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{{#Wiki_filter:REV.PAGEQUALITYAS> | {{#Wiki_filter:REV.PAGEQUALITYAS>RANCEMANUALGINNASTATIONROCHESTER GAS6(ELECTRICCORPORATION | ||
'<<<<TIYEDATectober 1s1986SIGIIATURE OFDATETITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPREPAREDBYsQUALITYASSURAIICE REVIEWAPPROVEDBYsis/is/sSss.r/RV/iz/agProramTableofContentsIntroduction: | |||
Program. | |||
==References:== | ==References:== | ||
Tables:Discussion ISI1.0ScopeandResponsibility ISI2.0Inspection Intervals ISI3.0ExtentandFrequency ISI4.0Examination MethodsISI5.0Evaluation ofExamination ResultsISI6.0RepairRequirements ISI7.0SystemPressureTestingISI8.0RecordsandReportsISI9.0Exemptions ISI1.1QualityGroupAComponents, PartsandMethodofExamination ISI1.2QualityGroupBComponents, PartsandMethodofExamination Attachment A-QualityGroupsA,B,andCExemptions 0 | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLE:PAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE210/1/86OF22INTRODUCTION AppendixBofthisQualityAssurance Manualdescribes Ginna'sInservice Inspection Programforthe120monthinspection intervalcommencing January1,1980andendingDecember31,1989.Includedinthisprogramarethefollowing portionsofsystemsand/orcomponents: | |||
QualityGroupAComponents | |||
-QualityGroupBComponents | |||
-QualityGroupCComponents | |||
-HighEnergyPipingOutsideofContainment | |||
-SteamGenerator Tubing-ReactorCoolantPumpFlywheels Following theguidanceofReference 1,SectionXIoftheCode,Ginna'sInservice Inspection Programadherestothere-quirements ofSection50.55aoftheCodeofFederalRegulations, Reference 2.Thisprogram,however,excludesthecontrolsoftheAuthorized NuclearInspector, Enforcement Authority, Re-portingSystems,andN-StampSymbol.TheInservice Inspection ProgramforQualityGroupsA,BandCcomponents, asdefinedinRegulatory Guide1.26,Refer-ence3,iscontrolled byGinna!sQualityAssurance ProgramforStationOperation. | |||
Thissameprogramwhichisalsoincompliance withthereferenced SectionXI,providesthemostacceptable guidelines andlatesttechniques currently beingutilizedintheperformance ofaninservice inspection. | |||
RepairstoQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheOwner'sDesignSpecification andConstruction Codeofthecomponent orsystem.LatereditionsoftheConstruction CodeorASMESectionIII,eitherinitsentiretyorportionsthereof,canalsobeused.Ifrepairweldingcannotbeperformed inaccordance withtheserec{uirements, thenArticle4000ofReference llwillbeused.Asindicated inRochester GasandElectric's report,Reference 4,andAugmented Inservice Inspection Programforhighenergypipingo'utsideofcontainment hasbeenestablished. | |||
Theinspection programprovidesforvolumetric examination onallcircumferential buttweldssituatedatdesignbreaklocations oratdiscontinuity locations whereprobablefailurecouldoccur.Surveillance ofthesewelds S0~~TITLEsDATE42~52CQUAIITYASSURANCE MANUAIGINNASTATIONAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPAGE10/1/86,3'DP22candetectmaterialchangesinadvanceofapotential failure,therebyassuringthatthedesignbasisorconsequential mainsteamorfeedwater breakwillnotoccur.TheInservice Inspection Programforsteamgenerator tubeswas.developed tomeet.theguidanceofReference 5.Atregularintervals, tubeswithineachlegofthesteamgenerator areexaminedandevaluated foracceptable-tube wallthickness. | |||
TheInservice Inspection Programforreactorcoolantpumpflywheels wasdeveloped tomeettheguidanceofReference 12.Attheintervals suggested, thereactorcoolantpumpflywheelwillbeexaminedbyeitherthevolumetric orsurfaceexami-nationmethod,andevaluated tothespecified acceptance criteria. | |||
Identification isgiveninSection9.0ofGinna'sInservice Inspection Programforthoseareaswhichdeviatefromtherequirements ofReference 1.Whereapplicable, currently approvededitionandaddendasofSectionXIwillbeutilizedforclarification andguidance. | |||
ItistheintentofRochester GasandElectricCorporation tocontinually applyappropriate changesintheCodewhichimprovestheoverallqualityofGinna'stotalInservice Inspection Program.PROGRAMISI1.0ScoeandResonsibilit 1.2Components ofQualityGroupsAandBarelisted-inTablesISI-1.1and1.2,respectively. | |||
QualityGroupCcomponents areidentified inAppendixAofGinna'sQualityAssurance Manual.Thespecificcomponents tobeexaminedforeachQualityGroupshallbedefinedintheExamination Plansbytitleand/ornumber.TheInservice Inspection Programforhighenergypipingoutsideofcontainment consistsofmainsteamandfeedwater pipingweldsisdetailedintheExamination PlanforHighEnergyPiping. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITlEsAPPENDIKBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE10/1/86PAGEqOF42~52C221.31.4ISI2.0TheInservice Inspection Programforsteamgenerator tubes,whichisoutlinedinthisprogram,wasdeveloped totheguidanceprovidedinReference 5,isdetailedinGinna'sstationprocedures. | |||
TheInservice Inspection Programforreactorcoolantpumpflywheels, whichisoutlinedinthis'rogram,wasdeveloped totheguidanceprovidedinReference 12,isdetailedinGinna'sstationprocedures. | |||
InsectionIntervals 2.1Theinservice inspection (ISI)intervals forQualityGroupAcomponents shallbetenyearintervals ofservicecommencing January1,1970.ThisprogramdefinestheISIrequirements forthesecond-interval forQualityGroupAcomponents. | |||
Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withIWB-2400ofReference l.2.2Theinservice inspection intervals forQualityGroupBcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,January1,1980,1990and2000,respectively. | |||
ThisprogramdefinestheISIrequirements forthesecondintervalforQualityGroupBcomponents. | |||
Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWC-2400ofReference 1.2.3Theinservice inspection intervals forQualityGroupCcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,January1,1980,1990and2000,respectively. | |||
ThisprogramdefinestheISIrequirements forthesecondintervalQualityGroupCcomponents. | |||
Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWD-2400ofReference | |||
: l. | |||
~~QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramFor.the1980-1989 IntervalDATEPAGE4Ri62C10/1/86OF222.4Theinservice inspection intervals forthehigh*energypipingoutsideofcontainment shallbetenyearintervals ofservicebeginning May1,1973,January1,1980,1990and2000,respectively. | |||
Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 4.2.5Theinservice inspection intervals fortheexami-nation-ofsteamgenerator tubesshallnotbemorethan24months.However,'ifoveranominal2yearperiod(e."g.,twonormalfuelcycles)atleast2examinations oftheseparatelegsresultinlessthan10/ofthetubeswithdetectable wallpenetration (20/)andnosignificant (10/)furtherpenetration oftubeswithpreviousindications, theinspection intervaloftheindividual. | |||
legsmaybeextendedtoonce.every40months.2.62.7Aspermitted byIWA-2400ofReference 1,theinservice inspection intervalforQualityGroupsA,BandCandhighenergypipingoutsidecon-tainmentmaybeextended. | |||
asnecessary. | |||
