IR 05000416/1985010

Insp Rept 50-416/85-10 on 850408-12.No Violation or Deviation Noted.Major Area Inspected:Startup Testing. Problems W/Msivs & Safety Relief Valves at BWR Sites Discussed

ML20127L396
Person / Time
Site:	Grand Gulf
Issue date:	04/18/1985
From:	Jape F, Schnebli G NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20127L372	List: IR 05000416/1985010 ML20127L368
References
50-416-85-10, NUDOCS 8505220333
Download: ML20127L396 (4)

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NUCLEAR REGULATORY COMMISSION REGION 11 -

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Report No.: 50-416/85-10 Licensee: Mississippi Power and Light Company

' Jackson, MS~ 39205 Docket No.: 50-416 License No.: NPF-29'

- Facility Name: Grand Gulf

' Inspection Conducted: April 8-1?, 1985 Insp tor:

G. A. Schnebli (444 hW

"r Date Signed Approved by: A F. JapF, Section Chief kwf V

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Engineering Branch Division of Reactor Safety

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SUMMARY Scope: This routine, unannounced inspection involved 33 inspector-hours on site in the areas of startup testing and discussions with responsible licensee personnel concerning problems associated with Main Steam Isolation Valves (MSIVs)

and Safety Relief Valves (SRVs) at Boiling Water Reactor (BWR) site Results: No violations or deviations were identifie .

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REPORT DETAILS Persons Contacted Licensee Employees J. Bailey, Regulatory Compliance Coordinator

• D. Beard,' Mechanical Engineer-Supervisor W. Cade, Shift Superintendent

• D. Cupstid, Startup Supervisor J.Malone,InserviceInspection.(ISI) Coordinator

• J. Roberts, Technical Superintendent

• R.' Rogers, Assistant to General Manager J. Southers, Shift Engineer Other licensee employees contacted included engineers, technicians, operators, mechanics, security force members, and office personne Other Organization R. Bodily, General Electric, Engineer, Startup Test Design and Analysis M. Haben,. General Electric, Engineer, Startup Test Operations NRC Resident Inspectors R. Butcher, Senior Resident Inspector

• J. Caldwell, Resident Inspector

• Attended exit interview Exit Interview The inspection scope and findings were summarized on April 12, 1985, with those persons indicated in paragraph 1 above. The inspector described the areas inspected and discussed the inspection findings in detai No dissenting comments were received from the licensee. The following new inspector followup item was identified during this inspection:

Inspector Followup Item, 416/85-10-01, Followup on the inability to complete step 4.6 of SU-29-3 (Recirculation Flow Control Testing) due to APRM spikes - paragraph The licensee did not identify as proprietary any of the materials provided to or reviewed by the inspector during this inspectio . Licensee Action on Previous Enforcement Matters This subject was not addressed in the inspectio :.

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'2 ! Unresolved Items Unresolved items were not identified.during'this inspectio ,

MSIV_andSRVSurveillanceTesting(92706,61701)

1The inspector had several discussions with responsible licensee personnel

'concerning the general problems associated with MSIV _ and-SRV surveillance testing at.BWRs, which included the following: .The method of testing the MSIVs in which the licensee stated the valves

.are shut hot . under pressure and then-leak tested by applying test pressure-between' the inboard and outboard valves. This is similar to the test method utilized by other utilities; however, due to additional stop valves installed downstream of the outboard MSIVs, Grand Gulf i able to determine.by valve manipulation exactly which MSIV (inboard or-outboard) is leaking. - The feature is a definite advantage in comparison to other utilities that have to remove and plug either the'

inboard or outboard valve to determine which valve is leakin : The problem of setpoint drift in SRVs is also being observed at Grand Gulf as six out of 19 SRVs failed during testing in the March 1985

outage. This failure rate was interesting -due .to the fact that the SRVs installed at Grand Gulf are manufactured by Dikkers and are of a-

.different design than the Target Rock SRVs installed at other BWRs '

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which have experienced a setpoint drift proble The inspector- informed the licensee that their MSIV and SRV surveillance test program would be followed with particular interest in the area of SRV

setpoint drift and MSIV. seat leakag Within the areas examined no violations or deviations were identifie .. Startup Test Witnessing - Unit 1(61701)

The inspector witnessed selected portions of various tests in progress during this inspection which included the following:

-- 1-C91-SU-13-3, Process Computer - Test Condition 3

- 1-B33-SU-29-3, Recirculation Flow Control System - Test Condition 3

- 1-N64-SU-74-3, Offgas System - Test Condition 3

'The' following areas were observed: . Testing was conducted in accordance with approved procedures and the latest revision of the test procedure was available and in use by personnel conducting the tes . . - . . . . . .

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3 All test procedure prerequisites were me Changes to the procedure were accomplished in accordance with the licensee's administrative control Adequate coordination existed among the responsible organizations- t conduct the test properly and in a controlled manne Test equipment was properly installed as. required by the procedur Test data were collected and recorded as required by the procedure or other administrative instruction Preliminary review of test results assured that the licensee's preliminary test evaluation was consistent with the inspector's observation During the performance of section 4.6 in the Recirculation Flow Control System Test (1-833-SU-29-3), a problem developed which required the test be secured prior to completion and the system restored to normal. The problem occurred when a flow demand step change signal, using a step change generator, was inserted simultaneously into both A and B flow control loops. This step change signal caused a power spike on the average power range monitor (APRM)

instrumentation that approached the scram setpoint of 95% power for this test conditio General Electric and licensee startup engineers evaluated the data obtained during the power spikes and concluded that this section of the test could not be completed at the time due to insufficient scram

. margi Therefore, a test exception was written, the procedure was secured and the system was restored to normal. Further evaluation showed that the test may be completed when the APRM gains are readjusted to read actual power in lieu of their present setting, approximately 10% higher than actual powe This is identified as Inspector Followup Item 416/85-10-01, Followup on the resolution concerning the inability to complete section 4.6 of SU-29-3, (Recirculation Flow Control System Test) due to APRM spike Within the areas examined no violations or deviations were identifie __ . _ . - .