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Calculations completed by Comed indicate that the impact ofIRBs on the EOC leak rate calculation is not significant. However, Comed has chosen to use the freespan leak rate plus IRB leak rate methodology to more directly include IRBs in the calculation, k nla hvt ed ncasuoi opf w a | Calculations completed by Comed indicate that the impact ofIRBs on the EOC leak rate calculation is not significant. However, Comed has chosen to use the freespan leak rate plus IRB leak rate methodology to more directly include IRBs in the calculation, k nla hvt ed ncasuoi opf w a | ||
Further information concerning this leak rate model is contained in Comed's response to the Nuclear Regulatory Commission's Request For Additional Information question 39. This response is documented in the July 21,1995 letter from D. Saccomando to the Office of Nuclear Reactor Regulation " Response to Request for Additional Information Pertaining to the Application for Amendment to Facility Operating License: Byron Nuclear Power Station, Unit 1 and 2 NPF-37/66; NRC Docket Nos. 50-454/455, Braidwood Nuclear Power Station Unit 1 and 2 NPF-72/77; NRC Docket Nos. 50-456/457." | Further information concerning this leak rate model is contained in Comed's response to the Nuclear Regulatory Commission's Request For Additional Information question 39. This response is documented in the {{letter dated|date=July 21, 1995|text=July 21,1995 letter}} from D. Saccomando to the Office of Nuclear Reactor Regulation " Response to Request for Additional Information Pertaining to the Application for Amendment to Facility Operating License: Byron Nuclear Power Station, Unit 1 and 2 NPF-37/66; NRC Docket Nos. 50-454/455, Braidwood Nuclear Power Station Unit 1 and 2 NPF-72/77; NRC Docket Nos. 50-456/457." | ||
To address TSP cracking issues identified in other plants, and SG MSLB load path integrity issues, Comed will develop a SG internals inspection plan. This inspection plan will be provided to the NRC in a separate document. Results of this inspection will be reported to the NRC in accordance with the proposed reporting requirements section of this amendment request. | To address TSP cracking issues identified in other plants, and SG MSLB load path integrity issues, Comed will develop a SG internals inspection plan. This inspection plan will be provided to the NRC in a separate document. Results of this inspection will be reported to the NRC in accordance with the proposed reporting requirements section of this amendment request. | ||
k nla bybod apc3mp3 wpf 53 k.}} | k nla bybod apc3mp3 wpf 53 k.}} |
Latest revision as of 04:36, 25 September 2022
ML20092B055 | |
Person / Time | |
---|---|
Site: | Byron, Braidwood ![]() |
Issue date: | 09/01/1995 |
From: | COMMONWEALTH EDISON CO. |
To: | |
Shared Package | |
ML20092B047 | List: |
References | |
NUDOCS 9509110289 | |
Download: ML20092B055 (66) | |
Text
ATTACHMENT C-1 MARKED UP PAGES FOR PRO"OSED CHANGES TO APPENDIX A TECHNICAL SPECIFICATIONS OF FACILITY OPERATING LICENSES NPF-72, AND NPF-77
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l BRAIDWOOD STATION UNITS 1 & 2 !
REVISED PAGES:
3/4 4-13*
3/4 4-14 3/4 4-14a*
3/4 4-15*
3/4 4-16 3/4 4-17 3/4 4-17a 3/4 4-17b 3/4 4-27 '
3/4 4-28 3/4 4-29 3/4 4-30 3/4 4-31 B 3/4 4-3*
B 3/4 4-3a
- NOTE: THESE PAGES HAVE NO CHANGES BUT ARE INCLUDED FOR CONTINUITY.
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9509110289 950901 4 DR ADOCK 0500
REACTOR COOLANT SYSTEM 3/4.4.5 STEAM GENERATORS LIMITING CONDITION FOR OPERATION 3.4.5 Each steam generator shall be OPERABLE.
APPLICABILITY: MODES 1, 2, 3 and 4.
ACTION:
With one or more steam generators inoperable, restore the inoperable steam generator (s) to OPERABLE status prior to increasing T,, above 200*F.
SURVEILLANCE RE0VIREMENTS 4.4.5.0 Each steam generator shall be demonstrated OPERABLE by performance of the following augmented inservice inspection program and the requirements of Specification 4.0.5.
4.4.5.1 Steam Generator Samole Selection and Inspection - Each steam generator shall be determined OPERABLE during shutdown by selecting and inspecting at least the minimum number of steam generators specified in Table 4.4-1.
4.4.5.2 Steam Generator Tube
- Sample Selection and Inspection - The steam generator tube minimum sample size, inspection result classification, and the corresponding action required shall be as specified in Table 4.4-2. The inservice inspection of steam generator tubes shall be performed at the fre-quencies specified in Specification 4.4.5.3 and the inspected tubes shall be verified acceptable per the acceptance criteria of Specification 4.4.5.4. When applying the expectations of 4.4.5.2.a through 4.4.5.2.c. previous defects or imperfections in the area repaired by the sleeve are not considered an area requiring reinspection. The tubes selected for each inservice inspection shall include at least 3% of the total number of tubes in all steam generators; the tubes selected for these inspections shall be selected on a random basis except:
- a. Where experience in similar plants with similar water chemistry indicates critical areas to be inspected, then at least 50% of the tubes inspected shall be from these critical areas;
- b. The first sample of tubes selected for each inservice inspection (subsequent to the preservice inspection) of each steam generator shall include:
- When referring to a steam generator tube, the sleeve shall be considered a part of the tube if the tube has been repaired per Specification 4.4.5.4.a.10.
BRAIDWOOD - UNITS 1 & 2 3/4 4-13 AMENDMENT NO. 46
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued)
- 1) All tubes that previously had detectable tube wall penetrations greater than 20% that have not been plugged or sleeved in the affected area, and all tubes that previously had detectable sleeve wall penetrations that have not been plugged,
- 2) Tubes in those areas where experience has indicated potential problems,
- 3) At least 3% of the total number of sleeved tubes in all four steam generators or all of the sleeved tubes in the generator chosen for the inspection program, whichever is less. These inspections will include both the tube and the sleeve, and x
3.__ h4) A tube inspection (pursuant to Specification 4.4.5.4a.8) shall be
'_1AM b performed on each selected tube. If any selected tube does not
)s /]
j; permit the passage of the eddy current probe for a tube inspection, this shall be recorded and an adjacent tube shall be selected and V subjected to a tube inspection.
For Unit 1, tubes which remain in service due to the application of Cbf) 7 the F criteria will be inspected, in the tubesheet region, during all future outages.
G
- c. The tubes selected as the second and third samples (if required by Table 4.4-2) during each inservice inspection may be subjected to a partial tube inspection provided:
- 1) The tubes selected for these samples include the tubes from those areas of the tube sheet array where tubes with imperfections were previously found, and
- 2) The inspections include those portions of the tubes where
, imperfections were previously found.
[5 g%
Dfor Unit 1 Cycle 5, implementation of the tube support plate interi pluDggig iteria limit requires a 100% bobbin coil probe i p on for all hot leg upport plate intersections and all eg O intersections down a lowest cold leg tub ort plate with outer M-O diameter stress corrosion using a rotating pancake coil ng (0D ndications. An inspection
_" be is required in order to show OPERABILITY of tubes with J1 -like bobbi 1 signal amplitudes greater than 1.0 volt but es5'than or equal to 2.7 vo . or tubes that will be administra plugged or repaired, no RPC inspectio '
equired. The RP jC s are to be evaluated to establish that the principa f Mdications can be characterized as ODSCC.
- e. A random sample of at least 20 percent of the total number of sleeves shall be inspected for axial and circumferential indications at the end of each cycle. In the event that an imperfection of 40 percent or greater depth is detected, an additional 20 percent of the unsampled sleeves shall be inspected, and if an imperfection of 40 percent or greater depth is detected in the second sample, all remaining sleeves shall be inspected.
These inservice inspections will include the entire sleeve and the tube at BRAIDWOOD - UNITS 1 & 2 3/4 4-14 AMENDMENT NO.
INSERT A (4.4.5.2.b)
- 5) For Unit 1, indications left in service as a result of application of the tube support plate voltage-based repair criteria shall be inspected by bobbin coil probe during all future refueling outages.
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3.
I INSERT B (4.4.5.2.d)
- d. For Unit 1 Cycle 6, implementation of the steam generator tube / tube support plate repair criteria requires a 100-percent bobbin coil inspection for hot-leg and cold-leg tube support plate intersections down to the lowest cold- ,
leg tube support plate with known outside diameter stress corrosion cracking (ODSCC) indications. The determination of the lowest cold-leg tube support plate intersections having ODSCC indications shall be based on the performance of at least a 20 percent random sampling of tubes inspected over their full length.
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REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued) the heat treated area. The inservice inspection for the sleeves is required until the corrosion resistance for the laser welded or kinetically welded joints in tubes that bound the material parameters of the tubes installed in the steam generators has been demonstrated acceptable. If conformance with the acceptable criteria of Specification 4.4.5.4 for tube structural integrity is not confirmed, the tubes containing the sleeves in question shall be removed from service.
The results of each sample inspection shall be classified into one of the following three categories:
Cateaory Insoection Results C-1 Less than 5% of the total tubes inspected are degraded tubes and none of the inspected tubes are defective.
C-2 One or more tubes, but not more than 1% of the total tubes inspected are defective, or between 5% and 10% of the total tubes inspected are degraded tubes.
C-3 More than 10% of the total tubes inspected are degraded tubes or more than 1% of the inspected tubes are defective.
Note: In all inspections, previously degraded tubes or sleeves must exhibit significant (greater than 10% of wall thickness) further wall penetrations to be included in the above percentage calculations. j i
l BRAIDWOOD - UNITS 1 & 2 3/4 4-14 a AMENDMENT NO. 63
.. ~ . - ~ ~ - - . . - - - . - . . --- - - - - -. . . - - - - - - -
i i
REACTOR COOLANT SYSTEM I. l SURVEILLANCE REQUIREMENTS (Continued) 4.4.5.3 Inspection Frequencies - The above required inservice inspections of steam generator tubes shall be performed at the following frequencies:
- a. The first inservice inspection shall be performed after 6 Effective Full Power Months but within 24 calendar months of initial criticality.
Subsequent inservice inspections shall be performed at intervals of not less than 12 nor more than 24 calendar months after the previous inspection. If two consecutive inspections, not including the pre-service inspection, result in all inspection results falling into the C-1 category or if two consecutive inspections demonstrate that pre-viously observed degradation has not continued and no additional degradation has occurred, the inspection interval may be extended ,
to a maximum of once per 40 months;
- b. If the results of the inservice inspection of a steam generator conducted in accordance with Table 4.4-2 at 40-month intervals fall in Category C-3, the inspection frequency shall be increased to at least once per 20 months. The increase in inspection frequency !
shall apply until the subsequent inspections satisfy the criteria of Specification 4.4.5.3a. ; the interval may then be extended to a f maximum of once per 40 months; and ;
'~
- c. Additional, unscheduled inservice inspections shall be performed on ,
each steam generator in accordance with the first sample inspection '
specified in Table 4.4-2 during the shutdown subsequent to any of !
the following conditions: l
- 1) Reactor-to-secondary tube leaks (not including leaks originating i i
from tube-to-tube sheet welds) in excess of the limits of .
