IR 05000440/1980011
| ML19347B054 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 08/25/1980 |
| From: | Hayes D, Richard Lee NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML19347B053 | List: |
| References | |
| 50-440-80-11, 50-441-80-10, NUDOCS 8010010432 | |
| Download: ML19347B054 (7) | |
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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT
REGION III
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Report Nos. 50-440/80-11; 50-441/80-10 Docket Nos. 50-440; 50-441 License No. CPPR-148; CPPR-149 Licensee: The Cleveland Electric Illuminating Company P. O. Box 5000 Cleveland, OH 44101 Facility Name:
Perry Nuclear Power Plant, Units 1 and 2 Inspection At: Perry Site, Perry, Ohio Inspection Conducted: August 3-7, 1980 2C= ~L Inspector:
R. L. Lee 2 - 2 C-To Accompanying Personnel:
D. W. Hayes Approved By: D. 'W.
yks,'C5 k
j 2re Engineering Support Section 1 of
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Inspection Summary Inspection on August 5-7, 1980 (hport Nos. 50-440/80-11; 50-441/80-10)
Areas Inspected: Observation and review of records associated with the installation and inspection of selected Class 1E cable trays and supports.
The inspection involved 21 inspector-hours onsite by one NRC inspector.
Results: No items of noncompliance were identified.
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DETAILS Persons Contacted
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Principal Licensee Employees
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- M. R. Edelman, Manager, QA Department
- G. Groscup, Manager, Nuclear Engineering Department
- B. L. Barkley, General Supervising Engineer - Nuclear Design
- E. Riley, Contracts Manager
- P. P. Martin, General Supervising Engineer - QA
- R. L. Vondrasek, Quality Engineering Supervisor S. Tulk, CQS Lead Electrical Quality Engineer
- W. J. Kacer, General Supervising Engineer, CQS Other Personnel
- P. Gibson, CQS Quality Control Supervisor (KEI)
R. S. Love, Manager, QA Department (L.K. Constock)
- Denotes those present at the exit interview.
The inspectors also contacted other licensee and contractor personnel, including members of the quality, technical, and engineering staffs.
Functional or Program Areas Inspected 1.
Observation of Class 1E Cable Tray Installations and Installation Records, Units 1 and 2 The purpose of this part of the inspection was to establish a.
that selected Class 1E electrical cable trays were installed and inspected in accordance with the applicable drawings, specifications, procedures, and instructions.
b.
The RIII inspector reviewed the following documents to establish requirements for installation and inspection of cable trays:
Perry Nuclear Power Plant PSAR, Parts 8 and 17
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CEI QA Manual and QA Construction Procedures
CEI Specification 33-4549-00, Revision 2 for Electrical Work
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I GAI Cable Tray Layout Drawings GAI Conduit Layout Drawings L.K. Comstock Electrical Construction QA Program Work Instruction:
No. 4.3.1 dated October 10, 1978, Conduit and Cable Tray Installation Work Instruction:
No. 4.3.2 dated October 10, 1978, Cable Tray and Conduit Identification Cable Tray Installation Inspection Checklist Form 17 Conduit Installation Inspection Checklist Form 82-2-
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c.
The RIII inspector observed the installations of the following Class IE cable trays for conformance to drawings and specifi-cations and reviewed associated installation and QC inspection records against procedural requirements. The scope of the inspection included electrical and fire separation of ' redundant systems, identification, and workmanship. The trays inspected were located in the Control Complex Building.
Cable Tray:
Identification: A1655 Size:
12" Color: Yellow Location inspected: Floor elev. 599'
Near column CC-C/06 Supporting hanger No. ICC2-T113 Layout drawing No. D214-121 Revision G A fire barrier is required to meet separation criteria between this tray and blue tray B4201.
