ML17261A916

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LER 89-016-00:on 891220,determined That Single Failure of Safety Injection Block/Unblock Switch Could Render Some Automatic Actuation Features Inoperable.Caused by Design Deficiency.Also Reportable Per Part 21
ML17261A916
Person / Time
Site: Ginna Constellation icon.png
Issue date: 01/12/1990
From: BACKUS W H
ROCHESTER GAS & ELECTRIC CORP.
To:
Shared Package
ML17261A915 List:
References
REF-PT21-90 LER-89-016, LER-89-16, NUDOCS 9001240152
Download: ML17261A916 (8)


Text

NACteseeSOCs5451LICENSEEEVENTREPORTILER)US.NVCLEAIIXSOULATOIIY COMMISSION AttAOVEOOMSNO.5)CCOIOVEXHASS0/Ss/05SACILITYNAMEIllR.E.GinnaNuclearPowerPlantOOCXKTNVMSKIIISIA060002441OF08DueToADesignDeficiency TheFailureOfTheSIBlock/Unblock SwitchCouldRenderSomeAutomati.c Actuation FeaturesofBothTrainsofSIInorableEVENTOATS15)LKIINVMSCALtlIlttOIITOATClnOTNtXSAC)I.ITItc INYOLVKOIclMONTssOAYYKAilYEAHSKOUINTIAL NUSJ~CSS~~NuseeeAMONT)IOAYYEA)ItACSLSTYNASSCSOOCXKTNUMSKIIISI 0600020'89016001129006000Ot<<AT)NOMOOSloltosscllLKYKL99TO.eOS)el 50.e00I~)l1)I010.e004))I)IVITO.SOS4)llIIw)50.e00IsIi)I)Is)50.eccleIllIIs)TO.eotlsl

~0M)e))ll~Cable)IEI50.554)ITII0~0.554)ISI(SI 50.554IISIIXIILICENSEECONTACTtOIITHISLtll115)50.154IISI)is)

~0.1541)El)el 50T54)IS)leelSS.T54)It)lest)IAI

~0.154IISI)secII~I~O.TSIe)15)le)TIIISIsttoIITIsKUKMITTco wAsvANTToTHEAECUIAEMKNTsotlect0$:/cssceoneososeceolseelooossot)

Ill)TS.1I)el15.1)lelCTHE)I/SoecotAeAosoecltesteosstIoTeel,NAClossssJSSAI10CFR21NAMEWesleyH.BackusTechnica' sistanttotherationsManaerTELtt)SONS HUIASKIIAIIEACOOS315524-4446COMtLETEONELINEtOilEACHCOMAONCNT tAILUAEOKSCIII~KOIHTSSISllctOATllclCAV5KSYSTEMCOMtONEHT MANUSAC.TVAEIIttOIITASLK TOHtIIOSCAUStSYSTEMCOMtONEHT MANUSAC.TVAKIIttOATASLTOHtl)OS&~4~4>@w:

SuttLEMCNTAL tittOATCxttCTCO1)uYESII/tee,csesstsese EXt/CTEOSUSMISSION CATE)HOASSTAACTILossNsolaXIeeocN,)e.,

etocoeosseselt Nfseeoslotseetece cttesssssseo ooeslllc)EXSKCTKOLVSMS55IOH OATSlit)MONTSICAYYEAIIOnNovember17,1989,aninitialEngineering evaluation wascompleted, whichidentified apotential problemwiththeSafetyinjection (SZ)Block/Unblock Switch.OnDecember20,1989,at1630EST,withthereactoratapproxi-mately99%full-power,thePlantOperating ReviewCommittee (PORC)reviewedtheEngineering evaluation, andmadeafinaldetermination thatasinglefailureoftheSIBlock/Unblock Switchcouldrendersomeautomatic actuation, featuresofbothtrains.ofSZinoperable.

f'ThePORC,afterreviewing thesituation thoroughly,

oncluded thatsufficient justification existed,forcontinued safeplantoperation.

