IR 05000282/2010301

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Initial License Examination Report Er 05000282-10-301(DRS), 05000306-10-301(DRS), on 03/15/2010 - 03/25/2010, Northern States Power Company, Minnesota, Prairie Island Nuclear Generating Plant
ML101230385
Person / Time
Site: Prairie Island  Xcel Energy icon.png
Issue date: 04/30/2010
From: Hironori Peterson
Operations Branch III
To: Schimmel M A
Northern States Power Co
References
50-282/10-301, 50-306/10-301 50-282/10-301, 50-306/10-301
Download: ML101230385 (19)


Text

UNITED STATES NUCLEAR REGULATORY COMMISSION REGION III 2443 WARRENVILLE ROAD, SUITE 210 LISLE, IL 60532-4352 April 30, 2010

Mr. Mark Site Vice President

Prairie Island Nuclear Generating Plant

Northern States Power Company, Minnesota

1717 Wakonade Drive East

Welch, MN 55089

SUBJECT: PRAIRIE ISLAND NUCLEAR GENERATING PLANT, UNITS 1 AND 2 NRC INITIAL LICENSE EXAMINATION REPORT 05000282/2010301(DRS);

05000306/2010301(DRS)

Dear Mr. Schimmel:

On March 25, 2010, Nuclear Regulatory Commission (NRC) examiners completed initial

operator licensing examination process at your Prairie Island Nuclear Generating Plant.

The enclosed report documents the results of the examination. A debrief to discuss preliminary

examination observations and findings was held on March 19, 2010, with you and other

members of your staff. An exit meeting was conducted by telephone on March 25, 2010, between Mr. J. Sternisha of your staff and Mr. C. Zoia, Chief Examiner, to review the resolution

of the station

=s post examination comments and the proposed final grading of the written examination for the license applicants.

The NRC examiners administered an initial license examination operating test during the week

of March 15, 2010. The written examination was administered by Prairie Island Nuclear

Generating Plant training department personnel on March 22, 2010. Five Senior Reactor

Operator and five Reactor Operator applicants were administered license examinations. The results of the examinations were finalized on April 15, 2010. All applicants passed all sections

of their respective examinations and were issued applicable operator licenses.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its

enclosures will be available electronically for public inspection in the NRC Public Document

Room, or from the Publicly Available Reco rds (PARS) component of NRC's document system (ADAMS), accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room). We will gladly discuss any questions you have concerning this examination.

Sincerely,/RA/

Hironori Peterson, Chief Operations Branch Division of Reactor Safety

Docket Nos. 50-282; 50-306

License Nos. DPR-42; DPR-60

Enclosures:

1. Operator Licensing Examination Report 05000282/2010301 (DRS); 05000306/2010301(DRS)

w/Attachment:

Supplemental Information 2. Simulation Facility Report 3. Post Examination Comments w/ NRC Resolution 4. Written Examinations and Answer Keys (SRO)

cc w/encls: Distribution via ListServ

Enclosure 1 U. S. NUCLEAR REGULATORY COMMISSION REGION III Docket Nos. 50-282; 50-306

License Nos. DPR-42; DPR-60

Report No: 05000282/2010301(DRS); 05000306/2010301(DRS)

Licensee: Northern States Power Company, Minnesota

Facility: Prairie Island Nuclear Generating Plant, Units 1 and 2

Location: Welch, MN

Dates: March 15, 2010 through March 25, 2010

Examiners: C. Zoia, Operations Engineer/Chief Examiner D. McNeil, Senior Operations Engineer

B. Palagi, Senior Operations Engineer Approved by: Hironori Peterson, Chief Operations Branch

Division of Reactor Safety

Enclosure 1 1

SUMMARY OF FINDINGS

Initial License Examination Report ER 05000282/2010301(DRS); 05000306/2010301(DRS);

03/15/2010 - 03/25/2010; Northern States Power Company, Minnesota, Prairie Island Nuclear

Generating Plant.

The announced initial operator licensing examination was conducted by regional Nuclear

Regulatory Commission examiners in accordance with the guidance of NUREG-1021, A Operator Licensing Examination Standards for Power Reactors,@ Revision 9, Supplement 1.

