ML17263A345

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LER 92-006-01:on 920518,main FW Isolations Occurred on SG a Due to Overfeeding SG a While in Manual Control.Caused by Heater Drain Tank Level Control Sys Problem.Administrative Controls Instituted to Ensure Valve Not Open
ML17263A345
Person / Time
Site: Ginna Constellation icon.png
Issue date: 07/29/1993
From: BACKUS W H
ROCHESTER GAS & ELECTRIC CORP.
To:
Shared Package
ML17263A344 List:
References
LER-92-006, LER-92-6, NUDOCS 9308090332
Download: ML17263A345 (22)


Text

NRCFORM366(64)9)V.S.NUCLEARREGULATORY COIBMISSION LlCENSEEEVENTREPORT(LER)APPAOVEDOMBNO.31504)(04 EXPIRES:4/30/92ESTIMATED BUADENPERRESPONSETOCOMPLYWTHTHISINFOAMA'TION COLLECTION REQVEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(P630),V.S,NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555.ANDTOTHEPAPERWORK REDUCTION PROJECT(31500104).

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON.

DC20503.FACILITYNAME(I)R.E.GinnaNuclearPowerPlantDOCKETNUMBER(2IPAE3a5oao24410F11Feedwater ControlPerturbations, DuetoaSecondary Transient, CausesSteamGenerator HighLevelFeedwater Isolations EVENTDATE(5)LERNUMBER(6IREPORTDATE(7)OTHERFACILITIES INVOLVED(6)MONTHDAYYEARYEAR@I(SEQUENTIAL NUMBERy+iy~RBV6~MONTHPFiNUMBEROAYYEARFACILITYNAMESDOCKETNUMBERISI 05000051892920060107299305000OPERATING MODE(9)POWERLEVEL09'"844~WfE<~::

20.402(B) 20.405(e)(1)(l) 20.405(vill)

(ill20.405(~I(1)Bill20.405(e)

(Il(lv)20.405(cl (1I(vl20.40S(c) 5026(cl(l

)50.35(c)12) 50.73(~I(2)II)50.73(~l(2)ill)50.73(cl(2)

BillX60.73(c)(2)(iv) 50.73(c)(2)(v)50.73(el(21(vill50.73(cl(2)(vill)IA)50.73(~)(2)(villI~(6)50.'13(cu2)(c)

LICENSEECONTACTFORTHISI.ER(12)THISREPORTISSUBMITTED PURSUANTTOTHEREQUIREMENTS OF10CFA((:/CheekoneormoreofthefoliowinPl l11)73.71(bl73.71(clOTHER/SpecifyinAbttieCtbelowerxflnText,h/RCForm34$4/NAMEMesleyH.BackusTechnical Assistant totheOperations ManagerTELEPHONE NUMBERAREACODE315524-'446COMPLETEONELINEFOREACHCOMPONENT FAILUREOESCRIBEO INTHISREPORTl13)CAUSESYSTEMCOMPONENT MANUFACTURERREPORTABLE TONPRDSc.:i3Nqz~.'Li

')3~6g~PCAUSESYSTEMCOMPONENT MANVFAC.TUAEREPORTABLE TQNPRDS48)WN):yccSVPPLEMENTAL REPORTEXPECTED(14)XNOYES/lfyet,completeEXPECTEDSV84(ISSIDh/

DATE/EXPECTEDSUBMISSION DATEIISIMONTHOAYYEARABsTRAcT/Limitto/etx)cpecer,l.e.,epproxlmetely fifteenrinpieIpecetypewritten Ennl(16)OnMay18,1992atapproximately 1339EDST,withtheReactoratapproximately 974fullpower,MainFeedwater Isolations occurredonthe"A"SteamGenerator (S/G).Thesefeedwater isolations werecausedbyoverfeeding the"A"S/Gwhileinmanualcontrol,following asecondary systempressuretransient.

Immediate operatoractionwastomanuallycontroltheMainFeedwater Regulating Valves(FRV)toreducethesteamgenerator waterlevelsandstabilize theplant.Theimmediate causeoftheeventisduetoasecondary systempressuretransient.

