IR 05000461/1981029
| ML20039C537 | |
| Person / Time | |
|---|---|
| Site: | Clinton |
| Issue date: | 12/14/1981 |
| From: | Reimann F, Wescott H NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II), NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20039C530 | List: |
| References | |
| 50-461-81-29, NUDOCS 8112290443 | |
| Download: ML20039C537 (5) | |
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U.S. NUCLEAR REGULATORY COMMISSION
REGION III
Report No. 50-461/81-29 Docket No. 50-461 License No. CPPR-137 Licensee:
Illinois Power Company 500 South 27th Street Decatur, IL 62525 Facility Name: Clinton Power Station, Unit 1 Inspection At:
Clinton Site, Clinton, IL Inspection Conducted: November 5-6 and 12-13, 1981
$ bA khe<<th Inspector:
H. M. Wescott
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Approved By:
F. N R im nn, A Chief
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Project Section 1C Inspection Summary Inspection on November 5-6 and 12-13, 1981 (Report No. 50-461/81-29)
Areas Inspected: Routine, announced inspection of licensee actions on previously identified items. The inspection involved 32 inspector-hours casite by one NRC inspector including 0 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> onsite during off-shif ts.
Results: No items of noncompliance were identified.
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Y 8112290443 811215 PDRADOCK05000g
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DETAILS 1.
Persons Contacted Illinois Power Company
- E. E. Connon, Director of Compliance
- M. E. D' Haem, Supervisdor of Operations QA
- L.
Dozier, Assistant Director of Construction
- M.
C. Hollon, Supervisor of Construction QA
- J. O. McHood, Vice-President - Project Manager
- R. W. Morgenstern, Station QA Engineer
- D. G. Tucker, Operations Compliance Supervisor Baldwin Associates
- W.
L. Atkins, Assistant Project Engineer
- G. Chapman, Manager Technical Services
- J. E. Findley, Resident Engineer
- L. A. Gelbert, Manager QC
- T. Selva, Manager, QA and Technical Services
- J. W. Smart, Manager, QA
- H.
R. Swift, Project Engineer
- Denotes those present at the exit meeting.
2.
Licensee Action on Previously Identified Items (0 pen) 10 CFR 50.55(e) Report Number 50-461/77-03:
Potential loading affects from the secondary pop of the Safety Relief Valves (SRV's).
The inspector reviewed Illinois Power Company's letter to NRC, U-0051, L 14 - PU -77 (11-03) 9, stating that a reportable deficiency does not exist as design of valves is not complete.
This item remains open pending the licensee's review and acceptance that the SRV's presently onsite are acceptable and meet specifications required by G.E. as G.E. has reported this item under 10 CFR 21.
(0 pen) 10 CFR 50.55(e) Report No. 50-461/80-01: Defective resistance welds on swinging dividers for PGCC termination cabinets. The inspector reviewed NCR No. 2968 dated February 5, 1980, FDDR No. LHI-508-80 FDDR No. LHI-508-81, and the report of investigation of the PGCC ter-mination cabinet welding deficiency dated March 24, 1980.
FDDR 508-80R2 required that 1/4" holes are to be drilled halfway between existing welds and plug welded in accordance with WPS BAN-1-1-AX Revision 8.
This item remains open pending completion of welding and satisfactory results of the required pull tests.
(Withdrawn) 10 CFR 50.55(e) Report No. 50-461/81-02: Linear indi-cations identified on several heats of 1/2" schedule 80 S. S. pipe.
The inspector reviewed Baldwin Associates pneumatic test report-2-
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dated March 8, 1981, metallographic examination report dated May 13, 1981, and Sandvik investigation report dated May 20, 1981 with UT examination showing mechanical defects apparently caused by tooling.
The inspector agrees that this item be withdrawn.
(Open) 10 CFR 50.55(e) Report No. 50-461/80-03: Deficiency with Rosemont pressure transmitters in that the PQC's did not reflect that the transmitters were environmentally qualified. The inspector reviewed the associated PQC's which were changed to reflect that the transmitters are conditionally released.
This item remains open pending environmental qualification of the transmitters.
(Closed) 10 CFR 50.55(e) Report No. 50-461/80-08: Cracked superstrut fittings. The inspector reviewed the following:
a.
