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{{#Wiki_filter:De cembe r 15 , 20 06 M r. P aul A. H arde n Si te V ic e P resi den t Nu cl ear M ana gement C ompa ny , LL C Pa li sad es Nu cl ear Pl ant 277 80 Bl ue Sta r M emori al H ighw ay Co v ert, M I  4 904 3-95 30 S U B JE C T:
{{#Wiki_filter:December 15, 2006 Mr. Paul A. Harden Site Vice President Nuclear Management Company, LLC Palisades Nuclear Plant 27780 Blue Star Memorial Highway Covert, MI 49043-9530
P A L IS A D E S P L A N T - R E QU E S T F OR A D D ITIO N A L I N F OR M A TION R E L A TE D TO TH E P R OP OS E D C* L IC E N S E A M E N D M E N T R E QU E S T F OR STEA M GEN ER ATOR TUB E RE PA IR IN THE TUBE SH EE T (TAC N O. M D2 125)De ar M r. H arde n: Yo ur l etter of M ay 30 , 20 06, sub mitted an ap pl ic ati on to c han ge the P al is ade s N ucl ear Pl ant (Palisades) tec hnical specif ications r elated t o steam gen erat or tu be repair. Th e chang es w ould re v i se t h e r e p a i r cr i te ri a for t h e p o rt i o n o f th e t u b e s w i th i n t h e h o t-l e g re gi o n o f th e t u b e sh e e t.W e a re re v ie w in g y our requests , an d fin d th at a ddi tio nal i nformatio n i s n eed ed as sho w n i n th e e n cl o se d r e que st for a d d i ti o n a l i n form a ti o n (R A I). I d i sc u ss e d t h e e n cl o se d R A I w i th M s. A my Ha z el hoff of y our organi z ati on on De cembe r 13 , 20 06, and sh e a greed to re spo nd w ith in 60 day s o f rec ei pt o f thi s R AI. P le ase co ntac t me at (3 01) 415-142 3 i f y ou hav e que sti ons.
 
Sin ce r ely,/RA/
==SUBJECT:==
M ahe sh L. C haw la , P roject M ana ger P ro je ct D i re ct o ra te I II D i v i si o n o f Li ce n si n g P ro je ct M a n a gem e n t Of f ic e o f N ucl ear Re acto r R egul ati on Do cket No. 50-255 E n cl o su re: RAI c c w/e n c l: S e e n e x t p a ge M r. P aul A. H arde n De cembe r 15 , 20 06 Si te V ic e P resi den t Nu cl ear M ana gement C ompa ny , LL C Pa li sad es Nu cl ear Pl ant 277 80 Bl ue Sta r M emori al H ighw ay Co v ert, M I  4 904 3-95 30 S U B JE C T:
PALISADES PLANT  REQUEST FOR ADDITIONAL INFORMATION RELATED TO THE PROPOSED C* LICENSE AMENDMENT REQUEST FOR STEAM GENERATOR TUBE REPAIR IN THE TUBESHEET (TAC NO. MD2125)
P A L IS A D E S P L A N T - R E QU E S T F OR A D D ITIO N A L I N F OR M A TION R E L A TE D TO TH E P R OP OS E D C* L IC E N S E A M E N D M E N T R E QU E S T F OR STEA M GEN ER ATOR TUB E RE PA IR IN THE TUBE SH EE T (TAC N O. M D2 125)De ar M r. H arde n: Yo ur l etter of M ay 30 , 20 06, sub mitted an ap pl ic ati on to c han ge the P al is ade s N ucl ear Pl ant (Palisades) tec hnical specif ications r elated t o steam gen erat or tu be repair. Th e chang es w ould re v i se t h e r e p a i r cr i te ri a for t h e p o rt i o n o f th e t u b e s w i th i n t h e h o t-l e g re gi o n o f th e t u b e sh e e t.W e a re re v ie w in g y our requests , an d fin d th at a ddi tio nal i nformatio n i s n eed ed as sho w n i n th e e n cl o se d r e que st for a d d i ti o n a l i n form a ti o n (R A I). I d i sc u ss e d t h e e n cl o se d R A I w i th M s. A my Ha z el hoff of y our organi z ati on on De cembe r 13 , 20 06, and sh e a greed to re spo nd w ith in 60 day s o f rec ei pt o f thi s R AI. P le ase co ntac t me at (3 01) 415-142 3 i f y ou hav e que sti ons.
 
