ML17263A623

Rev 2 to QA Manual App C Inservice Pump & Valve Testings Program for 1990-1999.

ML17263A623
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Site:	Ginna
Issue date:	03/02/1994
From:	ROCHESTER GAS & ELECTRIC CORP.
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ML17263A624	List: ML17263A623 ML17309A541
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NUDOCS 9404190377
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QUALITYASSURANCEMANUALGINNASTATIONROCHESTERGASANDELECTRICPREPAREDBY:SIGNATUREDATEREV.2AGE1oF14EImmrvEDATE:December1,1993APPENDIXCINSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVALQUALITYASSURANCEREVIEWNUCLEARSAFETY4LICENSINGMANAGER,MECHANICALENGINEEIUNGTableofontents1.02.03.04.05.0IntroductionReferencesTermsandDefinitionsGeneralRequirementsPumpTestingProgram6.07.08.05.1Scope5.2Exemptions5.3TestRequirements5.4PumpTestingProgramPlanDescriptionValveTestingProgram6.1Scope6.2Exemptions6.3TestRequirements6.4ValveTestingProgramPlanDescriptionRecordsSystemIndexAttachmentAttachmentAttachmentAttachmentA:BC:DPumpTestingProgramPlanValveTestingProgramPlanColdShutdownJustificationsReliefRequestsRev.2Rev.2Rev.2Rev.294041'F0377;,940415PDRADOCK'.05000244,P,,...,.PDR 00 QUALITYASSURANCEMANUALGINNASTATIONTlTLE:APPENDIXCREV.12/1/932oF14NSERVICEPUMPANDVALVETESTINGPAoEPROGRAMFORTHE1990-1999INTERVAL

1.0INTRODUCTION

ThisAppendixtotheGinnaStationQualityAssuranceManualestablishesanddefinestheInservicePumpandValveTestingProgramforthetenyearintervalfromJanuaryl,l990throughDecember3l,1999.ThisprogramhasbeendevelopedasrequiredbyTitle10CodeofFederalRegulationsPart50Paragraph50.SSa(g),inaccordancewiththeASMEBoilerandPressureVesselCode-SectionXI-"RulesforInserviceInspectionofNuclearPowerPlantComponents".1.2ThepurposeofthisInserviceTestingProgramistoverifyoperationalreadinessofthosepumpsandvalveswhosefunctionisrequiredforsafety.ItisnotintendedtoplacetheR.E.Ginnaplantinadegradedsafetyconditionforthepurposeofconductingsystemorcomponenttests.Therefore,asnormallyviewedforCodecompliance,testingofasafetytrainwillnotbeperformedwhentheredundanttrainisoutofservice.Instead,equipmentwillbepositionedtoprovidethenecessarysafetylineup.Pumpsandvalvesincludedintheprogram,arethoseinsystemsorportionsofsystems(Section8.0-SystemIndex)whicharerequiredtoaccomplishspecifiedsafetyfunctionsortasks,asidentifiedwithinvariousplantsafetyanalyses.1.3InadditiontothosepumpsandvalvesrequiredtobetestedbytheCode,othercomponentsareincludedintheprogramfromagoodengineeringandmanagementpracticestandpoint.Thesecomponentsareidentifiedwithanasterisk(*)andneednotbetestedtospecificCodecriteria.1.4The~ISTProgramsubstantiallyaugments(butdoesnot'ffect,replace,orsupersede)thepumpandvalvesurveillanceprogramrequiredbyTechnicalSpecifications.TechnicalSpecificationrequirementsassociatedwithpump,andvalvesurveillancesshallcontinuetobeimplementedasspecified.

A QUALITYASSURANCEMANUALGINNASTATIONTlTLE:APPENDIXCREV.12/1/9323oP14NSERVICEPUMPANDVALVETESTINGPROGRAMFORTHEPAGE1990-1999INTERVAL

2.0REFERENCES

2.12.22.3ASMEBoiler&PressureVesselCode-SectionXIDivision1,"RulesforInserviceInspectionandTestingofNuclearPowerPlantComponents",1986Edition(hereaf'terreferredtoastheCode)ASME/ANSIOMa-1988,"OperationandMaintenanceofNuclearPowerPlants"Parts6and10.ASME/ANSIOM-1987,"OperationandMaintenanceofNuclearPowerPlants"Part1.2.42.52.62.72.82.9GinnaStationQualityAssuranceManualGinnaStationTechnicalSpecificationsGinnaStationUpdatedFinalSafetyAnalysisReport(UFSAR)NUREG-0821,SystematicEvaluationProgram(SEP)topicsTitle10CodeofFederalRegulationsPart50Para.50.55a,Codesandstandards.USNRCGenericLetter89-04,GuidanceonDevelopingAcceptableInserviceTestingPrograms,April3,1989.2.102.113.0MinutesofthePublicMeetingsonGenericLetter89-04,October25,1989.SupplementtoMinutesofthePublicMeetingsonGenericLetter89-04,September26,1991.TERMSANDDEFINITIONS3.13.23.3Obturator-Valveclosuremember(e.g.,disk,gate,plug,ball,etc.)Operationalreadiness-theabilityofapumporvalvetoperformitsintendedfunctionwhenrequired.Referencevalues-oneormorevaluesoftestparametersmeasuredordeterminedwhentheequipmentisknowntobeoperatingacceptably.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCNSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVAL8EV.12/1/932PAGEF3.4Activevalves-valvesrequiredtochangeobturatorpositiontoaccomplishasafetyfunction.3.54.0Passivevalves-valvesthatmaintainobturatorpositionandarenotrequiredtochangeobturatorpositiontoaccomplishrequiredsafetyfunctions.GENERALREUIREMENTS4.1Inservicepumpandvalvetesting'shallbeperformedinaccordance'ithASMEBoilerandPressureVesselCode-SectionXIDivision1,SubsectionsIWPEIWVtotheextentpracticablewithinlimitsofdesign,geometryandmaterialsofconstructionofthecomponents.TheguidelinesoftheASME/ANSIOMCode,NRCGenericLetter89-04andtheminutesofthepublicmeetingsregardingGenericLetter89-04havealsobeenusedinthedevelopmentofthisprogram.4.1.14.1.24.1.3CoderequirementsrelatedtoEnforcementAuthority,AuthorizedInspectionAgency,AuthorizedNuclearInspectorSupervisorsandInspectorsareexcluded,astheR.E.GinnaNuclearPowerPlantislocatedinthestateofNewYorkwhichhasnotendorsedASMECodes.TheGinnaStationQualityAssuranceProgramshallcontinuetobeusedinlieuofCodeadministrativefunctionstoverifyimplementation.However,ANIIservicesfromtheHartfordSteamBoilerInspectionandInsuranceCompanywillbeusedforthereviewofthisprogramanddocumentationgeneratedasaresultofthisprogram.WhereaCodetestrequirementisdeterminedtobeimpractical,theProgramPlanidentifiesapplicableReliefRequestsorColdShutdownJustificationswhichdescribethebasesfordeterminationandalternativetestmethodsand/orfrequencies.InservicetestingrequirementsshallbeinaccordancewiththeCodeeditionandaddendaspecifiedinpara.2.1.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXCNSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVALREV.12/1/9325"144.2ImplementationoftheprogramshallbecontrolledinaccordancewiththeGinnaStationQualityAssuranceProgram,includingbutnotlimitedtoresponsibilities,procedures,specifications,personnelqualifications,testperformanceandevaluation,andrecords.4,3Changestothisprogram,inaccordancewiththeguidanceprovidedbyReference2.10,shouldnotbeimplementedpriortoreviewandapprovalbytheNuclearRegulatoryCommission.Theprogramand/orimplementingproceduresshallberevisedasnecessaryfollowingapplicablechangestoTechnicalSpecifications,orplantmodifications.4.5IftherevisedprogramconflictswithTechnicalSpecifications,anamendmentofTechnicalSpecificationsshallbesubmittedtoeliminatetheconflict.5.0PUMPTESTINGPROGRAM5.1Sco~TheInservicePumpTestingProgramincludesallsafetyrelatedcentrifugaland.positivedisplacementtypepumpsthatareprovidedwithanemergencypowersource,andarenotexemptbyparagraph5.2,andwhichfunctionto:a.mitigatetheconsequencesofanaccidentor,b.shutdownthereactortoacoldshutdowncondition.5.2ExemionsThefollowingareexemptfromrequirementsofthisprogram:a~pumpsthataresuppliedwithemergencypowersolelyforoperatingconvenience.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIKCNSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVALREV.12/1/932PAGEOFb.driversofpumps,exceptwherethepumpanddriverformanintegralunitandthepumpbearingsareinthedriver.5.3TtReirements5.3.1InservicepumptestsshallbeconductedinaccordancewithArticleIWP-3000oftheCode,unlessspecificreliefisgrantedbytheCommission.5.3.2Inservicepumptestsshallbeconductednominallyeverythreemonthsduringnormalplantoperation.5.3.3Inservicepumptestintervalsmaybeextendedby25%toaccommodatenormaltestschedules.Thetotalcombinedintervalforanythreeconsecutivetestsshallnotexceed3.25timesthespecifiedinterval.5.3.4Forapumpinasystemdeclaredinoperableornotrequiredtobeoperable,thetestscheduleneednotbefollowed.Within96hourspriortoplacingthesysteminanoperablestatus,thepumpshallbetestedandthetestscheduleresumed.5.3.5Afterapumphasbeenreplaced,orwhenpumprepairsormaintenancemayhaveaffectedanyreferencevalue,thepumpshallbetestedpriortodeclaringitoperabletodeterminenewreferencevaluesorreconfirmpreviousvalues.5.3.65.3.7Withtheexceptionofmeasuringbearingtemperatures,pumpparametersthatshallbemeasuredorobservedduringtestingshallbeconsistentwiththeguidelinesofArticleIWP-3000asidentifiedinthe.PumpProgramPlan(AttachmentA).ReliefRequestNo.PR-1providesthebasesforexcludingbearingtemperaturemeasurements.Alltestdatashallbeanalyzedwithin96hoursaftercompletionofatest,howeverwhendataisrecordedwhichexceedstheRequiredActionrange,thepumpshallimmediatelybedeclaredinoperable.

QUALITYASSURANCEMANUALGINNASTATIONllTLE:APPENDIXC8EV.12/1/9327"14NSERVICEPUMPANDVALVETESTINGp~g~PROGRAMFORTHE1990-1999INTERVAL5.4PumTestinProramPlanDescritionPumpsthatarerequiredtobetestedfortheprogramareidentifiedinAttachmentA-PumpTestingProgramPlan.Theplanisorganizedasatabletoprovidethefollowinginformation:a~System-plantsystemofwhichthepumpisacomponent.b.C.d.PumpID-pumpidentificationnumber.Drawing(Dwg)-PipingandInstrumentationDiagram(PEID)wherethepumpislocated(RGEEDrawingNumber33013series).Coordinates(Coor)-PAIDcoordinates.e.SafetyClass-designatedsafetyclassofthepump(SSC=safetysignificant,NCnon-safety).Frequency(Freq)-testfrequencyg.MeasuredParameters-thesecolumnsshowapplicablepumptestingparametersthatshallbemeasured.Whenan"X"isshowninaparticularcolumn,thatparametershallbemeasuredorobservedduringinservicepumptestinginaccordancewiththeCode.Ifalternatetestingisplannedorifatestisbeingwaived,theapplicablepumpreliefrequest(PR)numberwillbeshown.MeasuredParametersincludethefollowing:PumpSpeedInletPressureDifferentialPressureFlowRateVibrationAmplitudeBearingTemperatureLubeOilLevel/PressureNPiPdQfVTbL QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXCNSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVALREV.12/1/932PAGE8oF146.0VALVETESTINGPROGRAM6.1~ScoeTheInserviceValveTestingProgramincludesallsafetyrelatedvalvesthatarenotexemptbyparagraph6.2,andwhichfunctionto:a~b.C.mitigatetheconsequencesofanaccidentor,shutdownthereactortoacoldshutdownconditionor,provideoverpressureprotectiontoasystemorcomponent.6.2ExemtionsThefollowingareexemptfromrequirementsofthisprogram:a~MaintenanceValves-valvesthatareusedonlytoisolatecomponentstoperformmaintenance.b.OperatingConvenienceValves-valvesusedonlyforoperatingconvenience,suchasmanualvent,drain,instrumentandtestvalves.C.SystemControlValves-valvessuchaspressureregulating,flowcontrolandmanualthrottlevalves.d.ExternalControlandProtectionSystemsvalvesinsystemsresponsibleforsensingplantconditionsandprovidingsignalsforvalveoperation.'e.ThermalReliefs-valvesthatprovideoverpressureprotectionforacomponentthatcanbeisolatedformaintenanceduringoperation.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXC42-528REV.12/1/932914NSERVICEPUMPANDVALVETESTINGPAgEPROGRAMFORTHE1990-1999INTERVAL6.3TestReirements6.3.1InservicevalvetestsshallbeconductedinaccordancewithArticleIWV-3000oftheCodeunlessspecificreliefisgrantedbytheNuclearRegulatoryCommission.6.3.26.3.36.3.46.3.5Inservicevalvetestsshallbeconductednominallyeverythreemonthsduringnormalplantoperation.Inservicevalvetestintervalsmaybeextendedby25%toaccomodatenormaltestschedules.Thetotalcombinedintervalforanythreetestsshallnotexceed3.25timesthespecifiedintervals.ValvetestingthatisspecifiedinAttachmentBto,beconductedduringcoldshutdowns,shallcommencewithin48hoursofachievingcoldshutdown(asdefinedinplantTechnicalSpecifications),andcontinueuntilalltestingis'completeortheplantisreadytoxeturntopower.However,itisnotrequiredtokeeptheplantincoldshutdowninordertocompleteallcoldshutdowntesting.Anytestingnotcompletedatonecoldshutdownduetooutageduration,shallcommenceandcontinueasaboveduringanysubsequentcoldshutdownthatmayoccurbeforethenextrefuelingoutagetomeetthespecifiedtestingfrequency.Forextendedoutages,testingneednotcommencewithin48hoursprovidedthatallvalvesrequiredtobetested.duringcoldshutdownwillbetestedpriortoplantstartup.6.3.6Forcoldshutdownintervalsoflessthenthreemonths,testingisnotrequiredunlessthreemonthshavepassedsincethelastcoldshutdowntest.6.3.7Allvalvetestingrequiredtobeperformedduringarefuelingoutageshallbecompletedpriortoreturningtheplanttooperation.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCREV.12/1/93210"14NSERVICEPUMPANDVALVETESTINGPAGEPROGRAMFORTHE1990-1999INTERVAL6.3.8Foravalveinasystemdeclaredinoperableornotrequiredtobeoperable,theexercisingtestscheduleneednotbefollowed.Within30dayspriortoreturningthesystemtooperablestatus,exercisingtestsshallbeconductedandtestschedulesresumed.6.3.96.3.106.3.116.3.126.3.13Whenavalveoritscontrolsystemhasbeenreplacedorrepairedorhasundergonemaintenancethatcouldaffectitsperformance,andpriortodeclaringthevalveoperable,itshallberetestedtodemonstratethattheperformanceparameterswhichcouldbeaffectedbythereplacement,repairormaintenancearewithinacceptablelimits.ContainmentIsolationValvesshallbetestedinaccordancewith10CFR50AppendixJ(LT-J)andcontrolledinaccordancewiththeLocalLeakRateTestingProgramasdescribedinTechnicalSpecifications.Thosevalveswhichperformbothacontainmentisolationfunctionandapressureisolationfunctionshallbetestedtoboth10CFR50AppendixJandIWVrequirementsoftheCode.ReliefTest(RT)-reliefvalvesshallbetestedinaccordancewithASME/ANSIOM-1987Part1,toverifysetpressureandseattightness.ExercisingcheckvalvestothefullopenpositionutilizingflowisconsideredacceptablebyGenericLetter89-04ifthemaximumrequiredaccidentflowrateispassedthroughthevalve.6.3.146.3.15Wheresystemdesignoroperationpreventsfullstrokecheckvalveexercising,GenericLetter89-04allowsthevalvetobedisassembledandmanuallyexercisedasanalternative,usingasampledisassemblyprogram.Whenacheckvalveisdisassembledandmanuallyexercisedapartialstroketestshallbeperformeduponreassemblyifpossible.Atthetimeofthetest,valveswhichhaveexceededtheirstroketimelimitingvalue,shallimmediatelybedeclaredinoperable.