Theinservice inspection intervals forthereactorcoolantpumpflywheelshallbeapproximately 10yearintervals ofservicecommencing onJanuary1,1970.Forareasofhighstressconcentration attheboreandkeyway,areducedintervalof,approximately 3yearsshallbeapplied.Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 12.ISI3.0ExtentandFreenc3.1QualityGroupAcomponents, aslistedinTableISI-l.lshallbeexaminedtotheextentandfrequency asrequiredinTableIWB-2500ofRefer-encel. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLEiAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE10/1/86PAGE22OF3.2QualityGroupBcomponents, aslistedinTableISI-1.2,shallbeexaminedtotheextentandfrequency asrequiredinIWC-2400andTableIWC-2500ofReference 1.3.3QualityGroupCcomponents asdescribed inthetenyearexamination planshallbeexaminedtotheextentandfrequency requiredinIWD-2400andIWD-2600ofReference 1.3.43.4.13.4.23.53.5.13.5.2Highenergypipingweldsoutsideofcontainment shallbeexaminedtothefollowing extentandfrequency: | |||
Duringeachperiodofthefirstinspection inter-val,allweldsatdesignbreaklocations andone-thirdofallweldsatlocations whereaweldfailurewouldresultinunacceptable consequences, willbevolumetrically examined. | |||
Duringeachperiodofsucceeding intervals, one-thirdofallweldsatdesignbreaklocations andone-third ofallweldsat,locations whereaweldfailurewouldresultinunacceptable consequences, shallbevolumetrically examined. | |||
Theextentandselection ofsteamgenerator tubeexaminations shallbeasdescribed inSectionsC.4andC.5ofReference 5,withtheinterpretation thatexamination inalegofallpreviously defective tubes(20/detectable wallpenetration) anduptoamaximumoftwohundredpreviously defect-free tubes(20/detectable wallpene-tration)isdeemedsufficient inmeetingtherequirements ofReference 5.Intheeventaprimarytosecondary leakexceedstechnical specification limit,,alimitednumberoftubesshallbeexaminedat,thenextrefueling outage'.Intheeventofaseismicoccurance greaterthan'hat'forwhichtheplantisdesignedtocontinueoperation, Reference 6,aspecialexamination ofalimitednumberoftubesshallbeconducted. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLE3APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF223.5.33.6ISI4.0Intheeventofamajorsteamlineorfeedwater linebreak,oraloss-of-coolant accident(LOCA)whichimposesasignificant pressuretransient onthesteamgenerators andrequiresactuation oftheengineered safe-guards, aspecialexami-nationofalimitednumberoftubesshallbeconducted. | |||
fThereactor'coolant pumpflywheel, listedinTableISI-l.l,shallbeexaminedtotheextentandfrequency asrequiredinReference 12.Examination Methods4.1QualityGroupsAandBcomponents shallbeexaminedbytherequiredvisual,surfaceorvolumetric methods.Theseexaminations shallincludeoneoracombination | |||
.ofthefollowing: | |||
visual,liquidpenetrant, magneticparticle, ultrasonic, eddy-current orradiographic exami-nation.Thesemethods,shallasaminimum,be~inaccordance withtherulesofIWA-2000ofReference 1.4.1.1Ultrasonic examinations shallbeperformed inaccordance withthefollowing: | |||
4.1.1.1Forferriticvesselswithwallthickness of2-1/2inchesorgreater,anultrasonic examination. | |||
shallbeconducted inaccordance withtherulesofAppendixIofReference l.4.1.1.24.1.1.34.1.1.4Forferriticpipingsystems,anultrasonic exami-nationshallbeconducted inaccordance withtherulesofAppendixIIIofReference 7.Forcomponents otherthanthoselistedin4.1.1.1and4.1.1.2,anultrasonic examination shallbeconducted inaccordance withtherulesofArticle5ofReference 8.Allindications whichproducearesponsegreaterthan50/ofthereference levelshallberecorded. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE42~52C10/1/86OF224.1.1.5Allindications whichproducearesponse100%ofthereference levelshallbeinvestigated totheextentthattheoperatorcanevaluatetheshape,identity, andlocationofallsuchre-flectorsintermsoftheacceptance/rejection standards ofIWA-3100(b)ofReference 1.Thelengthofreflectors shallbemeasuredbetween,pointswhichgiveamplitudes equalto100%ofthereference level.4.24.34.5ISI5.05.15.25.2.15.3QualityGroupCcomponents shallbevisuallyexaminedforleakageduringasystempressuretestinaccordance withIWA-2200ofReference 11.Supportsandhangersshallbevisuallyinspected inaccordance wtihIWD-2600ofReference 1.Highenergypipingweldsoutsideofcontainment shallberadiographically examined. | |||
Steamgenerator tubesshallbeexaminedbyavolumetric method(e.g.eddycurrent)oral-ternative methodwhichisacceptable. | |||
Reactorcoolantpumpflywheels shallbe,examinedbytherequiredsurfaceandvolumetric methods,inaccordance withtherequirements ofIWA-2200ofReference 1.Evaluation ofExamination ResultsTheevaluation ofnondestructive examination resultsshallbeinaccordance withArticleIWB-3000ofReference 1.Allreportable indi-cationsshallbesubjecttocomparison withprevious'datatoaidinitscharacterization andindetermining itsorigin.QualityGroupBComponents Theevaluation ofnondestructive examination re-'ultsshallbeinaccordance withArticleIWC-3000ofReference 1.Allreportable indications shallbesubjecttocomparison withpreviousdatatoaidinitscharacterization andindetermining itsorigin.QualityGroupCComponents 0 | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLEsAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE10/1/86PAGE22OF5.3.15.45.4.15.55.65.75.7.15.7.1.15.7.1.25.7.25.7.2.1.5.7.2.2Theevaluation ofthevisualexamination resultsshallbeinaccordance withArticleIWA-5000ofReference 1forhangersandsupportsandReference 11forpressuretests.HighEnergyPipingTheevaluation ofnondestructive examination resultsshallbeinaccordance withReference 9.Indications thatwererecordedinpreviouspre-serviceorinservice inspections andwhichwerenotcharacterized aspropagating flawsareacceptable forcontinued service.Theevaluation ofanycorrodedareashallbe.performed inaccordance withArticleIWA-5000ofReference 11.SteamGenerator TubesandTubeSleeveCombinations RepairSteamgenerator tubesthathaveimperfections greaterthan40/throughwall,asindicated byeddycurrent,shallberepairedbypluggingorsleeving. | |||
Steamgenerator sleevesthat,haveimperfections greaterthan30/throughwall,asindicated byeddycurrent,shallberepairedbyplugging. | |||
Reporting Within15daysfollowing thecompletion oftheevaluation ofeachinservice inspection ofsteamgenerator tubes,thenumberoftubesrequiredby5.7.1abovetobepluggedorsleevedineachsteamgenerator shallbereportedtotheCommis-sioninaSpecialReportpursuanttoTechnical Specification 6.9.3.4.Thecompleteresultsofthesteamgenerator tubeinservice inspection shallbesubmitted tothe 0 | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF225.7.2.34Commission inaSpecialReportpursuanttoTech-nicalSpecification 6.9.3.4within12monthsfollowing thecompletion ofthe.inspection. | |||
ThisSpecialReportshallinclude:1.Numberandextentoftubesinspected. | |||
2.Locationandpercentofwall-thickness penetration foreachindication ofanimperfection. | |||