A. Examination Summary Ten of ten applicants passed all sections of their respective examinations. Five applicants were issued Senior Operator licenses and five applicants were issued

Operator Licenses. (Section 4OA5.1)

B. Licensee-Identified Violation A violation of very low safety significance was identified by the licensee and was reviewed by the examiners. Corrective actions planned or taken by the licensee have been entered into the licensee's corrective action program. The violation and corrective action tracking numbers are listed in Section 4OA7 of this report. (Section 4OA7)

2

REPORT DETAILS

OTHER ACTIVITIES (OA)

4OA5 Other

.1 Initial Licensing Examinations

a. Examination Scope

The Prairie Island Training Department prepared the examination outline and developed

the written examination and operating test. The NRC examiners validated the proposed

examination during the week of February 22, 2010, at Prairie Island with the assistance

of members of the licensee training staff. During the on-site validation week on

February 22, 2010, the examiners audited one license application for accuracy. The

NRC examiners conducted the operating portion of the initial license examination during

the week of March 15, 2010. Members of the Prairie Island Training Department staff

administered the written examination on March 22, 2010. The NRC examiners used the

guidance established in NUREG-1021, A Operator Licensing Examination Standards for Power Reactors,@ Revision 9, Supplement 1, to prepare, validate, revise, administer, and grade the examination.

b. Findings

Written Examination The NRC examiners determined that the written ex amination, as originally submitted by the licensee, was within the range of acceptability expected for a proposed examination.

All changes made to the submitted examination were made in accordance with

NUREG-1021, "Operator Licensing Examination Standards for Power Reactors, Revision 9, Supplement 1. The licensee's post examination comments on the written

examination were documented in Enclos ure 3, Post Examination Comments and Resolutions.

Operating Test The NRC examiners determined that the operating test, as originally submitted by the

licensee, was within the range of acceptability expected for a proposed examination.

All changes made to the submitted examination were made in accordance with

NUREG-1021, "Operator Licensing Examination Standards for Power Reactors, Revision 9, Supplement 1." The licensee had no post examination comments on the

operating test.

Examination Results Ten applicants passed all sections of their examinations resulting in the issuance of five

Senior Reactor Operator and five Reactor Operator licenses.

.2 Examination Security

a. Scope

The NRC examiners reviewed and observed the licensee's implementation of examination security requirements during t he examination validation and administration to assure compliance with 10 CFR 55.49, A Integrity of Examinations and Tests.

@ The examiners used the guidelines provided in NUREG 1021 to determine acceptability of the licensee

=s examination security activities.

b. Findings

A violation of very low significance (Severity Level IV) was identified by the licensee and

was a violation of NRC requirements which met the criteria of Section VI of the NRC

Enforcement Policy for being dispositioned as an NCV. See Section 4OA7.1 for details.

4OA6 Management Meetings

.1 Debrief The chief examiner presented the examinat

ion team's preliminary observations and

findings on March 19, 2010, to Mr. M. Schimmel and other members of the Prairie Island

Nuclear Generating Plant Operations Department and Training Department staff.

.2 Exit Meeting

The chief examiner conducted an exit meeting on March 25, 2010, with Mr. J. Sternisha, Prairie Island Nuclear Generating Plant Training Manager by telephone. The NRC

=s final disposition of the station

=s post-examination comments was discussed and the revised written examination grading key was provided to Mr. Sternisha during this

telephone discussion. The examiners asked the licensee whether any of the material

used to develop or administer the examinat ion should be considered proprietary. No proprietary or sensitive information was identified during either the examination, debrief

or exit meeting.

4OA7 Licensee-Identified Violations

The following violation of very low significance (Green) was identified by the licensee

and is a violation of NRC requirements which meet the criteria of Section VI of the

NRC Enforcement Policy, NUREG-1600, for being dispositioned as Non-Cited

Violations. Cornerstone: Mitigating Systems Title 10 CFR 55.49, stated, in part, that station personnel shall not engage in any activity that compromises the integrity of any application, test, or examination required by this part. The integrity of a test or examination is considered compromised if any activity, regardless of intent, affected, or, but for detection, would have affected the equitable and consistent administration of the test or 4 examination. This included activities related to the preparation and certification of license applications and all activities related to the preparation, administration, and grading of the tests and examinations required by this part. Contrary to the

above, during the administration of the NRC written exam, a copy of the

approved answer key with a photograph of a panel was improperly used to

identify which panel lights were lit for one question. This was done in reply to a

question asked by an applicant during the ex am. Inadvertently, the copy of the photograph of the panel with associated question distractors also included a

check mark indicating the correct answer, which immediately compromised the

question.