Theunderlying causeoftheeventwasa-design;=error

'.whichoccurredduringtheoriginalconstruction of-,the.R.E..Ginna..NuclearPowerPlant.Immediate corrective actionwastakentoverifythattheplungerpositionoftheSXBlock/Unblock Switchcontactswerein'heproperposition.

et"sioNACSereSOSI&45I5)0012401 2900112PDR'DOCK05000244PDCee'.1o NRCForm844AI9$51LICENSEEEVENTREPORTILER)TEXTCONTINUATION

.U.S.NUCLEARREOULATORY COMMISSION APPROVEDOMBNO.5150&144EXPIRES.BISI/85FACILITYNAME(11R.E.GinnaNuclearPowerPlantTEXTiHmorospocoisrxrrerorL osoRsrOooWHRCForrrrSBSA'slIITIDOCKETNUMBERIXIosooo24489LERNUMBER(El5EOVCNTIAL sPIREVISIONNVMPER'<1;NVMPPR016-000~AOEIS)OF08PRE-EVENT PLANTCONDITIONS Theplantwasatapproximately 994steadystatefullpowerwithnomajoractivities inprogress.

DESCRIPTION OFEVENTA.DATESANDAPPROXIMATE TIMESFORMAJOROCCUREKNCES:

oInitialplantoperation in1969:Eventdate.oNovember17,1989:Discovery date.oDecember20,1989,1630EST:Reportability dateandtime.oDecember20,1989,1630EST:PlantOperating ReviewCommittee (PORC)determines thatsafeoperation ofplantmaycontinue.

B.EVENTOnNovember17,1989,aninitialEngineering evaluation wascompleted, whichidentified apotential problemwiththeSIBlock/Unblock Switch.Subsequently, PORCreviewoftheEngineering evaluation, onDecember20,1989,withthereactoratapproximately 994fullpower,determined thatasinglefailureoftheSafetyInjection (SI)Block/Unblock Switchcouldrendersomeautomatic actuation featuresofbothtrainsofSIInoperable.

Thisdetermination followed.

anevaluation ofthefollowing correspondences:

oLetterfromS.P.SwigartoftheWestinghouse ElectricCorporation (NS-OPLS-OPL-I-89-517) toMr.R.Eliasz,Rochester GasandElectricCorporation (RG&E),datedOctober12,1989,Sub)ect:ControlRoomSafetyInjection BlockSwitches.

NRCFORM554A1945I NRCForm344A(&43lLICENSEEEVENTREPORT(LER)TEXTCONTINUATION U$.NUCLEARREOULATORY COMMISSION APPROVEOOMSNO.3150&10(EXPIRES.Sfll/85FACILITYNAME(11OOCKETNUMSER(llLERNUMSERIS)PACE(3IR.E.GinnaNuclearPowerPlantTEXTNmorooPocor'ororRrood, uwdduoonro(

HRC%%dnrr383A1I(ITIosooo244"EA"AN89SEOVENTIAL NVMER016oiy.IIEVOION:AANVM81-003DF08oInteroffice Correspondence fromRichardBakertoP.WilkensandG.Wrobel,datedNovember17,1989,Sub)ect:ControlRoomSafetyInjection BlockSwitches.

TheWestinghouse Correspondence (NS-OPLS-OPL-I 517)identified apotential singlefailuremechanism whichcouldresultinblockingofsomeautomatic actuation featuresofbothtrainsofSI,(i.e.SIautomatic actuation fromlowpressurizer pressureandlowsteamlinepressure).

Specifically, asinglemanualswitchontheMainControlBoard(MCB)isusedtocontrolthisSIBlock/Unblock functionforbothSItrains.AnEngineering Evaluation oftheexistingGinnaStationSIBlock/Unblock wiringconfigurations hasconcluded that,theWestinghouse described potential singlefailuremechanism isapplicable toGinnaStation.TheEngineering Evaluation alsoconcurred withtheWestinghouse positionthatduetothelowprobability ofaswitchfailuresufficient

)ustifica-tionexistsforcontinued plantoperation untilseparateAtrainandBtrainSIBlock/Unblock Switchescanbeinstalled.

ThePORCafterreviewing theabovecorrespondence concluded thatsufficient Justification existsforcontinued safeoperation oftheplant.C~INOPERABLE STRUCTURES, COMPONENTS, ORSYSTEMSTHATCONTRIBUTED TOTHEEVENT:None.D.OTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED:

None.NRCFORM344A18431 NRCFormBASSA1943)LICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.S.NUCLEARREOULATORY COMMISSION APPROVEOOMSNO,3)50&104EXPIRES)8/31/85FACILITYNAMEI1)DOCKETNUMSERIS)LERNUMBER14)VEA4QrKSEQUENTIAL 8894EVISION'4NVM44~>i8NVM44PACEIS)R.E.G'nnaNuclearPowerPlantTEXT///moroo/rooo444/vomEIroo///ooro///RC For//IJSSA'elI)7)o5ooo"44890160004OFE.METHODOFDISCOVERY:

