IR 05000445/1988013
| ML20150C101 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 03/04/1988 |
| From: | Charemagne Grimes, Williams C NRC OFFICE OF SPECIAL PROJECTS |
| To: | |
| Shared Package | |
| ML20150C094 | List: |
| References | |
| 50-445-88-13, 50-446-88-13, NUDOCS 8803180014 | |
| Download: ML20150C101 (129) | |
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l'. S. NUCLEAR REGULATORY COMMISSION OFFICE OF SPECIAL PROJECTS NRC Inspection Report: 50-445/88-13 Permits CPPR-126 50-446/88-13 CPPR-127 Docket Nos. 50-445 Category: A2 50-446 Construction Permit Expiration Dates: Unit 1: August 1, 1988 Unit 2: August 1, 1987 (Extension request submitted) Applicant: Texas Utilities Electric Company Skyway Tower 400 North Olive Street Lock Box 81 Dallas, Texas 75201 Facility Name: ComanchePeakSteamElectricStation(CPSES) Units 1 and 2 ,
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Inspection At: Comanche Peak Site, Glen Rose, Texas
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Inspection and Review Period: July 29, 1987 through February 12, 1988
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Inspector: C. Y)[1h Cordell C. Williams
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G/4M8 Date ( Technical Assistant to the Director Comanche Peak Project Division Office of Special Projects , Reviewed By: A SMD C. I. Grimes, Director Date Comanche Peak Project Division 1 Office of Special Projects d f h3100014000307 l Q ADOCM 0500o447 PDR
a s Inspection Suwary Inspection and review of ASME related issues was conducted during the indicated period. Contact was made with the epplicant regarding these issues at other times during this inspection perioc. July 29, 1957 through February 12, 1988 (Report No.50-445/88-13; 50-446/88-13) Areas Inspected: Special announced and unannounced safety inspections including: (1) interviews and discussions with managers, supervisors, and engineers; (2) special meetings on and off site; (3) meetings with the Jurisdiction, Chief Inspector, State of Texas, on and off site; and (4) review of ASME related documentation.
, Results: Within the areas inspected, no violations or deviations were identified. One Open item was identified concerning the status of the Unit-1 primary system hydrostatic test and its governing codes (paragraph 3.0).
Background: In September 1984, the applicant formulated a number of prograns to broadly exanine the adequacy of design and construction of the Comanche Peak Stean Electric Station Units 1 and 2, es recently described in the staff's Progran * Evaluation, dated January 22, 19EE. In early 1987 TV Electric initiated a comprehensive Corrective Action Pregram (CAP). The purpose of this program is to address and assess the adequacy of the overall design and to validate in-stelled hardware. A significant effort under the Corrective Action Program is the CPSES piping and pipe support activities being performed by the Stone and Webster Engineering Company (SWEC1.
In connection with the staff's review of the CAP, in July 1987, the staff , included a program of increased involvement in the applicant's resolution of issues impacting compliance to the American Society of Mechanical . Engineers (ASME) Boiler and Pressure Vessel Code. Review of the TV Electric l ASME Code interface was initiated during the July 29, 1987 public meeting ' between the NRC and TV Electric in Dallas, Texas. This effort included fre-quent and collaborative interfacing with the Jurisdiction (Texas Depar+.nent of Labor and Standards) and its principal, "Director and Chief Inspector, Boiler Division" (Texas Chief Inspector). The staff's review regarding this issue also included a number of consultations and discussions with the third-party inspection agents, the Authorized Nuclear Inspectors (Anis).
TFe code of record for the Conanche Peak Steam Electric Station (CPSES) piping is the ASME Boiler and Pressure Vessel Code Section III, 1974 Edition, including Sumer 1974 Addenda Subsection NC/ND. In response to ASME Code requirements, by letter dated October 16, 1984, the Licensee filed completed N-3 and N-5 Data Reports for Unit-1 with the Texas Department of Labor and Standards. Unit 2 N-3 and N-5 Data Reports have not been completed by TV Electric.
The Texas Chief Inspector identified several issues regarding the completeness and adecuacy nf the ASME N-3 and N-5 Data Peports for CPSES Unit-1. These admin-istrative and technical issues are in the process of being completely clarified , and resolved by the Texas Chief Inspector and TV Electric.
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a i The Nuclear Regulatory Comission and TV Electric have also identified a number of putential violations, unresolved and open issues based on ASME Code requirements for both Unit I and 2. Each of these issues are in the process of being resolved in conjunction with the CAP implementation. Some are sub-stantially complete and will be reviewed and examined by the NRC and the Jurisdiction (Texas Chief Inspector) as appropriate.
The ASME Code Authorized huclear Inspectors (AN!s) at the CPSES site were the subject of Nonconformance Report Number NCR-M-2690. MCR-M-2690 concerned field welding documentation packages being issued and worked without the Authorized Nuclear Inspector's prior review and stipulation of inspections as required by Section III of the ASME Code. This Code nonconforinance occurred for a period of approximately 13 months (1981-1982). This concern has been addressed and resolved by TV Electric in that Brown and Root (BAR) submitted (11/4/85) a closed copy of the NCR M-2690. The Texas Chief Inspector re-examined this issue with TV Electric, the inspection agency (Hartford Steam Boiler Anis), the NRC, and Comanche Peak Engineering Department on October 8,1987. As a result of these discussions, NRC requested that the licensee further clarify this matter. This clarification was submittted in a letter with attachment, dated February 5,1988, and will be evaluated during subsequent inspections.
Details 1. Persons Contacted W. G. Counsil, Executive Vice President, Texas Utilities Electric Company L. D. Nace Director of Engineering, Texas Utilities Electric Company
*M. Skaggs, ASME Coordinator, Texas Utilities Electric Company *F. W. Madden, Mecherical Engineering Manager, Texas Utilities Electric Company R. P. Baker, Regulatory Compliance Manager, Texas Utilities Electric Company T. L. Heatherly, Regulatory Compliance Engineer Texas Utilities Electric Company J. F. Streeter, Director. 0A, Texas Utilities Electric Company G. R. Purdy, ASME Site OA Manager, Brown & Root (B&R)
J. M. Lyons. ASME Consultant. Texas Utilities Electric Company / Stone and Webster (SWEC) S. M. Mathews, Chief Inspector State of Texas W. J. Tilr.an, Authorized Nuclear Inspector Supervisor, Hartford Steam BoilerCo.(HSB) C. P. Wendler, Authorized Nuclear Inspector. HSB J. Harper Authorized Nuclear Inspector, HSB Other TV Electric personnel were also interviewed during the course of this inspection.
- Denotes personnel contacted and present at the meeting constituting the exit interview on February 12, 1988. These applicant representatives were sub-sequently contacted by telephone to complete this process on February 26, 1988.
, s 2. TV Electric programs to address ASME issues (Module 49051)
As previously stated, the NRC and the Texas Chief Inspector identified a programetic need for additional clarification and elaboration of TV Electric's documented programs and management controls to address the ASME Code issues.
The significant areas defining these programatic considerations have been established and are in the process of being implemented by TV Electric. The areas of principal importance are as follows: A. CPSES Unit 1 j
(1) With participation of the NRC and at the direction of the Texas Chief Inspector, TV Electric has established a "Memorandum of Understanding" (MOV) titled "Comanche Peak Steam Electric Station Unit 1 ASME Acti-vities and Responsibilities" dated December 14, 1987. The purpose of this MOV is sumarized as follows: "This Memorandum was developed to describe the CPSES activities associated with the execution of the N-5 and N-3 Data Report (s). The purpose of this Memorandum is to
- document a mutual understanding between TV Electric and the Texas
' Departnent of Labor And Standards regarding design and procurement activities and responsibilities for ASME Class 1, 2, and 3 items and the execution of the Unit 1 N-5 data reports and the filing of the owner's N-3 d6ta report." A copy of the MOV is attached to this report as Exhibit 81.
(2) As a direct result of the construction history and revalidation activities at CPSES, procedures have been established by TV Electric to address those circumstances "when a system design charge necessitates a rerate modification of an ASPE N-stamped component's hardware or design documentation." This procedure is titled "Comanche Peak Steam Electric Station ASME Section XI s Component Rerating Frocedure" dated December 3,1987, Document No. NE 14535, with Attached Procedure No. ECE 2.26-07. The cover letter for this procedure is attached to this report as Exhibit #E.
(3) The tentative time scheduled for accomplishing the necessary ASME Code activities for CPSES Unit I has been provided by TU Electric and is attached to this report as Exhibit f3.
B. CPSES Unit 2 (1) In documents addressed to the Texas Department of Labor and Standards (Chief Inspector) dated December 15, 1987, the applicant indicate that they will "... augment our existing program for the completion of ASME activities on Comanche Peak Steam Electric Station (CPSES) Unit II. *'t
* are arranging for Stone and Webster Engineering Corporation (SWEC) to provide additional services to assist in our completion of Unit !! l i
ASME activities." SWEC is to accomplish this by: l
"Perforning piping system design activities on Class 2 ;
and 3 piping systems and Class 1, 2 and 3 piping supports." l
"Acting as Owner Agent for development and certification of ASME Code 111 Code Class 1, 2 and 3 piping Support Design ;
Specifications." l-3- l l
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(2) On December 15, 1987 and during several prelininary meetings, the NRC, the Texas Chief Inspector, and TV Electric discussed i the ASME Code Control Consideration for CPSES Unit 2. As c result of the applicant's present and past efforts in this regard, the following instructions and procedures have beer provided:
(a) A Stone and Webster document titled "ASME III Code Control Program Proposal Comanche Peak Steam Electric Station Unit #2," dated December 15, 1987 and presented for NRC review at the SWEC Boston, Massachusetts offices on December 15, 1987. The proposed plan appeared to be comprehensive.
(b) On January 18, 1988, TV Electric presented a SWEC document titled "ASME III Code Control Program Comanche Peak Steam Electric Station Unit II dated January 18, 1988. This document has been reviewed by NRC and appears appropriately comprehensive. A copy is attached to this report as Exhibit #4 (c) During an NRC CPSES site meeting on February 11, 1988, the applicants presented the CPSES Unit 2 tentative ASME schedule which is attached to this report as Exhibit #5.
Each of the "global" instructions end/or procedures described in 1.A.
and B. above are supported by other detailed instructions or procedures which will be reviewed appropriately by the NRC as these procedures are finalized and implemented. The eierents of this program discussed above appear to be adequately comprehensive.
C. ASME-Related Open items List , As stated in paragraph 2 above, in September 1987, the NRC requested and TV Electric agreed to identify and consolidate, from existirg sources, all issues involving ASME Code Compliance into a single document (a matrix).
This is to concisely document for each unique issue: the item control nur.ber, the organization cr person who identified it, the date of identification, the enforcement classification (if applicable), the proposed corrective actien and its acceptability to ASME Code and NRC, TV Electric's estimated close-out date, and the date of final closure, i
- This matter was described in a nemorandum (Williams /Warnick - '
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- September 24,1987) attached to NRC CPSES Inspection Reports Nos.
50-445/87-20; 50-446/87-16.
The content and the status of the development of the resulting "ASME Open Items List" was discussed on numerous occasions with TU Electric's representatives during the course of its development. On January 15, 1988, an adeouate document was presented to the NRC and subseouently to the Texas Chief Inspector. This document will be updated periodi-cally and is, by definition, a significant device for the control and resolution of the applicant's overall control program and procedures, as outlined above.
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e , A total of 141 issues are documented on the first copy of the con-solidated "ASME Open Items List," dated January 15, 1988, which includes a number of historical issues. Nineteen of the ASME items documented on the January 15, 1988 "List" are reported by TV Electric to be closed by the NRC but were included for comprehensiveness at NRC's request. The adequacy of the closure of these 19 issues will be reexamined by the NRC in the context of the applicant's current ASME corpliance control programs. Seventeen (17) of the open issues on the January 15, 1988 " Open Items List" are complete by TV Electric and are ready for NRC review. Now that TV Electric has compiled a comprehensive ASME control pro Jurisdiction (State of Texas) gram, that has been reviewed by theand the NRC, the NRC's issue can be expeditiously completed. The Texas Chief Inspector and his staff will participate in the review of these issues at their discretion.
C. ASPE Issues Associated L'ith Unit 1 (1) On January 4, 1980, the applicant's submitted a potential 50.55(e) report indicating that "hydrostatic testing on Unit-1 has been performed such that the required system test pressure is met only at the lowest elevation within the test boundary." The applicant's interim response during NRC followup on this issue indicates that the issue has been resolved, based in part on ASME Code Interpretation No. III-1-78-11. The Code of Record for CPSES is ASME Section !!!,1974 edition, including Sunner 1974 The ' Unit 1 primary system hydrostatic test was completed in July 1982.
(2) Relevant to the issue described above, the NRC has re-reviewed the applicant's documentation of their "ASME Section III NA-1140 Review For Piping and Supports," File R4.8 (15454-N(c)-007), dated September 30, 1987. Item No.10 of this document addresses the ASME Code "1974 Edition - Winter 1975 Addenda, paragraph NC-6221 - Minimum Required Hydrostatic Test Pressure." "The Winter 1975 Addendum revised the minimum system hydrostatic test pressure from 1.5 times to 1.25 times the design pressure. This, in effect, restored the pre-1974 Code requirement of 1.25 times the design pressure as docu-mented in Code Interpretation 111-1-83-96." This Code Interpretation identifies the Code of Record requirements as an error, (emphasis added) the correction of which should have been identified as Errata in the Sunner 1985 Addendun. TV Electric concluded that, "Therefore there is no related reouirement affected by this change."
However, as is noted in (D)(1) above, the hydrostatic test was com-pleted in July 1982. Further, the applicant is relying in part on Code Interpretation No. 111-1-78-11 to resolve the potential 50.55(e) item regarding the adequacy of the hydrostatic test pressure (1.25 ofdesign)actuallyappliedtotheprimarysystem. This Code Inter-pretation (No. 111-1-78-11) appears to contradict a provision of Code Interpretation No. III-1-83-96 in that it states in Reply (2) "The Winter Addenda ... revision changing the test pressure from '1.5' to
'1.25' times Design Pressure represents a change in Code Rules.
(enphasis added) not a clarification."
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, i The two Code Interpretations, upon which the applicant are partly relying to resolve the issues involving hydrostatic test pressure requirements, are in apparent conflict. This conflict may directly affect the technical and administrative resolution of these issues. This matter will be further discussed with TV Electric and the Jurisdiction (Texas Chief Inspector) (0 pen Item, 50-445/88-13-0 01; 50-446/88-13-0 01)
E. Chronology of Significant Events, Discussions and Meetings Recarding A5ME Code Issues At CP5E5 (1) During the public meeting in Dallas, Texas on July 29, 1987, the NRC asked the applicant to indicate their status in re-solving issues between them and the ASME Jurisdiction (State ofTexes). The applicant indicated that the issue was in the process of resolution and would be available for audit in September 1987.
(2) September 74, 1987 - The NRC requested and TV Electric agreed that an "ASME Open items List" (Matrix) would be provided, maintained and made available to all parties. A Memorandum of Understanding with the State of Texas had not yet been established.
(3) Septenber 30, 1987 - TV Electric addressed a change in hydro-static test code requirements as impacted by subsecuent Code Interpretation (Stone and Webster Document No. 15454.N(c)-007).
(4) October 8, 1987 - The NRC participated in a meeting at the ; CPSES site between the Texas Chief Inspector, TU Electric ; and Hartford Steam Boiler Co. regarding ASME Code Nonconformance i Report No. NCR M-2690. TU Electric's response to questions asked by NRC during this meeting is attached as Exhibit #6 to this NRC Report. i (5) October 16, 1987 - The NRC witnessed an ASME meeting in Houster, Texas involving, in part, Code issues at CPSES.
(6) November 4,1987 - The NRC continued discussions wi'4h the appli-cant regarding the open items matrix for Unit 1. Memoravdum of Understanding Unit Code Control Progrtm, and the Arplication ; of ASME Section XI to certain areas of Unit 1.
