armored and nonarmored, and 3 conductor cable 39 shall be marked at one ft intervals in accordance with ICEA 40 Method 3 consisting of printed numerals for conductor 41 circuit identification.

42 Each length of cable shall be permanently marked 43 throughout its entire length.

The markings shall include n-12241-220c 10/28/86 160

1 1-18 2

pertinent voltage, conductor and insulation data, number of 3

conductors and size, mark number, as well as manufacturer's 4

identification, and shall be affected by surface printing in 5

accordance with applicable standards.

6 On multiconductor cables of triplexed single-7 conductor cables provision shall be made for phase 8

identifying means.

9 PREPARATION FOR SHIPMENT 10 The cable shall be shipped on reels with the cable 11 length on each reel as shown on "Schedule of Requirements" 12 attached to this specification.

The reels shall be suitably 13 covered to protect the cable from injury during shipment.

14 One length of cable shall.be shipped on a reel with the 15 cable ends sealed, secured and protected from injury.

The 16 Seller shall be responsible for any damage resulting from 17 improper packing, sealing or blocking of the reels during 18 transit.

The preparation for shipment shall comply with 19 ANSI N45.2.2, Level D.

All portions except Section 5, 20 "Receiving," shall apply.

21 Each reel should be externally marked, and not 22 temporarily tagged, with the following:

Job No.,

Mark No.,

23 Purchaser's name, type cable, number of conductors and size, 24 conductor feet on reel, shipped weight of cable and reel, 25 and reel number.

The reel number shall consist of 26 consecutive numbers preceded by the purchase order number.

27 Suitable metal tags permanently attached to the reel are 28 satisfactory.

29 In order to safeguard the rigging and handling, the 30 net weight of each piece of equipment or part thereof which 31 is shipped separately shall be clearly marked on the outside 32 of the equipment, container, or crate.

33 TOOLS 34 Special*

tools, fixtures, or appurtenances used 35 only during erection shall be furnished on a rental basis.

36 One complete set of all special* tools, fixtures, 37 and appurtenances required for maintenance and operation 38 shall be furnished.

39 The Seller shall

itemize, in the TECHNICAL DATA 40 FURNISHED BY SELLER section, the-spe-cial* tools that will be 41 furnished.

42

• "Special" shall be defined as anything not normally and 43 usually available in a

power station or readily 44 available thereto.

n-12241-220c 10/28/86 160

I 1-19 2

INSTALLATION INSTRUCTIONS 3

The Seller shall submit to the Stone & Webster 4

Project Engineer complete, bound copies of instructions for 5

installation of power cables being furnished.

The number of 6

copies and date of submission shall be as specified under 7

DOCUMENTATION and in the SCHEDULE.

8 The instructions shall include complete 9

installation details and shall be specific with reference to 10 the conductor splicing and insulation procedures.

They 11 shall include step-by-step details to progressively assure a 12 satisfactorily completed installation.

13 All final instructions shall be certified by the 14 manufacturer as applicable to the equipment furnished, and is this equipment shall be specifically identified with the 16 following:

17 Beaver Valley Power

Station, Duquesne Light Company, 18 name of equipment, and Engineers' equipment

number, as 19 appropriate.

20 One set of instructions, certified by the 21 manufacturer (and approved by the Engineers),

shall be 22 packed with the equipment as it is sent to the jobsite.

23 A parts identification list shall be included with 24 each set of instructions; 'this shall include sectional 25 and/or outline prints or illustrations marked to identify 26 each numbered part and to locate it in relation to the 27 equipment as a whole.

28 The instructions shall be distributed as follows:

29 Stone & Webster Engineering corporation 30 Attention: Project Engineer for Duquesne J.O.No. 12241 31 P.O. Box 2325 32 Boston, Massachusetts 02107 33 PROVISION FOR STORAGE 34 It is expected that the material covered by this 35 specification will be stored outdoors, with cribbing but no 36 protection, at the jobsite for several months.

37 The Seller shall state whether storage as outlined 38 above will be satisfactory, and give any special 39 requirements that should be followed in order to maintain 40 the material in the as-shipped condition.

In addition, the 41 special storage requirements shall be forwarded to the 42 jobsite with each shipment to which they are applicable.

n-12241-220c 10/28/86 160

1 1-20 2

SCHEDULE 3

A schedule showing the key dates pertaining to this 4

specification is included with the purchasing documents. I 5

This shows the mailing and shipping dates that must be met 6

in accordance with the present project requirements.

This 7

schedule, or a revision of it as agreed upon by the Seller I 8

and the Engineers shall be binding upon the Seller.

9 GUARANTEE 10 The Seller shall guarantee that:,

11

a.

The cable and all components parts thereof are 12 entirely suitable for the services described in 13 this specification or reasonably inferred 14 therefrom.

See also the terms and conditions set 15 forth in the purchase order.

16

b.

The cable will operate within the specified 17 parameters and environment without damage or undue 18 deterioration.

19

c.

The workmanship is first-class in every respect.

20 MARKING 21 For reel marking requirements, see PREPARATION FOR 22 SHIPMENT section.

23 QUALITY ASSURANCE PROGRAM 24 Quality Assurance Program 25 The Seller shall submit one copy of his Quality IA 26 Assurance Program covering the quality control and quality 27 assurance measures (1) imposed by him on his own work and 28 (2) imposed by him upon subsuppliers or subcontractors.

The 29 Program shall be in compliance with the intent of 10CFRS0 -

30 Appendix B.

After the Engineers' approval, any significant 31 changes to the QA

program, which could affect the 32 performance of work covered by this specification, shall be 33 submitted to the Engineers for their review and approval 34 prior to implementation by the Seller.

The Seller's 35 approved QA Program is subject to audit by the 36 Engineers'/Purchasers' Quality Control Representative 37 (EQCR)/D.L.C.V.S.S.

to ensure compliance with applicable 38 purchase documents.--------------.................

39 If the Seller has previously submitted his Quality 40 Assurance Program for approval by the Engineers, he shall 41 submit a

separate, signed document which indicates his QA n-12241-220c 10/28/86 160

1 1-21 2

program was approved by the Engineers and a statement that 3

the program is still being followed as submitted.

4 A program acceptable to the Engineers shall be a 5

prerequisite for being chosen as a Seller.

6 Quality Assurance Program Audits 7

The accepted Quality Assurance Program manual of 8

the Seller shall be used in the audit of the program by the 9

Engineers' representatives during the performance of the 10 work specified.

11 Authorized representatives of the Engineers shall 12 be allowed access to the engineering

offices, shops, and 13 working areas of the Seller and his subsuppliers at all 14 reasonable times for the purpose of auditing (1) the 15 Seller's accepted Quality Assurance Program and (2) the 16 subsupplier's Quality Assurance Program to the extent that 17 such a

Program is required by the Seller's Program.

Such 18 audits will include examination of documentary evidence of 19 activities affecting quality and will be carried out on a 20 planned, periodic basis during the course of the work to 21 verify compliance with all aspects of the Program and to 22 determine the effectiveness thereof.

23 Purchase Order Documents at Production Location 24 The Seller shall specifically ensure that a copy of 25 this specification or appropriate work instructions which a

26 include the specification requirements, are readily 27 available at each of his fabricating or production locations 28 where work covered by this specification is in progress.

29 TESTS 30 All tests shall be made by the Seller.

Each length 31 of conductor and cable shall be tested in accordance with 32 applicable

Kerite, IEEE,

ICEA, and ASTM standards.

In j A 33 particular, the following tests shall be performed for cable 34 shipped before May 1983.

Only those indicated as witnessed 35 on the attached T.I.D. form require actual witnessing by the 36 Engineers.

All tests shall be witnessed or verified before 37 any cable is released for shipment.

The Seller shall obtain 38 test reports, maintain a file accessible to the Purchaser's 39 inspector for verification, and if and as specified, shall 40 provide copies of such test reports to the Engineers 41 covering the following tests.

All test reports will clearly 42 be identified with material identification numbers.

43 No cable shall be removed from finished reels for 44 futher testing without prior approval from Engineers.

n-12241-220c 10/28/86 160

1 1-22 2

Should the Seller's normal production tests exceed 3

values in specification or referenced standards, or have 4

other tests which demonstrate alleged superiority of their 5

respective cable, then the Seller shall give results of such 6

tests and state specifically whether the cable makeup, 7

insulating compound and other components of the cable 8

assembly so tested are exactly those being quoted here, and, 9

if not, state the difference and how the Seller supports his l 10 claims that the cable quoted here is equivalent to, or 11 superior to, samples previously tested.

12 PRODUCTION TESTS 13 Conductor Tests 14 The-conductors shall be tested in accordance with 15 ICEA S-19-81 Section 6.3, ASTM B8, B33, B230, and B231 as 16 applicable.

Certified test reports or Certificate of 17 Compliance from subsuppliers are acceptable.

18

a.

Insulation and Jacket Tests 19 The insulation and jacket shall be tested in 20 accordance with Kerite Production Tests KPT-5NS.

21 (See Attachment 2 Pages 1 through 3.)

22

b.

Tests for Interlocked Armor 23 Dimensional check in accordance with ICEA S-67-401.

24 SPECIAL TESTS 25 The following special tests shall also be performed 26 for cable shipped before May 1983!

27

a.

Cable Tray Fire Propagation Test 28 The completed cable shall pass cable tray fire 29 propagation tests as described in IEEE 383 except 30 as modified below.

The first test shall be 31 conducted with an "oily rag" for the flame source 32 and the second test shall be conducted with a gas 33 burner as the flame source.

34 Oily Rag 35

1.

Erect 12 in wide ladder type, metal cable tray 36 vertically, approximately 8 ft high.

Protect 37 tray from drafts or winds by erecting the 38 tray indoors.

n-12241-220c 10/28/86 160

I 1-23 2

2.

Load tray fully with one layer of 4/0, 3

3 conductor test cables allowing one-half 4

cable diameter space between cables.

5

3.

Weigh a

24 in by 24 in, 9 oz per sq yd piece 6

of burlap and fold so that the corners are 7

always folded inward and wrapped with fine 8

copper-wire-at-each -axis to retain the-- shape 9

of the bundle.

10

4.

Soak burlap in transformer insulating oil 11 similar to Mobilect 33 for approximately 12 5 min.

Remove burlap from oil and drain for 13 approximately 15 min.

14

5.

Weigh the rag to determine its oil content and 15 if the oil content is not 160 plus or minus 5

16

grams, adjust by soaking further or draining.

17

6.

Insert the burlap into the vertical tray 18 section approximately 2 ft above the bottom of 19 the tray with the flat part of the ignitor 20 held in place against the cables by a suitable 21 metal wire or band.

22

7.

Ignite the oil soaked burlap, record elapsed 23 time after ignition, note propagation of fire 24 and observe lamps for circuit continuity.

25 Temperature should be monitored at the point 26 of maximum flame impingement upon the test 27 cables.

28 8-Cables which propagate and burn the total 29 height of the tray, or which result in melting 30 or dripping particles, fail the test.

Cables 31 which self-extinguish when flame source is 32 removed pass the test.

Cables which continue 33 to burn after the flame source burns out 34 should be allowed to burn in order to 35 determine if propagation will occur.

36

9.

Cable tray fire test is required only for the 37 construction specified under 2., above.

38 Gas Burner 39

1. Erect 12 in wide ladder type, metal cable tray 40 vertically, approximately 8 ft high.

Protect 41 tray from drafts or winds by erecting the 42 tray indoors.

n-12241-220c 10/28/86 160

1 1-24 2

2.

Load tray fully with one layer of 4/0, 3

3 conductor test cables allowing one-half 4

cable diameter space between cables.

5

3.

The gas-burner shall be an American Gas Furnace 6

Company, 10 in wide, 11-55 drilling, ribbon-7 type catalog 1OX11-55 with an air-gas Venturi a

mixer, catalog No.

14-18 (2 psig max 9

pressure).

The burner shall be mounted 10 horizontally such that the flame impinges on 11 the specimens midway between the tray rungs.

12 Also, the burner face should be 3 in behind 13 and approximately 2 ft above the bottom of the 14 vertical tray.

Because of its uniform heat 15 content Natural Gradepropane is preferred to 16 commercial gas.

17

4.

The flame temperature should be approximately 18 1,500 F when measured by a

thermocouple 19 located in the flame close to, but not 20 touching the surface of, the test specimens 21 (about 1/8 in spacing).

This temperature 22 generally can be achieved using the following 23 pressures in 5.

24

5.

Under dynamic conditions the propane pressure, 25 if used, should be -2.6 +/- 0.3 cm of water at 26 the supply side of the metering orifice to the 27 Venturi mixer.

For commercial gas, if

used, 28 the pressure should be -0.9 +/- 0.1 cm of water 29 measured at the supply side to the Venturi 30 mixer.

For propane

gas, the air pressure 31 should be 4.3 +/- 0.5 cm.

For commercial

gas, 32 it should be 5.6 +/- 0.5 cm of water, measured 33 at the air inlet to the mixer.

In

practice, 34 the flame arc length shall be approximately 35 15 in when measured along its path.

36

6.

Gas-Burner Procedure

- Ignite the burner and 37 allow it to burn for 20 min.

Record 38 temperatures at point of impingement 39 throughout the duration of the test, length of 40 time flame persists after gas burner is shut 41

off, jacket char

distance, and distance 42 insulation is damaged.

43

7.

Cables which propagate and burn the total 44 height of the tray or which result in melting 45 or dripping particles-failth-e test.- -Cabl-es 46 which self-extinguish when flame source is 47 removed pass the test.

Cables which continue 48 to burn after the flame source is shut off 49 should be allowed to burn in order to 50 determine if propagation will occur.

n-12241-220c 10128/86 160

1 1-25 2

8.

The cable tray fire test is required only for 3

the construction specified under 2.,

above.

4 Note: Cables shipped prior to May 1983 have been verified to 5

be of identical materials and construction as that shipped A 6

after May 1983 and are therefore qualified to the following 7

SPECIAL TESTS procedure..

8..

SPECIAL TESTS 9

The following special tests shall also be performed 10 for cable shipped after May 1983:

11

a.

Vertical Cable Tray Flame Test 12 A sample of Item No.

27, 3/C No.

2/0 AWG test 13 cables shall be subjected to the Vertical Flame Test 14 specified in IEEE 383-1974 except as modified below:

15

1.

The gas burner flame test shall be conducted.

16

2.

In lieu of Section 2.5.4.4 of IEEE 383-1974, the 17 following shall be used:

18 "The gas burner flame source shall consume propane 19 gas so as to release a minimum of 70,000 Btu/h at 20 an air-gas ratio of 5 to 1. Natural grade propane 21 shall be used."

22

3.

In lieu of the first sentence of Section 2.5.4.4.1 23 of IEEE 383-1974, the following shall be used:

24 "The ribbon gas burner shall be mounted 25 horizontally such that the flame impinges on the 26 specimen midway between the tray rungs and so that 27 the burner face is in front of and 4 in from the 28 cable and approximately 2 ft above the bottom of 29 the tray."

30

4.

In lieu of Section 2.5.4.4.3 of IEEE 383-1974, the 31 following shall be used:

32 "Flame size will normally be achieved when the 33 propane flow is 27.8 standard ft 3 per hour and the 34 airflow is 139 standard ft3 per hour.

These are 35 suggested values that may be varied to meet the 36 minimum 70,000 Btu/h and nominal

(+/-10 percent) 37 1500 0 F temperature requirements of this standard."

38

5.

Connect conductors as follows to a 120/240 V, three 39 wire power circuit: center conductor and one outer 40 conductor of test cable and neutral of power 41 circuit connected to tray, connect alternate n-12241-220c 10/28/86 160

1 1-26 2

conductors of outer layer of test cable in series 3

with the lamp to one side of the power circuit.

4 Connect remaining conductors in series with a lamp 5

to the other side of the power circuit.

6 Connect one 15 watt lamp in parallel across each 7

120 V power circuit to monitor circuits.

8 Energize circuits.

9 Lamps in series with conductors to light up when 10 insulation fails and conductors are shorted.

11 The use of a control panel which performs the same 12 function as the lamps is acceptable.

13 All aged and unaged cables shall meet the 14 requirements of IEEE 383-1974.

In addition, Seller 15 shall monitor circuit integrity and record time to 16 short circuit for test samples.

This information 17 shall be provided for engineering information only.

18 This test shall be conducted three times each on 19 aged and unaged cable utilizing the gas burner flame source.

20 If this test has been conducted previously on the same 21 construction, these prior tests may be submitted to replace 22 up to two of the tests.

