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Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:RO)
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17335A5631999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 1.With 991012 Ltr ML17335A5621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 2.With 991012 Ltr ML17335A5481999-09-30030 September 1999 Non-proprietary DC Cook Nuclear Plant Units 1 & 2 Mods to Containment Sys W SE (Secl 99-076,Rev 3). ML17335A5451999-09-28028 September 1999 Rev 1 to Containment Sump Level Design Condition & Failure Effects Analysis for Potential Draindown Scenarios. ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1481999-09-17017 September 1999 Independent Review of Control Rod Insertion Following Cold Leg Lbloca,Dc Cook,Units 1 & 2. ML17326A1211999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 2.With 990915 Ltr ML17326A1201999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 1.With 990915 Ltr ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17335A5461999-08-0202 August 1999 Rev 0 to Evaluation of Cook Recirculation Sump Level for Reduced Pump Flow Rates. ML17326A0871999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Unit 1.With 990812 Ltr ML17326A0861999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Units 2.With 990812 Ltr ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0511999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 2.With 990709 Ltr ML17326A0501999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 1.With 990709 Ltr ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17326A0061999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Dcp.With 990609 Ltr ML17326A0071999-05-31031 May 1999 Monthly Operating Rept for May 1999 for DC Cook Nuclear Plant,Unit 2.With 990609 Ltr ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17335A5301999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 1.With 990508 Ltr ML17335A5291999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 2.With 990508 Ltr ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5491999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant Unit 2.With 990408 Ltr ML17325B5441999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant,Unit 1.With 990408 Ltr ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B5671999-03-0202 March 1999 Summary of Unit 1 Steam Generator Layup Chemistry from 980101 to 990218. ML17325B4631999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Power Station,Unit 2.With 990308 Ltr ML17325B4621999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Plant,Unit 1.With 990308 Ltr ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors 1999-09-30
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0CATEGORY1REGULATORY INFORMATION DISTRIBUTION SYSTEM(RIDS)~(C%1QQACCESSION NBR-9805080084 DOC.DATE:
98/05/04NOTARIZED:
NODOCKET~0.FACIL:50-,316 DonaldC.CookNuclearPowerPlant,Unit2,IndianaM0500031)/,,
AUTH.NAMEAUTHORAFFILIATION PXSARSKY,F.
XndianaMichiganPowerCo.(formerly Indiana&MichiganEleSAMPSON,J.R.
XndianaMichiganPowerCo.(formerly Indiana8MichiganEleRECXP.NAME RECIPIENT AFFILIATION
SUBJECT:
LER98-008-01:on 980112,demaged icecondenser icebasketremovedfromUnit1icecondenser.
Causedbyinadequate controlofcontractors
&inappropriate maint.Damage beyondthreshold willberepairedEreplaced.W/980504 ltr.DXSTRXBUTION CODE:IE22TCOPIESRECEIVED:LTR ENCLSIZE:TITLE:50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:INTERNAL!