(7) December 5,1987 - The NRC continued discussions with TV Electric l and the State of Texas regarding the Memorandum of Understanding l and other related programmatic considerations.
(8) December 14,1987 - Unit 1 Memorandum of Understanding established between the State of Texas and TV Electric.
(9) December 15, 1987 - TV Electric, NRC, the Texas Chief Inspector, and SWEC met in Boston, Massachusetts SWEC offices regarding ASME issues. The Unit 2 Code control program proposal was presented.
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! (16; Januacy 7, 1988 - Discussed continuing ASME Code Compliance issues with TU Electric at the CPSES site.
(11) January 15, 1988 - The applicants presented an accepeable "ASME Code Open Items List" to the NRC at the CPSES site.
(12) January 18, 1988 - The applicant documented Unit 2 "ASME Code Control Program Cemanche Peak Steam Electric Station." ,
(13) February 5, 1988 - TV Electric submitted its response to NRC :
questions raised during October 8, 1987 meeting on site, regarding Nonconformance Report M-2690 involving activities of the AN!s.
(14) February 13, 1988 - NRC met at CPSES site to discuss ASME Open items resolution and further program developments.
~ 4 Summary . Based on the establishment of comprehensive ASME Code control programs and instructions by the applicant, as outlined in part above, it is concluded that adequate provisions have been established to effectively address the l remairirs ASME Cnde compliance issues. TU Electric's resolutinn of these l issue will be audited by the NRC in the context of these instructions and procedures. NRC will continue coordination of its inspection activity with the ASME Code authorities and the Texas Chief Inspector. TV Electric's efforts to address the ASME Code programmatic issues appears to be effective.
5. Open Itens j Open items are ratters which have been discussed with the applicant, ' will be reviewed further by the inspector, and involve some action on
- the part of the NRC or applicants or both. O ,
this inspection are discussed in Section2).3.D(pen items identified during 6. Exit Meeting (30703) An exit interview was conducted on February 12. 1988 with TU Electric l representatives identified in paragraph 1 of this report. This meeting was supplemented by telephone contact with the same TV Electric persennel on February 26, 1988. During these discussions, the scope and findings of this inspection activity were summarized.
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Attach:nents are Exhibits 1-6 as follows: 1. TUE/ State of Texas "Memorandum of Understanding" dated December 14, 1984 2. ASME Section XI "Rerating" considerations 3. CPSES Unit 1 tentative schedule for ASME activities 4 Code control program for Unit 2 5. CPSES Unit 2 tentative schedule for ASME activities 6. Applicant's response to Nonconformance Report No. NCR 2690.
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J MEMORANDUM OT UNDERSTANDING COMANCHE PEAK STEAM ELECTRIC STATION UNIT 1 ASME ACTI'!ITIES AND RESPONSIBILITIES DECLMBER 14, 1987
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W. ~ O // N Af TEXAS DEPARTMENT OF LABOR AND STANDARDS 4 ATE kr TU ELECTRIC h
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ABSTRACT This Memorandum of Understanding was developed to describe the Comanche Peak ' Steam Electric Station activities associated with the execution of the N.5 and N 3 Data Reports. The purpose of this menorendum is to document a =ut.4'. understanding between TU Electric and the Texas Department of Labor and
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Standards regarding design and procurement activities and responsibilities for
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ASME Class 1. 2 and 3 items, the execution of the Unit 1 N 5 Data Reports and the filing of the Ovners N 3 Data Report. 6
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CONTENTS SECTION PACE 1.0 PURPOSE .... ..................... ......................... 1 2.0 SCOPE .................................. .......... . .. ... 1 30 DEFINITIONS............................................... 1 3.1 CODE.................................................. 1 3.2 EXT EN S I ON F I P I NG . . . . . . . . . c.1 . . . . . . . . . . . . . . . . . . . . . . . .1. . 3.3 HICH ENERGY .................,.... ..................... 1 3.4 LARCE BORE PIPING ...... ........................ .. .. 1 3.5 MOD ERAT E EN ERGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.6 PIPING SYSTEM DESIGNEA ................................ 1 ! 3.7 SKALL BORE PIPING . .... i ............................. 1 4.0 RESPONSIBILITIES ........................................... 2 e.1 TUCCO .... ... ................... . .......... i
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e . f.1 TUCCO PSE . ... .., .......... . .. 2
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4.1.2 TUCCO TECHNICAL SERVICES .. .... ............. 3 4.2 CIBBS AND HILL. INC. ................................ . 3 e.3 .
E S T INCHOUS E . . . . . . . . . . . . . . . . . . . . . . ......... . ...., 4 4.4 NPS INDUSTRIES .................................. ..... 4 4.5 ITT CRINNEL ............. ............... .. . ...... 5 4.6 BROWN AND ROOT ... ..... .. .... ............ . ....... 5 4.7 .KARTFORD STEAM BOILER ..'......................... .. 5 5.0 DISCUSSION ....... .....
.................................. 5 5.1 DESIGR .... ........................... ..... ........ 5 5.1.1 ASME CLASS 1 AND EXTENSIONS . . . . . .. ... .... . 6 SKALL ECRE PIPING AND SUPPORTS 5.1.2 ASME CLASS 1 AND EXTENSIONS . . . . . . . . .......... 8 IARGE SORE PIPING AND SUPPORTS
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CONTENTS (continued) SECTION PACE 5.1.3 ASME CLASS 2 AND 3 SMALL SORE . . . . . . . . . . . . . , .. 9 MODERATE ENERGY 'lliNu JJO SUPPORTS 5.1.4 ASME CLASS 2 AND 3 SMALL SORE . . . . . . . . . . . . . . 10 .. HICH ENERCY FIP!NC AND SUPP0kTS 5.1.5 ASME CLASS 2 AND 3 LARCE SORE ......... ....... 12 PIPING AND SUPPORT 9 5.2 PROCUREMENT ........................................... 4 13 5.3 N.5/N 3 EXECUTION ..................................... 16 5.3.1 N.5 CERTIFICATION ............................. 16 5.3.2 N.3 CERTIFICATION ............................. 17 5.3.3 ADMINISTRATIVE CKANCES TO N.5/................. 17 l N.3 CODE DATA REPORTS '
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ATTACHMENTS l
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i 1 . ASME SECTION III. DIVISION 1 RESPONSIBILITY MATRIX CPSES UN! 2 .. l C&H CORRESPONDENCE (CTN 70375) l 3 . h' CORRESPONDENCE (VPT 8010) 4 - ASME PROCUREMENT
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UNIT I ASME ACTIVITIES AND RESPONS!81LITIES 1.0 PURPOSE The purpose is to summarize ASKE Boiler and Pressure Vessel Coca (557vC) Section III, Division 1 activities and responsibilities at Comanche Peak Steam Electric Station (CPSES) Unit 1. ;
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2.0 SCOPE The scope is limited to ASME $secion'l!!. Division 1 design, procurement and Data Report activities and responsibilities at CPSES Unit 1.
3.0 DEFINITIONS 3.1 CODE Code (ref NA 1140(c)) as used in this document shall be defined as ASME Section III. Division 1, 1974 Edition through the Summer 1974 Addenda for piping systems and 1974 Edition through the Vinter 1974 Addenda for pipe supports 3.2 EXTENSION PIPING A segment of a Class . ASME piping system which is included in the stress, analysis boundary but not defined as ASME Class 1.
3.3 HICH ENERGY A system whose design pressure is greater than 275 pais, or design temperature is greater than 2000F.
3.* LARGE BORE PIPING I A nominal pipe size greater than two (2) inches.
3.5 MODERATE ENERCY
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A system whose design pressure is less than or equal to 275 psig. : and design temperature is 1,ess than or equal to 2000F.
3.6 PIPISC SYSTE.M DESIGNER The organiza-ton that takes overall responsibility for the design of the piping system (ref. N 5 Data Report,~1974 Ed. V 74 Ad.).
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3.7 SKALL BORE PIPING
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A nominal pipe site of two (2) inches or smaller, i i
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4.0 RESPONSIBILITIES
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The responsibilities for the major organizations involved in ASME Section III, Division 1 activities are defined belev. Attachsent 1, =ASMt Section III, Division 1 Responsibility Matrix CPSES Unit 1," identifies the organization, as defined by ASME Section III and the CPSES organtaation , that implemented specific Code programmatic requirements.
4.1 TEXAS UTII.lTIES CENERATING COMPANY (TUCCO) TUCCO, as the owner (ref NA 3210), was responsible for the , operation, maintenance, safety and power generation of CPSES. TUCCC
was responsible for the certification and filing of the Owner's Data Report (ref. NA.3220(f) and NA 3270). It was the responsibility of TUCCO, to provide or cause to bg provided CPSES specific Quality Assurance (QA) Prograss which establish the requirements for: Organization
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2. Quality Assurance Prograa 3. Design Control i 4. Procurement Document Control 5. Instructions. Procedures, and Drawings 6. Document Control 7. Control of Purchased Material Equipment, and Services 8. Identification and Control of Materials, Parts, and Ccmponents 9. Control of Special Processes 10. Inspection 11. 7est Control 12. Control of Measuring and Test Equipment
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13. Handling, Storage and Shipment 14 Inspection, Test and Operating Status
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15. Nonconforming Materials, Parts and Components 16. Corrective Action 17. Cuality Assurance Records li. Audits For the purpose of this document Texas Utilities Services Incorporated (TUSI) shall be considered part of the TUCCO organization. In February,1987 TUCCO was recognized as TV Electric.
4.1.1 TUCCO Pipint Support Entineerint (PSL)
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TUCCO PSE vas identified as the organization formally responsible to V (ref. CF.0001 Technical Attachments) for providing
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1) the design of small bore Class 1 pipe supports.
2) the certified Stress Reports for small bore Class 1
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pipe supports (ref. NA.3352), and 3) the coordination of stzall bore Class 1 pipe su;; ort
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field modifications.
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t TUCCO PSE was identified as the organization formally responsible to C6H (ref. 2323 . Project Guide) for providing i 1) the piping analysis for small bore moderate energy piping, 2) the design of small bore pipe supports for ::derate energy piping, 3) 4 the design of selective large bore pipe supports
- resulting from the iterative design process, and 4) the coordination of pipe support field modifications. '
4.1.2 TUCCO Technical Surw4ees )
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TUCCO Technical Services was responsible for NRC 11 Bulletin 7914 as.buif t walkdowns, and the transmittal of as. built data to the applicable design organization.
4.2 GIBBS AND HII.L (C&H) TUCCO designated C&H as the Architect Engineer (A/E) for COSES.
With respect to ASME design: > 1.
! C6H vas contracted as the ASME Class 2 and 3 piping syste designer, 2.
CSM was the Ovner's agent for the covelopment and certification of the design specifications for ASME Class 2 and 3 piping. att
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iiping analysis; and ASME Class 1, 2, and 3 pipe supports and I pipe support design (ref. NA 3220 (c) and (d), NA 3250).
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- C&H developed the plant layout and, as the evner's aset,t
! performed structural design (ref. NA.3220(b), NA.3240), C&H performed the Ovner's review of Stress Reports of Class 1
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pipe supports (ref. NA.3220(c), NA.3260), 5.
j C&H performed tha function of an Engineering Organization fo: ' class 2 and 3 piping design and analysis only and Class 1, 2. ' and 3 pipe support design and analysis only (ref. Table NA.3120 1 Iten 7(a)), and 6..
- C&H accepted overall design responsibility for Class 2 and 3 systems and completed the reconciliation of the Class 2 and 3 stress analysis including the input from the various other design organizations (e.g.. ITTC, NPSI and TUCC0 PSE)(ref.
Attachment 2).
C&H supported ASME Class 2 and 3 design activities at CPSES with two groups:
0 C Site Stress Analysis Group ($$AC), and New York based analysis group.
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. These two C6H groups were primarily responsible for computer aided stress analysis using the computer code "ADLPIPE. " 4.3 VESTINCHOUSE ( y ) TUCCO designated y as the Nuclear Steam Supply System (NSSS) Supplier. With respect to ASME design: 1.
y was contracted as the Class 1 and extension piping system designer, 2. y was the Owner's agent for the development and certification of the design specificati'ons for ASKE Class 1 and extension piping, ' - 3. E certified the Stress Reports for Class 1 piping (ref.
NA 3352),
E performed the function of an Engineering Organization for Class 1 and extension design and analysis only (ref. Table NA 3120 1, Item 7(a)), 5.
E accepted overall dasign responsibility for Class 1 system and extensions and completed the final stress reports including the input from various other design organizations (e.g., TUCCO PSE, NPSI)(ref. Attachment 3), and 6. y performed the Owner's review of Stress Reports for Class 1
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cc:ponents and Class 2 vessels (designed to NC 3200).
4.4 NPS INDUSTRIES (NPSI) NPSI was responsible for the design of ASME Class 1, 2 and 3 large bore pipe supports in Unit 1 containment except as noted in paragrcoh 4.1.1. NPSI held a certificate of Authorization, Code Symbol Stamp NPT, as a Component Support Manufacturer (ref.
NA 3120. Table NA 3120 1, Item 14 and NA 3300). In addition NPSI's NPT scope.
Certificate of Authorization included material supply within its NPSI performed welding on component supports in accordance with their Certificate also responsible for: of Authorization (ref. NA 3130). NPSI was 1.- Maintaining a Quality' Assurance Program in accordance with NA 3320(g) and NA 8120.
2. Providing Stress Reports when required, for items in their scope of work, as the organization responsible to y (ref.
NA 3352).
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4.5 ITT GRINNEL (ITTG) ITTGsupports pipe was responsible outsidefor of the Unitdesign of ASME Class 2 and 3 large bore 1 containment except as noted in paragraph 4.1.1. ITTG held a Certificate of Authorization, Code Symbol Stamp NPT, as a Piping Subassembly Fabricator and Component Support Manufacturer (ref. NA-3120, Table NA 3120 1 Items Ba and 14 and NA 3300). In addition, ITTC's NPT Certificate of Authorization included material supply within its scope. ITTC performed velding on component supports and piping subassemblies in accordance with l their Certificate of Authorization (ref. NA-3130). ITTG vas also responsible for: i
,, )
1.
Maintaining a Quality Assurance Program in accordance with NA 3320 (g) and NA 8120. / 4.6 BRO *.,*N AND ROOT (B&R) TUCCO designated B&R as the Installer (ref. NA 3400) for CFSES in February 1973. B&R obtained a Certificate of Authorization and a Code Symbol Stamp NA (ref. NA 3430. Table NA 3120-1, Item 11 and NA 3300). Included in B&R's responsibilities as the Installer, was ! receipt inspection of ASME N stamped components, piping subassemblies, I fabricated pipe supports (ref. NA 3310), material and parts. As Installer, B&R was responsible for procurement of ASME materials and services. B&R conducted Code velding except as no ed in paragraphs 4.4 and 4.5 (ref. NA-3130). B&R was also responsible for maintaining a Quality Assurance Progra= in accordance with
.
NA 3320(g) and NA 8120.
4.7 HARTFORD STEAM BOILER (HSB) HSB was contracted by B&R as the Authorized Inspection Agency (ref.
NA 3500 and NA 5111) for CPSES.
5.0 DISCUSS!0N 5.1 DESIGN C6H vas the engineering organization (ref. paragraph 4.2) for the desigt,and the stress analysis of Class 2 and 3 piping systems. H vas the engineering organization (ref. paragraph 4.3) for the design an'd the stress analysis of Class 1 piping systems.
C&H provided TUCCO with design specifications 2323 MS 46A, "Nuclear Safety Class Hangers and Supports," and 2323 MS 200, "Design Specification for ASME Section III Code Classes 2 and 3 Piping" y provided TUCCO with design specification 955125 for Class 1 and extension piping. The design specifications developed by y and C&H provided a complete basis for construction in accordance with ASME Section III paragraph NA 3250.