, Specification 3.4.6.2c. , or
- 2) A seismic occurrence greater than the Operating Basis Earthquake, :
or
- 3) A Condition IV loss-of-coolant accident requiring actuation of the Engineered Safety Features, or
- 4) A Condition IV main steam line or feedwater line break.
i i
BRAIDWOOD - UNITS 1 & 2 3/4 4-15 t
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued) 4.4.5.4 Acceptance Criteria l
- a. As used in this specification: '
- 1) Imoerfection means an exception to the dimensions, finish or contour of a tube or sleeve from that required by fabrication drawings or specifications. Eddy-current testing indications j
below 20% of the nominal tube or sleeve wall thickness, if ;
detectable, may be considered as imperfections; i
- 2)
Dearadation means a service-induced cracking,
wastage, wear or ;
general corrosion occurring on either inside or outside of a '
tube or sleeve;
- 3) Dearaded Tube means a tube or sleeve containing unrepaired imperfections greater than or equal to 20% of the nominal tube 1 or sleeve wall thickness caused by degradation; '
- 4) % Dearadation means the percentage of the tube or sleeve wall thickness affected or removed by degradation;
- 5) Defect means an imperfection of such severity that it exceeds the plugging or repair limit. A tube or sleeve containing an unrepaired defect is defective;
- 6) Pluacina or Reoair Limit means the imperfection depth at or beyond which the tube shall be removed from service by plugging or repaired by sleeving in the affected area. The plugging or 1 repair limit imperfection depth is equal to 40% of the nominal
.h* ' f 3* wall thickness.
y g4 ForUnit1,thisdefinitiondoesnotapplyt[o defects in the tubesheet that meet the criteria for an F tub -
fer " nit 1 Cycle 5, thi: d:finiti:n d::: :t :pply te th: re; .:n 1%rr ( 3 ef the tub :ebject te the tube reppert pl:te inter!= plugging crit;;ri: if=it, i.e., the tub: ::;p;rt plat intar:::tions.
Specifi-c+t4on 4.1.5.i.:.!! de: rt ::: the rep:fr limit fer use within the tube supp;rt pl:te inter ectier of the t"be:
- 7) Unserviceable describes the condition of a tube if it leaks or contains a defect large enough to affect its structural integ-rity in the event of an Operating Basis Earthquake, a loss-of-coolant accident, or a steam line or feedwater line break as specified in 4.4.5.3c., above;
- 8) Tube Insoection means an inspection of the steam generator tube from the point of entry (hot leg side) completely around the U-bend to the top support of the cold leg. For a tube that has been repaired by :leeving, the tube inspection shall include the sleeved portion of the tube, and l
BRAIDWOOD - UNITS 1 & 2 3/4 4-16 AMENDMENTNO.pd
INSERT C (4.4.5.4.a.G)
For Unit 1 Cycle 6, this definition does not apply to tube support plate intersections for which the voltage-based repair criteria are being applied. Refer to 4.4.5.4.a.11 for the repair limit applicable to these intersections; k nla byt=dipc3eup3 wpf 48
REACTOR COOLANT SYSTEM EVEILLANCEREOUIREMENTS(Continued)
- 9) Preservice Inspection means an inspection of the full length of each tube in each steam generator performed by eddy current techniques prior to service to establish a baseline condition of the tubing. This inspection shall be perfbrmed prior to initial POWER OPERATION using the equipment and techniques expected to be used during subsequent inservice inspections.
- 10) Tube Repair refers to a process that reestablishes tube i serviceability. Acceptable tube repairs will be performed by ur . the following processes:
/
a) Laser welded sleeving as described in a Westinghouse ,
Technical Report currently approved by the NRC, subject to the limitations and restrictions as noted by the NRC staff, [(;7 ,
or !
b) Kinetic welded sleeving as described in a Babcock & Wilcox / i Nuclear Technologies Technical Report currently aproved by ? ,
the NRC, subject to the limitations and restrictions as / >
noted by the NRC staff. d Tube repair includes the removal of plugs that were previously installed as a corrective or preventative measure. A tube inspection per 4.4.5.4.a.8 is required prior to returning.
previously plugged tubes to service.
Tube Support Plate interim Pluaaino Criteria Limit for Unit 1 Cycle 5 is used for the disposition of a steam generator tube 5 continued service that is experiencing ODSCC confined hin the hickness of the tube support plates. For applicati of
.[G)ha the t e support plate interim plugging criteria limi , the tube's osition for continued service will be b d upon CM standard b indications.
in coil probe signal amplitude of f w-like
- he plant specific guidelines u for all
_LecM b inspections sha be consistent with the ed current guidelines !
in Appendix A of P-13854 as appropria to accommodate the additional informatio needed to eval e tube support plate N- signals with respect to e voltage arameters as specified in Specification 4.4.5.2. Pe ing corporation of the voltage i verification requirements in E standard verifications, an ,
ASME standard calibrated a ns the laboratory standard will be ,
utilized in Unit I steam enerato inspections for consistent ;
voltage normalization !
i-
- 1. A tube can ain in service with a aw-like bobbin coil signal a itude of less than .or equal 1.0 volt, '
regard ss of the depth of the tube wall netration, ;
pro ded Item 3 below is satisfied. '
- 2. A tube can remain in service with a flaw-like bo n coil signal amplitude greater than 1.0 volt but less tha or equal to 2.7 volts provided an RPC inspection does no detect degradation and provided item 3 below is satisfie v i iiNIT 1 -AMENDMENT NO. I
, BRAIDWOOD - UNITS 1 & 2 3/4 4-17 "L'!T 2 A"ENO"[NT NO. 50 -
REACTOR COOLANT SYSTEM SURVEILLANCE RE0UTREMENTS (Continued)
. The projected end of cycle distribution of crack indications is verified to result in total primary to s ndary leakage less than 9.1 gpm (includes ope ionai and ident leakage). The basis for determi g expected leak rat from the projected crack distr ion is provided in P-14046, "Braidwood Un' Technical Support for Cycle 5 Stea Generator Inter lugging Criteria" dated May 1994.
- 4. A tube with a flaw-lik o i coil signal amplitude of greater than 2.7 v s shall b lugged or repaired.
Certain tubes i ified in WCAP-14046, "Br wood Unit 1 Technical S rt for Cycle 5 Steam Generator rim Plugging Criteria dated May 1994, shall be excluded from lication of the e support plate interim plugging criteria limit. It has determined that these tubes may collapse or deform following a postulated LOCA + SSE.
- 12) F* Distance is the distance into the tubesheet from the secondary face of the tubesheet or the top of the last hardroll, whichever is further into the tubesheet, that has been determined to be 1.7 inches.
- 13) F* Tube is a Unit I steam generator tube with degradation below the F' distance and has no indications of degradation (i.e., no indication of cracking) within the F' distance. Defects contained in an F* tube are not dependant on flaw geometry.
- b. The steam generator shall be determined OPERABLE after completing the corresponding actions (plug or repair in the affected area all tubes exceeding the plugging or repair limit) required by Table 4.4-2.
4.4.5.5 Reports
- a. Within 15 days following the completion of each inservice inspection of steam generator tubes, the number of tubes plugged or repaired in each steam generator shall be reported to the Commission in a Special Report pursuant to Specification 6.9.2;
- b. The complete results of the steam generator tube inservice inspection shall be submitted to the Commission in a Special Report pursuant to Specification 6.9.2 within 12 months following the completion of the inspection. This Special Report shall include:
- 1) Number and extent of tubes inspected,
- 2) Location and percent of wall-thicknass penetration for each indication of an imperfection, and
- 3) Identification of tubes plugged or repaired.
BRAIDWOOD - UNITS 1 & 2 3/4 4-17a AMENDMENTNO.f
i i
l INSERT D l (4.4.5.4.a.11)
- 11. For Unit 1 Cycle 6, the Tube Support Plate Plugging Limit is used for the disposition of an alloy 600 steam generator tube for continued service that is experiencing predominantly axially oriented outside diameter stress corrosion cracking confined within the thickness of the tube support plates.
At tube support plate intersections, the plugging (repair) limit is based on maintaining steam generator tube serviceability as described below:
- a. Steam generator tubes, with degradation attributed to outside diameter stress corrosion cracking within the bounds of the cold-leg tube support plate with bobbin voltages less than or equal to the lower voltage repair limit [ Note 1] will be allowed to remain in service. Steam generator tubes, with degradation attributed to outside diameter stress corrosion cracking within the bounds of the hot-leg tube support plate with bobbin voltages less than or equal to 3.0 volts will be allowed to remain in service.
- b. Steam generator tubes with degradation attributed to outside diameter stress corrosion cracking within the bounds of the cold-leg tube support plate with a bobbin voltage greater than the lower voltage repair limit [ Note 1], will be repaired or plugged, except as noted in 4.4.5.4.a.11.d below.
- c. Steam generator tubes with degradation attributed to outside diameter stress corrosion cracking within the bounds of the hot-leg tube support plate with a bobbin voltage greater than 3.0 volts will be repaired or plugged.
- d. Steam generator tubes, with indications of potential degradation attributed to outside diameter stress corrosion cracking within the bounds of the cold-leg tube support plate with a bobbin voltage greater than the lower voltage repair limit [ Note 1] but less than or equal to the upper voltage repair limit [ Note 2], may remain in service if a rotating pancake coil inspection does not detect degradation. Steam i
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INSERT D (continued) generator tubes, with indication of outside diameter stress corrosion cracking degradation within the bounds of the cold-leg tube support plate with a bobbin voltage greater than the upper voltage repair limit [ Note 2] will be plugged or repaired.
- c. Certain intersections as identified in WCAP-14046, Section 4.7, will be excluded from application of the voltage-based repair criteria as it is determined that these intersections may collapse or deform following a postulated LOCA + SSE event. '
- f. If an unscheduled mid-cycle inspection is performed, the following mid-cycle repair limits apply instead of the limits identified in 4.4.5.4.a.11.a,4.4.5.4.a.11.b and 4.4.5.4.a.11.d for outside diameter stress corrosion cracking indications occurring in the steam generator cold-legs. For outside diameter stress corrosion cracking indications occurring in the steam generator hot-legs, the limits in 4.4.5.4.a.11.a and 4.4.5.4.a.11.c apply.
The mid-cycle repair limits are determined from the following equations:
i Vgz i
- 1. 0 +NDE+ Gr ( C Ac)
CL l i
Vg Vm -(Vm -Vzu) ( CL-h t) f Where:
Vn u = upper voltage repair limit Vm = lower voltage repair limit V uun = mid-cycle upper voltage repair limit based on time into cycle Vm g = mid-cycle lower voltage repair limit based on Vu un and time into cycle k rda t Aed ipc.%up3 wpf 60 m
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INSERT D -
(continued)
At = length of time since last scheduled inspection during which Vuan and Vm were implemented.
CL = cycle length (the time between two scheduled steam generator inspections)
Vst = structural limit voltage Gr = average growth rate per cycle length NDE = 95-percent cumulative probability allowance for nondestructive examination uncertainty (i.e., a value of 20 percent has been approved by NRC)
Implementation of these mid-cycle repair limits should follow the same approach as in TS 4.4.5.4.a.11.a, 4.4.5.4.a.11.b, 4.4.5.4.a.11.c and 4.4.5.4.a.11.d.
Note 1: The lower voltage repair limit is 1.0 volt for indications of outside diameter stress corrosion cracking occurring at cold-leg tube support plate intersections.
Note 2: The upper voltage repair limit for indications of outside diameter stress corrosion cracking occurring at cold-leg tube support plate intersections is calculated according to the methodology in Generic Letter 95-05 as supplemented.
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REACTOR COOLANT' SYSTEM SURVEILLANCE RE0VIREMENTS (Continued)
- c. Results of steam generator tube inspections which fall into Category C-3 shall be reported in a Special Report to the Commission pursuant to Specification 6.9.2 within 30 days and prior to resumption of plant operation. This report shall provide a description of investi-gations conducted to determine cause of the tube degradation and corrective measures taken to prevent recurrence. (
f Nd.. r Unit 1 Cycle 5, the results of inspection for all tubes in
.c ( t(he- support plate interim plugging criteria limit ha n j g
2 applied s be reported to the Commission pursuan pecification i fig n ort 6.9.2 following letion of the steam gener ube inservice inspection and prior cle 5 operatio he report shall include:
- ph
-QM E / 1. Listing of the applicab
- 2. Location'(a able intersections per and extent of degra n (voltage), and
. Projected Steam Line Break (MSLB) Leakage.