RECIPIENT IDCODE/NAME PD3-3PDFILED/RABEELBNRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DRPM/PECB NRR/DSSA/SRZB RGN3FILE01COPXESLTTRENCL1122111111~11111111RECIPIENT IDCODE/NAME STANG,JAEOD/SPD/RRABNRR/DE/ECGB NRR/DE/EMEB NRR/DRCH/HICB NRR/DRCH/HQMB NRR/DSSA/SPLB RES/DET/EXB COPIESLTTRENCL111111111,1111111RYDEXTERNAL:
LSTLOBBYWARDNOACPOORE,W.NRCPDR111111LITCOBRYCE,JHNOACQUEENER,DS NUDOCSFULLTXT1111110NOTETOALL"RIDS"RECIPIENTS:
PLEASEHELPUSTOREDUCEWASTE.TOHAVEYOURNAMEORORGANIZATION REMOVEDFROMDISTRIBUTION LISTSORREDUCETHENUMBEROFCOPIESRECEIVEDBYYOUORYOURORGANIZATION, CONTACTTHEDOCUMENTCONTROLDESK(DCD)ONEXTENSION 415-2083FULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESREQUIRED:
LTTR24ENCL24 r
IndianaMichiganPowerCompanyCookNuctearRantOneCookPieceBridgman, MI49I060INDIANANICHIOiAN POWERMay4,1998UnitedStatesNuclearRegulatory Commission DocumentControlDeskWashington, DC20555Operating LicensesDPR-58DocketNo.50-315DocumentControlManager:Inaccordance withthecriteriaestablished by10CFR50.73entitled~hflligp!'big1id:98-008-01 Sincerely, J.R.SampsonSiteVicePresident ImbdAttachment A.B.Beach,RegionIIIJ.R.SampsonP.A.BarrettS.J.BrewerR.WhaleD.HahnRecordsCenter,INPONRCResidentInspector
'it805080084
'at80504PDRADQCK050003ih8POR NRCFORH366(5-92).STNUCLEARREGULATORY COMHISSION LXCENSEEEVENTREPORT(LER)OVEDSYOMSHO.3150.0104 EXPIRES5/31/95ESTIMATED BURDEHPERRESPONSETOCOHPLYWITHTHIINFORMATION COLLECTION REQUEST:50.0ttRS.FORFARCOHMENTSREGARDING BURDENESTIHATETOTHINFORMATION ANDRECORDSMANAGEMEHT BRANCH(MNS7714),U.STNUCLEARREGUI.ATORY COHMISSION, 4ASHIHGTON, DC20555-0001, ANDTOTHEPAPERNORREDUCTION PROJECT(3150-0104),
OFFICE0MANAGEMENT ANDBUDGETNASHINGTON DC20503.FACILITYNAHE(1)DonaldC.CookNuclearPlant-Unit1DOCKETNUMBER(2)50.315Page1of6TITLE(4)Inadequate Contractor ControlduringMaintenance andSurveillance Activities ResultsinIceBasketDamageHONTHDAYYEAREVENTDATE5YEARLERNUMBER6SEQUENTIAL NUMBERREVISIONNUMBERREPORTDATE7HONTHOAYFACILITYNAMECook-Unit2DOCKETNUHBER50-316OTHERFACILITIES INVOLVED802129898-008010504FACILITYHAHEDOCKETNUMBEROPERATING MDOE(9)TNSREPORTISSUBMITTED PURSUANI'0.2201(b) 50.73(a)(2)(iii) 73.71(b)20.2203(a)(3)(1)
TOTHEREQUIREMENTS OF10CFR:Checkoneormore11PINERLEVEL(10)0020.2203a120.2203(a)(2)(I) 20.2203a2ii20.2203(a)(2)(iii) 20.2Z03(a)(2)(iv) 20.2203(a)(2)(v)
X20.2203a3ii20'203(a)(4) 50.36c150'6(c)(2)50.73(a)(2)(1) 50.73(a)(2)(ii) 50.73a2iv50'3(a)(2)(v) 50.73a2vfi50'3(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50'3(a)(2)(x) 73.71oOTHER(SpecifyinAbstractbetoNandinText,NRCForm366A)NAHELICEHSEECONTACTFORTHISLER12IVIr.FrankPisarsky, Mechanical Component Engineering Supervisor TELEPHONE NUMBER(IncludeAreaCode)616/465-5901, x2607COMPLETEONELINEFOREACHCOMPONENT FALUREDESCRIBED INTHISREPORTCAUSESYSTEHCOHPONENT MANUFACTURER REPORTABLE TOHPRDSCAUSESYSTEHCOMPONENT HANUFACTURER REPORTABLE TONPRDSSUPPLEMENTAL REPORTEXPECTED14XYES(lfyes,completeEXPECTEDSUBHISSION DATE).EXPECTEDBUSHISSIOHDATE(15)MONTHDAYYEAR080398ABSTRACT(Limitto1400spaces,i.e.,approximately 15single-spaced typeMritten lines)(16)OnJanuary12,1998,withUnit1inMode5,a.damaged icecondenser icebasketwasremovedfromtheUnit1icecondenser andascopingtestwasperformed todetermine itsabilitytostructurally withstand designbasisloads.Thescopingtestresultsshowedthatthedamagedicebasketfailedwithplasticdeformation underlessthandesignbasisloads.ThiseventwasreportedviaENSonJanuary12,1998at1545hoursESTunder10CFR50.72(b)(2)(i),
asanunanalyzed condition andacondition outsidetheplant'sdesignbasis.Priortoandsubsequent tothisnotification, severalformsoficebasketdamagewereidentified including damagedupperrims,missingortomligaments, dentsandfolds.ThisLERistherefore submitted inaccordance with10CFR50.72(a)(2)(i).
