ML17261A230

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Updated LER 79-015/01X-1:on 790724,during Piping Sys Insp Per IE Bulletin 79-14,found Pipe Supports Not Installed Per Tech Specs.Caused by Lack of Documented Approvals for Field Changes.Pipe Supports Reworked to Establish Acceptability
ML17261A230
Person / Time
Site: Ginna Constellation icon.png
Issue date: 08/25/1980
From: HUTTON J C
ROCHESTER GAS & ELECTRIC CORP.
To:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
Shared Package
ML17250A523 List:
References
IEB-79-14, LER-79-015-01X, LER-79-15-1X, NUDOCS 8009020351
Download: ML17261A230 (22)


Text

NRCFORM366(727)~o78CON'T~sR'RE~LQB05000244Q7072479QB082580QB6061DOCKETNUMBER6869EVENTDATE7475REPORTDATEEVENTDESCRIPTIONANDPROBABLECONSEQUENCESQ10DuringpipingsysteminspectionsrequiredbyIEBulletin79-14severalpipesupports78LER79-015/01X-1UpdateReport-PreviousReporI."VaPeV)Yj%ICENSEEEVENTREPORT(CAR1330)CONTROLBLOCKIQ,(PLEASEPRINTORTYPEALLREQUIREDINFORMATIONI16NYREG1Qs00-00000-00Qs41111Q4~QE9LICENSEECODE1415LICENSENUMBER2526LICENSETYPE3057CAT58werefoundnottobeinstalledinaccordancewithdesignrequirements.~0.4(T.S.6.9.2.a(9)).7~05~OB~O7~OB80789~OS78SYSTEMCAUSECAUSECOMP.VALVECODECODESUBCODECOMPONENTCODESUBCODESUBCODE~ZZQllBQ12~CQ3SUP0RTQ4~BQE~ZQ'8910111213181920SEQUENTIALOCCURRENCEREPORTREVISIONLERIROEVENTYEARREPORTNO.CODETYPENO.Qll837887A@73Q~013[Jr~01QXQQl2122232426272829303132ACTIONFUTUREEFFECTSHUTDOWNATTACHMENTNPRD4PRIMECOMP.COMPONENTTAKENACTIONONPLANTMETHODHOURS+22SUBMITTEDFORMSUB.SUPPLIERMANUFACTURERQls~ZQ18~ZQ28~O1+OnpJQ24~AO>>B1300283334353637404142434447CAUSEDESCRIPTIONANDCORRECTIVEACTIONSQ27Lackofdocumentedapprovalsforfieldchangesandnonconformanceduringoriginalplantconstruction.Supportshavebeenreworkedoranengineeringevaluationper-formedtoestablishacceptabilityasreportedinBulletin79-1460day,120dayandfinalreports,on8/31/79,10/30/79and8/25/80respectively.48GQss~000QssNA78910121344ACTIVITYCONTENTRELEASEDOFRELEASEAMOUNTOFACTIVITY6~23Q33~2IQ34NA7891044PERSONNELEXPOSURESNUMBERTYPEDESCRIPTIONQ39~17~000000Q37ZQ38NA789111213PERSONNELINJURIESUCQ31454645789FACILITY~30METHODOFSTATUS%POWEROTHERSTATUSQDISCOVERYDISCOVERYDESCRIPTIONQ32IEBulletin79-14InspectionsLOCATIONOFRELEASEQNA8080807891112LOSSOFORDAMAGETOFACILITYQ43TYPEDESCRIPTION92Q42NA8910PUBLICITY78910800908$43gPREPARERJ.Q.Hutton80NRCUSEONLY80686980ts716/546-2700,ext.250ft