The violation was of very low safety significance because the error was

discovered shortly after the copies were distributed to the applicants, the NRC

was immediately informed, and the compromised question was deleted from the

examination. Additionally, after deleting the compromised question, the NRC

determined that because the examination's question distribution still supported a wide and adequate variety of plant knowledge items, the examination was still considered to be a valid examination. Immediate actions taken by the licensee's

training department included entering this condition into the corrective action

program as AR 1223729. The licensee's training personnel were again briefed

concerning examination security requirements and the need to comply with

examination security procedures was stressed.

ATTACHMENT:

SUPPLEMENTAL INFORMATION

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee

M. Schimmel, Site Vice President
J. Sternisha, Training Manager
T. Ouret, General Supervisor Operations Training
M. Peterson, Fleet General Supervisor-Simulator / NRC Examinations
J. Sorenson, General Manager Nuclear Training
J. Lash, Operations Manager
M. Smutny, ILT Operations SRO
M. Davis, Regulatory Affairs

NRC

C. Zoia, Chief Examiner
P. Zurawski, Resident Inspector
D. Betancourt, Resident Inspector

ITEMS OPENED, CLOSED, AND DISCUSSED

Opened, Closed, and Discussed

None

LIST OF ACRONYMS USED

ADAMS Agency-Wide Document

Access and Management System DRS Division of Reactor Safety

NRC Nuclear Regulatory Commission

ALARA As Low As Reasonably Achievable IR Inspection Report

SIMULATION FACILITY REPORT

Facility Licensee: Prairie Island Nuclear Generating Plant

Facility Docket No: 50-282; 50-306

Operating Tests Administered: March 15 through 19, 2010

The following documents observations made by t

he NRC examination team during the initial

operator license examination. These observations do not constitute audit or inspection

findings and are not, without further verification and review, indicative of non-compliance with

CFR 55.45(b). These observations do not affect NRC certification or approval of the

simulation facility other than to provide information which may be used in future evaluations.

No licensee action is required in response to these observations.

During the conduct of the simulator portion of the operating tests, the following items were

observed:

ITEM DESCRIPTION

Unexpected

Condenser Hotwell

Level Alarms

Unexpected condenser hotwell level alarms occurred during

Scenario 3, which could neither be explained nor eliminated by the

simulator staff. The alarms caused a significant delay for the crew

being evaluated. Due to the anticipated alarms and expected delays

when this scenario was repeated, the normal evolution for starting the

Condensate Pump was eliminated in subsequent scenarios.

Simulator Work Order (SWO) B0D-019 was written to address these

unexpected alarms.

Post Examination Comments and Resolutions

Question 2

Given the following conditions:

- Unit 2 is at 30% power and stable.

- Control rod K7 is 15 steps lower than the other rods in control bank D.

- The decision has been made to realign control rod K7 to control bank D per 2C5

AOP5, Misaligned Rod, Stuck Rod, and/or RPI Failure or Drift.

To realign rod K-7, the crew will disconnect the lift coil(s) for:

a. the affected GROUP (except K7) and adjust the affected GROUP step counter to

the misaligned rod position.

b. the affected BANK (except K7) and determine the average RPI position for all

rods in the affected bank.

c. control rod K7 and determine the average RPI position for all rods in the affected

bank. d. control rod K7 and adjust both control Bank D step counters to the misaligned

rod position.

Answer - b.

Reference: 1C5 AOP5, Section 2.5.4

Applicant Comment

The word "both" in distractor "d" is a misprint or typographical error.

Facility Comment

The Station recommended deleting "both" and the "s" off "counters" in distractor "d."

NRC Resolution

The NRC agreed with the station response to delete "both" and the "s" off the word

"counters" in distractor "d." It was also noted that "d," was an incorrect choice for

answering this question with or without the recommended changes. No change was

made to the answer key as a result of this examination change.