Therootcauseofthiscondition hasbeenattributed toinadequate controlofcontractors, andinappropriate maintenance andsurveillance practices thatresultedindamagetotheicebaskets.Adecisionhasbeenmadetocompletely thawbothunitsicecondensers inordertoaddressavarietyofissuesidentified duringthecurrentunitoutages.Icebasketswillbeinspected toidentifydamage,anddamagedbasketswillberepairedorreplaced.
Methodsforoversight oftheicecondenser laborforcearebeingreviewed, alongwithicecrewtraining, maintenance andsurveillance practices toensuretheysupportbehaviors andtechniques toprecludefurtherbasketdamage.Thesereviewswillbecompleted andappropriate improvements willbeimplemented duringthecurrentoutages..Basedonavailable information, analysisofthevarioustypesofbasketdamageconcluded thatthebasketswouldhavefunctioned topreventcontainment overpressure.
Furtheranalysiswillbeperformed, asnecessary, onceallicebasketshavebeeninspected following icecondenser thaw
NRCFORH366AU..UCLEARREGULATORY COHHISSION ROVEDBYOHBNO.3150-0104 EXPIRES5/31/95LICENSEEEVENTCONTINUATION ESTIMATED BURDENPERRESPONSETOCOMPLYlllTHTHIIHFORMATION COLLECTIOH REQUEST:50.0HRS.FORNARCOMMENTSREGARDING BURDENESTIMATETO'-THINFORMATION ANDRECORDSMANAGEHENT BRANCH(MNB7714),U.S.NUCLEARREGULATORY COMMISSION)
NASNINGTON, DC20555-0001, ANDTOTHEPAPERNORREDUCTION PROJECTe(31500104),OFFICE0MANAGEMENT ANDBUDGETMASHINGTON DC20503'ACILITYNAME1CookNuclearPlant-Unit1DOCKETNUMBER250-315LERNUMBER6YEARSEQUENTIAL 98-008REVISION01PAGE32OF6TEXT(ifmorespaceisrequired.
useadditional NRCFoaa366A's)(17)CdIureUnit1wasinMode5,ColdShutdownUnit2wasinMode5,ColdShutdownOnJanuary12,1998,withUnit1inMode5,adamagedicecondenser icebasketwasremovedfromtheUnit1icecondenser andascoplngtestwasperformed todetermine itsabilitytostructurally withstand designbasisloads.Thescopingtestresultsshowedthatthedamagedicebasketfailedwithplasticdeformation underlessthandesignbasisloads.ThiseventwasreportedtotheNRConJanuary12,1998asanunanalyzed condition.
Priortoandsubsequent tothisnotification, severalformsoficebasketdamagewereIdentified including damagedupperrims,missingortomligaments, dentsandfolds.Eachicecondenser consistsof24bayscontaining 81icebasketsperbay,coveringanarcof300degreesinthecontainment structure.
Eachicebasketisapproximately 12inchesacrossand48feetlong,filledwithboratedice.Toperformtheirdesignbasisfunction, theicebasketsandcolumnsarerequiredtowithstand designloadstoensuretheydonotejectupwardoutoftheicebedandopenupbypassflowroutes,orimpactanddamageothericecondenser equipment, orejectoutoftheicecondenser andbecomeamissileinsidecontainment.