3.Identification oftubespluggedorsleeved.Ifthenumberoftubesinagenerator fallingintocategories (a)or(b)belowexceedsthecriteria, thenresultsoftheinspection shallbeconsidered aReportable Eventpursuantto10CFR50.73.Oralnotification ofNRRshallbeaccomplished within48hours,.butnosoonerthanthenextnormalworkingdayafterthefinalreviewoftheeddycurrentresults..Awrittenfollowupreportshallprovideadescription ofinvestigations conducted todetermine thecourseofthetubedegradation andcorrective measurestakentoprecluderecurrence. | |||
Categories (a)and(b)are:(a)Morethan10%ofthetotaltubesinspected aredegraded(imperfections greaterthan20%ofthenominalwallthickness). | |||
However,previously degradedtubesmustexhibitatleast.10%furtherwallpenetration tobeincludedinthiscalculation. | |||
ISI6.0(b)Morethan1%ofthetotaltubesinspected aredegraded(imperfections greaterthantheplugginglimit).ReairReirements6.1RepairofQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheappli-cableSubsections ofReference 11.6.'2Examinations associated withrepairsormodifi-cationsshallmeettheapplicable designandinspection Coderequirements asdescribed inthefollowing paragraphs: | |||
~'QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF226.2.1WheneverQualityGroupsA,BorCSystemmodifi-cationsorrepairshavebeenmadewhichinvolvenewstrengthweldsoncomponents greaterthan2inchesdiameter, thenewweldsshallreceivebothsurfaceand100percentvolumetric nondestructive examinations. | |||
6.2.26.36.46.56.5.16.5.26.66.7Wheneversystemmodifications orrepairshavebeenmadewhichinvolvenewstrengthwildsonQualityGroupsA;BorCcomponents of2inchesorless,asurfaceexamination shallbeperformed. | |||
SurfacedefectsinQualityGroupsA,BorCbolts,studs,nutsandligaments mayberemovedbymechanical meansprovidedtheremovalofthatdefect.doesnotalterthebasicconfiguration oftheitem.Bolts,studsandnutsthathavede-fectsthatcannotberemovedbymechanical meansshallbereplaced. | |||
Repairofhighenergypiping,welds outsideofcontainment shallbeperformed inaccordance withtheapplicable Code.specified inReference 11.,RepairofSteamGenerator TubesRepairofsteamgenerator'tubes thathaveun-acceptable defectsshallbeperformed byusingatubepluggingtechnique orbysleeving. | |||
Preventative sleevingoftubesaspart,ofapre-ventative maintenance programmayalsobeaccom-plished.Repairofsteamgenerator sleevesthathaveunacceptable defectsshallbeperformed byusingatubepluggingtechnique. | |||
Repairofreactorcoolant,pumpflywheelthathaveunacceptable defectsshallbeperformed inaccordance withReference 12.ISI7.07.17.1.1SstemPressureTestinGeneralRequirements Systempressuretestshallbeconducted inaccordance withArticleIWA-5000ofReference | |||
: 11. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLEiAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF227.1.27.27.2.17.2.27.37.3.1Repairsofcorrodedareasshallbeperformed ina'ccordance withSection6.0ofthisprogram.QualityGroupAComponents Wheneverthereactorcoolantsystemisclosedafterithasbeenopened,thesystemshallbeleaktestedtotherequirements ofArticleIWB-5000ofReference | |||
-'ll.Temperature andpressurerequirements ofFigure3.1-1,Section3.1ofGinna's"Technical Specifications" shallnotbeexceeded. | |||
Atorneartheendofeachinspection | |||
: interval, ahydrostatic pressuretestshallbeperformed onthereactorcoolantsystemcomponents. | |||
Thistestshallbeconducted inaccordance withtherequire-mentsofArticle.IWB-5000 ofReference 11.Testpressures andtemperatures shallbemaintained foratleastfourhourspriortoperforming thevisualexamination. | |||
Section3.1ofGinna's"Technical Specification" shallnotbeexceeded. | |||
QualityGroupBComponents Atorneartheendofeachinspection | |||
: interval, ahydrostatic pressuretestshallbeperformed onQualityGroupBSystemsandComponents. | |||
Thistestshallbeconducted inaccordance withtherequirements ofArticleIWC-5000ofReference 11.WhenQualityGroupAsystemsandcomponents arealsobeingpressurized, thepressureandtemper-atureshallcomplywiththereguirements ofParagraph 7.2.2ofthisAppends.x. | |||
Thistesttemperature andpressureshallbemaintained foratleast10minutespriortotheperformance ofthevisualexamination foruninsulated pipesand4hoursforinsulated pipes.Duringeachperiod,systemsorportionsofsystemsnotrequiredtooperateduringnormalreactoroperation shallbepressuretestedinaccordance withIWC5221.Inservice leakagetestsmayalsobeperformed onothersystemsandcomponents whicharenormallyinservo.ceonceeachperiod. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLEiAPPENDIXB~GinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF227.47.4.1QualityGroupCComponents QualityGroupCcomponents shallhavesystempressuretestinaccordance with*ArticleIWD-5000of.Reference 11.ISI8.08.1ISI9.09.1RecordsandReortsRecordsandreportsdeveloped fromthoseexami-nationsperformed inaccordance withthisAppendixshallbemaintained inaccordance withArticleIWA-6000ofReference ll;E~t'uality GroupsA,BandCcomponents exemptions areidentified inAttachment AtothisAppendix. | |||
However,Paragraphs IWB-1220andIWC-1220ofReference 1exemptcertaincomponents fromexami-nations,wherecertainconditions aremet.Theseexemptions willbeappliedtothecomponents listedonTablesISI-1.1and1.2withtheresultthatonlythosenon-exempt components arelistedherein.REFERENCES 1.AmericanSocietyofMechanical Engineers (ASME)BoilerandPressureVesselCode(B&PVC)SectionKI"RulesforInseryice Inspection | |||
'ofNuclearPowerPlantComponents", | |||
1974EditionthroughSummer1975Addenda.2.CodeofFederalRegulations, Title10,Part50,datedJanuary1,1978.3.NuclearRegulatory Commission, Regulatory Guide1.26,Revision1,datedFebruary1976"QualityGroupClassifi-cationsandStandards forWater,Steam,andRadioactive Waste-Containing Components ofNuclearPowerPlants".4.Rochester GasandElectricCorporation Report"EffectsofPostulated PipeBreaksOutsidetheContainment Building", | |||
datedOctober29,1973. | |||
QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF225.NuclearRegulatory Commission, Regulatory Guide1.83,Revision1,datedJuly1975,"Inservice Inspection ofPressurized WaterReactorSteamGenerator Tubes'.6.Ginna'sFinalSafetyAnalysisReport,Section2.9.3.7.ASME,B&PVC,SectionXI,1974EditionthroughSummer1976Addenda.8.ASME,B&PVC,SectionV,1974EditionthroughSummer1975Addenda.9.USASB31.1.0-1967,"PowerPiping".10.ASME,B&PVC,SectionIII,1974EditionthroughSummer'975Addenda.11.'SME,B&PVCSectionXI,1977EditionthroughSummer1978,Addenda.12.NuclearRegulatory Commission, Regulatory Guide1.14,Revision1,datedAugust1975,-"ReactorCoolantPumpFlywheelIntegrity". | |||
0V FXANINATIONCATFGORYITFHTAOI,EHo.IMll-2500TABLEISII.lqOALiTYCnnNPACOMPONFHTS, PARTS,AllDllFTllnnS OFRXAllrHATION COHPOHFHTS AHDPARTSTOOF.F.XAHlHF.D HETllnnAMR3:UlK3WwMc:2eirocgvXLnwMOCBl.lB1.2Bl~3BI.4BI.>ReactorVessel8-BLongitudinal andcircumferential shallueldsin.coreregion.Longitudinal andcircurmferentinl veldsinshell(otherthanthoseofCategoryB-AnndB-C)andmeridiona) andcircumferential beamucldsinbottomheadnndclosurelrcnd(othertlranthoseofCntegoryB-C).Vessel-to-flange andhead-to-flange circumferen-tia1vclds.B-0Primarynozzle-to-'vessel vcldnandnozzleinsidetial.vclds. | |||
