IR 05000440/1980018
| ML19345B216 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 09/11/1980 |
| From: | Danielson D, Lee E K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML19345B214 | List: |
| References | |
| 50-440-80-18, NUDOCS 8011260364 | |
| Download: ML19345B216 (6) | |
Text
.
_
_
._
_...
-
--
-.
.. -..
_
~
i -
..
.h
\\,
l U.S. NUCLEAR REGULATORY COMMISSION
-0FFICE OF INSPECTION AND ENFORCEMENT
,
REGION III
I
Report No. 50-440/80-18-
,
I Docket No. 50-440~
License No. CPPR-148
' Licensee: Cleveland Electric Illuminating Co.
P.O. Box 5000-Cleveland, OH 44101 b
Facility Name: Perry Nuclear Power Plant, Unit 1
.
Inspection At: Perry Site, Perry, Ohio Inspection Conducted: August 27-29, 1980
.N96k'bc~,
'c--
7 h/d#
/
Inspector:
E. W. K. Lee
.
,
9!"/ d2 W
' Approved By:
D. H. Danielson, Chief Engineering Support Section 2
>
h Inspection Summary i
Inspection on August 28-29, 1980 (Report No. 50-440/80-17)
-Areas Inspected: Reactor Coolant Pressure Boundary and Safety Related Piping welding activities, procedures and records, previous identified
!
noncompliance and IE Bulletin. The inspection involved a total of 20 onsite hours by one NRC inspector.
Results: Of-the eight' areas inspected, no apparent items of noncompliance or deviations were identified in seven areas; one apparent item of noncom-pliance was identified in one area (infraction - failure to meet welding
~
j procedure requirements, paragraph 8).
.
I l
I
I b
- 8 013 260;gigg.
..
.
-.
-
.
-.
- -.
.
.
.
DETAILS o
Persons Contacted Principal Licensee Employees
- B. L. Barkley, General Supervising Engineer, Nuclear Design
- K.
Combs, Construction Quality Engineer
- W. Kacer, General Supervising Engineer, Construction Quality
- J.
Kline, General Supervisor, Construction
- P. P. Martin, General Supervising Engineer, Program Quality Other Personnel
- T. J. Arney, QA Program Manager, Gilbert Associates, Inc. (GAI)
W. Mahon, Quality Engineer, GAI R. Matthys, Quality Engineer, gal
- R.
Williams, Quality Engineer, GAI
- L. Young, Construction Quality Control, Kaiser Engineers, Inc.
- Denotes those who attended the exit interview.
The inspector also contacted other licensee and contractors employees, including memebers of the quality, technical and engineering staffs.
Licensee Actions on Previous Inspection Findings (Closed) Noncompliance (50-440/80-08-02 and 50-441/80-08-02) Welding Material Purchase Order: The inspector reviewed the supporting documents and determined them to be acceptable.
(Closed) Noncompliance (50-440/80-10-01) Weld Bead Width: The inspector reviewed the supporting documents and determined them to be acceptable.
(Closed) Noncompliance (50-440/80-10-02) Deficient Hanger Welds: The inspector reviewed the supporting documents and determined them to be acceptable.
It was also established that the welds in question were repaired.
Licensee Action on IE Bulletins IE Bulletin 79-04 the inspector reviewed the licensee's response to the subject bulletin, CEI memoranda and determined that Velan Swing Check Valves were not used.
This bulletin is considered to be closed.
2-
-
..
.
..
,
,
a.
Functional or Program Areas Inspected
.
1.
Reactor Coolant Pressure Boundary Piping - Welding Procedures, Specifications, and Quality Assurance Procedures a.
-Quality Assurance Pre edures The inspector established that General Electric Company Installation and Service Engineering Division (I&SE)
procedures relative to the welding of the Reactor Coolant Pressure Boundary Piping have not been revised since the last review (IE Inspection Report No. 50-440/80-10).
b.
Welding Procedures The inspector reviewed I&SE welding procedures No. 8.9.4.1, revision 5 and No. 8.2.4.2R revision 2 and their qualification records.
It was determined that ASME B&PV Code Section IX requirements were met.
.
No items of noncompliance or-deviations were identified.
2.
Reactor * Coolant Pressure Boundary Piping - Welding Material Control
a.
Review of Documents The. inspector reviewed the following documents:
(1)
I&SE procedures for the control of welding materials have not been revised since the last review except Procedure No. GEP-G21-0005 should be No. GEP-GQI-0005 (IE Inspection Report No. 50-440/80-10).
(2) Receiving Inspection Report, Purchase Order and Material Certification for ER308L welding rods with heat No. 05845 and lot No. 31915; E308-16 electrodes with lots No. 8M13C and No. 0D21B-2.
It was determined that the above documents met the SAR, 10 CFR 50, Appendix B, and the applicable code requirements.
b.
Control of Materials i
The inspector toured I&SE welding material issuing station.
It was determined that (1) the welding materials are properly
- .
identified and segregated; (2) the-temperature of the rod ovens is maintained; (3) records are properly kept and (4) issuance j
and return of welding materials are controlled in accordance with approved procedures.
'
No items of noncompliance or deviations were identified.
.
i i-
-3-
. -
--
.
.