- e. The results of inspections of F' Tubes shall be reported to the [
Commission prior to the resumption of plant operation. The report shall include: g
)
- 1) Identification of F* Tubes, and )
- 2) location and size of the degradation. )
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1 1
BRAIDWOOD - UNITS 1 & 2 3/4 4-17 b AMENDMENT NO. [
i INSERT E (4.4.5.5.d)
- d. For implementation of the voltage based repair criteria to tube support plate intersections for Unit 1 Cycle 6, notify the staff prior to returning the steam generators to service should any of the following conditions arise:
- 1. If estimated leakage based on the projected end-of-cycle (or if not practical, using the actual measured end-of- ,
cycle) voltage distribution exceeds the leak limit (determined from the licensing basis dose calculation for the postulated main steam line break) for the next operating cycle.
- 2. If circumferential crack-like indications are detected at the tube support plate intersections.
- 3. Ifindications are identified that extend beyond the confines of the tube support plate.
- 4. Ifindications are identified at the tube support plate elevations that are attributable to primary water stress corrosion cracking.
- 5. If the calculated conditional burst probability based on the projected end-of-cycle (or if not practical, using the actual measured end-of-cycle) voltage distribution exceeds 1 x 10 2, notify the NRC and provide an assessment of the safety significance of the occurrence.
- 6. Following a steam generator internals inspection, if indications detrimental to the integrity of the load path necessary to support the 3.0 volt IPC are found, notify the NRC and provide an assessment of the safety significance of the occurrence.
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REACTOR COOLANT SYSTEM 3/4.4.8 SPECIFIC ACTIVITY LIMITING CONDITION FOR OPERATION 3.4.8 The specific activity of the reactor coolant shall be limited to:
a.
and?Less than or equal to 1 microcurie per gram DOSE EQUIVALE
- b. Less than or equal to 100/l microcuries per gram of gross radioactivity.
APPLICABILITY: MODES 1, 2, 3, 4, and 5.
ACTION:
MODES 1, 2 and 3*:
- a. With the specific activity of the reactor coolant greater thanY 1 microcurie per gram DOSE EQUIVALENT I-131*for more than 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> l during one continuous time interval or exceeding the limit line shown on Figure 3.4-1, be in at least HOT STANDBY with T,y, less than 500*F within 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />; and
- b. With the specific activity of the reactor coolant greater than 100/5 microcuries per gram, be in at least HOT STANDBY with T,y, less than 500*F within 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
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- With T,,, greater than or equal to 500*F.
- For Unit 1 Cycle 5, reactor' coolant DOSE EQUIVALENT I-131 will be limited to 0.35 microcuries per gram. z}l BRAIDWOOD - UNITS 1 & 2 3/4 4-27 AMENDMENTNO.h
REACTOR COOLANT SYSTEM LIMITING CONDITION FOR OPERATION ACTION (Continued) f MODES 1, 2, 3, 4, and 5: '
With the. specific __activjty of .the reactor coolant greater than 1 microcurie
- per gram DOSE EQUIVALENT I-131'or greater than 100/E microCuries per gram, perform the sampling and analysis requirements of
[. l Item 4.a) of Table 4.4-4 until the specific activity of the reactor coolant i is restored to within its limits.
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t SURVEILLANCE ivu AEMENTS 4.4.8 The specific activity of the reactor coolant shall be determined to be f within the limits by performance of the sampling and analysis program of Table 4.4-4.
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BRAIDWOOD - UNITS 1 & 2 3/4 4-28 AMENDMENT NO.
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20 30 40 50 00 70 80 90 PERCENT OF RATED THERMAL POViER .
FIGURE 3.4-1 DOSE EQUIVALENT I-131 REACTOR COOLANT SPECIFIC ACTIVITY LIMIT VERSUS PERCENT OF RATED THERMAL POWER WITH THE REACTOR :
COOLANT SPECIFIC ACTIVITY > Ipci/ GRAM DOSE EQUIVALENT I-131 p Fca- tinJ I, Iw.eltr Ccclw+fS vc S( Achr-j > C.)f p(,/G ,c. ,
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as TA8LE 4.4-4 5
g REACTOR COOLANT SPECIFIC ACTIVITY SAMPLE AND ANALYSIS PROGRAM O
TYPE OF MEASUREMENT AND ANALYSIS SAMPLE AND ANALYSIS FREQUENCY MODES IN WICH SAMPLE
$ 1. Gross Radioactivity ANO ANALYSIS REQUIRED d Determination ** At least once per 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> 1, 2, 3, 4
- 2. Isotopic Analysis for DOSE EQUIVA-
- Once per 14 days u LENT I-131 Concentration 1 3.
Radiochemical for E Determination *** Once per 6 months"
- 4. Isotopic Analysis for Iodine 1 Including I-131, I-133, and I-135 a) Once per 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />, whenever the specific If, 2#, 3#, 4#, 5#
activity exceeds I t' pCl/ gram DOSE ,~
- EQUIVALENT I-131 m e or 100A pCf/ gram ~'- l t
g of gross radioactivity, and b) One sample between 2 1,2,3 and 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> following a THERMAL POWER change exceeding 15%
of the RATED THERMAL POWER within a 1-hour period.
b_
C 2
+
b e
9
TABLE 4.4-4 (Continued)
TABLE NOTATIONS
- Until the specific activity of the Reactor Coolant System is restored within its limits.
- Sample to be taken after a minimum of 2 EFPD and 20 days of POWER OPERATION have elapsed since reactor was last subcritical for 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> or longer.
- A gross radioactivity analysis shall consist of the quantitative measurement of the total specific activity of the reactor coolant except for radionuclides with half-lives less than 10 minutes and all radioiodines. The total specific activity shall be the sum of the degassed beta gamma activity and the total of all identified gaseous activities in the sample within 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> after the sample is taken and extrapolated back to when the sample was taken. Determination of the contributors to the gross specific activity shall be based upon those energy peaks identifiable with a 95% confidence level. The latest available data may be used for pure beta-emitting radio-nuclides.
- A radiochemical analysis for I shall consist of the quantitative measurement of the specific activity for each radionuclide, except for radionuclides with half-lives less than 10 minutes and all radio-iodines, which is identified in the reactor coolant. The specific activities for these individual radionuclides coolant sample.shall be used in the determination of E for the reactor Determination of the contributors to E shall be based upon these energy peaks identifiable with a 95% confidence level.
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3RAIDWOOD - UNITS 1 & 2 3/4 4-31 jfgg 4,, g f 4/g ,
REACTOR COOLANT SYSTEM BASES 3/4.4.5 STEAM GENERATORS The Surveillance Requirements for inspection of the steam generator tubes ensure that the structural integrity of this portion of the RCS will be main-tained. The program for inservice inspection of steam generator tubes is based on a modification of Regulatory Guide 1.83, Revision 1. Inservice inspection of steam generator tubing is essential in order to maintain surveil-lance of the conditions of the tubes in the event that there is evidence of mechanical damage or progressive degradation due to design, manufacturing errors, or inservice conditions that lead to corrosion. Inservice inspection of steam generator tubing also provides a means of characterizing the nature and cause of any tube degradation so that corrective measures can be taken.
The plant is expected to be operated in a manner such that the secondary coolant will be maintained within those chemistry limits found to result in negligible corrosion of the steam generator tubes. If the secondary coolant chemistry is not maintained within these limits, localized corrosion may likely result in stress corrosion cracking. The extent of cracking during plant operation would be limited by the limitation of steam generator tube leakage between the Reactor Coolant System and the Secondary Coolant System (reactor-to-secondary leakage - 150 gallons per day per steam generator).
Cracks having a reactor-to-secondary leakage less than this limit during operation will have an adequate margin of safety to withstand the loads imposed during normal operation and by postulated accidents. Operating plants have demonstrated that reactor-to-secondary leakage of 150 gallons per day per steam generator can readily be detected by radiation monitors of steam generator blowdown, mainsteam lines, or the steam jet air ejectors. Leakage in excess of this limit will require plant shutdown and an unscheduled inspection, during which the leaking tubes will be located and plugged or repaired by sleeving.
The technical bases for sleeving are described in the current Westinghouse or Babcock & Wilcox Nuclear Technologies Technical Reports.
Wastage-type defects are unlikely with proper chemistry treatment of the secondary coolant. However, even if a defect should develop in service, it will be found during scheduled inservice steam generator tube examinations.
Plugging or sleeving will be required for all tubes with imperfections exceeding the plugging or repair limit of 40% of the tube, nominal wall thickness, excluding defects that meet the criteria for F tubes. If a sleeved l tube is found tc contain a through wall penetration in the sleeve of egeal to or greater than 40% of the nominal wall thickness, the tube must be plugged.
The 40% plugging limit for the sleeve is derived from Reg. Guide 1.121 analysis and utilizes a 20% allowance for eddy current uncertainty and additional degredation growth. Inservice inspection of sleeves is required to ensure RCS integrity. Sleeve inspection techniques are described in the current Westinghouse or Babcock & Wilcox Nuclear Technologies Technical Reports. Steam Generator tube and sleeve inspections have demonstrated the capability to reliably detect degradation that has penetrated 20% of the pressure retaining portions of the tube or sleeve wall thickness. Commonwealth Edison will validate the adequacy of any system that is used for periodic inservice inspection of the sleeves and, as deemed appropriate, will upgrade testing methods as better methods are developed and validated for commercial use.
BRAIDWOOD - UNITS 1 & 2 B 3/4 4-3 AMENDMENT NO. 63
BASES 3/4.4.5 STEAM GENERATORS (continued)
'Tr3 a r 6 ,RFor-Unit-1-Cycle-5rtubes-exper-tencing-outer-diameter-st<ress-corros< ion-snacking within-the-thickness-of-the-tube-support-plates-will-be-<lispositiened in-accordance-with-Specification-4.4.5.4 acll.-The-leakage-11mit,-9.-1-gpm, '
fipcludes the accident leakage from IPC in addition to the accident leakage from (.
F on the faulted steam generator and the operational leakage limit of 7 Specification 3.4.6.2.c. The operational leakage limit of Specification 3.4.6.2.c in each of the three, remaining intact steam generators shall include h'7 the operational leakage from F .
For Unit 1, plugging or repair is not required for tubes with degradation 7 I
within the tub (sheet , area which fall under the alternate tube plugging criteria /
defined as F . The F Criteria is based on " Babcock & Wilcox Nuclear ( i Technologies (BWNT) Topical Report BAW-10196 P." 7 F* tubes meet the structural integrity requirements with appropriate margins for safety as specified in Regulatory Guide 1.121 and the ASME Boiler
( 7 and Pressure Vessel Code,Section III, Subsection NB and Division I Appendices, I for normal operating and faulted conditions. b Whenever the results of any steam generator tubing inservice inspection g fall into Category C-3, these results will be reported to the Commission pur-j suant to Specification 6.9.2 prior to resumption of plant operation. Such cases will be considered by the Commission on a case-by-case basis and may result in a requirement for analysis, laboratory examinations, tests, additional eddy-current inspection, and revision of the Technical Specifications, if necessary.