IVesselpenetrations, inclurllng controlroddriveanilinstrumentation pcnctrntiona.IVolumetric Volumetric Volumetric Voiumettic Visual(I@A-5000) | |||
H0or8rertge0nrAr>ioH8CO0&rrlartgrSCANMQrt&cartrrrNOlt5r-r~0re~QImB1.6O6.10B-C-IB6.20B-C-IO6.30O-C-INozzle-to-safe-end uclds.Closureheadnuts.Closrrrestuds,inplace.Clonirrestuds,uhcnrcmovcil.'olumetric sndSurfaceSurfaceVolumetricVolumetric andSurfaceamUmC) lTF.HNo.FXAH1NATIONCATF.GOR'I TAIII.F.IMll-2500TAQ1,EISI.1(Cont'd)CO)IPONFIITS, PARTS,ANDHf'.TIIOI)S OI'XAHINATIOM, COHPONEtfTS Afff)PARTSTOl)F.FXAHINf'.I)HF.TIIODAHM3;o)lOW~MNZchMCgtO<H0B6.4086.50B-C-I.B-C-1D8.10B1.15sl.i7sl.lsB1.19B-N-1B-N-3sz.iB2.2B2~3IIZ.4B-F87.10BW-2ReactorVcssclLigaments betucenstudhnlca-.ClosureMashers,bushinps. | |||
Bolts,studssndnuts.Integrnlly-ueldcd attnclImcnta. | |||
VesselInterior. | |||
Core-aIIpport structures. | |||
ControlroddrivehoI)sings. | |||
Fxcmptcdcomponents. | |||
Pressurizer l.ongitudinnl andcircumfcrcntinl uclds.tfozzle-to-vessel uelIlsandnozzle-to-'vessel rndiuscdsection.lfcatcrpenctrat(ons. | |||
Nozzle-to-safe-cnIf uelds.Volumetric VisualVisualSurfaceVisual..VisualVolumetric visi)al(I@A-5000) | |||
Volume'tric VolumetricVisual(IMA<<5000) | |||
Volumetric andSurfaceH0m86rtg80eQr>&HOCOgcoUlQJh3MRV)UMQAMCOrtQOCIOrft0r-u)HP0ft'ue80'-g~'O00CA~1n FXAMINATIONCATrrORYITF.MThill,KHn.lull-2500 TAllLKISl1.1(Cont'>I) | |||
COIIIOHFHTS, PARTS,ANnMFTIIOIIS OFFXAIIINATION COMPOHFHTS AHDPARTS'OllF.I'.XAICIHI'.I) | |||
MF.TIIODAHRMN>C>PPV>C'.(ocHW&r>nwHh70a86.608-G-IB6.70B-C-1Pressurizer CVBoltsandstuds,inplan.Boltsandstuds,Vien'rcmove>l. | |||
Volumetric Volumetric andSurfaceBb.80DW-1BB.20B-ll82.108-P87.208-C-2Bolting.Integrally-Melded attschmcnts. | |||
Fxemptedcomponents. | |||
Bolts,studs,endnuts.VisualSurfaceVisual(I@A-5000) | |||
Visuai83.183.283.386.80B~-IIieetExchangers andSteamGencrntors I.ongitudinnl nn>lcirc>>>>>fercnt lnlvclde,including Tubesl>cct-to-head orsl>cllMcl>I>>onthepri-maryslclc,Nozzle-to-head Mcldsandnozzlelnsl>leradiusedsectionontheprimarysl>lc.Nozzle-to-safe-end Melds.Boltsandst>>ds,.in place.Volumetric Vo1umetricVolumetric andSurfaceVolumetric c>mOC>CoCh"-I0 ITEHNn.FXAHIllATIONCATFGORYTARLF.lull-ZSOO TADI.EiSII~1(Cont'd)COllPONFNTS | |||
~PAIITS,ANOIll'.TIIOI'IS OFFXAHINATION COMPOHFNTS ANIIPARTSTonr;rxAMINrli MFTIIODARRNa3W~U)cZC0HCAVY'PPHPVRROWH0n6.100B-c-1B6.110D-C-ID8.30,D-IIDe.4083.9B7.30'W-2n7.40n4.1n6.150B-c-ID6.160D-G-I06.170B-6-1n4.5B<<JIlentFxchnngcrs nndStcamGenerators Boltsandstuds,Mhenrcmovcd.Bo1tf.ng.Integrally-welded attnchments. | |||
Exemptedcomponents. | |||
Bolts,studs,andnuts.PipingI'rcssure no>>ndary'afe-endtopipingacidsnnd'afe-cnd fnbranchpipingMclda.Boltsandstuds,inploce.Boltsnndst>>ds,Mhenremoved.noltfng.Circ>>mfcrentfal nnd1ongit>>dfnnl pipevclds.Volumetric nndSurfaceVisualSurfacevisuals(ILIA-5000) | |||
VisualVolumetric andSurfaceVolumetric Volumetric andSurfaceVisualVolumetric O0mA8rtgvr-S0OAI'LOH0@oppCO0Qlhl&RCOQMArtMmrtPX'LOIrt0ItaHg0ft~8880C)ICh CXAHIttATIOttCATFIsORY ITF.tfTADI.CNo.IVII-2500 TADl.CISI1.1(Cont'd)COWONCNTS, PARTS,ANDHFTIIOI)S OFCXAHINATION COtIPONCNTS ANDPARTSTODI'.F.XAHlttl'.D HFTIIODAMM3,'0)C3WWMccoc:NVOKH084.6B-J-84.7B-JD4.884.1187.50B-G-2B1o.10B-K-1D11~10.B-K-2PipingPrcssureBoundaryDranchpipeconnexion Meldssixinchdiameterandsmaller.Surface~.Socketvelds.Integrally Mcldedattachments. | |||
Component supports. | |||
Fxcmptcdcomponents. | |||
Bolts,studsandnuts.SurfaceSurfaceVisualVisual(I@A-5000) | |||
VisualPump'Pressure BoundaryBranchpipeconnection vcldsexceeding sixinchVolumetric diametcr.H0m8eWV.O0tbQ'LOM5Co8C)tOQlh3IMVsOCADMQftHcort.SXLOVftQVtgHPQe60'-g~86.1808-C-I86.190B-C-I86.2008-C-1810.20B-K-1-K-2Boltsandstuds,]nplace.Boltsnndstuds,Mhcnremoved.Bolting.Integrally-Mclded bttachmrnts. | |||
ComonensuortsVo1umetricVolumetric andSurfaceVisualSurfaceVisual,OC)CODITl EXAMIHATIOHCATFGORYITFHTAIII.F.Ho.I'Mfl-2SOO TABLEISI1.1(Cont'd)COMPOHI'.HTS | |||
~PARTS,ANDfll'.TIIOI)S OFEXAIfTNATION COMPONENTS AHDPARTSTOIIF.F.XAHfHI;I) | |||
HF.TIIODAHKRRrn&W~MCroag>ONMW0BS.6II-L-1D5.8B-187.60B-C-2B6~210D-C-1B6.220BW-1PumpPressureBoundaryPumpcasingvclds.Exemptedcomponents. | |||
Bolts,studs,nndnuts.lfenctorCoolantPumpFlyvlrccl. | |||
ValvePressureffoundnry Boltsnndstuds,inplace.Boltsnnrfstuds,MIIenremoved.VolumetricVisualVieualVolumetric andSurfaceVolumetric Volumetric and.SurfaceM0m8Off'r.nI0OQ'lOMVco0EDOlQIhlrb$0%0NHcortnIRClVrt0IufHg0N80ImB6.230D-C-IB10.30B-K-1II11.30B-K-2B6.6.D-M-1D6.8B-P.fl7.70B-C-2Bo1ting.Integrally velrfcdattnchmcnts. | |||
Component supports. | |||
Va1ve-bodyoaIde.Fxcmptcrf components. | |||
IIolts,studs,anrfnuts.VieualVolumetricVisualVolumetric Visual(If'-5000) | |||
VkaualnMIrlC)OCICQ JI TTF.MHo.~FXAMTHATIOII CATF.GORY TABI.F.Tuc-2520TABI.EISI1.2QUAI.TTYCROIIPBCOMPOIIFHTS, PARTS,AHAIII',TIIODS OFFXAMTttATION COMPONFtITS ANOPARTSTOIII'.I'.XAIIIIIF.I) | |||
MFTIIODAHRRo)lOW~olCgCWOlCP&ONH0PressureVessels,Cl.iC-AC1.2C3.20C3.30C-EC<<EC3.10C-CC4.10C-nCircumferential buttvclds.Nozzle-to-vessle zelda.Integrally-uelded support"attachments. | |||
Boltsandstuds.Component supports. | |||
Supportsmechanical andhydraulic. | |||
'fpingVolumetrfc Volumetric | |||
.SurfaceVolumetric VisualVisualOm88WvO0.eArv'c)M8'O<<08ornataI8OlUMOWMcorfuX%DVftor.ta0rt0S40"ImC2.1C2.2C2.3C4.20C3.4OC-F,CWC-F,C-0C-F,C-Cc-nC-E-1CIrcumferentinl butt-vcTds.T.ongftud1nnluc1dgointsfnfittinps;Brnnchpipe-to-pipe veldJoints.Boltsandstuds.TntegralJy weldedsupportnttnctiments.. | |||
Volumetric Volumetric Volumetric Volumetrfc SurfaceOmC)COC3.50.C-E-2C3.60Component supports. | |||
Supportsmechanfcnl andhyrnultc. | |||
~VfsunlVisual | |||
FXAHltlATIOtl CATFGORYITFMTAHI,Etto.IuC-2520TABLEISI1.2(Cont'd)COMPONFNTS, rhllTS,ANDMFTllODSOFFXAMINATIOtI COHPONFNTS ANDPARTSTOllF.1;XAMINFI) | |||
MFTttnnAMRR3lMlOWQto&CCtocAKM0C3.1C-F,C-Cc4.3oC-ltC3.20C-E-1C3.80C-E-2C3.90C4.1C-F,C-CC4o40C-DC3.100.C-E-1C3.110C-I'.-2c3.12oPumpcasingzelda.Boltsandstuds.PumpsValveboclyMelds.Boltsnndstuds~Integrally Melcledsupportnttnchmen'tn. | |||
Component supports. | |||
Supports'mechanical nndhy<lrnnlIc.Integrally veldedsupportattachments. | |||
Component supports. | |||
Supportsmechnnical nnclhydraulic. | |||
ValvesVolumetric Volumetric SurfaceVisualVisualVolumetric Volumetric SurfaceVisualVisualOM0N8OmftgO0OACOMQcoypuc)cnQtIRtoQNOCtMCOt-Ct0tIMg0rtWOt1c2~oC)CQCZlnIll}} |
Revision as of 13:36, 29 June 2018
ML17251A846 | |
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Site: | Ginna |
Issue date: | 09/22/1986 |
From: | ANDERSON C R, BROWN J R ROCHESTER GAS & ELECTRIC CORP. |
To: | |
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ML17251A845 | List: |
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Text
REV.PAGEQUALITYAS>RANCEMANUALGINNASTATIONROCHESTER GAS6(ELECTRICCORPORATION
'<<<<TIYEDATectober 1s1986SIGIIATURE OFDATETITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPREPAREDBYsQUALITYASSURAIICE REVIEWAPPROVEDBYsis/is/sSss.r/RV/iz/agProramTableofContentsIntroduction:
Program.