-
.
3.
Reactor Coolant Pressure Boundary Piping - Observation of Welding
Activities The inspector observed welding of the Reactor Recirculation System weld No. B33-1-B7 on tr.veller No. T1-B33-09.
It was determined that (1) work was conducted in accordance with traveller; (2) proper welding materials were used; (3) welding procedure requirements were met; (4) work area was free of weld rod-stubs; and (5) physical appearance was acceptable.
No items of noncompliance or deviations were identified.
4.
Reactor Coolant Pressure Boundary Piping - Weld Heat Treatment a.
Review of Preheating Procedure The inspector reviewed I&SE Procedure No. GWP-1000, Revision 16, and determined that preheating and monitoring methods are speci-fied and acceptable.
b.
Observation of Preheating While observing welding activities for items stated in paragraph 3 of this report, the inspector determined that preheat met the procedure requirements.
No items of noncompliance or deviations were identified.
5.
Reactor Coolant Pressure Boundary Piping - Welder Qualification The inspector reviewed the following documents:
a.
I&SE Procedure No. GWP-1003, Revision 9, " Welding Performance Qualification."
b.
Qualification records of welders performing welding on welds stated in paragraphs 3 and 6 of this report.
The inspector dett mined that the above documents met the requirements of ASME Section IX.
No items of poncompliance or deviations were identified.
6.
Reactor Coolant Pressure Boundary Piping - Special Welding Application The inspector observed the veld repair of the Reactor Recirculation System Weld No. B33-1-B11 on travel No. T1-B33-011.
It was determined that (1) work was conducted in accordance with traveler; (2) procedure requirements were met and (3) proper materials were used.
No items of noncompliance or deviations were identified.
-4-
--
.
.
.
-
.
. _ -
-
-
.
.
..
.
-
,
!
e-7.
Safety Related Piping - Welding Material Control a.
Review of' Documents
The inspector reviewed the following documents:
,
(1) : Pullman Power Products (PPP) procedure No. VIII-3, dated April'15,J1980, " Control-of Welding Materials."
i
.
.
1980, " Control (2) PPP procedure.No. VI-5,' dated March 10, of Process Sheets and Weld Rod Stores Requisitions."
(3) PPP procedure No. X-5, dated April 16, 1980, " Field Receiving Inspection Procedure."
(4) Receiving Inspection Report, Purchase Order and Material Certificates for E7018 welding electrodes with heat
.No. 432A7641 and lots No. 03-1-S702P and No. 03-1-S706J.
'
b.
Control of Materials i
The' inspector toured PPP welding material issuing station.
It was determined that (1) the welding materials are properly identified and segregated;'(2) the temperature of the red ovens is maintained; (3) records are properly kept; and (4) i,.uance and return of' welding materials are controlled in accordance with approved procedures.
No items of noncompliance or deviations were identified.
8.
Safety Related Piping - Observation of Welding Activities
.
The inspector observed the following welding activities:
a.
High Pressure. Core Spray System Weld No. 06 on isometric drawing No. 1-E22-5.
b.
Residual IIeat Removal System Weld No. 04 on isometric drawing No. 1E-12-5 and weld No. 06 on isometric drawing No. 1-E12-32.
c.
Control Complex Chilled Water System Weld No. s1 on isometric drawing No. 0-P47-19.
It was determined that (1) work was conducted in accordance with traveler; (2)-proper welding materials were used; (3) work area was' free of weld rod-stubs; (4) physical appearance was acceptable and (5) welding procedure requirements were met except the weld
,
' bead width of weld No. 06 on isometric drawing No. 1-E22-5 and
'
weld No. 06 on isometric drawing No. 1-E12-32 exceeded procedure
-requirement. This condition represents an item of noncompliance as identified in Appendix A.
(50-440/80-18-01)
,
~
Except as noted,fno items of noncompliance or deviations were identified.
-5--
.
-.
.
~
,_. _ _. _.
._
_
_ _.,
_.
__.-
-
..
.
.
.
..
. _..
T
..
9.
Safety Related Piping -lWeld Heat Treatment
-
a.
Review of Preheating Procedure-i The inspector reviewed PPP procedure No. IX-3 dated October 10, 1979 and ' determined that preheating and monitoring methods are specified and-acceptable.
I b'
Observation of Preheating
.
While observing welding activities for items stated in Paragraph 8 of this report, the inspector determined that preheat met the procedure requirements.
No~ items of noncompliance or deviations were identified.
10.
Safety Related Piping - Welder Qualification j
i The inspector reviewed the following documents:
t a.
PPP procedure No. 11-8 dated May 12, 1978, " Welder Performance
,
Qualification."
'
b.
Qualification. records of welders performing welding on welds stated in Paragraph 8 of this report.
The inspector determined that the above documents met the requirements l-of ASME B & PV Code,Section IX.
No items of noncompliance or deviations were identified.
Exit Interview
.
The inspector met with licensee representatives (denoted under Persons J
Contacted) at the conclusion of the-inspection on August 29, 1980. The inspector summarized the purpose and findings of the inspection. The licensee acknowledged the findings reported herein.
,
i
s t
.
!
-6-
-.. -.
. - -
-
-
.
.
-. -
-
.
-
.. -