Thebasketsaredesignedtonotcollapsecausingadjacent'or'additional icebasketcolumnstocollapse, resulting inexcessive flowpassageway
- blockage, bypassflowroutes,orundefinable heattransfergeometry.
Duringthecurrentoutages,damagewasIdentified toicecondenser icebasketsduringtoursoftheicecondenser.
Damagenotedonicebasketsincludesdamagedtoprims,tom/missing ligaments, dentsandfolds.Foldsareconsidered tobethemostsignificant damage,resulting inthebasketmaterialhasundergone plasticdeformation incompression.
Basedonpreliminary inspections performed ineachunit'sicecondenser withtheicebedintact,approximately 25basketsinUnit1and45basketsinUnit2exhibitfolds.Asimilarnumberofbasketsexhibitdents.Toprimdamageiscommon,however,itisnotstructurally significant, exceptthatitmayimpedetheabilitytoweighabasket.Theexactnumberofdamagedbaskets,considering thevarioustypesofdamage,willbedetermined asaresultofplannedinspections duringthecurrentoutages.Theobserveddamagecanbeattributed toimproperhandlingofbasketsduringmaintenance andsurveillance activities.
Becausedamageoccurredduringbasketmaintenance andsurveillance activities, andcontractpersonnel performthemajorityofthiswork,inadequate controlofcontractors isconsidered aprimarycauseforthenotedcondition.
Contributors tothiscauseincludeineffective trainingforcontractpersonnel andinadequate supervisory oversight byutilitypersonnel.
Impropersurveillance practices wasanothercontributor, sincesomeofthemoresignificant basketdamageoccurredduringattemptstomovebasketsfrombeneathduringweighing.
Damagedtoprimsandfoldsinthebasketsmostlikelyoccurredduringthebasketsweighingprocess.Theprocessofweighingbasketsrequiresliftingthebasketfromthetoprimwithaweighrig.Overtime,somebasketshavebecomefrozeninplace.Inordertofreefrozenbasketsforweighing, varioustechniques havebeenused.Onetechnique usedinthepastwas"jacking" ofbasketsfromthebottomasthebasketwaspulledfromabove.Failuretocontrolthejackingintheeventthebasketremainedfrozensometimes resultedindeformation ofthebasketandproducedafoldintheligaments nearthebasketbottom.Thepracticeofjackingbasketsfromthebottomwasdiscontinued severalyearsagotoprecludefurtherbasketdamage.
NRCFORM366AU.S.CLEARREGULATORY COMHISSION OVEDBYOHBNO.3150-0104 EXPIRES5/31/95LICENSEEEVENTCONTINUATION ESTIMATED BURDENPERRESPONSETOCOHPLYWITHTHIIHFORHATION COLLECTION REQUEST:50.0HRS.FORWARCOMHENTSREGARDING BURDENESTIMATETOTHIHFORHATION ANDRECORDSMANAGEHENT BRANCH(HNBU.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555-0001, ANDTO1'HEPAPERWORREDUCTION PROJECT(3150-0104),
OFFICE0HANAGEMEHT AHDBUDGET'WASHINGTON DC20503.FACILITYNAME1CookNuclearPlant-Unit1DOCKETNUMBER250-315YEAR98LERNUMBER6SEQUENTIAL REVISION008-01PAGE33OF6TEXT(ifserespaceisrequired.
useadditional NRCFons366A's)(17)Cusn'dOthertypesofdamagecanalsooccurtobasketsduringtheweighingprocessifnotcarefully controlled.
Aspreviously noted,theweighingprocessrequiresliftingthebasketbypullingfromthetoprim.Althoughlimitsaresetonmaximumliftforces,toprimdamagecanquicklyoccurifliftforcesarenotcloselymonitored, orifloadingisappliedasymmetrically.
Damagecanalsooccurduringtheweighingprocesswhenafrozenbasketisexercised inanattempttofreeit.Stillotherobserveddamageisconsidered tobetheresultoficebasketmishandling orinappropriate maintenance activities.