Corrective actionstakenorplannedarediscussed inSectionVofthetext.9308090332 930729PDR(BIDDCK050002448PDRNRCForm366(669) l NRCFORM366A(649)US.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORTILER)TEXTCONTINUATION APPROVED0MBNO.3150dl0iEXPIRES:4/30/92ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLFCTION REQUEST:50A)HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANOREPORTSMANAGEMENT BRANCH(P430),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555,ANDTOTHEPAPERWORK REDUCTION PROJECT(31500104),

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON, DC20503.FACILITYNAMEl'llDOCKETNUMBER(2)LERNUMBER(6)YEARWRSEQUENTIAL 0/6IIEVISION EAR@~NUMSBNY>>NUMBEIIPAGE(3)R.E.GinnaNuc1earPowerP1antTEXTflfII>>me>>co/Jmvvtmd,v>>>>//I/oI>>/NRC FomI38SABI(IT)osooo2"492006010"2OFI~PREEVENTPLANTCONDITIONS Theplantwasatapproximately 974steadystatepowerwithnomajoractivities inprogress.

Instrument andControl(I&C)Department personnel wereinvestigating theAdvancedDigitalFeedwater ControlSystem(ADFCS)duetosomefeedwater oscillations thathadoccurredatapproximately 1110EDST,May18,1992.Thesefeedwater oscillations werebeingcausedbythe"A"and"B"SteamGenerator (S/G)MainFeedwater Regulating Valves(FRVs)cycling(between43%and484),attwicetheirnormalfrequency andinoppositephasefromeachother.Thisfeedwater response(instability whileinautomatic control)wasnewandunexpected bytheoperators.

I1~DESCRIPTION OFEVENTA>>DATESANDAPPROXIMATE TIMESOFMAJOROCCURRENCES' May18,1992,1337EDST:ASecondary SideTransient occurs.oMay18,1992,1339EDST:EventDateandApproximate Time.0May18,1992,1339EDST:Discovery DateandApproximate Time.0May18,1992,1342EDST:ControlRoomoperators restoreS/GlevelstonormalandplaceMainFRVsinautomatic.

NRCFomI366A(689)

~1 NRCFORM356A(64)9)US.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPAOVEOOMBNO.31500104EXPIRES'/30)92 ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REQUEST:50J>HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEAECOADSANDREPORTSMANAGEMENT BRANCHIP430).U.S.NUCLEARAEGULATORY COMMISSION, WASHINGTON, DC20555,ANDTO1HEPAPERWORK REDUCTION PROJECT(31504>104>.

OFFICEOFMANAGEMENT ANDBUDGET.WASHINGTON, OC20503,FACILITYNAME(1IDOCKETNUMBER(2)YEARLERNUMBER(5)SEOVENTIAL NVMeER~o):REVISION))BSNUMERPAGE(3)R.E.GinnaNuclearPowerPlantTEXTPfmom<<>>o>>bmqu)fed,u>>JSBu>>JHRC FomI35543)(12)050002060B~EVENT:OnMay18,1992,atapproximately 1337EDST,withtheReactoratapproximately 974fullpower,asecondary sidecondensate systemdecreasing pressuretransient occurred.

Thispressuredecreasetraveledthroughout theentiresecondary sideandwasreflected aslowfeedwater headerpressureandcorresponding decreaseindifferential pressureacrossbothFRVs.TheADFCSresponded tothelowfeedwater headerpressurebyincreasing theopendemandsignaltothemainFRVsinordertomaintaintheproperfeedwaterflow.At,:::Mhi.'s'g~)::;same@~t"ime$

>.:;,":,::.:,:fh'e"';:;,:",:;'.2!C1>:

observing thatthemainFRVsopendemandsignalswerehigherthannormalandincreasing, andthatfeedwater flowtothe"BL(S/Gwashigherthanappropriate, tookmanualcontroloftheMainFRVstopreventfurtheropeningofthevalves.Eo'eaai>>'"

eiahea'e'"'i.,::aP'z4~ss ii'aa".:)'he ControlRoomoperators manuallyrestoredS/Glevelstonormal,andatapproximately 1342EDSTrestoredthe"A"and"B"MainFRVstoautomatic control.NACForm3SSA(689)

I NRCFORM3$5A(689)UA.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORTILER)TEXTCONTINUATION APPROVEDOMBNO.31504)0eEXPIRES:e/30/92ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REQUEST:50A>HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(F430).U.S.NUCLEARREGULATORY COMMISSION.