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BRAIDWOOD - UNITS 1 & 2 B 3/4 4-3 a AMENDMENTNO.\ik
i i
1 INSERT G !
(Bases 3/4.4.5)
The voltage-based repair limits for Unit 1 in Surveillance Requirement (SR) }
4.4.5 implement the guidance in Generic Letter 95-05, " Voltage- Based Repair :
Criteria for Westinghouse Steam Generator Tubes Affected by Outside Diameter Stress Corrosion Cracking" (Generic Letter 95-05) for Westinghouse-designed i steam generators (SGs) with the exception of the specific voltage limit. Generic Letter 95-05 discusses a 1.0 volt Alternate Plugging Criteria (APC) that can be i applied to more than one cycle of operation. Braidwood SR 4.4.5 implements a 3.0 l volt hot-leg Interim Plugging Criteria (IPC) and a 1.0 volt cold-leg IPC for the Unit 1 SGs per WCAP-14273, " Technical Support for Alternative Plugging Criteria i with Tube Expansion at Tube Support Plate Intersections for Braidwood-1 and :
Byron-1 Model D-4 Steam Generators" for a specified operating cycle. :
The voltage-based repair limits of SR 4.4.5 are applicable only to ;
Westinghouse-designed SGs with outside diameter stress corrosion crackmg '
(ODSCC) located at the tube-to-tube support plate intersections. The voltage- :
based repair limits are not applicable to other forms of SG tube degradation nor are they applicable to ODSCC that occurs at other locations within the SG. .
Additionally, the repair criteria apply only to indications where the degradation mechanism is dominantly axial ODSCC with no significant cracks extending i outside the thickness of the support plate. Refer to Generic Letter 95-05 for ,
additional description of the degradation morphology. i Application of the 3.0 volt hot-leg IPC requires verification of the integrity ,
of the load path necessary to support this IPC in accordance with the l Byron /Braidwood Steam Generator Internals Inspection Plan. i Implementation of SR 4.4.5 requires a derivation of the voltage structural l limit from the burst versus voltage empirical correlation and then the subsequent ,
derivation of the voltage repair limit from the structural limit (which is the 1 :
implemented by this surveillance). :
1 l
t.
INSERT G (continued)
The voltage structural limit is the voltage from the burst pressure / bobbin voltage correlation, at the 95-percent prediction interval curve reduced to account for the lower 95/95-percent tolerance bound for tubing material properties at 650 F (i.e., the 95-percent LTL curve). The voltage structural limit must be adjusted downward to account for potential flaw growth during an operating interval and to account for NDE uncertainty. The upper voltage repair limit for cold-leg indications at the tube support plate; Vun, is determined from the structural voltage limit by applying the following equation:
Vun=Vst.-Va,-Vyng where Va, represents the allowance for flaw growth between inspections and Vyng represents the allowance for potential sources of error in the measurement of the bobbin coil voltage. Further discussion of the assumptions necessary to determine the voltage repair limit is contained in Generic Letter 95-05.
The mid-cycle equation in SR 4.4.5.4.a.11.f should only be used during unplanned inspections in which eddy current data is acquired for indications at the cold-leg tube support plates. The voltage repair limit for indications at the hot-leg tube support plates remains at 3.0 volts during unplanned inspections.
SR 4.4.5.5 implements several reporting requirements recommended by Generic Letter 95-05 for situations which the NRC wants to be notified prior to returning the SGs to service. For the purposes of this reporting requirement, leakage and conditional burst probability can be calculated based on the as-found voltage distribution rather than the projected end-of-cycle voltage distribution (refer to Generic Letter 95-05 for more information) when it is not practical to complete these calculations using the projected end-of-cycle voltage distributions prior to returning the SGs to service. Note that ifleakage and conditional burst probability were calculated using the measured end-of-cycle voltage distribution fbr the purposes of addressing Generic Letter 95-05 sections 6.a.1 and 6.a.3 reporting criteria, then the results of the projected end-of-cycle voltage distribution should be provided per Generic Letter 95-05 section 6.b(c) criteria.
k nla bytiod ig3eup3 wpf SS
- _ _-.. - - - - - . . .. .- . . -._ . . . . _ . . _ =
ATTACHMENT C-2 MARKED UP PAGES FOR ,
PROPOSED CHANGES TO APPENDIX A TECHNICAL SPECIFICATIONS OF ,
FACILITY OPERATING LICENSES NPF-37 AND NPF-66 BYRON STATION UNITS 1 & 2 >
REVISED PAGES 3/4 4-13*
3/4 4-14 3/4 4-15*
3/4 4-16 3/4 4-17 3/4 4-17a 3/4 4-17b 3/4 4-27 3/4 4-28 1 3/4 4-29 3/4 4-30 3/4 4-31 B 3/4 4-3*
B 3/4 4-3a
- NOTE: THESE PAGES HAVE NO CHANGES BUT ARE INCLUDED FOR CONTINUITY. >
a 4
4 l
k nla bvbwd spc3 map 3 wpf 66
INSERTS A Not Used INSERT B Not Used INSERT C Not Used k nla bytied sp3mga wpf $7
' ~~ '~~
REALTUR EDDLANT SYSTEM 3/4.4.5 STEAM GENERATORS LIMITING CONDITION FOR OPERATION 3.4.5 Each steam generator shall be OPERABLE.
APPLICABILITY: MODES 1, 2, 3 and 4.
ACTION: ,
With one or more steam generators inoperable, restore the inoperable steam generator (s) to OPERABLE status prior to increasing Tm above 200*F.
SURVEILLANCE REOUIREMENTS 4.4.5.0 Each steam generator shall be demonstrated OPERABLE by performance of the following augmented inservice inspection program and the requirements of Specification 4.0.5.
4.4.5.1 Steam Generator Samole Selection and Insoection - Each steam generator shall be determined OPERABLE during shutdown by selecting and inspecting at least the minimum number of steam generators specified in Table 4.4-1.
4.4.5.2 steam Generator Tube
- Samole Selection and Insoection - The steam generator tube minimum sample size, inspection result classification, and the corresponding action required shall be as specified in Table 4.4-2. The inservice inspection of steam generator tubes shall be performed at the fre-quencies specified in Specification 4.4.5.3 and the inspected tubes shall be verified acceptable per the acceptance criteria of Specification 4.4.5.4. When applying the expectations of 4.4.5.2.a through 4.4.5.2.c, previous defects or imperfections in the area repaired by the sleeve are not considered an area requiring reinspection. The tubes selected for each inservice inspection shall include at least 3% of the total number of tubes in all steam generators; the tubes selected for these inspections shall be selected on a random basis except:
- a. Where experience in similar plants with similar water chemistry indicates critical areas to be inspected, then at least 50% of the tubes inspected shall be from these critical areas;
- b. The first sample of tubes selected for each inservice inspection (subsequent to the preservice inspection) of each steam generator shall include:
- When referring to a steam generator tube, the sleeve shall be considered a part of the tube if the tube has been repaired per Specification 4.4.5.4.a.10.
BYRON - UNITS 1 & 2 3/4 4-13 AMENDMENT NO. 58
REACTOR COOLANT SYSTEM SURVEILLANCE RE0UIREMENTS (Continued)
- 1) All tubes that previously had detectable tube wall penetrations gref.er than 20% that have not been plugged or sleeved in the affected area, and all tubes that previously had detectable sleeve wall penetrations that have not been plugged,
- 2) Tubes in those areas where experience has indicated potential problems,
- 3) At least 3% of the total number of sleeved tubes in all four steam generators or all of the sleeved tubes in the generator chosen for the inspection program, whichever is less. These inspections will include both the tube and the sleeve, and
- 4) A tube inspection (pursuant to Specification 4.4.5.4a.8) shall be performed on each selected tube. If any selected tube does not permit the passage of the eddy current probe for a tube inspection, this shall be recorded and an adjacent tube shall be selected and subjected to a tube inspection.
m '" ~ 5)
McM Q For Unit 1 "tebes'left in service as a result of application of the c kd tuSe suppo,rt plate 4 lugging criteria shall be inspected by bobbin
'a%<k
[J'W j coil probe during all futuretoutaggs&
~ N'i~e bu
- 6) For Unit 1, tubes which remaindn'dterdce due to the applic the F criteria will be inspected, in the tubesheet region, during c all future outages. c'
- c. The tubes selected as the second and third samples (if required by Table 4.4-2) during each inservice inspection may be subjected to a partial tube inspection provided:
- 1) The tubes selected for these samples include the tubes from those areas of the tube sheet array where tubes with imperfections were previously found, and
- 2) The inspections include those portions of the tubes where imperfec-tions were previously found. % ,7, L eu m falc/ 3 f, ym d.
Muf y 20 A For Unit 1,vCycle.F1mplementation of the/ tube support ) late inter-im '7 fpecce 9 b'~p f? -
yplugginperiteria 14mit requires a 100fbobbin coil prose inspection'for
-al-1 hot-Jeg tube support plate intersections -and-aH-cold-leg-intersec-d,7 he~TC'S~
-tliins~down'to the lowest colGeg tube support plate with outer stress corrosion cracking (ODSCC) indications. The determination ~ofdiameter te dube support plate intersections having ODSCC indications shall be based on the performance of at least a 2 random sampling of tubes inspected _ .
% /overtheirfulllength .
pm _giv w " 3 l
' car e old lop u- de-/ ;
'~ ~~e . A random sample of at least 20 percent of the total number of sleeves '
shall be inspected for axial and circumferential indications at the end ;
of each cycle. In the event that an imperfection of 40 percent or i
greater depth is detected, an additional 20 percent of the unsampled sleeves shall be inspected, and if an imperfection of 40 percent or greater depth is detected in the second sample, all remaining sleeves shall be inspected. These inservice inspections will include the entire sleeve and the tube at the heat treated area. The inservice inspection for the sleeves is required until the corrosion resistance for the laser welded or kinetically Nelded joints in tubes that bound the material BYRON - UNITS 1 & 2 3/4 4-14 AMENDMENT NO. [
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued) parameters of the tubes installed in the steam generators has been demonstrated acceptable. If conformance with the acceptable criteria of Specification 4.4.5.4 for tube structural integrity is not confirmed, the tubes containing the sleeves in question shall be removed from service.
The results of each sample inspection shall be classified into one of the following three categories:
Category Insoection Results C-1 Less than 5% of the total tubes inspected are degraded I tubes and none of the inspected tubes are defective. ,
C-2 One or more tubes, but not more than 1% of the total tubes inspected are defective, or between 5% and 10%
of the total tubes inspected are degraded tubes.
C-3 More than 10% of the total tubes inspected are degraded tubes or more than 1% of the inspected tubes are defective.
Note: In all inspections, previously degraded tubes or sleeves must exhibit significant (greater than 10% of wall thickness) further wall penetrations to be included in the above percentage calculations.
4.4.5.3 Inspection Freauencies - The above required inservice inspections of steam generator tubes shall be performed at the following frequencies:
- a. The first inservice inspection shall be performed after 6 Effective Full Power Months but within 24 calendar months of initial criticality.
Subsequent inservice inspections shall be performed at intervals of not less than 12 nor more than 24 calendar months after the previous inspec-tion. If two consecutive inspections, not including the preservice inspection, result in all inspection results falling into the C-1 category or if two consecutive inspections demonstrate that previously observed degradation has not continued and no additional degradation has occurred, the inspection interval may be extended to a maximum of once per 40 months;
- b. If the results of the inservice inspection of a steam generator conducted in accordance with Table 4.4-2 at 40-month intervals fall in Category C-3, the inspection frequency shall be increased to at least once per 20 months. The increase in inspection frequency shall apply until the subsequent inspections satisfy the criteria of Specification 4.4.5.3a.; the interval may then be extended to a maximum of once per 40 months; and .
- c. Additional, unscheduled inservice inspections shall be performed on each steam generator in accordance with the first sample inspection specified in Table 4.4-2 during the shutdown subsequent to any of the following conditions:
- 1) Reactor-to-secondary tube leaks (not including leaks originating from tube-to-tube sheet welds) in excess of the limits of Specification 3.4.6.2c., or BYRON - UNITS 1 & 2 3/4 4-15 AMENDMENT NO. 72
-~~-
~ ~ ~^ ' " ~ ~' ~ ~ ~' '- -
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued)
- 2) A seismic occurrence greater than the Operating Basi.s Earthquake, or
- 3) A Condition IV loss-of-coolant accident requiring actuation of the Engineered Safety Features, or
- 4) A Condition IV main steam line or feedwater line break.