Twoexamplesofthistypedamageincludeinwarddentsinareasofbasketligaments andtomligaments.
Dentsprobablyoccurredduringbasketinstallation, orperhapsduringclearingofflowpassages.
Tearsinligaments aremostlikelytheresultofprolonged contactwithapneumatic
- vibrator, whichisusedforemptyingoficebaskets.Thevastmajorityoficecondenser workhasbeenperformed inthepastbyacontractlaborforce,withthecontractbeingadministered bytheEngineering department andspecifically, theSystemEngineer.
Thecontractadministration responsibility wasinaddition'o theSystemEngineer's normalroleofmanagement ofthetechnical scopeoftheicecondenser workandanalysisofsurveillance testresults.Thisbroadscopeofresponsibilities allowedonlyminimaltimeforfieldoversight ofthecontractor.
Stepswerenottakentomakeotherutilitypersonnel available foroversight ofthecontractlaborforce.Therefore, fieldsupervision forcontractworkerswaslargelyprovidedbycontractsupervisory personnel ratherthanbyutilitypersonnel.
Duringthecurrentoutages,stepsweretakentotransferresponsibility foroversight oftheicecondenser laborforcetothemaintenance department, whichretainspersonnel skilledinthesupervision ofproduction labor.Thesestepsareaimedataddressing issueswithpoorcontrolofcontractors.
TheSystemEngineerhistorically administers atrainingprogramtotheicecondenser contractpersonnel.
Thistrainingincludesguidanceonbasketweighingtechniques andonappropriate useoftoolstoavoiddamagetobaskets.However,thistraininghasapparently notbeeneffective inpreventing basketdamage.Stepsarebeingtakentooverhaulthistraining, inparttoreinforce appropriate techniques toprecludevarioustypesoficebasketdamage.Finally,thelackofadefinition.
ofwhatconstitutes "detrimental damage"wasalsoviewedasacontributor, sincetherewasnobenchmark forpersonnel togagewhetherobserveddamageresultedinanunacceptable condition.
Simplistically, anybasketdamagesufficient tochallenge thebasket'sabilitytocarrydesignloadsisconsidered detrimental damageDocumentation ofdamagetoCookPlanticebasketsinpreviouscorrective actiondocuments providesevidencethattheorganization wasabletorecognize damagedicebasketsasacondition adversetoquality.Infact,theTechnical Specifications (T/S)requireperiodicinspection ofasampleoficebasketsfordetrimental damage.However,adefinition ofdetrimental damagedoesnotexist,otherthanwordinginT/S4.6.5.1.d, whichrefertodetrimental damageas"structural wear,cracks,corrosion orotherdamage."Thislackofanobjective definition mayhavecontributed toconfusion aboutthesignificance ofthedamagedicebaskets.
NRCFORH366AU.S.CLEARREGULATORY COHMISSION OVEDBYOMBNO.31500104EXPIRES5/31/95LICENSEEEVENTCONTINUATION ESTIMATED BURDENPERRESPONSETOCOMPLYNITMTHIIHFORMATION COLLECTIOH REQUEST:50.0MRS.FORMARCOMMENTSREGARDING BURDENESTIMATETOTHINFORHATION ANDRECORDSMANAGEHENT BRANCH(MNB7714)gUSTNUCLEARREGULATORY COMMISSIONS NASHINGTON, DC20555-0001, ANDTOTHEPAPERIIOR REDUCTION PROJECT(3150-0104),
OFFICE0MANAGEMENT ANDBUDGETliASHINGTON DC20503.FACILITYNAME1CookNuclearPlant-Unit1DOCKETNUHBER250-315LERNUMBER6YEARSEQUENTIAL REVISION98-008-01PAGE34OF6TEXT(Ifcerespaceisrequired.
useadditional HRCFore3664's)(17)nasheEveOnJanuary121998,at1545hoursESTanENSnotification wasmaderegarding damagedicebasketsinaccordance with10CFR50.72(b)(2)(i),
asanunanalyzed condition andacondition outsidetheplant'sdesignbasis,following receiptofascopingloadtestresultonadamagedicebasketwithbucklingdamagenearthebasketbottomrim.Basketswithbucklingdamageareconsidered toboundothertypesoficebasketdamageidentified duringthecurrentoutagesduetothesebasketshavingundergone plasticdeformation.
