IR 05000440/1980022
| ML19345A747 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 10/17/1980 |
| From: | Danielson D, Ward K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML19345A743 | List: |
| References | |
| 50-440-80-22, 50-441-80-20, NUDOCS 8011250072 | |
| Download: ML19345A747 (12) | |
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U.S. NUCLEAR REGULATORY COMMISSION
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.0FFICE OF INSPECTION AND ENFORCEMENT
REGION III
l Reports No. 50-440/80-22; 50-441/80-20 Docket Nos. 50-440; 50-441 Licenses No. CPPR-148; CPPR-149 Licensee: Cleveland Electric Illuminating Company Post Office Box 5000 Cleveland, Oli 44101 Facility Name:
Perry Nuclear Power Plant, Units 1 and 2 Inspection At: Perry Site, Perry, OH
. Inspection Conducted: September 29, - October 2, 1980 kY
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Inspector:
K. D. Ward ry b-W Approved By:
D. H. Danielson, Ciiief
/d//1)db Engineering Support Section 2
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Inspection Summary Inspection on September 29, - October 2, 1980 (Report No. 50-440/80-2');
50-441/80-20)
Areas Inspected: Newport News Industrial Corporation, Pullman Power Products, and Peabody Testing Services nondestructive examination (NDE) procedures,
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personnel certifications, equipment and review of radiographs. The inspection involved a total of 28 onsite inspector-hours by one NRC inspector.
Results: No items of noncompliance-or deviations were identified.
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DETAILS
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Persons Contacted i
Cleveland Electric Illuminating Company (CEI)
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- M. Edelman, Manager, Quality Assurance
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- P. Martin, Program Quality, General Supervising Engineer
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- G. Leidich, CQE Supervisor
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- H. Walls, QE, Senior NDE Level III, Administrator
- J. Kline, GSE, Construction
- B. Barkley, GSE,. Design
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- M. Combs, Senior Engineering Aide Gilbert Associates Incorporated (GAI)
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- T. Arney, Program Manager
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R. Crofton, Construction QE, Lead Piping R. Williams, QE, Lead Mechanical
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R. Matthys, Cons +ruction QE C. Hubbuch, CQE G. Parker, CQE
W. Mahon, CQE Kaiser Engineers Incorporated (KEI)
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- D. Fitzpatrick, Construction Manager
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- P.'Gibson, Construction QC Supervisor
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Pullman Power Products (PPP)
l J. Miller, QA Manager
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J. McPherson, NDE Supervisor i
i Newport News Industrial Corporation (NNIC)
T. Payne, NDE Manager
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D. Hess, Manager QA B. Lindberg, QC Supervisor
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l Peabody Testing Services (Peabody)
- Denotes those present at the exit interview.
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j The. inspector also contacted and interviewed other licensee and contractor i
employees.
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Licensee Action on Previous Inspestion Findings
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(0 pen) Unresolved Item 440/80-05 Unit 1, result of Dikker valve RT.
(0 pen) Unresolved Item 441/80-05 Unit 2, result of Dikker valve RT.
The interpretation of radiographs between the licensee and G.E. is a continuing item.
Functional or Program Areas Inspected 1.
Review of Pullman Power Products Division of Pullman Incorporated NDE Activities a.
PPP was contracted to perform NDE in accordance with ASME Section III, 1974 Edition, Winter 1975 Addenda.
b.
The inspector reviewed audits and data in the methods of RT, PT, and MT.
c.
The inspector reviewed the following NDE procedures.
Nondestructive Examination Personnel - Control and
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Administration of Training, Examination, Qualification and Certification, No. 11-2, January 4, 1980.
Control and Administration of Examination, Qualification
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and Certification of Nondestructuve Examination of Level III Personnel, No. 11-3, January 7, 1980.
Inspection and Test Personnel Qualification and Certification, No. 11-4, March 14, 1980.
Radiographic Inspection of Weldments, Procedure No. IX-RT-5,
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February 12, 1979.
Liquid Penetrant Examination IX-PT-1-75, February 12, 1979.
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Qualification Record Liquid Penetrant No. PQP-PT-1, March 1,
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1976.
Magnetic Particle Examination, Dry Power Continuous Prod
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Method, IX-MT-1-W75 March 29, 1980.
Ultrasonic Examination of Weldments, IX-UT-1, May 19, 1980.
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Ultrasonic Examination of Seamless and Welded Tubular
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Mat- "als IX-UT-2, March 14, 1977.