4.4.5.4 Acceptance Criteria
- a. As used in this specification:
- 1) Imoerfection means an exception to the dimensions, finish or contour of a tube or sleeve from that required by fabrication drawings or specifications. Eddy-current testing indications below 20% of the nominal tube or sleeve wall thickness, if detectable, may be considered as imperfections;
- 2) Deoradation means a service-induced cracking, wastage, wear or general corrosion occurring on either inside or outside of a tube or sleeve;
- 3) Dearaded Tube means a tube or sleeve containing unrepaired imperfections greater than or equal to 20% of the nominal tube or sleeve wall thickness caused by degradation;
- 4) % Dearadation means the percentage of the tube or sleeve wall thickness affected or removed by degradation;
- 5) Defect means an imperfection of such severity that it exceeds the plugging or repair limit. A tube or sleeve containing an unrepaired defect is defective;
- 6) Pluacino or Reoair limit means the imperfection depth at or beyond which the tube shall be removed from service by plugging or repaired by sleeving in the affected area. The plugging or repair limit imperfection depth is equal to 40% of the nominal wall thickness. For Unit 1, this definition does not apply to defects e in the tu et that meet the criteria for an F* tubeg, 3 For Unit ik Cycle {thisdefinitiondoesnotapp upport .
plate intersections for which the voltage-based <Jy phgging-criteria are being applied. Refer to 4.4.5.4.a.ll for the repair limit l applicable to these intersections;
- 7) Unserviceable describes the condition of a tube if it leaks or contains a defect large enough to affect its structural integrity in the event of an Operating Basis Earthquake, a loss-of-coolant accident, or a steam line or feedwater line break as specified in 4.4.5.3c., above;
- 8) Tube Insoection means an inspection of the steam generator tube from the point of entry (hot leg side) completely around the U-bend to the top support of the cold leg. For a tube that has been repaired by sleeving, the tube inspection shall include the sleeved portion of the tube, and BYRON - UNITS 1 & 2 3/4 4-16 AMENDMENT NO. J V
~. . _ _ _ . - -- .- -.
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued)
- 9) Preservice Inspection means an inspection of the full length of each tube in each steam generator performed by eddy current techniques prior to service to establish a baseline condition of the tubing. This inspection shall be performed prior to initial POWER OPERATION using the equipment and techniques expected to be used during subsequent inservice inspections.
- 10) Tube Repair refers to a process that reestablishes tube serviceability. Acceptable tube repairs will be performed by the following processes:
a) Laser welded sleeving as described in a Westinghouse Technical Report currently approved by the NRC, subject to the limitations and restrictions as noted by the NRC staff, or b) Kinetic welded sleeving as described in a Babcock & Wilcox Nuclear Technologies Technical Report currently approved by the NRC, subject to the limitations and restrictions as noted by the NRC staff.
Tube repair includes the removal of plugs that were previously installed as a corrective or preventative measure. A tube inspection per 4.4.5.4.a.8 is required prior to returning previously plugged tubes to service.
- 11) For Unit 1 Cycle 7, the Tube Sucoort Plate Interim PluooiAq /
N Criteria limit is used for the disposition of a steam generatorf tube for continued service that is experiencing outer diameter stress corrosion cracking confined within the thickness of the tube support plates. At tube support plate intersections,fthe repair limit is based on maintaining steam generator itibe
[ serviceability as described below:
g s a) Degradation'ittributed to outside diamets stress corrosion
'p l00 L ' x cracking withinsthe bounds of the tubeMupport plate with 3 bobbin voltage less than or equal t.VI.0 volt will be
, gh% f allowed to remain in service.
N 38D tb b) Degradation attributed to'out ide diameter stress corrosion cracking within the bounds'ofsthe tube support plate with
,/ bobbin voltage greater f than 1.0svolt will be repaired or plugged except as noted in 4.4.5.'4.a.11)c) below.
c) Indications ofjb ntial degradation tributed to outside ,
diameter strpts corrosion cracking within'the bounds of the i tube sup volt but' port lessplate than with a bobbin or equal to 2.7voltagevolts maygreater remainthanin1.0 servic'e if a rotating pancake coil inspection doessnot dete'ct degradation. Indications of outside diameter' stress orrosion cracking degradation with bobbin voltage greater than 2.7 volts will be plugged or repaired.
/ r Y
BYRON - UNITS 1 & 2 3/4 4-17 AMENDMENTNO.[
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued)
- a d) Certain intersections as identified in WCAP-14046, Section 4.7, will be excluded from application of the voltage-based repair criteria as it is determined that these intersections may collapse or deform following a postulated LOCA+SSE event.
e) (, as a result of leakage due to a mechanism other,th ODBCC at the tube support plate intersection, or Jeme other causehn unscheduled mid-cycle inspection is pet formed, the following gepair criteria apply instead of ,44.5.4.ll)c). If bobbin voltagis within expected limits he indication can remain in service. The expected bob oltage limits are determined from th' following equapon: 1 YB V<
CL ( Y~ '"
1+(0.2) )
where:
V -
easured voltage V voltage at B0C dx -
time period of operation to unscheduled ou ge cycle length (full operating cycle length e operating cycle is the tima between two scheduled steam generator inspections)
V u -
4.5 volts
- 12) F* Distance is the distance into the tubesheet from the secondary face of the tubesheet or the top of the last hardroll, whichever is further into the tubesheet, that has m-been determined to be 1.7 inches.
- 13) F* Tube is a Unit I steam generator tube with degradation below ~
the F' distance and has no indications of degradation (i.e., no 7 indication of cracking) within the F* distance. Defects C q contained in an F* tube are not dependant on flaw geometry. /
- b. The steam generator shall be determined OPERABLE after completing the corresponding actions (plug or repair in the affected area all tubes exceeding the plugging or repair limit) required by Table 4.4-2.
4.4.5.5 Reoorts
- a. Within 15 days following the completion of each inservice inspection of steam generator tubes, the number of tubes plugged or repaired in each steam generator shall be reported to the Commission in a Special Report pursuant to Specification 6.9.2;
- b. The complete results of the steam generator tube inservice inspection shall be submitted to the Commission in a Special Report BYRON - UNITS 1 & 2 3/4 4-17a AMENDMENT NO.
- . = - . ~ . . - . . - . . . . . _ - . . . .-
1 INSERT D (4.4.5.4.a.11)
- 11. For Unit 1 through Cycle 8, the Tube Support Plate Plugging Limit is used for the disposition of an alloy 600 steam generator tube for continued service that is experiencing predominantly axially oriented outside diameter stress corrosion cracking confined within the thickness of the tube support plates. At tube support plate intersections, the plugging (repair) limit is based on maintaining steam generator tube serviceability as described below:
- a. Steam generator tubes, with degradation attributed to outside diameter stress corrosion cracking within the bounds of the cold-leg tube support plate with bobbin voltages less than or equal to the lower voltage repair limit [ Note 1] will be allowed to remain in service. Steam generator tubes, with degradation attributed to outside diameter stress corrosion cracking within the bounds of the hot-leg tube support plate with bobbin voltages less than or equal to 3.0 volts will be allowed to remain in service,
- b. Steam generator tubes with degradation attributed to outside diameter stress corrosion cracking within the bounds of the cold-leg tube support plate with a bobbin voltage greater than the lower voltage repair limit [ Note 1), will be repaired or plugged, except as noted in 4.4.5.4.a.11.d below,
- c. Steam generator tubes with degradation attributed to outside diameter stress corrosion cracking within the bounds of the hot-leg tube support plate with a bobbin voltage greater than 3.0 volts will be repaired or plugged.
- d. Steam generator tubes, with indications of potential degradation attributed to outside diameter stress corrosion cracking within the bounds of the cold-leg tube support plate with a bobbin voltage greater than the lower voltage repair limit [ Note 1] but less than or equal to the upper voltage repair limit [ Note 2], may remain in service if a rotating pancake coil inspection does not detect degradation. Steam k nla bvtiwd apc3eupS wpf 58 w
INSERT D l (continued) generator tubes, with indication of outside diameter stress corrosion cracking degradation within the bounds of the cold-leg tube support plate with a bobbin voltage greater than the i upper voltage repair limit [ Note 2] will be plugged or repaired.
- e. Certain intersections as identified in WCAP-14046, Section 4.7, >
will be excluded from application of the voltage-based repair .
criteria as it is determined that these intersections may j collapse or deform following a postulated LOCA + SSE event.
- f. If an unscheduled mid-cycle inspection is performed, the following mid-cycle repair limits apply instead of the limits ;
identified in 4.4.5.4.a.11.a, 4.4.5.4.a.11.b and 4.4.5.4.a.11.d for !
outside diameter stress corrosion cracking indications occurring in the steam generator cold-legs. For outside diameter stress corrosion cracking indications occurring in the steam generator i hot-legs, the limits in 4.4.5.4.a.11.a and 4.4.5.4.a.11.c apply. :
The mid-cycle repair limits are determined from the following equations:
i y _
Vgt
- 1. 0 +NDE+ Gr ( CL- A c )
CL Va= Vm -(Vgg -Vm) ( CL- A t )
Where:
V un = upper voltage repair limit Vuu. = lower voltage repair limit V m,u = mid-cycle upper voltage repair limit based on time into cycle Vn m = mid-cycle lower voltage repair limit based on V,wu and time into cycle l
I l
k nla byted spr3sup3 opf.59
?
t
INSERT D :,
(continued)
At = length of time since last scheduled !
inspection during which Vma. and Vuu.
were implemented.
CL = cycle length (the time between two !
)
scheduled steam generator inspections)
Vsi. = structural limit voltage j Gr = average growth rate per cycle length i NDE = 95-percent cumulative probability allowance for nondestructive examination uncertainty (i.e., a value of 20 percent has been approved by NRC)
Implementation of these mid-cycle repair limits should follow the same approach as in TS 4.4.5.4.a.11.a, 4.4.5.4.a.11.b, 4.4.5.4.a.11.c and 4.4.5.4.a.11.d.
Note 1: The lower voltage repair limit is 1.0 volt for indications of outside diameter stress corrosion cracking occurring at cold-leg tube support plate intersections.
Note 2: The upper voltage repair limit for indications of outside diameter stress corrosion cracking occurring at cold-leg tube support plate intersections is calculated according to the methodology in Generic Letter 95-05 as supplemented, k nla bybwd ipc.hp3 wpf 60
REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued) pursuant to Specification 6.9.2 within 12 months following the completion of the inspection. This Special Report shall include:
- 1) Number and extent of tubes inspected,
- 2) Location and percent of wall-thickness penetration for each indication of an imperfection, and
- 3) Identification of tubes plugged or repaired.
- c. Results of steam generator tabe inspections which fall into Category C-3 shall be reported in a Special Report to the Commission pursuant I to Specification 6.9.2 within 30 days and prior to resumption of plant operation. This report shall provide a description of investigations conducted to determine cause of the tube degradation and corrective measures taken to prevent recurrence.
- d. )or Unit 1 Cycle 7, implementation of the voltage-based repair cri't ria to tube support plate intersections, reports to the St ff /
shall made as follows:
M S 1) Notify he Staff prior te returning the steam genepitors to
/*
ff g C g~ 6 service uld any of the following conditions a ise: >
ke i s a) If estima d leakage based on the actual measured end-of-b / ! cycle volta distribution would ha e' exceeded the leak Q4h -
/ limit (for pos 41ated main steam i e break utilizing licensing basis ptions) d ng the previous operation p5L "A cycle.
7 l / b) If circumferential cra - e indications are detected at
/ the tube support plat int ections.
c)
If indications'e#e confines of h tubeidentified support th ( extend beyond the plate. ,
d) If the culated conditional burst prob ility exceeds 1X1 , notify the NRC and provide an ass sment of the saffty significance of the occurrence.