Sin ce r ely,/RA/
==Dear Mr. Harden:==
M ahe sh L. C haw la , P roject M ana ger P ro je ct D i re ct o ra te I II D i v i si o n o f Li ce n si n g P ro je ct M a n a gem e n t Of f ic e o f N ucl ear Re acto r R egul ati on Do cket No. 50-255 E n cl o su re:  RAI c c w/e n c l:  S e e n e x t p a ge D IS TR IB U TION PU BL IC Ri dsOgcRp Ri dsN rrDo rlL pl 3-1 Ri dsN rrDo rlD prRidsRg n3M ailCenter LPL3-1 r/f RidsAcrs AcnwM ailCenter RidsNrr PM M Chaw la Ri dsN rrLA THarri s GM akar AD AM S Acc ess io n N umbe r:  M L06 331 017 5 OF FICE LPL3-1/PM LPL3-1/LA LPL3-1/BC NA M E M Ch aw la THarri s LR aghav an DA TE 12/1 5/06 12/1 5/06 12/1 5/06OF FICI AL RECORD COPY Pa li sad es Pl ant cc: Ro bert A. Fen ech , S eni or V ic e P resi den t Nu cl ear, Fos si l, and H y dro Operati ons Co nsu mers E nergy C ompa ny 194 5 P arna ll R d.Jac kson, M I  4 920 1 A ru n a s T. U d ry s, E squ i re Co nsu mers E nergy C ompa ny 1 En er g y Plaza Jac kson, M I  4 920 1 R e gi o n a l A d mi n i st ra to r, R e gi o n I II U.S. N ucl ear Re gula tory C ommis si on Su ite 21 0 244 3  W arren v il le R oad Li sl e, IL  605 32-4 351 Su perv is or Covert T ow nship P. O. Bo x 35 Co v ert, M I  4 904 3 Of f ic e o f the Gov erno r P. O. Bo x 30 013 Lan si ng, M I  4 890 9 U.S. N ucl ear Re gula tory C ommis si on Re si den t Ins pec tor's Of f ic e Pa li sad es Pl ant 277 82 Bl ue Sta r M emori al H ighw ay Co v ert, M I  4 904 3 M i ch i gan D e p a rt me n t o f E n v i ro n me n ta l Qu a l i ty W aste an d H az ardo us M ateri al s D iv is io n Ha z ardo us W aste an d R adi ol ogica l  Pro tecti on Se cti on Nuclear Facilities Unit C o n st i tu ti o n H a l l , L o w e r-L e v e l N o rt h 525 W est Al le gan S treet P.O. B ox 30 241 Lan si ng, M I  4 890 9-77 41 M ic hi gan D epa rtment o f A ttorne y Gen eral Sp eci al Li tigati on Di v is io n 5 2 5 W e st Ot ta w a S t.Si x th F lo or, G. M enn en W il li ams B ui ld in g Lan si ng, M I  4 891 3 M ic hae l B. Se ll man Pre si den t an d C hi ef Ex ecu tiv e Off ic er Nu cl ear M ana gement C ompa ny , LL C 700 F irs t S treet Hu dso n, M I  5 401 6 Jo n a th a n R o goff, E squ i re V i ce P re si d e n t, C o u n se l & S e cr e ta ry Nu cl ear M ana gement C ompa ny , LL C 700 F irs t S treet Hu dso n, W I  5 401 6 Do ugla s E. C oop er Se ni or V ic e P resi den t an d  Ch ie f N ucl ear Of f ic er Nu cl ear M ana gement C ompa ny , LL C 700 F irs t S treet Hu dso n, W I  5 401 6 Ste phe n T. W aw ro, D ire ctor  o f N u cl e a r A ss e ts Co nsu mers E nergy C ompa ny Pa li sad es Nu cl ear Pl ant 277 80 Bl ue Sta r M emori al H ighw ay Co v ert, M I  4 904 3 Lau rie A. La hti , M ana ger R e gul a to ry A ff a i rs Nu cl ear M ana gement C ompa ny , LL C Pa li sad es Nu cl ear Pl ant 277 80 Bl ue Sta r M emori al H ighw ay Co v ert, M I  4 904 3 ENCLOSURE R E QU E S T F OR A D D ITIO N A L I N F OR M A TION (R A I)L IC E N S E A M E N D M E N T R E QU E S T F OR R E V IS E D S TE A M GE N E R A TOR REPAIR CRIT ERIA (C* CRIT ERIA) PALISADES NUCLEAR PLANT NU CL EA R M AN AGEM EN T COM PA NY , LL C DOCK ET N O. 50-2 55 1.
 
The p ropo sed ame ndme nt i s i nten ded to al lo w tub es w ith flaw s to rema in i n s erv ic e i f the f law s are locat ed below a certa in depth in the hot-leg reg ion of the tube sheet. Th is w ill requi re p ropo si ng an al terna tiv e to the 40-perc ent, throu gh-w al l dep th c rite ria i n th e P a l i sa d e s' Te ch n i ca l S p e ci fic a ti o n s (TS s). P l e a se d i sc u ss y o u r p l a n s to r e v i se TS 5.5.8.c as f ol lo w s:A.
Your letter of May 30, 2006, submitted an application to change the Palisades Nuclear Plant (Palisades) technical specifications related to steam generator tube repair. The changes would revise the repair criteria for the portion of the tubes within the hot-leg region of the tubesheet.
Ind ic ate there i s a n a lte rnati v e to the 40-perc ent repa ir cri teri a.B.
We are reviewing your requests, and find that additional information is needed as shown in the enclosed request for additional information (RAI). I discussed the enclosed RAI with Ms. Amy Hazelhoff of your organization on December 13, 2006, and she agreed to respond within 60 days of receipt of this RAI. Please contact me at (301) 415-1423 if you have questions.
D efine the rep ai r cri teri a i n th e h ot-l eg tub esh eet regio n (i.e., d epth be lo w w hi ch f la w s  ma y r e ma i n i n s e rv i ce , a n d t h e s ta rt i n g p o i n t for th e d e p th me a su re me n t).C.
Sincerely,
D efine the rep ai r cri teri a for th e re gion of the ho t-le g tube she et i n w hi ch nei ther the  al terna te re pai r cri teri a n or th e 4 0-pe rcen t thro ugh-w al l cri teri a a ppl y (i.e., tu bes w ith  fla w s w i th i n t h e C* d i st a n ce w i l l b e p l u gged o n d e te ct i o n).D.
                                                /RA/
S tate that al l f la w s l oca ted bel ow thi s d epth may rema in i n s erv ic e, re gardl ess of si z e.2.
Mahesh L. Chawla, Project Manager Project Directorate III Division of Licensing Project Management Office of Nuclear Reactor Regulation Docket No. 50-255
Pro pos ed TS 5.5.8.d defin es the porti on of tube that must b e i nsp ecte d, "from 12
 