Ui anic Thickness Measurement, IX-UT-3, September 1, 1976.
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QA Personnel Qualification, II-5, March 14, 1980.
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Eye Examination of QA Personnel, II-13, March 28, 1980.
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Document Control, VI-1, March 5, 1979.
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d.
The following NDE personnel certifications were reviewed in accord-ance with SNT-TC-1A, 1975 Edition.
Name PT RT MT UT J. Wargelin II K. Stewart II J. McVey II I
J. Miller I
I R. Lipovich II R. Kowalczyk II II D. Denlinger II II J.-Steele III III III III J. Miller III III III III J. McPherson II II II The inspector made a tour of the PPP facilities escorted by the e.
GAI Construction Quality Engineer and the PPP NDE Supervisor.
The following are the inspector's findings.
(1) Radiograph Examination (RT)
The NRC license expires May 31, 1984, No. 37-08042-01
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and covers IR 192 up to 100 curies and CO 60 up to 50 curies.
PPP does not have a CO 60 source or a X-ray machine
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on site.
The lab has two IR 192 sources stored in a locked,
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brick, lead lined bax in a storage area.
A hand film processing tank and a Hope automatic
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processor are used to process film.
Survey meters are calibrated every three months.
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i Pocket dosimeters are read and recorded every day
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when performing RT.
Film badges are processed and recorded every week.
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Acceptable color rope and signs were available for
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securing areas when RT is being performed.
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Decay curves of the IR 192 source are' posted for the
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.NDE persor.nel to use.
The lab uses~ Kodak industrial radiographic film only,
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Types I.and II.
No outdated-film was observed.
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Film cassettes were in acceptable condition.
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Lead screens are checked and replaced when needed, but
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the first screen that the inspector checked was in very poor condition.
Flourescent screens are not used nor are there any onsite.
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The films are stored in the dark room prior to exposure.
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PPP uses lead numbers for the number belt and a flasher
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for.the identification.
The' lab uses a Macbeth densitometer.
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PPP uses a film density step wedge traceable to the
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Bureau of Standards for calibration of the densitometer.
The one that was being used No. 412, was in poor condition.
The lab had another film density step wedge that was in good condition in a desk not being used.
ASTM penetrametere are the only penetrameters used
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onsite. There were four penetrameters in the lab without the identification.
These penetrameters could be used for the wrong thickness of material being radiographed. The NDE Supervisor removed the penetrameters from the container that they were in.
The penetrameters had certifications.
PPP had various thickness of shims to be used under
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the penetrameters.
The lab uses a high intensity viewer for interpreting
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radiographs.
The lab hauls the IR 192 source in a pick up truck with
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radioactive signs on each side and one in front with none in the back. 'This pick up is used sometimes at night when hauling the IR 192 to an area for the performance of radiography.
The inspector reviewed radiographs of the following
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Thickness Diameter Date RT
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1-E51-3
0.749" 6"
7/80 1-E12-3
0.627" 6"
7/80 1-E12-1
0.447" 8"
1/80 1-E12-3
0.447" 8"
2/80 1-E12-9
0.362" 4"
1/80 1-E21-3
0.510" 2a" 6/80 E-E12-25
0.813" 2Z" 1/80 1-E12-14
0.687" 18" 5/80 1-E12-13
0.687" 18" 7/80 1-E12-13
0.687" 18" 7/80 (2) Liquid Penetrant Examination (PT)
The lab uses Magnaflux naterials and receive certifications.
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(3) Magnetic Particle Examination (MT)
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The lab has three field prod units and no yokes.
Red, Magnaflux magnetic particles are used.
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(4) Ultrasonic Examinations (UT)
The lab has not performed UT on site to date, but has the following equipment.
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One ultrasonic instrument in lab.
There were various calibration blocks.
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The lab has an ultrasonic couplant with certifications.
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There were transducers in various sizes and MHZ.
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(5) Eddy Current Examination (ET), Leak Testing (LT), and Visual Examination (VT)
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The lab does not have equip *ent for ET, LT, or VT, and has not performed any to date.
No items of noncompliance or deviations were identified.
2.
Review of Newport News Industrial Corporation of Ohio, a Subsidiary of Newport News Industrial Corporation, A Tenneco Company NDE Activities a.
NNIC was contracted to perform NDE in accordance with ASME Section III, Subsection NE, 1974 Edition, Summer 1974 Addenda.
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b.