QUALITYASSURANCEMANUALGINNASTATIONTlTLE:APPENDIXCNSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVALREV.12/1/932PAGE~6.3.16Checkvalveswhoseobturatormovementwillbeverifiedbyamechanicalexerciser,shallbedemonstratedoperablebycomparingabreakawayforcetoreferencevalueasdescribedbyOMa-1988-Part10.6.4ValveTestinProramPlanDescritionValvesthatarerequiredtobetestedfortheprogramareidentifiedinAttachmentB-ValveTestingProgramPlan.Theplanisorganizedasatabletoprovidethefollowinginformation:a)System-DwgNumber:eachpageofthevalveplancontainsaheadingwhichidentifiestheplantsystemandassociatedPipingandInstrumentationDiagram(P&ID)forvalvesonthepage.b)ValveNumber-valveidentificationnumber.c)d)Coor./PAID-locationcoordinatesofthevalveonthePAIDandtheP&IDNumber(RGEEDrawingNumber33013series).Type/Size-valvedesigntypeasindicatedbythefollowingabbreviations,andnominalsizeofthevalveininches.BAVBFVCVDIVGTVGLVREVSCVTWVBallValveButterflyValveCheckValveDiaphragmValveGateValveGlobeValveReliefValveStopCheckValveThree-wayValvee)Actuator-typeofvalveactuatorasindicatedbythefollowingabbreviations:MOV-MotorOperatorAOV-AirOperatorSOV-SolenoidOperator QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXCREV.12/1/93212"14NSERVICEPUMPANDVALVE'TESTINGRAgEPROGRAMFORTHE1990-1999INTERVALMAN-ManualOperatorHYD-HydraulicOperatorSAV-SelfActuatedf)NormalPosition(NormPos)-positionofthevalveduringnormalplantoperationasindicatedbythefollowing:0-OpenC-Closedg)SafetyClass-designatedsafetyclassofthevalve(SSC=safetysiginificant,NC=non-safety).h)Category/Act-Pas-ASMEcategoryA,B,C,,BC,orACassignedtothevalve,andidentificationofthevalveasACTIVEorPASSIVE.RequiredTests-requiredinservicetesttobeperformedareindicatedbythefollowing:LT-JLT-XEXST(0,C)FS(0,C)PITCV-CCV-0CV-PRTLeaktestper10CFR50AppendixJLeaktestperASMESectionXIExercisingtest(forCategoryAorBvalves)StrokeTime(0=open,C=closed)FailSafeTest(0=open,C=closed)PositionIndicationTestCheckValveExercise-FullclosedCheckValveExercise-FullopenCheckValveExercise-PartialopenReliefValveTestFrequency(Freq)-testfrequencydescribedbyeQuarterly(Q)-atleastonceeverythreemonths.'ColdShutdown(CS)-duringcoldshutdowns.

QUALITYASSURANCEMANUALGINNASTATIONTlTLE:APPENDIXCNSERVICEPUMPANDVALVETESTINGPROGRAMFORTHE1990-1999INTERVAL130F14REV.12/1/932PAGE'Refueling(R)-nominallyatleastonceevery18monthsnottoexceedtwoyears.'Reliefvalve5year/10.year(5Y/10Y),CategoryA-5Y;CategoryB,C-10Y.k)Rel.Req/CSJ-identifiesapplicableReliefRequestorColdShutdownJustificationnumber,where:CSCRGRVRColdShutdownJustificationCodeAdministrativeReliefRequestGenericReliefRequestValveReliefRequestl)Remarks-applicablepertinentclarificationoradditionalinformationisprovidedorreferenced.7.0RecordsRecordsoftheInservicePumpand.ValveTestingProgramshallbedevelopedandmaintainedinaccordancewithcriteriaestablishedbytheCode.

sQUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXCREV.12/1/93214"NSERVICEPUMPANDVALVETESTINGPAgEPROGRAMFORTHE1990-1999INTERVAL8.0SYSTEMMainSteamMainFeedwaterAuxiliaryFeedwaterStandbyAuxiliaryFeedwaterDieselGeneratorsComponentCoolingWaterComponentCoolingWaterResidualHeatRemovalSpentFuelPoolCoolingServiceWaterReactorCoolantPressurizerReactorCoolantContainmentSpraySafetyInjection8AccumulatorsRCSOverpressureProtectionCVCSLetdownCVCSChargingReactorCoolantDrainTankWasteDisposal-GasHydrogenRecombinersSteamGeneratorBlowdownNuclearSamplingPostAccidentSamplingContainmentHVAC,RecirculationContainmentHVAC,PurgeSupplyContainmentHVAC,PurgeExhaustAuxiliary/IntermediateBldgHVACContainmentVesselAirTestServiceAirInstrumentAirInstrumentAirPrimaryWaterTreatment-DIWaterContainmentHeating-Steam8Cond.FireProtectionFireProtectionFireProtectionConstructionFireServiceWater33013-123133013-1236-233013-123733013-123833013-1239-1,233013-124533013-1246-133013-124733013-124833013-1250-1,2,333013-125833013-126033013-126133013-1262-1,233013-126333013-126433013-1265-1,233013-1272-233013-1273-233013-1275-1,233013-1277-133013-1278-1,233013-127933013-186333013-186533013-186633013-187033013-188233013-1886-233013-188733013-189333013-1908-333013-191533013-198933013-1990-133013-199133013-1991 0Ijl'kV1v,f PAGEQualityAssuranceManualAppendixCRevision2SummaryofChangestoAttachmentBCHANGE10101420202223293032Changedsafetyclassfor3518and3519toclass3perQ-List.Changedsafetyclassfor4269,4270and4271toclass3perQ-List.Changedsafetyclassfor4272toclass3perQ-List.Changedfrequencyforopenandclosedstroketimetestfor4291toRefuelingpertherevisedreliefrequestVR-13.Addedpositionindicationtest(PIT).AddedColdShutdownfrequencyopenstroketimetestfor4297and4298.DeletedreliefrequestGR-6andaddedcoldshutdownjustificationCS-35.Addedpositionindicationtest(PIT).AddedRefuelingfrequencyopenandclosedstroketimetestsfor4304and4310pertherevisedreliefrequestVR-13.Addedpositionindicationtest(PIT).AddedColdShutdownfrequencyclosestroketimetestfor4480and4481.DeletedreliefrequestGR-6andaddedcoldshutdown.justificationCS-35.Addedpositionindicationtest(PIT).AddedRefuelingfrequencyopenstroketimetestfor9710Aand9710BpertherevisedreliefrequestVR-13.Addedpositionindicationtest(PIT).Changedsizeforvacuumbreaker651from1inchto2inches(replacedperEWR4755B).Changedsizeforcheckvalves723Aand723Bfrom10inchesto8inches(replacedperEWR5284).Changedfrequencyforexerciseandclosestroketimetestsfor813and814toquarterlyanddeletedcoldshutdownjustificationCS-12.Addedasteriskedcomponent817tovalveplan.Addedcomponent8152perTech.Spec.CIVrevision.Deletedthepartialcheckvalveexercisetestandchangedthefrequencyfortheopenexercisetestfor4601,4602,4603and4604toquarterly.DeletedreliefrequestVR-17andthedisassemblyremarks.Deleted4627,4628and4635fromtheISTProgram(administrativelylockedopenwithnoCIVfunction).Page1of3 PAGEQualityAssuranceManualAppendixCRevision2SummaryofChangestoAttachmentBCHANGE323232.ChangedthecategorytoA-Passiveanddeletedtheexercisetestfor4629,4630and4636.Deleted4641and4642fromtheISTProgram(administrativelylockedopenwithnoCIVfunction).ChangedthecategorytoA-Passiveanddeletedtheexercisetestfor4643and4644.333535Addedcomponents4655,4656,4658,4659and4660perTech.Spec.CIVrevision.Deleted4757fromtheISTProgram(administrativelylockedopenwithnoCIVfunction).ChangedthecategorytoA-Passiveanddeletedtheexercisetestfor4758.35404344Addedcomponent4759perTech.Spec.CIVrevision.Addedasteriskedcomponent427tovalveplan.Changedsizeforvacuumbreakers845Cand845Dfrom~~~inchto2inches(replacedperEWR4755B).Addedcomponents859A,859Band859CperTech.Spec.CIVrevision.I45Addedcomponents864A,864B,869Aand869BperTech.Spec.CIVrevision.48Addedcomponents2825,2825A,2826and2826AperTech.Spec.CIVrevision.49Addedcomponents2829,2830,2856and2858perTech.Spec.CIVrevision.4950Deletedvacuumbreakers2850and2851fromtheISTProgrampermodificationperEWR4755B.Deletedcomponents825A,825B,826A,826Band826CfromtheISTProgramsincetheseMOVswillnolongerbeoperableduringpoweroperationsasaresultofNRCacceptanceoftheboricacidTech.Spec.submittal.51Deletedcomponent826DfromtheISTProgramsincethisMOVwillnolongerbeoperableduringpoweroperationsasaresultofNRCacceptanceoftheboricacidTech.Spec.submittal.Page2of3 QualityAssuranceManualAppendixCRevision2SummaryofChangestoAttachmentBPAGECHANGE565858636768Addedcomponents885Aand885BperTech.Spec.CIVrevision.Deletedcomponent1828fromtheISTProgramsincethischeckvalve'ssafetyfunctionwastokeeptheSIpumpsuctionlinesfullwhenMOV825AandMOV825Bwereclosed.SincetheseMOVswillnowbemaintainedopenwithpowerremoved,pertheboricacidTech.Spec.submittal,thischeckvalvenolongerhasanASMEXIsafetyfunctionandmaybedeletedfromtheISTProgram.Addedcomponents12406and12407perTech.Spec.CIVrevision.Changedfrequencyforopenstroketimetestfor142toColdShutdownpercoldshutdownjustificationCS-23.Addedpositionindicationtest(PIT).Addedcomponent1709GperTech.Spec.CIVrevision.Addedcomponent1722perTech.Spec.CIVrevision.Changedsafetyclassfor8423A,8425Aand8427Atoclass3perQ-List.72Changedsafetyclassfor8433Aand8435Atoclass3perQ-List.73Deleted5701,5702,5733and5734fromtheISTProgramperTech.Spec.AmendmentforCIVs.73ChangedtheleakagetestrequirementtoASMESectionXIanddeletedreliefrequestGR-2for5735,5736,5737and5738.79Addedcomponents1555,1558and1561perTech.Spec.CIVrevision.80818892Addedcomponents1564and1567perTech.Spec.CIVrevision.Addedcomponents1570and1573perTech.Spec.CIVrevision.Changedfrequencyforcloseexercisetestfor8419toquarterlyanddeletedcoldshutdownjustificationCS-20.Changedfrequencyforexercise,closestroketimeandclosefailpositiontestsfor9227toquarterlyanddeletedcoldshutdownjustificationCS-29.92Changedfrequencyforcloseexercisetestfor9229toquarterlyanddeletedcoldshutdownjustificationCS-29.AlsoaddedLT-ZtestperTech.Spec'.CIVrevision.Page3of3 QUAL7ZY-ASSURANCEMANUALGINNA.STATIONAPPENDIXCATZACHMERZBVALVETf~lNGHKGRAMPIANFOR'IHE1990-1999IPZ2267ALSystem:MAINSTEAMDwgNo:33013-1231Date:1/6/94Page:-1of92PREPAREDBT:DATE:APPROV~BY:~7DATE:ValveCoor.NumberPAID.+peNormSafetyCateoSizeActuatorPosClassActPasRequiredTestsFreRel.ReqCSJRemarks3410I-5GTVAOV~121ACTIVEEXPITFS-CCSCS-3MANUALEXERCISERCSCS-33411C-5GTVAOV2BMETISSEEXPITFS-CCSCS-3MANUALEXERCISERCSCS-33504AF4GTVMOV~121ACTIVEEXQST-0QST-CQPITR3504BE-4CVSAVACTIVECV-0QCV-CQ3505AB-4GTVMOV~121ACTIVEEXQST-0Q.ST-CQPITR gJAIZTEASSURANCEKQKJALGINNAPZAXXONAPPENDIXCATZMZMERZBVALVETESTINGPROGRAMPIANFOR'IHE1990-1999INZlWiTALSystem:MAINSTBAMDwgNo:33013-1231Date:1/6/94Page:2of92Rev:2ValveCoor.~eNormSafetyCateoRequiredNumberPAID.Sx.zeActuatorPosClassActPasTestsPreRel.ReqCSJRemarks3505BD-4CV~12ISAV3CACTIVECV-0QCV-CQ3508G-5RBVSAV~1212CAAAIVERT5Y3509A-5REVSAV~112CWCTV7ERTSY3510G-6REV~11SAVC~ATIVERTSY3511A-6REVSAV~11CMOTIVERTSY3512G-7REVSAV~112CAATIVERT5Y3513A-7REVSAV~i2CXVITVERT5Y3514G-8REVSAV~112C~ATIVESY gJALITYASSURANCEMANUALGINNA.STATIONAPPENDIXCATZACSMENZBVALVETESTINGHKGRAMPIANH)R'LHE1990-1999ZÃZERVALSystem:MAINSTEAMDwgNo:33013-1231Date:1/6/94Page:3of92Rev:2ValveCoor.NumberPAID.~eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks3515A-7REVSAV~12I2C~ATIVERT5Y3516G-10CVAOV~112BWVI'IVEEXST-CPITFS-CCSCS-1CSCS-1RCSCS-13517A-11CVAOV~II2B~ATIVEEXST-CPITFS-CCSCS-1CSCS-1RCSCS-13518G-10CVSAV~113C%VITAECV-CCSCS-23519A-11CV123130SAV0~3CAATIVBCV-CCSCS-23652D-2GTVHYD11113B~ATIVE QEIZTYASSURANCEMANUALGINNA.SZLTIONAPPENDIXCATZACSMEPZBVALVETESTINGHIRAMPIANFOR%HE1990-1999INZEZUTALDate:1/6/94Page:4of92System:MAINFEEDWATERDwgNo:33013-1236ValveCoor.NumberP&ID.eNormSafetyCateoRequiredizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks3992J-3CV111-214SAV2CACTIVECV-CCSVR-213993A-3CV1.76~14SAV02CXCTVZCV-CCSVR-214269D-3GLV14.Y6~12AOVACTIVEEXCSCS-8ST-CCSCS-8PITRFS-CCSCS-84270G-3GLVAOVR-2~13BACTIVEEXCSCS-8ST-CCSCS-8PITRFS-CCSCS-84271D-3GLV111-24AOVACTIVEEXST-CPITFS-CCSCS-8CSCS-8RCSCS-8 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QUALITYASSKQNCEMANUALGINNASTATIONAPPENDIXCATZACHMENZBVALVETtXT'INGBIGRAMPZANFOR'IHE1990-1999IÃZERVALSystem:NUCLEARSAMPLINGDwgNo:33013-1278Date:1/6/94Page:76of92Rev:2ValveCoor.TypeNormSafetyCateoRequiredNumberPAID.SizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks959C-3GLVAOVB~PEEIVEPIT966AE-9GLVAOV111-3~7AWVFO7EEXQST-CQPITRFS-CQLT-JRGR-2966BD-9GLV12171-3~75AOVACTIVEEXQST-CQPITRFS-CQLT-JRGR-2966CB-9GTVAOV111-11752AXl.'THATSEXQST-CQPITRFS-CQLT-JRGR-27448G-1GTV~17-1.375APASSIVELT-JRGR-27452H-2GTVMAN111-11752AVXBEVHFLT-JRGR-2 gJAIZTYASSURANCEMANUALGINNKSATIONAPPED)IXCSystem:NUCLEARSAMPLINGDwgNo:33013-1278Page:77of92Rev:2VALVETESTINGPROGRAMPIANKR'IHE1990-1999IFERIALDate.1/6/94ValveCoor.NumberP&ID.~eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks7456I-1GTVMAN12171-1~75APASSIVELT-JRGR-2 QUAIZTYASSUEQÃCEMANUALGINNKSZATIONAPPENDIXCATZLCHMEÃZBVALVE'IESTXNGPE%GRAMPIANFORIHE1990-1999IPZERVALSystem:POSTACCSAMPDwgNo:33013-1279Date:1/6/94Page:78of92Rev:2ValveCoor.NumberPAID.Tg>eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks1723E-2DIV~>27AOVACTIVEEXQST-CQPITRFS-CQLT-JRGR-21728F-2DIVAOV1112AWCTTUEEXQST-CQPITRFS-CQLT-JRGR-2 g3AIZTYASSURANCEMANUALGINNASTATIONAPE%ÃDIXCAITACHMEFZBVALVETESTINGESQGRAMPXANFOR'IHE1990-1999ZRZlHRALDate:1/6/94Page:79of92Rev:2System:CONTAINMENTHVAC&RECIRCDwgNo:33013-1863ValveCoor.NumberPAID.~eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks1554C-5DIV38383.75PASSIVELT-JRGR-21555C-6GTVMANAP~D7ELT-JRGR-21556C-5DIV18183.75APASSIVELT-JRGR-21557C-5DIVMAN2AVABBTVELT-JRGR-21558C-5GTV18183.5PASSIVELT-JGR-21559C-4DIVMAN2AEKVH;LT-JRGR-21560D-5DIV3383.752APASSIVELT-JRGR-21561D-SGTV2AGR-2 QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCALTACHMENZBVALVETESTINGPROGRAMPIANH)R'LHE1990-1999IN'IKRVALDate:1/6/94Pae:80of92Rev:2System:CONTAINMENTHVAC&.RECIRCDwgNo:33013-1863ValveCoor.NumberPAID.~eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks1562D-5DIV~13.75PASIVELT-JRGR-21563J-5DIVAKWiIVELT-JRGR-21564J-6GTV~33.5APASSIVELT-JRGR-21565J-6DIVMAN2AVXEBIUELT-JRGR-21566J-5DIV~153.75CPASSIVELT-JRGR-21567I-6GTVMAN2AVR3iVELT-JRGR-21568J-6DIV~13.752APASSIVELT-JRGR-21569B-11DIV~1.752AH>KHVRLT-JRGR-2 QUAIZTYASSUEQHCEMANUALGINNA.SZhXXOHAPHM3IXCATZKCHMEtfZBVALVETESTINGPROGRAMPIANBDR'IHE1990-1999IVZERVALDate:1/6/94Page:81of92Rev:2System:CONTAINMENTHVAC&RECIRCDwgNo:33013-1863ValveCoor.~eNormSafetyCateoRequiredNumberPaID.SizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks1570B-11GTV.5ALT-JRGR-21571B-llDIVMANAPXBBVH;LT-JRGR-21572B-12DIV1818.75APASSIVELT-JRGR-21573B-12GTVMAN2A%XESTIVELT-JRGR-21574B-12DIV.752A.LT-JRGR-2 QJAIITYASSURANCEMANUALGINNh.SZh'ZIONAPPENDIXCATZACHMENTBVALVETESTINGPROGRAMPIANFOR%HE1990-1999INZEZVALDate:1/6/94Page:82of92Rev:2System:CONTAINMENTHVACPURGESUPPLYDwgNo:33013-1865ValveCoor.NumberP&ID.eNormSafetyCateoRequiredizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks5869F-9BFVAOV~15~4CSSCACTIVEEXRST-CRPITRFS-CROOSWITHFLANGEINSTALLED7445H-7BFVAOVO,C218f85ACTIVEEXQST-CQPITRFS-CQLT-JRGR-27478H-8BFVAOV0,C2AXCTIVE;EXQST-CQPITRFS-CQLT-JRGR-2