.5 i nch es bel ow the tub e-to-tu bes hee t ex pan si on trans iti on in le t to the tube-to-tub esh eet w el d a t the tube ou tle t . . . ."  Si nce the C* cri teri a i s a n a lte rnate rep ai r cri teri a ra ther than an in s p e c t io n cr it e r ia , it do e s no t ch a n g e t h e ob j e c t iv e in t h e cu r r e n t T S 5.5.8.d t o de t e c t f la ws f rom the inlet tube-to-tube sheet w eld to the out let tube-t o-t ubeshe et wel d. If the C* crit eria is pro perl y de f in ed as an al terna te re pai r cri teri a (a s d is cus sed i n #1 a bov e), th en in spe cti on bel ow the C* d is tanc e i n th e h ot-l eg regio n w oul d n o l onger be requi red bec aus e o f th e p h ra se , ". . . a n d t h a t ma y s a ti sfy t h e a p p l i ca b l e t u b e r e p a i r cr i te ri a" i n TS 5.5.8.d. Please discuss your plans to m odif y prop osed T S 5.5.8.d t o rem ove the r ef eren ce to th e C*di stan ce and res tore the w ordi ng ap prov ed in the Tech ni cal S pec ifica tio ns Task Force 44 9 amen dmen t (i.e., ". . . from the tub e-to-tu bes hee t w el d a t the tub e i nl et to the tub e-to-tube she et w el d a t the tub e o utl et, a nd that may sa tis f y. . . ."). In ad di tio n, th e s taff no tes that the 12.5-in ch C* di stan ce is mea sure d from the top of the tub esh eee t or the botto m of th e e x p a n si o n t ra n si ti o n , w h i ch e v e r i s l o w e r.3.
==Enclosure:==
The b asi c p remi se of the C* amen dmen t i s th at th ere is a 12.5-in ch, non-f la w ed porti on of the tube full y ex pan ded i nto the tube she et. To en sure the regi on remai ns f ree of f la w s, a n  inspect ion of 100 percent of the inservice tubes in the upper reg ion of the tube sheet w ill n e e d t o b e p e r fo r me d e v e r y 2 4 e ffe c t i v e fu l l-p o w e r m o n t h s , o r o n e r e fu e l i n g o u t a ge in terv al , w hi che v er i s l ess. A s a res ul t, pl eas e d is cus s y our pl ans to rev is e y our prop ose d TS 5.5.8.d to a dd thi s i nsp ecti on requi rement (e.g., by ad di ng a para graph 5.5.8.d.4). The sta f f notes t hat if an additional parag raph 5.5.8.d.4 is added, it w ill need to be ref eren ced in 5.5.8.d (i.e., "In a d d i ti o n t o me e ti n g th e r e qui re me n ts o f d.1 , d.2 , d.3 , a n d d.4 b e l o w . . . .").4.
 
Pl eas e c onfirm th at s tructu ral an d l eakage i ntegri ty w il l be ass ess ed if si gnifica nt in di cati ons are found w ith in the i nsp ecte d re gion of the tub esh eet. The staff rec ogni z es that the cur rent approac h of plugg ing f law s on detect ion w ithin the C* distan ce should p r o vi d e a h ig h le ve l o f co n f id e n c e t h a t no po t e n t ia l l e a k in g or st r u c t u r a ll y s ig n if ic a n t f la ws ar e id en t if ied in t his re g ion. Ho wever , su ch an a pp r oa ch ca n no t ens ur e it w it h c er t ain t y.5.
RAI cc w/encl: See next page
The c al cul ati on of the in spe cti on di stan ce f or th e h ot-l eg tub esh eet regio n u sed the l ow er 95-p erce nt p redi cti on bou nd f or th e me asu red and pro jected smoo th-bo re, "first-sl ip"pul lo ut v al ues pl otted i n F igure 3 of Enc lo sure 4 to y our M ay 30 , 20 06, le tter. As di scu sse d in the R AI resp ons es to p rev io us C* rev ie w s (i.e., S ecti on 2.1.4 i n E ncl osu re 6 of y our M ay 30, 200 6, l etter), use of the l oad at "f irs t sl ip" as sumes tha t the "first mo v e" re sul ts from gri p p e r sl i p p a ge o r o th e r mo v e me n t b e si d e s mo v e me n t o f th e t u b e w i th i n t h e t u b e sh e e t. Si nce thi s a ssu mpti on abo ut th e "first mov e" w as not v eri f ie d, a nd giv en that al l tube s sho ul d re si st p ul lo ut from the tub esh eet, con f irm that if the force-pe r-uni t-le ngth for the most l imi tin g spec ime n, b ase d o n l oad at "f irs t mov e," w ere use d to de termin e th e re quire d le ngth o f ex pan ded tub ed nee ded to resi st p ul lo ut, th is l ength w oul d s til l be le ss than the p ro p o se d i n sp e ct i o n d i st a n ce (1 2.5 i n ch e s). T he staf f notes t hat in Section 2.
 