ThisLERissubmitted inaccordance with10CFR50.73(a)(2)(i).
Thistestexaminedthedamagedbasket'sabilitytostructurally withstand statictestloadsequivalent totheOperational BasisEarthquake (OBE)andicebasketdeadweightloads.Thescopingtestresultsshowedthatthedamagedicebasketfailedwithplasticdeformation underadistributed lateralloadofapproximately 400IbsinI',specifies thattheicebasketshouldbeabletowithstand alateralloadequivalent toapproximately 2400Ibsdistributed overthebottom6feetofthebasketinconjunction withacompressive verticalloadof4933lbs.Thefailureofthisbasketunderlessthandesignloadswasconsidered tobeanunanalyzed condition andthuswasreportedtotheNRCper10CFR50.72.
Approximately 25basketsinUnit1and45basketsinUnit2arecurrently knowtoexhibitsimilardamage.Thedamagedicebasketswereevaluated astocompliance withthedesignbasis,operability andfunctionality.
Severaltypesoficebasketdamagewereconsidered, including toprimdamage,tom/missing ligaments, dentsandfolds.Withregardtodesignbasis,thebasketsandcolumnsofbasketsaredesignedtowithstand certaindesignloadstoprovideassurance oficebedgeometryforproperthermal/hydraulic performance oftheicecondenser duringaLOCAand/orseismictransient events.Toperformtheirdesignbasisfunction, thebasketsandbasketcolumnsaredesignedtonotejectupwardoutoftheicebedandpossiblyopenupbypassflowroutes,orimpactanddamageothericecondenser equipment, orejectoutoftheicecondenser becomingamissileinsidecontainment.
Basketsmustalsonotcollapsecausingadjacentbaskets/columns tocollapse, resulting inflowpassageway
- blockage, bypassflowroutes,orunanalyzed heattransfergeometries.
Toprimdamagehasbeenreviewedanddetermined tonotbeacondition thatwouldchallenge thedesignbasisormaketheicecondenser inoperable.
Damageatthetopendofthebasketcolumnwillnotpromotetheejectionofanicebasketorcolumnfromtheicebedorpromotedetrimental damageatanyadjacenticebasketcolumns,interfacing structures orequipment.
From'theaspectofdesign,basisloads,toprimdamagemayresultinsomelocalized deformation, butitwillnotcauseorpromotecollapseofthatcolumn,ordamageadjacentbaskets,basketcolumns,interfacing structures, orequipment.
Basketswithdamagedtoprimswillmeetdesignbasisloadconditions anddonotrepresent achallenge tooperability orfunctionality oftheicecondenser.
Missingortomicebasketligaments arenotrepresented ortakenintoconsideration onanydesigndrawingsordocumentation.
However,missingligaments willnotpromotetheejectionofanicebasketorbasketcolumnfromtheicebedorpromotedetrimental damageatanyadjacenticebaskets,basketcolumns,interfacing structures, orequipment.
Theicebasketincludessubstantial margininitsabilitytoresisttensileloadsfrompotential LOCAblowdownforces.Icebasketswithmissingligaments wiilhavereducedstructural capacitytocarrylateralandcompressive loadsimposedunderdesignseismicloadcases.Themostcommonlocations formissingligaments areinthemidtoupperelevations oftheicebasketcolumnduetoicebedmaintenance operations withvibrators.
i/
HRCFORM366A~STNUCLEARREGULATORY COMMISSION LXCENSEEEVENTCONTXNUATXON OVEDBYOMBNO.31500104EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTIOH REQUEST:50.0HRS.FORIIARDCOMMENTSREGARDING BURDEHESTIHATETOTHEIHFORMATIOH ANDRECORDSMANAGEHENT BRANCH.(MHBB7714),U.S.NUCLEARREGULATORY COMMISSION,
'WASHINGTON, DC20555-0001, AHDTOTHEPAPERWORK REDUCTION PROJECT(3150-0104),
OFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAHE1CookNuclearPlant-Unit1TEXT(ifcerespaceisrequired.