Cable Tray:
Identification:
B1363 Size:
12" Color:
Blue Location inspected:
Floor elev. 620'
Near column CC-A/03 Supporting hanger No. ICC3-T346 Layout drawing No. D214-131 Revision K Cable Tray:
Identification:
B1364 Size:
12" Color:
Blue Location inspected:
Floor elev. 620'
Near column CC-A/03 Supporting hanger No. ICC3-T347 Layout drawing No. D214-131 Revision K Cable Tray:
Identification:
B1365 Size:
12" Color:
Blue Location inspected: Floor elev. 620'
Near column CC-A/03 Supporting hanger No. ICC3-T346 Layout drawing No. D214-131 Revision K Cable Tray:
Identification:
B1366 Size:
12" Color:
Blue Location inspected: Floor elev. 620'
Near column CC-A/03 Supporting hanger No. ICC3-T349 Layout drawing No. D214-131 Revision K Cable Tray:
Identification: A144 Size:
12" Color: Yellow Location inspected: Floor elev. 620'
Near column CC-C/01 Supporting hanger No. ICC3-T34 Layout drawing No. D214-132 Revision J Cable Tray:
Identification: A658 Size:
12" Color: Yellow Location inspected: Floor elev. 620'
Near column CC-C/01 Supporting hanger No. ICC3-T34 Layout drawing No. D214-132 Revision J-3-
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e Cable Tray:
Identification: A1657 Size:
12" Color: Yellow Location inspected: Floor elev. 620'
Near column CC-C/01 Supporting hanger No. ICC3-T34
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Layout drawing No. D214-132 Revision J
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Wireway:
Identification:
IP42F-2B Color:
Blue Location inspected: Floor elev. 574'
Near column CC-D/04 Supporting hanger No. ICCl-C13 Layout drawing No. D215-111 Revision F A fire barrier is required to meet separation criteria betweoa this tray and yellow trays A-106, A-609, A-1655 and A-2506.
d.
The RIII inspector determined that the above listed cable tray installations and associated installation records were acceptable and the trays were installed in accordance with applicable drawings and specifications. The RIII inspector advised CEI management of the following findings:
(1) Fire barriers required in order to meet separation criteria between cable trays noted in the above items had not been installed but that the barriers were shown on the drawings for future installation.
(2) QC inspections of the above listed cable trays had not been completed. Although in most cases the trays had been installed less than two months ago, the inspector stated inspections should not lag installation too far to avoid generic problems going undetected.
No items of noncompliance or deviations were identified.
2.
Ot.servation of Class 1E Cable Tray Support Installations and Tiistallation Records, Units 1 and 2 The purpose of this part of the inspection was to establish a.
that selected Class 1E electrical cable tray supports were installed and inspected in accordance with the applicable drawings, specifications, procedures, and instructions.
b.
The RIII inspector reviewed the following documents to establish requirements for installation and inspection of cable tray supports:
Perry Nuclear Power Plant PSAR, Parts 8 and 17 CEI QA Manual and QA Construction Procedures CEI Specifications 33-4549-00, Rev 2 for Electrical Work GAI Cable Tray Support Composite Drawings GAI Cable Tray Support Drawings l
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O L.K. Comstock Electrical Construction QA Program
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Work Instructions:
No. 4.3.5 dated April 24, 1979; Installation Procedure for Hilti Bolts; No. 4.3.11 dated October 12, 1979, Hanger Fabrication and
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Installation.
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Control of Special Process Instructions:
No. 4.7.1 dated January 28, 1980, Welding Procedure and Welder Qualifications; No. 4.7.8 dated April 17, 1979, Test and Inspection Procedure, Magnetic Particle Examination.
Magnetic Particle Inspection Report Form 70 Hilti Kwik-Bolt Installation Checklist Form 99
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The RIII inspector observed the installations of the following c.
Class IE cable tray supports for conformance to drawings and
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specifications and reviewed associated installation records against procedural requirements. The scope of the inspection included hanger locations, configuration, steelwork, weld location, weld protective coatings, welder and QC inspector identity and workmanship. The supports inspected were located in the Control Complex Building.
Support No. ICC2-T113 Cable tray supported: A1655, B4201 Location inspected:
Floor elev. 599'
Near column CC-C/06 Composite drawing No. D213-121 Revision C Support drawing No. SS-213-121 Sh. No. T113 Weld marks observed:
Tray: Welder No. 23 QC stamp:
C Hanger: Welder No. 15 QC stamp: H Specified weld coatings were observed.