23

b.

Long-Term Physical Aging Properties 24 The aging data shall be available at the Seller's 25 offices to establish long-term performance of the 26 insulation at 90 0 C conductor temperature for the 27 life of the plant.

Data should be evaluated using 28 Arrhenius technique.

A minimum of three data 29 points, including those at 150 0 C, 136 0 C and 1210 C 30 shall be used.

31

c.

Radiation Resistance Testing 32 The following test sequence may be used to 33 demonstrate that the cable will be operational 34 after exposure to simulated thermal and radiation 35 aging.

36

1.

Form suitable lengths of insulated conductor 37 which conform to the applicable standardsihto 38 test coils so that the effective section of 39 each coil under test will be not less than 40 10 ft.

n-12241-220c 10/28/86 160

1 1-27 2

2.

Subject the -coils to circulating air oven 3

aging at a temperature and time developed by 4

plotting data using the Arrhenius technique to 5

simulate installed life.

6

3.

The specimens with conditioning as covered in 7

2.

should be subjected to gamma radiation such 8

-as Coba-lt-60-to a-dosage of-5-x O-rads-at a 9

rate not greater than 1 x 106 rads per hour.

10

4.

After the radiation exposure of 3.,

the 11 specimens should be straightened and recoiled 12 around a

mandrel with a

diameter of 13 approximately 20 times the cable overall 14 diameter and immersed in tap water at room 15 temperature.

While still

immersed, these 16 specimens should pass a voltage withstand test 17 for 5 min at a potential of 80 V/mil ac or Is 240 V/mil dc.

19

d.

Qualification Testing 20 Prepare another set of heat aged specimens in 21 accordance with Section cl and c2 of Radiation Resistance 22 Testing.

23 Expose the heat aged specimen to the maximum total 24 cumulative radiation dosage and environmental conditions 25 outlined in the "Nuclear Incident Qualification" section of 26 this Specification.

The rate of exposure shall not be 27 greater than 1 x 106 rads per hour.

28 Test the irradiated specimens in a pressure vessel 29 so constructed that they can be operated under rated voltage 30 and load while exposed to the

pressure, temperature, 31 humidity and chemical spray conditions specified in Table 1 A

32 (Specified Environmental Conditions).

Chamber designs f

33 should have provisions for monitoring the varying 34 temperature and steam pressure, for determining vapor 35 pressure, for recycling chemical spray, and for electrically 36 loading the specimens as specified herein.

37 After conditioned specimens are installed inside 38 the pressure vessel, they should be energized at rated 39 voltage and loaded with current to develop a 901C conductor 40 temperature while under the normal operation condition.

The IA 41 specimens should be exposed to the environmental extremes 42 according to the schedule postulated for the particular 43 installation.

44 The cable should function properly throughout its 45 exposure to the environmental extremes within the specified 46 electrical parameters.

n-12241-220c 10/28/86 160

1 1-28 2

Upon completion of the simulation, the specimens 3

should be straightened and recoiled around a mandrel with a

4 diameter of approximately 40 times the insulated conductor 5

diameter and immersed in tap water at room temperature.

6 While still immersed, these specimens should again pass the 7

same voltage withstand test performed under c4.

8 The results from prior tests may be used for 9

Radiation Resistance and Nuclear Incident Qualification 10 providing the materials and design in the prior tests are 11 the same as those used in the cable construction specified.

12 INSPECTION 13 As used

herein, the term "Purchaser's shop 14 inspector" means the Purchaser's employee assigned to do 15 inspection work (or auditing) in the manufacturer's shops, 16 Authorized shop inspectors or other representatives 17 of the Purchaser shall be allowed access to the engineering 18

offices, shops, and working areas of the Seller and his 19 subsuppliers at all reasonable times.

These personnel shall 20 have the right to such information as is necessary to 21 demonstrate that engineering, procurement, and production 22 are proceeding in accordance with the established schedules.

23 They shall also have the right to inspect the material or 24 equipment or the Seller's or subsupplier's production and 25 inspection procedures to confirm that the requirements of 26 this specification are being complied with; the Seller or 27 subsupplier shall provide all

tools, instruments, 28 scaffolding, etc, necessary to facilitate these inspections.

29 The Seller shall cooperate with the Purchaser's 30 shop inspector in establishing when the various inspections 31 or tests will be performed during manufacture, testing, 32 cleaning, and preparation for shipment.

The Purchaser's 33 shop inspector shall designate which of these he is required 34 to witness or participate in, and the Seller shall furnish 35 an agreed-upon amount of notification prior to the start of 36 each.

37 The Purchaser's shop inspector shall:

38

1.

Warn the Seller at any time that he (the inspector) 39 notices anything that may lead to rejection of the 40 equipment or material when it is presented later 41 for inspection and acceptance.

42

2.

At the appropriate

time, witness or conduct the 43 various inspections, tests, verifications, etc, as 44 summarized on the enclosed Shop T.I.D. Report and 45 indicate that each is in conformance with the 46 requirements of this specification by delineating n-12241-220c 10/28/86 160

1 1-29 2

inspection activities on the Shop Quality Control 3

Inspection Report and signing and dating the 4

Inspection Report.

5

3.

Issue properly filled-in "Vendor Surveillance 6

Shipping Release Tag" as necessary so that all 7

shipments are covered.

8 it shall be the Seller's responsibility that NO 9

shipment is made to the jobsite until the Vendor's 10 Surveillance Shipping Release Tag has been affixed thereto 11 or issued by the Purchaser's shop inspector.

Failure of the 12 Seller to comply with this requirement may be cause for 13 rejection at the jobsite, with the material returned to the 14 factory, and with all additional freight expense for the 15 Seller's account.

16 It is not intended that the Purchaser's shop 17 inspection shall relieve the Seller in any way whatsoever of 18 his obligation to maintain an adequate test, inspection, and 19 documentation program of his own, or of any other obligation 20 under this specification.

Furthermore, the fact that the 21 Purchaser's shop inspector may inadvertently overlook a 22 deviation from some requirement of this specification shall 23 not constitute a waiver of that requirement, or of the 24 Seller's obligation to correct the condition when it is 25 discovered, or of any other obligation under this 26 specification.

27 To the extent that approval of certain drawings or 28 procedures by the Engineers is required by this 29 specification:

30

1.

No production work where the indicated drawings or 31 procedures are used shall be started until the 32 Engineers' approval has been attained.

33

2.

All work shall be in accordance with the approved 34 drawings or procedures.

35 Failure to comply with this requirement will be 36 cause for rejection of the work by the Purchaser's shop 37 inspector.

38 The specific duties assigned to the Purchaser's 39 shop inspector are as follows:

40

1.

Visual Inspection 41 Perform visual inspection for freedom from defects, 42 including the following:

43

a.

Check for jacket blisters n-12241-220c 1/88 6

10/28/86 160

1 1-30 2

b.

Check to make sure insulation does not 3

stick to or interculate into the 4

conductor strands 5

c.

Check to make sure cable is concentric 6

d.

Check if jacket legend legible 7

e.

Check if conductor numeral coding is 8

satisfactory 9

2.

Verification of Dimensions 10 Perform check of dimensions including the 11 following:

12

a.

Check insulation and jacket wall 13 thickness 14

b.

Check cable outside diameter as per data 15 submitted by the Seller 16

3.

Production Tests 17 Verify that Production Tests are completed or that 18 prototype test data are available at the

factory, 19 specifically:

20

a.

Conductor Tests 21

b.

Insulation and Jacket Tests 22

1.

Production Tests per KPT-5NS 23

2.

Tests for Interlocked Armor 24

4.

Special Tests 25 Witness the following Special Tests:

26

a.

Cable Tray Fire Propagation Tests 27 Verify that other Special Tests are 28 completed or that prototype test data are 29 available at the factory, specifically:

30

b.

Long-Term Physical Aging Properties 31

c.

Radiation Resistance Testing 32

d.

Qua-lification-Tes-t-ing..

I A' 33

5.

Quality of Workmanship 34 Verify that Quality of Workmanship is satisfactory.

n-12241-220c 10/28/86 160

1 1-31 2

6.

Packing and Identification 3

Verify that Packing and Identification are as 4

specified under "PREPARATION FOR SHIPMENT."

5

7.

Provisions for Storage 6-Verify that storage-instructions are included vith 7

each shipment.

8

8.

IEEE 323, 1974, Environment Qualification Test Plan 9

and Test Report 10 Verify that the IEEE 323-1974 qualification plan 11 and report has been reviewed and approved as 12 specified in the QUALIFICATION OF EQUIPMENT and 13 DOCUMENTATION sections.

14

9.

IEEE 323, 1974, Environmental Qualification Program 15 Verify that IEEE 323-1974 type test program has 16 been reviewed and approved as specified in the 17 QUALIFICATION OF EQUIPMENT and DOCUMENTATION 18 sections.

19

10. Final Documentation Audit 20 Perform final documentation audit as in accordance 21 with DOCUMENTATION section.

22 The above shall apply to each shipment made to the 23 jobsite under this specification.

The Purchaser's inspector 24 and the Seller or subsupplier shall coordinate their efforts 25 so that for each shipment the various inspections required 26 by the Purchaser's inspector can be made at the proper time 27 without unduly delaying the Seller's or subsupplier's 28 production and shipping schedule.

29 DOCUMENTATION 30 Documentation by Seller 31 The basic documentation required of the Seller is 32 as follows.

Retain one copy of each in the Seller's file 33 (except Heat Treat Records and Radiographic Film).

34 Distribution and No. of Copies 35 Title EPE PSI S

36 Verification of Dimensions 2

4 n-12241-220c 10/28/86 160

1 1-32 2

Distribution and No.

of Copies 3

Title EPE PSI S

4 Production Tests, 2

4 2

5 Conductor Test 2

4 2

6 Tests for Interlocked 2

4 2

7 Armor 8

Special Testsm 9

Cable Tray Fire Propagation 10 Tests 2

4 11

• • • Long-Term Physical 12 Aging Properties 4

13

• • • Radiation Resistance Test 2

4 14

• • • Qualification Test 2

4 I!

15 Cable Installation,' Termina-16 tion, Splicing and Taping 17 Instructions 2

4 1

18 Special Storage Requirements 3

4 1

19 (if any) 20 IEEE 323, 1974 Qualification 3

21 Program 22 IEEE 323-1974, Environmental 3

23 Qualification Test Plan and 24 Test Report 25

- Results from previous tests conducted on cables 26 as specified herein would be acceptable.

27 EPE - Engineers' Project Engineer, or designee 28 PSI - Purchaser's Shop Inspe~ctor 29 S - With the shipment 30

- The Seller shall submit test reports to the 31 Engineers a minimum of one week before the cable 32 is shipped for review.

33 Certified copies of test reports shall be 34 furnished, each properly identified and including a

35 description of the tests covered and of the materials or 36 equipment tested.

Reports shall be submitted on all tests 37 specified in TESTS section of this specification.

Test 38 reports shall be easily traced to the exact reel number.

39 The Purchaser's shop inspector's acceptance of the 40 completed sets of records does-not-relieve- -the -Seller of 41 responsibility for compliance with specification 42 requirements.

No shipments will be made without inspection 43 and/or written release from the Purchaser's shop inspector.

44 The Vendor Surveillance Section's Certificate of Compliance, 45 when approved and signed by the Purchaser's shop inspector n-12241-220c 10/28/86 160

I 1

1-33 2

and an official of the Seller's

Company, will constitute 3

this written release.

4 Documentation that has been forwarded shall not be 5

duplicated.

However, a statement shall be submitted to the 6

Purchaser's shop inspector itemizing, by name of document, 7

the previously furnished documentation that is applicable.

8 The Purchaser's shop inspector shall use this 9

information for his documentation audit.

A Vendor tO Surveillance Section's Shipping Release Tag shall not be 11 issued by the Purchaser's shop inspector until he has

-2 completed his documentation audit for that shipment and has 1-3 in his possession the required sets of those documents keyed 14 PSI that are applicable to that shipment.

Additionally, the 15 Purchaser's shop inspector is required to compile one 16 complete set of the required documentation.

17 Each document submitted by the Seller shall be 18 clearly identified by the Purchaser's name, the station and 19

unit, the purchase order number, the equipment description 20 and specific identification, and the manufacturer's name and 21 address.

22 Documentation by the Purchaser's Shop Inspector 23 The T.I.D. Report included with this specification 24 delineates the tests, inspections, and documentation to be 25 summarized on the Vendor Surveillance Inspection Report.

26 This inspection report, the Vendor Surveillance Section's 27 Shipping Release Tag, and Vendor Surveillance Section's 28 Certificate of Compliance, when signed and dated, comprise 29 the specific documentation required of the Purchaser's 30 inspector and an official of the Seller's Company.

The 31 Vendor Surveillance Inspection Report shall be signed and 32 dated at the appropriate time by the Purchaser's shop 33 inspector as each item listed thereon is verified, 34 witnessed, or performed; it shall then be submitted to the 35 Engineers.

36 The T.I.D.

Report is not meant to limit the 37 additional tests, inspections, or documentation required by 38 the specified codes or normally provided by the Seller.

39 The signature of the Purchaser's shop inspector on 40 the Vendor Surveillance Inspection Report shall be his 41 certification that, to the extent of his responsiblity as 42 delineated in the specification, the item signed for is in 43 conformance with the requirements of the specification.

44 The Vendor Surveillance Section's Shipping Release 45 Tags and the Vendor Surveillance Section's Certificate of n-12241-220c 1/88 6

10/28/86 160

1 1-34 2

Compliance, which the Purchaser's shop inspector is to issue 3

for each shipment of material

ordered, are also 4

documentation.

The, use of these tags and certificates is 5

covered by the INSPECTION section and by the "Documentation 6

by Seller" subsection of this specification.

7 COMMUNICATIONS 8

All correspondence from the Seller shall consist of 9

an original plus appropriate copies as indicated below and 10 shall contain the following subject headings:

11 PURCHASE ORDER NO.

2BV-309 12 INSULATED 5,000 V POWER CABLE 13 BEAVER VALLEY UNIT NO.

2 (J.O.NO.

12241) 14 DUQUESNE LIGHT COMPANY 15 Contractual correspondence (original plus two 16 copies with three enclosures, except for proposals and 17 quotations which shall be original plus five copies with six 18 enclosures) relative to or affecting

prices, terms, 19 conditions, price adjustments, deliveries, return of 20 materials for credit, routing of shipments, expediting, or 21 that which changes the price or scope of an order, even 22 though also discussing engineering matters, shall be 23 addressed to:

24 Stone & Webster Engineering Corporation 25 Attention:

Manager of Purchasing 26 P. 0. Box 2325 27 Boston, Massachusetts 02107 28 Correspondence (original plus two copies) and mail, 29 including all drawings, procedures, and instruction manual 30 submittals, shall be addressed to:

31 Stone & Webster Engineering Corporation 32 Attention:

Project Engineer for Duquesne J.O.No. 12241 33 P. 0. Box 2325 34 Boston, Massachusetts 02107 35 Three copies of correspondence pertaining to 36 technical matters shall also be sent to the following 37 address:

38 MR.

J. J. BAUMLER, SUPERVISOR 39 DUQUESNE LIGHT COMPANY A

40 NUCLEAR CONSTRUCTION DIVISION 41 QUALITY ASSURANCE UNIT 42 P.O. BOX 184 43 SHIPPINGPORT, PA 15077 n-12241-220c 10/28/86 160

1 1-35 2

In addition, four copies of all correspondence and 3

attachments (other than

drawings, procedures, and 4

instruction manual submittals) shall be mailed direct to:

5 MR.

J. A. KLINE, MANAGER 6

ENGINEERING AND CONSTRUCTION 7

DUQUESNE LIGHT COMPANY 8

NUCLEAR-CONSTRUCTION DIVISION 9

SEG BUILDING 10 P.O.

BOX 328 11 SHIPPINGPORT, PA 15077 12 SUBSUPPLIERS 13 Should the Seller propose to purchase from another I 14 supplier any of the equipment,

material, or service 15 specified herein, he

shall, upon request in the enclosed 16 Data Sheets or otherwise, identify the subsupplier for those 17 specific components itemized by the Engineers.

These 18 subsuppliers shall be subject to approval by the Engineers.

19 To the extent that they apply, the Seller shall 20 impose on each of his subsuppliers the complete requirements 21 of this specification.