TheeventwasmadeapparentduetoEngineering's reviewofthefollowing correspondence:

o,LetterfromS.P.SwigartoftheWestinghouse ElectricCorporation (NS-OPLS-OPL-I-89-517),

toMr.R.Eliasz,RG&E,datedOctober12,1989,

Subject:

Control.RoomSafetyIn)ection BlockSwitches.

oThiswasdocumented inInteroffice Correspondence fromRichardBakertoP.WilkensandG.Wrobel,datedNovember17,1989,Sub)ect:ControlRoomSafetyInjection BlockSwitches.

oTheeventwasdetermined tobereportable following PORCreviewofthepreviouscorrespon-dence.F.OPERATORACTION:Asthiswasadesigndeficiency, withonlythepotential forcomponent failure,noimmediate operatoractionwasnecessary.

G.SAFETYSYSTEMRESPONSES:

Nonerequired.

UOPTheunderlying causeoftheeventisadesignerrorwhichoccurredduringtheoriginalconstruction ofth;E.GinnaNuclearPowerPlant.NRCFORMSSSA)943)

NRCFons3SSA(943)LICENSEEEVENTREPORT(LERITEXTCONTINUATION U.S.NUCLEARREOULATORY COMMISSION APPROVEOOMSNO,3150M(04EXPIRES.8/31/SSFACILITYNAME(IIOOCKETNUMSER(2)LERNUMBER(SIVEAR.~j:SSOVSNTIAL hSVISIONNUMethPACE(3IR.E.GinnaNuclearPowerPlantTExT///moretoeot/IreovethEe>>/A/o'st////Ic

%%drrrr30%4't/l)TIo5ooo24489-0j.60005OF08IV.ANALYSISOFEVENTThiseventisreportable inaccordance with10CFR50.73,LicenseeEventReportSystem,items(a)(2)(v)(D) and(a)(2)(vi) whichrequiresareportof,"anyeventorcondition thatalonecouldhaveprevented thefulfillment ofthesafetyfunctionofstructures orsystemsthatareneededtomitigatetheconsequences ofanaccident",

and10CFR21,"Reporting ofDefectsandNoncompliances".

The"basiccomponent" istheSZBlock/Unblock Switch,suppliedbyWestinghouse ElectricCorporation aspartoftheoriginalGinnaStationdesign.Thepotential failureoftheSIBlock/Unblock Switchrendering theautomatic actuation ofSIfromlowpressurizer pressureandlowsteamline pressureinoperable isconsidered acondition thatalonecouldhaveprevented theimmediate fulfillment ofasafetyfunctionneededtomitigatetheconsequences ofanaccident.

Anassessment wasperformed considering boththesafetyconsequences andimplications ofthiseventwiththefollowing resultsandconclusions:

PORCdetermined therewerenoimmediate operational oradversesafetyconsequences duetothepotential failureoftheSZBlock/Unblock Switchbecause:0Westinghouse hasstatedthattheprobability ofaSIBlock/Unblock Switchfailureisverylow(approximately 10to10/yr).oImmediate actionstep4(performed frommemory)ofEmergency Operating Procedure E-O,ReactorTriporSafetyZn)ection,directstheoperatortocheckparameters forSZactuation ratherthanrelyonautomatic actuation features.

Manualactuation ofSIandcontainment isolation isrequiredifparameters fallbelowtheautoSZactuation setpoints.

NRCFORM3SSA1943)

NRCFerrtr3ddA)883)tLICENSEEEVENTREPORT(LER)TEXTCONTINUATION V.S.NUCLEARREOULATORY COMMISSION APPROVEDOMSNO,3150M)04EXPIRES,'/31/85 FACILITYNAME(I)DOCKETNUMbER(31YEAIILERNUMSERIdlSSOVSNTIAL

??.oNVMSNII@VISIONNVMSNPACE(31R.E.GinnaNuclearPowerPlantTEXT///moredouceit/equeed,uteI/IRuuM/HRC Fer?II~'t/I)7)pt?ppps44890160006OF08oContainment pressureof4psigwillautomatically actuateSIindependent oftheSIBlock/Unblock Switchconfiguration.