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. G6H, E, ITTC and NPSI established Quality Assurance (QA) programs which included the requirements for: o Design Control o Instructions, Procedures and Drawings o Document Control o o Identificativn and Control of Materials, Parts and Cc:ponents Special Processes o Inspection o Nonconforming Items o Corrective Action The C&H QA Program (ref. G6H 2323 Project Guide) and E QA Progra:
(ref. CP 0001 Technical Attachments) clearly establish the CPSES engineerin5 interfaces (e.g. design and design analysis) (ref.
NA 3650). The right of these responsible organizations (e.g. G&H and E) to obtain engineering services is recognized by the Code; nevertheless the ultimate responsibility for the structural adequacy including the completeness and adequacy of the Stress Report rests with the organization responsible (ref. paragraph 4.3) for the completed component. The interfaces and arrangements, as described in paragraphs 5.1.1, 5.1.2, 5.1.3, 5.1.4 and 5.1.5 and delineated in the referenced QA Programs, were satisfactory to E and G6H and permitted both to fulfill their responsibilities of providing a complete and adequate design and design analysis.
The design processes and arrangements for the assignment of responsibilities (ref. Section 4.0) pipin's'systees are described below: governing ASME Class 1. 2, and 2
.
5.1.1 ASME Class 1 and Extensions Supports Small Bore Piping and The following were the major steps in the design process for Class 1 small bore piping and extensions and their supports.
(1) C6H developed piping system layout.
(?) l C6H located pipe supports ( prior to work scope being
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shif ted to V) .
(3) y developed design specification 955125 for Class 1 piping and extensions.
(4) TUCCO PSE provided conceptual pipe support designs and stiffness values to y (NOTE: all designs were
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completed in accordance with approved C&H design specifications).
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e (5) y performed initial stress analysis. The results of the analysis were transmitted to TUCCO PSE.
(6) TUCCO PSE completed designs, including stiffness reevaluations. The completed designs were released to Construction.
(7) Any changes made by TUCCO PSE from the initial information supplied by M were sent to y by TUCCO PSE.
(8) y performed reanaly:es, if required, based on the data supplied n'nd transmitted resultant analysis to TUCCO PSE.
(9) TUCCO PSE requalified pipe supports and implemented design modifications accordingly.
(10) TUCCO Technical Services, upon completion of design and implementation, performed an NRC IE Bulletin 79-14 walkdown. If required TUCCO Technical Services revised and issued BRP's as a result of the walkdowns. B&R QC performed verifications and inspections as an integral part of the walkdown effort.
(11) The NRC IE Bulletin 79 14 valkdown information
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provided by TUGC0 Technical Services plus the as built stiffness values provided by TUCCO PSE vere transmitted to y by TUCCO Technical Services.
a (12) H performed an as built analysis and transmitted resultant information identifying open items and modifications to TUCCO Technical Services. TUCCO Technical Services prepared and maintained an open items list. Open items were assigned to appropriate groups by TUCCO Technical Services and closed when completed.
(13) TUCCO Technical Services transmitted y as-built i analysis to TUCCO PSE.
!
* (14) TUCCO PSE performed as built pipe support analysis, resolved applicable open items, implemented modifications and issued final review drawings.
Resulting information was transmitted to TUCCO Technical Services.
(15) TUGC0 Technical Services submitted information to y for final reconciliation.
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I l l (16) y performed final reconciliation piping analysis, transmitted analysis to TUCCO Technical Services and provided certified stress reports (ref. NA 3352). !
,
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(17) TUCCO Technical Services transmitted analysis to TUCCO PSE.
(18) TUGC0 PSE performed final reconciliation of pipe support loads, issued / revised final review drawings, l and certified stress reports (ref. NA 3352) for scall ! bore ASME Class 1 pipe supports.
5.1.2 ASME Class 1 and Ex't'ensions Supports
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Larze Bore Piping and I J The following were the major steps in the design process for Class 1 large bore piping and extensions and their i supports: i
(1) G&H developed piping system layout. I t (2) G&H located pipe supports.
(3) y developed design specification 955125. 1 (4) NPSI provided conceptual designs and stiffness values
!
to TUGC0 and M. I
, (5)
' y perforced initial stress analysis. 3 transmitted results to TUCCO and NPSI.
(6) NPSI completed designs, including stiffness reevaluations, and transmitted to TUCCO and E. The co=pleted designs were released to Construction.
(7) Any changes made by NPSI from the initial information supplied by E were sent to TUCCO and V.
(8) y performed stress reanalysis, if required, based on the data supplied and transattted resultant analysis to TUCCO and NPSI.
(9) NPSI requalified the pipe supports and implemented design codifications accordingly.
(10) TUCCO Technical Services, upon completion of design
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and implementation, performed NRC IE Bulletin 7914 walkdown.
If required TUCCO Technical Services revised walkdowns. and issued BRP's as a result of the B&R QC performed verifications and inspections as an integral part of the walkdown effort.
8 of 18 December 14, 1987
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(11) The NRC IE Bulletin 7914 valkdown information provided by TUCCO Technical Services plus the l as built stiffness values provided by NPSI uere transmitted to y by TUCCO Technical Services.
l (12) E performed as built analysis and transmitted resultant information identifying open items and modifications to TUCCO Technical Services. TUCCO ; Technical Services prepared and maintained an open items list. Open items were assigned to appropriate groups by TUCCO Technical Services and closed when l completed.
-)
(13) TUCCO . Technical Services transmitted the as built analysis to NPSI., -
(14) NPSI performed as built pipe support analysis, resolved applicable open items, implemented l
,
modifications, and transmitted Vendor Certified I Drawings (VCD) to TUGECO Technical Services. '
(15) TUCCO Technical Services submitted infor=ation to E for final reconciliation. l (16) y performed final reconciliation analysis, \
transmitted analysis to TUCCO Technical Services and
,
l provided certified Stress Reports (ref. NA 3352). l
. (17) TUCCO Technical Services transmitted analysis to .
NPSI.
(18) NPSI perforned final reconciliation of pipe support loads and issued / revised VCD's and provided certified Stress Reports (ref. NA 3352).
5.1.3 ASME Class 2 & 3 Small Bore Moderate Energy Piping and Supports The following were the major steps in the design process for Class 2 and 3 small bore moderate energy piping and their supports.
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(1) C6H developed and issued Specification 2323 MS 46A ("Nuclear Safety Class Hangers and Supports") and Specification 2323 MS 200 ("Design Specification for ASME Section III Code Classes 2 and 3 Piping").
_.
(2) C&H developed piping system layout.
(3) TUCCO PSE located pipe supports.
9 of 18 December 14, 1987
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(4) TUCCO PSE performed initial stress analysis. The stress analysis was performed by one of the foll: ing groups:
o TUCCO PSE using the Nomograph Method providea in C&H Design Specification 2323 MS 200
C&H SSAC using computer program "ADLPIPE" (5) TUCCO PSE completed pipe support design and released support drawings to construction.
(6) TUCCO PSE, upo.n completion of design and implementation, performed an as built walkdown.
(7) TUCCO PSE perforbed as built stress analysis. The stress analysis was performed by one of the following groups:
TUCCO PSE using the Nomograph Method provided in G&H Design Specification 2323 MS 200
SS C using computer program "ADLPIPE" (8) TUCCO PSE performed as built analysis of pipe supports and released final review support drawings.
5.1.4 ASME Class 2 and 3 Small Bore High Energy Piping and
*
Supports
.
The following were the major steps in the design process for ASME Class 2 and 3 small bore high energy piping and supports:
(1) C&H, Inc. developed and issued Specification 2323 MS 46A ("Nuclear Safety Class Hangers and Supports") and Specification 2323 MS 200 ("Design Specification for ASME Section III Code Classes 2 and 3 Piping").
(2) C&H developed piping system layout. !
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(3) C6H located pipe supports.
(4) C6H SSAG or C&H New York performed the initial stress analysis by using computer program "ADLPIPE." The analysis results were transmitted to TUCCO.
(5) TUCCO PSE completed' pipe support design and released pipe support drawings to Construction.
10 of 18 December 14 1987
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. (6) Any changes made by TUCCO PSE from the initial information supplied by C&H were sent to C&H by TUCCO PSE.
(7) C&H performed stress reanalysis, if required, based on the data supplied and transmitted resultant analysis to TUCCO PSE.
(8) TUCCO PSE requalified pipe supports and implemented design modifications accordingly.
(9) TUCCO Technical Services, upon completion of design and implementation, performed an NRC IE Bulletin 79 14 as. built walkdown. If required. TUCCO Technical Services revised and issued BRP's as a result of the waIkdowns. S&R QC performed ! verifications and inspections as an integral part of I the walkdown effort. ! i (10) The results of the as built walkdown were transmitted to C&H by TUCCO Technical Services.
l (11) C&H performed an as built analysis and transmitted l resultant information identifying open items and ! modifications to TUCCO Technical Services. TUCCO Technical Services prepared and maintained an open items list. Open items were assigned to appropriate
, groups by TUCCO Technical Services and closed when co=plete. {
- 1
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(12) TUCCO Technical Services transmitted C&H analysis to l TUCCO PSE.
)
! (13) TUCCO PSE performed an as built pipe support l analysis, resolved applicable open items, implementec '
modifications and issued final review drawings.
Resulting information was transmitted to TUCCO Technical Services.
(14) TUCCO Technical Services submitted information to C6H for final reconciliation.
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(15) C&H performed final reconciliation of the piping analysis and transmitted analysis to TUCCO Technical Services.
' (16) TUCCO Technical Services transmitted results to TUCCO PSE.
(17) TUCCO PSE performed final reconciliation of pipe support loads and f.ssued/ revised final review drawings.
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. 5.1.5 ASME Class 2 and 3 Large Bore Piping and Supports The following were the major steps in the design process for Class 2 and 3 large bore piping and supports:
(1) C&H developed and issued Specification 2323 MS 46A ("Nuclear Safety Class Hangers and Supports") and Specification 2323 MS 200 ("Design Specification for ASME Section III Code Classes 2 and 3 Piping").
(2) G&H developed piping system layout.
(3) C&H located pipt supports.
(4) C&H SSAG or C&H New York performed the initial stress analysisbyusindcomputerprogram"ADLPIPE." The ; analysis was transmitted to TUCCO PSE or NPSI or ITTC.
i
\ (5) NPSI or ITTC or TUCCO PSE completed pipe support '
design based on C6H analysis and transmitted design to TUCCO. TUCCO released pipe support drawings to Construction. ) l (6) Any enanges made from the initial information supplied by C&H were sent to G&H.
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(7) C&H performed stress reanalysis if required, based er . the data supplied and transmitted resultant analysis to TUCCO or NPSI or ITT.
(8) TUCCO PSE or NPSI or ITTC requalified the pipe supports and implemented design modifications accordingly.
(9) TUCCO Technical Services, l upon completion of design j and implementation, performed an NRC IE Bulletin 79 14 walkdown and transmitted to C6H. If required.
TUCCO a result ofTechnical Services revised and issued BRP's as the walkdowns, &&R QC performed verification; and inspections as an integral part of
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the walkdown effort.
(10) C&H system.
performed an as built analysis of the piping Results were transmitted to TUCCO Technical Services includin5 any identified open items. TUCCO Technical Services prepared and maintained an open items list. Open Items were assigned to appropriate groups by TUCCO Technical Services and closed when completed.
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(11) TUCCO Technical Services transmitted as. built analysis to NPSI or ITTG or TUGC0 PSE.
(12) NPSI or ITTC or TUCCO PSE perfor:ed as built pipe support analysis, resolved applicable open items, implemented modifications and transmitted VCDs to TUGC0 Technical Service.
(13) TUGC0 Technical Services submitted information to G&H for final reconciliation.
(14) G6H performed final reconciliation of the piping analysis and tz&nsmitted analysis to TUCCO Technical S e rvic e .
(15) TUCCO Technical (ervices transmitted analysis to NPSI or ITTG or TUCCO PSE.
(16) NPSI or ITTG or TUCCO PSE performed final reconciliation of pipe support loads and issued / revised VCD's, 5.2 PROCUREMEST Milestone events and responsibilities associated with the procurement of ASME ite=s is shown on the attached chart (Attach =ent 4). Procure =ent of permanent plant equipment (i.e., N Stamped co=ponents, piping subassemblies, and fabricated pipe supports) was initiat'ed in 1973.
. The following table provides the responsible organization for procurement of components, parts and appurtenances from N type Certificate Holders: Activity Performed Responsible Organization Prepare and certify procurement TUCCO (C&H as agent) specification Initiate purchase inquiries TUGC0 (C6H as agent) Receipt of bid package , TUCCO (G&H as agent) Evaluation of bids TUCCO (C&H as agent) Vendor evaluations TUCCO (C&H as agent) Reco=mendation of purchase source G&H as agent (based on price and engineering evaluation) 13 of 18 December 14, 1987 l l
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. - Issue purchase orders TUCCO Source inspections TUGC0 (C&H as agent) TUCCO QA Provide technical recommendations on C6H as agent vendor initiated deviation requests Resolution of deviation requests TUCCO Receipt inspection B&R Vendor surveillances v TUCCO (C&H as agent) B&R The following table provides thd respcnsible organization for procurement of ASME materials from material manufacturers and/or material suppliers: Activity Performed Responsible Organization Prepare and certify procurement TUCCO (C6H as agent) specification ,
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Initiate purchase inquiries B&R, when applicable i i Receipt of bid package B&R, when applicable
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Evalu'ation of bids B&R, when applicable i
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Vendor evaluations B&R Recommendation of purchase source B&R (based on price and engineering evaluation) Issue purchase orders B&R, TUCCO Source inspections B&R, TUCCO QA, TUCCO l
(C6H as agent, at !
ITTG, NPSI only) I
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Provide technical recommen'dations on N/A l vendor initiated deviation requests Resolution of deviation requests N/A Receipt inspection B&R Vendor surveillances B&R 14 of 18 December 14, 1987
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The B&R and TUCCO QA Programs established measures to assure that all purchased material, items, and services conformed to the requirements of the Code.
These measures included identification for traceability and provisions, as appropriate, for source evaluations, objective evidence of quality furnished by the supplier, examination at the source and examination upon delivery (NA 4440).
Based on these requirements the purchasing group of TUCCO began issuing purchase orders for ASME N Stamped components in 1974 Material Suppliers and Material Manufacturers who were not holders of a Quality System certificate were not used until there were surveyed and qualified by the Installer, B&R (ref.
NA-3451).
In 1975, E&R implemented warehodse operations and performed receipt inspection of N-Stamped components, ASME piping subasse=blies, ASME fabricated pipe supports and ASME material (ref. NA 3400) in accordance with the requirements of the B&R Corporate QA Manual.
As the Installer, B&R also utilized their corporate QA Manual to survey and qualify ITTC and NPSI as suppliers of piping subassemblies and pipe supports in 1976 (ref. NA 345'.) . As Material Suppliers, ITTC and NPSI had the appropriate Quality Program including an Identification and Verification Program which controlled the quality of the work they performed and complied with the applicable requirements of the Code for materfai handling, storage, shipping, marking, examination.
. testing, certification and reporting of nonconformances (ref.
NA 3700). These programs also included provisions for qualification of material manufacturers and suppliers of subcontracted services as required (ref NA 3732).
TUCCO issued purchase orders to ITTC for piping subassemblies and , pipe supports in 1975 and to NPSI for pipe supports in 1978. B&R received the following initial shipments from these suppliers on the dates shown below: 0 ITTG
Piping January 1977 ITTC Pipe Supports 0 September 1977 NPSI Pipe Supports
, May 1978 In January 1978, B&R established a Material Procurement Group (MPG).
The responsibility of this group was handling procurement of ASME materials, equipment and services to support CPSES. This group reviewed requisitions to assure compliance with design specifications, ASME Code and QA requirements. The MPG developed an approved bidders list (ABL) of qualified bidders for ASME related I 15 of 18 December 14, 1987
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materials, equipment and services (ref. NA 3451). In January 1979, B&R received ASME accreditation and an NA Certificate (ref.