He shall be directly responsible 22 that the subsuppliers are completely aware of all of these 23 requirements, n-12241-220c 10/28/86 160

1-36 STONE & WEBS$tHN IPaNkINU LJHIt'ORAATION SHOP T.I.D. REPORT FOR Inulatad 5L VPower Calbee a.'

a--.

1 2

6 I i Is 12

'3 Is 71 20 2s RI E

Am R

is i1co1 fa i

.I REPORT NO LJ FINAL REPORT-SHEET.

OF D..uesn.

Light Compazny Boaver Va*lly Power Station -

nt No. 2 O

amN

• St~

nu IILIRO amtll*R3r its.A Y11sji'F N DO SUSCOCM"JIMITOWOR ultlwimu Ký RAWTM IMuruom uu TIM No Isulated L,000 V Pofw" CaU

=

TEST. INSPECTION. AND I

r ATOIATION DOCUMENTATION RECORD I

BY DATE NUMBER S

'lTYPE 0

NA E

DATE O

NAME Visual Impection "C~k fot ai e blisters a

CbAck to make sre insulation

.4ea not tiick -to or interoulate

__ito the conduator strands b

-_x_______

Chekto nk. awe cable isi ftneentri@

I

a 1

C0heck - f leket is leagen Is legiblel Check if conduotor numeral coding EH I__

Verifleatlon of DimIo..ns.si x

C tk insula and iaoket wall eoipablo -

e outse d

__ter

.Il.a downt*rlofk.

err z

I STue iok W,~t&.

ed

4.

I

.Cble jtr_"

fi$_rX opagation tests I

-x

.X n -t4%r_4 pl

_*_CA

_qg n s~op

_-t-*_

.Quai*Eicat.on Ttinc

• tnz I

I O-uallt* of WITI~Ms06* 9l J5j F I

'FOR JNSTRUJCTIONS. SEE THIS NUMBER IN THE INSPECTION SUBSECTION-

"" ev C)LC INspEciOal IF FILLED IN

"'X".

VERIFIED PERSONAL OBSERVATION OF DATA APPLICABLE TO THE WORK.

W ITN E LSSED O PS

• O k A I.

0 EI RVA M r ON W H ILE TH E M A J

UFA RVITU ER MM TH E TA K.

PIEPSORM I

D PERSONAL PERFORMANCE OF THE TASK-

"AS IN CONFOHMANCE WITH THE SPECIFICATION OR WITH THE DEVIATION AUTHORIZATION INDICATED.

N,.':'

GI

$MAU lE-

STONE &

1-37 WEBSTER ENGINEERING CORPORATION In*ulated 5,000 V Power_*6..

SHOP T.I.D. REPORT FOR A U04M 4OCO 1011

.1I i

t D,*,,

.o ne L*,

i gh,

~o ot PH'"'C' Bea-nw Vallejy Power Sts.

!,J i l Olt C~

teitjs coz REPORT NO. _

C FINAL REPORT SHOP O0506R No.

'U5!WM2Azf DR SU-COWPTACTOR MWs Iv s~la~sd 5,000 T Power Cables 1116I"MDT DED 1,1111 o L -

CERTrPtEO&O TEST. INSPECTION. AND DOCUMENTATION RECORD j

I (BgYtur#

• Packinj& and Identif ication_____

Provisions for Storage 7_xi diEZ 3_21 497h Enviromental hicQtion Teat Plan and Tet*.**.,r IEEE 321._j___7__

__vi__o_

ent__9_

Qualification Prornm.

I x

Final DocumentationAudit _

0_

Ix DEVIATION AUTHORIZATION DATE NUMTP IER DATE OR NAME I

-1 I

t

.FOR IINISIRUCTIONS. SEE THIS e'r PLC INSpiCTgR IF FILL]

VERIFIED PERSONAL OBSEI WiTNE 5SEQ PERSONAL O6t PfRFOSMI~b PERSONAL PIE

-AS IN CONWRMANCE WIN* T I i i

NUMBER, INTEISETINSBED DI IN W'.

NUME WHIE THE INSPECTION PERFOR.

THE T JED IN "X".

IVATIOtE OF DATA APPLI.CABLE TO THE WORK.

SIRVATUON WHILE THE MANUFACTUR*ER PERIFORMS THE[ TASK RfORMANCE OF THE TASK HE SPECIFICATION OR WITH 7HE OEVIATION AUTHORIZATION INDICATED.

O.VIlCI RLFORTIli 111 01CSNGD IF 94NAU IATE

1 2-1 2

SECTION 2 3

TECHNICAL DATA BY SELLER 4

The contents of Section 2 are as follows:

5 Page 6

Basis 2-1 7

Technical Data 2-2 8

Schedule of Requirements 2-7 jA 9

BASIS 10 These data are identified as follows:.

11 Equipment Insulated 5,000 V Power Cables 12 Project Beaver Valley Power Station - Unit No. 2 13 Purchaser Duquesne Light Company 14 Based on S&W specification dated 2BV5-309 15 Data submitted by:

16 Company The Kerite Company 17 Signed by J. E. Rogers/A. Hubbard III 18 Title V.P. Eastern Regional Mgr.

- Power & Indust.

19 Div.

20 Date July 18, 1974/January 12, 1983 H

n-12241-220d 10/28/86 160

1 2

3 2-2 TECHNICAL DATA The following data are provided by the Seller:

IA 4

Cable Characteristics 5

6 7

8 9

Voltage classification Aluminum conductor Strand hardness temper Aluminum conductivity, %

Copper conductor 10 11 Strand hardness temper Copper conductivity, %

Typical Guaranteed 5 kV ECH-19 per ASTM B-230 soft drawn per ASTM B-8 Typical Guaranteed H.T. Kerite N-98 Thermosetting 19 typical 1000 500 550 250 12 Insulation Characteristics 13 14 15 16 17 18 19 20 Basic insulation material Material identification number/letter)

Type of compound (thermosetting or thermoplastic)

Oxygen index, % per ASTM D2863 Tensile strength, min psi Elongation at rupture, min %

21 Aging Requirements 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 After 7 days in air oven at 121'C Tensile strength, min % unaged value Elongation at rupture, min unaged value After 7 days in air oven at 1500 C Tensile strength, min % unaged value Elongation at rupture, min %

unaged value After 40 hr at 80 psi, 150CC:

Tensile strength: min % oriainal Elongation at rupture, min %

original Accelerated water absorption Water absorption, 7 days, 75 0 C Water gravimeter method, Mg/in 2 Note 1 Note 1 Note 1 Note 1 Note I Note 1 Note 1 n-12241-220d 10/28/86 160

I 2-3 2

Typical Guaranteed 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Water absorption, ICEA EM-60 Max % change in capacitance, 750C water 1-14 days 7-14 days Dielectric constant, I day, max Stability factor after 14 days, max Alternate to stability factor, stability factor difference, 1-14 days, max Insulation resistance constant, min (60 0 F)

Dielectric breakdown strength Room temp Operating temp Cold bend, -65'C U-bend -

125 V/mil Temperature rating, 'C Normal rating Emergency rating Short circuit rating Radiation resistance, rads Overall threshold of damage Highest dose still serviceable Smoke density - max during 20 min NBS smoke chamber per ASTM D2843,%

Corona level Ozone resistance

.030% concentration at room temp

.005% concentration -

1251F jAs Note-l- --------.

Note I Note 1 Note 1 Note 1

>21,000

>21,000 50 kV 50 kV OK no cracks Ok no breakdown 1,000 hrs +

900 C 130 0 C 2500C

>2 x 10 rad

>2 x 108 rad 86 Not vulnerable Not vulnerable Not vulnerable 35 36 37 38 39 40 41 42 Overall Cable Jacket Characteristics Material Identification (Number/Letter)

Basic Material Type of compound (thermosetting or thermoplastic)

Tensile strength, min psi Kerite FR/HC-711 flame and radiation resistant Thermosetting 2000 1400 n-12241-220d 10/28/86 160

I 2-4 2

3 4

5 6

7 Typical Guaranteed 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Tensile stress at 200% elongation, min psi Elongation at rupture, min %

Set, max %

Oxygen Index, % per ASTM D2863 Aging Requirements After air oven test 100*C for 168 hr Tensile strength, min % of unaged value Elongation, min % of unaged value After oil immersion test at 121 0 C for 18 hr Tensile strength, min % of unaged value Elongation, min % of unaged value Radiation resistance, rads Overall threshold of damage Highest dose still serviceable Smoke density - max during 20 min NBS Smoke chamber per ASTM D2843,%

Corona level U-bend -

125 V/mil Track resistance Surface resistivity Individual Conductor Jacket On'Multiconductor Cable Basic Material Material Identification (Number/Letter)

Type of compound (thermosetting or thermoplastic)

Oxygen index % per ASTM D2863 Tensile strength, min psi Tensile stress at 200% elongation, min psi Elongation at rupture, min %

Set, max %

1000 435 12.5 37 600 225 25 Note 1 Note 1 Note I Note I See Attachment No. 1 See Attachment No.

1 99.7 MSD Not Applicable Not Applicable nontracking greater than 200 megohms vulcanized synthetic rubber HTNS H170 Thermosetting 29 2000 1200 800 425 15 400 250 25 Aging Requirements After air oven test, 100 0 C for 168 hr n-12241-220d 10/28/86 160

1 2

3 4

5 6

2-5 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Tensile strength, min % of unaged value Elongation at rupture, min % of unaged value After oil immersion test at 1211C for 18 hr Tensile strength, min % of unaged value Elongation at rupture, min % of unaged value Radiation resistance, rads Overall threshold of damage Highest dose still serviceable Smoke Density - max during 20 min NBS Smoke chamber per ASTM D2843,%

Corona level Track resistance Surface resistivity Multiconductor Cable Fillers Material Material Identification (Number/Letter)

Radiation resistance, rads Oxygen Index, % per ASTM D2863 Typical Guaranteed Note 1

.Note.1 Note 1 Note 1 See Attachment No.

1 See Attachment No.

1 Not stated Not vulnerable nontracking greater than 200 megohms Jute 1 x 108 rads N/A Compound filled Glass Reinforced GN-4 Does not cover flame Galvanized Steel ASTMA-411 B or C ICEA 5-67-401 Not stated Printed Binding Tape Material type Material Identification (Number/Letter)

Flame resistance Armor Material Material Identification (Number/Letter)

Type Conductivity Phase Identification Three-conductor cable I A 41 42 n-12241-220d 10/28/86 160

1 2-6 2

3 4

5 Typical Guaranteed Triplexed cable Armored three-conductor cable Cable Tray Fire Propagation Tests Printed Printed 6

7 8

9 10 12 13 14 15 16 17 18 19 20 21 22 23 Time for ignition, min Oily rag Length of burn, in Oily rag After burn, min Oily rag Are special tools as defined in "Tools" subsection of Section 1 required?

If required, describe special tools and their use 50 sec 28 in 0 min No iA I&

N/A -

Not applicable as a valid measure of performance of Kerite proprietary insulating or jacketing materials and designs for the intended service.

Note I -

See qualification data title "5 kV Power Cable and Splice Kits Qualification Report" SWEC File No.

2'701.170-309-030C approval letter dated October 13, 1982, J.O. No.

12241, P.O. No. 2BV-309.

n-12241-220d 10/28/86 160

2-7 INSULATED 5.000 V POWER CABLE -

SCHEDULE OF REQUIREMENTS 2

3 4

5 6

7 B

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 J.O.

No.

12241 O.F.E.

No.

10080 C.O.

No.

6289 Spec.

No.

2BVS-309 Item No.

Mark No.

NKB.

Quantity, ft 1,9;

Size, MCM or 500 AWG Conductor Cu Material Cable Type**

3/c (No.

of Con-(2) ductor/Phase)

Stranding Class B

No. of Strands 37 Insulation Type HTK Insulaton Thick-140

ness, Mils Individual HTN:

Jacket Type Individual 110 Jacket Thick-ness, Mils Overall Jacket NA Type Overall Jacket NA Thickness, Mils Galvanized Yes Steel Armor Armor Thick-30 ness, Mils Sheet 1 of 12 1

-51

?5 2

NXB-20 1,000 750 NKB-48 3,225 350 23 NKB-55 6,250 500

-5 NKB-46 1,500 250 6

NKB-09 3,750 1/0 7

NKB-40 550 1/0 SA NKB-40 375 1/0 NKB-31 850 1/0 9

10 11 NKB-40 NKB-40 NKB-09 950 I/o 2,675 800 1/0 1/0 Cu Al Cu Al Cu Cu Cu Cu Cu Cu Cu T

(2)

B 61 HTK 155 3/c (2)

B 37 HTK 140 3/c (2)

B 37 HTK 140 3/c (2)

B 37 HTK 140 3/c (1)

B 19 HTK 125 3/c (1)

B 19 HTK 125 3/c (1)

B 19 HTK 125 T

(1)

B 19 HTK 125 3/c 3/c (1)

(1)

B 19 HTK 125 B

19 HTK 125 3/c (1)

B 19 HTK 125 S

HTNS HTNS HTNS HTNS HTNS HTNS HTNS BTNS HTNS HTNS HTNS 125 110 110 110 95 95 95 95 95 95 95 NA NA FR NA FR NA NA NA NA 14A FR NA NA 125 NA No Yes No Yes 110 NA NA NA NA NA 110 No Yes Yes No Yes Yes No NA 30 NA 30 NA 30 30 NA 30 30 NA n-12241-220e 09/22/86 41cr

23 2-8 INSUATED 5,000V POWER CABLE -

SHCEDULE OF REQUIREMENTS Shea (Cant inued) 1 2

3 23 6

7

_8A

.88

_9 10 NKB-51 NKB-20 NKB-48 NKB-55 NKB-4&6 NKB-09 NKB-40

.NKB-40 NKB-31 NKB-40 NKB-40 4

I tem No.

5 Mark No.

6 Max imum 7

Allowable 8

Pu I I ing 9

Tensions, 10 Straight Runs, 11 lb 12

a.

By Conduc-13 tor 14

b.

By Jacket 15 16 17 Minimum Bending 18 Radius for 19 Permanent 20

Training, in 21 Minimum Bending 22 Radius for 23 Cable Being 24

Pulled, in 25 Conductor 26 Temperature, 27 C

28

a.

Normal 29 operation 30

b.

Emergency 31 Operation 32 Overall Diameter:

33

a.

Maximum 34 Guaranteed 35

b.

Minimum 36 Guaranteed 37

c.

Average 38 Recommended

.39 Pulling 40 Lubricant n-12241 -220e 12,000 Not Recom-mended 23 18,000 8,400 2,000 Not Recom-mended 9 3/4 20 12,000 6,000 2,000 Not Recom-mended 17 19 2,544 2,010 2,000 Not Recom-mended 11 13 2,010 Not Recom-mended 13 2,010 2,000 9

2,010 Not Recom-mended 13 2,01 Not Rec-medm 13 I0 led st 2 of 12 11 NKB-09 2,544 2,000 11 9 3/4 20 17 19 11 13 13 9

13 13 11 90 130 90 130 3.47 3.71 3.11 2.90 3.11 2.61 3.22 3.45 2.90 Polywater A, Polyvater 90 130 3.47 2.90 3.22 G, Bishop 90 130 2.87 2.40 2.67 No.

45 90 130 2.25

1. 88 2.09 90 130 2.29 1.92 2.13 90 130 2.29 1.92 2.13 90 130 1.96 1.64 1.82 90 130 2.29 1.92 2.13 90 130 2.29 1.92 2.13 90 130 2.25 1.88 2.09 09/22/86 41cr

2-9 POWER CABLE -

SHCEDULE OF REQUIREMENTS 2

3 INSUATED 5,000 V Sheet 3 of' 12 (Continued) 4 6

7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Item No.

Mark No.

Cable Sizing, amp Factory Test

Voltage, V

Prel, Final Field Accept-ance Test

Voltage, dc Minimum Temper-

ature, 0 C, at which cable may be sarely pulled

Ampaulty, amp

a.

Install Cond.

A*

b. Install Cond.

B8

c.

Install Cond.

C*

d.

Install Cond.

D*

e.

Install Cond.

E"

f.

Install Cond.

F*

g.

Install Cond.

G*

Cable Weight, Ib/1,000 ft Length on

Reel, ft

+

(No.

of Reels)

Reel Size, In (Note 7)

NKB-51 840 16 kV 24 kV 30 kV

-12 470 375 350 340 290 335 400 2

NKB-20 846 17 kV 26 kV 30 kV 3

NKB-48 560 16 kV 24 KV-30 kV 23 NKB-55 489 16 kV 24 kV 30 kV 5

NKB-46 490 16 kV 24 kV 30 kV NKB-09 130 14.5 kV 20 kV 30 kV 7

NKB-40 113 14.5 kV 17 kV 30 kV 8A NKB-40 84 14.5 kV 17 kV 30 kV NKB-31 84 14.5 kV 17 kV 30 kV NKB-40:

98 14.5 kV.