Question 28

Given the following conditions:

- Unit 1 is at 100% power

- C47017, 11 STM GEN LO-LO LVL Reactor Trip, First out annunciator is LIT.

The required crew response is to . . .

a. initiate a manual Safety Injection and enter 1E-0.

b. manually insert control rods if power is grater than 5%.

c. manually open the FRV to feed 11 S/G back into normal band.

d. verify S/G levels are below the reactor trip setpoints, THEN manually trip the

reactor.

Answer - d.

Reference: FP-OP-COO-01, 1E-0

Applicant Comment

Distractor "d." should be asking to verify 11 SG level is below reactor trip setpoint. The

way the distractor is worded it makes it sound like you need both SG levels to be low in

order to trip the reactor.

Facility Comment

The station recommends that distractor "d." wording be changed to "11 S/G level is" vice

"S/G levels are" to make the distractor technically accurate.

NRC Response

The NRC agreed with the facility's proposed change to distractor "d." The distractor, as

written, appeared to require the operator verify both S/G levels were below reactor trip

setpoint, before manually tripping the reactor. The correct action was to trip the reactor

with either S/G below the reactor trip setpoints. Since the question referred to 11 S/G in

the stem, editing distractor "d." to read "verify 11 S/G levels-" from "verify S/G levels-"

was correct. No change was made to the answer key as a result of this examination

change.

Question 35

Given the following conditions: (A photograph of panel controls for Unit 1 Air Ejectors was

provided to the applicants).

- The conditions in the above photograph are seen on the control board.

- A Unit 2 startup is in progress.

- Condenser vacuum is being established.

- Condenser vacuum is 21 in. Hg.

What operator action (if any) is required and why?

a. No action is required until vacuum reaches 24.5 in. Hg.

b. No action is required, vacuum is established with the given conditions.

c. Place Normal Service First Stage Jets in service with the given conditions.

d. Place Normal Service First Stage Jets in service to finish drawing vacuum.

Answer - d.

Reference: C26, 2C1.2

Facility Comment

During administration of the examination, an applicant asked for clarification on which

lights are lit. The photograph provided did not have sufficient clarity to determine which

lights were illuminated and which lights were extinguished. The facility proctor provided

the applicants with a revised photograph which included circles around the lights that

were lit. It was then discovered that the revised photograph given to students included a

check mark next to the correct answer. The facility recommend deleting question

because the correct answer was inadvertently disclosed to some of the applicants.

NRC Response

The NRC agreed with the facility personnel that additional clarification was required to

distinguish which controller lights were illuminated and which controller lights were

extinguished. The NRC also agreed that the question should be deleted from the

examination because the question answer was compromised. Because the number of

applicants that saw the question answer could not be determined, the question cannot

be deleted for only the applicants that saw the answer; it had to be deleted for all of the

applicants. Because a compromise of examination material occurred, the NRC issued a

Non-Cited Violation (NCV) in accordance with 10 CFR 55.49, "Integrity of examinations

and tests." The answer key was modified to remove question 35 from the answer key.

Question 49

Given the following conditions:

- Unit 1 is at 100% power.

- 11 Steam Generator tube rupture occurs.

- The Instrument Air header is depressurized.

- 1E-3, Steam Generator Tube Rupture, is in progress.

The RCS cooldown initiate due to the opening of the . . .

a. Condenser Steam Dump.

b. Atmospheric Steam Dumps.

c. Steam Generator PORVs.

d. Steam Generator Safety Valves.

Answer - c.

Reference: 1E-3

Facility Comment

The facility recommends that the typographical error "iniate" in the stem of the question

be changes to "initiates."

One applicant contended that the question stem was unclear as to whether the

cooldown would be from a manual or automatic action. The applicant contended that

the S/G PORVs are fail closed valves per P8174L-001. The applicant further contended

that MSIVs also fail closed so distractors "a." "b." and "c." are isolated and will not auto

open to begin a plant cooldown. While the S/G PORV has an accumulator, the MSIVs

also do and plant OE shows that on a loss of air the MSIVs still fail closed. The only

entirely correct answer is "d." since the loss of air will not affect the safety from opening.