useadditional HRCFons366A's)(17)DOCKETNUMBER250-315YEAR98LERNUMBER6SEQUENTIAL REVISION008-01PAGE35OF6naAtthesehigherelevations, theverticalcompressive loadsarenotstructurally significant andifthebasketmaterialwereoverstressed incombination withlateralloads,itisprobablethatthebasketfailurewouldbeasmaillocalized lateraldisplacement orshiftinthebasketmeshligaments aroundtheareaofthemissingligaments.
Thislocalized displacement oftheicebasketsectionwouldnotcausethedamagedbaskettoimpactonadjacenticebasketcolumns.Icebasketswithmissing/damaged ligaments areconsidered tobeoutsidetheplantdesignbasis,andequatetoinoperability inthesensethatthebasketdamageisdetrimental, however,thedamagedoesnotresultintheicecondenser beingincapable ofperforming itsdesignfunctiontopreventcontainment overpressure following ahighenergylinebreakinsidecontainment.
Dentsandfoldsareconsidered tobethebounding(worstcase)condition whenevaluating safetysignificance.
Icebasketswithdentsandfoldswillhave'reducedstructural capacityrelativetotheirabilitytocarrylateralandcompressive loadswhichwouldbeimposedunderdesignbasisseismicloadcases.Theicecondenser designbasis,asdescribed intheFSAR,statesthattheicecondenser internalstructures, including icebaskets,aredesignedtobecapableofwithstanding variousloadcombinations including deadweight (D)plusoperating basisearthquake (OBE)loads,D+designbasisearthquake (DBE)loads,D+designbasisaccident(DBA)loads,andD+DBE+DBAloads.Asnotedpreviously, ascopingtestofasampledamagedbasketwithtestloadslessthanD+OBEresultedinafailureofthebasketwithplasticdeformation.
Therefore, theexistence ofdamagedbasketswhichwereunabletowithstand designloadsrepresented acondition outsidethedesignbasis.Asnotedpreviously, itisestimated thatapproximately 25basketsintheUnit1icecondenser and45basketsintheUnit2icecondenser exhibitsimilardamage.Basketswithdentsareestimated tobeasimilarquantityofbaskets,withafinalquantification tobemadefollowing inspections duringthecurrentoutages.Withregardtooperability, bothunit'sT/Srequireperiodicinspections oficebasketsfor"detrimental damage",todemonstrate operability.'hile theterm"detrimental damage"hasnotbeenformallydefined,damage,whichresultsinabasket'sinability tocarrydesignloads,isconsidered detrimental.
Therefore, theexistence ofthesedamagedicebasketsisconsidered torepresent aninoperable condition foreachicecondenser.
Withregardtofunctionality, icebasketswithfoldswillhavereducedstructural capability relativetotheirabilitytocarrylateralandcompressive loads,whichwouldbeimposedunderdesignbasisseismicloadcases.Thepotential forcontinued icebasketfailureunderdesignbasisseismicloadingconditions atthefoldisafunctionofthesizeofthedamage,andtheweightoftheiceinthebasketsectionsabovethedamagearea.Itmaybepostulated thatthedisplacement ofthedamagedbasketsectionunderaseismicloadingmaybeenoughtocausethebaskettodisplacelaterally intoanadjacenticebasketcolumn.However,sincebasketsectionswithfoldshavebeenshowntohavesubstantial strengthasdemonstrated inaforementioned testing(whichboundsdents,whereplasticdeformation hasnotoccurred),
andsincesignificant energywouldbedissipated inthedeformation oftheicebasketsheetmetalsectionandenclosedice,itisexpectedthaticebasketstructural integrity willbemaintained, soastoprecludesignificant collateral icebasketdamageandflowpassagegeometrydegradation.