- 2) The/ final results of the inspection and the tube integr f (valuation shall be reported to the Staff pursuant to Specification 6.9.2 within 90 days following restart. ;
- e. The results of inspections of F* Tubes shall be reported to the ^
Commission prior to the resumption of plant operation. The report shall include: /-
- 1) Identification of F* Tubes, and
- 2) Location and size of the degradation.
3 BYRON - UNITS 1 & 2 3/4 4-17b AMENDMENT NO.
l l
1 1
INSERT E (4.4.5.5.d)
- d. For implementation of the voltage based repair criteria to tube support plate intersections for Unit 1 through Cycle 8, notify the staff prior to returning the steam generators to service should any of the following conditions arise:
- 1. If estimated leakage based on the projected end-of-cycle (or if not practical, using the actual measured end-of-cycle) voltage distribution exceeds the leak limit (determined from the licensing basis dose calculation for the postulated main steam line break) for the next operating cycle.
- 2. If circumferential crack-like indications are detected at the tube support plate intersections.
- 3. Ifindications are identified that extend beyond the confines of the tube support plate.
- 4. Ifindications are identified at the tube support plate elevations that are attributable to primary water stress corrosion cracking.
- 5. If the calculated conditional burst probability based on the projected end-of-cycle (or if not practical, using the actual measured end-of-cycle) voltage distribution exceeds 1 x 10-8, notify the NRC and provide an assessment of the safety significance of the occurrence.
- 6. Following a steam generator internals inspection, if indications detrimental to the integrity of the load path necessary to support the 3.0 volt IPC are found, notify the NRC and provide an assessment of the safety significance of the occurrence.
l h nla tivt>wd ipcasuia wpf s1
REACTOR COOLANT SYSTEM 3/4.4.8 SPECIFIC ACTIVITY LIMITING CONDITION FOR OPERATION 3.4.8 The specific activity of the reactor coolant shall be limited to:
- a. Less than or equal to 1 microCuric per gram DOSE EQUIVALENT I-131 and
- b. Less than or equal to 100/E microCuries per gram of gross radioactivity.
APPLICABILITY: MODES 1, 2, 3, 4, and 5.
ACTION:
MODES 1, 2 and 3*:
- a. With the specific activity of the reactor coolant areater than& (
1 microcurie per gram DOSE EQUIVALENT I-131(for more than 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> /'
2 during one continuous time interval or exceeding the limit line shown on Figure 3.4-1, be in at least HOT STANDBY with T less than 500 F within 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />; and avg
- b. '
With the specific activity of the reactor coolant greater than 100/E (
microcuries 500 F withinper gram, be in at least HOT STANDBY with T"V9 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
less than '2 t
- With I greater than or equal to 500*F.
( c c< c lc
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(
BYRON - UNITS 1 & 2 3/4 4-27 AMENDMENT NO.
4
_ - _ _ _ . . . . . . _ . _ . _ _ m . . - . _ _ . . - . _ . _ _ . _ . _ _ _ . . _ _ _ . _ . , -
LIMITING CONDITION FOR OPERATION ;
ACTION (Continued)
MODES 1, 2, 3, 4, and 5:
M With the specific activity _of the reactor coolant greater than 1 microcurie !
"per gram-DOSETQUIVAi.ENT~I-131 Eor greater than 100/E microcuries per gram, l perform the sampling and analysis requirements of Item 4.a) of Table 4.4-4 (
until the specific activity of the reactor coolant is restored to within its limits. C
/
/
SURVEILLANCE REQUIREMENTS 4 4.4.8 The specific activity of the reactor coolant shall be determined to be h
within the limits by performance of the sampling and analysis program of Table 4.4-4.
I 1 i
i r
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4 {lh b,e,;")4in; led+c 0 3r a crc Gm a p ]'"'"-
BYRON - UNITS 1 & 2 3/4 4-28 AMENDMENTNO.[
i
x . .
- T I E
o \,
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\ , ,
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'N UNACCEP, TABLE o " ,!
\ OPERATION
& v s o
w x x -
i x .
T / l l
\ s \ /
s V /
z 150 l , \ , '. ,
5 ' ' v ' '
' ' \
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>- j g - l
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- 1 I 100 n,
, ( 6 i
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- / 1 \ e i ;
m , # ,
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T '
e i
'2 "i
CEPTABLE PERATION A !'
s i ,,
> 50 t t/ i 6 .> ,. I i i/' I ! X ) I w iA i s i i g /i N I i
g e s i o \t ! I g i i fxl I ii i '
iAi 0 '' ' ' ' ' ' '
20 30 40 50 60 70 80 90 1 PERCENT OF RATED THERMAL POWER r
Figure 3.4-1 Dose Equivalent 1-131 Reactor Coolant Specific Activity Limit Versus Percent of Rated Thermal Power with the Reactor Coolant Specific Activity > 1pCi/ Gram Dose :
Equivalent 1-1314 '
s Fy Un.i I, Ce:.ch < rc c !c.-r l'f ec vf c Nc+.
i't a t ,
. I ei!Iei!ei1eaItiIIIttie i a 4 i 6 1 4 l l e i 1 e i f 1 i t t . e t '
20 20 40 50 60 70 80 90 '::
DERCEy Or :MED mEWuAt o0WER
TABLE 4.4-4 REACTOR COOLANT SPECIFIC ACTIVITY SAMPLE z AND ANALYSIS PROGRAM i
c TYPE OF MEASUREMENT SAMPLE AND ANALYSIS MODES IN WHICH SAMPLE
{} AND ANALYSIS FREQUENCY AND ANALYSIS REQUIRED
- 1. Gross Radioactivity At least once per 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> 1, 2, 3, 4
(( Determinatien**
m 2. Isotopic Analysis for DOSE EQUIVA- Once per 14 days 1 LENT I-131 Concentration
- 3. Radiochemical for E Determination *** Once per 6 months
- 1
- 4. Isotopic Analysis for Iodine a) Once per 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />, 1#, 2#, 3#, 4#, 5#
- Including I-131, I-133, and I-135 whenever the specific activity exceeds 1 pCi/ gram DOSE # *)
un EQUIVALENT I-131'y r / A )
D or 100/E pC1/gra'iaC y of gross radioactivity, g; and b) One sample between 2 1,2,3 and 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> following a THERMAL POWER change exceeding 15%
of the RATED THERMAL POWER within a 1-hour period.
b, .
- =
1
+
.. . . - . - . - ~ _ - . _ - - . - . - - . . - . - . _ ~ - - . _ - . - . . - . . . - -~ ~-
TABLE 4.4-4 (Continued)
TABLE NOTATIONS
- Until the specific activity of the Reactor Coolant System is restored within its limits.
- Sample to be taken after a . minimum of 2 EFPD and 20 days of POWER OPERATION have elapsed since reactor was last subcritical for 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> or longer. i
- A gross radioactivity analysis shall consist of the quantitative measurement :
of the total specific activity of the reactor coolant except for radionuclides l i
with half-lives less than 10 minutes and all radioiodines. The total '
specific activity shall be the sum of the degassed beta gamma activity and the total of.all identified gaseous activities in the sample within 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> after the sample is taken and extrapolated back to when the sample was taken. Determination of the contributors to the gross specific activity shall be based upon those energy peaks identifiable with a 95% confidence level. The latest available data may be used for pure beta emitting radio-nuclides.
- A radiochemical analysis for E shall consist of the quantitative measurement of the specific activity for each radionuclide, except for radionuclides with half-lives less than 10 minutes and all radio-iodines, which is identified in the reactor coolant. The specific activities for these individual radionuclides shall be used in the determination of E for the reactor coolant sample. Determination of the contributors to E shall be based upon these energy peaks identifiable with a 95% confidence level. ,
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' BYRON - UNITS 1 & 2 3/4 4-31 Awedm nf~
e AIO ,
REACTOR COOLANT SYSTEM BASES i
3/4.4.5 STEAM GENERATORS The Surveillance Requirements for inspection of the steam generator tubes i ensure that the structural integrity of this portion of the RCS will be main-tained. The program for inservice inspection of steam generator tubes is based on a modification of Regulatory Guide 1.83, Revision 1. Inservice inspection of steam generator tubing is essential in order to maintain surveillance of the conditions of the tubes in the event that there is evidence of mechanical damage or progressive degradation due to design, manufacturing errors, or inservice conditions that lead to corrosion. Inservice inspection of steam generator tubing also provides a means of characterizing the nature and cause of any tube degradation so that corrective measures can be taken.
The plant is expected to be operated in a manner such that the secondary coolant will be maintained within those chemistry limits found to result in negligible corrosion of the steam generator tubes. If the secondary coolant chemistry is not maintained within these limits, localized corrosion may likely result in stress corrosion cracking. The extent of cracking during plant operation would be limited by the limitation of steam generator tube leakage between the Reactor Coolant System and the Secondary Coolant System (reactor-to-secondary leakage - 150 gallons per day per steam generator). Cracks having a reactor-to-secondary leakage less than this limit during operation will have an adequate margin of safety to withstand the loads imposed during normal operation and by postulated accidents. Operating plants have demonstrated that reactor-to-secondary leakage of 150 gallons per day per steam generator can readily be detected by radiation monitors of steam generator blowdown, mainsteam lines, or the steam jet air ejecters. Leakage in excess of this limit will require plant shutdown and an unscheduled inspection, during which the leaking tubes will be located and plugged or repaired by sleeving. The technical bases for sleeving are described in the current Westinghouse or Babcock & Wilccx Nuclear Technologies Technical Reports.
Wastage-type defects are unlikely with proper chemistry treatment of the secondary coolant. However, even if a defect should develop in service, it will be found during scheduled inservice steam ger.erator tube examinations.
Plugging or sleeving will be required for all tubes with imperfections exceeding the plugging or repair limit of 40% of the tube nominal wall thickness, excluding defects that meet the criteria for F* tubes. If a sleeved l tube is found to contain a through wall penetration in the sleeve of equal to or greater than 40% of the nominal wall thickness, the tube must be plugged.
The 40% p'.ugging limit for the sleeve is derived from Reg. Guide 1.121 analysis and utilizes a 20% allowance for eddy current uncertainty and additional degradation growth. Inservice inspection of sleeves is required to ensure RCS integrity. Sleeve inspection techniques are described in the current Westinghouse or Babcok & Wilcox Nuclear Technologies Technical Reports. Steam Generator tube and sleeve inspections have demonstrated the capability to reliably detect degradation that has penetrated 20% of the pressure retaining portions of the tube or sleeve wall thickness. Commonwealth Edison will validate the adequacy of any system that is used for periodic inservice inspection of the sleeves and, as deemed appropriate, will upgrade testing methods as better methods are developed and validated for commercial use.
BYRON - UNITS 1 & 2 B 3/4 4-3 AMENDMENT NO. 72
_ - . _ _ - - _ _ _ _ - - _ -_ _ =_ - _ _ _ -. --- - . _ _ . .
REACTOR COOLANT SYSTEM BASES
^ % 3/4.4.5 STEAM GENERATORS (Continued)
For-Unit--l-Cycle-7v-tubes 4xpertencing-outer diameter-stress-corrosion-V eracki ng -w i th i n-the-thic kne s s-o f-t he-tube-suppor t-pl a t es-w il-1-be-d i spos i t-t oned-in-accordance-with-Specif4 cation 4.4.5.4.a41Mbe ating-per4cd-may be-adju s ted-to-l es s -th an-t he-fvM-operating-cyc-l e-to-mee maximum site allowable primary-to-secondary leakage limit for End o ycle Main Steam Line Break conditions /--The-leakage-limity-1218-gpm/ inc)udes the accident leakage
(
from IPC in addition to the accident leakage from F on the faulted steam '
generator and the operational leakage limit of Specification 3.4.6.2.c. The operational leakage limit of Specification 3.4.6.2.c in each of the three rpmaining intact steam generators shall include the operational leakage from
)
For Unit 1, plugging or repair is not required for tubes with degradation within the tybesheet , area which fall under the alternate tube plugging criteria )
defined as F . The F Criteria is based on " Babcock & Wilcox Nuclear Technologies (BWNT) Topical Report BAW-10196 P." (
F* tubes meet the structural integrity requirements with appropriate (
margins for safety as specified in Regulatory Guide 1.121 and the ASME Boiler N and Pressure Vessel Code,Section III, Subsection NB and Division I Appendices, for normal operating and faulted conditions.