4.3 of Enclosure 6 (which addresse s the f irst-slip crit eria f or s mooth-b ore sampl es), the f in al tw o p aragraph s e x pl ai n th at e v en if the re w ere no ex pl ans io n re si dua l con tact pres sure be tw een a tube an d tu bes hee t i n th e P al is ade s s team genera tors, a l ength of 6.75 in che s i s e nou gh to resi st th e th ree-ti mes n ormal op erati ng di f f eren tia l pres sure. The di scu ssi on id enti f ie s d iff eren tia l thermal ex pan si on and e x p a n si o n fro m t h e t u b e i n te rn a l p re ss u re a s th e s o u rc e s o f th e r e si st a n ce t o t u b e p u l l o u t. Al thou gh thi s w as referred to as the "most ex treme c ase ," i t i s n ot c le ar i f the eff ect of tube she et b ow w as in cl ude d. Pl eas e d is cus s w heth er y our ev al uati on con si dere d th e e f f e c t of t u b e s h e e t bo w.6.
Mr. Paul A. Harden                              December 15, 2006 Site Vice President Nuclear Management Company, LLC Palisades Nuclear Plant 27780 Blue Star Memorial Highway Covert, MI 49043-9530
For the Ri nghal s te st d ata, the f irs t-sl ip pu ll out v al ues pl otted i n F igure 3 of Enc lo sure 4 w ere proje cted from the measu red, max imu m-lo ad v al ues. P le ase di scu ss the eff ect on Fi gure 3 an d y our le akage an al y ses i f a con serv ati v e b oun d (i.e., 9 5-pe rcen t pre di cti on in terv al) w ere use d to pro ject th e first-s li p l oad v al ues for the R in ghal s d ata.7.
 
The s taff no tes that the page numb ers li sted on the co v er s hee ts o f E ncl osu res 2 a nd 3 (pages 5.5.8-11 and 5.5.8-12) do no t match the pa ge nu mbers on the botto m of the e n c l o s e d T S p a ge s (p a ge s 5.0-1 1 a n d 5.0-1 2). P l e a s e c l a r i fy w h i c h a r e t h e c o r r e c t p a ge numb ers f or th ese TS p ages. In a ddi tio n, th e s taff no tes that prop ose d TS page 5.0-1 2 sho ul d i den tify the "P rov is io ns f or S G tube i nsp ecti ons. (co nti nue d)" a s i tem "d" rathe r tha n i te m "e."8.
==SUBJECT:==
Accor ding to Section 2.
PALISADES PLANT  REQUEST FOR ADDITIONAL INFORMATION RELATED TO THE PROPOSED C* LICENSE AMENDMENT REQUEST FOR STEAM GENERATOR TUBE REPAIR IN THE TUBESHEET (TAC NO. MD2125)
5 of Enclosure 4, the prop osed inspect ion distance of 12.5 inches is bas ed on add in g the 0.28-in ch non-des tructi v e e x ami nati on ax ia l-p osi tio n u nce rtai nty to the  v a l u e s o f "J o i n t L e n gth t h a t M e e ts L e a kage C ri te ri a ," (1 2.2 4 a n d 1 2.2 5 i n ch e s). H o w e v e r, si nce 12.25 + 0.2 8 = 12.5 3, i t w oul d b e c ons erv ati v e to us e a v al ue of 12.6 in che s ra ther than 12.5 i nch es. P le ase di scu ss y our pl ans to modi f y y our prop osa l to u se 12.6 i nch es as the prop ose d d is tanc e for th e a lte rnate rep ai r cri teri a (a nd in spe cti on) in the ho t-le g region o f th e t u b e sh e e t.}}
 
==Dear Mr. Harden:==
 
Your letter of May 30, 2006, submitted an application to change the Palisades Nuclear Plant (Palisades) technical specifications related to steam generator tube repair. The changes would revise the repair criteria for the portion of the tubes within the hot-leg region of the tubesheet.
We are reviewing your requests, and find that additional information is needed as shown in the enclosed request for additional information (RAI). I discussed the enclosed RAI with Ms. Amy Hazelhoff of your organization on December 13, 2006, and she agreed to respond within 60 days of receipt of this RAI. Please contact me at (301) 415-1423 if you have questions.
Sincerely,
                                                /RA/
Mahesh L. Chawla, Project Manager Project Directorate III Division of Licensing Project Management Office of Nuclear Reactor Regulation Docket No. 50-255
 