References:
Tables:Discussion ISI1.0ScopeandResponsibility ISI2.0Inspection Intervals ISI3.0ExtentandFrequency ISI4.0Examination MethodsISI5.0Evaluation ofExamination ResultsISI6.0RepairRequirements ISI7.0SystemPressureTestingISI8.0RecordsandReportsISI9.0Exemptions ISI1.1QualityGroupAComponents, PartsandMethodofExamination ISI1.2QualityGroupBComponents, PartsandMethodofExamination Attachment A-QualityGroupsA,B,andCExemptions 0
QUALITYASSURANCE MANUALGINNASTATIONTITLE:PAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE210/1/86OF22INTRODUCTION AppendixBofthisQualityAssurance Manualdescribes Ginna'sInservice Inspection Programforthe120monthinspection intervalcommencing January1,1980andendingDecember31,1989.Includedinthisprogramarethefollowing portionsofsystemsand/orcomponents:
QualityGroupAComponents
-QualityGroupBComponents
-QualityGroupCComponents
-HighEnergyPipingOutsideofContainment
-SteamGenerator Tubing-ReactorCoolantPumpFlywheels Following theguidanceofReference 1,SectionXIoftheCode,Ginna'sInservice Inspection Programadherestothere-quirements ofSection50.55aoftheCodeofFederalRegulations, Reference 2.Thisprogram,however,excludesthecontrolsoftheAuthorized NuclearInspector, Enforcement Authority, Re-portingSystems,andN-StampSymbol.TheInservice Inspection ProgramforQualityGroupsA,BandCcomponents, asdefinedinRegulatory Guide1.26,Refer-ence3,iscontrolled byGinna!sQualityAssurance ProgramforStationOperation.
Thissameprogramwhichisalsoincompliance withthereferenced SectionXI,providesthemostacceptable guidelines andlatesttechniques currently beingutilizedintheperformance ofaninservice inspection.
RepairstoQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheOwner'sDesignSpecification andConstruction Codeofthecomponent orsystem.LatereditionsoftheConstruction CodeorASMESectionIII,eitherinitsentiretyorportionsthereof,canalsobeused.Ifrepairweldingcannotbeperformed inaccordance withtheserec{uirements, thenArticle4000ofReference llwillbeused.Asindicated inRochester GasandElectric's report,Reference 4,andAugmented Inservice Inspection Programforhighenergypipingo'utsideofcontainment hasbeenestablished.
Theinspection programprovidesforvolumetric examination onallcircumferential buttweldssituatedatdesignbreaklocations oratdiscontinuity locations whereprobablefailurecouldoccur.Surveillance ofthesewelds S0~~TITLEsDATE42~52CQUAIITYASSURANCE MANUAIGINNASTATIONAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPAGE10/1/86,3'DP22candetectmaterialchangesinadvanceofapotential failure,therebyassuringthatthedesignbasisorconsequential mainsteamorfeedwater breakwillnotoccur.TheInservice Inspection Programforsteamgenerator tubeswas.developed tomeet.theguidanceofReference 5.Atregularintervals, tubeswithineachlegofthesteamgenerator areexaminedandevaluated foracceptable-tube wallthickness.
TheInservice Inspection Programforreactorcoolantpumpflywheels wasdeveloped tomeettheguidanceofReference 12.Attheintervals suggested, thereactorcoolantpumpflywheelwillbeexaminedbyeitherthevolumetric orsurfaceexami-nationmethod,andevaluated tothespecified acceptance criteria.
Identification isgiveninSection9.0ofGinna'sInservice Inspection Programforthoseareaswhichdeviatefromtherequirements ofReference 1.Whereapplicable, currently approvededitionandaddendasofSectionXIwillbeutilizedforclarification andguidance.
ItistheintentofRochester GasandElectricCorporation tocontinually applyappropriate changesintheCodewhichimprovestheoverallqualityofGinna'stotalInservice Inspection Program.PROGRAMISI1.0ScoeandResonsibilit 1.2Components ofQualityGroupsAandBarelisted-inTablesISI-1.1and1.2,respectively.
QualityGroupCcomponents areidentified inAppendixAofGinna'sQualityAssurance Manual.Thespecificcomponents tobeexaminedforeachQualityGroupshallbedefinedintheExamination Plansbytitleand/ornumber.TheInservice Inspection Programforhighenergypipingoutsideofcontainment consistsofmainsteamandfeedwater pipingweldsisdetailedintheExamination PlanforHighEnergyPiping.
QUALITYASSURANCE MANUALGINNASTATIONTITlEsAPPENDIKBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE10/1/86PAGEqOF42~52C221.31.4ISI2.0TheInservice Inspection Programforsteamgenerator tubes,whichisoutlinedinthisprogram,wasdeveloped totheguidanceprovidedinReference 5,isdetailedinGinna'sstationprocedures.
TheInservice Inspection Programforreactorcoolantpumpflywheels, whichisoutlinedinthis'rogram,wasdeveloped totheguidanceprovidedinReference 12,isdetailedinGinna'sstationprocedures.
InsectionIntervals 2.1Theinservice inspection (ISI)intervals forQualityGroupAcomponents shallbetenyearintervals ofservicecommencing January1,1970.ThisprogramdefinestheISIrequirements forthesecond-interval forQualityGroupAcomponents.
Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withIWB-2400ofReference l.2.2Theinservice inspection intervals forQualityGroupBcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,January1,1980,1990and2000,respectively.
ThisprogramdefinestheISIrequirements forthesecondintervalforQualityGroupBcomponents.
Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWC-2400ofReference 1.2.3Theinservice inspection intervals forQualityGroupCcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,January1,1980,1990and2000,respectively.
ThisprogramdefinestheISIrequirements forthesecondintervalQualityGroupCcomponents.
Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWD-2400ofReference
- l.
~~QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramFor.the1980-1989 IntervalDATEPAGE4Ri62C10/1/86OF222.4Theinservice inspection intervals forthehigh*energypipingoutsideofcontainment shallbetenyearintervals ofservicebeginning May1,1973,January1,1980,1990and2000,respectively.
Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 4.2.5Theinservice inspection intervals fortheexami-nation-ofsteamgenerator tubesshallnotbemorethan24months.However,'ifoveranominal2yearperiod(e."g.,twonormalfuelcycles)atleast2examinations oftheseparatelegsresultinlessthan10/ofthetubeswithdetectable wallpenetration (20/)andnosignificant (10/)furtherpenetration oftubeswithpreviousindications, theinspection intervaloftheindividual.
legsmaybeextendedtoonce.every40months.2.62.7Aspermitted byIWA-2400ofReference 1,theinservice inspection intervalforQualityGroupsA,BandCandhighenergypipingoutsidecon-tainmentmaybeextended.
asnecessary.
Theinservice inspection intervals forthereactorcoolantpumpflywheelshallbeapproximately 10yearintervals ofservicecommencing onJanuary1,1970.Forareasofhighstressconcentration attheboreandkeyway,areducedintervalof,approximately 3yearsshallbeapplied.Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 12.ISI3.0ExtentandFreenc3.1QualityGroupAcomponents, aslistedinTableISI-l.lshallbeexaminedtotheextentandfrequency asrequiredinTableIWB-2500ofRefer-encel.
QUALITYASSURANCE MANUALGINNASTATIONTITLEiAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE10/1/86PAGE22OF3.2QualityGroupBcomponents, aslistedinTableISI-1.2,shallbeexaminedtotheextentandfrequency asrequiredinIWC-2400andTableIWC-2500ofReference 1.3.3QualityGroupCcomponents asdescribed inthetenyearexamination planshallbeexaminedtotheextentandfrequency requiredinIWD-2400andIWD-2600ofReference 1.3.43.4.13.4.23.53.5.13.5.2Highenergypipingweldsoutsideofcontainment shallbeexaminedtothefollowing extentandfrequency:
Duringeachperiodofthefirstinspection inter-val,allweldsatdesignbreaklocations andone-thirdofallweldsatlocations whereaweldfailurewouldresultinunacceptable consequences, willbevolumetrically examined.