SIonHIContainment Pressureisusedasabackuptothelowpressurizer pressureandlowsteamline pressureSIactuation.

oIftheSIsignalisblockedduringdepressurization, abistablelight.willalerttheoperatoroftheblockedstatus.oInitialinspection oftheplungerpositionoftheSIBlock/Unblock Switchverifiedthattheswitchcontactswere(andcontinuetobe)intheproperposition.

Basedontheabove,itcanbeconcluded thatthepublic'shealthandsafetywillbeassuredatalltimes.Duetothedateofoccurrence, thecondition istechnically not10CFR21reportable.

However,duetothepotential significance ofthefailurescenario, Rochester GasandElectricissubmitting voluntary notification.

V.CORRECTIVE ACTIONA.ACTIONTAKENASARESULTOFTHEEVENT:00Knowledgeable personnel inspected theplungerpositionoftheSIBlock/Unblock "Switchandverifiedthattheswitchcontactswereintheproperposition.

Operating Procedure 0-1.1(PlantHeatupFromColdShutdowntoHotShutdown)

"waschangedtoaddthefollowing noteandchyck-off tostepF11.6:INIICFOIIMSSSAIS431 NRCFOIRI344A(P43)LICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.S.NUCLEARREOULATORY

(:OMMISSION APPROVEOOMSNO,3150&1(NEXPIRES:813(185FACILI'TY NAME(11OOCKETNUMSER(llLERNUMSER(5)YEAR:M55QVENTIAL

+REVISIONNVMSER",X'VMERPACEI31R.E.GinnaNuclearPGwerP3.ant:TEXTIl(momNMceNIeqviNSu>>ddcoonsllyRCFomI3(5(AS((ITIosooo24489016-0007OFNOTE:PriortoplacingtheSZBlock/Unblock Switchtothenormalposition, stationanoperatorinsidetheMCBindirectobservation oftheSZBlock/Unblock Switch,toobservethatbothplungertipsarerecessedinwardaftertheswitchisplacedtonormalposition.

BlockswitchplungertipspositioninwardoAnRG&EoperatoraidtagwasplacedontheMCBad)acenttotheSZBlock/Unblock SwitchdenotingthenotefromO-l.l.oAnRG&EoperatoraidtagwasalsoplacedinsidetheMCBadjacenttotherearoftheSZBlock/Un-blockSwitchstatingthefollowing:

Thisistheswitchweverifythattheplunger's tipsarerecessedinwardwhentheswitchisplacedtonormal(labeledLAK).oAspareswitchofsimilardesignhasbeenplacedintheControlRoomforthepurposeoftrainingtheoperators torecognize thedifferences inplungerposition.

B.ACTZONTAKENORPLANNEDTOPREVENTRECURRENCE:

000Duringthe1991Refueling Outage,subjecttoequipment availability, adesignchangeandmodification willbemade-,to:,

separatetheBlockSwitchesforeachSZtrain".Areviewoftheapplication of:similar switcheswillbeperformed, todetermine ifthereare,.:,sricimplications.

Duetothedelaybetween"discovery

-.date"...and"reportability date",improvements will'be'madeintheRG&Einternalreviewprocess,including meansforformalnotification ofGinnaStationofpotentially reportable.

issues.'RC FORM355A(5431 NRCform3$4A(NI3)LICENSEEEVENTREPORT(LERITEXTCONTINUATION U.S.NUCLEARREOULATORY COMMISSION APPROVEOOMSNO.319)&(OSEXPIRES;8/31/8$FACILITYNAME(IIOOCKETNUMBERl2)YEA/ILERNUMSER(8)SSOUCNTIAL NUMSIIIISVISIONNUMSAPACEISIR.E.GinnaNUclearPower-PlantTEXT/I/moros/>>so/sor)UsOIEososASSO'cv>>/

H//Cforrrr3/E(A'/Ill)o5ooo24890160008OF08oWestinghouse willbenotifiedofthisisolatedoccurrence, inwhichGinnaStationwasnotnotifiedbyWestinghouse.

VI..ADDITIONAL INFORMATION A.FAILEDCOMPONENTS':

B.Noneidentified.

PREVIOUSLERsONSIMILAREVENTS:AsimilarLEReventhistorical searchwasconducted withthefollowing results:Nodocumentation ofsimilarLEReventswiththesamerootcauseatGinnaStationcouldbeidentified.

C.SPECIALCOMMENTS:

None.<<<<<<'<<<<,<<".I(44<<INIICFORM344A(943)<<QP~<<(h/<<