==Enclosure:==
 
RAI cc w/encl: See next page DISTRIBUTION PUBLIC                  RidsOgcRp        RidsNrrDorlLpl3-1              RidsNrrDorlDpr RidsRgn3MailCenter LPL3-1 r/f            RidsAcrsAcnwMailCenter          RidsNrrPMMChawla RidsNrrLATHarris        GMakar ADAMS Accession Number: ML063310175 OFFICE      LPL3-1/PM          LPL3-1/LA          LPL3-1/BC NAME        MChawla            THarris            LRaghavan DATE        12/15/06           12/15/06            12/15/06 OFFICIAL RECORD COPY
 
Palisades Plant cc:
Robert A. Fenech, Senior Vice President      Michael B. Sellman Nuclear, Fossil, and Hydro Operations        President and Chief Executive Officer Consumers Energy Company                    Nuclear Management Company, LLC 1945 Parnall Rd.                            700 First Street Jackson, MI 49201                            Hudson, MI 54016 Arunas T. Udrys, Esquire                    Jonathan Rogoff, Esquire Consumers Energy Company                    Vice President, Counsel & Secretary 1 Energy Plaza                              Nuclear Management Company, LLC Jackson, MI 49201                            700 First Street Hudson, WI 54016 Regional Administrator, Region III U.S. Nuclear Regulatory Commission          Douglas E. Cooper Suite 210                                    Senior Vice President and 2443 Warrenville Road                        Chief Nuclear Officer Lisle, IL 60532-4351                        Nuclear Management Company, LLC 700 First Street Supervisor                                  Hudson, WI 54016 Covert Township P. O. Box 35                                Stephen T. Wawro, Director Covert, MI 49043                              of Nuclear Assets Consumers Energy Company Office of the Governor                      Palisades Nuclear Plant P. O. Box 30013                              27780 Blue Star Memorial Highway Lansing, MI 48909                            Covert, MI 49043 U.S. Nuclear Regulatory Commission          Laurie A. Lahti, Manager Resident Inspector's Office                  Regulatory Affairs Palisades Plant                              Nuclear Management Company, LLC 27782 Blue Star Memorial Highway            Palisades Nuclear Plant Covert, MI 49043                            27780 Blue Star Memorial Highway Covert, MI 49043 Michigan Department of Environmental Quality Waste and Hazardous Materials Division Hazardous Waste and Radiological Protection Section Nuclear Facilities Unit Constitution Hall, Lower-Level North 525 West Allegan Street P.O. Box 30241 Lansing, MI 48909-7741 Michigan Department of Attorney General Special Litigation Division 525 West Ottawa St.
Sixth Floor, G. Mennen Williams Building Lansing, MI 48913
 
REQUEST FOR ADDITIONAL INFORMATION (RAI)
LICENSE AMENDMENT REQUEST FOR REVISED STEAM GENERATOR REPAIR CRITERIA (C* CRITERIA)
PALISADES NUCLEAR PLANT NUCLEAR MANAGEMENT COMPANY, LLC DOCKET NO. 50-255
: 1. The proposed amendment is intended to allow tubes with flaws to remain in service if the flaws are located below a certain depth in the hot-leg region of the tubesheet. This will require proposing an alternative to the 40-percent, through-wall depth criteria in the Palisades Technical Specifications (TSs). Please discuss your plans to revise TS 5.5.8.c as follows:
A. Indicate there is an alternative to the 40-percent repair criteria.
B. Define the repair criteria in the hot-leg tubesheet region (i.e., depth below which flaws may remain in service, and the starting point for the depth measurement).
C. Define the repair criteria for the region of the hot-leg tubesheet in which neither the alternate repair criteria nor the 40-percent through-wall criteria apply (i.e., tubes with flaws within the C* distance will be plugged on detection).
D. State that all flaws located below this depth may remain in service, regardless of size.
: 2. Proposed TS 5.5.8.d defines the portion of tube that must be inspected, from 12.5 inches below the tube-to-tubesheet expansion transition inlet to the tube-to-tubesheet weld at the tube outlet . . . . Since the C* criteria is an alternate repair criteria rather than an inspection criteria, it does not change the objective in the current TS 5.5.8.d to detect flaws from the inlet tube-to-tubesheet weld to the outlet tube-to-tubesheet weld. If the C* criteria is properly defined as an alternate repair criteria (as discussed in #1 above), then inspection below the C* distance in the hot-leg region would no longer be required because of the phrase, . . . and that may satisfy the applicable tube repair criteria in TS 5.5.8.d.
Please discuss your plans to modify proposed TS 5.5.8.d to remove the reference to the C*
distance and restore the wording approved in the Technical Specifications Task Force 449 amendment (i.e., . . . from the tube-to-tubesheet weld at the tube inlet to the tube-to-tubesheet weld at the tube outlet, and that may satisfy. . . .). In addition, the staff notes that the 12.5-inch C* distance is measured from the top of the tubesheeet or the bottom of the expansion transition, whichever is lower.
: 3. The basic premise of the C* amendment is that there is a 12.5-inch, non-flawed portion of the tube fully expanded into the tubesheet. To ensure the region remains free of flaws, an ENCLOSURE
 