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QUAIZTYASSURANCEMANUALGINNA.STATIONAPPENDIXCH3MPTESTINGPROGRAMPIANFOR%HE1990-1999IÃIKRVALate:12/22/93Page:2of2Rev:2PumpPumpIDDwg.CoorSafetyClassFreNPiMeasuredParametersSPENTFUELPOOLPAC07A1248H-3SSCQN/AXPR-11PR-1XSPENTFUELPOOLPAC07B1248I-33QN/AXXPR-11PR-1XSERVICEWATERPSW01A1250-1D-23QN/APR-4XPR-12PR-5/11PR-1SERVICEWATERPSW01B1250-1E-23QN/APR-4XPR-12PR-5/11PR-1SERVICEWATERPSW01C1250-1F-23QN/APR-4XPR-12PR-5/11PR-1SERVICEWATERPSW01D1250-1G-23QN/APR-4XPR-12PR-5/11PR-1CONTAINMENTSPRAYPSI02A1261E-32CONTAINMENTSPRAYPSI02B1261I-32QN/APR-3XQN/APR-3XXPR-11PR"1XXPR-11PR-1XSAFETYINJECTIONPSI01A1262-1C-42SAFETYINJECTIONPSI01B1262-1F-42QN/APR-3XQN/APR-3XXPR-11XPR-11PR-1XPR-1XSAFETYINJECTIONPSZ01C1262-1D-42QN/APR-3XXPR-11PR-1XCHARGINGPCH01A1265-2E-52PR-9PR-9XPR-11PR-1XCHARGINGPCH01B1265-2G-5PR-9PR-9XPR-11PR-1XCHARGINGPCH01C1265-2H-52PR-9PR-9XPR-11PR-1X CSJQualityAssuranceManualAppendixCRevision2SummaryofChangestoAttachmentCCHANGECS-2CS-12CS-20CS-24CS-29CS-35Revisedto"valveswillbeverifiedtobecapableofclosingtoagreewithtestmethodemployedfor3518and3519.DeletedCSJfor813and814.Tobetestedquarterly.DeletedCSJfor8419.Tobetestedquarterly.Addedthattestingmaybeperformed"duringtheprocessofshuttingdownwhenboricacidadditionwillnotadverselyaffectplantoperation".DeletedCSJfor9227and9229.Tobetestedquarterly.AddedCSJforstroketimetestingof4297,4298,4480and4481perphoneconversationwithNRC(formerlyGR-6).Page1of1 QUALITYASSURANCEMANUALGINNASTATIONAPPENDIKCPUMPANDVALVETESTINGPROGRAMROCHESTERGASANDELECTRICPREPAREDBY:SIGNATUREDh'IEREV.2AGE1OF8EFHxrxvEDAmDecember1,1993ATTACHMENTCPUMP'ANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALNUCLEARSAFETYEcLICENSINGMANAGER,MECHANICALENGINEEIUNG(/~pi<yColdShutdownJustificationCSNo.ValveIDCS-1CS-2CS-3CS-4CS-5CS-6CS-7CS-8CS-9CS-10CS-11CS-12CS-13CS-14CS-15CS-16CS-17CS-18CS-19CS-20CS-21CS-22CS-23CS-24CS-25CS-26CS-27CS-28CS-29CS-30CS-31CS-32CS-33CS-34CS-353516,35173518,35193410,34114619C,4620B,4622A,4739B,9634BDeleted(3992,3993,seeVR-21)749A/B,759A/B750A/B4269,4270,4271,4272590,591,592,593430,431C8616A/B,8619A/B,8630A/BDeleted(813,814)700,721701,720852A/BDeleted(853A/B,seeVR-3)896A/B7021819AthroughGDeleted(8419)270A/B,304A/B313,386142,370B,393,9315112C,268112B,357,358371,200A/B,202383B856Deleted(9227/9229)697A/B723A/B710A/B841,8651713,72264297,4298,4480,4481 QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTCPUMPANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALPAGEOFREV.ColdShtdownJustificationCS-1:CS-2:CS-.3:Valves3516and3517aremainsteamisolationvalves.Closureofthesevalvesduringpoweroperationcouldresultinareactortrip.Testingwillbeperformedduringcoldshutdown.Valves3518and3519aremainsteamlinenon-returnvalves.Exercisingthesevalvestotheclosedpositionisnotpossiblewithoutisolatingthemainsteamheader.Thiswouldrequireapowerreductionandpossibleundesirablesystemtransientsthatcanresultinareactortripwhichisunacceptablefromanoperationalviewpoint.Thesevalveswillbeverifiedtobecapableofclosingduringnormalplantshutdowntocoldshutdown,when,themainsteamisolationvalvesareclosed.Iftheplantshutdownisaresultofaplanttrip,thesevalveswillbeverifiedtobecapableofclosingsubsequenttotheplanttrip.Valves3410and3411areatmosphericreliefvalves.Exercisingthesevalvesduringpoweroperationwouldcauseseveresystemtransientsthatcouldresultinaplanttrip.Testingwillbeperformedduringcoldshutdown.CS-4:Valves4619C,4620B,4622A,4739Band9634BareredundantStationServiceWater(SSW)outletvalvesfromComponentCoolingWaterheatexchangers,spentfuelpitheatexchangers,SafetyInjectionPumpmotorcoolersandStandbyAuxiliaryFeedwaterroomcoolers.ThesevalvesarerequiredtoopentoprovideaflowpathforservicewatertotheDeerCreekdischargepipe.Theseflowpathswouldonlyberequiredwhenthenormaldischargecanalbecameblocked.DuetoenvironmentalrestrictionsondischargestoDeerCreek,quarterlytestingisnotpractical.Testingwillbeperformedduringcoldshutdown.CS-5:Deleted(3992and3993areaddressedinVR-21).CS-6:Valves749A8Band759AEBareComponentCoolingWater(CCW)supplyandreturnvalvestotheReactorCoolantPump(RCP)thermalbarriers.StrokingthesevalvestotheclosedpositionduringpoweroperationwouldinterruptcoolingflowtotheRCPthermal QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTCPUMPANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALPAGEOFREV.barriers.Thiscouldresultindamagetoanoperatingreactorcoolantpumpandareactortrip.Testingwillbeperformedduringcoldshutdown.CS-7:Valves750A9BareComponentCoolingWater(CCW)supplycheckvalvestothereactorcoolantpumpthermalbarriers.ReverseflowexercisingofthesevalveswouldrequireisolationofCCWtothethermalbarriers.Thiscouldresultindamagetoanoperatingreactorcoolantpumpandareactortrip.Testingwillbeperformedduringcoldshutdown.CS-8:Valves4269and4270aremainfeedwaterregulatingvalves.Valves4271and4272aretheirrespectivebypassvalves.Duringpoweroperation,exercisingthesevalveswouldbeimpractical.ClosingthevalvesduringoperationcouldisolatefeedwatertothesteamgeneratorswhichcanresultinseveretransientsincludinglossofRCSheatsinkandareactortrip.Testingwillbeperformedduringcoldshutdown.CS-9:Valves590,591,592and593arereactorvesselheadventvalves.Strokingthesevalvesduringpoweroperationshouldnotbeperformedsinceexercisingthesevalveswouldallowdischargeofreactorcoolantintothecontainmentatmosphere.Also,exercisingtheinboardvalveatpowertendstoburpthesystem,whichcouldpossiblyunseattheclosedvalve.Furthermore,failureofanyoneofthesevalvesintheopendirectionwouldreducethesystemtosingle-valve-protectionbetweenRCSandContainmentatmosphere.Testingwillbeperformedduringcoldshutdown.CS-10:Valves430and431CarePressurizerPowerOperatedReliefValves(PORV).Normallyclosed,thesevalvesopentoprotectagainstexcessivepressuresurges.ExercisingthesevalvesduringpoweroperationcouldcauseunplannedpressuretransientsintheRCSresultinginareactortrip.Testingwillbeperformedfollowingpoweroperationduringcooldown(atapoint>330F,<<350'F,<<410psig)toverifyoperabilitypriortoLTOPoperation.Testingwillalsobeperformedduringcoldshutdownpriortoheatup.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTCPUMPANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALPAGEOFREV.CS-11:Valves8616A8BareOverpressureProtectionSystem(OPS)surgetankchargingvalves.Valves8619ARBareNitrogenthreewaysolenoidactuatingvalvesforthepoweroperatedreliefvalves(PORVs).Valves8630A8BarethePORVactuatinglinecheckvalves.Exercisingthesevalvesduringpoweroperationwouldactuatethepoweroperatedreliefvalves.ValvetestingwillbeperformedatcoldshutdowninconjunctionwiththePORVexercisingasdescribedinCS-10.CS-12:CS-13:CS-14:Deleted(813,814)Valves700and721aretheinboardisolationvalvesisolatingtheReactorCoolantSystem(RCS)fromResidualHeatRemoval(RHR)suctionandreturnlines.ExercisingthesevalvesisnotpossibleduetoahighpressureinterlockwhichpreventsthevalvesfromopeningwhenRCSpressureisabove410psig.Testingwillbeperformedduringcoldshutdown.Valves701and720areoutboardisolationvalvesisolatingtheReactorCoolantSystem(RCS)fromResidualHeatRemoval(RHR)suctionandreturnlines.Exercisingthesevalvesduringpoweroperationisimpractical.Failureofoneofthesevalvesintheopenpositionwouldreducethesystemtosingle-valve-protectionbetweentheRCSandRHRsystems.Leakageoftheassociatedinboardvalvecouldcauseaninter-systemLOCA.Testingwillbeperformedduringcoldshutdown.CS-15:CS-16:/CS-17:Valves852A&BareResidualHeatRemoval(RHR)dischargemotoroperatedvalvestothereactorvessel.Thesevalvesopentoprovidesafetyinjectionflowtothereactorvessel.Thesevalvesshouldnotbeexercisedduringnormalpoweroperationasthiswouldreducethesystemtosingle-valve-protectionbetweentheRCSandRHRsystemandcouldresultinanintersystemLOCAoutsideofcontainment.Testingwillbeperformedduringcoldshutdown;Deleted(853A/BareaddressedinVR-3)Valves896AEBareRefuelingWaterStorageTank(RWST)outletisolationvalves.Exercisingthesevalvesduringpoweroperationisimpractical.Failureofoneofthesevalvesinthe'closedposition QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTCPUMP'NDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALPAGE~OFREV.CS-18duringpoweroperationwouldrenderbothcontainmentsprayandsafetyinjectiontrainsinoperablewhichwouldrequireshuttingdownthereactor.Testingwillbeperformedduringcoldshutdown.Valve702providesaflowpathfromtheResidualHeatRemoval(RHR)dischargelinetotheletdownheaderforpressurerelief.Exercisingthischeckvalveduringpoweroperationwouldrequireisolatingletdownwhichcouldresultinlossofpressurizerlevelcontrolandcauseareactortrip.Testingwillbeperformedduringcoldshutdown.CS-19:CS-20:CS-21:Valves1819AthruGarecontainmentpressuretransmitterisolationvalves.Thesenormallyopenvalvesarecontainmentisolationvalves.Exercisingthesevalvesduringpoweroperationcandisableassociatedpressurechannelsandcauseaplanttripfunctiontobeinoperable.Testingwillbeperformedduringcoldshutdown.Deleted(8419)Valves304A&BareReactorCoolantPump(RCP)sealinjectionlinecheckvalves.Valves270A&BareRCPsealwaterreturnlineisolationvalves.Exercisingthesevalveswouldrequireisolationofsealinjection/returntoRCPsealswhichcoulddamagesealsandrequiretheplanttoshutdown.Fullflowcapabilitywillbeverifiedquarterlybasedonnormaloperatingsealinjectionflow,andvalveexercisingwillbeperformedduringcoldshutdown.CS-22:Valves313and386aresealwaterreturnandsealbypassreturnlineisolationvalves.StrokingthesevalvesintheclosedpositionduringnormaloperationwouldinterruptflowfromRCPsealswhichcoulddamagesealsandrequiretheplanttoshutdown.Testingwillbeperformedduringcoldshutdown.CS-23:Valves142and370Barethechargingflowcontrolvalveandchargingheadercheckvalve.Valves393&9315arecharginglinetoReactorCoolantSystem(RCS)LoopBhotlegcheckvalves.ExercisingthesevalvesduringpoweroperationwouldisolatechargingflowtotheRCSwhichcouldresultinlossofpressurizerlevelcontrolandcauseareactortrip.Inaddition,exercisingthesevalvesduringpower QUALITYASSURANCEMANUALINNASTATIONAPPENDIXCATTACHMENTCPUMPANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALPAGEOFCS-24:CS-25:CS-26:CS-27:operationmayresultinexcessivethermalcyclestotheregenerativeheatexchangerwhichcouldcauseprematureequipmentfailureandreductioninitsexpectedservicelife.Testingwillbeperformedduringcoldshutdown.Valve-112CistheVolumeControlTank(VCT)outletandvalve268isthemanualisolation.Exercisingthesevalvesduringpoweroperationwouldisolatethechargingpumpsnormalsuctionpath,andrequireplacinganalternateflowpathinservice.AlternatesuctionflowpathswouldcauseasuddenincreaseinRCSboroninventoryandtherebycauseaplanttransientandpossibleshutdown.Testingwillbeperformedduringcoldshutdownorduringtheprocessofshuttingdownwhentheadditionofboricacidduringvalvemanipulationwillnotadverselyaffectplantoperation.Valve-112BistheRefuelingWaterStorageTank(RWST)tochargingsupplyvalve.Valve357istheRWSTtochargingsuctionlinecheck.Valve358isthebypassvalvefor112B.ExercisingthesevalvesduringpoweroperationwouldcauseasuddenincreaseintheRCSboroninventory,andtherebycauseaplanttransientandpossibleshutdown.Testingwillbeperformedduringcoldshutdown.Valves200A,200B,202and371areletdownisolationandcontainmentisolationvalves.ExercisingthesevalvesduringpoweroperationcouldisolateletdownflowfromtheReactorCoolantSystem(RCS)whichwouldresultinlossofpressurizerlevelcontrolandcauseareactortrip.Testingwillbeperformedduringcoldshutdown.Valve383Bisthecontainmentisolationvalveforthealternatechargingline.Reverseflowexercisingofthisvalveisimpracticalduringpoweroperationbecausethistestwouldresultinsubstantialradiationexposuretotestpersonnel.Surveysintheareaoftestconnectionsduringplantoperationindicateneutronfieldsofapproximately500mr/hrandgammafieldsof250mr/hr.Totalwholebodydosagetotestpersonnelisestimatedtobe375mrem.Thisvalvewillbereverseflowexercisedatcoldshutdowns.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTCPUMPANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVALPAGEOFREV.CS-28:CS-29:Valv'e856istheResidualHeatRemoval(RHR)pumpsuctionsupplyvalvefromtheRWST.ThisvalveshouldnotbeexercisedduringpoweroperationasthiswouldisolatetheRWSTfromtheRHRsystem.ThiswouldrenderbothRHRtrainsinoperablewhichwouldrec(uireplantshutdown.Testingwillbeperformedduringcoldshutdown.Deleted(9227,9229)CS-30:CS-31:CS-32:CS-33:Valves697Aand697BareResidualHeatRemoval(RHR)heatexchangeroutletcheckvalves.Thesevalvesopentoallowsafetyinjectionflowtothereactorvessel.ExercisingthesevalvesduringpoweroperationisnotpossibleasRHRpumpdischargeisinsufficienttoovercomereactorcoolantsystempressure.Thesevalveswillbepartialstrokeexercisedatcoldshutdownandfullstrokeexercisedatrefuelingoutages.Valves723Aand723BareComponentCoolingWater(CCW)pumpdischargecheckvalves.ThesevalvesopentoallowCCWflowthroughthesystem.Exercisingthesevalvesduringpoweroperationtothefullopenpositionmaycausethestandbypumptoautostartonlowheaderpressureandpossiblycausecheckvalvecycling.Thesevalveswillbepartialstrokeopenexercisedto2500GPMquarterlyandfullstrokeopenexercisedto2980GPMduringcoldshutdown.Valves710Aand710BareResidualHeatRemoval(RHR)pumpdischargecheckvalves.Thesevalvesclosetopreventreverseflowduringcoldshutdownwhenthepumpdischargeheadersarecrosstied.ExercisingthesevalvesduringpoweroperationisnotpracticalasthiswouldrequirecrosstyingthedischargeheadersthusrenderingbothtrainsofRHRinoperable.Testingwillbeperformedduringcoldshutdown.Valves841and865areSafetyInjection(SI)accumulatorisolationvalves.ThesevalvesareclosedtoisolatetheSIaccumulatorsduringReactorCoolantSystem(RCS)cooldown.ExercisingthesevalvesduringpoweroperationisnotpracticalduetotheTechnicalSpecificationrequirementtomaintainthesevalveslockedopenwithpowerremovedwhenRCSpressureisabove1600psig.Failureofthesevalvesintheclosedpositionwouldrequireshuttingdown QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTCPUMPANDVALVECOLDSHUTDOWNJUSTIFICATIONFORTHE1990-1999INTERVAL12/1/932PAGE8,8CS-34:CoolantSystem(RCS)cooldown.ExercisingthesevalvesduringpoweroperationisnotpracticalduetotheTechnicalSpecificationrequirementtomaintainthesevalveslockedopenwithpowerremovedwhenRCSpressureisabove1600psig.Failureofthesevalvesintheclosedpositionwouldrequireshuttingdownthereactor.Testingwillbeperformedduringcoldshutdown.ValvesCV1713andCV7226arenitrogenandserviceairsupplycheckvalvestocontainment.CV1713isisolatedduringpoweroperationvialockedclosedmanualvalve1793thusprecludingquarterlytesting.CV7226isusedonlyduringrefuelingoutagesandisisolatedduringpoweroperationonboththeupstreamanddownstreamsidesthusprecludingquarterlytesting.Testingofthesevalveswillbeperformedduringcoldshutdown.CS-35:Valves4297and4298opentoprovideandcontrolauxiliaryfeedwaterflowfromtheturbine-drivenauxiliaryfeedwaterpumptothesteamgeneratorsValves4480and4481arebypassflowcontrolvalvesfromthemotor-drivenauxiliaryfeedwaterpumpsthatcloseonanSIsignaltoisolatethesteamgenerators.Duringstartup,valves4480and4481areusedtoprovidebetterflowcontroltothesteamgenerators.Thesevalvesarehandcontrolvalveswhichoperateusingavariablesetairsignal.Theydonothaveatypicalcontrolswitch.Positionindicationisnotdirectlyindicated,onlythecontrolairsignalisindicated.Manualactivationofthesevalvesisnotpossibleinthepresentconfiguration.Liftingofleadsorjumpersforthevalvecontrolswouldbenecessary.StroketimingduringpoweroperationwouldrequirerenderingthesevalvesinoperableandenteringaLimitingConditionforOperation(LCO).Valves4297and4298performtheirsafetyfunctionbyopening,arenormallyopenandfailopen.Valve4480and4481performtheirsafetyfunctionbyclosing,arenormallyclosedandfailclose.Measurementandevaluationofstroketimesshallbeperformedduringcoldshutdown.Thesevalveswillbeexcercisedandfail-safetestedquarterly.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121932PAGEOF66RELIEFREQUESTNO.CR-1CODEREUIREMENTCONSIDERED-IMPRACTICALIWA-1400oftheASMEBoilerandPressureVesselCode,SectionXI,1986EditionrequiresthatarrangementsbemadewithanAuthorizedInspectionAgencytoprovideinspectionservices.Inaddition,theCoderequiresthatcertainadministrativefunctionsbeperformedbythe"EnforcementAuthority"and"AuthorizedInspector".RochesterGas&Electric'sGinnaNuclearPowerPlantislocatedinthestateofNewYork.ThisstatehasnotendorsedtheASMENuclearCodesandthereforedoesnotprovideadministrative'rganizationandcontrolssuchas"EnforcementAuthority""AuthorizedInspector"and"ReportingSystems".However,GinnaStation'sQualityAssuranceProgramdoesprovidefortheseadministrativecontrolrequirements.Therefore,RochesterGasRElectricrequeststhattheGinnaStationQualityAssuranceProgramcontinuetobeusedinlieuofCodeadministrativefunctions.2.BASISFRRELIEFRochesterGasaElectric'sprogramforinservicepumpandvalvetesting,governedbytheGinnaStationQualityAssuranceManual,containsrequirementsandresponsibilitiesforimplementationoftheprogramandprocedures.ProcedureshavebeenpreparedandapprovedbyresponsibleorganizationswithinRochesterGassElectric,(i.e.,GinnaStation,Engineering,ResearchandScience,ElectricTransmissionandDistributionandPurchasing).Approvedprocedureswillbe.implementedtocontroltheperformanceoftestsandevaluationofcorrespondingr'esults.Theseproceduresincludetestpersonnelrequirements,andprovisionsforrecordingnamesoftestpersonnel.QualificationsfortestpersonnelareinaccordancewithUSNRCRegulatoryGuide1.58"QualificationofNuclearPlantInspection,ExaminationandTestingpersonnel".

