05000275/FIN-2010005-03
Finding | |
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Title | Corrosion of Containment Fan Cooler Unit Cooling Coil Casings |
Description | The inspectors identified an unresolved item concerning the degradation of the containment fan cooler unit cooling coil casings due to corrosion. Specifically, the issue concerns the licensees actions to verify the heat removal capability of the containment fan coolers under degraded conditions and the failure to take corrective actions for the repair or replacement of the corroded cooling coil assemblies.
The containment fan cooler units function during normal plant operation to maintain the containment atmosphere at design conditions. During accident conditions, the cooler units automatically initiate to maintain containment operability. Diablo Canyon Units 1 and 2 each have five cooler units installed inside the containment building. Each cooler unit has two cooling coil banks with six coils stacked in each bank. Each of the coils is mounted on sheet metal casings and the casings are mounted within the cooler unit frame. The casings act to prevent air bypass between the coils in the banks and as structural support for the coil tubes and fins. The inspectors reviewed Diablo Canyon Power Plant Health Issue Reports 2002-S023-002 and 2002-S023-003 which identified corrosion of the containment fan cooler unit cooling coil casings. The power plant health issue reports acknowledged that continued casing corrosion would decrease the available design margin of the heat removal capacity of the cooler unit cooling coils. Containment Fan Cooler Unit Coil Study, Phase 1, Revision 0, recommended that the corroded coil casing be repaired or replaced whenever possible to avoid impacting the cooler unit heat removal capacity. The licensees initial recommended corrective action, as described in the power plant health issue reports, was to replace the cooling coil assemblies in Units 1 and 2 beginning in Refueling Outage 1R13 (Fall 2005). The replacement plans were not implemented and the licensee currently plans to begin replacement of the cooling coil assemblies during upcoming Refueling Outages 1R18 and 2R18. All cooling coil assemblies in Units 1 and 2 are scheduled to be replaced by Refueling Outage 1R20 and 2R20, respectively. The inspectors determined that additional information was needed to resolve this issue. The inspectors were unable to clearly determine the design basis function of the cooling coil casings based upon documentation provided by the licensee during the inspection. Additionally, the licensee has not quantified the effect of the corrosion to verify that the cooling coil casing functions would be maintained under the current degraded conditions and has not provided a technical justification for the acceptability of the proposed coil assembly replacement schedule. The licensee has agreed to provide this information for NRCs review. Because more information is necessary to resolve this issue, it is considered an unresolved item pending further NRCs review. The NRC will review the licensees evaluation to determine If the licensees failure to verify the heat removal capability of the containment fan cooler units is a performance deficiency If the licensees decision to delay taking corrective actions for repair or replacement of the corroded cooling coils constitutes a violation of NRC requirements The licensee entered this issue into its corrective action program as Notification 50364991. This unresolved item is identified as URI 05000275; 323/2010005-03, Corrosion of Containment Fan Cooler Unit Cooling Coil Casings. |
Site: | Diablo Canyon |
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Report | IR 05000275/2010005 Section 1R07 |
Date counted | Dec 31, 2010 (2010Q4) |
Type: | URI: |
cornerstone | Mitigating Systems |
Identified by: | NRC identified |
Inspection Procedure: | IP 71111.07 |
Inspectors (proximate) | E Wong P Goldberg L Ricketson M Brown M Peck C Graves R Kopriva D Allen C Osterholtz I Anchondo D Reinert C Alldredge B Lattad Reinertj Braisted C Denissen P Goldberg M Peck G Miller |
INPO aspect | |
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Finding - Diablo Canyon - IR 05000275/2010005 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Finding List (Diablo Canyon) @ 2010Q4
Self-Identified List (Diablo Canyon)
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