inspection of 100 percent of the inservice tubes in the upper region of the tubesheet will need to be performed every 24 effective full-power months, or one refueling outage interval, whichever is less. As a result, please discuss your plans to revise your proposed TS 5.5.8.d to add this inspection requirement (e.g., by adding a paragraph 5.5.8.d.4). The staff notes that if an additional paragraph 5.5.8.d.4 is added, it will need to be referenced in 5.5.8.d (i.e., In addition to meeting the requirements of d.1, d.2, d.3, and d.4 below . . . .).
: 4. Please confirm that structural and leakage integrity will be assessed if significant indications are found within the inspected region of the tubesheet. The staff recognizes that the current approach of plugging flaws on detection within the C* distance should provide a high level of confidence that no potential leaking or structurally significant flaws are identified in this region. However, such an approach can not ensure it with certainty.
: 5. The calculation of the inspection distance for the hot-leg tubesheet region used the lower 95-percent prediction bound for the measured and projected smooth-bore, first-slip pullout values plotted in Figure 3 of Enclosure 4 to your May 30, 2006, letter. As discussed in the RAI responses to previous C* reviews (i.e., Section 2.1.4 in Enclosure 6 of your May 30, 2006, letter), use of the load at first slip assumes that the first move results from gripper slippage or other movement besides movement of the tube within the tubesheet.
Since this assumption about the first move was not verified, and given that all tubes should resist pullout from the tubesheet, confirm that if the force-per-unit-length for the most limiting specimen, based on load at first move, were used to determine the required length of expanded tubed needed to resist pullout, this length would still be less than the proposed inspection distance (12.5 inches).
The staff notes that in Section 2.4.3 of Enclosure 6 (which addresses the first-slip criteria for smooth-bore samples), the final two paragraphs explain that even if there were no explansion residual contact pressure between a tube and tubesheet in the Palisades steam generators, a length of 6.75 inches is enough to resist the three-times normal operating differential pressure. The discussion identifies differential thermal expansion and expansion from the tube internal pressure as the sources of the resistance to tube pullout.
Although this was referred to as the most extreme case, it is not clear if the effect of tubesheet bow was included. Please discuss whether your evaluation considered the effect of tubesheet bow.
: 6. For the Ringhals test data, the first-slip pullout values plotted in Figure 3 of Enclosure 4 were projected from the measured, maximum-load values. Please discuss the effect on Figure 3 and your leakage analyses if a conservative bound (i.e., 95-percent prediction interval) were used to project the first-slip load values for the Ringhals data.
: 7. The staff notes that the page numbers listed on the cover sheets of Enclosures 2 and 3 (pages 5.5.8-11 and 5.5.8-12) do not match the page numbers on the bottom of the enclosed TS pages (pages 5.0-11 and 5.0-12). Please clarify which are the correct page numbers for these TS pages. In addition, the staff notes that proposed TS page 5.0-12 should identify the Provisions for SG tube inspections. (continued) as item d rather than item e.
: 8. According to Section 2.5 of Enclosure 4, the proposed inspection distance of 12.5 inches is based on adding the 0.28-inch non-destructive examination axial-position uncertainty to the
 
values of Joint Length that Meets Leakage Criteria, (12.24 and 12.25 inches). However, since 12.25 + 0.28 = 12.53, it would be conservative to use a value of 12.6 inches rather than 12.5 inches. Please discuss your plans to modify your proposal to use 12.6 inches as the proposed distance for the alternate repair criteria (and inspection) in the hot-leg region of the tubesheet.}}

Latest revision as of 12:48, 23 November 2019

Request for Additional Information, Related to the Proposed C* License Amendment Request for Steam Generator Tube Repair in the Tubesheet
ML063310175
Person / Time
Site: Palisades Entergy icon.png
Issue date: 12/15/2006
From: Mahesh Chawla
NRC/NRR/DLPM
To: Harden P
Nuclear Management Co
L. Mark Padovan, LPL3-1
References
TAC MD2125
Download: ML063310175 (6)


Text

December 15, 2006 Mr. Paul A. Harden Site Vice President Nuclear Management Company, LLC Palisades Nuclear Plant 27780 Blue Star Memorial Highway Covert, MI 49043-9530

SUBJECT:

PALISADES PLANT REQUEST FOR ADDITIONAL INFORMATION RELATED TO THE PROPOSED C* LICENSE AMENDMENT REQUEST FOR STEAM GENERATOR TUBE REPAIR IN THE TUBESHEET (TAC NO. MD2125)

Dear Mr. Harden:

Your letter of May 30, 2006, submitted an application to change the Palisades Nuclear Plant (Palisades) technical specifications related to steam generator tube repair. The changes would revise the repair criteria for the portion of the tubes within the hot-leg region of the tubesheet.