17 kV 30 kV 10 NKB-40 84 14.5 kV 17 kV 30 kV 11 NKB-09 130 14.5 kV 20 kV 30 kV IL 700 485 450 435 365 420 515 300 245 230 220 190 220 260 470 380 355 345 290 335 400 245 200 190 185 160 185 215 180 160 150 145 130 145 170 180 125 115 115 130 140 170 180 125 115 115 130 140 170 200 165 155 150 135 150 175 180 125 115 115 130 140 170 180 125 115 115 130 140 170 180 160 150 145 130 145 170 9203 9650 4805 8225 4145 2713 3295 3295 1952 3295 3295 2713 1,125 800 800 1,702 1,300 1,560 1,225 1,607 1,707 7b 71 7b 1,164 1,613 1,104 1,619 7c 7d, 7d 7e 2,007 1,374 1,079 1,721 7f 79 58" NR 7e Note 2 2,605 7c 7b 7b 7b n-12241-220e 09/22/86 41cr

2 3

2-10 I.SUATED 5-.00 V POWER CABLE -

SHCEDULE OF REQUIREMENTS (Continued)

Sheet 4 of 12 4

5 6

7 a

9 10 Item No.

Mark No.

• • • Heat value Nonmetallic Components (Btu/ft)

Approx.

1 NKB-51 20,530 2

NKB-20 24,710 NKB-48 NKB-55 17,600 28,400 NKB-46 15,780 6

NKB-09 14,710 NKB-40 10,400 BA NKB-40 10,400 8B NKB-31 9,000 NKB-40 10,400 10 NKB-40 10,400 11 A

NKB-09 14,710 n-12241-220e 09/22/86 41cr

INSULATED 5,000 V 2-11 POWER CABLE -

SCHEDULE OF REQUIREMENTS (Continued)'

Sheet 4 of 12 Item No.

12A 12B Mark No.

NKB-Quantity, ft 650

Size, MCM or 1/0 AWG Conductor Cu Material Cable Type**

3/c (No.

of Con-(1) duc to r/Phase)

Stranding Class B

No.

of Strands 19 Insulation Type HTK Insulaton Thick-125 ness, Mils Individual HTNI Jacket Type Individual 95 Jacket Thick-ness, Mils Overall Jacket NA Type Overall Jacket NA Thickness, Mils Galvanized Yes Steel Armor Armor Thick-30 ness, Mils

-40 NKB-31 400 1/0 13 NKB-09 1,800 1/0 14 NKB-40 875 1/0 15-NKB-40 625 1/0 16 NKB-09 800 1/0 17 NKB-38 500 500 18 NKB-46 1,300 250 1y9__

NKB-38 175 500 20 NKB-09 800 1/0 21 NKE-05 5,500 4/0 22 NKB-36 40,100 1,000 Cu Cu Cu Cu Cu Al Al Al Cu Cu Al T

(1)

B 19 HTK 125 3/c B

19 HTK 125 3/c (1)

B 19 HTK 125 3/c (1)

B 19 HTK 125 3/c (1)

B 19 HT K 125 T(1)

B 37 HTK 140 3/c (1)

B 37 HTK 140 T(1)

B 37 HTK 140 3/c (1)

B 19 HTK 125 31fc B

1,9 1TK 1:25 1/c B

61 HTK 125 S

HTNS HTNS HTNS HTNS HTNS HTNS HTNS HTNS HTNS HTNS HTNS 95 95 95 95 95 110 110 110 95 95 125 NA FR NA NA FR NA NA NA FR FR NA NA 110 No No NA NA Yes Yes NA NA NA 110 125 NA No No Yes No No No No NA NA 30 30 NA NA 30 NA NA NA NA

2-12 INSULATED 5.000 V POWER CABLE -

SCHEDULE OF REQUIREMENTS (Continued) 13 14 i1 k-17 1i8 NKB-09 NKB-40 NKB-40 NKB-09 NKB-38 NKB-46 NK4 Sheet 5 of 12 21 22 NKB-05 NKB-36 Item No.

Mark No.

Maximum Al lowable Pul I ing

Tensions, Straight Runs, Ib

a.

By Conduc-2 tor

b.

By Jacket N

R Minimum Bending I

Radius for Permanent

Training, in Minimum Bending 1

Radius for Cable Being

Pulled, in Conductor Temperature, C

a.

Normal 9

Operation

b. Emergency

1 Operation Overal I Diameter

a.

Maximum Guaranteed

b.

Minimum 1

Guaranteed

c. Average

'2 Recommended Pulling Lubricant 12A 12B 1KB-40 NKB-31 19 B-38 20 NKB-09 2, 544 2,000

-010 lot ecom-iended 3

2,010 2,000 9

2,544 2,010 2,000 Not Recom-mended 11 13 2,010 Not Recom-mended 13 2,544 12,0000 6,000 2,000 2,000 Not Recom-mended 11 15 19 12,000 2,000 5,080 2,000 8,000 2,000 15 11 13 11 3

9 11 13 13 11 15 19 15 11 13 11 10 30 90 130 90 130 2.29 1.96 2.25 1.92 1.64 1.88 2.13 1.82 2.09 Polywater A, Polywater 90 130 2.29 1.92 2.13 G, Bishop 90 130 2.29 1.92 2.13 No.

45 90 130 2.25 1.88 2.09 90 130 3.08 2.57 2.86 90 130 2.87 2.40 2.67 90 130 3.08 2.57 2.86 90 130 2.25 1.88 2.09 90 130 2.65 2.21 2.46 90 130 1.86 1.56 1.73

INSULATED 2-13 5,000 V POWER CABLE -

SCHEDULE OF (Continued) 140 15 16 17 NKB-40,NKB-40 NKB-09 NKB-38 REQUIREMENTS Sheet 6 of 12 Item No.

Mark No.

Cable Sizing, Factory Test

Voltage, V

Prel.

Final Field Accept-ance Test

Voltage, dc Minimum Temper-

ature, CC, at which cable may be safely pulled Ampacity, amp

a.

Install Cond.

A*

b.

Install Cond.

B*

c.

Install Cond.

C*

d.

Install Cond.

D*

e.

Install Cond.

E*

f.

Install Cond.

F*

g.

Install Cond.

G*

Cable Weight, lb/1,O00 ft Length on

Reel, ft

+

(No.

of Reels)

Reel Size, In (Note 7)

• • • Heat Value of Nonmetallic Components (Btu/ft) Approx.

12A 12B 13 NKB-40 NKB-31 NKB-09 See ampacity chart below.

1_

NKB-46 16 kV 24 kV 30 kV 19 NKB-38 16 kV 24 kV 30 kV 20 21 NKB-09 NKB-05 22 NKB-36 jAL

14. 5 kV 17 kV 30 kV 14.5 kV 17 kV 30 kV 14.5 kV 20 kV 30 kV 14.5 kV 17 kV 30 kV 14.5 kV 17 kV 30 kV 14.5 kV 20 kV 30 kV 16 kV 24 kV 30 kV 14.5 kV 20 kV 30 kV 1:4. 5 kV

Ž0 kV 30 kV 17 kV 26 kV 30 kV

-12 180 125 115 115 130 140 170 200 165 155 150 135 150 175 180 160 150 145 130 145 170 180 125 115 115 130 140 170 180 125 115 115 130 140 170 180 160 150 145 130 145 170 430 310 290 280 240 275 330 245 200 190 185 160 185 215 430 310 290 280 240 275 330 180 160 150 145 130 145 170 280 235 220 215 185 215 250 840 640 455 420 400 335 390 480 3295 1952 2713 3295 3295 2713 3285 4145 3285 2713 4309 1818 Note 3 Note 5 1,800 Note 4 Note 3 Note 1 742 1,402 Note 6 Note 1 1,200 1,700 1,400 1:200 7h, 7f 7e, 7e 7f 79 7h 10,400 9,000 14,710 10,400 10,400 14,710 17,850 15,780 17,850 14,710 18,960 8,740 fA

2-14 POWER CABLE -

SCHEDULE OF REQUIREMENTS INSUATED 5.000 V Sheet 7 of 12 (Continued)

I tem No Hark No.

Quantity, Size, MCM AWG 24 NKB-20 3,000 750 NKB-53 3,500 500 NKB-05 1,400 4/0 27 NKB-07 2,700 2/0 28 NKB-55 5,200 500 ft o0r Conductor Cu Material Cable Type**

T (No.

of Con-(2) ductor/Phase)

Stranding Class B

No.

of Strands 61 Insulation Type HTK Insulaton Thick-155 ness, Mils Individual HTNS Jacket Type Individual 125 Jacket Thick-ness, Mils Overall Jacket NA Type Overall Jacket.

NA Thickness, Mils Galvanized No Steel Armor Armor Thick-NA ness, Mils Maximum Allowable Pulling

Tensions, Straight Runs, lb

a.

By Conductor.

18,0(

Cu Cu Cu Cu T(1)

B 37 HTK 140 3/C (1)

B 19 HTK 125 3/C (1)

B 19 HTK 125 3/C (2)

B 37 HTK 140 HTNS HTNS HTNS HTNS 110 95 95 110 NA FR FR FR NA 125 110 125 No No No No NA No No NA 12,000 5,080 3,195 12,000 J 00

2-15 POWER CABLE -

SCHEDULE OF REQUIREMENTS (Cont i nued)

INSUATED 5,000 V Sheet 8 of 12 Item No, 24 Mark No.

NKB-20

b.

By Jacket 2,000 (1 grip)

Minimum Bending 9 3/4 Radius for Permanent

Training, in Minimum Bending 9 3/4 Radius for Cable Being

Pulled, in Conductor Temperature, C

a.

Normal 90 Operation

b.

Emergency 130 Operation Overall Diameter

a.

Maximum 3.73 Guaranteed

b.

Minimum 3.04 Guaranteed

c.

Average 3.41 Recommended Pulling Polyva Lubricant Cable Sizing, See Am amp Factory Test

Voltage, KV Prel. AC/DC 17/51 Final AC/OC 17/51 NKB-53 2,000 6 3/4 26 NKB-05 2,000 13.0 27 NKB-07 2,000 10 7/8 28 NKB-55 2,000 17 I&

6 3/4 13.0 10 7/8 17 90 130 90 130 90 130 90 130 3.15 2.65 2.39 3.47 2.59 2.21 1.95 2.90 2.89 2.46 2.17 3.22 ter A, Polywater G, Bishop No.

45 pacity Chart Below 16/48 14.5KV 14.5/43.5 16/48 16/48 20.OKV 14.5/43.5 24/72 JA

2-16 INSUATED 5.000 V POWER CABLE -

SCHEDULE OF REQUIREMENTS (Continued)

Sheet 9 of 12 Item No, Mark No.

Field Accept-ance Test

Voltage, dc Minimum Temper-

ature,

'C, at which cable may be safely pulled 24 NKB-20 30KV NKB-53 30KV NKB-05 30KV 27 NKB-07 30KV 28 NKB-55 30KV See EM-129 Recommended cable terminating device IT/OT-SNS-NUC Recommended splicing procedure S-5NS-NUC_

Ampacity, amp

a.

Install Cond.

A*

b.

Install L

Cond.

B*

c.

Install Cond.

C*

d.

Install Cond.

D*

e.

Install Cond.

E*

f.

Install Cond.

F*

g.

Install Cond.

G*

Cable Weight, lb/1,000 ft Length on

Reel, ft +

(No.

of Reels)

Reel Size, In

• • • Heat Value of Nonmetallic Components (Btu/ft) Approx.

700 485 I5o 435 365 420

-51 545 395 365 350 300 345 420 280 235 220 215 185 215 250 210 180 170 165 145 165 195 470 380 355 3145 290 335 400

?,635 6,625 4,309 3,077 8,225 1,500 (2) 7 1

24,710 1,750 (2) 7i 17,850 1,400 (1) 7k 18,960 1,350 (2) 7e 14,880 1, 300 (4) 7j 28,400 I A Six cable circuits in one layer, spaced 1/2 diameter apart.

• Install Cond.

A n C In tray with raised or ventilated cover.

Ambient 40 C; Conductor 90 C; 100% load factor

2-17 INSUATED 5,000 V POWER CABLE SCHEDULE OF REQUIREMENTS (Continued)

Sheet 10 of 12 Item No.

24 25 26 27 28 Mark No.

NKB-20 NKB-53 NKB-05

-NKB-07 NKB-55

• Install Cond.

B -

In conduits in concrete assumed 2 ft thick.

Two adjacent cable circuits.

Assumed 3-I/C cables per 6" conduit with 1/4 to 1 conduit diameter spacing.

Ambient 40 C; Conductor 90 C; RHO = 90; 100% load factor

• Install Cond.

C -

In conduits in concrete assumed 2 ft thick.

Three adjacent cable circuits assumed 3-1/C cables per 6" conduit with 1/4 to 1 conduit diameter spacing.

Ambient 40 C; Conductor 90 C; RHO = 90; 100% load factor

• lnstall Cond.

D -

In conduits in concrete assumed 2 ft thick.

Four adjacent cable circuits assumed 3-1/C( cables per 6" conduit with 1/4 to 1 conduit diameter spacing.

Ambient 4Q C; Conductor 90 C; RHO = 90; 100% load factor

• lnstall Cond.

E -

In ducts underground.

Six adjacent cable circuits, Assumed 3-1/C cables per duct with ducts spaced 8" on centers in a horizontal row.

Ambient 20 C; Conductor 90 C; RHO = 90; 100% load factor

• Install Cond.

F -

In ducts underground.

Four adjacent cable circuits.

Assumed 3-1/C per duct with ducts spaced 8" on centers in a horizontal row.

Ambient 20 C; Conductor 90 C; RHO = 90; 100% load factor

• Install Cond.

G -

In ducts underground.

Two adjacent cable circuits.

Assumed 3-1/C per duct with ducts spaced 8" on centers in a horizontal row.

Ambient 20 C; Conductor 90 C; RHO = 90; 100% load factor

• • "l3(c" for three conductor cables "T, triplexed cables

• • • For information only

+Sjhlpping lengths to be within +10%-0% of quantity NOTES:

1. Combined on reel with Item No.

11 with a

2. Combined on reel with Item No.

9 with a

3.

Combined on reel with Item No.

7 with a

4. Combined on reel with Item No.

BA with a

5.

Combined on reel with Item No.

88 with a

6.

Combined on reel with Item No.

17 with a

7. Reel Sizes a) 96"-x 50" x 42" d) 70" x 40" 36" b) 96" x 50" x 36" e) 80" x 40" 36" c) 90" x 40" x 50" f) 80" x 40" 42" specif ied reel length of 2,400 ft in one continuous length reel length of 1,625 ft in one continuous length reel length of 1,825 ft in one continuous length reel length of 1,250 ft in one continuous length reel length of 1,000 ft in one continuous length reel length of 675 ft In one continuous length g) 80" x 40" x 30" j) 100" x 50" x 60" h) 80" x 40" x 30" k) 80" x 40" x 50" i) 96" x 50" x 60"

1 2

3 2-18 11 of 12 INSULATED 5,000 V POWER CABLE -

SCHEDULE OF REQUIREMENTS 4

5 6

7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 Item Description of Load with which No.

The Item Will Be Used

1.

Three Reactor Coolant Pump Motors, each 6,000 hp

2.

Two Diesel Generators, each 5,800 kVA

3.

Four Steam Generators, Feed Pump Motors, each 4,000 hp

23.

Four Cooling Tower Pump Motors, each 3,000 hp

5.

Three Condensate Pump Motors, each 3,500 hp

6.

One Charging Pump Motor, 600 hp

7.

Two Heater Drain Pump Motors, each 800 hp 8A.

One Charging Pump Motor, 600 hp 8B.

One Charging Pump Motor, 600 hp

9.

Three AC Chiller Motors, each 600 hp

10.

Two Secondary Component Coolant Pump Motors, each 600 hp

11.

Two Steam Generator Auxiliary Feed Motors, each 400 hp 12A.

Two Primary Component Coolant Pump Motors, each 400 hp 12B.

One Primary Component Coolant Pump Motor, 400 hp

13.

Four Recirculation Spray Pump motorsneach 30A h-~

14.