At a minimum the stem should clarify how the cooldown will be initiated, automatically or

by operator control. Also refer to logic NF-40322-3 which shows S/G PORV fails closed

and NF-40322-1 which shows MSIVs fail closed and NF-40322-2 which show steam

dumps fail closed.

NRC Response

The NRC agreed to add an "s" to "initiate" in order to make the question stem read

correctly. The NRC also agreed with the applicant's contention that the stem did not

clearly state whether the cooldown was from manual or automatic action. However, the

NRC determined that it did not matter whether the cooldown was conducted manually or

allowed to occur automatically. Either manual or automatic action would result in the

Steam Generator PORV being the initial source of the cooldown. The Steam Generator

PORV would initially automatically open due

to its accumulator. The cooldown would

then be manually controlled per E-3 Step 7, local operation of the PORV.

The answer key was not modified in response to this typographical error correction, nor

in response to the applicant's contention that the stem was unclear.

Question 81

Given the following conditions:

- Unit 1 is at 50% power following a refueling outage.

- 47012-0601, RCP OIL RESERVOIR HI/LO LVL, is in alarm.

- 11 RCP Upper Thrust Bearing temperature on recorder 1TR-2001 is LIT.

- 11 RCP Upper Thrust Bearing temperat

ure is currently reading 180°F and slowly

rising. - 11 RCP seal injection flow is 6 gpm.

- 11 RCP No. 1 seal leakoff is 1.2 gpm.

What action is required?

a. Perform an emergency containment entry to add oil to 11 RCP per F2, Radiation

Safety.

b. Initiate a controlled shutdown per 1C1.4, Unit 1 power Operation. When the

reactor is shutdown, stop 11 RCP and close the associated spray valve.

c. Lower Component Cooling system temperature to minimum per 1C14, Component Cooling System - Unit 1.

d. Trip Unit 1 Reactor and enter 1E-0, Reactor Trip or Safety Injection. When the reactor trip is verified, stop 11 RCP and close associated spray valve.

Answer - b.

Reference: C47012-0601 Annunciator Response

Applicant Comment

One applicant contended that per ARP 47012 for alarm 47012-0601, the correct

response should be to monitor RCP 11 bearing temperatures and vibrations, to contact

I&C to determine which reservoir is alarming, and then check conditions locally when

conditions permit, and repair if possible. The applicant stated that PINGP has a history

of having to add oil to the RCPs at power, to the extent that a modification was installed

to allow oil to be added to the upper and lower RCP reservoirs from outside the RCP

vaults. The applicant referred to CAP 395684. The applicant stated that an emergency

containment entry is defined as "-as an entry which is not controlled by the Radiation

Protection Group," and is a "-non-routine entry for inspection or operation such as a fire

alarm or limit switch position check. He further asserted that if ARP C47012-0601 was

followed, an emergency containment entry would be made to validate the condition while

monitoring RCP bearing temperatures and vibrations. The ARP assumes that bearing

temperatures remain below 200°F during the entry. Once it is determined that an oil

reservoir level is low, oil would be added under a work order, still as an emergency

containment entry. The applicant contends that by following this line of reasoning,

answer "a." would be correct.

Another applicant contended that distractor "c." was the correct answer. The applicant

stated that although there was not a step in ARP 47012-0601 to lower CC temperatures, the first action was to monitor bearing temperatures. Temperatures that were higher

than normal would require operators to look at the cooling medium (CC) and evaluate if

adjustments were needed. Per procedure 1C14, CC was maintained between 80°F and

105°

F. From the above, the applicant believed it would be expected that operators

would consider lowering CC temperature per distractor "c.," to control bearing

temperature while preparing for the remaining actions of the AR

P. The applicant,

therefore, contended the remaining actions would consist of the actions found in

distractor "a.," to check the oil reservoir status and correction. The applicant maintained

that answers "b.," and/or "d." would be correct if bearing conditions continued to

degrade.

Facility Follow-up Comment

The station agreed with the with the first applicant's comment and recommend accepting

distractors "a." and "b." as correct answers. The facility disagreed with the second

applicant's comment as there is no reference within ARP 47012-0601 to adjust

Component Cooling (CC) temperatures. Per procedure 1C14, normal operation of the

Component Cooling system maintains sy

stem temperature between 80°F-105°F.