AttachmenttoLER79-015/01X-1RochesterGasandElectricCorporationR.E.GinnaNuclearPowerPlant,UnitNo.1DocketNo.50-244Duringthepipingsysteminspectionsforthe30dayreportrequiredbyIEBulletinNo.79-14,10pipesupportsweredeterminedtobeinnon-conformancewithdesignrequirements.Thesesupportswerelocatedonthecontainmentspray(CS),residualheatremoval(RHR),andservicewater(SW)systems.Thefollowingisalistingofthesupportsandnonconformances(NCR'sG-79-88throughG-79-93andG-79-95throughG-79-97):CS-53onelesssupportinstalledonlowercontainmentsprayringthanshownondrawingCS-235pipeclampnotinstalledonlowercontainmentsprayringat235locationasshownondrawing0CS-295pipeclampnotinstalledonlowercontainmentsprayringat295locationasshownondrawing0CS-12RH-16SW-3U-boltnotinstalledasrequiredbydrawingpipeclampnotinstalledasrequiredbydrawingpipesupportnotinstalledatlocationrequiredbydrawingSW-20SW-22SW-23SW-29sixU-boltsnotinstalledasrequiredbydrawingfourU-boltsnotinstalledasrequiredbydrawingpipeclampnotinstalledasrequiredbydrawingpipesupportnotinstalledatlocationrequiredbydrawingSupportsCS-235,CS-295,CS-12,RH-16,SW-3,SW-22,SW-23andSW-29havebeenreworkedinaccordancewiththedrawingrequirements.AnengineeringevaluationofthenonconformanceidentifiedonCS-53deter-minedthattheexistinginstallationwasadequatetoassureperformanceofitsintendedfunction.ReinspectionofsupportSW-20showedthatthenon-conformancehadbeenincorrectlyreported;anditwasinfactinstalledcorrectly.

AttachmenttoLER79-JS/01X-1(cont'd)2.Thecorrectiveactionsdescribedabovehavebeencompleted.Itisourconclusionthatthenonconformancesarearesultofalackofdocumentedapprovalsforfieldchangesandnonconformancesduringoriginalplantcon-struction.AdditionalinspectionsasrequiredbyIEBulletinNo.79-14wereper-formed,andtheresultsareprovidedinour60day,120day,andfinalresponses.Thefollowingisalistingoftheadditionalnonconformancesgiveninthe60dayreport.ReactorCoolantSstemPS-15Locatedclosertoprimaryloopnozzlethanspecified.(NCR~79-119-1)Evaluation-adequate.PS-22Locatedclosertoadjacentvalves.(NCR-G-79-119-2)Evaluation-adequate.SafetIn'ectionSstemValve865Incorrectassumptionofvalveweight.(NCR-G-79-119-3)Evaluation-adequate.SI-84Located1'-6"fromdesignlocation.(NCR-G-79-119-4)Evaluation-adequate.Additionalangleaddedjoining4"and6"containmentspraylines.(NCR-G-79-119-5)Evaluation-adequate.Pen.101Pipingreroutingwithadditionalverticalrestraint.(NCR-G-79-119-6)Evaluation-adequate.SI-93Located1'-0"fromdesignlocationandrotateddown30",withaddedanglejoiningadjacent2"pipe.(NCR-G-.79-119-7),Evaluation-adequate.ResidualHeatRemovalRH-7Located2'-7"fromdesignlocation.(NCR-G-79-119-8)Evaluation-adequate.RH-28Located3'-3"fromdesignlocation.(NCR-G-79-119-9)Evaluation-adequate.

%4 AttachmenttoLRR79-0/01X-1(cont'd.)3.ContainmentSraSeveralringandrisersupportsrelocated.(NCR-G-79-119-10)Evaluation-adequate.Anglesaddedtotwolocationsjoining6"pipeto4"safetyinjectionline.(NCH."G-79-119-11)Evaluation-adequate.ComonentCoolinPen.125Twoanglesaddedjoiningtwo2"linesto4"line.(NCR-G-79-119-12)Evaluation-adequate.Lineto"B"RCPAdditionaldeadloadhanger(NCR-G-79-119-13)Evaluation-adequate.ServiceWaterSstemSW-18,SW-19,SW-20,SW-21,SW-22,SW-23,SW-26Multi-pipesupportswithadditionalsmalllinessupported.(NCR-G-79-119-14)Evaluation-adequate.0SW-9Transversestrutat30skew.(NCR-G-79-119-15)Evaluation-adequate.Pen.323Additionalrodhanger.(NCR-G-79-119-16)Evaluation-adequate.8"supplyto"C"fancoolerHangeraddedforanotherpipe.(NCR-G-79-119-17)Evaluation-adequate.StandbAuxiliaFeedwaterAFW-27Located1'-10"higherthandesign.(NCR-G-79-119-18)Evaluation-adequate.Insulationfromvalve9706AtomainfeedwaterlineOmissionofweightfromanalysis.(NCR-G-79-119-19)Evaluation-adequate.Insulationfromvalve9706BtomainfeedwaterlineOmissionofweightfromanalysis.(NCR-G-79-119-20)Evaluation-adequate.ChemicalandVolumeControlSstemValves200A,200Band202Supportnonexistent.(NCR-G-79-119-21)Evaluation-adequate.