Two Residual Heat Removal Pump Motors, each 300 hp Load Identification 2RCS-P21A, B, and C 2EGS*EG2-1 and 2 2FWS-P21AI, A2, Bi, and B2 2CWS-P21A, B, C and D 2CNM-P21A, B, and C 2CHS*P21A 2HDH-P21A and B 2CHS*P21B 2CHS*P21C 2CDS-CHL23A, B, and C

2CCS-P21A and B 2FWE*P23A and B 2CCP*P21A and B 2CCP*P21C 2RSS-tP21A., B,.C-...

and D 2RHS*P21A and B n-12241-220h 10/28/86 160

1 2

3 4

2-19 12 of 12 Item No.

Description of Load with which The Item Will Be Used 5

6 7$

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

15.

Two Separator Drain Receiver Pump Motors, each 300 hp

16.

Two Low Head Safety Injection Motors, each 250 hp

17.

Two Emergency Bus Feeds, each bus with 2,606 kVA demand

18.

Eight 4,160/480 V Transformers, each 1,000/1,333 kVA

19.

Two 4,160/480 V Transformers, each 1,500/2,000 kVA

20.

Two Quench Spray Pumps, each 350 hp

21.

Two Standby Service Water Pumps, each 1,250 hp

22.

Eight Cable Bus Ducts

24.

Steam Generator Start-up Feed Pump (4,000 hp, Turbine Bldg to Emergency Response Facilities Bldg)

25.

480 V Unit Substation 2-5 (Aux Bldg to Emergency Response Facilities Bldg)

Load Identification 2HDH-P22A and B 2SIS*P21A and B Later TR-2-lA, iB, 2C, 2D, 3E, 3F, 4G, and 4H TR*2-8N and 9P 2QSS*P21A and B 2SWE-P21A and B

2AI, 2A2,

2B1, 2B2

2C1, 2C2,

2D1, and 2D2 2FWS-P24 480VUS-2-5 26.

27.

28.

One Service Water Pump Motor, 900 hp Two Service Water Pump Motors, each 900 hp 480 V Unit Substation 2-6 (Emergency Response Facilities Unit Substation to the Auxiliary Boiler Area of the South Office and Shops Building) 25WS*P21A 2SWS*P21B and C 480VUS-2-6 n-12241-220h 10/28/86 160

1 2

3 4

3-1 SECTION 3 ADDITIONAL ENGINEERING DOCUMENTS The contents of Section 3 are as follows:

5 6

7 8

9 10 11 12 Page E&DCRs/N&Ds 3-1 Suppliers' Drawings and Technical Documents 3-2 E&DCRs/N&Ds The E&DCRs/N&Ds listed below are relevant to this specification but do not* require incorporation into the specification text in accordance with project procedures 2BVM-25 and 2BVM-94.

13 NO.

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 E&DCR 2P-0107 E&DCR 2P-4460 E&DCR 2PS-3115 N&D SQC-2350A N&D SQC-2392 N&D N&D N&D N&D N&D N&D N&D N&D N&D SQC-3035 SQC-3569 SQC-4721 SQC-15085 SQC-15218 SQC-15223 SQC-15693 SQC-15712 SQC-15802 ISSUE DATE 04/28/75 06/13/84 11/21/83 03/25/85 11/04/82 05/09/83 09/28/83 10/22/84 03/02/84 04/10/84 06/29/84 02/04/85 02/01/85 03/25/85 04/16/85 04/08/85 10/24/77 Installation and Operating Instructions Cable Reel Length Jacket Imperfection Conflicting Engr. Criteria for Install.

Incorrect Armored Cable Terminations Bend Radius Violation Bend Radius Violation Mat'l Doesn't Spec.

Bend Radius Violation Ambient Temperature Insulation Damage Bend Radius Violation Pull Tension Conflict Eng'g Criteria Cable Install.

Bend Radius Violation Bend Radius Violation Installed 5KV Cal-Reel Length REMARKS AL N&D SQC-15956 N&D SQC-16014 N&D VSG-0204 E&DCR 2P-4883 04/25/86 Rev. Environ. Cond.

SUPPLIERS' DRAWINGS AND TECHNICAL DOCUMENTS The attached SDHS Report No.

01.1 lists the complete documentation provided by the supplier.

In addition to the SDHS Report No.

01.1, see Job Book 207-1.8 for environmental qualification documentation.

n-12241-220s 10/28/86 160

Ii RUN DATE: 12/03/86 RLN TINE: 21:50:19 REPORT NO: 01.1 DOCUMIENT iD 2301.170-309-010A 2501.170-309-002B 2501.170-309-003B 2501.170-309-004B 2501.170-309-005B 2501.170-309-O1SA 2601.170-309-002A 2601.170-309-003A

£601.170-309-004A 2601.170-309-005A 2601.170-309-006A 2701.170-309-004A 2701.170-309-005A 2701.170-309-006A 2701.170-309-007A STORE AND HEBSTER ENGINEERING CORPORATION SUPPLIERS DOCUMENT HANDLING SYSTEM (IS-249)

ACTIVE DOCUH E N T I N D E X SORTED BY PURCHASE ORDER NUMBER FUHCTIOtNAL TITLE SUPLR SlPLR NAME SUPLR DOCLRENT WIDBER REV NO Q. A..MAWUAL KERITE CO.

REV.7, 1/29(82 7p HOVEFIENT STORAGE INSTALLATION OF CABLE PAGE:

1326 JOB: 1224100 BEAVER VALLEY UNIT 2 TYPE QAH OIH ODH OIH OaH OIM PRO PRO PRO PRO PRO RPT RPT RPT NH-SUPLR XHITTAL DATE/

RESP STATUS SITE REC DATE DISC APP-03/28/83 /

E APP-09/23/77 /

E AREA

• • 4 QA CAT KERITE COtMANY EN HO.

129 9/16/71 5 IV SPLICE HERITE COMPANY 5-5NS-NUC 5/16/75 5 WV TERMINATIOIO KERITE COMPANY IT/OT-SHS-lUC 3/16/75 PILLING TENSIONS KERITE COMPANY TSB-18 5/28/76 JACKET REPAIR INSTRUCTIONS FOR POKER CABLES KERITE COMPANY LETTER 2/23/84 DOCUFIEHT CHECK LIST HEVITE DOCUMENT CHECH LIST GAS BURNER FLAME TEST HERITE 77V643-P OILY RAG FLANE TEST KERITE 77V42-P 9-12-77 LOCA TEST QUAL HERITE HA STNV MON-SHIELDED CABLE PRODUCTION TEST PROCE HERITE HPT--HS 7-8-75 OILY RAG FLAME TEST KERITE 77V42-P 9/12/77 PHYSICAL TESTS ("40-36)

HERITE 11(5-36 9/27/77 PHYSICAL TESTS (NMB-09)

HERITE 11!5-9 9/27/77 APP-APP-APP-APP-FIO-APP-APP-APP-FIO-APP-APP-APP-APP-06/20/79 /

E 06/20/79 /

09/23/77 /

03/19/84 /

10/21/77 /

10/03/77 /

10/03/77 /

11/06/s6 /

07/07/78 /

10(21/77 /

11/15/77 /

11/15/77 /

NA NA NA NA A

w NA NA NA NA NA NA RA NA RPT PHYSICAL TESTS (NHt5-38)

KERITE 11/15/77 /

E NA IHM-38 9/27/77

'1 RUN DATE: 12/03/66 RUNt TINE: 21:50:19 REPORT NO: 01.1 DOCUMENT ID 2701.170-309-008A 2701.170-309-009A 2701.170-309-0108 2701.170-309-D1IA 2701.170-309-012A 2701.170-309-026A 2701.170-309-030F 2701.170-309-135A 2701.170-309-180A 2701.170-309-182A 2701.170-309-243A 2701.170-309-265A 2701.170-309-347C 2701.170-309-348A STOKE AMD WEBSTER ENGINEERING CRPORATION SUPPLIERS DOCUMENT HA*dLING SYSTEM (IS-249)

ACTIVE D OC UH E N T I ND E X PASE:

1327 JOB* 1224100 BEAVER VALLEY UNIT 2 TYPE RPT RPT RPT RPT RPT RPT RPT RPT RPT RPT RPT RPT RPT RPT SORTED BY PURCHASE ORDER NIUMER FUINCTIONAL TITLE SUPLR SUPLR HAKE SUPLR DOCUMENT NUMBER REV HO PHYSICAL TESTS (NIS-O5)

HERITE HHEI-5 9/27/77 PHYSICAL TESTS (t111-31)

H(ERITE NHB-31 9/27/77 PHYCISAL TEST=HrM-qo KERITE 10/6/77 PHYSICAL TESTS (HE8-20)

HERITE MM(8-20 9127177 INSULATED 5,000V PONER CABLE HERITE COHPANY HA INSULATED 5,000 V POKER CABLE HERITE COMPANY NA W PI.R C8L&SPLICE KIT EQ IEEE 323,1974 EQ 0 HERITE ENG.

MEMO.

178 (ETC)

PULLING COMPOUNDS HERITE LTR.

10/27/82 PHYSICAL TEST H118-20 £ 11H-53 THE HERITE CO 03/12/8z SMW POKER CABLE & SPLICE HIT QUAL.

REPORT HERITE NA VERTICAL CABLE TRAY FLAME TEST FOR H1,8-07 HERITE COFANPY 83VP-33PL83VP-35P 10-83 IEEE 323-1974 CERTTFICAT OF COMPLIANCE THE HERITE COMPANY LETTER 11/10/83 EQ DOCUAIENTATIOH PHG FOR ZBV-309(931A1 SHEC GENERATED SEE JOS BO0 207-1.8 2

CERTIFICATE OF CONFORMANCE HERITE C OF C 5/11/62 HA SH-SUPLR STATUS APP-APP-APP-APP-APP-APP-APP-APP-APP-APP-APP-APP-APP-FIO-XHITTAL DATE/

SITE REC DATE 1MMMMMM/

11/15/77 /

11/15/77 /

10/06/77 /

11/01/77 /

06/26/79 /

06/26/79 /

01/20/86 /

11/23/82 /

03/29/63 /

04/05/83 /

11/10/83 /

03/01/84 /

/

01/28/06 /

RESP OISC E

E E

E E

E E

E E

E E

E E

E AREA if*1*

NA "A

HA HA QA CAT HA HA HA HA AL

C: C 7:7, A'TACH'"N~T NO.

1 REPORT ON THE EFFECTS OF GAMMVLA RADIATION ON VARIOUS iaRITE COMPOUNDS A.

OBJE CTIVE 7The objective of this test is to determine tle effect of varying amnounts of Cobalt 60 Gamma irradiation on Kerite insulating and'jacketin.g materi2ls.

1B.

IMATERIALS TESTED Note - Each sample consisted of 4/64" of material extruded on z N-o. 14 solid wire.

1.

FR insulation (I270).

2.

1M lacket (HC711).

3.

ETK insulation (N98).

4.

HtTNS jacket (H170).

5.

hiT Permashield (PES54).

6.

FR insulation (H170) preb.ged.

7.

ETK insulation (N98) preaged.

C.

TEST FACIL--Y I.

Irradi-tion was conducted at Neutron Prou,ýcts, Inc., Dickerson.

311d., during the period July - September, 1969.

(See Reference 1 fAor the test report.)

2.

Electrical and physical tests were conducted at The IKerite Company Sey2mour, Connecticut, during the period September - October, 1969.

(See Reference 2 for the test report.)

D.

TEST PROCEDURE

1.

Samvles were irradiated to various levels at dose rates of

.9 X 105 to 6.6 x 105 rads/hour, depending on the location of the sarnple in Lhe pool-type Cobalt 60 Gamma irradiator.

During irradiation, the sample cylinder was continuously rotated at 8 RPIM to insure that each sanmple was uniformly irradiated.

2.

Appropriate electrical and physical tests (destructive and non-

&2st.uctive) were conducted oil al" samples upon completion of the irradiation.

/,

q.

S

.TEST DATA

.1.

Appropriate test data was taken at Neutron Products, Inc.

(-e'erence 1).

2.

The results of the electrical and physical tests are given in A':a.chment 1.,This-data-,%vas extracted from Reference 2 F.

CONCLUSIONS AND RESULTS It is concluded that the materials test6d, when incorporated in a caile, will operate satisfactorily after exposure to an accumulated radiation dosage of 2.5 x 108 rads.

G. REF-ERENCES

1.

Letter, lMfr. Peter Arrowsmith, Vice President, Neutron Products, I-c., dated October 28, 1969.

2.

Memo,.l. B. Budrow to 3. B. Gardner, entitled "Results of Electrical and Physical Tests Performed on Samples Irradiated at Neutron Products, Inc.," dated November 25, 1969.

H.

ATTESTATION Portions of the above tests were personally witnessed by the under-signed, and the data presented above is accurate and complete to the best of my knowledge and belief.

R. B. Budrow Engineer Subscribed and sworn to before me this 19th day of December, 1969.

Notary Public.

C' F-B;B:D';%1T

/

Decomber 19, EFFECTS OF GAMMA RADLMTION ON VARIOUS KERITE COMPOUNDS Insulation R~esistance Constant SIC M12-1000 ft.

Ir radi, r.

Level (Rzas)

AC Breakdown Strength K=

• Q Dissipation Factor T0 Tensile Strength lsr Elongatic 10 Insu!aton (H170)

Control 8.2

.5 x 108 9.0 1.0 x 10 8 9.2

.5x 10 8 10.4 R Jacket. (HC711)

Control

,14.0

.5 x. 100

• 15.4 1.0x 101 17.1 2.5 x 103 17.9 H-TK In_=ulation (N'98)

Control 3.2 x10 3 3.7

,-.,j x I03 3.7 2.5 x 108 3.9 HT NS Jacket (-M70) 1390 90 90 30 1220 160 80 40 101,000 56,000 50,000 37,000 870.

50 15 105 43 27 34 34 22 21 24 22 3

7 6.

11 3

7 9

14 68 47 57 47 2

3 3

4 1930 1670 1850 1980 3350 3370 2860 2820 1340 640 700 790 1860 1800 1750 1830 3740 2830 3040 3370 1670 1780 2550 375 206 150 62 337 200 118 50 380 312 225 100 325 125 75 25 385 245 250 75 Con,.ol

.9x 108

.A x 10"

.9xi0og 8.8 9.8 12.0 12.2 42 47 36 17 3

8 15 12 6

7 10 10 IT Permashield (PES54)

Control 22.0

.9 x 108 20.9 1.4x 10 8 21.4 3.9x 10 8 23.0 100.

30 7

6 16 14 13 17 TR in.,!-t-ion (HI70) Preaged Cotrol.

9.4 420

.4 x !iC 10.2 375 14.8 35

.. x !

(Sample cracked 27 5

32 7

20 16 during preparation for testing.)

130 56 37 TB B:D.2T

~' 1

-*.:T Co.:.,-

- 2O-Decem'.e 1: I Insulation AC Resistance Breakdown Dissipation Tensile adiat-Constant Strength Factor Strength E1on-.atic

-ye* (?.."s)

SIC M*-lO00 ft.

'KV' PSi 5___

Ti an-6tion (.N98) Preaged

ontrol 3.4 94,000 55 2

980 137

.4 x 10' 3.8 58,000 54 3

1100 87

.4 x 108 4.0 37 54 3

1310 44 l.o4x1 4.3 15 52 6

1270 25 OT"S:

1.

Above electrical properties were determined at room temperature and the:

converted to 60*F.

2.

A.C. breakdovm strength was obtained by applying a quick rise voal.ge -at rate of 1000 volts/second until breakdown.

Nk 3.

Samples irradiated to specified levels at Neutron Products, Inc., Dickersc Md. See Neutron Products, Inc. report dated October 28, 1969.

4.

Electrical and physical properties were obtained using the following:

Test Electrical and Physical Properties Equipment Used Me IR, 60-F.

Model 220 DC, VTVM%

"..e Electrometer Capacitance and D. F.,

00° F.

General Radio 60 Hz Bridge Wate:

Tensile Strength and Elongation Scott Tester Air Dielectric Strength (tinfoil l*reaks) 70 KV Potential Trans-Air former HV Lab U3-n3:D:.'T

EM 6O ENGINEEI.ýIG MEMOIANDUM NO. 00 March 28. 1978 (Superseded August 23; 1977 isBsue)

PULLMG COMPOUND The approval and recommendation of pulling compounds is based on two factors:

first, that they act as lubricants to reduce the coefficient of friction between the cable and duct surfaces and, secondly, that they contain no ingredients which will attack the cable materials.