The inspector reviewed audits and data in various metheds of NDE.
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c.
The inspector reviewed the following NDE procedures.
Qualification of Personnel, 465-NC-N001, Revision G,
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-October 3, 1979.
. Qualification of' Personnel in Accordance with ANSI N45.2.6,
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September 15, 1977.
i Radiograph Inspection, Revision C, 465-NC-N002, November 18,
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1976.
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Liquid Penetrant Procedure 948-4-N004, Revision C, May 25, j
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1979.
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Liquid Penetrant Inspection, 465-NC-N003, August 15, 1977.
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Liquid Penetrant Procedure 465-NC-N003, Revision D, April 11,
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1979.
Magnetic Particle Inspection, 465-NC-N004, Revision D, April 10,
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1979.
Ultrasonic Weld Inspection, 948-4-N005, Revision E, April 12, _
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1979.
ASME Ultrasonic Weld Inspection, 701-NC-T002, Revision A,
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February 11, 1980.
Instruction for Leak Testing of' Welds, Revision B, May 13,
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1977.
Vacuum Box Leak. Test for Inaccessible Shell Seams, Revision
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C, September 26, 1979.
Visual-Inspection, 948-N-N002, Revision B, May 9, 1977.
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Site Training and Indoctrination Program, 701-F-S006,
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Revision B, December 18, 1979.
d.
The following NDE personnel certifications were reviewed in accordance with SNT-TC-It., 1975 Edition.
Name MT PT R. Hinnebosch II II D. Hecksel II II D. Lindquist II II D. Hagger II Il F. Franks II II R. Dunderland II II T. Wilson II II-7-
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~The inspector made a tour of the NNIC facilities escorted by the
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GAI Construction Quality Engineer and the NNIC QC Manager. The following are the inspector's findings.
(1). Radiography Examinations (RT)
The NRC license expires March 31, 1971, No. 34-16805-01
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and covers IR 192 up to 100 curies and CO 60 up to 30-curies.
NNIC does not have a CO 60 source or a X-ray machine
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onsite.
The lab has five IR 192 sources stored in a locked
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2" thick steel, 1250 lb. vault, located in a locked store room in a warehouse.
A hand film processing tank or a Pako automatic
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processor is used to process film.
Survey meters are calibrated every three months.
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Pocket dosimeters ar used and recorded every day
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when performing RT.
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Film badges are processed and recorded every month.
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Acceptable color rope and signs were available for
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securing areas when RT is being performed.
The lab has a film density step wedge traceable to the
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Bureau of Standards.
Decay curves of the IR 192 sources are posted for the
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NDE personnel to use.
The lab uses Kodak industrial radiographic film only,
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Types I and II.
No outdated film was observed being used.
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Film cassettes were in acceptable condition.
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Lead screens-are checked and replaced when needed.
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Flourescent screens are not used nor are there any onsite.
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The films are stored in the dark rcom prior to exposure.
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i The exposed film is stored in the viewing room.
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NNIC uses lead numbers or a flasher for the identification.
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The lab used a X-ray - Model 301 densitometer.
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ASTM and ASME penetrameters are used onsite. They were in
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acceptable condition.
The lab uses a high intensity viewer for interpreting
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radiographs.
NNIC had various thickness of shims to be used under the
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penetrameters.
A pick up truck is used sometimes at night when hauling
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a IR 192 source to an area for the pe;formance of radio-graphy. This pick up does not have a radioactive sign on it indicating that a IR 192 source is being transported at night on the site.
The inspettor reviewed radiographs of the following welds.
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Drawing No.
Weld No.
Thickness Date RT-249910 S-1-1 1.5" 2/80-249716 2-1-1 1.5" 2/80-249716 1-1-1 1.5" 2/80-249695 2-4 1.5" 2/80-249694 1-1 1.5" 5/79-249690 2-19 1.5" 7/78-249690 1-19AB 1.5" 8/77-249629 2-37A 2 1/4" 11/76-249626 2-1A 1.5" 9/76-249624 2-1A 0.375" 3/77 (2) Liquid Penetrant Examination (PT)
The lab uses Magnaflux materials with certifications.
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(3) Magnetic Particle Examination (MT)
The lab has one field prod unit and twelve yoke units.
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NNIC uses red, gray, and black Magnaflux magnetic
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particles.
(4) Ultrasonic Examination (UT)
The lab has five ultrasonic instruments and various
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calibration blocks.
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The couplant onsite is celluose gum and exosen.