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTD12/1/932OF66PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVALTheseproceduresalsoincludethemethodofperformingthetest,acceptanceandrejectioncriteria,andtestresultreporting,evaluationandapprovalrequirements.Inaddition,GinnaStationproceduresprescribeactionsrequiredwhentestresultsaredeterminedtobeunacceptable.Proceduresarealsoutilizedtogovernrepair,replacementandrelatedretesting.ISTrecordsandreportsaredevelopedandmaintainedbyRochesterGas8Electricandincludesuchitemsascompletedtestprocedures,datasheets,schedulesandcorrectiveactiondocumentation.ThefunctionsoftheASMEauthorizedinspector,namelytheirreviewsandverifications,willbeperformedbypersonneloftheHartfordSteamBoilerInspectionandInsuranceCompany.Thequalificationsoftheinspectors,inspectionspecialistsandinspectionagencyareincompliancewiththeCode.3.ALTERNATIVEPROVISINSAnNRCendorsedQualityAssuranceProgramthatmeetstherequirementsof10CFR50AppendixBshallassurethattheinservicepumpandvalvetestingrelatedactivitiesareconductedinaccordancewiththecommitmentsoftheISTProgram.

TITLE:REV.QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTD12/1/932OF66PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVALRELIEFREQUESTNO.PR-1SYSTEM:VariousPUMPS:AllSafetyRelatedPumpsSAFETYCLASS:2and3FUNCTION:VariousTESTREQUIREMENT:YearlyMeasurementofBearingTemperatureBASISFORRELIEF:A)Bearingsofcertainpumpsaddressedinthisreliefrequestarecooledbytheirrespectiveprocessfluid.Thus,bearingtemperaturemeasurementswouldbehighlydependentonthetemperatureofthecoolingmedium.B)Bearingtemperaturestakenatone-yearintervalsprovidelittledatatowarddeterminingincrementaldegradationofabearingorprovidinganymeaningfultrendinformation.ALTERNATETESTING:C)AllpumpsaddressedbythisreliefrequestaresubjectedtovibrationmeasurementsonaquarterlybasisinaccordancewithIWP-4500.Vibrationmeasurementsareasignificantlymorereliableindicationofpumpbearingdegradationthanaretemperaturemeasurements.Pumpmechanicalconditionofitsbearingswillbedeterminedbyquarterlyvibrationmonitoring.Bearingtemperatureswillnotbemeasured.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTDREV.12/1/932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL666RELIEFREQUESTNO.PR-2SYSTEM:D/GFuelOilTransferSystemPUMPS:DieselFuelOilTransferPumps(PDG02A,PDG02B)SAFETYCLASS:FUNCTIONVariousTESTREQUIREMENT:Flowrateshallbemeasuredusingarateorquantitymeterinstalledinthepumptestcircuit.(IWP-4680).BASISFORRELIEF:Measurementofdieselfueloiltransferpumpflowrateisdeterminedbyobservingtherateofchangeinthedieselgeneratordaytanksastheyarebeingfilled.Agraduatedsightglasslocatedonthedaytankistheonlypracticalmeansavailabletocalculateflowrates.ALTERNATETESTING:Flowratewillbedeterminedbycalculationofdaytanklevelincreasevs.time.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDREV.12/1/932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL766RELIEFREQUESTNO.PR-3SYSTEM:a.ContainmentSpray(CS)b.SafetyInjection(SI)PUMPSa.ContainmentSpray'Pumps(SIAPCS1,2)b.SafetyInjectionPumps(SIAPSI1,2,3)SAFETYCLASS:FUNCTION:VariousTESTREQUIREMENT:Measurepumpinletpressurebeforepumpstartandduringtest(TableIWP-3100-1).BASIS.FORRELIEF:Duetosystemdesign,theSIandCSpumpsdonothaveinstalledlocalorremoteinletpressurereadingdevices.ThepumpsarealignedtotheRefuelingWaterStorageTank(RWST)duringtestingandcalibratedlevelindicationisprovidedinthecontrolroom.ALTERNATETESTING:PumpsuctionpressureforthesesystemswillbecalculatedutilizingRWSTlevels.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1/932PAGEOF866RELIEFREQUESTNO.PR-4SYSTEM:ServiceWater(SW)PUMPSServiceWaterPumps(PSWO1A,1B,1C,1D)SAFETYCLASS:FUNCTION:SupplyStationServiceWater'toequipmentandcoolingunitsintheplant.TESTREQUIREMENT:-Measurepumpinletpressurebeforepumpstartandduringtest(TableIWP-3100-1).BASISFORRELIEF:Servicewaterpumpsaresubmergedmultistageverticalpumpsandinletpressureisassumedtocorrespondtothatofthestaticheadofthemediuminwhichthepumpsreside(lake).Sincethelakelevelremainsessentiallyconstantthroughoutthedurationofthetest,onlyonemeasurementisrequired.ALTERNATETESTING:FortheServiceWaterpumpsasinglesuctionpressurewillbecalculatedforeachtestbasedonsubmergenceofthepump.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1/932PAGEOF966RELIEFREQUESTNO.PR-5SYSTEM:ServiceWater(SW)PUMPS:ServiceWaterPumps(PSWO1A,1B,1C,1D)SAFETYCL'ASS:FUNCTION:SupplyStationServiceWatertoequipmentandcoolingunitsintheplant.TESTREQUIREMENT:Onapumpcoupledtothedriver,thevibrationmeasurementshallbetakenonthebearinghousingnearthecoupling.(IWP-4510).BASISFORRELIEF:ALTERNATETESTING:TheServiceWaterpumpsarevertical,multistagepumpssubmergedintheirprocessfluidandthusareinaccessible.Therefore,vibrationmeasurementisimpractical.Vibrationmeasurementswillbetakenonthepumps'ssociatedmotorbearinghousingforindicationofpumpbearingdegradation.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL12/1/932PAGEOF1066RELIEFREQUESTNO.PR-6SYSTEM:VariousPUMPSAllsafetyrelatedpumpsSAFETYCLASS:2and3FUNCTION:VariousTESTREQUIREMENT:Thefullscalerangeofeachinstrumentshallbethreetimesthereferencevalueorless.(IWP-4120)BASISFORRELIEF:Vibrationdetectorsusuallyhavemultipleoverlappingscalesratherthanasinglefullrangescale.Itisnotpracticaltoapplytherequirementofthreetimesthereferencevalueorless.Whenthereferencevaluefallsunder0.5mils,adetectorinthethree-times-or-lessscalewouldnotallowameasurementintherequiredactionrangeof1.5mils.(e.g,witha0.3,milreferencevalue,usingadetectorwitharangeof0.9mils,determinationof"AlertRange"(1-1.5mils)or"RequiredActionRange"(>1.5,mils)couldnotbeaccomplished.ALTERNATETESTING:Avibrationdetectorwithmultipleoverlappingscaleswillbeused.Theamplitudeofvibrationforeachtestwilldeterminewhichscaleistobeused.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL12/1/932PAGEOF1166RELIEFREQUESTNO.PR-7THISPAGEINTENTIONALLYLEFTBL'ANK(DELETEDFORSERVICEWATERPUMPFLOW)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIKCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1/932PAGEOF1266RELIEFREQUESTNO.PR-8SYSTEM:ResidualHeatRemoval(RHR)PUMPSResidualHeatRemovalPumps(ACAPRH1,2)SAFETYCLASS:2FUNCTION:Supplysafetyinjectionflowtothereactorvessel.TESTREQUIREMENT:Theresistanceofthesystemshallbevarieduntileitherthemeasureddifferentialpressureorthemeasuredflowrateequalsthecorrespondingreferencevalue(IWP-3100).BASISFORRELIEF:ALTERNATETESTING:DuringpoweroperationtheRHRpumpscanonlybetestedutilizingtheminimum-flowreturnlines.Theselineshavefloworificesinstalledanddonotallowthrottlingtoanestablishedreferencevalueforeitherfloworpressure.Thesepumpsshallbetestedquarterlymeasuring'observedflow,,differentialpressureandvibration.Duringcoldshutdowns/refuelingoutagesthesepumpsshallbetestedusingthemainflowpath.DatafrombothtestfrequenciesshallbetrendedasrequiredbyIWP-6000.(re,GenericLetter89-04,Attachment1Position9)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTD42428REV.12/1/932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL1366RELIEFREQUESTNO.~PR-SYSTEM:CVCSChargingPUMPSChargingPumpsA,BRC(PCH01A,1B,1C)SAFETYCLASS:FUNCTION:ThechargingpumpsfunctiontocontrolRCSinventory,chemistryconditions,activitylevel,boronconcentrationandtoprovidesealwatertotheRCPs.TESTREQUIREMENT:ThetestquantitiesshowninSectionXI,TableIWP-3100-1(inletpressureinparticular)shallbemeasuredorobservedandrecorded.BASISFORRELIEF:Thechargingpumpsarepositivedisplacementtypepumps.Themeasurementofpumpinlet(suction)pressureprovidesnousefuldataforevaluationofpumpperformanceorfordetectingpumpdegradation.ALTERNATETESTING:PumpdischargepressureshallbemeasuredinlieuofpumpdifferentialpressureperOMa-1988,Part6Table2.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOF661412/1/932RELIEFREQUESTNO.PR-10SYSTEM:D/GFuelOilTransferSystemPUMPSDieselFuelOilTransferPumps(PDG02A,PDG02B)SAFETYCLASS:FUNCTION:VariousTESTREQUIREMENT:ThetestquantitiesshowninSectionXI,TableIWP-3100-1(differentialpressureinparticular)shallbemeasuredorobservedandrecorded.BASISFORRELIEF:ALTERNATETESTING:TheD/Gfueloiltransferpumpsarepositivedisplacementtypepumps.Themeasurementofpumpinlet(suction)pressureprovidesnousefuldataforevaluationofpumpperformanceorfordetectingpumpdegradation.Therefore,pumpdifferentialpressure,asrequiredbytheCode,willprovidenousefuldata.PumpdischargepressureshallbemeasuredinlieuofpumpdifferentialpressureperOM-1987,Part6Table2.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTDREV.12/1/932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL1566RELIEFREQUESTNO.PR-11SYSTEM:VariousPUMPS:AllsafetyrelatedpumpsSAFETYCLASS:2and3FUNCTION:VariousTESTREQUIREMENT:ThetestquantitiesshowninSectionXI,TableIWP-3100-1(vibrationamplitudeinparticular)shallbemeasuredorobservedandrecorded.BASISFORRELIEF:Themonitoringofpumpvibrationbymeasuringdisplacementamplitudehasbeentheconventioninthepast.However,advancesmadeinvibrationmonitoringtechnologyindicatepeakvelocitytobeamoreencompassingindicationofpumpdegradation.Throughuseofstate-of-the-artequipment,peakvelocityhasshowntobemorepredictiveofpumpfailureand,subsequently,morecosteffectiveregardingpreventivemaintenanceandsparepartsinventory.ALTERNATETESTING:Testmeasurementofvibrationusingpeakvelocity(inaccordancewithOMa-1988,Part6,Table2)vicedisplacementamplitudeshallbephasedintothisprogramcoincidingwiththemaintenancescheduleofpumpoverhauls.Intheinterim,priortothenextpumpoverhaul,pumpvibrationshallbemeasuredasdisplacementamplitude.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTD8EV.12/1/932PUMPANDVALVERELIEFREQUESTSI'A+EFORTHE1990-1999INTERVAL1666SYSTEM:PUMPSRELIEFREQUESTNO.PR-12ServiceWater(SW)ServiceWaterPumps(PSWO1A,1B,1C,1D)SAFETYCLASS:FUNCTION:SupplyStationServiceWatertoequipmentaridcoolingunitsintheplant.TESTREQUIREMENTS:InstrumentaccuracyshallbewithinthelimitsoftableIWP-4110-1(IWP-4110).Thefull-scalerangeofeachinstrumentshallbethreetimesthereferencevalueorless(IWP-4120).BASISFORRELIEF:ThepresentsystemconfigurationandinstrumentationdoesnotprovidepermanentlyinstalledflowindicationattheSWpumpdischargepipingtoprovideapositivemeansofdeterminingfullflowduringpumptests.Employingaclamp-onultrasonicflowmetertomeasurefullSWpumpdischargeflowisnotcurrentlyaddressedinASMESectionXI,SubsectionIWP(Code).TheCoderequiresaninstrumentaccuracyof2-percentoffullscale.Theclamp-onultrasonicflowmeterpossessesaninstrumentaccuracyof3percentofactualflow.Althoughthepercentageerror(3percentofactualflowascomparedwith2percentoffullscale)isstatedasalargernumericalvalue,theactualabsolutevalueofinstrumentinaccuracyatthereferenceflowrateof5,600gpm(approximateSWpumpdesign)isactuallylessfortheclamp-onultrasonicflowmeter.Theaccuracyofthereadingfroma0-10,000 QUALITYASSURANCE~MANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFREV.RELIEFREQUESTNO.PR-12CONT.gpmanaloggaugeis5,600+200gpm(2percentoffullscale).Theaccuracyofthereadingfromtheclamp-onultrasonicflowmeteris5,600+168gpm(3percentofactualflow).Thus,theactualmaximuminstrumenterroroftheflowreading,asreadontheclamp-onultrasonicflowmeter,islessthantheerrorasreadontheanaloggaugeatthespecifiedflowrateof5,600gpm.Thefull-scalerange(calibrated)oftheclamp-onultrasonicflowmeteris40ft/sec.Thiscorrespondstoaflowrateofapproximately17,000gpm(for14inchpipe),whichexceedsthreetimesthereferencevalueof5600gpm.Reliefisrequestedsincetheclamp-onultrasonicflowmeteryieldsamoreaccurateflowreadingatthespecifiedSWpumptestflowrateof5600gpmandsincetherangeoftheclamp-onultrasonicflowmetermeetstherequirementofASME/ANSIOMa-1988,Part6,Paragraph4.6.1.2(b)(i.e.referenceflowratec70%ofcalibratedrange).ThissubstantialimprovementintestmethodprovidesforthemeasurementofasufficientlyaccurateandrepeatablevalueforSWpumpflowrate.Byemployingthistestmethodandobtainingthepump'scorrespondingdifferentialpressure,thehydraulicperformanceoftheSWpumpcanbemoreaccuratelyassessed.Repeatabilityofflowratemeasurementwillbeensuredthroughthepermanentinstallationofclamp-onultrasonicflowmeterinstrumentationviatheGinnaStationminormodificationprocess.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFREV.RELIEFREQUESTNO.PR-12CONT.ALTERNATETESTING:SWpumpflowtestingwillutilizeapermanentlyinstalledclamp-onultrasonicflowmetertoallowflowratemeasurementatareferenceflowequivalenttothedesignpointoftheSWpumps.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFRELIEFREQUESTNO.GR-1SYSTEM:VariousVALVES:AllPowerOperatedValvesCATEGORY:AandBSAFETYCLASS:VariousFUNCTION:VariousTESTREQUIREMENT:Vylvesshallbeexercisedtothepositionrequiredtofulfilltheirfunctionunlesssuchoperationisnotpracticalduringplantoperation.Ifonlylimitedoperationispracticalduringplantoperation,thevalveshallbepart-strokeexercisedduringplantoperationandfull-strokeexercisedduringcoldshutdown.(IWV-3412(a))BASISFORRELIEF:ALTERNATETESTING:AllmotoroperatedandairoperatedvalvesintheGinnaISTProgramhaveadesignlogicthatprohibitspart-strokingofthevalve.Thecircuitsaresuchthatwhenanopenorclosesignalisreceived,thevalvemustcompleteafullstrokebeforetherelayisreleasedtoallowthevalvetostokeintheotherdirection.Itisimpracticaltopart-strokethevalves.Valvesforwhichfull-strokeexerciseisnotpracticalduringpoweroperation,willbefull-strokeexercisedduringcoldshutdown.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFRELIEFREQUESTNO.GR-2SYSTEM:VALVES:CATEGORY:SAFETYCLASS:ContainmentIsolationAllthosevalvesidentifiedwith"LT-J"inthe"RequiredTests"columnofthePumpandValveProgramPlan.A.orA/CVariousFUNCTION:Providecontainmentisolation.TESTREQUIREMENT:a~b.IWV-3421through3425regardingleakratetestmethodology.IWV-3427(b)regardingleakratetrendingrequirements.BASISFORRELIEF:a~b.ItisNRCsstaffpositionasoutlinedinGenericLetterNo.89-04,Position10thatleaktestproceduresandrequirementsforcontainmentisolationvalvesspecifiedin10CFRSO,AppendixJareequivalenttorequirementsofIWV-3421through3425.Industrydatashowsthatthevariabilityofleakratesforvalvessixinchesandlargerisexcessive.Ginnafeelsthatthisexcessivevariabilityshowstherelativeindependenceofoneleakratetesttoanother.ThetendencytowardsrandomleakratedatawouldcauseunnecessarytestingperIWV-3427(b),withnoidentifiableincreaseinbenefittopublichealthandsafety.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFREV.RELIEFREQUESTNO.GR-2CONT.ALTERNATETESTING:Containmentisolationvalveswillbetestedundertherequirementsof10CFR50AppendixJ.LeakageshallbeanalyzedasrequiredbyIWV-3426andcorrectiveactioninitiatedinaccordancewithIWV-3427(a).

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFRELIEFREQUESTNO.GR-3SYSTEM:InstrumentAirVALVES:5393CATEGORY:A/CSAFETYCLASS:FUNCTION:Providecontainmentisolation.TESTREQUIREMENT:Checkvalvesshallbeexercisedatleastonceevery3months,exceptasprovidedbyIWV-3522.(IWV-3521)BASISFORRELIEF:Whenthisvalveisinoperationthereisnopracticalmeanstotestvalveclosure.Valveclosurecannotbeverifiedduetosystemdesign.Toperformaclosureverificationconstitutesaleaktestwhichpresentsasignificanthardshipduringcoldshutdown.Leaktestingrequiresanextendedperiodoftimewhereinstrumentairmustbesecured.Securinginstrumentairwouldcausethelossofvitalsafetyandoperationalfunctions.ALTERNATETESTING:Verificationofvalveclosurewillbedoneinconjunctionwiththe10CFR50AppendixJTypeCleaktests(LT-J)conductedatleastonceeverytwoyears.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFREV.RELIEFREQUESTNO.GR-4SYSTEM:SeeAttachmentVALVES:SeeAttachmentCATEGORY:SeeAttachmentSAFETYCLASS:SeeAttachmentFUNCTION:SeeAttachmentTESTREQUIREMENT:ASMECodeSectionXI,SubarticleIWV-3417(a)requirestrendingstroketimetestresultsforpoweroperatedvalvesandtakingappropriatecorrectiveaction.BASISFORRELIEF:ALTERNATETESTING:Sincethesevalvesarefastactingandstrokerapidly,measurementofthestroketimeofthesevalvestothenearestsecondperIWV-3413(b)meansthataverysmallincreaseinstroketimeresultsinanextremelylargepercentageofchange.Verificationthattestvaluesmeetaspecifiedmaximumstroketimeofarelativelyshortdurationprovidesadequateassuranceoftheiroperability.-Amaximumstroketimeoftwo(2)secondswillbe.assignedforthesevalves.Ifthislimitingstroketimeisexceeded,thevalvewillbedeclaredinoperableandcorrectiveactiontaken.(re:GenericLetter89-04,Attachment1-Position6)

~.r QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFGR-4AttachmentValve~SstemCate~crySafetClassFunction590591592593RCSRCSRCSRCSBBBBF1F1F1F159075907A59085908AEDGBEDGBEDGBEDGBF2F2F2F29219229239249632A9632BNuc.Nuc.Nuc.Nuc.SWSWSampleASampleASampleASampleABBF3F3F3F3F4F4F1:Provideventingcapabilityfromreactorvesselheadtoensurecorecoolingduringnaturalcirculation,cooldown.F2:ProvidedieselfueloiltransferfromfueloilstoragetankstoDieselGeneratordaytanks.F3:IsolateContainmentHydrogenMonitorsF4:ProvideServiceWatertoStandbyAuxiliaryFeedwater(SAFW)RoomCoolers