Duringeachperiodofsucceeding intervals, one-thirdofallweldsatdesignbreaklocations andone-third ofallweldsat,locations whereaweldfailurewouldresultinunacceptable consequences, shallbevolumetrically examined.
Theextentandselection ofsteamgenerator tubeexaminations shallbeasdescribed inSectionsC.4andC.5ofReference 5,withtheinterpretation thatexamination inalegofallpreviously defective tubes(20/detectable wallpenetration) anduptoamaximumoftwohundredpreviously defect-free tubes(20/detectable wallpene-tration)isdeemedsufficient inmeetingtherequirements ofReference 5.Intheeventaprimarytosecondary leakexceedstechnical specification limit,,alimitednumberoftubesshallbeexaminedat,thenextrefueling outage'.Intheeventofaseismicoccurance greaterthan'hat'forwhichtheplantisdesignedtocontinueoperation, Reference 6,aspecialexamination ofalimitednumberoftubesshallbeconducted.
QUALITYASSURANCE MANUALGINNASTATIONTITLE3APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF223.5.33.6ISI4.0Intheeventofamajorsteamlineorfeedwater linebreak,oraloss-of-coolant accident(LOCA)whichimposesasignificant pressuretransient onthesteamgenerators andrequiresactuation oftheengineered safe-guards, aspecialexami-nationofalimitednumberoftubesshallbeconducted.
fThereactor'coolant pumpflywheel, listedinTableISI-l.l,shallbeexaminedtotheextentandfrequency asrequiredinReference 12.Examination Methods4.1QualityGroupsAandBcomponents shallbeexaminedbytherequiredvisual,surfaceorvolumetric methods.Theseexaminations shallincludeoneoracombination
.ofthefollowing:
visual,liquidpenetrant, magneticparticle, ultrasonic, eddy-current orradiographic exami-nation.Thesemethods,shallasaminimum,be~inaccordance withtherulesofIWA-2000ofReference 1.4.1.1Ultrasonic examinations shallbeperformed inaccordance withthefollowing:
4.1.1.1Forferriticvesselswithwallthickness of2-1/2inchesorgreater,anultrasonic examination.
shallbeconducted inaccordance withtherulesofAppendixIofReference l.4.1.1.24.1.1.34.1.1.4Forferriticpipingsystems,anultrasonic exami-nationshallbeconducted inaccordance withtherulesofAppendixIIIofReference 7.Forcomponents otherthanthoselistedin4.1.1.1and4.1.1.2,anultrasonic examination shallbeconducted inaccordance withtherulesofArticle5ofReference 8.Allindications whichproducearesponsegreaterthan50/ofthereference levelshallberecorded.
QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE42~52C10/1/86OF224.1.1.5Allindications whichproducearesponse100%ofthereference levelshallbeinvestigated totheextentthattheoperatorcanevaluatetheshape,identity, andlocationofallsuchre-flectorsintermsoftheacceptance/rejection standards ofIWA-3100(b)ofReference 1.Thelengthofreflectors shallbemeasuredbetween,pointswhichgiveamplitudes equalto100%ofthereference level.4.24.34.5ISI5.05.15.25.2.15.3QualityGroupCcomponents shallbevisuallyexaminedforleakageduringasystempressuretestinaccordance withIWA-2200ofReference 11.Supportsandhangersshallbevisuallyinspected inaccordance wtihIWD-2600ofReference 1.Highenergypipingweldsoutsideofcontainment shallberadiographically examined.
Steamgenerator tubesshallbeexaminedbyavolumetric method(e.g.eddycurrent)oral-ternative methodwhichisacceptable.
Reactorcoolantpumpflywheels shallbe,examinedbytherequiredsurfaceandvolumetric methods,inaccordance withtherequirements ofIWA-2200ofReference 1.Evaluation ofExamination ResultsTheevaluation ofnondestructive examination resultsshallbeinaccordance withArticleIWB-3000ofReference 1.Allreportable indi-cationsshallbesubjecttocomparison withprevious'datatoaidinitscharacterization andindetermining itsorigin.QualityGroupBComponents Theevaluation ofnondestructive examination re-'ultsshallbeinaccordance withArticleIWC-3000ofReference 1.Allreportable indications shallbesubjecttocomparison withpreviousdatatoaidinitscharacterization andindetermining itsorigin.QualityGroupCComponents 0
QUALITYASSURANCE MANUALGINNASTATIONTITLEsAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE10/1/86PAGE22OF5.3.15.45.4.15.55.65.75.7.15.7.1.15.7.1.25.7.25.7.2.1.5.7.2.2Theevaluation ofthevisualexamination resultsshallbeinaccordance withArticleIWA-5000ofReference 1forhangersandsupportsandReference 11forpressuretests.HighEnergyPipingTheevaluation ofnondestructive examination resultsshallbeinaccordance withReference 9.Indications thatwererecordedinpreviouspre-serviceorinservice inspections andwhichwerenotcharacterized aspropagating flawsareacceptable forcontinued service.Theevaluation ofanycorrodedareashallbe.performed inaccordance withArticleIWA-5000ofReference 11.SteamGenerator TubesandTubeSleeveCombinations RepairSteamgenerator tubesthathaveimperfections greaterthan40/throughwall,asindicated byeddycurrent,shallberepairedbypluggingorsleeving.
Steamgenerator sleevesthat,haveimperfections greaterthan30/throughwall,asindicated byeddycurrent,shallberepairedbyplugging.
Reporting Within15daysfollowing thecompletion oftheevaluation ofeachinservice inspection ofsteamgenerator tubes,thenumberoftubesrequiredby5.7.1abovetobepluggedorsleevedineachsteamgenerator shallbereportedtotheCommis-sioninaSpecialReportpursuanttoTechnical Specification 6.9.3.4.Thecompleteresultsofthesteamgenerator tubeinservice inspection shallbesubmitted tothe 0
QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF225.7.2.34Commission inaSpecialReportpursuanttoTech-nicalSpecification 6.9.3.4within12monthsfollowing thecompletion ofthe.inspection.
ThisSpecialReportshallinclude:1.Numberandextentoftubesinspected.
2.Locationandpercentofwall-thickness penetration foreachindication ofanimperfection.
3.Identification oftubespluggedorsleeved.Ifthenumberoftubesinagenerator fallingintocategories (a)or(b)belowexceedsthecriteria, thenresultsoftheinspection shallbeconsidered aReportable Eventpursuantto10CFR50.73.Oralnotification ofNRRshallbeaccomplished within48hours,.butnosoonerthanthenextnormalworkingdayafterthefinalreviewoftheeddycurrentresults..Awrittenfollowupreportshallprovideadescription ofinvestigations conducted todetermine thecourseofthetubedegradation andcorrective measurestakentoprecluderecurrence.
Categories (a)and(b)are:(a)Morethan10%ofthetotaltubesinspected aredegraded(imperfections greaterthan20%ofthenominalwallthickness).
However,previously degradedtubesmustexhibitatleast.10%furtherwallpenetration tobeincludedinthiscalculation.
ISI6.0(b)Morethan1%ofthetotaltubesinspected aredegraded(imperfections greaterthantheplugginglimit).ReairReirements6.1RepairofQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheappli-cableSubsections ofReference 11.6.'2Examinations associated withrepairsormodifi-cationsshallmeettheapplicable designandinspection Coderequirements asdescribed inthefollowing paragraphs:
~'QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF226.2.1WheneverQualityGroupsA,BorCSystemmodifi-cationsorrepairshavebeenmadewhichinvolvenewstrengthweldsoncomponents greaterthan2inchesdiameter, thenewweldsshallreceivebothsurfaceand100percentvolumetric nondestructive examinations.
6.2.26.36.46.56.5.16.5.26.66.7Wheneversystemmodifications orrepairshavebeenmadewhichinvolvenewstrengthwildsonQualityGroupsA;BorCcomponents of2inchesorless,asurfaceexamination shallbeperformed.