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There were transducers in various sizes and MHZ.
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(5) Leak Testing
_The lab performs vacuum box and pressure testing.
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(6) Visual Examination (VT)
No VT has been performed in accordance with ASME Section III to date.
No items of noncompliance or deviations were identified.
3.
Review of Peabody Testing Services a Division of Magnaflux Corporation NDE Activities a.
Peabody was contracted by General Electric, Installation and
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Service Engineering Division to perform NDE_in accordance with-ASME Section III 1974 Edition, Winter 1975 Addenda.
b.
The inspector reviewed the'following NDE procedures prepared by GE.
Liquid Penetrant Procedure, GEP-N-0003 Revision 2, May 1980
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General Radiographic Procedure, GEP-N-0004, Revision 0,
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April 1980.
Liquid Penetrant AWS, -GEP-N-0013, Revision 0, Apirl 1980.
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Dry Powder Magnetic Particle (Prod Method AWS), GEP-N-0014,
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Revision 1, March 1980.
Magnetic Particle Procedure, GEP-N-0002, Revision 1, May 1980
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c.
The following NDE personnel certifications were reviewed in accordance with SNT-TC-1A, 1975 Edition.
Name UT RT PT MT VT E. Walden III III III R. Butkiewicz II-L. Bolin II II D. Hospodar II II B. Lunney II II M. Orlosky II II II D. Kane II II G. Loftis II II T. Hecter II II II II II
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The inspector made a tour of the Peabody facilities escorted by the
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GAI Construction Quality Engineer and the Peabody Supervisor. The following are the inspector's findings.
The company's NRC License No. is 12-00622-07 and covers IR 192
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up to 100 curies and CO 60 up to 1000 curies.
Peabody does not have a CO 60 source or a X-ray machine on site.
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The lab has one IR 192 source stored in a locked 3/8' carbon
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steel, lead lined box cover box in a locked storage area.
Peabody has a hand film processing tank.
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Survey meters are calibrated every three months.
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Pocket dosimeters are read and recorded every day when
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performing RT.
Film badges are processed and recorded bi-weekly.
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Acceptable color rope, signs, and red lights were available
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for securing areas when RT is being performed.
Decay curves of the IR 192 source are located. in a file for
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NDE personnel to use.
The lab uses Kodak industrial radiographic film only, Types
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I and II.
No outdated film was observed.
Film cassettes were in acceptable condition.
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Lead screens are checked and replaced when needed.
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Flourescent screens are not used nor are there any onsite.
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The films are stored in the dark room prior to exposure.
Peabody uses lead numbers for the number belt and a flasher
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for the identification.
lae lab uses X-Rite and a Macbeth densitometer.
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Peabody uses a film density step wedge traceable to the
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Bureau of Standards for the calibration of the densitometer.
ASTM penetrameters are the only penetrameters used onsite.
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They were in acceptable condition and had certifications.
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Peabody had various thickness of shims to be used under the
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penetrameters.
The lab uses a high intensity viewer for interpreting
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radiographs.
A pick up truck is used sometimes at night when hauling IR 192
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sources to an area for the performance of radiography. This.
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pick up does.not have a radioactive sign on it indicating that
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a IR 192 source is being transported at night on the site.
The inspector reviewed radiographs for Weld No. B11-1-A11,
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24" diameter, 1.5" thick. This is the only weld to date that has been radiographed and has had final interpretation.
(2) Liquid Penetrant Exmmination (PT)
The lab uses Magnaflux materials with certification.
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(3) Ultrasonic Examination (UT)
The lab has one ultrasonic instrument and various
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calibration blocks.
The couplant on site has certifications.
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There were transducers and various sizes and MHZ.
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No items of noncompliance or deviations were identified.
General The inspector observed the " Fold Track II Automatic Welding System" in operation by GE in welding a pipe weld. The unit has a TIG torch, wire
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manipulator, and a driven orbiting rotor. An are voltage control is used for tungsten electrode to work distance control. A programmed oscillator is utilized for control of weld bead geometry. The weldhead, which is connected to the Gold Track II, is pre programmed by means of the Remote Programmer. To date, one weld has been made in the weld test shop and radiographed. The inspector reviewed the radiographs of the weld which had no defects. This automatic welding system is to be used on site by GE in production welding.
Exit Interview The inspector met with site representatives (denoted in Persons Contacted paragraph) at the conclusion of the inspection. The inspector summarized the scope and findings of the inspection noted in this report.
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