QUALITYASSURANCEMANUALGINNASTATIONTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOF42428REV.RELIEFREQUESTNO.GR-5SYSTEM:SeeAttachmentVALVES:SeeAttachmentCATEGORY:SeeAttachmentSAFETYCLASS:SeeAttachmentFUNCTION:Providereactorcoolantsystempressureisolation.TESTREQUIREMENT:ValveleakratetestingperASMECodeSectionXI,SubarticleINV-3421throughIWV-3427.'BASISFORRELIEF:Leakagetesting,includingtestingrequirementsisgovernedbyplantTechnicalSpecifications.ThesevalvesareadequatelytestedperTechnicalSpecifications.TestingcriteriautilizedmeetstheintentofASMESectionXIleakratetesting.Thereforeitisimpracticaltoperformseparateleakratetests.ALTERNATETESTING:ThesevalveswillbeleakratetestedinaccordancewithRCSPressureIsolationValveleakratetestingperTechnicalSpecifications.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFREV.GR-5AttachmentValve853A853B867A867B878G878J878A878C877A877B878F878H~sstemRHRRHRSISISISISISISISISISICategoOrA/CA/CA/CA/CA/CA/CAA/CA/CA/CA/CSafetClass221111 QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFRELIEFREQUESTNO.GR-6THISPAGEINTENTIONALLYLEFTBLANK(DELETEDFOR142,4297,4298,4480AND4481)(SeeCS-23sCS-35)

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFiSYSTEM:RELIEFREQUESTNO.GR-7VariousVALVES:AllPowerOperatedValvesCATEGORY:AandBSAFETYCLASS:VariousFUNCTION:VariousTESTREQUIREMENT:Evaluationofpoweroperatedvalvestroketimeandinitiationofcorrectiveaction(IWV-3417(a)).BASISFORRELIEF:TheintentoftheCoderequirementistoinitiateincreasedtestingtoverifyavalvecancontinuetoperformitsintendedfunctionwhenithasdegraded.Duetothevarianceintestingfrequenciessomevalvesmaydegradeoveraperiodoftime.Measuringchangesinstroketimefromthereferencevalue(establishedwhenthevalveisknowntobeingoodcondition)isabetterindicationofvalvedegradation.ALTERNATIVETESTING:ChangesinstroketimeshallbemeasuredfromthereferencevaluewhendeterminingincreasedtestfrequencyrequirementsandinitiationofcorrectiveactionperIWV-3417(a).(re:GenericLetter89-04,Attachment1-Position5)

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFREV.RELIEFREQUESTNO.VR-1SYSTEM:EmergencyDieselGeneratorAirStartingSystemIVALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:5933A5933Bi5934A5934BB-Thesevalvesopentoprovidestartingairtothedieselgenerators.StroketimeofpoweroperatedvalvesshallbemeasuredperIWV-3413andevaluatedperIWV-3417.BASISFORRELIEF:Thesearerapidactingsolenoidvalveswhosedesignprohibitsvisualobservanceof,strokingastherearenoexternalindicatorsonthesevalves.Dieselstarttimesareaffectedbyvalvestroketimes.ALTERNATETESTING:Measurementandevaluationofstroketimesshallnotbeperformed.Valveexercisingisperformedmonthlyinconjunctionwithdieselgeneratorstarttesting.Valvestrokingparameterswillbeconsideredacceptableiftheassociateddieselgeneratorstartisacceptable.Ifthedieselgeneratorfailedtostart,duetootheridentifiedmalfunctions,repairswouldbemadeandtheairstartvalvestrokingparameterswillbeverifiedduringarestartfollowingdieselgeneratorcorrectiveaction.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFREV.RELIEFREQUESTNO.VR-2SYSTEM:EmergencyDieselGeneratorFuelOilVALVES:5960A,5960BCATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:Thesecheckvalvesopentoprovideaflowpathforoverflowfromthefueloildaytanktothefueloilstoragetank.Thesevalvesclosetopreventreverseflowintothefueloildaytankduringrecirculationofthefueloilstoragetank.Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptasprovidedbyIWV-3522.(IWV-3521)BASISFORRELIEF:ALTERNATETESTING:Duringoperationthereisnopracticalmeanstoexercisethesevalves.Valveclosurecannotbeverifiedduetosystemdesign.Toperformaclosureverificationwouldrequiredisassemblyofmechanicaljointsinthepiping,whichwouldplacethedieselinaninoperablecondition.Onevalvewillbedisassembled,full-strokeexercisedandinspectedeachrefuelingoutageonarotatingbasis.Ifthatvalvefails,theremainingvalvewillbedisassembled,full-strokeexercisedandinspectedforoperabilityduringthatsameoutage.(re:GenericLetter89-04,Attachment1-Position2)

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFREV.RELIEFREQUESTNO.VR-3SYSTEM:ResidualHeatRemoval(RHR)VALVES:853A,853BCATEGORY:A/CSAFETYCLASS:FUNCTION:TheseRHRdischargecheckvalvestothereactorvesselarenormallyclosedvalvesandopenwithdifferentialpressuretoprovideaflowpathforreactorvessellow-headsafetyinjectionflow.Intheclosedposition,they.serveasreactorcoolantsystempressureisolationvalves.TESTREQUIREMENT:Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptasprovidedbyIWV-3522.(IWV-3521)BASISFORRELIEF:FullorpartialstrokingduringpoweroperationisnotpossiblebecauseRHRpumpdischargepressureisinsufficienttoovercomereactorcoolantsystem(RCS)pressure.Evenifpumpdischargepressureswerehighenough,anystrokingcouldcausetheinjectionofcoldboratedwaterintothesystem,resultinginpowerandthermaltransients.Thesevalvescannotbefull-strokeexercisedduringcoldshutdownbecauseestablishingrequiredsafetyanalysisflowthroughthemcouldresultinexcessiveRCScooldown.

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPAGEOFRELIEFREQUESTNO.VR-3CONTALTERNATETESTING:Thesevalveswillbepartialstrokeexercisedatcoldshutdownandfullstrokeexercisedatrefuelingduringtherefuelingcavityfill;-

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFREV.SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:RELIEFREQUESTNO.VR-4ResidualHeatRemoval(RHR)854Valve854openswithdifferentialpressuretoprovideaflowpathfromtheRefuelingWaterStorageTank(RWST).tolowheadsafetyinjectionpumps(RHR)duringsafetyinjection.Thisvalveisnormallyclosedduringoperation.TESTREQUIREMENT:BASISFORRELIEF:ALTERNATETESTING:Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptasprovidedbyIWV-3522.(IWV-3421)ValvestrokingisnotpossibleduringpoweroperationbecauseRHRpumpdischargepressureisinsufficienttoovercomereactorcoolantsystem(RCS)pressure.Thisvalvecannotbefull-strokeexercisedduringpoweroperationsincedownstreamvalvestotheReactorCoolantSystem(RCS)cannotopenagainstthehigherRCSpressure.Thisvalvecannotbefull-strokeexercisedduringcoldshutdownbecauseestablishingrequiredsafetyanalysisflowthroughitcouldresultinexcessiveRCScooldown.Valve854willbefullstrokeexercisedduringtherefuelingcavityfillatrefuelingoutages.

QualityAssuranceManualAppendixCRevision2SummaryofChangestoAttachmentDCHANGEPR-7Deletedreliefrequestforreducedflowtestingforservicewaterpumps.PR-10,PR-11PR-12Reliefrequestedfromtherequirementformeasuringdifferentialandinletpressurefordieselgeneratorfueloiltransferpumpssincetheyarepositivedisplacementtypepumps.DischargepressureismeasuredperOMa-1988,Part6.Reliefrequestedfromtherequirementformeasuringvibrationindisplacementamplitude.Vibrationmeasurementinpeakvelocitytobephasedin.Reliefrequestedfromtherequirementforinstrumentaccuracy.ServicewaterpumptestingtoemployControlotronultrasonicflowinstruments.GR-6VR-2VR-13VR-17Deletedreliefrequestforstroketimetestingofhandcontrolvalves.HCVstobestroketimetestedannually.Correctedtypo.Safetyclassisclass3for5960A/B.Revisedtoincludeadditionalbasis.Revisedtostroketimetestyearly.Deletedreliefrequestfordisassemblyofservicewaterpumpdischargecheckvalves.Servicewaterpumptestingallowsfullopenexercise.VR-30DeletedreliefrequestperNRCletterdatedSubmittedCS-35initsplace.11/4/93.VR-31SubmittedrequestforrelieffromApp.JtestingofCSvalves859A,859B,859C,864A,864B,2829and2830perNSGLCIVsubmittal.VR-32SubmittedrequestforrelieffromApp.Jtestingofcheckvalve9229,FireServiceWatercontainmentisolationvalveperNS&LCIVsubmittal.Page1of1 QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCPUMPANDVALVETESTINGPROGRAMROCHESTERGAS8eELECTRICCORPORATIONREV.2IAGE1OF66EIvzcnvEnATE:December1,1993SIGNATUREATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALPREPAREDEY:NUCLEARSAFETYALICENSINOMANAOER,MECHANICALENOINEERINOgRutJa>1<h4~j'Z7/WPLW~~~eeReliefNo.~TCiCCR-1AdministrativeAspectsoftheCode..........PR-1PR-2PR-3PR-4PR-5PR-6PR-7PR-8PR-9PR-10PR-11PR-12GR-1GR-2GR-3GR-4GR-5GR-6GR-7BearingTemperatureMeasurement.............D/GFuelOilTransferSystemFlowrate.......Cnmt.Spray/SIPumpInletPressure..........ServiceWaterPump-InletPressure.........ServiceWaterPumpVibrationMeasurement....TestInstrumentationScaleRanges...........Deleted(ServiceWaterPump-FlowRate)....ResidualHeatRemoval-FlowRate...........ChargingPump-DifferentialPressure.......D/GFuelQilTransferPumps-DifferentialPressureVibrationMeasurement.......................ServiceWaterPump-FlowMeasurement.......MOVandAOVPartialExcercising........AppJIsolationValves-LeakTesting.......ReverseClosureinConjunctionwithAppJLeakTests................................RapidActingValves-Trending.........RCPBIsolationValves-LeakTesting........Deleted(HandControlValveStrokeTiming)..ValveStrokeTime-EvaluationandCorrectiveAction..........VR-1VR-2VR-3VR-4VR-5VR-6VR-7VR-8VR-95933A/B,5934A/B..5960A/B..853A/B~~~~~~~~~~~~~854~~~~~~~~~~~~~~9627A/B.4324,4325,4326....434,435............842A/B.......867A/B.~~~~~~~~~~~~~~~~~~~

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1932PAGEOF66VR-10VR-11VR-12VR-13VR-14VR-15VR-16VR-17VR-18VR-19VR-20VR-21VR-22VR-23VR-24VR-25VR-26VR-27VR-28VR-29VR-30VR-31VR-3278G/Jo~~~~~~~~~~~~~~~~~~~~~~~~~~~~~8889A/B,870A/B......................5392~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~4291,4304,4310,9710A/B...........8616A/B,8619A/B....392Ao~~~~~~~~~~~~~~~~~~~~~~Deleted(4601,4602,4603,4604)....5907,5907A,5908,5908A............8606A/B~~o~~~~~~~~~~~~~~~~~~~71OA/B~~~~~~~~~~~~o~~~~~~~~~~~~~~~~~3992/3993..........................Deleted(841,865,seeCS-33).......Deleted(4023)......................862A,862B......Deleted(5941A,5942A)............998,4000C/D,4003,4004,4007,4009704A/B,9705A/B................Deleted(8655)......697A/B~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Deleted(4297,4298,4480,4481)....859A,859B,859C,864A,864B,2829,9229.~~~~~~~~~~~~~~~~~~~~~~~~\~~~~~~~~o~~~8~~~~~~~~2830....

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFREV.RELIEFREQUESTNO.VR-5SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:StandbyAuxiliaryFeedwater9627A,9627BTheseservicewatersuctioncheckvalvesclosetopreventreverseflow.fromStandbyAuxiliaryFeedwaterSystem(SAFW)pipingbackintotheServiceWater(SW)SystemandopentoprovideaflowpathforservicewatertotheSAFWpumps.CheckvalvesshallbeexercisedatleastonceeverythreemonthsexceptasprovidedbyIWV-3522.(IWV-3521)BASISFORRELIEF:ALTERNATETESTING:Full-strokeexercisingcannot.beaccomplishedduringpoweroperationorcoldshutdownasthiswouldintroduceServiceWatertotheStandbyAuxiliaryFeedwatersystem.Servicewaterdoesnotmeetwaterpurityrequirementsforthesystemorsteamgenerators.Servicewaterwouldbesuppliedtosteamgeneratorsduringrequiredmonthlypumptestsifexercisingvalves9627AandBwasperformed.Partialstrokeexercisingwillbeperformedeachquarter.Onevalvewillbedisassembled,full-strokeexercisedandinspectedeachrefuelingoutageonarotatingbasis.Ifthatvalvefails,theremainingvalvewillbedisassembled,full-strokeexercisedandinspectedforoperabilityduringthatsameoutage.(re.GenericLetter89-04-Position2).

QUALITYASSURANCEMANUALGINNASTATIONATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOFREV.RELIEFREQUESTNO.VR-6SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:StationServiceWaterSystem4324,4325,4326Valvesopenuponanauxiliaryfeedwaterpumpbearingcoolingwater.supplyhighstrainerdifferentialpressuretoprovidecoolingwatertothedriver'sbearings.MeasurestroketimeandanalyzeperIWV-3413.BASISFORRELIEF:Thesearerapidactingvalves.Thesevalvesautomaticallyactuateonhighdifferentialpressureacrossthesupplystrainer.Measurementofstroketimesduringmanualactuation,fortesting,isnotpracticalandwouldnotproduceconsistent,meaningfulortrendableresults.Onamonthlybasis,thesevalvesaretestedduringauxiliaryfeedwaterpumptesting.Thistestingincludesstrainercleaning,strainerisolation,highdifferentialpressuresimulation,verificationofvalveoperationandflowobservation.FailureofthesevalvestostrokeinconjunctionwithacloggedstrainerwouldresultinalackofpressureatthebearingcoolerinletandahighDPalarm,towhichanOperatorwouldbedispatchedwhowouldmanuallytriptherespectivevalve.Stroketimingofthesevylvesusingconventionalmethodswouldbeextremelydifficultandunrepeatable.RGSEisactivelypursuingnon-intrusivediagnostictestmethods,however,commitmentofthismethodologyfortestingofthesevalvesisnotpracticableatthistime.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121932PAGEOF3666RELIEFREQUESTNO.VR-6ALTERNATETESTING:Thesevalveswillbestroketestedduringassociatedauxiliaryfeedwaterpumptestingbyclosingthevalvedownstreamofthestrainer.Acceptablevalveoperationwillbebasedonacceptableservicewaterpressureatthebearingcoolerinlet.

TITLE:REV.QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTD121932PUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALOF3766RELIEFREQUESTNO.VR-7SYSTEM:ReactorCoolantPressurizerVALVES:434,435CATEGORY:CSAFETYCLASS:FUNCTION:PressurizerSafetyReliefvalvesprovideoverpressurizationprotectionforthereactorcoolantsystem/pressurizer.TESTREQUIREMENT:Valveswithremotepositionindicatorsshallbeobservedatleastonceevery2yearstoverifythatvalveoperationisaccuratelyindicated.(IWV-3300).BASISFORRELIEF:ALTERNATETESTING:Thesevalvesaremechanicalspring-actuatedvalves.Ifthesevalveswereactuatedforapositionindicationtest,theywouldneedtoberetestedtoensurethesetreliefpressureiscorrect.Thisinvolvesincreasedtestingandunnecessaryradiationexposuretotestingpersonnel.Thesevalveswillbesimulatedtoactuateusingexistingstationcalibrationprocedures.Theprocedureutilizesmovementofthevalve'scoil(up/down)andverifiespositionviaanalarmintheControlRoom.CalibrationofthesepositionindicatorsisgovernedbyPlantTechnicalSpecificationsandis,performedonarefuelingbasis.