AttachmenttoLER79-I/01X-1(cont'd.)Thefollowingisalistingofadditionalnonconformancesgiveninthe120dayreport.SafetInectionSstemSIH-34,36,37,27,31,32,33,39Noanchorboltsinbaseplate.Evaluation-adequate.SIH-14,21,23,3,5,95Nonexistent.Evaluation-adequate.SIH-96Nonexistent.Evaluation-install.SIH-75,74Locationnotperdesigndrawing.Evaluation-adequate.SIH-76,100,39Membersizenotperdesigndrawing.Evaluation-adequate.SIH-94Configurationnotperdesigndrawing.Evaluation-adequate.ResidualHeatRemovalACH-52,135,137Nonexistent.Evaluation-adequate.ACH-59Nonexistent.Evaluation-install.ACH-126A,127Configurationnotperdesigndrawing.Evaluation-adequate.ACH-45Rodsizenotperdesigndrawing.Evaluation-adequate.ACH-38Lugsizenotperdesigndrawing.Evaluation-adequate.ContainmentSraSIH-28,29,53,54,55,56,57,58,30,63,64,66,67Noanchorboltsinbasee.Evaluation-adeque.SIH-59Membersizenotperdesigndrawing.Evaluation-adequate.

AttachmenttoLRR79-/01X-1(cont'd.)ContainmentSra(cont'd.)SIH-62Locationnotperdesigndrawing.Evaluation-adequate.SIH-868BOrientationnotperdesigndrawing.Evaluation-adequate.ChemicalandVolumeControlSWCH-32,31Wrongspringcansize.Evaluation-repair.SWCH-72,62Locationandmembersizenotperdesigndrawing.Evaluation-adequate.SWCH-42Locationnotperdesigndrawing.Evaluation-adequate.SWCH-44Configurationnotperdesigndrawing.Evaluation-adequate.SWCH-19,25,58,6Configurationnotperdesigndrawing.Evaluation-repair.SWCH-63Membersizenotperdesigndrawing.Evaluation-adequate.SWCH-66Materialsizenotperdesigndrawing.Evaluation-repair.SWCH-65,64Locationandconfigurationnotperdesigndrawing.Evaluation-adequate.ComonentCoolinValves749A,759A,749B,759B,813,814,741A,741BOrientationnotperdesigndrawing.Evaluation-adequate.ACH-25,24,150,77,78,79,91,100Configurationnotperdesigndrawing.Evaluation-adequate.CWH-4,6,8,23,25,27,13,14Configurationnotperdesigndrawing.Evaluation-adequate.

M AttachmenttoLRR79-~01X-1(cont'd.)6.ComonentCoolin(cont'd.)CWH-15,16,17,18,19Configurationnotperdesigndrawing.Evaluation-repair.ACH-20Membersizenotperdesigndrawing.Evaluation-adequate.CWH-2AMembersizenotperdesigndrawing.Evaluation-adequate.ACH-76Locationandmembersizenotperdesigndrawing.Evaluation-adequate.ACH-74,73,105,34Locationnotperdesigndrawing.Evaluation-adequate.ACH-75Nonexistent.Evaluation-install.ACH-110Nonexistent.Evaluation-adequate.CWH-21,ll,30Nonexistent.Evaluation-install.NonregenerativeHeatExchangerPiperoutingnotperdesigndrawing.Evaluation-adequate."B"ComponentCoolingHeatExchangerPiperoutingnotperdesigndrawing.Evaluation-adequate.ACH-115Supportsanadditionalpipe.Evaluation-adequate.ACH-103,102Missinglug.Evaluation-repair.ACH-120,119Clearancesnotperdesigndrawing.Evaluation-repair.ACH-82Locationandconfigurationnotperdesigndrawing.Evaluation-adequate.CWH-10,29Locationandconfigurationnotperdesigndrawing.Evaluation-adequate.

