IR 05000482/1979005

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IE Insp Rept 50-482/79-05 on 790326-29.No Noncompliance Noted.Major Areas Inspected:Const Activities Including Review of Records & Work on safety-related Concrete & Piping
ML19270G859
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 04/16/1979
From: Randy Hall, Oberg C, Rosenberg A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19270G856 List:
References
50-482-79-05, 50-482-79-5, NUDOCS 7906210032
Download: ML19270G859 (5)


Text

U. S. ?!UCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMEtiT

REGION IV

Report tio. STil 50-482/79-05 Docket No. STN 50-482 Category A2 Licensee:

Kansas Gas and Electric Company Post Office Box 203 Wichita, Kansas 76201 facility flame: Wolf Creek, Unit No.1 Inspection at:

Burlington, Kansas Inspection conducted:

March 26-29,1979 Inspector:

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A. B. Rosenberg, Reactor Inspector, Engineering hate '

' Support Section J/Adv f/6l79 Reviewed:

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C.R.Oberg,Reactgt/ Inspector,Projectssection Date

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Approved:

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Y 6hi W. A. Crossman, Chief, Projects Section Date N

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E'. Itall, Chief, Engineering Support Section D'atd 2239 325 790621003a

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Inspection Summary:

Inspection on flarch 26-29,1979 (Report flo. STil 50-482/79-05)

Areas inspected:

Routine, unannounced inspection of construction activities including review of records and observations of work for safety related con-crete and safety related piping; follow up on previously identified items of noncompliance; and review of changes in site organization.

The inspection involved twenty-six inspector-hours on site by one fiRC inspector.

Results: fio items of noncompliance were identified in the areas inspected.

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DETAILS 1.

Persons Contacted Kansas Gas and Electric Company (KG&E)

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R. A. Ayres, QA Engineer M. E. Clark, Manager, QA-Site

, E. W. Creel, Director Quality Assurance W. G. Eales, Jr., Senior QA Engineer D. U. Pringel, QA Engineer Daniel International Corporation (DIC)

J. M. Ayres, QA Engineer N. Criss, Document Control D. Dennison, Assistant QC Manager W. E. Hitt, Project Manager I. Hussain, Assistant to Project Manager M. E. Tanner, Services Manager V. J. Turner, QA Manager All persons listed attended the exit interview.

The IE inspector also interviewed other licensee and contractor employees during the course of the inspection.

2.

Licensee Action on Previous Inspection Findings (0 pen) Infraction (STN 50-482/78-12):

Failure to Control Special Processes.

During a previous inspection, the IE inspector determined that RECO procedures controlling welding did not specify cleanliness and protection of welding surfaces.

It was observed that mill scale was not removed from the base metal prior to welding of the emergency fuel oil tanks.

During this inspection, the IE inspector reviewed five radiographs, V-1 through V-5, for Weld 20, Job 238.

No apparent defects were noted on the radiographs.

The other circumferential welds of the fuel tank were visually examined.

From these observa-tions, the IE inspector questioned the conservatism of selecting Weld 20 to radiograph.

The IE inspector also observed several small areas of overlap on Weld 20, which were not identifiable on the radiograph.

Possibility of overlap on other welds could not be reviewed due to insufficient cleaning of the welds.

This matter will remain open pending review of the final resolution.

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3.

S_ite Tour The IE inspector toured the various areas of the site to observe housekeeping, fi're prevention and construction activities in progress.

flo items of noncompliance or deviations were identified.

4.

Site Organization Daniel International Company, the construction contractor, is making organizational changes to streamline the lines of authority and responsibility of the site management. As of March 26, 1979, the following changes have been made:

a.

Administrative Assistant to the Project Manager has been moved from a staff position to a line position of responsibility with the Services Manager, Personnel Administrator, Training Coordi-nator and Security Administrator reporting to this position.

b.

Two positions of Assistant Construction flanager have been created, reporting to the Construction Manager.

c.

The position of General Concrete Superintendent has been created with the following positions reporting to him:

Paint Superintendent, Iron Worker Superintendent, Concrete Superintendents and Batch Plant Superintendent.

d.

The position of QC Civil Coordinator has been created.

e.

Personnel changes have been made in the following positions:

Concrete Superintendents; Personnel Administrator; Project flech/ Welding QC Engineer; and Project Services QC Engineer.

DIC has also contracted, at their own expense, Management Analysis Consultants, San Diego, California, to review the site organization and make recommendations.

Further organizational changes may be forthcoming.

5.

Safety Related Concrete - Auxiliary Building The IE inspector observed portions of three safety related, non-difficult, concrete placements: OC 143 WO4; OC 135 WO3; and OC 611 S01.

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Specific activities observed included:

Pre-placement QC inspection Batch plant operation Batch plant calibration records Concrete delivery and placement Concrete consolidation Concrete Field Testing Casting of compressive strength samples The IE inspector also reviewed placement of reinforcing steel for wall placement OC 143 WO4.

Activities observed were found to be in accordance with Bechtel Specifications 10466-C-101, 103, 112 and 191.

fio items of noncompliance or deviations were identified.

6.

Safety Related Piping During a site tour, the IE inspector selected two prefabricated pipe spools (. temporarily stored in the auxiliary building awaiting instal-lation) for review of receiving documentation.

The two spools were idertified as 1-EM-02-S-007/ll4 and 1-EM-02-S-003/ll4 fabricated by Dravo.

During review of the receiving records and quality assurance documentation, it was determined that material test reports could not be readily retrieved using only information and records in the document vault.

The problem of retrievability was previously identified by the licensee's QA organization.

Quality Control had started reorganization of certain files to alleviate this problem.

The matter of retrievability of material test reports will be followed up during a future inspection.

fio items of noncompliance or deviations were identified.

7.

Exit Meeting The IE inspector met with licensee representatives (denoted in para-graph 1) at the conclusion of the inspection on March 29, 1979.

The IE inspector summarized the scope and findings of the inspection.

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