QUALITYASSURANCEMANUAL-GINNASTATIONAPPENDIXCATTACHMENTDREV.12193238OP66PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVALRELIEFREQUESTNO.VR-8SYSTEM:SafetyInjectionVALVES:842A,842BCATEGORY:A/CSAFETYCLASS:FUNCTION:ThesevalvesopentoprovideflowfromSafetyInjection(SI)Accumulatorstothereactorcoolantsystem(RCS).TESTREQUIREMENT:CheckvalvesshallbeexercisedatleastonceeverythreemonthsexceptasprovidedbyIWV-3522.(INV-3521)BASISFORRELIEF:Full-strokeopenandcloseexercisingduringnormalpoweroperationcannotbeaccomplishedassystempressuresrequiredtoperformthetestarenotenoughtoovercomeRCSpressure.FullstrokeexercisingduringcoldshutdownrequiresinjectionintotheRCSwhichcouldresultinlowtemperatureoverpressuriationoftheRCS,nitrogenbindingoftheRHRpumps,orflooding/radiologicalcontaminationifthetestisconductedwiththereactorvesselheadremoved.Also,additionalradiologicalexposure(3-5person-rem)wouldresultandtheplantwouldhavetobemaintainedinanunusualcondition.Useoffreeze-plugsorcoreoffloading(withconsequential QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1/932PAGEOF3966RELIEFREQUESTNO.VR-8CONTadditionalradiologicalexposureandincreaseinpotentialfuelhandlingincidents)wouldberequired.Partial-strokeexercisingisperformedquarterlyusingtheSItestheader.Maintenancehistoryandvalvedisassemblyandinspectionhaveshownthesevalvestoexhibitnoevidenceofexcessivedegradation.ALTERNATETESTING:Disassemblyofbothvalvesonceeverysixyears.Eachvalveshallbedisassembledasdeterminedbyschedulingandplantconditions.Ifavalvefails,theremainingvalvewillbedisassembledandinspectedforoperabilityatthatsametime.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.PAGEOF4066121932QSYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:SafetyInjection867A,867BA/CProvidesaflowpathfromtheaccumulatorsorsafetyinjectionpumpstotheReactorCoolantSystem(RCS)coldlegs.CheckvalvesshallbeexercisedatleastonceeverythreemonthsexceptasprovidedbyIWV-3522.(IWV-3521)Full-strokeorpartstrokeexercisingdUringnormalpoweroperationcannotbeaccomplishedsincesystempressuresrec(uiredtoperformthetestarenotenoughtoovercomeRCSpressure.Full-strokeexercisingduringcoldshutdownrequiresinjectionintotheRCS,whichcouldcauselowtemperatureoverpressurizationoftheRCS,nitrogenbindingoftheRHRpumps,orflooding/radiologicalcontaminationifthetestisconductedwiththereactorvesselheadremoved.Also,additionalradiologicalexposure(3-5person-rem)wouldresultandtheplantwouldhavetobemaintainedinanunusualcondition.Useoffreeze-plugsorcoreoffloading(withconsequentialadditionalradiologicalexposureandincreaseinpotentialfuelhandlingincidents)wouldberequired.PartialflowexercisingisaccomplishedeachrefuelingbyactualSIflowintotheRCS.Maintenancehistoryandvalve TITLE:42428REV.QUALITYASSURANCEMANUALGINNASTATIONAPPENDIKCATTACHMENTD121932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVALOF4166RELIEFREQUESTNO.VR-9CONTALTERNATETESTING:disassemblyandinspectionhaveshownthesevalvestoexhibitnoevidenceofexcessivedegradation.Di.sassemblyofbothvalvesonceeverysixyears.Eachvalveshallbedisassembledasdeterminedbyschedulingandplantconditions.Ifavalvefails,theremainingvalvewillbedisassembledandinspectedforoperabilityatthatsametime.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIKCTITLE:ATTACHMENT,DPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121932OF66RELIEFREQUESTNO.VR-10SYSTEM:SafetyInjectionVALVES:878G,878JCATEGORY:A/CSAFETYCLASS:FUNCTION:ProvidesaflowpathfromsafetyinjectionpumpstoAandBAccumulatorcoldleginjectionlines.TESTREQUIREMENT:CheckvalvesshallbeexercisedatleastonceeverythreemonthsexceptasprovidedbyIWV-3522.(IWV-3521)BASISFORRELIEF:Fullorpartialstrokingduringpoweroperationisnotpossiblebecausesafetyinjectionpumpdischargepressureisinsufficienttoovercomereactorcoolantsystempressure.Exercisingduringcoldshutdownscouldcauselowtemperatureoverpressurizationofthereactorcoolantsystem.ALTERNATETESTING:Thesevalveswillbefull-strokeexercisedduringrefuelingoutages.

0 QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL43OF66REV.12/1/932RELIEFREQUESTNO.VR-11SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:ALTERNATETESTING:SafetyInjection889A,889B,870A,870B2ThesenormallyclosedvalvesopenwithdifferentialpressuretoprovideaflowpathfromSafetyInjection(SI)pumpstotheReactorCoolantSystem(RCS).CheckvalvesshallbeexercisedatleastonceeverythreemonthsexceptasprovidedbyIWV-3522.(IWV-3521)Duringoperation,thesafetyinjectionpumpdischargepressureisinsufficienttoovercomeRCSpressure.SIpumprecirculationtestlinesizeisinsufficienttoallowfullstrokeexercisingduringoperation.ExercisingduringcoldshutdownscouldcauselowtemperatureoverpressurizationoftheReactorCoolantSystem.Thesevalveswillbepart-strokeexercisedeverythreemonthsduringoperationandfull-strokeexercisedduringrefuelingoutages.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1932OF66RELIEFREQUESTNO.VR-12SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:InstrumentAir5392Providescontainmentisolationfortheinstrumentairline.TESTREQUIREMENT:BASISFORRELIEF:ALTERNATETESTING:Valvesshallbeexercisedtothepositionrequiredtofulfilltheirfunctiononceeverythreemonths.(IWV-3412)Strokingvalve5392duringoperationandcoldshutdownisimpracticalbecauseitwouldinterruptinstrumentairtocontainmentandbedisruptivetoair-operatedvalvesinsidecontainment.Lossofinstrument,airwouldcauseallair-operatedvalvestobeactuatedtotheirfail-safeposition.Duringpoweroperation,thiswouldleadtoareactortripandduringcoldshutdowns,thiswouldcompromiseplantoperationduetothelossofvariouscomponentsusedinmaintainingthereactorinacoldshutdowncondition.Thisvalvewillbefull-strokeexercisedduringrefuelingoutages.

TlTLE:REV.QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTD121932PUMPANDVALVERELIEFREQUESTSR4+EFORTHE1990-1999INTERVALOF4566QSYSTEM:AuxiliaryFeedwater/StandbyAuxiliaryFeedwater(AFW/SAFW)VALVES:4291,4304,4310,9710A,9710BCATEGORY:BSAFETYCLASS:FUNCTION:ThesevalvesopentoallowrecirculationoftheAFW/SAFWpumpstopreventpumpcavitation,overheatingordeadheadinguponlowflowtothesteamgenerators.TESTREQUIREMENT:StroketimeofpoweroperatedvalvesshallbemeasuredperIWV-3413andevaluatedperIWV-3417.BASISFORRELIEF:Thesevalvesoperatebaseduponapressure/flowsignalonly.Manualactivationofthesevalvesisnotpracticalinthepresentconfiguration.Liftingofleadsorjumpers,orinstallationofnewinstrumentationorcontrolswouldbenecessary.Stroketimingduringnormalvalveoperationisaffectedbyvariationsinsystemparameters,thereforemeasurementofstroketimesforthesevalvescouldonlybeperformedbysimulatingtheseparametersinacontrolledmanner.ALTERNATETESTING:Measurementandevaluationofstroketimesshallbeperformedyearly.Thesevalveswillbeexercisedandfail-safetestedquarterly.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDREV.12/1932OF66PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL46RELIEFREQUESTNO.VR-14SYSTEM:ResidualHeatRemoval(RHR)VALVES:853A,853BCATEGORY:A/CSAFETYCLASS:FUNCTION:Toprovidereactorcoolantboundarypressureisolation.TESTREQUIREMENT:Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptasprovidedbyINV-3522.(IWV-3521)BASISFORRELIEF:Duringpoweroperation,thereisnopracticalmeanstotestvalveclosure.Valveclosurecannotbeverifiedduetosystemdesign.Toperformaclosureverificationconstitutesaleaktestwhichpresentssignificanthardshipsduringcoldshutdown,suchasexcessiveradiationexposuretotestpersonnelandextendedoutagetime.ALTERNATETESTING:VerificationofvalveclosurewillbemadeinconjunctionwithASMEXIleaktestsconductedduringrefuelingoutages.

0 QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121/932PAGEOF66RELIEFREQUESTNO.VR-15SYSTEM:OverpressureProtectionNitrogenSupplySystemVALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:8616A,8616B,8619A,8619BThesevalvesopentoprovidenitrogentocyclepoweroperatedreliefvalves(PORV)providingReactorCoolantSystem(RCS)overpressureprotection'.StroketimeofpoweroperatedvalvesshallbemeasuredperIWV-3413andevaluatedperIWV-3417.Thesearerapidactingvalveswhosedesignprohibitsvisualobservanceofstroking.Thesevalvesdonothaveremotepositionindicators.PORVstroketimesareaffectedbystroketimesof8616A,8616B,8619Aand8619B.ALTERNATETESTING:ValvestroketestingisperformedduringplantshutdowninconjunctionwithPORVozerpressureprotectiontesting.ValvestrokingparameterswillbeconsideredacceptableiftheassociatedPORVcyclingisacceptable.IfthePORVfailedtooperate,duetootheridentifiedmalfunctions,nitrogenvalvestrokingparameterswillbeconsideredacceptableandreverifiedduringaretestfollowingPORVcorrectiveaction.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL8EV.12/1932PAGEOF66RELIEFREQUESTNO.VR-16SYSTEM:CVCSChargingVALVES:392ACATEGORY:B/CSAFETYCLASS:FUNCTION:Valve392AfunctionsasareliefvalvewhenclosedtoprovideachargingsystemflowpathtothereactorcoolantsystemloopBhotleg.TESTREQUIREMENT:ReliefvalvesshallbetestedperANSIOM-1(IWV-3510).BASISFORRELIEF:Valve392Aisawelded,inlineair-operatedvalveandwillopenwitha250pounddifferentialpressureacrossthedisc.Duetoitsdesign,setpressureandseattightnesstestingisnotappropriate.ALTERNATETESTING:Valve392Awillbetestedinplaceeachrefuelingoutagebyverifyingthatitwillopenandpasstherequiredflowatdesigndifferentialpressures.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL12/1/932PAGEOF66RELIEFREQUESTNO.VR-17THISPAGEINTENTIONALLYLEFTBLANK(DELETEDFORSERVICEWATERPUMPDISCHARGECHECK'ALVES)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.PAGEOF5066121932RELIEFREQUESTNO.VR-18SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:EmergencyDieselGeneratorFuelOil5907,5907A,5908,5908AThesevalvesopenandclosetodirectfueloiltoDieselGenerator(D/G)day'tanksorbacktothedieseloilstoragetanks.StroketimeofpoweroperatedvalvesshallbemeasuredperIWV-3413andevaluatedperIWV-3417.BASISFORRELIEF:ALTERNATETESTING:Thesearerapidactingsolenoidvalveswhosedesignprohibitsvisualobservationofstrokingastherearenoexternalindicators-onthesevalves.Thesevalvesareautomaticallyactuatedasnecessarybqsedupondieseloildaytanklevels.Thesevalvesdonothavecontrolswitches.Dieselgeneratorsaretestedmonthly(perTech.Specs.),duringwhichthesevalvesactuateforfillingthedaytanksandfordieseloilrecirculation.Nohistoryofdieselgeneratortestingfailurehasbeenattributedtoperformanceofthesevalves.Measurementandevaluationofstroketimeshallnotbeperformed.Thesevalvesshallbeexercisedandfailsafetestedatleastquarterlyduringdieselgeneratortesting.Valvestrokingparameterswillbeconsideredacceptablebaseduponsatisfactoryactuationasdemonstratedbyadequatefuelflow.duringtheD/Gtests'

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1/932PAGEOF5166RELIEFREQUESTNO.V~R-ISYSTEM:OverpressureProtectionNitrogenSupplySystemVALVES:8606A,8606BCATEGORY:A/CSAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:Toprovidepressureisolationfortheoverpressureprotectionsystemnitrogenaccumulators.Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptasprovidedbyIWV-3522.(IWV-3521)Whenthesevalvesareinoperation,thereisnopracticalmeanstotestvalveclosure.Valveclosurecannotbeverifiedduetosystemdesign.Toperformaclosureverificationconstitutesaleaktestwhichpresentsasignificanthardshipduringcoldshutdown.Leaktestingrequiresanextendedperiodoftimewheretheoverpressureprotectionsystemwouldbeoutofservice.ALTERNATETESTING:ValveclosureverificationwillbeperformedinconjunctionwithASMEXIleaktestsconductedduringrefuelingoutages.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL121932PAGEOF5266SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:RELIEFREQUESTNO.VR-20ResidualHeatRemoval(RHR)710A,710B2ThesecheckvalvesmustopentoallowfullratedflowfromeachRHRpumpforlowpressuresafety-injection.Checkvalvesshallbeexercisedatleastonceeverythreemonths,tothepositionrequiredtofulfilltheirsafetyfunction,exceptasprovidedbyIWV-3522.(IWV-3521)Thesevalvescannotbefull-strokeexercisedduringpoweroperationsincedownstreamvalvestotheReactorCoolantSystem(RCS)cannotopenagainstthehigherRCSpressure.Thesevalvescannotbefull-strokeexercisedduringcoldshutdownbecauseestablishingrequiredsafetyanalysisflowthruthemcouldresultinexcessiveRCScooldown.ALTERNATETESTING:Thesecheckvalvesarepartial-flowexercisedatleastquarterlyduringRHRsystemtesting.Full-stroketestingofthesevalvesshallbeperformedduringeachrefuelingoutage.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL4242BREV.PAGEOF5366121932RELIEFREQUESTNO.VR-21SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:MainFeedwater3992,3993Thesecheckvalvesopentoprovidefeedwatertothesteamgeneratorsandclosetopreventdiversionofauxiliaryfeedwaterfromthesteamgenerators.CheckvalvesshallbeexercisedatleastonceeverythreemonthsexceptasprovidedbyIWV-3522(IWV-3521).BASISFORRELIEF:Duringoperationthereisnopracticalmeanstoexercisethesevalves.Thesevalvesaretestedonlyenroutetoacold/refuelingshutdownnotcausedbyareactortrip.Personnelaredispatchedpriortocessationoffeedwaterflowtoinstallfieldinstrumentationforlocalcheckvalveclosureverification.Duetotimerequiredtodispatchpersonnelandinstalltestgauges,thistestcannotbeperformedatthetimeofunplannedreactortrip.Duringcoldshutdownsresultingfromaplanttrip,valves3992and3993cannotbeexercisedduetosystemoperatingconditions.ALTERNATETESTING:Testingofthesevalveswillbeperformedduringnormalplantshutdownstocoldshutdownwhenfeedwaterflowistransferredtoauxiliaryfeedwatersystem.Ifthevalvescannotbetestedduringnormalcoldshutdowntheywillbetestedforclosureduringrefuelingoutages.