NA 3420). Upon accreditation of &&R, ASME activities, including procurement, were conducted in accordance with the approved ASxE ELR QA Manual (ref. NA 4000).
5.3 N-5/N 3 EXECUTION TUCCO contracted B&R as the Installer (ref. NA 3410) for CPSES in February 1973. ASME III activities began in January 1977 and B&R contracted Hartford Steam Boiler for Authorized Inspection Agency Services (ref. NA 5111 and NA 8124) at CPSES in 1977. ASME accreditation of B&R as an NA'Dertificate holder (ref. NA 3430 and NA 8123) was received in January 1979. ASME related activities prior to January 1979 were perf rmed 9 in accordance with the B&R Corporate QA Manual approved by Hartford Steam Boiler as the designated Authorized Inspection Agency. ASME related activities after ASME accreditation was cond.ucted in accordance with the ASME approved B&R CPSES QA Manual (ref. NA 3452).
5.3.1 N-5 Certification The Unit 1 N 5 program was formally initiated in April 1983.
The BAR Quality Engineering (QE) System N 5 Group was responsible for the preparation of the applicable code data reports for the N 5 certification (ref. NA 3460) of the Unit 1 ASME systems.
a The N 5 Data Report was prepared on an ongoing basis as items in the applicable subsystem / system were completed and completion / acceptance of required pressure testing.
Partial N 5 Data Reports was prepared for certification of a single isometric drawing or groups of piping isometric drawings in a subsystem.
The following is the process by which.the B&R QE System Group developed the N 5 packages:
(1) Verification that the applicable process documentation is completed and located in the QA Records Vault (ref. NA 4800), and thot Authorized Nuclear Inspector (ANI) review of the in process t documentation is complete.
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(2) Ensuring that the applicable piping isometric drawings reflect the as built conditions and ' compiling all documentation pertinent to the certification of ASME Class 1, 2 or 3 systems (e g.
KRS, NPP-1, CMTR).
16 of 18 December 14, 1987
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. (3) Completing the preparation of the partial N 5 Data Reports, including all pertinent ASME documentation needed for certification.
(4) Presenting the partial N 5 Data Reports to the B&R Site QA Manager for review and completion of the Installer's certification section.
(5) Presenting the partial package, including all ASME documentation needed for ASME Code certification, to the ANI for signature.
(6) Preparing of the System N 5 Data Reports by B&R upon system comple tion (ref. NA 8416) . Each of the System N 5 Data Reports referenced the applicable certified partial N 5 Data # Reports.
Following the ANI signature of a N 5 Data Report the name plate for the system was stamped with the "NA" Code symbol indicating that installation was complete and in ; compliance with the requirements of ASME B&PVC, Section III, Division 1 (ref. NA 8233.7). After the star. ping of these systems, the N 5 Data Reports were sent to TUCCO for certification of stress reconciliation. TUCCO signed for M (piping system designer for Class 1 systems) and, G&H (piping system designer for Class 2 and 3 systems), in accordance with written authorization, certifying
*
reconciled Class 1 stress reports and Class 2 and 3 stress analysis respectively (refer to Attach =ents 2 and 3).
, 5.3.2 N 3 Certification The B&R Site QA Manager, acting in behalf of TUCCO, was responsible for compiling the Unit 1 N 3 Data Report package (ref. NA 8430 and NA 3270). The N 3 program included the following activities:
'.1 ) Verification of NIS 2 forms for repairs and replacements for items documented on the N 5 Data l Report, including reconciliation with the stress !
report. ' i
. (2' Entering all vessels which are part of ASME jurisdictional systems, but not previously included on the applicable N 5 Data Reports.
(3) Attaching all systen N 5 Data Reports certified by B&R.
I (4) Entering all ASME jurisdictional piping not included ! on the System N 5.
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. . (5) Addressing all pumps and valves which are part of ASME jurisdictional systems not included on the S.5 Data Reports.
(6) Providing ANI signature of the N 3 Data Report.
(7) Certification of the N 3 Data report by TUCCO.
5.3.3 Administrative _ Changes to N 5/N 3 Code Data Reports During TU Electric and &&R review of the Unit 1 anu Common N 5 Code Data Reports involving Class 1 components, it was noted that the y in(ormation which should have also been included in the "Certification of Design" section was inadvertently omitted. The fact that this data was relevant element to the piping certification and was a fundamental in the certification process is evident from the piping designer's certification on the N 5 Code Data Report (s) and the Texas Utilities Electric N 3 code Data Report program and documentation package. To clearly ,
'
address the y design scope with respect to these i subsystems / systems however, the ANI and B&R added a standard supplement to the applicable Data Reports, i Additionally, a revised Certificate of Conformance ' addressing installation of the NSSS Equipment Supports I was prepared to clearly indicate exemptien of the supperts ! from Code certification and stamping requirements; and,
* a supplement was added to the NSSS/ Bottom Mounted Instrumentation N 5 Code Data Report to reflect Stress ,
. Report completion. I To preclude the neesssity for document correlation by TDLS the administrative clarifications identified above and those Code Data Reports initiated to certify work conducted on a system N 3 Certification vill be compiled : into a system package by TU Electric and submitted to TDLS prior to commercial operation. l l
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ATTACHMENT 1 l
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J J ASME SECTION III RESPONSIBILI Y TRI , CPSES UNIT 1 l
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. . ASME SECTION III. DIVISION 1 RESPONSIBILITY MATR11 CPSES UNIT 1 PURPOSE - The purpose of this document is to address the following: 1) Identify ASME Section III. Division 1, programmatic requirements, 2) identify, as defdned by ASME Section III, the organization responsible for the Code programmatic requirement and
# i 3) identify the CPSES specific organization that !
implemented the Code progranaatic ! requirement.
SCOPE - This document is applicable to ASME Section III, Division 1 items at CPSES Unit 1.
DISCUSSION Column 1 - ASME Code Paragraph - Identifies ASME Code paragraph by number.
Column 2-Subject - Identifies subject of ASME
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Code paragraph. ! Column 3-6 - ASME Authorization to Conduct Activity - Columns 3-6 identify the organization (s) that were authorized by ASME Section 111 and laplemented that subject Code requirement at CPSES. ' Column 7 - Discussion - Provides explanatory comments and/or references. A reference to a Code paragraph in i I Column 7 is referencing that paragraph
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identified in Column 1.
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LEGEND: A - REPRESENTS AN ASME SECTION III REQUIREMENT C - REPRESENTS CPSES IMPLEMENTATION OF SUBJECT REQUIREMENT, WHEN APPLICABLE
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.ge No. 1
*/14/CT AsseE Sicil0N til, Olvl580N 1 atSPONSISilltf MATRIX CPst s tmll I
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ASME CODE PARAGRAPN SUSJE C T
... ....................... .............................. a..OWNga (TU)
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AGENT W/0 (I RT. NA CERT. CERI. REQ. DISCUSSION
.............................. ..........
.............. .............................
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-1113 C e tNIS INAI AaE APPLICARLE A AC It Assif 8C4110M - CL A55tflCATION DELINE ATED IN DEstGN SPECS 1120( n) DEllNiilom Of APPLICA8itIIT A AC 1120(b) CONTAltmeENT SYSTEMS DEFINITION A AC-1130 L IMIIS Of IME 5E RUL E 5 N/A
.)(1)(c ) NOT APPLICASLE 10 iMis NATRIK-1140 CODE Of RECORO AC A PIPING ST51EM5 - 74 EO. Este.
74A0. PIPE SUPPORIS - T4 ED. W 74 AD.
1140(h) CEtilflCATE of AUINORIZAll0N AC A OWNER's - TUGCO RECEIVED 5/26/76 1200 GEasERAL REGUIRENENis AND N/A DEflNiil0N5 *~. IIOT APPLICAstE TO INis NATRIM s-2113 (c) CL ASSIFICAil(A 0F EQUIPMENT A AC W 5flNGN0uSE/ GEN PR0wl0ED
.
Ct A558tlCATIces IN DESIQe SPECIflCAIIONS-2120 PURPOSE OF CLA55ff TING IIENs N/A REF. NA*1110-2150 CODE CLASSES & RULES OF N/A OIVISION 1 3101 APPLICA8LE TO INis NATRIM _ _ __ _ - - _ _ - -- - - ^ - - - _
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ege 50. 2
?f16/87 A50eE SECTION III, OlVISION I RESPONSIS!!ITY NAIRIM CPits Unli 1 ASME CIBE .
PAaAGRAPN e....=====================================SusJECT meER (TU) AGEut w/o CERT.
===eme=======..== =e==*================== NA CERT CERT. REG.
============================== =======*.
*= Ol5CUSSION n-2160, ========***=== =============================
150, 2160 LOADING COncIIIONS A
=
AC PROVIDED IN DESIGal SPECS t 3120
~F. TAett TAstf NA 31201 INDICATES INE m/A .
n-3120 1 RESPouslaitl!E5 A55MO St INE (REF. hofE) n0TE: EACM ITEN WILL et DEALT MOLDER OF EACM CERitFICAIE 4-1130 WITN AT THE APPROPRIATE CtBE PARA,
,ggg34 g 3 WL8imG DuninG ConstRUCittne t)(e)(f) AC AC AS DESCRIBED IN THE GA PROGRAft of INE NAmuFACi m R$ OR t 3213 INSTAttER DEFINii10N OF Chaser AC RESP 0ustSLE FOR OPERATION seAlmitmANCE, SAFEf f & poler ett mA-3120-1 Change OR N35 AGEN15 GEsERA T ION g g3 AC AC *
1) CERTIFICATI0st OF DATA REPORT N 3 (REF. In4 8630) 2) INSPEC110N CONTRACT - N58 3) RESPON518tf FOR DESIGes
.-
* SNCEFECAf tons l * 4) CotM0linATIOle OF
. 3220 CONSTRUCTION CATEtomsES of ImE Owu(R'S REspousteltlIIES (OR AGENTS) .. M20 .) OSTAINimG A CERTIFICATE OF AC AUINORllAil006 (REF. ItA*3230, im MCEtwo 5/26/76 mA-1140 (h))
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Page No. 3 12/14/81 Asset SECil0N Ill, Divl580N 1 RESPouststLITY I44 TRIM (PSE5 UNII 1
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ASME CODE PARAGRAPN SUBJE CT
..
......................... ............................ ... OWNER (TU)
....................
AGENT W/O CERI. WA CERT.
.................. .......... .......... CERT. RES. DISQs5510m
.............. ......... .. ........
mA-3220 PtovlDimG ADEeuATE SIRUCluRES A AC Ib) FOR SUPPORIENC A5ME IIEMS PRowlDED Im DESIGN (REF. asA-3240) SPECIFICATIONS
.
e4-3220 DESIGN SPECS PROWIDE FOR A I (c) CONSIR. AND EST ASL15NRWG AC REF. NA 3251 80Um0ARit s e4 322* CERIIFICATION OF DESIGN SPECS A (t) AC REF. MA 3295
#A 3220 REVIEW OF STRESS REPORTS A AC (e) REF. mA 3260 gA 3220 FILING OF OWNER'S DATA REPORT, AC (f) FORet 5-3 REF. HA 3270 sA-3220 DOCUMEmiAll0N e4 PROGRAM AC (C) REF. NA 8120 sA 3230 OlRIER'S CERI. OF AUIMORilATIon AC
., REF. mA-1140 (h)
REF. sea 3220(e) 4A 3240 P98VIDIIBG ADEeuATE SUPPORiIhG A AC
'
STRUCTURES REF. WA 3?t03b) PROVIDED le DESIGa SPECS 4A-3251 PROWIDE Am0 CORREL ATE DESIGN A AC SPECS GAN & WE5flucurusSE DEVELirED DESIGas SPECS AS AGEu!S FM TUGCO. (REF. sea 3220(c)) i
)
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Wege no. 4 12/1G/BT A5ME SECitou III, Olvsst(No 1 RESPON51RitlTT stATRIM EPSES UNil 1 A5mE C(DE . PARAGRAP81 SUBJECT see.........
. ....... .... ................... ......... ......ER OWN (IU) AGE NT W/O CE RT
................. .................... NA CERI. CERT. REO. OBSEUS$l om
......... .. ..... ......... ... ... ..... .- ...
*A 3252 CONTENTS of MSIGas SMCS A
- AC DEstGNS SPECS PROWIDED BY G&m, W5flMGmGJ5E sqEET INE
.
REQUIRE 9EENf 5 Of faA 3252 (a)-(f) 4A- 1253 CEA558fICAIION OF C(REPONENIS A REF. sea 3220(c) & esa-3251 Aae APPURIEIIAdBCES AC aA-3254 REF. IsA 3220(c). mA 2110(c), JURisoIClion soun0 ARIES AND 104-1110 & MA-2120 A DEFINIfloss AC PROVIDED IN DESIGN SPECIFICA TION.
44 3255 REF. eta 3220(c), Ina 3251 CERif fICATIOW Of DE5fGa8 SPEC 5 A IAW ssA 3250 AC DESIGN SPECS WRE CERIIFIED BY PROfE5510 seal ENGlufERS (GSM OR 44 32 % W 5TINGNOUSE A5 APPLICARLE).
FILIIeG Of DEstGII SPECS A AC 4A-3260 ORAIER'S REvaEW of sfRE55 A REPORT AC Gast Ase W5fgmemmesE, AS _
,"
* AGEuf 5. CERTIFIED BY REVIEW INAT inE STRESS REPORIS IET INE DESIGas SPECS.
aA 32N (REF. ma-3352, mA 3220(e)) CIAIER'S DATA REPORT AND FittasG AC A Itt400 CERTIFIED TieE FONI R-3 A5 OlAIER.
(REF. mA-3220(e))
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* age uo. 5 82/14/t!
A5Mt SICilom Ill, Olvistou 1 RESPouSISIL IIT MAftfu CP585 Urti 1
.
A$asE CODE PAaAGRAPM
$UBJECT QAI
.............................. .............................. ......ER (IU)
................. .............................. ..
AGEmi W/O CIRT. M4 ERI.
.... CERI. REG.
...... ... . . ..... 085CD55tou
. .... .....
44 3310 OEFImill04 0F senaufACIURER
. AC MAmufACTURER AS DEFlut0
APPLIED TO BAR, MPSI, liTG.
. BAR, MPSI, IIIG autto IlsE
APPROPRIAIE CERif flCAIE FOR
- ACllWITIES SEING COICUCIED.
NA 3310(e), (b), (c), (d) PROWIDE ITPICAL ARRAasGEsEmis.
t Ast E mA - 3120- 1 VE55EL MAmuf ACIUER IIE2 C1 AC N STAMPED 4A 3313 taste e4-3120 1 PUMP MAasufActuRER
.IE2 02 AC u STAMPED STRESS REH)RI, IF REeulRES, ms PREPARED ST MassufACILER
4A 3333 I Aett mA-3120- 1 SAFETT WAtyE Massuf ACTUNR IE3 #3 AC STRESS REPORT, IF REeutRED,
.
WAS PREPARED sf MeasufAcilmER IIV- ST AMED
.-
84-3333 T AetE IaA-3120- 1 LIIIE VAtvE MAaspFAClutt * gg3 34 AC STRESS REPORT, IF REcutREO,
idA5 PREPARED ST MaaIUTACit2ER
u-STAMPED 44 3383 taste saA-3120-1 STORA M IAssK MaalurACIUER ' IE3 #5 AC N STAMPED CLASS 2 & 3 Outi I I aA-3310 IAett asA-3120-1 PART & APPURIEleAleCE ' AC tsp T -S TAMPE D IE3 m MempFACTURER ! ! ! i l l i
I i _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ . _ . _ _
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*ege No. 6 12/1418T ASME SE Cil(BI 13 8, DIw15tou 1 RESPouslRIL IIT MATRIX CP545 Unli 1
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ASME CODE PARAGRAPM SUSJE CT
.......................................................... OWNER (TU)
....................
AGENT W/O CERI.
.............................. . M4 CERT
. ..