There are literally dozens of pulling compounds on the market which meet the first criterion of lubricity.

However, practically all of these contain soaps or chemicals which, with time and'at operating temperatures, will attack many of the commonly used jacket and insulation materials.

The effect of the attack may be the degradaticn of eit.er physical or electrical properties or both.

Physically, the attacked material may become swollen, or embrittled, or suffer reductions in tensile strengtn, elonga-tion, and thern.al-environmental stress-crack resistarice. Electrically, the insuia:ion resistance may fall to unacceptable levels or the dielectric losses may increase to prohibitive levels.

The following ready-to-use pulling compounds are recommended for use with all Kerite cables.

Only Slip-X 300 is kept in stock at the Kerite factory.

1. Slip-X 3d00 compun.d i a". LA..

Colloid Co.

of Skokie, Illinois.

A winter grade compound suitable for use at all temperatures down to 0°r (-180 C), Slip-X 300 replaces the former Slip-X 100 and SL1p-X 200 materials.

For informational purposes, the Slip-X 300 number is a basic one and varies, depending. upon package size, as follows:

Slip-X 301 -

1 qt. 'squeeze bottle Slip-X 302 -

1 qt. wide-mouth bottle Slip-X 303 -

1 gallon can Slip-X 304 -

5 gallon pail Slip-X 305 - 55 gallon drum The numbers may also appear as SX301, SX304, etc. on the supplier's invoices and packing lists, and are merely abbreviated code numbers.

In each case, the material is the same for the series of compound involved and is approved.

2. Bishop No. 45 Cable Pulling Lubricant is a summer grade material, limited to use at temperatures above freezing. It is available from Bishop Electric, a unit of General Si.gal, located in Cedar Grove, New Jersey. Available in five gallon containers of 38 lbs. net weight.

EM EC

• .2-13/28/78 3 3. MacLube No. CA-51, manufactured by Mac Products, Inc., 60 Penn-sylvania Avenue, Kearney, New Jersey 07032, is a winter grade lubricant, suitable for use at all temperatures down to 00 F (-18Q).

It is availaDle in five gallon paLls and fifty-five gallon drums.

4. Minerallac H-2B, manufactured by Minerallac Electric Co., 25 North Peoria Street, Chicago, Illinois 60607, is a summer grade lubricant, limited to use at temperatures above freezing. The compound is available in five gallon and fifty gallon quantities.

5. Winter Grade No. 7437-PC, manufactured by General Machine Products Co., Inc., Trevose, Pa. is a winter grade lubricant, suitable for use at all temperatuxes down to 00 F (-180 C). Obtainable from any Graybar Electric Co. distributor.

6. Gel-Lube 7/5, obtainable from Cable Associates, Inc., 263 Veterans Blvd., Carlstadt, New Jersey 07072, is a winter grade lubricant, suitable for use at all temperatures down to 0OF (-180C).

7. Polywater lubricants "A", "C", and "G", obtainable from American Polywater Corp., P.O. Box 53, Stillwater, Minn., 55082.

Lube "A" is a general purpose water-base liquid type, limited to use at temperatures above freezing.

Lube "C" is a water-alcohol base winter grade lubricant suitable for use at all temperatures down to -100 F (-230 C).

Lube "G" is a water-base with gellant additive for a "hands-on" application of heavy coating for complex pulls. This is a summer grade lubricant limited to use at temperatures above freezing.

The A, C, and G materials are available in five gallon pail E'i;H ibbard EJH/lc Electrical Engineer copies :Book Holders Sales Offices APPROVED

EM 129 ENGINEERING MEMORANDUM NO.

129 August 10, 1981 Supersedes January 18, S80 issue

MOVEMENT, STORAGE.

AND INSTALLATION OF CABLE A.

Movement of Reels of Cable

1. Reels of cable must not. be dropped from any height, particularly from trucks or other transporting equipment.

2.

Lift reels using following methods:

a)

Crane or-boom-type equipment - insert shaft (heavy rod or pipe) through reel hubs and lift with slings on shaft, prefereably utiliz-ing spreader or yoke to reduce or avoid sling pressure against reel head.

b)

Fork lift-type of equipment may be used to move smaller, narrower width reels.

Fork tines should be placed so that lift pressure is on reel heads, not on cable, and must reach all the way across reels so lift is against both reel heads.

3.

Reels may be moved short distances by rolling.

Reels should be rolled in the direction indicated by arrows painted on reel heads.

Surfaces over which the reels are to be rolled should be firm, clear of debris, and also clear of protruding stones, humps, etc. which might damage the cable if the reel straddled them.

B.

Storage of Reels of Cable

1.

Cable ends are sealed prior to shipment.

If factory seals are cut off, new tape seals must be applied to prevent moisture entry into cable.

Strip cable finishes back 2" down to insulation for braided or nonjacket..

ed constructions.

Then apply four layers of an insulating tape (Bi-Seal 3,

Scotch 23, etc.) criss-cross over the cable end and carry back at least 4" onto cable outer finish.

Add a cover of two layers of vinyl electrical tape completely over the end seal.

2.

Whenever possible, the factory-applied lagging (protective cover) should be left in place until removal is absolutely necessary.

Additional covering such as tarpaulin, plastic sheeting, etc., may be used if cable is to be stored for long periods outdoors or in excessively dirty, dusty areas.

3.

Store reels of cable on a firm surface, paved if possible, or on planking to prevent settling into soft ground.

4.

The storage area should have good drainage.

5.

Use fencing or other barriers to protect cables and reels against damage by vehicles or other equipment moving about in the storage area.

EM 129 Page 2 Rev. 8/10/81 EM 129 Page 2 Rev. 8110/81 C. Installation

1. Cold weather handling and pulling-In of cable can be more difficult, depending on the cable construction and installation location.

Cold-induced stiffness of cable must be considered along with radius and number of bends in the proposed installation run.

. In general, most cables can be safely handled without damage if not sub-Jected to temperatures lower than 10F (-12°C)* in the 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period preceding pulling and bending.

If Itis anticipated that storage temper-atures will be below this level during the 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> pre-pull period.

arrangements should be made to move the reel, avoiding

impact, to a warmer area.

If no indoor warming area is available, a plastic sheeting-covered shelter may be constructed and heated.

The reel should be held in the warm storage area at a temperature of at least 60F (16C) for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> to ensure total warmup.

Apply pulling eyes or grips while cable is in the warming area, prior to movement outdoors or uncovering.

If these instructions cannot be followed, please consult The Kerite Company regarding the particular situation and cable involved.

• 25"F (-4"C) for PVC jacketed cables

2.

Always determine the safe maximum pulling tension of the cable and com-pare this to the tension required for the particular run configuration being condidered.

3. Always determine that ducts and conduits are clear of obstructions and are properly sized.

After swabbing or brushing, a sizing mandrel should be pulled through to ensure the cables will fit without Jamming.

4. Attachment to the cable can be accomplished with any of the commercially available devices (Kellems grips, Greenlee wire grip, etc.) or by field-made eyes using the conductors, or by factory-made pulling eyes.

The choice may depend on the tension requirements, especially when long runs or runs with two, three, or more bends are to be made.

If the pull is through wet or damp locations, the cable ends must be positively sealed to prevent moisture entry, and resealed after puT1Tng.

5.

Factory-applied seals on cable ends may be disrupted during the pulling operation and therefore should be checked and replaced if the cables are not going to be spliced or terminated right after pull-in. This is espe-cially important for underground runs where cable ends may be left in manholes which are subject to flooding.

6.

E4 No. 17 (TSB 18), OPulling Tensions", EM No. 58 (TSB 16),

"Conduit and Duct Sizes", and EM No.

60 {TSB 11), "Cable Pulling Compounds', contain information to assist in those respective subjects.

EM 129 Paoe 3 J*/ln/R1 EM19Paoe 3

A /1 flIQ1

7.

In the case of installing directly buried cables, a layer of approximate-ly three inches of selected backfill should be placed at the bottom of the open trench prior to installing cables.

The cables may be laid into the trench, being careful not to twist or kink them.

Care should also be taken not to abrade or impact the cable surface as it leaves the pay-off equipment and enters the trench.

Over-bending the cable to a point less than the recommended minimum bending radius should also be avoided.

Cables can become easily over-bent at guide points, such as small sheaves or rollers located on the cable-laying equipment.

After laying the cables into the trench, they should be covered with a layer of selected backfill to a level of approximately three to four inches above the cable surfaces.

"Selected backfilll can be either ther-mal sand or sand-clay-gravel mixtures containing some small stones no greater in size than one-quarter to one-half inch across at their largest dimension.

The remainder of the open trench may then be filled using ordinary back-fill.

8.

When installing cables in the earth using a cable plow, make sure the bottom of the plow blade has a large enough bore and radius of curvature to easily accommodate the cable(s).

During the installation, the plow blade should never be raised suddenly or the equipment operated in a reverse direction (even for just a short distance).

Either of these actions can severely damage the cable.

0 EJH/l r copies:

Book Holders APPROVED:

o.n G-o maw P.o ngineering

INSTR U CTION ;

Strip cable finishes to dimtenions shown.

Fill connector indcnts with sca*lng putty.

Apply 4 layers insulating tape. TYPE I Apply an outer cover of I layer Class tape lapplied with tension) tonlowcd by 2 layers siliCon(. rubber tape TYPE I slartizng at lug and carried down over entire terminal and then back up to lug.

M1*INIUM 13EN0DIG RADIOS Single and Multiple Coin ductor Cables Through 500 kemtl 4 Times O.D.

600

- 1750 kemil 5 Times O.D.

2000 - 3000 kcmil 6 Times O.D.

TER.UNATrNG JIT ORDERING INFORMATION (Kits contain sUXiTCent material [or 3 termlnatlons I "No.

Kit No.

3 or KCM Coooer Aluminum

'18017 T-80I8 T-80S5 T-fl02&

-250 -

500 T-96 D T-8027 600 -

750 T-8020 T-8028 900 - 1000 T-8021 T-8029 1250 - 1500 T-8022 T-8030 T-8023 T-8024 T-8031 T-8032 Note I Connectors are not included in kit. and must be provided by user.

Note 2 Add prefix "D to kit number if docu-nentation is required. Example:

Dr-XXM.

Thc4a d4t4wan9g and.LcOt conteait. s-at p.teop*ictt and eanyus t' derii. ii:jr-onatie-it :% dabignA Aftopmr t~lt arcs bevend,lcjpss( custercv Pt~cds tot pltope.,tt ixt~

se 4t~

Ctca cL't 0,

C.

.4 CUA yg14 4houtd hap'tic't a.-%'.ttc pecejtn.oatg c6 Tme sct Company~.

TERMINAL 5 KV SINGLE CONDUCTOR NON-SH!ELDED CABLE.

I/0"1"-5NS-NUG.

PREP*RAO FOA PULNG IN CABLEc SHOiULL: HAVE THE ENDS SEAL COtmt'UCTOP STN.-SIIS LSE ONLY APPROVEN PULLIJG C'OMP PDO F:RPTMEE! I;FORMATi*N REFER TI CHICK THAT SPLICE AND OR TERM[NA CABLE.

RAVE ALL NECESSARY MATERIALS OS. I PROVIDE PROPR* 1001-INCLUDING A CONNECTIORs ANI OR LLA;ý ARE NOT SI KITS UNLE;S SPECITICALLY R4EQUESTS, GE4ERALLY. MOOT CABLES C-N BE SA TEMPERAT*R*

BES LW 10Ht IN 24 HO FOR COLER01 CONDITIONS, CABLL SO9 most

-2t 0

F FOR PVC JACIIETEID C P1R SPECIAL PULLING PROBIEMS. RE POSJTIONING OF GAonS AT TERMHINALS THERE SHOULD BE NO BENDS C' THE AR INCA IN MOST INS/TANCES. CLEARANCES BET APPARATLS TO "W4CH THE CABLES Al SZPARATION BETWEEN SURFACES OF B OF CUICUIT VOLTAGE IS RECOMIMNOZE BETwEEN THE SKIRTS OF THE HOODS 0 CLEARANCES BELOW SKIR or HOOM OLUTLOOR TERMINALS WITH HOODS MAT THAN 4II FROM THE VERTICAL CARE SNOULD BE TAKEN TO POSITON I IS FINALLY FASTENED TO ThE APPARA AT SPLICES THERE SHOULD BE NO REMIt CFr 1I4L SLCE 04; ENIERL, 'THE Mv4MUM li1+'040 ai SH4ff UED CABLES SHOULD NOT BE LESS NONHSHUIS.ID CABLES METER TOHE P T

THE PfER:71 COM PANY STRIPPING OF CABL,,E dOVWOE VULCANTZTO PLASTIC AND LEAD JACEI MATELY S 2 THICWNESS OF THE JACKE APART. CO*NU*LDMC TO APPM.E]LLATII TING THRO"GH FULL THICIONESS TO MA

?0 OPEN JACKET A SCORE AROUNID TH OF THE JACKET.

DO NOT RING CIA? Tk METAL. TAPE

?HE METAL TAPE SHOULD) RE STRIPPED A BINDER OF FRICTIO"' TAPE OVER4 THE IN ORTACINLG AM EVEN REMOVAL OF Td THE OVERLAPPED PORTION Or TAPE A)

FOUND MOST SATI1SFACTORY THE END OCT IT MAY BE TA PPED FLAT AGADWIS SWLC

-YAKES USE A FRICTION TAPE BINDER AS A GtU CABLE STRIP FABRIC TAPE BACK M51 AGAINST FRICTION TAPE BINDER. AND W FACE. CUT'THI TAPE DO NOTR G C C.ONDUCTING TAffiS mIxT*,R,*

AFTER REMOVAL OF IEWICONDUCTH*OG SNL.LD

.'URY ACE TO ENSURE THAT ALL

• MOVIED LIGHT RASPING 1rmlN FIN 00 NOT VSE SOLVENTS 70 CLEAM PER~l WHERE CMSTOMER PRACTICE REQUIRIS SOLVENT. SL'BSTITL'TE WATER L4 PLACE SIELD WITH A CLEAN LINT-FARE RAGS 1-2 "lMJý WISPF SIRFACE :RYT. DO NOt ON~

PERMASMIZUD DO NOT REMOiVE THE PERMASHIELD LA WIFET CrT SLD OCCUR DURING STRII GARNET vCoOT UNTIL THE CUT S COMP PEPMASOIELD LAYER INTO INSULATION.

ANCE.

IN4SULATION DC NOT CUT INTO INSULATION WHAEN STR OCCUR IHOWEVER, RASP OUT THE AREAP PL-TELY REMOVED.

IF IT IS A DEEP CU L' AROUND THE CABLE S1 THAT A REPA INSiLAT*NG TAPE. Avg KERITL FRpICTIO A6 EMI 27 IN THE TERMINAL LOCATION OR COMPANY FOR ASSISTANCZ

£tNMTING OF CONDUCTORS CLOSED, END LUGS. E9TZH COMPlESOI vPREVENT N.tNA.NCE OF MLISTURE INTO ELMOVE AT LEAST 107 INSULATION BE INC 00 NOT TAPER :PEINCIL I INSVLATSI INSTALLATIQIL RECOMMENDATIONS FURTNI R INFORMATION COVERING, SPECIF*C REOUIREMEHTS MAY BE OBTAINED PROM TKI KERITE Co.

EDGTO PREVENT WATER PROM ENTEIM THE IFOR SPLICES 5 RV AND ABO*,E. TINNED CO-%NNECTVORPS

'WITH TAPEREL NS SHOUL':, BE WSED. THE COMPRESSION TYPE ARE RECOMMENDED UNI.S SUCH AS BENTONITI BASED UITRICANTS IF SOLDER CONN'rECTOR. ARE LS'E*. DO NOT TAPER INSt.LATr.N PRIOR. ME, **UEH';U ThE KERITE COMPANY AL-O ALLOW I" Or EXP06E.f CONDUCTOR BFTWEEN THE C P.LTTC' At%:: THY

~~CABLE INSULATION TEV4POPARII.V BIND WXAN~

TE INSULATKP' ThHTU4 WIr 5 FR;C-TING PRINTS ARE PROPER FOR THE PART1CU'L.AR 1CON TAPE FOR A DISTANCE 01 APPROM*ATELY SIV INCHIU-ON wr,, F.OYES U-T hE SPUICE AND TILL THE GAP BETWEEN MHE INSLULATION AND CONNECTOR WITH ABE.tSTOS LIIT"HC OR YARN.