However, a CC system temperature rise is not occurring in the question and no

adjustment is necessary to CC system tem

perature. The facility recommends accepting

answers "a." and "b." based on the above comments.

NRC Response

The NRC disagreed with the station response recommending both distractors "a." and

"b." be considered correct. The argument for considering "a." to be correct assumed that

it was necessary to perform an emergency containment entry to add oil to investigate

and repair the RCP. The applicant pointed out that adding oil to the RCPs occurred with

such regularity that a plant modification was installed to allow oil addition with the plant

at power. The NRC determined that such containment entries to add oil were not

conducted as emergency containment entries. Because distractor "a." denoted the need

to invoke an emergency containment entry, it was an incorrect distractor. Therefore,

distractor "a." was considered to be incorrect. The NRC disagreed with the applicant

that contended distractor "c." was correct. The NRC agreed with the station response to

disallow distractor "c." as a correct answer because ARP 47012-0601 did not reference

adjusting CC temperatures and a CC temperature rise was not specified in the stem of

the question. The applicant would have needed to assume that CC temperatures were

high out of their normal band to see a need to lower CC temperature. Since the

question did not reference CC temperatures, the applicant cannot assume the CC

temperatures were outside their normal temperature band. NUREG 1021, Appendix E,

Part B.7, which was read to the applicants prior to administering the exam states: "When

answering a question, do not make assumptions that are not specified in the question-"

For the reasons specified above, distractors "a." and "c." are considered incorrect. The

answer key was not modified; distractor "b." was retained as the only correct answer.

Question 86

Given the following conditions:

- Unit 1 is at 100% power.

- Voltage on 4.16KV Safeguards Bus 16 is 3955 volts.

After _____ seconds, D2 Diesel Generator will auto start and load shedding will be initiated on

4.16KV Safeguards Bus 16.

AFTER grid voltage recovers, the Shift Supervisor will direct performance of _________ to

respond to this event.

a. 8 1C20.5, Unit 1 - 4.16KV System

b. 60

1C20.5, Unit 1 - 4.16KV System

c. 8

1C20.5 AOP2, Reenergizing 4.16KV Bus 16

d. 60

1C20.5 AOP2, Reenergizing 4.16KV Bus 16

Answer - b.

Reference: B20.5; 1C20.5, C47024-0304

Facility Comment

The facility determined that there was no correct answer provided to this question. After

post-examination review, it was determined that no section of procedure 1C20.5 results

in a transfer of Bus 16 back to CT11 from D2 - the procedure for this transfer is found in

1C20.7. Additionally, 1C20.5 AOP2 is only used if the bus is de-energized. This makes

distractors "a." "b." "c." and "d." incorrect answers. The facility recommended deleting

this question from the examination because no correct answer was provided in the

distractors.

NRC Response

The NRC reviewed 1C20.5 and found no section of the procedure that the SRO would

direct to return Bus 16 to CT11 from D2. This eliminated distractors "a." and "b." as

correct answers. Bus 16 was not de-energized as part of the question stem and

question conditions. Because 1C20.5 AOP2 was only performed if Bus 16 was

de-energized, distractors "c." and "d." were also incorrect. Because none of the

distractors matched the correct answer (Use of procedure 1C20.7), there was no correct

answer provided for this question. The answer key was modified to delete this question

from the examination.

WRITTEN EXAMINATIONS AND ANSWER KEYS (SRO)

SRO Initial Examination ADAMS Accession # ML101130329

M. Schimmel

-2-

We will gladly discuss any questions you

have concerning this examination.

Sincerely, /RA/

Hironori Peterson, Chief

Operations Branch

Division of Reactor Safety

Docket Nos. 50-282; 50-306

License Nos. DPR-42; DPR-60

Enclosures: 1. Operator Licensing Examination

Report 05000282/2010301 (DRS); 05000306/2010301(DRS)

w/Attachment: Supplemental Information 2. Simulation Facility Report

3. Post Examination Comments w/ NRC Resolution

4. Written Examinations and Answer Keys (SRO)

cc w/encls: Distribution via ListServ

DISTRIBUTION

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NAME C Zoia/co H Peterson

DATE 04/24/10 04/30/10

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