WASHINGTON, OC20555,ANDTO1HEPAPERWORK REDUCTION PROJECT(31500104),

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON, DC20503.FACILITYNAME(1)R.E.GinnaNuclearPowerPlantTEXT///movee/veoe/en/vvtved,Ivee////Ooe~NRCFovm3/ISAB/(IT)DOCKETNUMBER(2)osooo244YEAR92I.ERNUMBER(5)SEQUENTIAL

~lPREVSIONNUMSER4v?NUMIER00601PAGE(3)04pFCDINOPERABLE STRUCTURESP COMPONENTSP ORSYSTEMSTHATCONTRIBUTED TOTHEEVENT:None.DeOTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED:

None.EDMETHODOFDISCOVERY:

Theeventwasimmediately apparentduetoalarmsandindications intheControlRoom.OPERATORACTION:TheControlRoomoperators tookimmediate manualactionstocontrolS/Glevelsandstabilize theplant.Subsequently, theControlRoomoperators notifiedhighersupervision andtheNuclearRegulatory Commission per10CFR50.72,Non-Emergency, 4hourNotification.

GeSAFETYSYSTEMRESPONSES:

The"A"S/GMainFRVbegantocloseautomatically asaresultofthefeedwater isolation signal.Duetotheshortdurationthatthesignalwaspresent,thevalveneverfullyclosed.IIZ~CAUSEOFEVENTAeIMMEDIATE CAUSE:Thefeedwater isolation signaltothe"A"S/GMainFRVwasduetothe"A"S/Gnarrowrangelevelbeing>/=67%.NRCFovm386A(669)

NRCFORM366A~(669)UN.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORTILER)TEXTCONTINUATION APPROVEDOMSNO.3I500104EXPIRES:4/30/92ESTIMATED SURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REQUEST:60.0HRS.FORWARDCOMMENTSREGARDINC BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT SRANCH(P430),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON.

DC20555,ANDTOTHEPAPERWORK REDUCTION PROJECT(3150@104),

OFFICEOFMANACEMENT ANDBUDGET,WASHINGTON, DC20503.FACILITYNAME(1)DOCKETNUMBER(2)LERNUMBER(5)PACE(3)R.E.GinnaNuclearPowerPlantTEXT///ms/sspecs/ssc/s/NX/IIWAfldonelHRCFomI366A's/(17)osoo0244YEAR92'IxSEQUSNTIAI.

N.'PREVISION@.NUMSSIIc..SNUMSSII-006-015OFB~INTERMEDIATE CAUSES:hi'inui'il"!PRVi","',"'op'e'rati;:o'n","j,;:,::::::;::::,

Thi.ssituax<<ti.on resulted""'i:n inadvertent overfeeding ofthe"A"S/G.Itshouldalsobenotedherethatjustpriortothisevent,feedwater automatic controlhadbeenexperiencing instability withflowoscillations andtheoperators weresensitive toabnormalindication withADFCSinautomatic controloftheFRVs....<<?~cc<<mpxc<<<<Sq~

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when:,,;,Control.:,':;Roomk'operators:,;,.took i'"i-"!1""',:iiiiiiiii"'*IS!,:

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I NRCFORM366A(669)FACILITYNAMEll)US.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION DOCKETNUMBERl2)APPROVEDOMBNO.31500)BEEXPIRES:E/30I92ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REOUEST:50J)HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(PO30),U.S.NUCLEARAEGULATOAY COMMISSION, WASHINGTON, DC20555,ANDTO1HEPAPERWORK REDUCTION PROJECT(3)50OIOEI.