HAND AS CALLED FOR ON THE MATERIAL LIST EIT14ER COPPER OR ALUMINULM CONNECTORS5 HAY USUALLY BE APPLIED O COPPER SHARP KNIFE.

CONDUCTORS, BUT COPPER CONNECTOR ARE NOT RECOMMEN.4sDEDPOF*R LUS ON ALULNI-NUM CONDUCTO)lRS USE PROPER COMPR-ESION TOOLS AND DIES DO NOT "V;TERChANGE L;PPLLSE WITH KERITE SPLICING OR TERI*IATDAG DIlES FOR COPPLR AND AL'MIN*IM CONNECTORS REFER TO MANUFACTURERS FOR COR-D.

SECT TOOLJNG FELT HANDLED IF IT SUBJECTED TO BELLEYILLE WASHERS ARE RPELIRED wtIERE ALUMINUM LUGS ARE BOLTED TO BUS.

UP PERIOD BEFORE PULLING RMD SL1TNMIG ETC USE APPROPRIATE IN*tITON RVTN EE. IIt PAD ANID BUS PLATE.

LLD BE WARMDO IS ID 34 HOURS AT BC"F OR ABLLS APPLY MOISTURE SEALSi DEA FNSTIRE LIC ON ALL OUTDOOR TERMINATIONS FEBR To m ammIE COMPANY.

ACCESSORY DEVICrE ARE COMPATIBLE WITH KERITE DOUBLE PERMA3HIIELr, CABLES KERITIE DOES NOT "APPROVE OF THESE ACCESSORY DEVICS ODi ANY 1'(, kRANTEE" ORIENTED SENSE AS WE CA.*.OT CONTROL THEIR MANLFACT'URPE OR DEStilh CHANGES.

BEA Or THr STRIPPED PACE TAPES AND COVE R-INSU..ATING

& SEAUNG WHERE THE PROIT CALLS FOR RASPING OF CABLE. UE A FINE ALUC'.Nt.

D)IODE ABRARiVE CLOTH (l1 GPRIT: TO OBTAIN A SMOOTH SURFACE ON* TE TAPER. AT

&WEE CABLE SUWRFACES AME DMITATD BY IRE SPICES AND TO REMOVE THE JIMIFACE GLAZE ON THE OTHER PORTIONS ECONhiE.TED HIOWEVER.

A MINILMUM OF I" ARE WILSLATION OR SBzILDODG SEALS PER S K DISUILATING TAPE SHOULD BE KEPT CLEAN AND APPLIED 11" LAPPED WITH SUFFICIENT D. THIS ALMO APPLELS TO THE SEPARATION TENSION TO REDUCE TNE TAPE TO 1 4 or ITS ORIGINAL WIDTH. IN HOT WEATHER BE F DIFFERENT PHASES.

EPECIALLY CAPE FUL NOT TO OVERSTIMTCH ThE TAPE.

SHOULD SE A *INIMUM OF S's.

DO NOT LEAVE A SPLICE OR SEAL PARTIALLY INSULATED-COMPLETE THE APPUCA-m OF THE INSULATING TAPE AND THEN COVER WITH A LAYER OF FRICTION TAPE IOR BE D'STALLrD WITH AN ICLINE OF NOT MORE

'A TAPE AS CALLED FOR' THE M9REAINING OPERATIOSI MAY TilEN BE COMPLETED LATER WITHOL'T HARM lIE LUG ON lRE CABLE 10 THAT WHEN THE LUG ALL TAPES SHOULD BE APPLIED I 2 LAPPED UNLESS OTHIERWISE SPECIFIED IN THE 7T5 THERE WILL BE MO TWISTING OF CABLE.

DRAWINGS USE ONLT THE TAPES CALLED FOR IN THE PRINTS OR APPROVIErVI VATI-TUTUL OLTDOOR EXPOSEI TAPE SHOULD BE APPLIED FROM THE BOTTOM UPWARD FOR IIHIGLING EFFECT.

A OR $UP*OR**J 4 THt HAND ?APCD SECTION ADDITIONAL oUrrR PR.:rECI-MN° AT T*RIMINALS I CABlE RATED S Ov & HNo sOIlS Of ZISTALLED SINGLE CONDUCTOR THAN 12 TIMES THE CABLE DIAMETER FOR IN OUTDOR LOCALES SUBPJECT TO UNUSUAL CON-TAMNATION. THE USE OF ADDITIONAL ROPER PRINT.

FOR ALL OThER CABLES REFER E

HOODS MA YBE ADVISABLE AT SPLICES RGA DIRECT BURIALSPLIE NCT ENL'A*t*EDOR, WHERE OLOR

.ATESL

-N-RN.S CLOS* -.

NAN.TS ARE LIKELY. AOACROON'.cEXY (OVER OvER THE SPLICE SN*O.'L PmG* c; T1 MAY BE STRIPPED BY SCORING-TO APPROX-UF.FN TIrE PROTECTION WITH A IOtlFE IN PARALLEL LINES 11I1" TO 141"I LY I"AT THE END OF THt CABLE, THEN ClM-ROLUGHEN THE SURFACE OF TAH CABLE JACKET FECR 2 ON EItER EN-CF THE KE A PULLING TAB PULL AND TEAR OUT STRIP COMPLETED SPICE. ThEN'APPLY TWO LAYERS I 2 LAPPED. CF L-AC**C-TAPE It CABLE WILL ASSIST IN THE FINAL STRIPPING WITH RPOXK PANTED UNEDR. OVER. A.NL' BETWEEN TnE LAYERS.COf!FLrTTE ILUGON SATURATING ThE DACRON-WITH EPOXY!, EXTENDING OVER TI.E RASPED AREAS OF THE CABLE JACKXET3 S0 AS MOT TO LEAVE ANY SCARP PROJECTIONS iOL!ING

-CRWO MAy RE vsD METAL TARE AT THE STRIP POINT WILL ASSIST E METAL TAPE. A COMBINATION OFr NCKNG EVERY SNI+LLED CABLE MUST BE GROUN*DED AT LEAST AT ONE POMNT FT LI RIFCOM.

ID TIhN TIEARING AROUNTS THE CABLE HAS BEEN MENDED THAT THE GROLNDI.%r LEAD BE SOLDERED TO THE CABLE METAL TAPE OF THE METAL TAPE SHOLMD HOT BE SELLUD DO NOT USE TORC THS BUAFAcEOf THE CABLE.

FOR ROB-HOLDER GROLUD CONNECTIONS. WRAP HEAVY TINNED COPPER %LIRE B.-:D AROUND METAL TAPE USING SzEERAL HALF HITCHES AND THEN APPLY COVERDSC, It TO OBTAIK A STRAIGHT CUT AROUND THE TAPKS AB SHOWN ON PRINT.

M CUT ENoDOF CABLE. THEN FOLD BACK 4ITH A OInlFE HELD AGAUnST THE CABLE SUB.-

fT-IT INTO THE IOERLYI CABLE TI1E FOLLOWION TABLE LISTS THE RECOMMENDED DC ISTALLATION AND nRS ICE TEST VOLTAGES FOR IERITE CABLES MAKE CERTAIN ThAT TdH ENDS OF THE CABLE ARE TAPES Of CLEARCEINGOEJD ILATiON O PE BSiA-CLEAN. DISCONHECTEO FROM ANY APPARATUS. AND POSITIONED TO MOIMIZE SULRFACE TRUACES OF CONCDUCTING PARTICLES SAVE BEEN L.EAKAGE CURREN A

CORONA. IF IT IS DESIRED TO TES? HIGHEP DC LEVELZ THAN%

ILAASIVE CUT 1I50S GROpI IS SUFFIlUCET.

INDICATED, CONSULT WITH THE (*IMTE COMPANY. THE TABLE APPLIES 1D SUIELDED UIBLIr ASQ AM ICA4KEL.DE CABILE CONSTRUCT5N.

DC TEST DC TEST DC TEST PERMASHE*LD SURIFACE BE CLEARED WITH CAtLj RATING VOLTAGE CABLE RATING VOLTAGE CABLE RATING VOLTAGE Of THE BOLVENT. WASH SURFACE OF PERHMA-NFT WITH WATER. RINSE RAG AND REPEAT

-FL 11n%'

JfJ lE, WIv.

'K%'

T *SE WATER ON NISULATC*H *JRiFACE, ONLY 6.6 10 61 4

°6 I17 5*I

• • rI 55 15 56 iS 141I RIt WHEN TERMINATING OR PKI IF A B

50 55 411

$i SO PPAG OFr TAPES. RASP OLr TIE AREA WITH is as s

so 41 5

LETELY REMNOVED.

IF CUT EXTENDS THROUGH B

31 SI H

115 its CONSULT TIlE K'ERTE COMPA.y 'Ro ASSIT-a i

35 in

-ON UNGROUNWDED NEUTRAL STYATI-. CONSULT THE XIERSTE COMPANY FOR 4PPLI-CABLAE TEST VOLTAGZS.

SPPING ANY TAPES SFA SIlt CF9

? 4ShO*UL WPTA GARNET CLOTHE UNTIL THE CULT S COM-THE DC FIELD TEST VOLTAGE I1NSTALLATION AND SEPVICEI SLyT BE APPLIED AS OFTEN T. THE RASPING SHOULD BE DONE COMPLETE-AS 093192 MWITH TAE LE[g,.T1 OF 1AX -10!) PASTERN1P OF VOLTA*iE RIPE $STEPS OR I4 CONSI4STIG OF AN APPLICATION OF CEMENT, CONTINUOUS INSE* 7'5 SLIT THEt NORMAL ROUMTITS OF THE USEtR CARE ESOULb SE KTAPE CAN BE APPLEOD THIS MAY TREQURE TAXEN TO PREVENT (ENERAITION OF VERY M1411 STRESS BY ACCIDENTAL FLA-..4ERS IN THE SPLICE DES*GN. CONSULT THE,ESSm-T AT TERMINALS OR SUDDEN;

.AOLDIlmG AFTER THE TEST.

THE ICLTAGE SHOULD BE REDUCED TO 1 4 OF FULL I AL.'E BY DISCHA RUE T.ROU*A*, A RESISTY P BEFORE SOLID GROL.%-DNG.

CAUTION WHAEN TERTIN MON-SHIELDED CABLES1. ORC;:

ANY SIETALI OBJECTS IN TSTTIE-TYT OF THE C(ALK BEINC TESTED TO PREVENtT vCUTAGL PIC 1N 0 SOLDIER TYPE AR RECOMMENDED To FIELD TESTiMG IS PRIMARILY A CC. KC-JO TEST. THE MEASURED LEAKAGE CURREN NOTHE SOLDAE TP SOLDER LUGS AAE RCM D,

IS VERY DEPEDOENT ON TEMPERATURE AND UNLESS TEIMINALS ARE PROPERLY PM -

PARED AND O0 GARDEDt A.AI1ST SURFACE LEAKAGE AND CORCA. THE VAULT RE.

VOND SHOULDER Or LUG PRIOR TO SOLDER-CORDED MAY RAVE LTTLE RELATiON TO THE TRUE L1AKAGE !RROCC.1 THE DESUL,-

INPROR SORR LLSRING,M TIRoST.

to -11

X. 11trp cable Efhd t aw d~mmm us

shw, me Ran "Lop InsulaLics asi

-WA Ida saml s1e0b S. Apply an oW..v won of I lxyw slaw tow 6W~Ied wili Wzmlos) idImWd by I Inw suilcamerbber Apo, 7T7FI.

S.

For m*9 #$i*. - Appl

-m ISM~ bM Rimmed cope w+/-W braid

-amsakr NOUS sad..

, to spoi..

2.

S. Appl 001aft~ WEsM to rInh Umo jmcw. Palo". sum.

- oUmr"

4.

Aprdy ~aa~

~

TTM I u~Ucmo ~T ORD~G !I~MA1~W senco saT awzz=a mwti 5

-m 10p sm 2

-3 1

RI1 I

Alummansm-SAM3 11-fm2 7bvo UCO Smft m

- 37M0 &--

-M -103 &MR 0 Timm.

D-M

-so U-0 21-m;

=

3"o0

-am Jo

-m S-73r 8.101

£aftI.

Cin.wrw s

sax sog e is Mea RoutI pxoutddd by Sa Nab I AM maf "*to kit zm1e ofn ~aarl mUm

-~.

..1.

?Thu &e &Vý6 ja~

andu th4* afat&a Si^ vasiLK4&tu t*d saF *.e r 44c" Sduav49Asa0ea 6 desinad 61..i that tots beyond af~amt emA.Uu*4 £*IdA $aws~

434"Li a8MA 94M6t

£G64948b by CH6*6wCh iAiAM1 haVe 04io -41exeu p6A64d9 ThS X8444U co-u.-

APROE SPLICE th eis smpa"y

=;_ __

SINGLE CONDUCTOR

-- N

-OR-SMIELVDEPABZý

ý

_____Hand

-5 N

$5N

-NUC.

S INSTALLATION RECOMMENDATIONS FURTHER INFORMATION COVERINO SPECIFIC REQUIREMENTS MAY BE OBTAINED FROM THE KERITE O.

I EWAP_B ATJN_f _FgP_E"UJ.

N CABLES SHO HAM

• YE THXE La SEALJED 7O PREVENT WATER FROM EJPTUIG TUE CO)NUCTOA STRANDS.

M1E3 O'ILY APPROVED PULLING COMIPOL:M.M SUC AS mnaTOInTz BASED LUBIAflE&

FOR FURTHER INFORMATION RETER TO THE KERITE COMPANY.

CnECE THAT SPLICE AlD?/OM TERAIINlATD PRLTS ARE PUEO FOR TIRE PAPT]CULAR CARLE.

MATE ALL NECSARY MATERIALS OK HAND AS CA"= FOR ON Til MATERI". LIST.

tPPOV1K PROPER TOOLS INLUDING A SHARP CCFL CONNECTORS A.DhOR WUGS ARE OT SUPPLIED WITH ERrr9E SPLICING ON T1SBC4CT"G UNLESS SPECIFICALLY PILlcrED.

DINGENERAL. MOST CABLES CAN BE SAFELY HANDLED IN TfNEPEA71VRES AS LOW As Wt.

CAULK. IF IT HA4S BEEN' EXPOi*D TO TEMPIPA4TLPES BELOW OVF FOR A H4 POUR PERIOD PRIOR TO PULLVIG I%. IHOULD RE CONDIT*I.N*1EO IN-A WARM LOCATION r/F ON 8R-wri FOR A L.t.MLM Or LA HOURS PRIOR TO TKE START Of T, HE PULL.

FCR SPECIAL. PULLING PR*O1SLMS. REFER TO THIE XIRt? COMPANY.

QSJITJPNING OF GABLES AT TERMINALS THlER: SHOULD BE aO 31105 DN TRE ARE OFr THE STRIIPPEDI BACE TALPCS AND COVER-INfL 0; MOST INSTANCES. CLEARANCE3S BETWEEN. CABLE SURFACES ARE DICTATED BY THE APPARATlS TO WPIC111 THlE CABLES ^11E CO'NXECTC*.N CWEVER. A MteI*U OF I-SEPARATION BETWEEN StRFACt. OF BANK D,'LATIW OR SIELDIN.G BEALS PEP I LV OF CPCL*T VOLTAGE IS vREXCO%mENDOD. THIS ALSO APPLIES TO TE SZEPAJiA-lION BT*hEEN TE ESKIRTS OP THE KOODS OF DItPERENT FSAESU.

CLEARASCES BE LOW KISTS Or 0oo0M SHU SE A *I*IMUM OF r.

OT*DTOO TEDl BOSI WITS RO0M NAY BE DSUTALLED WITS AM DOLE OP T MORE TEAS 4 $5 FROM THE VERTICAL-CAIR SRULbD 9B TAXE.

TO POSITIrO TIM LUG OM TRE CABLE SO THAT WREN THN LUG 3 FBLLY FASTENED TO T4E APPARATUS THUS WILL BE NO TWSU 0F CAOIL AT SPLICES AT SPLICE" TENRE SHOULD SE IN)4 DENS1 OR SUPPORTS Il TwE AIIOD TAPED SECTION OF Tug S;,uCZ.

SENDING RADII I'; GE;NFRAL.. THE I*TNItNIL SEN'DING RADIUS Or INSTALLED SINGLE CO*IUPL.CTOV L'[ILDED CARLE$S giNl. 11 NOT 2 LESS THtAN LI TIMES THE CABLE DIAMETER.