We are reviewing your requests, and find that additional information is needed as shown in the enclosed request for additional information (RAI). I discussed the enclosed RAI with Ms. Amy Hazelhoff of your organization on December 13, 2006, and she agreed to respond within 60 days of receipt of this RAI. Please contact me at (301) 415-1423 if you have questions.

Sincerely,

/RA/

Mahesh L. Chawla, Project Manager Project Directorate III Division of Licensing Project Management Office of Nuclear Reactor Regulation Docket No. 50-255

Enclosure:

RAI cc w/encl: See next page

Mr. Paul A. Harden December 15, 2006 Site Vice President Nuclear Management Company, LLC Palisades Nuclear Plant 27780 Blue Star Memorial Highway Covert, MI 49043-9530

SUBJECT:

PALISADES PLANT REQUEST FOR ADDITIONAL INFORMATION RELATED TO THE PROPOSED C* LICENSE AMENDMENT REQUEST FOR STEAM GENERATOR TUBE REPAIR IN THE TUBESHEET (TAC NO. MD2125)

Dear Mr. Harden:

Your letter of May 30, 2006, submitted an application to change the Palisades Nuclear Plant (Palisades) technical specifications related to steam generator tube repair. The changes would revise the repair criteria for the portion of the tubes within the hot-leg region of the tubesheet.

We are reviewing your requests, and find that additional information is needed as shown in the enclosed request for additional information (RAI). I discussed the enclosed RAI with Ms. Amy Hazelhoff of your organization on December 13, 2006, and she agreed to respond within 60 days of receipt of this RAI. Please contact me at (301) 415-1423 if you have questions.

Sincerely,

/RA/

Mahesh L. Chawla, Project Manager Project Directorate III Division of Licensing Project Management Office of Nuclear Reactor Regulation Docket No. 50-255

Enclosure:

RAI cc w/encl: See next page DISTRIBUTION PUBLIC RidsOgcRp RidsNrrDorlLpl3-1 RidsNrrDorlDpr RidsRgn3MailCenter LPL3-1 r/f RidsAcrsAcnwMailCenter RidsNrrPMMChawla RidsNrrLATHarris GMakar ADAMS Accession Number: ML063310175 OFFICE LPL3-1/PM LPL3-1/LA LPL3-1/BC NAME MChawla THarris LRaghavan DATE 12/15/06 12/15/06 12/15/06 OFFICIAL RECORD COPY

Palisades Plant cc:

Robert A. Fenech, Senior Vice President Michael B. Sellman Nuclear, Fossil, and Hydro Operations President and Chief Executive Officer Consumers Energy Company Nuclear Management Company, LLC 1945 Parnall Rd. 700 First Street Jackson, MI 49201 Hudson, MI 54016 Arunas T. Udrys, Esquire Jonathan Rogoff, Esquire Consumers Energy Company Vice President, Counsel & Secretary 1 Energy Plaza Nuclear Management Company, LLC Jackson, MI 49201 700 First Street Hudson, WI 54016 Regional Administrator, Region III U.S. Nuclear Regulatory Commission Douglas E. Cooper Suite 210 Senior Vice President and 2443 Warrenville Road Chief Nuclear Officer Lisle, IL 60532-4351 Nuclear Management Company, LLC 700 First Street Supervisor Hudson, WI 54016 Covert Township P. O. Box 35 Stephen T. Wawro, Director Covert, MI 49043 of Nuclear Assets Consumers Energy Company Office of the Governor Palisades Nuclear Plant P. O. Box 30013 27780 Blue Star Memorial Highway Lansing, MI 48909 Covert, MI 49043 U.S. Nuclear Regulatory Commission Laurie A. Lahti, Manager Resident Inspector's Office Regulatory Affairs Palisades Plant Nuclear Management Company, LLC 27782 Blue Star Memorial Highway Palisades Nuclear Plant Covert, MI 49043 27780 Blue Star Memorial Highway Covert, MI 49043 Michigan Department of Environmental Quality Waste and Hazardous Materials Division Hazardous Waste and Radiological Protection Section Nuclear Facilities Unit Constitution Hall, Lower-Level North 525 West Allegan Street P.O. Box 30241 Lansing, MI 48909-7741 Michigan Department of Attorney General Special Litigation Division 525 West Ottawa St.

Sixth Floor, G. Mennen Williams Building Lansing, MI 48913

REQUEST FOR ADDITIONAL INFORMATION (RAI)

LICENSE AMENDMENT REQUEST FOR REVISED STEAM GENERATOR REPAIR CRITERIA (C* CRITERIA)

PALISADES NUCLEAR PLANT NUCLEAR MANAGEMENT COMPANY, LLC DOCKET NO. 50-255

1. The proposed amendment is intended to allow tubes with flaws to remain in service if the flaws are located below a certain depth in the hot-leg region of the tubesheet. This will require proposing an alternative to the 40-percent, through-wall depth criteria in the Palisades Technical Specifications (TSs). Please discuss your plans to revise TS 5.5.8.c as follows:

A. Indicate there is an alternative to the 40-percent repair criteria.

B. Define the repair criteria in the hot-leg tubesheet region (i.e., depth below which flaws may remain in service, and the starting point for the depth measurement).