OFFICEOFMANAGEMENT ANDBUDGET.WASHINGTON, DC20503.PAGE(3)LERNUMBER(6)YEARIaISEOVENTIAL NVMEERREVISIONNUMBERR.E.GinnaNuclearPowerPlantTEXTllfroorp>>p>>o>>

bnqaked,Ir>>>>IEE)oo>>)HRC Forrrr3()SEBIl)T)osooo244920060106OF11IV>>ANALYSISOFEVENTThiseventisreportable inaccordance with10CFR50.73, LicenseeEventReportsystem,item(a)(2)(iv),

whichrequiresreporting of,"anyeventorcondition thatresultedinmanualorautomatic actuation ofanyEngineered SafetyFeature(ESF)including theReactorProtection System(RPS)".Thefeedwater isolation ofthe"A"S/Gwasanautomatic actuation ofanESFsystem.Anassessment wasperformed considering boththesafetyconsequences andimplications ofthiseventwiththefollowing resultsandconclusions:

Therewerenooperational orsafetyconsequences orimplications attributed tothefeedwater isolations because:oThefeedwater isolation signalsoccurredattherequiredS/Glevel.oTheplantwasquicklystabilized andmanualcontrolofFRVswasaccomplished tomitigateanyconsequences oftheevent.oAsthefeedwater isolation signalsoccurredasdesigned, theassumptions oftheFSARforsteamlinebreakweremet.Basedontheabove,itcanbeconcluded thatthepublic'shealthandsafetywasassuredatalltimes.V.CORRECTIVE ACTIONA>>ACTION,TAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENTNORMALSTATUS'AfterS/Glevelswerestabilized, theMainFRVswerereturnedtoautomatic control.NRCForm366A(689)

Ly NACFORM366A(689)FACILITYNAME(I)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORTILER)TEXTCONTINUATION OOCKFTNUMBER(2)APPROVEDOMSNO.31500104 EXPIAES:A/30/92ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFOAMATION COLLECTION REQUEST:508)HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(F430),U.S.NUCLEARAEGULATORY COMMISSION, WASHINGTON.

DC20555,ANDTO1HEPAPERWORK REDUCTION PROJECT(31504)OI).

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON, DC20503.PAGE(3)I.ERNUMBER(6)YEARQ@SEQUENTIAL

@gNUMSERREVISIONNUMBERR.E.GinnaNuclearPowerPlantTEXT///martt/rtat/tI/Vtrtr/vtt~/R/ant/NRC

%%dmISIJSAB/(17)osooo24492006-0107OFB~ACTIONTAKENORPLANNEDTOPREVENTRECURRENCE:

5'0:!;,':::;,:::;:Px/a Ypn:::::::::':::,::.::

FtnSILIx,i; tE(near!::,:.,:of('rIE,,ISnaIyj 3:,nipnet,:;-::lp h's(e'n':::;:::,::i'iist'input'id'::,';,:.:,:ta"'.:,.'-;':,;'en'~'ur'e':,,'",:,,th Afterreviewing theresultsoftroubleshooting anddiscussions withWestinghouse, thefollowing isanoutlineofthecorrective actionsbeingtakenorplannedinresponsetothefeedwater controlinstability problems(andADFCStransient responseforsecondary systemtransient):

0ShortTermResponse:

a)I&Ctechnicians loosenedandlubricated theactuatortostemconnection blockforthe"8"FRV.b)Operations wasdirectedtoplacetheMainFRVbypassvalvesinfullopenpositionandinautomatic control,toreducethefeedwater controlinstability problem.c)ThepackingonbothFRVswasrelaxedtominimumtorque,toreduceanypotential frictionofthevalvestem.0Intermediate TermResponse:

a)Westinghouse hasevaluated ADFCS"tuningconstants" andhassuppliednewADFCSgainvalues,inanattempttoreducetheADFCSimpactonfeedwater controlinstability problems.

b)ThenewADFCSgainvalueshavebeeninstalled intheADFCSsoftware.

Instability problemshavenotbeeneliminated asaresultofthesenewgainvalues.NRCForm366A(689)

NRCFORM366A(689)UN.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORTILER)TEXTCONTINUATION APPROVEDOMSNO.31500104EXPIRES4/30N2ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REOUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(F830),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555,ANDTO1HEPAPERWORK REDUCTION PROJECT(31500104).