AttachmenttoLER79-/01X-1(cont'd.)ComonentCoolin(cont'd.)CWH-31Locationandspringsizenotperdesigndrawing.Evaluation-repair.ServiceWaterSWAH-33,42Supportadditionalsmalllines.Evaluation-adequate.SWAH-39,40,41,8Nonexistent.Evaluation-adequate.SWH-53Nonexistent.Evaluation-adequate.SWAH-45,14,19Locationnotperdesigndrawing.Evaluation-adequate.SWAH-35,36,32Rodsizenotperdesigndrawing.Evaluation-adequate.SWAH-34Rodsizenotperdesigndrawing.Evaluation-repair.SW-59Materialsizenotperdesigndrawing.Evaluation-adequate.SWAH-17Materialsizenotperdesigndrawing.Evaluation-repair.SWAH-29Materialsizenotperdesigndrawing.Evaluation-adequate.SWAH-38AQuantityofanchorboltsnotperdesigndrawing.Evaluation-adequate.SWAH-46,5Configurationnotperdesigndrawing.Evaluation-adequate.SWH-32Configurationnotperdesigndrawing.Evaluation-adequate.AuxiliaryBuildingHeaderThreeACHsupportsadded.Evaluation-adequate.SWAH-27,7Supportsanextrapipe.Evaluation-adequate.

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AttachmenttoLER79-l!O/01X-1(cont'd.)ServiceWater(cont'd.)SWH-17Supportsanextrapipe.Evaluation-adequate.SWAH-26Structuralattachmentnotperdesigndrawing.Evaluation-adequate.SWH-14,19,20,10,5Locationnotperdesigndrawing.Evaluation-adequate.SWH-72Membersizenotperdesigndrawing;alsosupportsanadditionalpipe.Evaluation-adequate.SWH-18Locationandconfigurationnotperdesigndrawing.Evaluation-adequate.SWH-38Brokenweld.Evaluation-repair.WaterChillerreturn1"lineattached.Evaluation-adequate.SWH-56Clearancenotperdesigndrawing.Evaluation-repair.N740Clearancesnotperdesigndrawing.Evaluation-repair.N737,747Supportcomponentmissing.Evaluation-repair.N731Loosebolt.Evaluation-repair.SW-50Membersizenotperdesigndrawing.Evaluation-adequate.SW-76Membersizenotperdesigndrawing.Evaluation-repair.SW-58,63Configurationnotperdesigndrawing.Evaluation-adequate.SW-72Anchorboltsnotperdesigndrawing.Evaluation-repair.

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AttachmenttoLER79-/01X-1(cont'd.)AuxiliaFeedwaterFWH-2Clearancesnotperdesigndrawing.Evaluation-repair.FWH-9Locationnotperdesigndrawing.Evaluation-adequate.FWH-8Configurationnotperdesigndrawing.Evaluation-repair.AFW-47Configurationnotperdesigndrawing.Evaluation-adequate.AFW-3Configurationnotperdesigndrawing.Evaluation-repair.Valve4000C,4011,4012Incorrectweightusedinanalysis.Evaluation-adequate.FWH-48Supportsanadditionalline.Evaluation-adequate.AFW-34Typenotperdesigndrawing.Evaluation-adequate.StandbAuxiliaFeedwaterSstemValve9702AWeightomittedfromanalysis.Evaluation-adequate.AFW-88Materialsizenotperdesigndrawing.Evaluation-adequate.Clearancenotperdesigndrawing.Evaluation-repair.AFW-106,103Clearancenotperdesigndrawing.Evaluation-repair.SW-ill,139Materialsizenotperdesigndrawing.Evaluation-adequate.Valve9710A,9710BIncorrectvalveweightusedinanalysis.Evaluation-adequate.SW-90,15Configurationnotperdesigndrawing.Evaluation-adequate.

AttachmenttoLER79-015/01X-l(cont'd.)10.Thefollowingisalistingofnonconformancesreferredtointhefinalreport.ContainmentSraCS-14Notagsonspringcan.Thissupportisacceptableperestablishedacceptancecriteria.SafetInectionSstemSI-12Lugsnotweldedtopipebuttosupport.Sizenotperdesigndrawing.Evaluation-adequate.ServiceWaterSWAH-17Configurationnotperdesigndrawing,saddlemissing.Evaluation-adequate.SWAH-18Weldsizenotperdesigndrawing.Saddlenottackweldedtopipe.U-boltholdspipeandsaddleinplace.Evaluation-adequate.ComonentCoolinAGH-43Weldsizenotperdesigndrawing.Evaluation-adequate.AuxiliaFeedwaterFWH-37Lugsizenotperdesigndrawing.Evaluation-adequate.ChemicalandVolumeControlN-488Baseplatenotperdesigndrawing.Evaluation-adequate.SWCH-67,76,77Configurationandlocationnotperdesigndrawing.Evaluation-adequate.SWCH-68Configurationnotperdesigndrawing.Evaluation-adequate.

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