TlTLE:REV.QUALITYASSURANCEMANUALGINNASTATION.APPENDIXCATTACHMENTD121932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL54OF66RELIEFREQUESTNO.VR-22THISPAGEINTENTIONALLYLEFTBLANK(SEECS-33FOR841AND865)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTDREV.12/1/932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVAL5566RELIEFREQUESTNO.VR-23THISPAGEINTENTIONALLYLEFTBLANK(DELETEDFOR4023)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL42-52BREV.PAGEOF5666121932SYSTEM:RELIEFREQUESTNO.VR-24IContainmentSpray(CS)CLASS:862A,862BCATEGORY:ACSAFETYCLASS:FUNCTION:ThesecheckvalvesopentoprovideflowfromCSpumpstothecontainmentsprayheader.TESTREQUIREMENT:Amechanicalexercisershallbeusedtomovethevalvediskwhen-testingisperformedwithoutflowthroughthevalve."Theforceortorquedeliveredtothediskbytheexercisermustbelimitedtolessthan10%oftheequivalentforceortorquerepresentedbytheminimumemergencyconditionpressuredifferentialactingonthedisk..."BASISFORRELIEF:Theexistingsystemconfigurationdoesnotallowformeasurementofpressuredifferentialactingonthedisk.ALTERNATETESTING:Verificationofvalvemovementwillbeconductedquarterlybymeasuringandrecordingthebreakawayforceofthevalveandcomparingittoareferencevalueestablishedwhenthevalvewasknowntobein.goodcondition.This,methodisconsistentwithguidelinesinparagraph4.3.2.4(b)ofASME/ANSIOMa-1988,Part10.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121932PAGEOF5766RELIEFREQUESTNO.VR-25THISPAGEINTENTIONALLYLEFTBLANK(DELETEDFOR5941AAND5942A)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121932PAGEOF5866SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:RELIEFREQUESTNO.VR-26AuxiliaryFeedwater3998,4000C,4000D,4003,4004,4007,4008BC/C2/3ThesecheckvalvesopentoallowAuxiliaryFeedwaterflowtothesteamgenerators.ThesevalvesclosetopreventreverseflowthuspreventingsteambindingoftheAuxiliaryFeedwaterPumps.Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptasprovidedbyIWV-3522.(IWV-3521)PlantTechnicalSpecificationsrequiretheAuxiliaryFeedwaterSystemtobeoperablepriortoexceeding350'FintheReactorCoolantSystem.Atthisconditionthereisinsufficientpressureinthesteamgeneratorstoperformareverseflowverificationofthesevalves.DuringnormaloperationthePlantTechnicalSpecificationsrequiremonthlyfullflowpumptests.ToretesttheAuxiliaryFeedwaterpumpsafterachievingsufficientsteamgeneratorpressurewouldbeanunwarrantedburdenontheplantandequipment.ALTERNATETESTING:IDuringstartupfromcoldshutdownorrefuelingoutageswhenplantcondtionsdonotexisttoperformareverseflowverificationtogetherwiththenormalpumpoperabilitytest,thereverseflowverificationwillbeperformedatthenextregularlyscheduledmonthlypumpoperabilitytestwhentherequiredplantconditionsexist.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTlTLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL59OF66REV.121932SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:RELIEF-REQUESTNO.VR-27StandbyAuxiliaryFeedwater(SAFW)9704A,9704B,9705A,9705BBC/CThesecheckvalvesopentoallowStandbyAuxiliaryFeedwaterflowtothesteamgenerators.Thesevalvesclosetopreventreverseflowthuspreventingsteambindingofthepumps.Checkvalvesshallbeexercisedatleastonceeverythreemonths,exceptas'rovidedbyIWV-3522.(IWV-3521)PlantTechnicalSpecificationsrequiretheStandbyAuxiliaryFeedwaterSystemtobeoperablepriortoexceeding350'FintheReactorCoolantSystem.Atthisconditionthereisinsufficientpressureinthesteamgeneratorstoperformareverseflowverificationofthesevalves.DuringnormaloperationtheplantTechnicalSpecificationsrequiremonthlyfullflowpumptests.ToretesttheStandbyAuxiliaryFeedwaterpumpsafterachievingsufficientsteamgeneratorpressurewouldbqanunwarrantedburdenontheplantandequipment.ALTERNATETESTING:Duringstartupfromcoldshutdownorrefuelingoutageswhenplantconditionsdonotexisttoperformareverseflowverificationtogetherwiththenormalpumpoperabilitytest,thereverseflowverificationwillbeperformedatthenextregularlyscheduledmonthlypumpoperabilitytestwhentherequiredplantconditionsexist.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.PAGEOF6066121932RELEIFREQUESTNO.VR-28THISPAGEINTENTIONALLYLEFTBLANK(DELETEDFOR8655)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVAL121932PAGEOF6166QSYSTEM:ResidualHeatRemoval(RHR)VALVES:697A,697BCATEGORY:CSAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:ALTERNATETESTING:Thesecheck~alvesmustopentoallow*fullratedflowfromeachRHRpumpforlowpressuresafetyinjection.Checkvalvesshallbeexercisedatleastonceeverythreemonths,tothepositionrequiredtofulfilltheirsafetyfunction,exceptasprovidedbyIWV-3522(IWV-3521).Thesevalvescannotbefull-strokeexercisedduringpoweroperationsincedownstreamvalvestotheReactorCoolantSystem(RCS)cannotopenagainstthehigherRCSpressure.Thesevalvescannotbefull-strokeexercisedduringcoldshutdownbecauseestablishingrequiredsafetyanalysisflowthroughthemcouldresultinexcessiveRCScooldown.Thesevalveswillbefullstrokeexercisedduringeachrefuelingoutage.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLEATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.121932PAGEOF6266RELIEFREQUESTNO.VR-30THISPAGEINTENTIONALLYLEFTBLANK(SEECS-35FOR4297,4298,4480,4481)

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTD121932PUMPANDVALVERELIEFREQUESTSPAGEFORTHE1990-1999INTERVALOF6366RELIEFREQUESTNO.VR-31SYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:ContainmentSpray859A,859B,859C,864A,864B,2829,2830Twoinchvalves859A,859Band859Cand3ginchvalves864Aand864Baremanually-operatednormallyclosedisolationvalvesinthetestlineforthecontainmentspraypumpsandmustprovidecontainmentisolation.Valves2829and2830are34inchmanually-operatednormallyclosedisolationvalvesinunusedtestconnectionlineswithweldedcapslocated.offeachsprayheaderoutsidecontainmentandmustprovidecontainmentisolation.TESTREQUIREMENT:CategoryAvalvesshallbeleaktested,exceptthatvalveswhichfunctioninthecourseofplantoperationinamannerthatdemonstratesfunctionallyadequateseattightnessneednotbeleaktested.Insuchcases,thevalverecordshallprovidethebasisfortheconclusionthatoperationalobservationsconstitutesatisfactorydemonstration(IWV-3421).BASISFORRELIEF:Thecontainmentspraypumptestlineandsprayheaderhavethenecessarycontainmentisolationvalvesandboundaries;however,thecomponentsforwhichreliefisrequestedcannotbeleaktestedsincetherearenoavailabletest.connections.However,thecontainmentsprayheaders,.arenormallyfilledwithwatertoalevelatleast45feetabovetheelevationofthetestlinesandcontainmentpenetrationinordertofacilitatefasterresponseofthesystemduringanaccident.RGEEhasperformedananalysisofthefilledspray QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDPUMPANDVALVERELIEFREQUESTSFORTHE1990-1999INTERVALREV.12/1/932PAGEOF6466headerandconcludedthatthewaterwouldnotboiloffduringaLOCA.Sincethetestanddrainlinesareconstantlyexposedtothisheadofwaterduringpoweroperations',anyleakagewouldbeobservedeitherduringnormaloperatorwalkdowns(i.e.,indicationofwateronvalveorfloor),orduringmonthlytests.ofthecontainmentspraypumpswhichrequireconfirmationoftheheadofwater.Consequently,averifiablewaterbarrier.betweenthecontainmentatmosphereandthevalveswillalwaysbeinplacesuchthatleaktestingwithairshouldnotberequired.Additionally;thesevalves,withtheexceptionof859C,areadministrativelymaintainedlockedclosedduringpoweroperationsandallareonlyopenedforperiodictesting.RGsEestimatesthatitwouldcostapproximately$40,000toinstallthenecessarytestconnectionsfortheselines.Assuch,RG&EproposestofilltheContainmentSprayinjectionlinesusingtheRWSTeachrefuelingoutagetoaminimumlevelof66.9feet(or29psig).Thisisthemaximumheightofwaterthatcanbeusedwithoutcreatingthepotentialforfloodingthecontainmentcharcoalfilterunits.Eachtestanddrainlinecontainmentisolationvalveorboundarywouldthenbeevaluatedforanyobservedleakageeitherthroughvisualinspectionortheuseoflocalpressureindication.RGEEbelievesthatthistestmeetstheunderlyingpurposeofAppendixJwithoutcreatingunduehardshipsonthelicensee.ALTERNATETESTING:Leaktightnessof2829and2830shallbeverifiedeachrefuelingoutagebyvisualexaminationforleakage.Leaktightnessof859A,859B,859C,864Aand864Bshallbeverifiedeachrefuelingoutagebyobservationofpressuredropofthefilledcontainmentsprayheader.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCATTACHMENTD12/1/93265OF66PUMPANDVALVERELIEFREQUESTSF4+EFORTHE1990-1999INTERVALSYSTEM:VALVES:CATEGORY:SAFETYCLASS:FUNCTION:TESTREQUIREMENT:BASISFORRELIEF:RELIEFREQUESTNO.VR-32FireServiceWater9229ACValve9229isa4inchcheckvalveintheFireServiceWaterSysteminsidetheContainmentBuildingandmustprovidecontainmentisolation.CategoryAvalvesshallbeleaktested,exceptthatvalveswhichfunctioninthecourseofplantoperationinamannerthatdemonstratesfunctionallyadequateseattightnessneednotbeleaktested.Insuchcases,thevalverecordshallprovidethebasisfortheconclusionthatoperationalobservationsconstitutesatisfactorydemonstration(IWV-3421).FireServiceWaterpenetration307containscheckvalve9229whichislocatedinsidecontainment.9229isleaktested,however,itcannotbeassuredthatallwaterhasbeendrainedfromthevalveseatpriortoAppendixJtesting.Itslocationwithrespecttothepenetrationandthefireservicewaterheaderinsidecontainmentandthelackofavailabledrainlinesprohibitthecompletedrainingofresidualwaterdownstreamofthecheckvalve.RG&Eestimatesthatitwouldcostapproximately$20,000toinstallthenecessarydrainlinetoensuredownstreamlinedrainagepriortotheAppendixJtest.Sincevalve9229isoutsidethemissileshield,itishighlyunlikelythatthefireservicewaterpipewouldbreakinalocationsuchthatall

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXCTITLE:ATTACHMENTDIIEV.121932PUMPANDVALVERELIEFREQUESTS~4+EFORTHE1990-1999INTERVALOF6666RELIEFREQUESTNO.VR-32ALTERNATETESTING:waterwouldbecompletelydrainedfromtheareadownstreamofthecheckvalveseat.Therefore,testing9229initscurrentconfigurationisrepresen-tativeoftheconditionsthatthevalvewouldmostlikelyseeduringanaccident(i.e.airpressurizinganentrappedwaterpocket).UpstreamAOV9227isfullytested'andnormallyclosedduringpoweroperation.ClosureofAOV9227meetsallrequirementsforGinnaStationTechnicalSpecification3.6.3ifcheckvalve9229weredeclaredinoperable.RG&Ewillcontinuetotryandremoveasmuchwateraspossiblebeforetesting9229toAppendixJ.RGEEwillcontinuetopromptclosuretest9229quarterlywhichdemonstratesthatthevalvewillclosewhenrequired.

QUAIZTYASSURANCEMAM.JALGINNASZhXXONAPPENDIXCATIR.CHMEPZBVALVETESTINGBIGRAMPIANFOR'IHE1990-1999INXKRVALDate:1/6/94'Page:88of92Rev:2System:PRIMARYWATERTREATMENTDwgNo:33013-1908ValveCoor.NumberP&ID.~eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks8418A-4GLV1110-2AOVACTIVEEXST-CPITFS-CLT-JGR-28419A-5CV~zJVI~SAVACWVTTVELT-JRCV-CQGR-2 QJAIZTYASSURANCEMANUALGINNhSIXHONAPHM)IXCVALVE'K%TINGPROGRAMPIANFOR'IHE1990-1999IRIKRVALDate:1/6/94Page:89of92Rev:2System:CNMTHEATINGSTEAM&CONDENSATEDwgNo:33013-1915ValveCoor.TypeNormSafetyCateoRequiredNumberPAID.SizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks6151C-1GTVMAN~1152APASSIVELT-JRGR-26152E-2DIVMAN1112AMBETVE.LT-JRGR-26165C-1GTV1111SAPA!:)~IVELT-JRGR-261758-1DIVAPASSIVELT-JRGR-2 QUAIZTYASSURANCEMAKJALGINNASTATIONAPHM)IXCVALVETESXXNGEBDGRMPXANFOR'lHE1990-1999INITIALSystem:FIREPROTECTIONDwgNo:33013-1989Date:1/6/94Page:90of92'ev;.2ValveCoor.~eNormSafetyCateoRequiredNumberP&ID.SizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks*5133C-8CVSAV1999AllCSSCCACTIVE*5134C-7REVSAVCSSCC~ATIVERT10Y*5135H-2REVSAVCSSCCWVl'V7ERT10Y5136I-3CV10SAVCSSCACTIVE QEGZTYASSURANCEMANUALGINNASTATIONAPPENDIXCATZLCHMEPZBVALVETE~~GBIGRAMPlANFORTHE1990-19993ÃIHUTALDate:1/6/94Page:91of92System:FIREPROT-TB-TSCDwgNo:33013-1990ValveCoor.TypeNormSafetyCateoRequiredNumberPAID.SizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks*5171B-11GTVMOV111-1~10SSCB~ATIVEEXQST-0QST-CQPITR QUAIZTYASSURANCEMANtSLGINNASZAXXOHAPPENDIXCATZLCSMEHZBVALVETESTINGE%0GRANPIANFORTHE1990-1999INZHIALDate:1/6/94Page:92of92Rev:2System:CONSTRUCTIONFIRESERVWATERDwgNo:33013-1991ValveCoor.NumberPAID.~eNormSafetyCateoRequiredSizeActuatorPosClassActPasTestsFreRel.ReqCSJRemarks5129D-7GTV~1912APASSIVELT-JRGR-29227B-5GTVAOVAUCTVHFEXQST-CQPITRFS-CQLT-JRGR-29229C-5CV19914SAVACACTIVELT-JRCV-CQVR-32GR-2 PAGEQualityAssuranceManualAppendixCRevision2SummaryofChangestoAttachmentACHANGE1/2AddedreliefrequestPR-10totestmatrixforDGFuelOilPumpsPDG02AandPDG02BformeasuredparametersPi(InletPressure)andPd(DifferentialPressure).DeletedreliefrequestPR-7fromtestmatrixforServiceWaterPumpsPSW01A,PSW01B,PSW01CandPSW01DformeasuredparameterQf(flowrate).AddedreliefrequestPR-9totestmatrixforChargingPumpsPCH01A,PCH01BandPCH01CformeasuredparameterPd(DifferentialPressure).AddedreliefrequestPR-12totestmatrixforServiceWaterPumpsPSW01A,PSW01B,PSWOiCandPSW01DformeasuredparameterQf(flowrate).AddedreliefrequestPR-11totestmatrixforallpumpsformeasuredparameterV(vibration).Page1of1