FOP 40%.E!£LOjPE CABLES iPEER TO TUE PUOPP PRIJTr FOR ALL OTHER ViR*lE ETFER TO THE KI[RITE COMIPANTY.

STRIPPIG _OF CABLE COVERINGS OUTER JACKETS VVLCANIZED. PLASTIC AND LLADJACK-TS MAY BE STRIPPEID BY SORING TO APPERO.

WIATELY I ! TiICN*ESS OF THE JIACNET WITH A KNIFE DI PARALLEL LXNES 1,11" TO I'4d APART. CO.%'rI%.O TO APPXIMtATELY 3-AT TilE ED%'OF OTHE CARL,. THEN CUT.

TLG THII., Gi FULL TI'ICflE$S TO MAKE A PULLING TAB. PULL. AND TEAR OUT ITR" TO OEVEN KCXT. A SC*fXE ARPOU, THE CABLE W:LL ASSIST IN THETrIAL STRIPPING OF THE JAC.KEI. IS N07 RISC CUT OBSOUGH.¶ METAL TAPE T)j.T IlUtL TAPE SHOULD BE STRIPPED SO AS NOT TO LEAVE ANTY SHAP PPOI.AECTCDIB.

A SBIDER Or FRICTION TAPE L'ER THE ILELTAL. TAPE AT TllE STRIP POL%-r WILL ASSIT IN ORTALNING AN EVEN RPEVAL OF THE M*TAL TAPE.

A COMBINATION OF NICiKIHG THE OVESLIVPP IORTION or TAPE AND THEN TES*CG AtNRrS Tli CABLE HAS BEEX oinb 1610e SATISFACTORT.

THE Ea, or TUE METAL TAPE SHOULLOIPT BE ELL D OUT.

IT IiiT BE TAPPED FLAT A*GA*NT THE URIFACI OF TIE CABR.E.

FABRIC TAPES LV A rRICTEX TArE RENDER AS A GUIDE TO ORTASr A STRAIGNr CUT ALOU*D THE CABLE.

$TRI1P FA.0RIC TAPE EAC"K FROM

%CJT ENDOF CABLE. ¶iIN UILD BACK AGtAlIT FRICTION TAPE HINDER. AN.! WITH A R.NIlr HELD AGAINST THE CABLE $.R-FACE. CUT THE TAPE.

DO0NOT RI15v CUT INTO TilE UN1DERLkING CABLIC CONDUCTING TAPES S EXTRUSIONS AFTER 9E.OPA1 OF Or SEI*LCOIW* I O 'M PEr. CLEAN EXPOSE DUELATk OR PERS A-sltIED nIPIrCE TO r1%xvR T:AT ALL TRACES OF' CO.MNUIrNG PARI`ICLES WAVE BEEN R8JVErD, LIGHT RASPIUS;WPTN1 FINE ABIPASIE CLOTH,*BGrr! l rIUFIETr.

DO A Re SOLVE*TS TO CLEAN PI*EWASNIEIIILD SUPFACE.

WHERE Ct'TOsZKR PP.ACICVrR PPEOLIlES IIILLATION OR PUIIASULMIEW SIURTACE Be CtzANED %ItIE aOl: tmT. StII.'TT.TE WA'Yvp IN PLACE OF THE SOLVENT.

WASH SIUR.

FACE OFr P[r.m.mItri WTr! A CLVAN LI.%T-IHCt RAG WET wiTH WATER.

RIStE LAO ANPT REPLAT 23. TiMES.

WIPE R'PFAC*EWNy.

PERMASNI.LD LAYER ICABLES RATED 9 KIV HIGHER)

'I' NOT RE tiot i TIlT Pt*-iitliEI i IH WIlEY TFRI.IATIM ON IPILYG. IF A Ekrr;Ct,-&t-wrcLt-In KLinG ptIIPPIN, ill T4.PI.

HRAF OUT THE ARLPAWITH M41%ET CI fHP UNTI.

TiRlt CUT LU tlPlP:TtIPY RELILA Eli.

%I CUT EIXTl7WIP THPOVGIP P1EqLIsIJELK L.AYIR U,7TO LUSLATV..

LIJS&LULT TIlE KRIJTE COMPANY FORI L*lrT-INSULATION lAW %1 0.tl T I%-1O IISLATlY WlirN TwnHiPIP.*; Any TAIlS. Ir A XKLIFE CU FiFOtULI OUCIN NIV Vl*P NHA.r u I TIllE AN'A 1R611 GIAHYIT IIAITiP i -Il. fHI' vMT I('41Mt.

PI ETII,¥Pl'iSBIV'. t l*,I Tit-A, Il;t:l: n-*I "Ell" HA$;PIN.J4

&#tIl'LIP ItS,4171 COMtILL I -

LV.ANOI NIL Till..ýlILI rF TWIT A NI'M8i tn PN%.I.STL, Or IN IPPIJEATI0N Of CFTIrNT.

i.VVLATi.% TAPr;. AlND KFi1Rfl I'PlTI*N TAPE LA-%

lIE AI*I'LEIP).

THU MAY HIAIIilI A :.iII IN IiH" T.IINIINAI,1. BII',ATJL UK IN If* SPUL I'kLI.

LYSNIULT TOt 1LUfTV (WIRAHY MW A$~)NV 0QN NE9.INQ._F._QUTO RS TERMINALS CLOSED END LUGS. EITHIER COIPPRESITON OR SO]DER TTP7E ARE POMUVmtIKDED TO REVEN'T ENTRANCE OF MP3r*E L%7TO THE STRANDS.

I SOLDER 4'-0 ARE USED.

RECMOE AT LEAST I-OF INSULATION 8Et).1D SSHOULDER OF LWU P101 TO SOLDER-DCG. CO lOT TAPER (Pt*CLI D-ULAT ON: PPROR TO IOLDERDIG.

AT SPLICES FoR IPLICES S KV AND A BOVE. TINtTD WIINECTIOR WITH TAPERED ENDS SHOUZLD BE 1USED. THE COdPRESIII TYPE ARE IECOSOIENDLD.*

Vr SOLDIER CON'NECT1R'S ARE tE**.

DO NOT TAPER 1DULATICI PRIOP TO SOLDEIDIG.

ALMS ALLOW I" O EXPOSED CONDUCTOR BETWEEN TUE CONE*ITI E*D AMD THiE CABLE INSULATION. TEMPORARILT BVIN DOWN THE C'OLLATION T ICt..y VIM" rRIC-TV0% TAPE fop A OWTA.JCE Or APPROXIMATELY FIve DO*CUS ON M. 3 SIDES OF THE SPLICE AND FILL THE GAP ISCTWE[LI THE INSULATION A20 EOHNECTO.

ITHK A3SBESTO LIST=ING TRARN.

EITNER COPPER OP ALUNIMUM CONNECTO*S MAY UALLY BE APP'_LTD ON COPPER COND'.LCTORS. BUT COPPER CONNECT*RS ARE T PRECONmtEN.DED FOD ";E ON ALUM:-

.,14 COD%'DCTDORE USE PROPER COMPRESSION TOOL).S A=*, D.

00.V INTfER-CHANGE OW TOP COPPER AND ALUMNDUM COINECTORS111.

REFER -O MAWIF.Cr.-7puS FOIR COR-

• ECT TOOLG...

SELL*U.LLE WAUSU1ERS ARCE REQUIED WHERE ALUIDMM*

LUGII ARE BOLTED TO BUS.

STG. UAE APPROPRIATE W1H01`1Rr BETWEEJN LUG PAD ASO BUS PLATE.

APPLn OT mcBa mmAL OVER ENTIS LmG ON ALL ouTOCS TERY.DATIoI.

ACCE$SORY DELMICX ARJE COPATIBLE WlTII KERITE DO'UBLE PEPM.-TAI*NLD CAbLES.

VERTPE DOE$S OT "APPROVC-Or TytIE ACCESSOPY

'VICEr '-%

A-" "GUARANTEE ORIE-NTErD ShNSE AS WE tANPO? CONTROL THEIR MANUPACTUPE OR &LIIO CHANGLI IN.SU"TLWTG_. _SEALN WHERE TEK PRINT CA.LS MFR RAS.PING OF TlE INS*-ATIOVN S'RFL.C USE A NU ABRASIVE GARNET CLOTH 1 15 QIITITO ODTAIN A STOOTV CURPACE 0: CIt TAIPE A?

SPLICE AID TO WEMOVE TIfE SURFAC G*LAZE ON THE OaliER POPTItS,.

DULAT TAC PAOE SOULD BE ISPT CLEAN AND A.PPLUD I I LAPPE9"

.Ti SUFPTICCIM TZHEIEH TO EDCIC& TIL TA.PE TO 3i4 OF IT$ O.pORCAL w=TE. _N MC? WEATHER a EPECIALLT CAREJIUL PTr TO OVERSITRETCH TIME TAPE.

DO BT LIAVE A SPLICE OR11 SEAL PARTIALLY DVIIATE-WSWL~E. IlE AP"LW*-

TINP Or TECISLM ATn4IN TARS AND THIEN tNER lWITH A. : ITER OF fP:..

TAPE IOP

'A' TAPE AS CAI.LLED FO).

THE REL'ADID&O OPIPPATIONS MAt THEN BE COMPI.TLC

.ATER WITOLVT EAIRN.

A"L TAPM SOUW SI APPLIED LtS LARPIED UNLES OTFERIPEP ECZ OfZIP VICE DRAWItGS. UTEWONL.FTE TAPES CALLED PON IN Tl"E PPL'rY OR A77UPOELS fTT-TUTLS. OU1TOOPR EXPOSED TAPE SKOULD RE APPLIED FROM THE ICITOM UPWARZ ORSlic* P IO EFFETCT.

1ADnQ1._QNL_0_vunn0E_

TnN AT TERMINALS (CABLES RATED 9 KV Nh HIGNER)

D; C.U=TO D. L**-OAEIS SUBJECT TO UNUSUALD

• %NAUIA-.O*-.

TEL ZIE C

IFDIDIIAL MM0 MATY RE ADVISAALE.

AT SPLICES top DISECT BURIHAL SPLICE. 701 ECASEkD OR WHEtS 01!. OR WATEP-9P:-RN COIITAMI-WASTS ARE LIKXLY. ANl OPLUGH-1POY WONVE OVER TYE SPLCE SHZ7.LD PROWl AN EFFECTiVE PROTECCTION.

ROUGHEN THE SURF*ACE 01 THE CABLE JACKET FOR : OH. EIrr;fP I'.

Or T8E CO'IPLgTED SPLICE. THENt APPLy TWO LAYERS. 1.2 LAPPED r CI;.,ONTAPE WITH A1WRY PAINTED UNDER. OVER. AND BETWEEN T-.HE L.AIEPS

-%LPLEITELY SATURATIEIN TIlE OPLON WITH CIPX05, EXTENDILG OP'ECP TIlE R*A-PE AREAS OF THE CABLE JACKETS.

-a-

.RM mw..

EVERY.IHLELDED CABLE MUST BEo GRON.4DED AT LCAT AT On POI-%-I. IT DE IWS"-

MENIED TEAT THE GROUNDING LEAD BE SOLDERED TO THE CABLE MrtAL, TAPE.

Do NDT` Itt TOPCH.

FoR IN-SOWEIR GROUND CONWvECTiER.

WRAP HEAVY T:%4ED CO3PPtE WD1E BRAD ARWINU*D MIEAL TARPr UtIOJOSEVERAL HALF HITCHES ANDTHEJN APPLYT COOYlfR TAPES As SHOWw ON PRINT.

THE FOLLOWWO TABLE LIVTS THEE RE12COMIENDED DC I"STALLATrCN ANDS RTVICE TE"T VOLTAG.I FOR ERifTE CABLE3-IIAKI CERTAIN T.*AT THE E."1.F Tile CABLE ARE CLEAN. CUCONINECTEO FROM A." APPARATUS.

AND POSETIO?'EV TO MINIMIZE SURFACE LEAKAGE.LTIENT AND 0l0V1RN.

IF IT S DES; PED TO TEIT HIGHE1R 9

,C L*V*IJ THAN WDMICATED.

CONSULT WITH THE KEPTE COSMPANY.

?!)Pr TASLE AP-.

PLC iO smEELDEI Am' mJS-SIIEWEL C:ABLE WTAX1tRLPITIIZ tc TTerS V TEST I

1T1ES?

CABLE PAT=S "lATAGE CABLE RATOM iVOLTAGE I CABLE PArO;,

VOLTAGE IK'*

tXV)

_f*2*

KV._

try._

0.1r)

P l5 0I 1

-B4 N 1.

S

-.0 Is 1S it 141 310 30 so*

• cs l

£ 3i S5 SB I

4 so0 1

31 3D 5

115 n1o WM CHROUDE:D NEUTRAL. SYSSTEIMS. LSULT TILt. aIr.TT CORPA:.Y rMY APP,.S CARLE ILEST VOI.TAG1,;E.

THE P1" FIELD TEST VOLTAGrIlN*I'CI.I.ATCNt AND SERVICE MAY BE APrJED ASUO-._N AS fIlWtIRD WITH THE LENGTH 01' TIME AND PATkIR.% OF VOLTAGE "CE STEPS OR CONTIMOUO RIM, TO PSLT TIiE H)RliIAL ROUTiN9ES Or HE INSEP. C*A.iE SHOULD BE TAXKENTO PSIEVENT GKNE9ATICI.

F f'Hl 1103011 ITPLT PR ACC*II*.*T.L FLASHIOVERS AT TESTlIDALA ON WImLE UNGIRuI'LN.C AFTFR THE TroT. THlE '.;IL*4EI SiOULDBE PlVACED TVI1 4 OF I1'LL VAIXIliT itN1BAIhV 1THPHO A IAR:-L-O 011101*9 IOLI[D RIRNIIi'UI%. CA%'Tgl%*

WlL'- T.ID*rT ?N.iH*IILI'EU

'L:ESJ OP',i.N7 N.%Y MlEALLIC OBuLEcTs IN T11kSCVftITT OP THlE VAiLE BECIN T~eYTWO PREYL!IT VOLTAGE PLCSLP.

FU:LEI TESLTI HI PRPISARI.VY A W. 10MA) TVI-I. T*'lE 6110tAPILI.- LAk.AG CURRENT B VIN1T IPl.T UN TEMPIII.ATL IRE ANIL.NLFrs; TERIL*NALS API. rIOPERLY P0iE-PARS II ANIiOIl A MAgII'll AGA I N A f SU AACIL LAH tAhl AWL'L'JPO%,. TIE VALUE Rllimtt'rlli MAY HAVE LITTLE HELATHI1 TO THE TRUE LIrAKACL TH.XRLH THEINSPI.

LATION.

~~Re V.

7*7 ATTACHMENT T

YPT-514 S 1 of 3 YERITIE PRODUCTION TESTS 5 XV NONI-S'IJ.:LDJ D CA!L,;S 1.

CONDUCTOR TI*STS The conductor supplier shall furnish certified test.eports indicating that ;al cohnductors have been tested in accord-ance with AST:i '8, B33, 5189,

B230, and B231, as applicable.

Test reports are available for audit at Xerite.'

2.

INSULATIOLJ T2STS a)

Preliminary Tank Test Each individual insulated length of conductor, after extrusion and prior to arty further processing, shall be imr*rsed in.a water.tank for a minimum perioa of 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

At the end of 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br /> (mnininium.),

each lengtth

-om i5

_ed rPnuctQ* shall pass a DC voltage withstand test applied for 5 minutes at t/he test voltage specified in Table A.

At the end of 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> (iainrimum),

each length of insulated conductor shall pass an AC voltage withstand test a-plied for 5 minutes at the test voltag3 specified in Table A.

Each lengt-L of insulated conductor, follow..ing the five--

minute kC 'voltage tcst, shall have an insulation resistance, corrected to 15. GO C.

(600 F.), of not less than the value of P, as calculated from the follcw*ing fo iu la (after electri-fication for one minute):

R-K LOG; D/d 10 R

Insulation Resistance in

-ic-oh.

1000 ft.

= 21,000 m.i:gnho-s - 1000 ft.

D = Diameter Over Insulation d

Conductor Diameter b)

Intermediate Tank Test Each inz!ividual jacketed length of conductor shall be i-mnersed in a water tank for a miniiaurn period of 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />.

At tieh end of the 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br /> (minimum,),

enac_

nt of jacketed conduc'or siall pass an AC rnd DC voltrcg..:withstand test applied' for five minutes at the test voltage spocified in XiTab i3.e