CERI. REO. Ol5015180N
. .......... ..... .. ........ ...
e4-3310 TAGLE san-3120 1 PIPihG SUS. ASSE88LV IIED 86 F ASSICAT0ft - AC AC NPT-STAfrED BAstf mA 3120-1 CtsqPONFMT SUPPcRT seusufACiuCR llE3 C14 , AC AC STREs5 REPORT, IF REQUIRED,
, WAS PREPAMD ST MANUFACTURER NPT STAprED 4A- 1320 CATEGORIES OF 8tAaIUFACTURER*5 RESPONSIBILITIES 4A 3170 OSTAINING CIRilFICATE OF 'G) AUINORIZATION AC REF TASLE esA 3120 1, ITEns #1, 2, 3, 4, 5, 6, 8, 14 & m4-3330 4A-3320 CtmPLiAssCE WIIN A$NE III 't: AC REF. NA 3340 *A-3320 ACNIEVEnENT OF STRUCTURAL lc ) INTEGASIF .
AC seRNUFACTURER'S RESPONSIBILITY REF. un 3350, m4-3340 4A 3320 prowl 5 ION OF STRESS REPORTS
- C) AC (REF. mA-3352) AC IIICitSE5: PAtis, WIIEN REGOlm!D ,"
l.6 ** APPURIEmassCE S, RECouCILI AllipI OF DESIGas CNAmGE5 TO STRESS REPORT, RPE CERTIFICAll0N
. (REF mA-3353, mA-3354, NA-3355, mA 3356, NA-3357 IaA 3358)
4A-2320 QUALIFICATION Of MATERIAL AC AC (c) MAaRAF., ptATERI AL SUPPLIERS AssD IIOTE 1 REF. MA-3361(a) SUPPLIERS OF SERvlCES m0TE 1: APPLfUSLE FOR SUPPLIERS OF attvlCES ONLY
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Page no. 7 12/14/87 ASME 5(CIION til, Olvl510N 1 RESPON51RIllif IIATRIX CP5ES Unli 1
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ASME C0DE PARAGRAPM SUB OumER (TU)
.............................. ................. JECT............. .......................
AGEuf W CERT.
............../O................ HA CERI.
.......... CERT. REG. DISCUSSION
. .. ... .......... .. . ...
44-3320 ESTAeLISMihC/94AfMIAINihG QA (f) PROGRAM - AC aty, ug.3362 gA-3320 000UMEmitmG e4 PROGRAft (0) - AC REF. NA 3362
*A-3320 faLIwG QA MAmuAt (h) AC REF. mA 3363 1A-3120 CERIIfICAllOW Of COMPLIANCE (e) WifN ASME 183 AC REF. MA 3379 *A-3330 CEtisflCAIE OF AUINORIZAllom AC PRIOR 10 PJSTRUCit088, TseE IIANUf ACTUER SMAtL ORIAIN A CERTIFICATE Of AUTMORIZAft0N (REF. MA-3320(e))
eA -3 %0 THE MANUFACTURER MAS iseE RESPouslRILIIT FOR STRUCIURAL AC REF. #A-3320(c) INTEGRIlf U5t#G IleE DESIGN SPEC 5 A5 A SASIS ~.. eA-3340 CERefROL OF QUAL 1iT 37 8EEANS Of (a) A GA P90 graft AC REF. mA-3320(f) 44 3MO 00CUMEmismG e4 PROGRAM (b) AC REF. MA 33Mg) 44 3340 CER18fICATION inAT WOIN( i (c) PERFORMED RT 54FPLTIIIG AC REF. mA 3320(i) i FASRICAIORS COMPtits WIIN ASME III.
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**ee ko. 8 l2/14/87 ASME SICil0N lit, OlWISION I RESPONSlaltlif ItATRIM Crit $ Uuti 1
-
ASME C3M PARAGRAPN SURJECT
......... .................... ............. AGENT W/O CERT. MA
. CERT. RER.
........ ...OWhfR (ful.................................................CERI. .... .... .. .... . .. DISCIJSSIOu
... ..... ......
44-3351 PR0vlSION OF STRUCTURAL INTEGRITF OF A-ConPOMMI OR AC REF. mA-3340 APPURIEMANCE 4A - 1352.
INE MANUFACTURER OR AR AGENT t&2 FORMAttY RESPONSIRLE TO MIN AC AC REF. M 3320(d) & GENERAL
$NAtt PROVIDE A STRESS REPORT CastENT 81 FOR: CLASS 1 ConPoufMT, CLASS 2 WESSEL (mC 3200), CLASS 1 CGtP0 MENT SUPPORTS sA-3353 STRESS ANALYSIS OF PARTS j' AC INE (* POWENT stAmufACTURER seas T HE t IIIIATE M5pousf altIIT FOR 1 J ADEQUACY OF INE STRESS REPORIS. (MF. InA-3320(d))
44-3354 STRESS ANALYS!$ OF APPWIEMANCE S . AC TM APPURIERANCE ftAMUFACitSER Gt COMP 0 MENT ftANUFACTUER SmAtt PROWIDE A STM S$ M PORT, WNEu 7, REmilRED. (MF. IIA 3320(d)) aA-3355 MINIflCATION OF MSIGII Amo AC * AC REF. 3320(d), 4;EuERAL COMENT RECOBCILIAllCI OF STRESS REPORT 81 & NA-3352.1 & .2 44 - 3 3M CERTIFICAil0N OF STRESS REPORI AC AT lenmufACTURER AC INE STR255 REPORT sNAtt RE CERTIFIED RY A REG 35tI2E0 PROFES$louAL ENGlutER(S).
RE F. sea 3329(d), NA 3353 mA 3352.1 & .2 & GEuERAL EDetENT 81
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Page No. 9 1?f1A/ST ASME SECil0N lit. DiwtSION 1 RESPONSIRitITV stafRIN (PM 5 UN I T 1
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A5ME CNE PARAGRAPM SURJECT
............. ............... OWNER (1U) AGENT W/0 CERT. NA utt ...n............ Cent. REG.
.........
....................... ............... .............. ... .. ..
DIsms5 ION
.............. ........... ..............
% -3357 PROVISIC:s OF STRESS EEPORT TO AC OhmsER FOR CERTIFICAllON REF. IRA 32601 NA 3320(d) mA-3358 AWAltARILIIT OF STRESS REPORT - AC PROW 10E STRESS REPORI IO INSPECTOR (REF. NA-3320(d)) eA 3MI RESPONSIsltlTIES FOR 6A (c) AC Tast muutatiunit $NAtt SURVEY Aae auntIFT TW cuAttiv SYSTEM PROGRAMS OF SUPPtlERS, et4TERIAL SUPPtifRS, MATERIAL MAIENACTURERS. TIst SimVEY/QUAtlFT IS NOT MellRED IF INE M5/951 IS A NotDER OF A Santill SYSTEM CERif flCATE.
(REF IRA 3700) eA -3M1 stesRt' ACTURER SMatt CONTRot A5 (0) AC REF. MA-8000 APPLICA8tE, cuntliv SamING ConsfRUCil0N
.,
eA- 3M2 OE18eENTIseG 04 P90GaAft AC REF. sea 8120 eA-3363 FILING 4A MAasunt AC INE stANufACTURER 5NAtt fitE Wi!N IIIE AIA T81EIR QA 8tAIRAAL, INCitSING CatAssGES.
M-3310 CERif flCATION OF COMPLIAasCE AC INE 8tAIRNACTURER 58tAtt URTIFT Cu rtiANCE TieROUGN APPROPRIATE DIAsIUFACTURER*5 DATA REPORTS (M 1, NPV-1, NV 1, N 6/N-T, N 2, NF 2, NPP 1, NF - 1) (RE F.
IAstt NA-3120 1 81 A, 8 Ade 1A).
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Peer me. 10 . 12/1%/87 * A58ef 5fCilON lli, DivlSION 1 RESPON5lSitlif 8eAIRIN (PSES UNil 1
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A5def C(DE PARAGAAPN
.. SUBM Chaser (IU)
......................... . AGENT W
...............Cf................................................./OCERT. .........
W4 CE S T.
..... .... .. CERT. RES.
..=.. . . ....- 0150J551011
.-
mA-3410 DEFIhlitou OF lt:5 FALLER
* AC ORGANIZA** 1RelCN INSTALLS Aas K sEstS IN INE FIELD TAett ma-3120-1 ITEM ll ImSTAttER .
AC mA E20 ExpertETES u-5 OATA RErmi f(me CATEGORIES Of INSTALLER *5
#E5PomS881LillES 44-3420 0 STAINING CERifflCATE OF (c) Aufes0R12Allom AND se-ffPE AC REF. 114-M 30 Syve00L StapeP sea-3420 CIBIPLIANCE Willt A5aEE Ill (t) AC REF. 11A-3440 mA E20 E5fAstI5mlesG/seAINIAINiteG A GA (t} PROGCAnt AC REF. mA-3450 WA 3420 DOGSEENileG 04 Af8
<a AC REF. sea M S2
-:,
mA. x20 riu=G or e4 mauAt
<a) At REr. mA-uss mA-M20 CERflFICAIION OF COMPLIAseCE (f) AC REF. asA 3460 Wife A5aeE III ma-M30 CERifflCATE OF Aufse0RIZATIon AC setALL SE OSTAlsefe PRIOR To INSTALLATION REf. sen M20(e)
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*ege No. 11 .
82/14/87 A$ set 5fCil0H III, DIVISION 1 RESPowSIRIL ITY IIATRIN Cf'Si 5 UNII 1
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Assef CEBE
?ARAGRAPM SUBJE CT
.............................. ..................... ....... ...OWuft (IU)
....................
AGE N T W/0 EE RI. IeA CERI.
.............................. . ....... CERT. RES.
.............. ....... DISCU55fou
.
44 3440 hESPOustSLE ftM TME STRUCitJItAt lutEGReiv Of A'Y s WELDE0 OR AC REr. mA 3410 MECMAulCAL CommECTICII i
.
8A-3440 couThat Of (tJALITY D4mimG c) l#STAllAilou 87 NEANS OF A OA AC REF. mm-8000 Aas mA 3420(b) PROGRAM 8A 3440 000A4ENilNG INE GA PROGRAM b) AC REr. m4-8120 Ase mA 3420(d) sA - 3440 CERIIFICAi104 INAi WORE c) AC PERf0RNED ST SUSCONTRACTORS REF. mA-3420(f n Ase IIA 3440(e) FOR TesE INSTALLER peEETS A5ME Ill aA 3431 RESPON5108tlilES fDR 44 6) * AC imE INSTAtLER SMAtt StarwEY AsE ERahtlf f TseE QUALITY SYSTEst
^
PGOGRAfg5 Of SUPPtlERS,
. MATERIAL SUPPLIERS, stATERIAL s 8tAIIUf ACTURERS. IIIE SAUF/euALIFT IS aIOT REGAIRED IF TIIE NS/ set 15 A as0LDER OF A GuALITY SYSTEN CEtif flCAIE (REF. mA 3700).
4A 34$1 Tes( luSIAtt(R SesAtt CoutROL, AC AC REF. hA-3440(e) Ade mA-8120 b) AS APPilCASLE, GUALITT DURING INSTAttAll0m inCLUDIIsG marmIRACTED nRIRet l I _ - __ _ _ _ _ _ _ _ -_ _
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*ege No. 12 -
-2/1L/87 A5ME SECTION lit, DIwlstou 5 RESPou5f ait III stATRIK CPM 5 Uult 1
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ASME CIDE PARACAAPM SUSJE CT
............................. .............................. ................... .................. ..... ... ..mA...Q RT.
...(. easer (TU) AG uf W/O CERT.
.. GET. RES.
. ...... 0150 ASION 2 3452 000MENTiNG QA P90GAAM AC E F mA-8120 sA 3453 FillwG 04 MAansAL AC
. TE insfutER Smett flLE WITm imE ABA fut en - as, IECLLSING ANT CItANGES.
- A-3440 CERilflCAIION Of COMPLIANCE AC TME IN$iALLER $44tL CEtilff ORIPLIAmCg Tmermar-u fuE APPROPRIATE Dei 4 MPORT Eu 5)
( M f. IASLE mA 3120 1, ell).
4 3500 RESPousisitIIIES of InsPECitou ACEDCIES Ano INSPECIORS fuss sECTIM IS NOT APPLICARLE TO TE PURPOEE Of Tutt RAftlE.
- A - 3610 DEFlulidON OF Am ENGluf ER!bG AC A ORGANIZAf f ou (EO) (NOTE 1) Wolf 1 - AN EO PERF0WIIeG (uDTE 2) DESIGN OR STRESS AmALYSIS gms
. moi REGUIN A CERTIFICATE OF Auf u0RIZAII(MI.
A 3410 ComiO) ., NOTE 2 - AN EO tm05E
' RESP (BISIBittilES IsCLtaf TuoRE 0F A 8tauUf ACTUBER, tuliALLER FOR SUCN ACT8villES AS PueCuAsimG Ase ConfRACTIJG PM fAR*ICAllou 5 matt NA E A CEttiflCATE Of AUTIuMIZATI(NI.
A 3613 Comi'O) UI EEEE "'I U-
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Doge me. 13 12/1 A/87 A94E SE C110W lit, DIVIsl04 I RESPON51RILIIT SIATRIN (P',8 5 IJuli 1
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A58EE CODE PARAGaAPM 5LaRJE CT OWw( R IU AGiui W/O CERT.
.....................................................................(...).......2.
. NA CERT. CEti. Me.
.............................. .......... ..... ... . ........ Ol5CU55lcm
...
94-M20 CATEGORIES OF E0's RESPouslRit Ifits gA - M20(e) OtiAlullsG CERilFICATE OF - A REF. WA M30--N/A 10 CPSES AUINORIZATION (gEF. BA M10 NOTE 1) eA- M20(b) C m IAmCE WITN A5 sue III A REF. mA-M10 mofE 1 Ass IaA M&O
*A - M20(c ) PRowlstou os STRESS REPORT A REF. RA-3610 m0TE 1 Ass WIIEN REWIREO IaA MSO 44 -M20(d) ESTASil5#IIsG AssD st48NTAlulleG A A REF. IIA %61, mA 3462, IRA-M10 QA PROGRAft m0TE 1 44 - M20(e ) m atIFICATION OF INTE RF ACE A REF. MA - 3441 Ase RA-M10 50if Wiin marmIRACTED SERvlCES 1 44 3620(f) 00CIAMENTIhG QA Apt A REF. mA 3462, mA-3644, Ass 7, alA-M10 IsofE 1
' ea-M20(3) FILING e4 Isaamm ' A REF. na 3463, mA M10 IIOTE 1 4A M20(h) stalNTEleAsICE Aas ACCE55 10 A REF. mA 3464, Ina MIO uoff 1
*
RECOROS e4 M50 CERTIFICAtt OF Aufes0RIZAllom A REF. mA 3620(e) AND sIA-3510 Isoff 1
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Page eso. 14 . 12/14/87 A5M SECTION 111, Div1180N 1 RESP 0m5igilliv statalu Cr5ES tmII 1 ASM C(BE . PAaAGaAPW SUBJE CT
.....................................................OWWER(TU) AGEmi W/0 CERT. mA CEmi.
.................... ........................ .... . ..... .. CEst. aEO.
.... . . DISQJ5SION
.. .
e4-3640 afSPONSIOf LIiY c'OR COMPLIANCE WITN A5at Ill * A A5 APPLICASLE DEF. uA-3620(b) 4A-3650 mESPonsletLITY FOR Sine 55 MPORTS
.
A INE EO, taEu NE MAS REspomSIsillif FOR TmE QBrLEff D GBIPouEel, NAS THE Utilst4IE RESP 0mSIBILITY FOR INE POEQuaCYNETERIE55 of IIIE staE55 AEPORT. aEF.
mA-3352.