Becauseofthisandthefactthateachicebasketcolumnissupported laterally everysixfeetinelevation byastructural latticeframegrid,itishighlyimprobable thatasignificant dominotypefailurewouldoccurwherethedamagedbasketcollapses intoanadjacentbasketandsoforth.Therefore, icebasketswithdentsandfoldsareconsidered tobeoutofthedesignbasis,andinoperable fromthestandpoint ofcompliance withthesurveillance requirement relatedtodetrimental damage,however,thedamagedoesnotresultintheicecondenser beingincapable ofperforming itsdesignfunctiontopreventcontainment overpressure following ahighenergylinebreakinsidecontainment.
HRCFORM366A.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTCONTINUATION OVEDBYOMBiiO.315DD104EXPIRES5/31/95STIMATEDBURDENPERRESPOHSETOCOMPLYllITHTHISINFORMATION COLLECTION REQUEST:50.0NRS.FORliARDCOMMEHTSREGARDING BURDEHESTIMATETOTHEINFORMATION ANDRECORDSMANAGEMENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COHHISSION, WASHINGTON, DC20555-0001, ANDTOTHEPAPERNORK REDUCTION PROJECT(31500104),OFFICEOFHANAG'EMERY ANDBUDGETNASNIHGTON DC20503.FACILITYNAME1CookNuclearPlant-Unit1TEXTufcorespacelsrequired.
useadditional NRCFore36&4's)Ill)DOCKETNUMBER250-315YEAR98LERNUMBER&SEQUEHTIAL REVISION008-01PAGE36OF6asoevecoFurtherevaluation ofdamagetotheicebasketsanditspotential impactontheabilityoftheicecondenser toperformitsdesignfunctionwillbecompleted, asnecessary, following thethawofeachunit'sicecondenser.
Bothunit'sicecondensers arebeingcompletely thawedtoallowinspection ofthe1944icebasketsineachunit,forthepurposeofidentifying andcorrecting, byrepairorreplacement, damagedbaskets.Adefinition of"detrimental damage"isbeingdeveloped toserveasagageforjudgingwhetherobservedicebasketdamageneedsrepair.Thisdefinition willbeincorporated intodesignbasisdocuments andprocedures forsurveillance oftheicecondenser.
Damagebeyondthethreshold ofdetrimental damagewillberepairedorreplaced.
Theseactionswillbecompleted priortostartupforeachunit.Afterthethawofeachunit'sicecondenser, athoroughinspection oficebasketswillbeperformed.
Althoughtheseinspection activities willlikelyresultintheidentification ofadditional damagedbaskets,thetypesofbasketdamageunderconsideration arenotexpectedtochange.Thiscondition isapplicable tobothunits.Responsibility foroversight ofproduction work-maintenance andsurveillance activities
-isbeingtransferred fromtheEngineering totheMaintenance department.
Thiswillallowpersonnel skilledinsupervising production workerstoprovideoversight fortheicecondenser laborforce,including contractlabor,ifusedinthefuture.Theprocedures usedtoguidemaintenance andsurveillance activities fortheicecondenser arebeingupgradedandrewritten forusewithintheMaintenance department.
Theupgradedprocedures willcontainimprovedguidanceonmaintenance andsurveillance activities toprecludefuturedamagetoicebaskets.Thetrainingprogramforicecondenser workersisbeingupgraded.
Theupgradedtrainingwillincludeimprovedguidanceonpropertechniques toavoidbasketdamage.Icecondenser maintenance procedures arebeingrevisedtorequireinspection ofbasketsemptiedformaintenance priortorefilling duringfutureoutages.Thebasketinspection willspecificaliy includeprovisions foridentifying icebasketdamageandcorrecting damagethatexceedsthethreshold ofdetrimental damage.Thesepreventive actionswillbeinplacepriortocommencing relevanticecondenser activities duringthecurrentoutagesoneachunit.FailedCmonenldeficaionNotapplicable eouaEveNone