Whenever the results of any steam generator tubing inservice inspection fall into Category C-3, these results will be reported to the Commission pur-suant to Specification 6.9.2 prior to resumption of plant operation. Such cases will be considered by the Commission on a case-by-case basis and may result in a requirement for analysis, laboratory examinations, tests, additional eddy-current inspection, and revision of the Technical Specifications, if necessary.
BYRON - UNITS 1 & 2 B 3/4 4-3a AMENDMENTNO.,7[
i r
i INSERT G !
l (Bases 3/4.4.5) ,
The voltage-based repair limits for Unit 1 in Surveillance Requirement (SR) :
4.4.5 implement the guidance in Generic Letter 95-05, " Voltage- Based Repair '
Criteria for Westinghouse Steam Generator Tubes Affected by Outside Diameter :
Stress Corrosion Cracking" (Generic Letter 95-05) for Westinghouse-designed steam generators (SGs) with the exception of the specific voltage limit. Generic -
Letter 95-05 discusses a 1.0 volt Alternate Plugging Criteria (APC) that can be applied to more than one cycle of operation. Byron SR 4.4.5 implements a 3.0 volt hot-leg Interim Plugging Criteria (IPC) and a 1.0 volt cold-leg IPC for the Unit 1 SGs per WCAP-14273, " Technical Support for Alternative Plugging Criteria with Tube Expansion at Tube Support Plate Intersections for Braidwood-1 and Byron-1 Model D-4 Steam Generators" for a specified operating cycle.
The voltage-based repair limits of SR 4.4.5 are applicable only to Westinghouse-designed SGs with outside diameter stress corrosion cracking (ODSCC) located at the tube-to-tube support plate intersections. The voltage-based repair limits are not applicable to other forms of SG tube degradation nor i are they applicable to ODSCC that occurs at other locations within the SG.
Additionally, the repair criteria apply only to indications where the degradation mechanism is dominantly axial ODSCC with no significant cracks extending outside the thickness of the support plate. Refer to Generic Letter 95-05 for additional description of the degradation morphology. !
' Application of the 3 0 volt hot leg IPC requires verification of the integrity
- i ofload path necessary to support this IPC in accordance with the i Byron /Braidwood Steam Generator Internals Inspection Plan.
t Implementation of SR 4.4 5 requires a derivation of the voltage structural limit from the burst versus voltage empirical correlation and then the subsequent derivation of the voltage repair limit from the structural limit (which is then implemented by this surveillance).
D i
b Wa bvbodspc3eup3 wpf 63 l
r--, -
,v., - - -
~ . - -. - .- - . _ . - - - - . - - . . - - - - _ - - . - - - -
i INSERT G !
(continued) ,
The voltage structural limit is the voltage from the burst pressure / bobbin voltage correlation, at the 95-percent prediction interval curve reduced to account for the lower 95/95-percent tolerance bound for tubing material properties at 650 F (i.e., the 95-percent LTL curve). The voltage structural limit must be adjusted downward to account for potential flaw growth during an operating interval and to account for NDE uncertainty. The upper .
voltage repair limit for cold-leg indications at the tube support plate; Veru., is determined from the structural voltage limit by applying the following equation:
i Vuiu =V31,-Vo,-Vy33 where Va, represents the allowance for flaw growth between inspections and Vyng represents the allowance for potential sources of error in the measurement of the bobbin coil voltage. Further discussion of the assumptions necessary to determine the voltage repair limit is contained in Generic Letter 95-05. ;
The mid cycle equation in SR 4.4.5.4.a.11.f should only be used during unplanned inspections in which eddy current data is acquired for indications at the cold-leg tube support plates. The voltage repair limit for indications at the hot-leg tube support plates remains at 3.0 volts during unplanned inspections.
SR 4.4.5.5 implements several reporting requirements recommended by t Generic Letter 95-05 for situations which the NRC wants to be notified prior to returning the SGs to service. For the purposes of this reporting requirement, leakage and conditional burst probability can be calculated based on the as-found voltage distribution rather than the projected end-of-cycle voltage distribution ,
(refer to Generic Letter 95-05 for more information) when it is not practical to complete these calculations using the projected end-of-cycle voltage distributions prior to returning the SGs to service. Note that ifleakage and conditional burst probability were calculated using the measured end-of-cycle voltage distribution for the purposes of addressing Generic Letter 95-05 sections 6.a.1 and 6.a.3 ;
reporting criteria, then the results of the projected end-of-cycle voltage distribution i should be provided per Generic Letter 95-05 section 6.b(c) criteria. l k nla byewd ipcasups wpf 64
ATTACHMENT D EVALUATION OF SIGNIFICANT HAZARDS CONSIDERATIONS FOR PROPOSED CHANGES TO APPENDIX A TECHNICAL SPECIFICATIONS OF FACILITY OPERATING LICENSES NPF-37, NPF-66, NPF-72, AND NPF-77 Commonwealth Edison (Comed) has evaluated this proposed amendment and determined that it involves no significant hazards considerations. According to Title 10 Code of Federal Regulations Section 50 Subsection 92 Paragraph c (10 CFR 50.92 (c)), a proposed amendment to an operating license involves no significant hazards considerations if operation of the facility in accordance with the proposed amendment does not:
- 1. Involve a significant increase in the probability or consequences of an accident previously evaluated; or
- 2. Create the possibility of a new or different kind of accident from any accident previously evaluated; or
- 3. Involve a significant reduction in a margin of safety.
A. INTRODUCTION Comed proposes to amend Byron and Braidwood Technical Specification (TS) 3.4.5, " Steam Generators," the bases for TS 3.4.5, and TS 3.4.8, " Specific Activity."
The changes proposed to TS 3.4.5 will implement an increased voltage, bobbin coil probe, Steam Generator (SG) Tube Support Plate (TSP) Interim Plugging Criteria (IPC) limit for Outside Diameter Stress Corrosion Cracking (ODSCC) indications at the hot-leg TSP intersections for Braidwood Unit 1 Cycle 6 and Byron Unit 1 through Cycle 8.
The changes proposed to TS 3.4.8 involve reducing Reactor Coolant System (RCS) dose equivalent Iodine-131 (I-131) for Unit 1 at both Byron and Braidwood.
k ada bytod spcasup3 mpf E6 l
l
For Braidwood and Byron, additional changes are proposed to make the TS more consistent with the Model TS contained in Generic Letter 95-05, " Voltage-Based Repair Criteria for Westinghouse Steam Generator Tubes Affected by Outside Diameter Stress Corrosion Cracking," August 3,1995 (Generic Letter 95-05).
For Byron Unit 1 and Braidwood Unit 1, Comed is requesting implementation of an IPC for ODSCC indications at hot-leg TSP intersections. This IPC will increase the current plugging criteria voltage for ODSCC occurring at hot-leg TSP intersections up to a maximum of 3.0 volts. Selected SG tubes will be expanded above and below the hot-leg TSP to limit TSP movement during a Main Steam Line Break (MSLB) to reduce tube burst probabilities to negligible levels.
For Byron, the equation for determining voltage acceptance criteria for an unscheduled outage is revised for conformance to Generic Letter 95-05. For Braidwood, the equation for mid-cycle unscheduled outage voltage acceptance criteria is added to the specification for conformance with Generic Letter 95-05.
Braidwood's probability of tube burst limit is decreased from 2.5x10-2 to 1.0x10 2 consistent with Generic Letter 95-05.
Byron and Braidwood will be adding footnotes to TS 3.4.8 and revising Figure 3.4-1 to reduce the Unit I dose equivalent I-131 limit from 1.0 microcurie per gram (pCi/gm) to 0.35 pCi/gm.
Finally, bases changes are being made to Braidwood and Byron TS in order to accurately reflect the changes made to the individual specifications.
During the processing of this amendment request, Comed evaluated the experience of several domestic and foreign units with steam generator tube support plate degradation, eddy current signal distortions, and component misalignment. The degradation experienced by these other units include missing or damaged tube support plate sections and tube support plate cracking. The mechanisms suspected to cause the tube support plate degradations, signal distortions, and component misalignment have been evaluated for significance and impact on application of 3.0 volt hot-leg IPC repair limits at Byron Unit 1 and Braidwood Unit 1. As discussed in the No Significant Hazards Analysis below, these experiences are not applicable to Byron Unit 1 and Braidwood Unit 1.
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H. NO SIGNIFICANT HAZARDS ANALYSIS
- 1. The proposed change does not involve a significant increase in the probability or consequences of an accident previously evaluated.
The previously evaluated accidents ofinterest are steam generator tube burst and main steam line break. Their potential impact on public health and safety due to the change in SG tube plugging criteria proposed in this amendment request is very low as discussed below. Tube burst related to the types of cracks under consideration is precluded during normal operating plant conditions since the tube support plates are adjacent to the degraded regions of the tube in the tube to tube support plate crevices.
During accident conditions, i.e., MSLB, the tubes and TSP may move relative to each other, which can expose a crack length portion to freespan conditions.
Testing has shown that the burst pressure correlates to the crack length that is exposed to the freespan, regardless of the length that is still contained within the TSP bounds.
Therefore, a more appropriate methodology has been established for addressing leakage and burst considerations that is based on limiting potential TSP displacements during postulated MSLB events, thus reducing the freespan exposed crack length to minimal levels. The tube expansion process to be employed in conjunction with this TS change is designed to provide postulated TSP displacements that result in negligible tube burst probabilities due to the minimal freespan exposed crack lengths.
Thermal hydraulic modeling was used to determine TSP loading during MSLB conditions. A safety factor was conservatively applied to these loads to envelope ;
the collective uncertainties in the analyses. Various operating conditions were i evaluated and the most limiting operating condition was used in the analyses. ,
Additional models were used to verify the thermal hydraulic results.
Assessment of the tube burst probability was based on a conservative assumption that all hot-leg TSP intersections (32,046) contained throughwall cracks equal to ,
the postulated displacement and that the crack lengths were located within the boundaries of the TSP. Alternatively, it was assumed that all hot-leg TSP intersections contained throughwall cracks with length equal to the thickness of '
the TSP. The postulated TSP motion was conservatively assumed to be uniform ,
and equal to the maximum displacement calculated.
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The total burst probability for all 32,046 throughwall indications given a uniform 4
MSLB TSP displacement of 0.31" is calculated to be 1x10 . This is a factor of 1000 less than the Generic Letter 95-05 burst probability limit of 1x10 2 ,
Therefore, the functional design criteria for tube expansion is to limit the TSP motion to 0.31" or less. However, the design goal for tube expansion limits the TSP MSLB motion to less than 0.1", which results in a total tube burst probability of 1x10* for all 32,046 postulated throughwall indications. Additional tubes will be expanded to provide redundancy to the required expansions.