4A 3661 $dPE Of RESPONSIslLITIES FOR QA A REF. ma 3662, mA 3610 soft 1 AAS GENERAL 030ENT #3.
gA-3662.1 000setni ConIa0L A v4 3662.2 CtWia0L OF PURCleASED A stATEtlALS, PART.5 AsID SfavlCES 4A 3662.3 DE5fGM COWIROL
,
A 44 3663 F8tlisG OF GA W L Aag * A SUBSEGUEmi CnAeGES ga 3664.1 aECORD ftEINTENF ST Obasta A 4A 3664.2 stAletElsAmCE AND ACCESS 10 A REMS
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Pope No. 15 . 12/14/87 ASMF SECitou lit, DIvlsl0N 1 RESP 0mSISILIIT stATRIX (PSE5 Unli 1
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Assef CODE PARACAAPN SUSJECT Cam (TU)
.............................. .............................. ......eER.................
AGFNT W/O CEST. sea CE R T.
.............................. .......... CEST. REe.
..... ....... ..... DISCU5510m
....
mA 3700 sqATERI AL M4uufACTURERS AND AC AC REF. (;Euf RAL CGeEmi M.
BRETERIAL SUPPhlERS RESPouSIRitITIES m4 4111 QUAttif ASSURANCE SCOPE AC C (RE E. IsA-3410 es01E 1) AC AC
,
mole 2 uoTE 1 - Ist/WS REF. e4 3700.
moff 1 u0!E 2 - AGENT SNAtt stave A GA PROEAAM APPROPRIATE 10 THEIR SCOPE 884-4112 ESTASLI$sseEnt OF GA PROGRAse AC C AC AC REF. mA-4111 NA-4113 luTERitt LETTER OF AUTIIORI2AIION see TO INIS Slif.
mA-4120 EUAtuATIoss CF e4 P:0 grass AC C AC AC IsofE 1 mofE 1 - PROGRass Evatun7 ton rrummu TED ST ORGAsilZATION ARRANGING F(N fuE AGEmi.
mA 4130 #EFINITI(bes: 1 euALITY A59uRAnCE 2) IDEuflFICAll0If m/A TO TWE PutPOSE OF fut$ Ass WERIFICAI1018 PROGRApe .; 8tATR IE.
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FILE Wife ABA
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mA-4210 AuflIORIIY AMD RESPON518itIiF AC C AC AC anA-4220 PERSoulIEL AC C AC AC i
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A58tf C@E PARAGaAPM SUSJECT AGINT W/O CERI. NA CI R
.............................. ............................ ... OWNER (IU).................... .............................. .......T.. CERI. REO.
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4A-4320 CATEGORIES OF SUALITY AC C AC AC WGANIZATION M5PONSIRILITIES APPLICASLE TO A CEtilflCATE OF AUTNORIIAII(NI NOLMR Outy.
- A-4520 ComIROL 07 OPERAllows Am0 .
to) ItATE RI ALS Atr. asA-4400 ga 4320 COh0UCTING EMAfeluATIONS Amo (S) TESIS REF. NA-4500 ga 4320 CONTROL Of M&If (c) REF. IIA 4600 4A-4320 AWIIe4 (d) REF. sea 4700 44 4320 CORRECilvE ACitous (e) REF. mA-4800 94-4320 MCORos Amo 54metillesG DATA (f) REPORIS REF. mA-4900
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va-4410 OftlGas ConstROL AC C AC AC NOTE i 18EE ORGARIZATim SasA&L leAWE A en Pe0ECAf1 APP 90PRI ATE 10 I15 503PE.
4A-4420 lifSTRUCIl04, P90CEDURES Am0 AC C AC DetAviesGS AC REF. BA 4410 a0TE 1 gg.4430 000SENT C0ssIROL AC C AC AC REf. mA-4410 as0TE i
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Page 50. 17 1%f14 C,7 ASME 5(CilOu lit, DIVISION 1 RESPOK5IBILIIT IIATRIN CPit$ Uuti 1
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ASME CSE PASAGRAPN MSJE CT
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mA-4440 Coute0L OF PURCmASED sanitalAL, AC C ITEstS, Ad8 SE8vlCES AC AC REF. Ile 4410 m0TE 1 mA 4441 MEASURES TO CGBT90L PURCsIASES AC . C AC AC REF. mA 4410 uofE 1
#4 4442 ISENIIF3CAIION AS CONTROL OF AC C AC AC 8enTERIALS Amo Iffes REF. mA-4410 moit 1 mA 4450 ComiROL or facelCATION AC AC mEF. mA-4410 WOTE 1 PSOCESSES mA-4460 IIAdStimG, ST0eAGE, Su!PPluG AC AC REF. mA-4410 NOTE 1 Aes PRESESWATION m4 4500 EIIApelmAll0es, TESTS AIS AC C AC AC INSPE CT IONS m0TE 1 - imE ORGANIZAilom smALL NAWE A GA PROGRAN
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mA-4600 CONTROL OF M&if AC AC
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mA 4110 autES FOR OSTAlmimG AUINORl2Aftom 70 USE N TTPE mot APMICASLE 10 int MaroEE of imis malatz.
175 SOL STAMPS _ - - _ _ _ - _ _ _ _ _ - _ _ _ - _ - - - _ _ - _ _ - _ _ - . _ _ _ - - - - - - - _ _ . - -
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age see. 13 2/14/87 AW SECilos III, DIVISION i H5PONSIBILIIF IthfRIM
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A-C300 malerPLATES Amp SimspinG AC AC A 9600 DATA MPORIS AC A AC AC
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ATTAC) DENT 2 Gibbs C Mill. Inc.
n%% see m sese 1mt 10001
@ 4434 ow ametuswesessa hommmet agesIWsM4T1
! AtheseCasemey
. August 5, 1985
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, GTH-70375 Texas Utilities Generating Company Post Office Box 1002 Glan Rose, Texas 76043 . Attention: Mr. J. B. George Vice President / Project Gen. Mgr. i
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Gentleman
! TEXAS UTILITIES GENERATING COMPANY
' COMANCHE PEAR STEAM ELECTRIC STATION
G4E PROJECT NO. 2323 UNIT 1 AND COMMON 1 i
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N-5 CODE DATA REPORT CERTIFICATION 1, 1 . l This letter is to certify that the Comanche Peak Steam Electric
Station Engineering Project Managar, L. M. Popplewell, signed the Comanche Peak Steam Electric Station Unit 1 and Cosamon N-5 Code j Data Reports as our agent, in accordance with prior oral agree-
ments and based upon receipt and on-site filing of all reconciled l Class 2 and 3 stress analyses. , Very truly yours,
, G S , Ir c . '
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! RE5a tic Robert E. Ballard, Jr.
! 1 Letter Director of Projects i CC: ARMS (B&R Site) OL j R. E. Camp (TUSI Site) lL
L. M. Popplewell (TUSI Site) 1L (telecopy) j C. R. Purdy (TUSI site) lL - J. R. Wells (TUCCo Dallas) lL i 3; J. C. Tinneran (TUSI Site) lL - i orev*8 (
_ _ . _ __ . - - _ _ _ . _ _ . _ _ _ _ _ __ _ _ _
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ATTAcMMINT 3 i WPT-8010 l Wealnghouse Water Reactor ***C" " *"*" t Bactric Corporation Otvisions n as rammenvema istm
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W. J. T. Merritt, Jr.
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Assistant Project Generating Manager 3.0. No: Tax-145
. Texas Utilities Generating Company P.O. tox 1C42 Glen Rose. Texas 76043 .,3
, TEXAS UTILITIES G'E'WEAATING COMPANY COMANCHE PEAX STEAM G.ECTRIC STATION N-5 Cede 04ta Report Cartiff cation
Dear W. Merritt:
i This letter is to certify that the Comanche Peak Steam Electric Station Engineering Project Manager, L. M. Popplewell, signed the Comanche Peak Steam Electric Station Unit 1 and Connon W-5 Code Data Reports as our agent, in accordance with prior verbal agreements, based on'your receipt and on-site filing.of all Westinghouse certified Class I stress reports.
Very truly yours,
'
WESTINGHOUSE 6.'LECTRIC CORPORATION f _.
R. 5. Howard, Manag l WRD Comanche Peak Projects
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RSH/jjs/6563d:1 cc: J. IL R. D. Cal der 1L J. W. led IL C. B. Martong 1L J. C. Kuytendall . IL
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MIM5 1L ! J. B. George IL R. A. Jones 1L L. Popplewell 1L l l
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ATTACHMENT 4 ASME PROCUREMENT 1973 1974 1975 1976 1977 1978 19 79 AND LATER
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GENERAL COMMENTS 1. The component Manufacturer has the ultimate responsibility for the completeness and adequacy of the stress report. However an agent, formally responsible to the component Manufacturer, may prepare and certify the stress report (Ref. NA-3350).
2. G&H/W. as an 50, performed only design and design analysis activities. G&H p3rformed certain ASME procurement activities as directed by TUGCO.
3. The Eos involved at CPSES performed design and stress analysis only, therefore they did not require a Certificate of Authorization (Ref. NA-3610). The following subsubarticles are not applicable at CPSES: a) NA-3620 b) NA-3630 c) NA-3640 di NA-3650 e) NA-3660 4. The component Manufacturer and/or the Installer has the responstbtlity to ensure that all material suppliers and material manufactures providing items at CPSES
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complied with NA-3700. The component Manufacturer and/or Installer also had the responsibility to survey and qualtfy the suppliers of subcontracted services.
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TUELECTRIC NE-14535 December 3, 1987 Steve Matthews Director and Chief Inspector Boiler Division Texas Department of Labor and Standards Austin, Texas COMANCHE PIAK STEAM ELECTRIC STATION ASME SECTION XI COMPONENT PERATING PROCEDURE A As you are aware. TU Electric has implemented the "CPSES ASME Section XI Program" (NEO 2.26). One of the lower tier procedures. ECE 2.26-07, constitutes the CPSES requirements governing "ASME Section XI Rerating Activities." It is intended that this procedure be invoked when a system design change necessitates a rerate modification of an ASME N-stamped component's hardware or design documentation.
Please note that if a situation ever exists where it is not practical to obtain the servicss of an organization possessing the appropriate ASME certification then the applicable Repair / Replacement Prograu will contain CPE's approval and justification for using another organ ation.
CPSES Repair / Replacement Programs require ANII concorrence prior to work and are subject to NRC review.
As previously agreed upan, this specific procedure is now being made available to you for review and comment.
Please forward any comments or questions to M. D. Skaggs, CPE, by December 19, 1987.
O. W. Lowe
*
Director of Engineering
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JF6:pa cc:' ARMS 8. Parr ANII QO2
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P O Boi1002 Girn Rose.Tenu 760t31002 _ _ _ _ _ _ _ _
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Exhibit 3
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Exhibit 4
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. . ASME III CODE CONTROL PROGRAM COMANCHE PEAK STEAM ELETRIC STATION UNIT =2
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JANUARY 18, 1988
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TABLE OF CONTENTS , o ASME III Code Controi Program Outline o ASME Program Correlation Matrix o ASME III Control Feature Matrix o CCP Milestones o AIA Special Service Recuisition & Agraement
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Page *. c' ! ASME !!! CODE CONTROL PROGRAM OUTLINE CCMANCHE PEAK STEAM ELECTRIC STATION - UNIT 2
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Taole of Contents
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Statement of Polic> and Authority 1. Orcanization ' a. SWEC Organization b. CCG Organization ' 2. Project Functional Organization , a. Project Functional Organization for ASME b. Project Interfaces o Scope j o Responsibilities - 3. Authorized Inscection Acency Interface a. AIA Agreement for Special Services b. AIA Review of Manual for Special Services c. Working Relationship with AIA for Monitoring Activities
t Indoctrination and Trainine ;
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a. Training Matrix b. Training Schedule c. Training Records j 5. Manual Control and Imolementinc Drocedures ; a. Manual Control
- o Format and Content o Review and Approval o AIA Review j~
o Issue o Changes and Revisions o History File
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- b. Implementing Procedures
. o Type and Controlling Organization o Review, Approval and Concurrence , o !ssue o History File
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tge 2 o' 2 6. Enoineerine and Desien 4. SWE; Engineering and Design Activities o Engineering and Design Occaments (i.e., Specif t:ations, Drawings,etc.)
o Engineering / Design Change Occuments o Stress Reports and Stress Analysis o CCG Reviews, Approvals or Verifications b. SWEC Interfaces with Other Organizations Derforming Engineering / Design Activities , o CCG Interfaces v c. Overpressure Protection Analy)is and Overpressure Report Protection 7 Control of Documents a. Engineering and Design Document Control o SWEC o Otner Organization Performing Engineering / Design b. CCG File Organization, Index and Control c. Record Turnover to TV Electric 8. Overvi1w of Installer Activities
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a. Training b. Document Control c. Procu rement d. Receipt, Storage, Handling and Material Control e. Fabrication and Installation Control f. Welding o SWEC Review of Installer Procedures g. Heat Treatment and Special Operations o SWEC Review of Installer Procedures h. Nondestructive Testing o SWEC Review of installer Procedures
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1 Pressure Testing o SWEC Review of Installer Procedures o Verification and Participation J. Control of Measuring and Testing Equipment k. Inspections and Audits 1 Records Control m. As-Built Verifications o CCG Verification and Participation n.
Final Documentation Reivew and N-5 Processing
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I Eage 3 d' 3 3. N0nconformances and Corrective Action 4. Identification and Processing b. Disposition and Processing c. Corrective and Dreventive Action d. Problem Reporting 10. Internal and External Audits - a. Audit of SWEC Activities o Engineering and Design ..
.
o CCG b. Audit of NSSS and Other Engineering Service Organi:stions
:. Audit of Installer d. CCG Participation in TV Electric Audits 11. As-Built Verification and Final Documentation Review a. Engineering Walkdowns b. Installer As-Built Verifications c. Review of Final Documentation 12. Activities in Sup: ort of N-5 Review and Processine
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- a. Review of Installer Prepared N-5 Documentation b. Verif ttation of N-5 Completness to Estaclished Code Boundaries
, c. Verification of Completion of Stress Reconciliation o Westinghouse o SWEC d. Verification of Owner's Review of Manufacturers Stress Reports e. Verification of Completion of Equipment Qualification / Validation f. Verification of Component Manu facture r and Installer ASME i i
Certi fica te Scope for Work Certified on Manufacturer and Installer Data Reports. ;
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13. Activities in Sucoort of N-3 Preparation and Processino t a. Verification of Completion of Overpressure Protection Analysis / Report in support of N-3 Preparation b.
c. Verification of N-5 Certification of all Plant Code Work N-3 Preparation and Processing to TV Electric for Signature 14 Definitions of Terms and Exhibits
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.. _ . _ _... _ _ _ _ _ .
' Par agrapin Centsol Featuse Sc.t6en No. T&tle Ceementa _ . _ _ . . . _ _. ___ ___. ._. _ . , . . ._ _ _ _ _ . , __ ._. _ _ . _ _ _ _ , _ . . . ) 6.0 * Dess a sbe eine respeme Ibality f or res ords M 4 ladoct r amat e..n en1 estalalapan mannense sentrols and Trasseng i
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APPLit: ABILITY Copt CdwrNot PROGRArt Paragrapin 'Ceatsol Feature
- - . - .
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Se. tion No. T6tle Co - ats
.-- -. __. ._. ._._. _
_ __ _ _, 1.8 * Ceamm s t een t to code repared K 6 somecats of a Desige Specification Engemeerieg and Des *gn SW C revsews and a. septs
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responsibl e t y f or s he des egn spe. sI scat sees inst 6ated ley Gabbs & Mall 3.2 * Reference to Dessee Specificassees M 6 peepared by NSSS sesppleer Fagineering an.1 Design SW C eververws Westsaghouse's ASMt actsyst6es 3.4 * AdJecas that a Ceepeeest Dessee M 6 Spes 4f acat see sney coesist of multiple Engineer 6mg and Desagn i spet s wath the snese spet a ficalsee as an massbeella specificatsom los the other spet a fis at mees
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APfl.leABILITY e40E OmrltOl, PftOGR_Ars Part:gsaph Come sol Fratiste
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. - _ _
Section No. Title Casments
. . . - . . _ . - . _ _ _ _ .- _ _ _ _ . _. .. . ._
.