SurfacedefectsinQualityGroupsA,BorCbolts,studs,nutsandligaments mayberemovedbymechanical meansprovidedtheremovalofthatdefect.doesnotalterthebasicconfiguration oftheitem.Bolts,studsandnutsthathavede-fectsthatcannotberemovedbymechanical meansshallbereplaced.
Repairofhighenergypiping,welds outsideofcontainment shallbeperformed inaccordance withtheapplicable Code.specified inReference 11.,RepairofSteamGenerator TubesRepairofsteamgenerator'tubes thathaveun-acceptable defectsshallbeperformed byusingatubepluggingtechnique orbysleeving.
Preventative sleevingoftubesaspart,ofapre-ventative maintenance programmayalsobeaccom-plished.Repairofsteamgenerator sleevesthathaveunacceptable defectsshallbeperformed byusingatubepluggingtechnique.
Repairofreactorcoolant,pumpflywheelthathaveunacceptable defectsshallbeperformed inaccordance withReference 12.ISI7.07.17.1.1SstemPressureTestinGeneralRequirements Systempressuretestshallbeconducted inaccordance withArticleIWA-5000ofReference
- 11.
QUALITYASSURANCE MANUALGINNASTATIONTITLEiAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF227.1.27.27.2.17.2.27.37.3.1Repairsofcorrodedareasshallbeperformed ina'ccordance withSection6.0ofthisprogram.QualityGroupAComponents Wheneverthereactorcoolantsystemisclosedafterithasbeenopened,thesystemshallbeleaktestedtotherequirements ofArticleIWB-5000ofReference
-'ll.Temperature andpressurerequirements ofFigure3.1-1,Section3.1ofGinna's"Technical Specifications" shallnotbeexceeded.
Atorneartheendofeachinspection
- interval, ahydrostatic pressuretestshallbeperformed onthereactorcoolantsystemcomponents.
Thistestshallbeconducted inaccordance withtherequire-mentsofArticle.IWB-5000 ofReference 11.Testpressures andtemperatures shallbemaintained foratleastfourhourspriortoperforming thevisualexamination.
Section3.1ofGinna's"Technical Specification" shallnotbeexceeded.
QualityGroupBComponents Atorneartheendofeachinspection
- interval, ahydrostatic pressuretestshallbeperformed onQualityGroupBSystemsandComponents.
Thistestshallbeconducted inaccordance withtherequirements ofArticleIWC-5000ofReference 11.WhenQualityGroupAsystemsandcomponents arealsobeingpressurized, thepressureandtemper-atureshallcomplywiththereguirements ofParagraph 7.2.2ofthisAppends.x.
Thistesttemperature andpressureshallbemaintained foratleast10minutespriortotheperformance ofthevisualexamination foruninsulated pipesand4hoursforinsulated pipes.Duringeachperiod,systemsorportionsofsystemsnotrequiredtooperateduringnormalreactoroperation shallbepressuretestedinaccordance withIWC5221.Inservice leakagetestsmayalsobeperformed onothersystemsandcomponents whicharenormallyinservo.ceonceeachperiod.
QUALITYASSURANCE MANUALGINNASTATIONTITLEiAPPENDIXB~GinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF227.47.4.1QualityGroupCComponents QualityGroupCcomponents shallhavesystempressuretestinaccordance with*ArticleIWD-5000of.Reference 11.ISI8.08.1ISI9.09.1RecordsandReortsRecordsandreportsdeveloped fromthoseexami-nationsperformed inaccordance withthisAppendixshallbemaintained inaccordance withArticleIWA-6000ofReference ll;E~t'uality GroupsA,BandCcomponents exemptions areidentified inAttachment AtothisAppendix.
However,Paragraphs IWB-1220andIWC-1220ofReference 1exemptcertaincomponents fromexami-nations,wherecertainconditions aremet.Theseexemptions willbeappliedtothecomponents listedonTablesISI-1.1and1.2withtheresultthatonlythosenon-exempt components arelistedherein.REFERENCES 1.AmericanSocietyofMechanical Engineers (ASME)BoilerandPressureVesselCode(B&PVC)SectionKI"RulesforInseryice Inspection
'ofNuclearPowerPlantComponents",
1974EditionthroughSummer1975Addenda.2.CodeofFederalRegulations, Title10,Part50,datedJanuary1,1978.3.NuclearRegulatory Commission, Regulatory Guide1.26,Revision1,datedFebruary1976"QualityGroupClassifi-cationsandStandards forWater,Steam,andRadioactive Waste-Containing Components ofNuclearPowerPlants".4.Rochester GasandElectricCorporation Report"EffectsofPostulated PipeBreaksOutsidetheContainment Building",
datedOctober29,1973.
QUALITYASSURANCE MANUALGINNASTATIONTITLE)APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATEPAGE10/1/86OF225.NuclearRegulatory Commission, Regulatory Guide1.83,Revision1,datedJuly1975,"Inservice Inspection ofPressurized WaterReactorSteamGenerator Tubes'.6.Ginna'sFinalSafetyAnalysisReport,Section2.9.3.7.ASME,B&PVC,SectionXI,1974EditionthroughSummer1976Addenda.8.ASME,B&PVC,SectionV,1974EditionthroughSummer1975Addenda.9.USASB31.1.0-1967,"PowerPiping".10.ASME,B&PVC,SectionIII,1974EditionthroughSummer'975Addenda.11.'SME,B&PVCSectionXI,1977EditionthroughSummer1978,Addenda.12.NuclearRegulatory Commission, Regulatory Guide1.14,Revision1,datedAugust1975,-"ReactorCoolantPumpFlywheelIntegrity".
0V FXANINATIONCATFGORYITFHTAOI,EHo.IMll-2500TABLEISII.lqOALiTYCnnNPACOMPONFHTS, PARTS,AllDllFTllnnS OFRXAllrHATION COHPOHFHTS AHDPARTSTOOF.F.XAHlHF.D HETllnnAMR3:UlK3WwMc:2eirocgvXLnwMOCBl.lB1.2Bl~3BI.4BI.>ReactorVessel8-BLongitudinal andcircumferential shallueldsin.coreregion.Longitudinal andcircurmferentinl veldsinshell(otherthanthoseofCategoryB-AnndB-C)andmeridiona) andcircumferential beamucldsinbottomheadnndclosurelrcnd(othertlranthoseofCntegoryB-C).Vessel-to-flange andhead-to-flange circumferen-tia1vclds.B-0Primarynozzle-to-'vessel vcldnandnozzleinsidetial.vclds.
IVesselpenetrations, inclurllng controlroddriveanilinstrumentation pcnctrntiona.IVolumetric Volumetric Volumetric Voiumettic Visual(I@A-5000)
H0or8rertge0nrAr>ioH8CO0&rrlartgrSCANMQrt&cartrrrNOlt5r-r~0re~QImB1.6O6.10B-C-IB6.20B-C-IO6.30O-C-INozzle-to-safe-end uclds.Closureheadnuts.Closrrrestuds,inplace.Clonirrestuds,uhcnrcmovcil.'olumetric sndSurfaceSurfaceVolumetricVolumetric andSurfaceamUmC) lTF.HNo.FXAH1NATIONCATF.GOR'I TAIII.F.IMll-2500TAQ1,EISI.1(Cont'd)CO)IPONFIITS, PARTS,ANDHf'.TIIOI)S OI'XAHINATIOM, COHPONEtfTS Afff)PARTSTOl)F.FXAHINf'.I)HF.TIIODAHM3;o)lOW~MNZchMCgtO<H0B6.4086.50B-C-I.B-C-1D8.10B1.15sl.i7sl.lsB1.19B-N-1B-N-3sz.iB2.2B2~3IIZ.4B-F87.10BW-2ReactorVcssclLigaments betucenstudhnlca-.ClosureMashers,bushinps.
Bolts,studssndnuts.Integrnlly-ueldcd attnclImcnta.
VesselInterior.
Core-aIIpport structures.
ControlroddrivehoI)sings.
Fxcmptcdcomponents.
Pressurizer l.ongitudinnl andcircumfcrcntinl uclds.tfozzle-to-vessel uelIlsandnozzle-to-'vessel rndiuscdsection.lfcatcrpenctrat(ons.