" Report on the potential reportable deficiency on superstrut hardware on electrical hangers" dated January 22, 1981 with addendum dated April 3, 1981.
b.
Memo to File Q 22-80 (07-22) - 0, Y-10992 dated July 22, 1980, subj ect: " Test of Superstrut Provided fittings to the Clinton Power Station" with attached test report.
c.
K-2999 specification attachment 'A' supplemental table of certification requirements for strut system components.
d.
P.O. requiring certificate of conformance to ASTM A575.
e.
Receiving inspection report RJR N-12731 dated January 30, 1981.
This item is considered closed.
(Closed) Unresolved Item, 50-461/80-06-01:
Procedures were not in effect for surveillance and maintenance of safety related equipment from time of turnover until equipment becomes operational. The in-spector reviewed IPC's startup administration procedure SAP No. 9, dated May 8, 1981, Revision 0.
The procedure addresses the method used by the startup group to assure maintenance of equipment under startup group control.
This item is considered resolved.
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(Closed) Noncompliance 50-461/80-06-02:
Lack of procedural require-ments for the preservation of material and equipment. The inspector reviewed Baldwin Associates procedure BAP 2.4 " Storage and Maintenance Requirements," dated July 13, 1981, Revision 7; Paragraphs 3.5, 5.0, and 5.1.8 were revised to reflect requirements for the preservation of material and equipment.
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This item is considered resolved.
(Closed) Violation Severity Level V, 50-461/81-05-05: Welding was not being accomplished in accordance with applicable codes in that, welding procedure specifications (WPS) were not at the prescribed activity. The inspector reviewed the welding superintendent's records indicating that color coded booklets containing WPS's welding para-meters as appropriate, had been issued to individual welders. These booklets are controlled and updated as the WPS's are revised and re-issued.
This item is considered closed.
(Closed) Violation, Severity Level V 50-461/81-05-06: Nonconformance Reports, audits and surveillances were not being documented for reportability pursuant to 10 CFR 50.55(e). The inspector reviewed Baldwin Associates NCR form, QAI 118.03 and QAI 118.05 " Audit Reports" dated March 4,1981 incorporating form 118.05 F03 for use with audits and surveillances which require review for.reportability and is docu-mented.
This item is considered closed.
(Closed) Unresolved item, 50-461/81-05-07: Surveillance records in permanent storage do not indicate that surveillance findings have been properly closed. The inspector reviewed IPC's internal memo to Document Control Records Center Supervisor dated May 10, 1981, containing instructions to destroy certain documents that were incomplete, and that the supervisor is to. authenticate surveillance findings to assure that records are complete. QA 117.01 " Records Control" dated January 19, 1981, Paragraph 4.1.3 was revised to reflect changes to control surveillance reports..The inspector also reviewed File (S-1-3.9.2) C-System IP Construction QA surveillance findings 1 thru 100.
This item is considered closed.
(Closed) Unresolved Item 50-461/81-05-08: Torquing requirements for ASTM A-36 bolts not specified. The inspector reviewed QCI 405 " Cable Tray and Conduit Installation and Inspection Criteria" dated July 22, 1981, which includes torque values for A-36 bolts.
This item is considered closed.
(Closed) Violation Severity Level V, 50-461/81 18-01 Zack trend analysis was not prepared as required. The inspector reviewed Zack monthly trend analysis' report
'r February through August 1981, and l
the trending graph. The trer nalysis appears to be prepared in accordance with Zack PQCP-20 _ rend Analysis" dated November 28, 1980, Revision 0.
This item is considered closed.
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J (Closed) Violation Severity Level V, 50-461/81-18-02:
Zack NCR was not forwarded to Baldwin Associates for review by Sargent and Lundy. The inspector reviewed NCR ZC-CB-325 Revision 1 dated June 8, 1981, and NCR 5340 dated September 14, 1981, requiring requalification of a certain welder.
This item is considered closed.
3.
Exit Interview The inspector met with licensee representatives (denoted under Persons Contacted) at the conclusion of the inspection on November 13, 1981.
The inspector summarized the scope and findings of the inspection.
The licensee acknowledged the information.
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