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON.

OC20503.FACILITYNAME(IIDOCKETNUMBER(2)LEANUMBER(6)PAGE(3)VSARNISSOUSNTIAL 3Ã~$NUMSS4yx~gRSVISIONNUMSSRR.E.GinnaNuclearPowerPlantTEXTIIImorespsoaiarrrtu)red, u>>arJI(RuNJ HRCFram35643)(17)05000244920060108OFc)Diagnostic testingofFRVperformance wascompleted Bsi;:ng,":::,'::".:!t)Ie;:::,';:Fi:::::sher,.:::,,'::,Ficwscanni

'ripAVAVsoQWAVAV4ISQSC'8N:::.::)

Test:i.ng focusedonvaj.veresponsetochangesincurrent-to-pneumatic (I/P)transducers, valvepositioners, andsolenoids andassociated instrument airtubing.0LongTermResponse:

a)Valvecharacteristic data(withandwithoutvalveshaftpackinginplace)willbereviewed.

Stat;us.'.F':-",":.-;compl'etc b)ThevendorsoftheMainFRVactuatorandpositioner willbeconsulted, requesting theirrecommendations forvalvepackingandpositioner operation, basedonamoredetailedreviewofthediagnostic testing.c)Thecalibration procedures fortheMainFRVswillberevisedtoincludevalveresponsecharacteristics duringscheduled calibrations.

d)B'C%tns;::,;:~X'-".:;!FL':,

coe'ssN'gaO6'eX:kiig:-:::+OX'k';:hejueStjQ~.

(EWR)4773willapplytheinformati.on obtainedfromotheractions,andisintendedtoenhancefeedwater controlandresponsetoplanttransients.

Itisenvisioned thatimprovements willbeobtainedinbothelectronic andpneumatic performance, asaresultoftheseenhancements.

8~4tiis,:.::,:;,.:::;;Complete NACForm366A(689) 1;C

I NRCFORM366A(64)9)FACILITYNAME(I)UcLNUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION DOCKETNUMBER(2)APPROVEDOMBNO.31500104EXPIRESI4/30/92ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REOUESTI50.0HRS.FORWARDCOMMENTSREGARDING BURDENFSTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(P4't30),

U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555,ANDTO1HEPAPERWORK REDUCTION PRO)ECT(3)504)104).

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON.

OC20503.PAGE(3)LERNUMBER(6)YEARSEOUENTIAL

~Cv?.ciNUMSERREVISIONNUMSERR.EDGinnaNuclearPowerPlantTEXT/lfmove<<teoo/4wctu/voc/

uoeor/I/lr/ono/HRC form3//6AB/((7)0500024492-0060110OF11"A.""'Hi'iFVjPRV<('SbOPted!geedQy ter')',',:CventeO3

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NRCForm388A(669)

NRCFORM366A(64)9)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT{LER)TEXTCONTINUATION APPROVEOOMBNO.31500104EXPIRES(4130(92ESTIMATED BURDENPERRESPONSETOCOMPLYWTHTHISINFORMATION COLLECTION REQUEST:500HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHERECORDSANDREPORTSMANAGEMENT BRANCH(P430),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555,ANDTO1HEPAPERWORK REDUCTION PROJECT(31600104).

OFFICEOFMANAGEMENT ANDBUDGET,WASHINGTON, DC20503.FACILITYNAME(1)DOCKETNUMBER(2)LERNUMBER(8)YEAR1++:SEQUENTIAL,RN REVISIONKaC:NUMSERW'ZSNUMSERPAGE(3)R.E.GinnaNuclearPowerPlantTEXTNmoveEP444JEmqU)mILII4446tfhkxnsl HRCFsmI36643)((T)0500020611oF11VZ~ADDITIONAL ZNFORMATION AeFAILEDCOMPONENTS:

B~None.PREVIOUSLERsONSIMILAREVENTS:AsimilarLEReventhistorical searchwasconducted withthefollowing results:LER91-009wasasimilareventwithadifferent rootcause.C~SPECIALCOMMENTS:

None.NRCFomI368A(669) 04