1.0 * Ikasan specification review and approval X 6 Engineering and Desesa se<3usseecate in<lesdana revsew by: a E p speemt Specialist b Cheel Eagemeer - Power
.. Ceestewetion elemager (Feeld Fab. &
Instal!stion opers eaty) . 4. Chael Engineer - 450 e. Registered Professeomal Engsneer (R.P E.)
f. Projest Engineer 4.0 * Dessen Speciferatise Change Comisel K 6 Eastseerang and Dese(n <,
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--- -
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S.e * De**sa SPee a ficat non availabs t aty to: _ a. Allt - X 6 Engineering an.I Design Brown Root mehrs the Desesa Spesmiseats n avan table to these ANI . SWC embes et avastable to SW.C's AIA.
b. t af ers eerst Aut bes s a y 1 6 tagineering and Design SW.C prova lcs the Ikse ge Spet a l a cat ion t o Til Elettrar sehe sabes at awas table t o tbc culeve r-erst autbeesty. '
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St s: TION 6
**I ng e ner e a ng, lkw e ge da l 14H ounent Coset t ol" Pa c i l o f 4'8 -
Skt.f ringtPtaltATE ASPIE Ill Pitsu 8tAft JEATIMES SM C CCP (PM S ASitE Ill APPL.it AhlL11Y t estW. t a:NIROI. PROGRAPI Pastgrap8k I's. set s ul tras eere
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Seetson No. To t le C=enents
- ---
. -- __ _
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.
1.8.2 * De l seee IVs sgn Dos amment s X t.
Engineereng 4nel Desega SWEC as ecsponsel.le for Class IAS system.
West anglo.eese e s e cspan-sel.le 8... Class I systems I 1.5 * l ealepeen.le nt llevsew el Iksegn Do<eements X 6 Fasaneertas an.1 Desean SW C 8 5 sesPanselle las Class 2Ai sy st em . West engl. .use e n e espe.n - sable fa. Class I systems.
8.I.5 * Coa ne a meest to psosess lesign shanaen 1 6 Engineeeeng and Desegn ties ugin t 'se same appenval* eye le as the SWEC as ecsponsil.le in usageenal .lcsign Class 269 systems.
Westenghause as ecspun-
"
sable for Class I
'. systems.
%, l _ I de * t eam e t erne to p t eleso gn t hange X 6 Engsneering and Design SM C as respanselste for
.l nments agasant Line oregonal dessan Class 2kl systems.
doe weernt and to prownde tenteel
' Westinghasese es ecspae-featuses fut line encoeg. oration of silete fue Class a t iecse desegn shanXcs s y s t res .
ISISTE-1614501-92 _ - _ - - _ - - - _ _ _ - - _____ _ __ _ - - -
h SMt 4SPN. 118 CIMilleet. FLAll*L _ItAIRIX, e-. Swt C rospos aic A'. ret ,Ill Progs.= M Cilf
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D ng a eee r e a ng , l&s e gn * 0 thee ament re.at sol'*
l'a ge Il et 4*t SEC C00lPfMtATE A?.PIL ill PlhM;R3_88 f FATIMES ~ SMe CCP ~ ' ~~ f t".15 ASte. 'I l l APrl.leAhlt.1Ty 4 441L 4 esN TROI. l'IttLRAPI Pasess aple l'oeissal Praeuse
-
- - -
See a som No. TetIc Co. aments
-
. _ _ _ .
I21 * Psalest .lsewsmg prepasatsose . K to Engencessna end Ik .s an SWLC s. seq .nsehle los
,
4: lass th) systems.
Westenghouse as r estaan - mable las Class I system . 1.2.2 * k. w eew me I appsoval of projeet alsawangs X 6 Eng ences ang and Ik .s an SW C as s espunn sla t e los riass th) systems West saghoesse as sespon-sable I e Cl4ss I systres.
12.5 * Pe. lee t .Isawing sisange e oest sal X te Enga nces a ng and Eks san SWC as respansehic los
* Class 2hl systems.
West engl.oesse as e c spose-sable f a Class I
-?, systems.
1.2.4 * 4..as s =1 tentasses for elaen .ses anslataa- N/A ho" Attl6(able (N/A)
'
8.se seas e s.nt rol drawing (a.e . proe r s a That as a e sint e e.1 frainec e nest set slecet ) as always esse-4 as an used wlica SMC l.coloses
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engenceseng Jeawing haselwase latie se me se asel sost allat son ac t ewe t ers.
I l 171L- 16 6440 l-181 i
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'M e' Coe y e a t e ASMt III t*sogeae M CTiend 6
"I sag e eeec e e seg, thessgo au1 thes easw-nt Coset e ol" I'a r i 4 ut 4's SM C' UDIIPOftATE, AStu l l i Pitot. kart FE,ATistES ~ SWE tCP CPSES ASPE III'
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AFPLlt Ahlt.IIV OeflE OlNINt}l. PROGlt4tl Pae ago as.es C nte I featuse
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See t s on No . Title t osement s
.. _- --
-- .-. _ ._ ..
_ . g 1.) * Conesol as Selice drawings X Engineersag and Desean
.
t, SWEC is aesponsille lor t' lass 2b l systre, West engle..ase as vestwen-sable fa. Class I systres, u 8.4 * Conteel el St ress/ Des s ges Stepae t s and 1 f, Engineersas an1 Desean SW.C e s s espons el le los Lead Capaa s t y Data Sheet eAen perpaved Class 2kt systems ! West engtp.+sse as erspon-selete fee Class a systees.
IS * Conssel el overpsessener Proteetson X 6 Engencereng an.1 Desegn Stepos a s
,
1.6 * Intreface Controls wsth othee dessgn X 6 Engencer ing and Des *5 SW C ** ***Pousstle- lar oegansaatsons " *.", Class 2bl systres.
g West angle..use a s sesen.n-sable fee Class I systres. SWkC si.. ell
, oves, sew Asia, a eevneecs peefosse.1 by attere Engsmece e seg c ont e se t oe s .
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* s: atsels for Design Newsews X t. Engineerans and IVsign .
SWC s > eens asil.le Ine Class 2A6 systems.
Idest inal euse a s s esg=wo-sable t..e Class I systems.
20 * lb.a ument Coatsels for stead.i.ea s t e r s 1 Ovssan ihes ument s) F C*aarol el Ih m c es sw c 6. ness.anset.le #., Class 7Al sysicas.
idest angheesse as ecspan-sable far Class I systems.
tO + Ih umcas teatrols for sete IDesagn x Ih aments 1 7 Centrol el Douuments
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<stsee, as= sage aua hand-Isas activelses. .W C steell rew ew pros e.tuers,
& everview astavateen an accord..see with *
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In lependena dos semeest rewscw shall be pes teamed by SWEC in areordaa4e watti Sestson II of Ilee eiP.
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Paragrapie e =ent eal trae use l .. .- . - . . .. . - . - 5ceteon No. Title f.enent s
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j per forni. a ndepes. icat versfacatson el es-built condatena, perta.es j ondepenlent dotweent seview and overviews i
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See t son No. Tatle Cannents
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Pas ags span rooteel teat =sc _. -. . _ Seetnoe N.. Tatic Comments
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4 4, 2.0, & * (natrol el Bolted & Other N/A Isot Appl e. able (II/A)
)9 B&M has re .g.ons aba l it y f or Itcehastral _leint s tbc contrat of bolted and other meth. natal 3.ents.
SW C reviews peace.t.sses and overve.ws acts *stees en as s erdae s e wa t h %-a - t saa 8 of e lse CCP
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SECTION - 12
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Neat Treatsees and Speesat o -satsees And Repases" n
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) e, Spc. sal Operataeas and Repases N/A Not Applacable (N/A)
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B< has responsabilst y for the centret el heat treatments, spessal operatleen and sepases.
SW C seviews pen ed ees med evervaews estavstees de arterdance with Sc. t see S of the CCP. *
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t 0, 2 0, 3. 0 * Control el Febrecation 4 O. S 0,6.5,
~ N/A Not Appleeable (II/ A) & Installation leapettaen B&R has sesponesbelsty 6 ), &F0 metavatses for conte =1 of fatraca-taan and enstallaseen sospect son ac t ivat ses.
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& 2 & 6.I e Inspectson of Contratter X 8 Ae t w a t ers Overview of Installes's SM.C reverws prose.l.sren.
Actsv6 tics overeses matevaters, and pastose e Jependes.e veriistation of as bustt sondetion en actoe.laate
. wit h Sect e..ns 8 an 1 li of the CCP.
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54 0 ASif. 115 tadsflNil 6EATINIE PIAT'41X Fes SWii Cosporate A5itE Ill Peegsae S&t. Tit 48 - 14
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I S 2 0, * C..at sel of Iloadest rance swe Test ang _ 10,&4 W/A le,e Appletable (u/As sesssaa ta Code and SE C Specoincatsee aut has sesponsibe l sty f en the coatsal es non.!cateut-towe tesinng. 544 4: rewsews procedestes and owe.weews actswstees an at e ne dene e wetIn Sec:non a et at., tcP
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Paragraph t'onts=I Feat =se _. - - . . _ -. _ _. .. Sestion No. Title . C. - nts _ _ _ _ _ . _. . . . _ . ._ ._ l.3 & I 2 o Dewaatsons from Pagancesang e.s Code E 9 Moncomfosman<es and SM.C se ecsponsable las seesassemente sequeres eng6meerseg CorsetLawe As e son.
ele spos e t a an " engencereng despas.4 sons for Class 2&1 syst.es.
Westenghouse ss se.p easbic los engineerang da pos-taons los Class I systems.
5.5 & I 2 o System foe handlang elewsatemes not N/A blot Apptstable (N/A) ~ scegue r ang engsmeer sag de spos a t son BAR as responsable les corsesting deweata..ns neut seguareng enganece.ng despositso an as...edanse wa t h e ine s s ASlqF. Pe gram.
I l.I * Isall's enall lee generated foe all X 9 Nonconformances and llon<onformantes well be noe e.foemances . Correstave Arteos documented on a Moneontor-man <c Repast (Nfit i en Onen
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2A * Establishes content of pseblee X 9 alesesepteme Noetoeformeeses and 4creettive Atteen 24 e Estableshes seeteet to segerg.ee 10 / 4 Ilot Apple ble (II/A) B&R has respons ebe t ely to menewafeseems stems seenteel ant senses 'r
- eene sentessoas n e ces. SWC shall evesweew Inseatice's attavaties as desseet.c.I en
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2.7 o flabes Progee t Engemeer seapons abic X 9 Nearemformanees she fee .Issposeteen Corseettwe Attson
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514. d t om. f.11G_LAIE ASPEL l l l. ' P90 cit _EI.f.'E..'ATM_ _ S ' sur CCF
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9 leoneoalesmaners and despossteos, (e.g. aseept as-es, Cossestave A,esom sepass eta) J # * Wr.gusses desage seport recomeelaaeeen X 9 Iloneenfeemanses and $W.C as seaponsable los e.I.en a d e spen s t een at tes t s a drawo ng ease.1 aos sesess analyses Cosserteve Aetson t' lass 268 systems.
Wst ensbegse a s responsable sus Class I syste s.
2# * Rc.ges ses de spen s t eens t o acet Code X 9 e r.gus seernt a Ilonsonioseeners and SW C as sespoessble los Cassecttwe Ageson Class 2EI systems Wst sagtsouse as re sponsable los Class I syst ems.
28 * Estabisshes conteels les e4Jesseest X 9 18ent onioseene es and 4.me anerne s meressasy to sosppos e IB&D Coseerteve Aetsom despessasee
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_ .. ._ _ . __ _ _ . _ __ _ 2.IF * Pe=wedes for Afil motsfeesteen X 9 Wanconfermance and BER en e c se.aess a ble for
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forsettive Astenn notstyeng these ANI SWC es responsetle los monitossag attewsty 2 13 * Psewedes for trendaag and reposts X 9 Nonfermanac and in c ose gonne t een with Ill Cessestive Atteen Elesteec 50 * Prowndes a system and sontreels les N/A Not Arptteable Ut/A) DbR has responsehelety tue steeeng am place, sostellsag, or ensing senae wnf ermaag items s ent eoII nna none ente.eesus stems; SW4 shall overview en 4. e andan. e ese t h See I son 8 ef ahe CPS 6S-CCP.
4.9 * Pamws.8es a system and sentrols to X 9 Mantenfermanees and la s on gana t een wit h Itf edenseIy e=eeditsons adverse to Cesresaswe AtIaca Eletteoc
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8.3 e SW C shall estahlssh a cooperate E asseceems wit h,ma Aesthessaed Insper* 3 Authorised Inspesteun Asseement we ll lo. a t seen Aseas y f ar the se pesty anspes t eem Agemty l** ** f ne e sper sal servss es .gsee-sea wne es . ment for s PSES tie t 2 as a svol se . 1 J.1 & l.t.2 * Sete Pusa base Order to be amat eat ed M ) wl e t te env.hes serpesate agereerst and Authorited Inspects *.= Caeposate P.O. tese spesaal Agen<y latestase seewives to be as wed as estableshes AIA sesweses at sate.
5WC has na s e te t s oc use-ment funeesens.
l.2.) * Establish am snitial conference I.etweren 1 SWC an.1 AIA f ee (be passpose of 1.s aef eng 3 Aethesized lampettien Ageasy lateriaec the AIA me the plammed 6eylementatsom of the ASME Progeme.
, 1. 3.1 * Cheel ingences, 450 easetase laaesem X ) Autbostaed laspecteen This liaison activety wit h Aet hes ezed Musclear Inspettes '*4 Agency latestese we ll be pes forme.f 0 y t he
$=pervases (Amis) fes Progene and AIA me.la t s . gs CCP QA ltauages .
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s 1 2, I B 4, * Senses toc screement at swe anterf aces with X
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Ce 8,3.% AME, aseanges f or an ASSE maanal to be l Authosered Inspeetten CCG Planagen well s eat er l at e assas ed to the ANI, arreases leer Atene y lat es tas e with ANI. NW.C AI A a+eems for tIse ANI geves elec Allt opper- sesweees well t.e a mans-tenety se dess8nste held es metalesatsen toreng fienet6en toe SW C passe s en pree rse sheet s, drawengs, et e . astewetees only. N-. l d aseJ notelees AMS wesco week appteanbes os somt a l te at een p0*eet s los stepolated ANI aseld er metaleesteen has.Iwase w..sh as the sespon- , peines. sabelety et Rs wn & Neet's ANI.
I I) * ANI has ant hes a ty t o sabe enspet t eses, E weeness en vessly esamanatemes, and l Authet s red Inspee t een SM C ANI less authesety Agency laterlaer los SW C aetowstaes make e.g.In a seenal invest agat eans we eele en I es godgeernt see meressasy to Brown & Reest ANI ha-ase es t aan wiece lece Code wes h ag breng authessly far BAN A tti pee Beeerd en a e esdans e wa s in t he manea l astevetses an.t e ter Code
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Third Party Authirized 'Scowx' *o Itspeet103 Ag:ncy Servic s far SWEC's k>W "% .*9. . Code . . ..Control
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.. at Comanche Peak awoa*=cs >= cc=taa s stw. i Steam Electric Station (CPSES) Unit 2 i ; ostam eniet a puct omota: K APER ret, EASE Rv ENGINEERS E *itw LOWEST mE58CN5c.E 8.ccEE -
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NRCHASE REQUlsm0N STONE & W35 STER ENGINEERING CORPORATION - e.,,
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teas no c .=titv oe sc..eteo= or u.tt.iat vent meica awn %+ Services of an Authorised Inspection Agency (AIA) to review documentation and to monitor Stone & Webster Engineering Corporation (SWEC) activities in the l
] implementation of a quality assurance program to I
confirm compliance with project ASME III Code
. j commitments (CPSES) - Unit 2.
at Comanche Peak Steam Electric Station ' AIA services to be provided in accordance with the attached special services
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agreement. y CPSES Unit 2 is a standard four (4) loop t Vestinghouse pressurized water reactor plant rated at 1111 MW and located in Glen Rose. Texas. The
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ef fective ASME III Code of Record at CPSES is the 1974 Edition with Addenda up to and includius the summer' , i 1974 Addenda for piping and the 1974 Edition with ,
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Addenda up to and including the winter 1974 Addenda ' for component supports. It is anticipated that special AIA services under this contract will commence during the first quarter of 1988 to support the processing of eight to nine N-5 Code Data Reports in the second quarter of 1988 for Unit 2 Piping.
