ML20118A112

Applicant Exhibit A-118,consisting of Product Control Document NCBK-04-04

ML20118A112
Person / Time
Site:	Farley
Issue date:	05/18/1992
From:	RAYCHEM CORP.
To:
References
CIVP-A-118, NUDOCS 9207310144
Download: ML20118A112 (4)

Text

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- PRODUCT CONTROL DOCUMENT Raychom NCBK-04-04 arAPCo Exhibit 118 unc

( _ _ _ . _ . . . . _ _

2 'AN -2 il2 :08 001.GE : NUCLEAR CABLE BREAKOUT KIT 0.78" - 1.2" aoLJvm c a Cable Jacket 0.D.:

insulated Conductor 0.D.. 0.19" - c.34" iDEJ CONTENTS:

Item gty . v U/M Descript,on g

1. 1 pc. 502A823-52/144 E Conductor Scaling breakout f-y

2. '. I pc. WCSF-650-6-U Outer 'leeve 3- 1 ea. Installation Instructions .

Pil-57009

• 4. I ea. Product Control Document .

PCD-57014 O z QUALIFICATION REPORTS:

Heat Aging Study of WCSF Compound 6 .EDR-2001:

Flarmability Testing of Heat Shrinkable Field Solicing EDR-5009:

System for Class IE Electric Cables Type WCSF-H WYLE 58442-2:

Environmental Qualification Test Report of Raychem Nuclear Cable Breakout and End Sealing Kits O _

DOCUMENT NO. PCD-57014 ENERGY DIVISION- AMPAC n 0 051 e s,- w, 92073 144 PDR ADOCK 05000348 O PDR - _ _ _ _ _ _ - _ _ _ _

071310 g Raychem INSTALLATION INSTRUCTIONS NCBn FOR NUCLEAR CABLE BREAKOUT KITS l

GENER&:

1. Use a clean burning propane torch or an electric hot air heater for the ,

installatior, af NCBK kits. l ORDER: l PROPANE TORCHES: Raychem Model FH-2609 Clean Burning Torch Raychem Model FH-2616 Mini Torch HOT AIR HEATERS: Raychem Model CV-5000 Thermogun Model 750 (115V)

Raychem Model CV-2116 Heavy Duty Leister (115V)

Raychem Model CV-2117 Heavy Duty Leister (230V)

2. Adjust torch flame to an approximate B" length with a 3" - 5" yellow p portion at a regulator pressure of 5 PSIG. Use the yellow portion of the d flame with a paintbrush motion. KEE ' THE FLAME MOVihG.

3. SHRINK BREAK 00TS beginning at the junction of the legs and body. After the legs are recovered, shrink the body.

4. Begin shrinking tubing components at the center of the tube. Heat uni-formly circumferential1y. When recovered, move first towards one end, then to the other.

5. Parts are " fully recovered" when the outer surface is smooth and has a glossy appearance. Coated parts will have a visible flow of adhesive.

PREPARATION:

1. CONFIRM KIT SELECTION. Check dimensions of Cable and wire again.;t kit label.

2. REMOVE All uGN-QUALIFIED OR BRAIDED JACKETING MATERIAL from the Jacket Cutback PAYCHEM products are designed to seal to smooth, non-wa"an sur-iates. All non-qualified or braided jacketing material should e i moved

- from the Jacket Cutback for a distance of one inch longer thsJ i.N ength ,

of the Breakout body.

3. CLEAN AND DEGREASE cable jacket and wire insulation with a solvent (such as 1,1,1 trichloroethane) which is approved by the cable manufacturer. A '. ',

surfaces must be free of grease, oils or other contamir, ants prior to being C, brought into contact with RAYCHEM products.

ORDER: Cabie Preparation Kit, Raychem No. CPK-01-00 (contains 6 salvent wipes and 1 abrasive cloth).

Pil-57009 om ,nc p

071311 i INSTALLATION:

1. THREAD ONE INSULATED CONDUCTOR through each leg of the Cable Breskout, Part E. Ensure the large open end of the Breakout faces toward the Jacket Cutback. Slide the Breakout along the individual wires and over the cable as far as it will go. SHRINK IN PLACE.

2. POSITION THE OUTER SLEEVE, Part V, over the Cable Breakout such that there SHRINK IN is approxw.ately 1/2" extending past the legs of the Breakout.

PLACE.

DO NOT FLEX UNTil COMFORTABLE TO TOUCH V E O

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