C. Define the repair criteria for the region of the hot-leg tubesheet in which neither the alternate repair criteria nor the 40-percent through-wall criteria apply (i.e., tubes with flaws within the C* distance will be plugged on detection).

D. State that all flaws located below this depth may remain in service, regardless of size.

2. Proposed TS 5.5.8.d defines the portion of tube that must be inspected, from 12.5 inches below the tube-to-tubesheet expansion transition inlet to the tube-to-tubesheet weld at the tube outlet . . . . Since the C* criteria is an alternate repair criteria rather than an inspection criteria, it does not change the objective in the current TS 5.5.8.d to detect flaws from the inlet tube-to-tubesheet weld to the outlet tube-to-tubesheet weld. If the C* criteria is properly defined as an alternate repair criteria (as discussed in #1 above), then inspection below the C* distance in the hot-leg region would no longer be required because of the phrase, . . . and that may satisfy the applicable tube repair criteria in TS 5.5.8.d.

Please discuss your plans to modify proposed TS 5.5.8.d to remove the reference to the C*

distance and restore the wording approved in the Technical Specifications Task Force 449 amendment (i.e., . . . from the tube-to-tubesheet weld at the tube inlet to the tube-to-tubesheet weld at the tube outlet, and that may satisfy. . . .). In addition, the staff notes that the 12.5-inch C* distance is measured from the top of the tubesheeet or the bottom of the expansion transition, whichever is lower.

3. The basic premise of the C* amendment is that there is a 12.5-inch, non-flawed portion of the tube fully expanded into the tubesheet. To ensure the region remains free of flaws, an ENCLOSURE

inspection of 100 percent of the inservice tubes in the upper region of the tubesheet will need to be performed every 24 effective full-power months, or one refueling outage interval, whichever is less. As a result, please discuss your plans to revise your proposed TS 5.5.8.d to add this inspection requirement (e.g., by adding a paragraph 5.5.8.d.4). The staff notes that if an additional paragraph 5.5.8.d.4 is added, it will need to be referenced in 5.5.8.d (i.e., In addition to meeting the requirements of d.1, d.2, d.3, and d.4 below . . . .).

4. Please confirm that structural and leakage integrity will be assessed if significant indications are found within the inspected region of the tubesheet. The staff recognizes that the current approach of plugging flaws on detection within the C* distance should provide a high level of confidence that no potential leaking or structurally significant flaws are identified in this region. However, such an approach can not ensure it with certainty.
5. The calculation of the inspection distance for the hot-leg tubesheet region used the lower 95-percent prediction bound for the measured and projected smooth-bore, first-slip pullout values plotted in Figure 3 of Enclosure 4 to your May 30, 2006, letter. As discussed in the RAI responses to previous C* reviews (i.e., Section 2.1.4 in Enclosure 6 of your May 30, 2006, letter), use of the load at first slip assumes that the first move results from gripper slippage or other movement besides movement of the tube within the tubesheet.

Since this assumption about the first move was not verified, and given that all tubes should resist pullout from the tubesheet, confirm that if the force-per-unit-length for the most limiting specimen, based on load at first move, were used to determine the required length of expanded tubed needed to resist pullout, this length would still be less than the proposed inspection distance (12.5 inches).

The staff notes that in Section 2.4.3 of Enclosure 6 (which addresses the first-slip criteria for smooth-bore samples), the final two paragraphs explain that even if there were no explansion residual contact pressure between a tube and tubesheet in the Palisades steam generators, a length of 6.75 inches is enough to resist the three-times normal operating differential pressure. The discussion identifies differential thermal expansion and expansion from the tube internal pressure as the sources of the resistance to tube pullout.

Although this was referred to as the most extreme case, it is not clear if the effect of tubesheet bow was included. Please discuss whether your evaluation considered the effect of tubesheet bow.

6. For the Ringhals test data, the first-slip pullout values plotted in Figure 3 of Enclosure 4 were projected from the measured, maximum-load values. Please discuss the effect on Figure 3 and your leakage analyses if a conservative bound (i.e., 95-percent prediction interval) were used to project the first-slip load values for the Ringhals data.
7. The staff notes that the page numbers listed on the cover sheets of Enclosures 2 and 3 (pages 5.5.8-11 and 5.5.8-12) do not match the page numbers on the bottom of the enclosed TS pages (pages 5.0-11 and 5.0-12). Please clarify which are the correct page numbers for these TS pages. In addition, the staff notes that proposed TS page 5.0-12 should identify the Provisions for SG tube inspections. (continued) as item d rather than item e.
8. According to Section 2.5 of Enclosure 4, the proposed inspection distance of 12.5 inches is based on adding the 0.28-inch non-destructive examination axial-position uncertainty to the

values of Joint Length that Meets Leakage Criteria, (12.24 and 12.25 inches). However, since 12.25 + 0.28 = 12.53, it would be conservative to use a value of 12.6 inches rather than 12.5 inches. Please discuss your plans to modify your proposal to use 12.6 inches as the proposed distance for the alternate repair criteria (and inspection) in the hot-leg region of the tubesheet.