Weld QC_ inspection results were marked on support drawing noted above.
Form 70 (Magnetic Particle) was completed by QC on October 10, 1978.
Support No. ICC3-T346 Cable tray supported: B1363 Location inspected:
Floor elev. 620'
Near column CC-A/03 Composite drawing No. D213-131
.levision E Support drawing No. SS-213-131 11. No. T346 Weld marks observed:
Tray: Weld r No. 41 QC stamp: J Hanger: Welder No. 18 QC stamp: K Specified weld coatings were observed.
Weld QC inspection results were marked on support drawing noted above.
Form 99 (Hilti Bolt) was completed by QC on June 25, 1980.
Support No. ICC3-T347 Cable tray supported: B1364 Location inspected:
Floor elev. 620'
Near column CC-A/03 Composite drawing No. D213-131 Revision E Support drawing No. SS-213-131 Sh. No. T347 Weld marks observed:
Tray: -Welder No. 41 QC stamp: J Hanger: Welder No. 18 QC stamp: K-5-
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Specified weld coatings were observed.
Weld QC inspection results were marked on support drawing noted above.
Form 99 (Hilti Bolt) was completed by QC on June 9, 19EO.
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Support No. ICC3-T348 Cable tray supported: B1365 Location inspected:
Floor elev. 620'
Near column CC-A/03 Composite drawing No. D213-131 Revision E Support drawing No. SS-213-131 Sh. No. T348 Weld marks observed:
Tray: Welder No. 41 QC stamp: J Hanger: Welder No. 18 QC stamp:
K Specified weld coatings were observed.
Weld QC inspection results were marked on support drawing noted above.
Form 99 (Hilti Bolt) was completed by QC on June 25, 1980.
Support No. ICC3-T349 Cable tray supported: B1366 Location inspected:
Floor elev. 620'
Near column CC-A/03 Composite drawing No. D213-131 Revision E Support drawing No. SS-213-131 Sh. No. T349 Weld marks observed:
Tray: Welder No. 41 QC stamp: J i
Hanger: Welder Nc. 16 QC stamp: K Specified weld coatings were observed.
Weld QC inspection results were marked on support drawing noted above.
Form 99 (Hilti Bolt) was completed by QC on June 25, 1980.
Support No. ICC1-T34 Cable trays
, ported: A1657, A658, A144 Location inspected:
Floor elev. 620'
Near column CC-C/01 Composite drawing No. D213-132 Revision C Support drawing No. SSS213-132 Sh. No. T34 Weld marks observed:
Tray: Welder No. 41 nC stamp: J Hanger: Welder No. 8 QL stamp: E Specified weld coatings were observed.
Weld QC inspection results werc marked on support drawing noted above.
Support No. ICC1-C13 Cable trays supported:
1P42F-2B, A106, A609, A1655 Location inspected:
Floor elev. 574'
Near column CC-D/04 Composite drawing No. D213-111 Support drawing No. SS-215-111 Sh. No. C13 Weld marks observed:
Tray: Welder No. 48 QC stamp:
C Hanger: Welder No. 33 QC stamp: C Specified weld coatings were observed.
Weld QC inspection results were marked on support drawing noted above.
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The RIII inspector determined that the above listed cable tray support installations and QC weld inspection records were acceptable and the supports were installed in accordance with applicable drawings and specifications. The RIII insppctor advised CEI management that QC inspection of the above_ listed cable tray supports had not been completed. These records will be reviewed during future routine inspections.
No items of noncompliance or deviations were identified.
3.
Other Areas Inspected The RIII inspector observed that the required 3 i ur fire walls i
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had not been installed between redundant switchgear located in the Control Complex building at elevation 620'.
A review of the applicable drawings showed the fire walls for installation at a future date.
No itcss of noncompliance were identified.
Exit Interview The inspector met with licensee representatives (denoted in the Persons Contacted paragraph) at the conclusion of the inspection on August 7, 1980 and outlined the scope of the inspection along with a summarization of the results. The licensee acknowledged the findings as reported.
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