Additional N-5 Code Data Reports for the secondary side of loop 4 are scheduled for completion during the fourth quarter of 1988.
A total of 50 N-5 code
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STONE & WEBSTER ENGINEERING CORPORATION ,)
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PURCHASE REQUISITION
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2 ,2 f CONTINUAil0N January 14, 1988 m ,e m m, } coca. w e wina I - -a I . . . Data Reports are expected for Unit 2 with the last to be signed in the second quarter of 1990.
The following information is requested to be provided prior to Contract award for use in the review and evaluation of prospective AIA's.* 1) Resumes of AIA personnel nrho are considered typical of the individuals who would be proposed to provide the services of Authorised Nuclest Ins pea.to rs and Authorised Nuclear Inspector Supervisor.
2) Schedule of Rates proposed for these Special AIA services.
3) The AIA of fice and location which is proposed as the office for the administration of these special AIA tervices.
4) A s,tatement of the AIA's technical capabilities
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and past experience with ASME III N-5 Code Data Report preparation and certification activition for Nuclear Power Plant construction sites having
* the same or similar ASME III Code of Record requirements.
-5) Any exceptions taken or changes proposed to the i terms and conditions of the attached Special
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Services Agreeeent. ~ i
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The above information is to be provided by February 1, ' 1988. Evaluation of the information submitted by each prospective AIA is to be performed by the Department. Submittals are to be forwarded to Mr. QA
R. ! R. Stevenson, senior supe'rvisor, Quality Systems i Division via SWEC Purchasing Department.
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SPECIAL SERVICE AGREEMENT PCR
AUTHORIZED INSPECTION AGENCY MONITORING ACTIVITIES 1. The Insurance rompany (herein referred to as "the Seller" agrees to perform the special services described in Section II of this agreement on behalf of Stone & Webster Engineering Corpora tion (herein referred to as t .- Purchaser") at 2. the Comanene Peak # Steam Electric Station (CPSES) Unit Such special services shall be executed by qualified personnel meeting the requirements of Sections III and IV of this agreement and in accorvance with sound practice and conforving insofar as possible with standard field procedure. The Seller agrees to do all things necessary to complete the work forthwith, but shall not be liable for delays from causes beyond its control. The Seller agrees to document the conclusions or opinions reached during performance of the work in a manner mutually agreeable to the Seller and the Purchaser and to provide reports as requested by the Purchaser describing the special se rvices performed and the conclusens or opinions reached as a result thereof. Such opinions or c" .sions shall . represent the best judgement of the Seller a. the
::nditions presentec or observed and shall not constitute .
agreement with respect to such conditions. Upon completion ofother
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the special service the seller agrees to provide a certification statement as described in Section V of this agreement.
II.
Des:ciption of Special Services To Be Performed 1) The Seller agrees to provide the services of an Authorized Inspection Agency (AIA) including the services of Authorized Nuclear Inspectors (ANI) and Authorized Nuclear Inspector Supervisor (s) (ANIS) to review documentation and to monitor the activities of the Purchaser who is acting as Agent for TU Electric (herein referred to as "the Owner"), in the implementation of a quality assurance program (herein referred to as "The Code Control Program or CCP") to confirm compliance with project ASME III Code Commitments at CPSES - Unit 2.
2) The Seller agrees to provide ANI and ANIS representatives to serve as raenbers of a joint team composed of representatives free the Owner, the State of Texas and the Nuclear Regulatory Commission for the purpose of surveying or auditing the CCP.
3) The Seller agrees to provide ANI and ANIS services for twice yearly audits to evaluate ANI services ar.1 CCP activttles.
11442-1634603-B2 1
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ATTACHMENT A TO SPECIAL SERVICES AGREE 5 NT RATE SCHEDULE (To be added later)
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ATTACHMENT C TO SPECIAL SERVICES AGREES NT STATEMENT REGARDING INtEPENDENCE AND POTENTIAL OR APPARINT CONTLICTS OF INTIt.ES TO: Insurance Ccepany Vhereas, the undersigned employee ("Employee") understands that he or she is being considered as a partic.ipant to provide services to Stone i Vebster Engineering Corporation 'with respect to the Code Cente:; Program at the Comanche Peak Steam Electric Station and
)
Whereas. E:ployee understands that it is necessary that propese; participants be screened for independence, conflict of interest and for potential or perceived conflicts of interest with respect to this assignment, the Employee makes the following representations to Insurance Company for the aeove stated purposes: 1. Employee has not engaged in any business involved with or related to tne ASME III Piping and ASME III Component Support Work of the
- Comanche Peak Steam Electric Station;
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2. Neither Employee, nor any members of his or her immediate family, own pny beneficial interest ;n Tt' Electric, including ht n:t h:sted t: c;mmon or preferred stock, bonds, or other securttles e issued on behalf of TU Electric; 3. None of the members of Employee's immediate family are employed by
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TU Electric;
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Employee does not have a conflict of interest and is not aware of any potential conf' cts of interest or conditions which could be perceived as contlicts of interest with respect to this assignment.
l This statement is based upon the Employee's best information and belief and any exceptions to the representations contained herein have been desertbad below.
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NAME Date Printed
l Signature . I1442B-1634603-B3 1
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. - l l l , , 4) The Seller agrees to provide ANIS services for the r e v i e '. et ! acceptance of the CCP.
This review shall use the ersterta applied to a quality assurance program of an Engtn.er m organizattrn or N Certificate Holder .nere taortcatten an: installation including procurement ASXE NPT and NA Certificate Holders.is perf ormed by a;;r:pr.:*.e 111. General Requirements For Special Services l 1) The Seller is expected to supply these special services apen activation of this agreement and in accordance with tne Purchaser's requirements. Special service pertods schedules and are subject t,a change construction or startup schedule changes in accordance or any other witn wf Purchaser requirements.
The Purchaser will endeavor to provide to the extent special possible, fif teen (ISY days advance notice of changes to s c rn re schedules; however, the seller shall be expected to supply increased or reduced services with a etntmu-nottce of 24 murs when necessary.
I The special services will generally be conducted on a level of effort basis and should generally effort for be unaffected by short term changes in the level of process. the piping system installation, test and acceptance 2) l The Seller's Authorized Nuclear Inspectors and Authorized l ' Nuclear Inspector Supervisors shall identify those code control program activities, events and/or CPSES documents which they determine must be witnessed, monitored, reviewed, or otherwise ve.rtfied in the performance of these special services an :: a: l
' to satisfy snemselves that the CCP is complied with. The l Purchaser will provide access to such itentified docueents, and l timely nottitcation of sueb identified activities or events. j
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l The Seller is expected to conduct its pre-and post-activity s e rvices , to the extent possible, in its own offices or at office facilities will provide suchprovided by the Purchaser. The Purchaser the pre-and-post activity work.information and documentation necess 3) The Seller shall be an Inspection Agency fully meeting the requirements l
(ASE) Botlerof the American Society of Mechanical Engineers and Pressure Vessel Code. American National Standards Institute (ANSI) Standard ANSI /ASE N626.0 the and Boiler Safety Inspection Agency. Act of the State of Texas as an Authorized I
cuclear Sia'ilarly, the Seller's personnel shall be inspectors and nuclear supervisors fully meeting tne requirements of the ASE Code, ANSI /ASE N626.0 and the Boiler Safety Act of the State of Texas as Authorized Nuclear Inspec-tors and Authorized Nuclear laspector Supervisors, respective-ly, as necessary hereta. Addittonally,to provide the special se rvices described Authorized Nuclear Inspector Supervisorsthe AuthorizedandNuclea shall be expertenced with site Code construction activities but shall have no prior expertence with the CPSES project (see Section IV of this agreement).
Administratton of the special servtces descrtbed 11442-1634603 B2 2
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hereta small be out of an of fice of the Seller which has n:t ! administered ANI or ANIS services at CPSES in the past. I
.) The Sellers ASI's will etther accept the activity, event and/or document witnessed, monitored, revtewed, or otherwise vertited or identify them as unacceptable as seen as p ssa'.e 2f' :
c:=pletton of their activity. In the event this period exceeds twenty-four (24) hours, the Purchaser may contact the Seller's ANIS to obtain a documented conclusion or optaton. The AN: will notify the Purchaser's representative in wetting of reasons for not accepting, giving specific reference to section and paragraph of the Code, or of the CCP which applies to the
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activity.
, 5) All special service work will be billed per the rate schedule of Attachment A, including overtine f:r the special servt:as desertbed herein.
6) This contract shall be activated with a Purchase Order and subsequent releases issued by the Purchaser.
IV Independence of AIA personnel The seller shall not assign or provide personnel or supervision with prior involvement with the CPSES project. Independence is essential to the AIA third party role being discharged under this agreement.
For these reasons, persons assigned shall have no substanttal , ' beneficial interest in TU Electric, or its subsidiaries. Each persen assigned shall be required to document their independence by signing
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the statement of Independence shown in attachment C.
V. Certification Statement For Special Services
O Op >n :orpletion of the special services described herein for each ASME III Piping System at CPSES - Unit 2 and upon ! resolution of all outstanding unacceptable conditions
identified in performing the special services described herein for the ASME III Piping System, the Seller shall provide a i monitoring statement added to the Certified Code N-5 Data Report as shown in Attachment B.
2) The Seller's representative shall sign the monitoring statement a af ter verifying proper completion and certification of the Code N-5 Data Report by the parties required by the ASME Code :: certify and after completion of a compliance statement added to the Certified Code N-5 Data Report as shown in Attachment B by the Purchaser as Agent for the owner.
J VI. Special Se'rvice Varranty
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The Seller shall perform the special services as an independent contractor in accordance with its own methods , the terms of the agreement, and the applicable laws and regulations of the . state of Texas. The Seller's liability artsing out of or in couestion with
: !!'42-1634603 82 3 1 *
o = the special services described herein shall be ltatted t-re performing at its own expense special services which +1) tre deficient because of Seller's failure to perform said servt;,: accorcance ' itn tne standards imposed by law upon professional
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nuclear inspection personnel performing services of a similar natare and (2) are reported in writing to the Seller after dise: vere thereof.
VII. Te rms 1) For the special services described herein, the Purchaser agrets to pay the Seller the rates identif ted in the rate schedule of Attachment A for each .' Authorized Nuclear Inspector ano Authorized N9 clear Inspector Supeevisor performing such specta.' services. ; 2) As to all invotees submitted, terms of payment shall be net cash, pafable thitty (30) days after receipt of invoice. Any release or like authorization subeitted by the Purchaser for services covered in this agreement, which is in conflict or in an'/ manner incot.sistent with the provisions thereof, shall not supersede or alt >tr the provisions of this agreement.
3) This agreement (.ay be terminated by either party giving sixty (6')) days written notice to the other party. ' Accepted e,y and on benalf Accepted by and on behalf of the Put:haser of the Seller
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By:
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By Stsnature Signature N'se
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Ittle title Date: Date: l
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,, 9 Log 8 TxA-88167 1 O File s 10010 = = 903.2 ggg Ref. * 10CFR50.55a(g)
uia c. c ui Feoruary 5, 1988 t creww s a, r.e, e., U. 5. Nuclear Regulatory Connission attn: Document control Oesk Washington, D.C. 20555 a'. SUBJECT: COMANCHE PEAK STEAM ELECTRIC STAT!4N (CPSES) 0006ET NOS. 50 445 AND 50-446 HARTFORD STEAM BOILER (HSB) REVIEW OF WELD DOCUMENTATION PACKAGES - NCR No. M-2690 Gent lenien: , ' This 15 in response to your Mr. C. Williams request for clarification concerning the nonconforming conditions delineated in NCR No. M-2690. This request nas inade as a result of discussions held on October 8,1987. between the Texas Department of Labor and Standards, NRC, and CPE.
The nonconformlag conditions are concerned with field welding documentation pod a;e5 being issued and norked aithout the Authorized Nuclear Ins;ectue 5 ( Ati! ) preliminary revien and stipulation of inspections as required by Section 111 6f the ASME Code. The attached information is given in response to this request for clarification.
. Very truly yours.
W. G. Counsil By: M ./ b JoynW. Be:L
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Vice President, Nuclear Engineerin; DAR/gre Attachment l c - Mr. 9. D. Martin,' Region IV Resident inspectors, CPSE5 (3) ! i Tm~. VMcii , f( (' l
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600 %eron Obse $rrror LS 81 Delas Teses U.MI t
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o , Attachment to TXX 88167 rebruary 5. 1988 Page 1 of 2 Nonconformino Conditionsi Between rebruary 25. 1980 and March 2, 1981, field welding document +ti e N d rjes aere issued and norked althout prior revien and stipulotton of inspections by the authorized Nuclear Inspector (AN!) as required by subsubarticle NA $241 of Section 111 of the ASME Code.
Discussion: ' Prior to FebrJary 25, 1980, a series of meetings and correspondences between the Authorized Inspection Agency, Hartford Steam Boiler (HSB), and the NA Certificate Holder, Broan & Root (B&R), dipcussed the need to reduce the d amuunt of ANI paperwork and record keepiny concerning welding documentation packages. It was mutually agreed upon by MSB and B&R that the AN!'s overall inspection system could be modified, and cogliance with the Code maintained . by utilizing inspection plans, monitoring construction acti.ities, performin; field inspections and auditing t)A records. The new system, authorized by a Febi ua ry 15. 1980 memorandum issued by HSB, resulted in the Ahls no longer reviewing each process sheet or weld documentation package prior to its issuance for work.
W59 has since indicated in nriting (ref. HSB letter dated 10/20/87) that its decision to discontinue the ANI preliminary review of field weld packages was detemined to be incorrect by a new Senior Regional Manager.
Corrective Action and Measures to Prevent Recurrence NPD N6, , M 2690 a 4 generated on March 5. 1981, by *he site Gibbs & Hill 0: Manager. Mr. J. Hankins. The NCR described a condition in which the Anis aere not performing a preliminary review of process control documents as required by subsubarticle NA 5241 of Section 111 of the ASME Code.
The NCR disposition stat?s in part that:
"All ASME acid documentation packages are being routed through the ANI for review at this time." , "All WDCs (Weld Data Cart) that were issued for Unit I were presented to the AH1 for revie... either durin; ;<eparation O' the package or curing 4 5 re ien."
"WDCs for Unit 2 that aere issued during the time frame identified in NCR No.M-2690(2/24/80 through 10/23/81) that have not been corrected shall te corrected in accordance with CP QAP-12.1, flev. 14, paragraph 3.2.2.2, which states that if unacceptable review characteristics are found during review of inprocess documentation, the document shall be returned to the responsible organization for correction.
the unacceptable' item (s) shall be reported inIf correction cenot be made.
i lJ YAP-16.1. " accordance alth i 9.0 Quality Engin*aring has since submitted (11/4/85) a closed cop 3 of tms NCR to the ANI, B&R Welding Engineering, ASME Document Review Group, for
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assurance that unacceptable documentation, in the possession of those organizations, will be corrected per CP QAP-12.1.
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Attachment to TXX-88167 February 5,1988 Page 2 of 2 Conclusion The decisions and code interpretations inade concerning subsubarticle 4--5; described herein, were determined to be incorrect. However, the Anis did t, remainthis during intimately period.involved in the construction and quality activities at CPSES The actions taken pursuant to this NCR, including the thorough documentation review, ensures the quality of related past activities.
Existing procedural requirements and ongoing personnel indoctrination ensures the quality of current related activities and precludes the recurrence of this type of situation.
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