Nozzle-to-safe-cnIf uelds.Volumetric VisualVisualSurfaceVisual..VisualVolumetric visi)al(I@A-5000)
Volume'tric VolumetricVisual(IMA<<5000)
Volumetric andSurfaceH0m86rtg80eQr>&HOCOgcoUlQJh3MRV)UMQAMCOrtQOCIOrft0r-u)HP0ft'ue80'-g~'O00CA~1n FXAMINATIONCATrrORYITF.MThill,KHn.lull-2500 TAllLKISl1.1(Cont'>I)
COIIIOHFHTS, PARTS,ANnMFTIIOIIS OFFXAIIINATION COMPOHFHTS AHDPARTS'OllF.I'.XAICIHI'.I)
MF.TIIODAHRMN>C>PPV>C'.(ocHW&r>nwHh70a86.608-G-IB6.70B-C-1Pressurizer CVBoltsandstuds,inplan.Boltsandstuds,Vien'rcmove>l.
Volumetric Volumetric andSurfaceBb.80DW-1BB.20B-ll82.108-P87.208-C-2Bolting.Integrally-Melded attschmcnts.
Fxemptedcomponents.
Bolts,studs,endnuts.VisualSurfaceVisual(I@A-5000)
Visuai83.183.283.386.80B~-IIieetExchangers andSteamGencrntors I.ongitudinnl nn>lcirc>>>>>fercnt lnlvclde,including Tubesl>cct-to-head orsl>cllMcl>I>>onthepri-maryslclc,Nozzle-to-head Mcldsandnozzlelnsl>leradiusedsectionontheprimarysl>lc.Nozzle-to-safe-end Melds.Boltsandst>>ds,.in place.Volumetric Vo1umetricVolumetric andSurfaceVolumetric c>mOC>CoCh"-I0 ITEHNn.FXAHIllATIONCATFGORYTARLF.lull-ZSOO TADI.EiSII~1(Cont'd)COllPONFNTS
~PAIITS,ANOIll'.TIIOI'IS OFFXAHINATION COMPOHFNTS ANIIPARTSTonr;rxAMINrli MFTIIODARRNa3W~U)cZC0HCAVY'PPHPVRROWH0n6.100B-c-1B6.110D-C-ID8.30,D-IIDe.4083.9B7.30'W-2n7.40n4.1n6.150B-c-ID6.160D-G-I06.170B-6-1n4.5B<<JIlentFxchnngcrs nndStcamGenerators Boltsandstuds,Mhenrcmovcd.Bo1tf.ng.Integrally-welded attnchments.
Exemptedcomponents.
Bolts,studs,andnuts.PipingI'rcssure no>>ndary'afe-endtopipingacidsnnd'afe-cnd fnbranchpipingMclda.Boltsandstuds,inploce.Boltsnndst>>ds,Mhenremoved.noltfng.Circ>>mfcrentfal nnd1ongit>>dfnnl pipevclds.Volumetric nndSurfaceVisualSurfacevisuals(ILIA-5000)
VisualVolumetric andSurfaceVolumetric Volumetric andSurfaceVisualVolumetric O0mA8rtgvr-S0OAI'LOH0@oppCO0Qlhl&RCOQMArtMmrtPX'LOIrt0ItaHg0ft~8880C)ICh CXAHIttATIOttCATFIsORY ITF.tfTADI.CNo.IVII-2500 TADl.CISI1.1(Cont'd)COWONCNTS, PARTS,ANDHFTIIOI)S OFCXAHINATION COtIPONCNTS ANDPARTSTODI'.F.XAHlttl'.D HFTIIODAMM3,'0)C3WWMccoc:NVOKH084.6B-J-84.7B-JD4.884.1187.50B-G-2B1o.10B-K-1D11~10.B-K-2PipingPrcssureBoundaryDranchpipeconnexion Meldssixinchdiameterandsmaller.Surface~.Socketvelds.Integrally Mcldedattachments.
Component supports.
Fxcmptcdcomponents.
Bolts,studsandnuts.SurfaceSurfaceVisualVisual(I@A-5000)
VisualPump'Pressure BoundaryBranchpipeconnection vcldsexceeding sixinchVolumetric diametcr.H0m8eWV.O0tbQ'LOM5Co8C)tOQlh3IMVsOCADMQftHcort.SXLOVftQVtgHPQe60'-g~86.1808-C-I86.190B-C-I86.2008-C-1810.20B-K-1-K-2Boltsandstuds,]nplace.Boltsnndstuds,Mhcnremoved.Bolting.Integrally-Mclded bttachmrnts.
ComonensuortsVo1umetricVolumetric andSurfaceVisualSurfaceVisual,OC)CODITl EXAMIHATIOHCATFGORYITFHTAIII.F.Ho.I'Mfl-2SOO TABLEISI1.1(Cont'd)COMPOHI'.HTS
~PARTS,ANDfll'.TIIOI)S OFEXAIfTNATION COMPONENTS AHDPARTSTOIIF.F.XAHfHI;I)
HF.TIIODAHKRRrn&W~MCroag>ONMW0BS.6II-L-1D5.8B-187.60B-C-2B6~210D-C-1B6.220BW-1PumpPressureBoundaryPumpcasingvclds.Exemptedcomponents.
Bolts,studs,nndnuts.lfenctorCoolantPumpFlyvlrccl.
ValvePressureffoundnry Boltsnndstuds,inplace.Boltsnnrfstuds,MIIenremoved.VolumetricVisualVieualVolumetric andSurfaceVolumetric Volumetric and.SurfaceM0m8Off'r.nI0OQ'lOMVco0EDOlQIhlrb$0%0NHcortnIRClVrt0IufHg0N80ImB6.230D-C-IB10.30B-K-1II11.30B-K-2B6.6.D-M-1D6.8B-P.fl7.70B-C-2Bo1ting.Integrally velrfcdattnchmcnts.
Component supports.
Va1ve-bodyoaIde.Fxcmptcrf components.
IIolts,studs,anrfnuts.VieualVolumetricVisualVolumetric Visual(If'-5000)
VkaualnMIrlC)OCICQ JI TTF.MHo.~FXAMTHATIOII CATF.GORY TABI.F.Tuc-2520TABI.EISI1.2QUAI.TTYCROIIPBCOMPOIIFHTS, PARTS,AHAIII',TIIODS OFFXAMTttATION COMPONFtITS ANOPARTSTOIII'.I'.XAIIIIIF.I)
MFTIIODAHRRo)lOW~olCgCWOlCP&ONH0PressureVessels,Cl.iC-AC1.2C3.20C3.30C-EC<<EC3.10C-CC4.10C-nCircumferential buttvclds.Nozzle-to-vessle zelda.Integrally-uelded support"attachments.
Boltsandstuds.Component supports.
Supportsmechanical andhydraulic.
'fpingVolumetrfc Volumetric
.SurfaceVolumetric VisualVisualOm88WvO0.eArv'c)M8'O<<08ornataI8OlUMOWMcorfuX%DVftor.ta0rt0S40"ImC2.1C2.2C2.3C4.20C3.4OC-F,CWC-F,C-0C-F,C-Cc-nC-E-1CIrcumferentinl butt-vcTds.T.ongftud1nnluc1dgointsfnfittinps;Brnnchpipe-to-pipe veldJoints.Boltsandstuds.TntegralJy weldedsupportnttnctiments..
Volumetric Volumetric Volumetric Volumetrfc SurfaceOmC)COC3.50.C-E-2C3.60Component supports.
Supportsmechanfcnl andhyrnultc.
~VfsunlVisual
FXAHltlATIOtl CATFGORYITFMTAHI,Etto.IuC-2520TABLEISI1.2(Cont'd)COMPONFNTS, rhllTS,ANDMFTllODSOFFXAMINATIOtI COHPONFNTS ANDPARTSTOllF.1;XAMINFI)
MFTttnnAMRR3lMlOWQto&CCtocAKM0C3.1C-F,C-Cc4.3oC-ltC3.20C-E-1C3.80C-E-2C3.90C4.1C-F,C-CC4o40C-DC3.100.C-E-1C3.110C-I'.-2c3.12oPumpcasingzelda.Boltsandstuds.PumpsValveboclyMelds.Boltsnndstuds~Integrally Melcledsupportnttnchmen'tn.
Component supports.
Supports'mechanical nndhy<lrnnlIc.Integrally veldedsupportattachments.
Component supports.
Supportsmechnnical nnclhydraulic.
ValvesVolumetric Volumetric SurfaceVisualVisualVolumetric Volumetric SurfaceVisualVisualOM0N8OmftgO0OACOMQcoypuc)cnQtIRtoQNOCtMCOt-Ct0tIMg0rtWOt1c2~oC)CQCZlnIll