The structural limit for the hot-leg SG tube repair criteria with tube expansion is based on axial tensile loading requirements to preclude axial tensile severing of the tube. Axially oriented ODSCC does not significantly impact the axial tensile loading of the tube, therefore, the more limiting degradation mode with respect to affecting the tube structural limit at TSPs is cellular corrosion. Tensile tests that measure the force required to sever a tube with cellular corrosion and uncotroded cross sectional areas are used to establish the lower bound structural limit. Based upon these tests, a lower bound 95% confidence level structural voltage limit of 37 volts was established for cellular corrosion. This limit meets the Regulatory Guide (RG) 1.121, " Basis for Plugging Steam Generator Tubes," structural requirements ,
based upon the normal operating pressure differential with a safety factor of 3.0 applied. Due to the limited database supporting this value, the structural limit was conservatively reduced to 20 volts. Accounting for voltage growth and Non-Destructive Examination (NDE) uncertainty, the full IPC upper limit exceeds 10 volts. However, for added conservatism a single voltage repair limit for hot-leg indications is specified in this request. All hot-leg indications with bobbin coil !
probe voltages greater than the hot-leg voltage repair limit will be plugged or repaired.
The freespan tube burst probability must be calculated for the cold-leg TSP indications to be within the requirements of Generic Letter 95-05. The freespan structural voltage limit is calculated using correlations from the database described in Generic Letter 95-05, with the inclusion of the recent Byron and Braidwood tube pull results. This structural limit is 4.75 volts. The lower voltage repair limit for cold-leg indications continues to be 1.0 volt. The upper voltage repair limit for cold-leg indications will be calculated in accordance with Generic Letter 95-05. Since flow distribution baffle indications are to be repaired to the 40% depth criteria, no leakage or burst analyses are required for these indications, i
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l Per Generic Letter 95-05, MSLB leak rate and tube burst probability analyses are ,
required prior to returning to power and are to be included in a report to the Nuclear Regulatory Commission (NRC) within 90 days of restart. If allowable limits on leak rates and burst probability are exceeded, the results are to be l reported to the NRC and a safety assessment of the significance of the results is to be performed prior to returning the steam generators to service.
A postulated MSLB outside of containment but upstream of the Main Steam Isolation Valve (MSIV) represents the most limiting radiological condition relative to the IPC. The ODSCC voltage distribution at the TSP intersections are projected to the end of the cycle and MSLB leakage is calculated.
A site specific calculation has determined the allowable MSLB leakage limit for Byron Unit I and Braidwood Unit 1. These limits use the recommended dose equivalent Iodine-131 transient spiking values consistent with NUREG-0800,
" Standard Review Plan" and ensure site boundary doses are within a small fraction of the 10 CFR 100 requirements. The projected MSLB leakage rate calculation methodology described in WCAP-14046, "Braidwood Unit 1 Technical Support for Cycle 5 Steam Generator Interim Plugging Criteria," and WCAP 14277, "SLB Leak Rate and Tube Burst Probability Analysis Methods for ODSCC at TSP Intersections," will be used to calculate end-of-cycle (EOC) leakage. This method includes a Probability Of Detection (POD) value of 0.6 for all voltage amplitude ranges and uses the accepted leak rate versus bobbin voltage correlation methodology (full Monte Carlo) for calculating leak rate, as described :
in Generic Letter 95-05. The database used for the leak and burst correlations is consistent with that described in Generic Letter 95-05 with the inclusion of the Byron Unit 1 and Braidwood Unit 1 tube pull results. The EOC voltage distribution is developed from the POD adjusted beginning-of-cycle (BOC) voltage distributions and uses Monte Carlo techniques to account for variances in growth and uncertainty.
The Electric Power Research Institute (EPRI) leak rate correlation has been used.
It is based on free span indications that have burst pressures above the MSLB pressure differential. There is a low but finite probability that indications may burst at a pressure less than MSLB pressure. With limited TSP motion due to tube expansion, the tube is constrained by the TSP and tube burst is precluded.
However, the flanks of the crack open up to contact the Inside Diameter (ID) of the TSP hole and result in a primary-to-secondary leak rate potentially exceeding that obtained from the EPRI correlation. This phenomenon is known as an Indication Restricted from Burst (IRB) condition.
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1 Comed has performed laboratory testing to determine the bounding leak rate obtainable in an IRB condition. The bounding leak rate value was then applied in a leak rate calculation methodology that accounts for the MSLB leak rate l contribution from IRB indications to the total MSLB leak rate calculated as l described above. Results indicate that the IRB contribution to the total leak rate !
value is negligible, however, Comed will conservatively add a leakage contribution due to IRBs in addition to the leakage calculated in accordance with Generic Letter 95-05. When this is done, the dose at the site boundary resulting from the predicted leakage is shown to be a small fraction (less than 10%) of 10 CFR 100 limits.
Modification of the Byron and Braidwood Specifications for conformance with Generic Letter 95-05 requirements is primarily administrative and does not significantly increase the probability of any accidents previously evaluated. For Braidwood, the changes decrease the allowed burst probability from 2.5x10 2 to 1.0x10 2 This change is in the conservative direction. Byron Station has previously incorporated this requirement.
In addition, defense in depth is provided by lowering the Unit 1 RCS dose equivalent I-131 limit from 1.0 pCi/gm to 0.35 pCi/gm. Based on current predictions of MSLB leakage at the time of SG replacement, the lower RCS dose equivalent I-131 limit also ensures that the resulting 2-hour dose rates at the Braidwood and Byron site boundaries will not exceed an appropriately small fraction of 10 CFR 100 dose guideline values.
For these reasons, an increase in the IPC voltage repair limit to a maximum of 3.0 volts for the hot-leg support plate intersections does not adversely affect steam generator tube integrity and results in acceptable dose consequences. By effectively eliminating tube burst at hot-leg TSP intersections, the likelihood of a tube rupture is substantially reduced and the probability of occurrence of an accident previously evaluated is reduced.
This conclusion is not affected by recent foreign and domestic plant SG experiences. As the following evaluation shows, these experiences are not relevant to Byron and Braidwood. A foreign unit detected eddy current signal di 'ottions in one area of the top tube support plate during a 1995 inspection. The steam generators had been chemically cleaned in 1992. Visual inspection showed that a small section of the top support plate had broken free and was resting next to the steam generator tube bundle wrapper. The support plate showed indications of metal loss. The chemical cleaning process used by the foreign unit was developed by the utility and difTers significantly from the modified EPRI/SGOG process performed at Byron Unit 1 in 1994.
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The foreign process, coupled with specific application of the process, resulted in tube support plate corrosion of up to 250 mils compared to a maximum of 2.16 mils (11 mils maximum allowed) measured at Byron. During the Byron eddy current inspection performed after the chemical cleaning, no distortion of the tube support plate signals was reported. Therefore, these differences in cleaning processes imply that this foreign experience is irrelevant to the effects of the chemical cleaning process on the TSPs at Byron.
A number of units have experienced TSP cracking associated with severe tube denting due to TSP corrosion at the tube to TSP crevice. WCAP 14273, Section 12.4, shows that a diametral reduction of 65 mils is required to develop stress levels above yield in the TSP ligaments at dented intersections. The bobbin voltage associated with a 1 mil radial dent is 20 to 25 volts.
Although, Byron Unit 1 and Braidwood Unit I have not seen corrosion induced denting, an appropriately sized bobbin probe will be used as a go/no-go gauge to assess hot-leg dents,if they occur in the future. If a tube has a dent at a hot-leg intersection that fails to pass the go/no-go test probe, cold-leg repair criteria will be applied to the affected tube and the adjacent tubes. In this way, any indications at these locations will be treated as free-span indications for the purposes of burst and leakage evaluation, which is bounded by the existing 1.0 volt IPC analysis. IPC repair limits will not be applied to tubes with dents > 5.0 volts since they could mask a 1.0 volt signal. Tubes with corrosion-induced dents
> 5.0 volts and those tubes adjacent to such a tube will not be selected for tube expansion to preclude adverse effects of the failure of such a tube on limiting TSP displacement. Therefore, the denting experience at other plants is not relevant to Byron and Braidwood.
A foreign utility's steam generators have experienced cracking at the top tube support plate. The cause of the cracking appears to be the configuration of the single anti-rotation device, connected between the steam generator shell and wrapper, and the wrapper internals. The single anti-rotation device carries the full load associated with wrapper to shell motion. This rotational load is believed !
to be transferred to the TSP via the wrapper internals. The Byron /Braidwood Unit 1 steam generator design (D-4) uses three anti-rotation devices to spread the rotational load. The D-4 wrapper internals are configured such that this load is l not directly transmitted to the TSP.
No top support plate cracking has been detected at Byron Unit 1 or Braidwood Unit 1 and very few (<17c) of the indications seen at Byron and Braidwood to date have been at the top TSP elevation.
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Nevertheless, an analysis was performed to assess the impact of cracking of the top support plate. ? e results show an increase in top support plate deflection for a very limited nun.ser of tubes to greater than the 0.10" limit used in the 3.0 volt IPC analysis. The deflections of the lower support plates also increase, but remain within the 0.10" limit. Thus, hot-leg indications in a cracked top TSP continue to be bounded by the existing analysis. Comed will develop an inspection plan for the SG internals to identify ifindications detrimental to the load path exist. If the inspection determines that indications detrimental to the integrity of the load path necessary to support the 3 volt IPC are found, the results are to be reported to the NRC and a safety assessment of the significance of the results is to be performed prior to returning the steam generators to service.
A domestic utility reported several distorted TSP signals over the past three refueling outage tube inspections. It was determined that these signals were associated with the TSP geometry in an area where an access cover is welded into the TSP. These signal distortions are not attributed to TSP cracking or degradation. Since the distorted signals were due to TSP geometry which did not indicate or result in a defect of the TSP, there is no increase in the probability or consequences of an accident previously evaluated due to Byron Unit 1 and Braidwood Unit I steam generator TSP geometries which may result in distorted eddy current signals.
One foreign unit observed a dislocation of the tube bundle wrapper when they were unable to pass sludge lancing equipment through a handhole in the wrapper.
The dislocation appears to be a result ofimproper attachment of the wrapper to the support structure. Steam generator sludge lance operations have been successfully performed on Byron Unit 1 and Braidwood Unit 1 which indicates that no problem with wrapper attachment exists. The foreign unit's wrapper support design is significantly different than that used on Byron Unit 1 and Braidwood Unit 1. Therefore, a similar wrapper dislocation will not occur and the foreign experience is not applicable to Byron and Braidwood.
Therefore, the proposed amendment does not result in any significant increase in the probability or consequences of an accident previously evaluated within the Byron Unit 1 and Braidwood Unit 1 Updated Final Safety Analysis Report (UFSAR).
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- 2. The proposed change does not create the possibility of a new or different kind of accident from any accident previously evaluated.
Implementation of the proposed steam generator tube plugging criteria with tube expansion does not introduce any significant changes to the plant design basis. '
Use of the criteria does not provide a mechanism which could result in an accident j outside of the region of the tube support plate elevations as ODSCC does not extend beyond the thickness of the tube support plates. Neither a single nor multiple tube rupture event would be expected in a steam generator in which the plugging criteria has been applied.
The tube burst assessment involves a Monte Carlo simulation of the site specific voltage distribution to generate a total burst probability that includes the summation of the probabilities of 1 tube bursting,2 tubes bursting, etc. For the hot-leg TSP intersections, the maximum total probability of burst, by design, is estimated to be 1x10 4 with all tube expansions functional.
Accounting for the unlikely event of expansion failures, a sufficient number of redundant expansions exist to ensure that the burst probability remains below 1x104 . This includes the conservative assumption that all 32,046 hot-leg TSP intersections contain throughwall indications. This level of burst probability is considered to be negligible when compared to the Generic Letter 95-05 limit of 1x102 ,
In addressing the combined efTects of Loss Of Coolant Accident (LOCA) + Safe Shutdown Earthquake (SSE) on the SG as required by General Design Criteria (GDC) 2, it has been determined that tube collapse .may occur in the steam generators at some plants. The tube support plates may become deformed as a result oflateral loads at the wedge supports located at the periphery of the plate due to the combined effects of the LOCA rarefaction wave and SSE loadings. The resulting pressure differential on the deformed tubes may cause some of the tubes to collapse. There are two issues associated with SG tube collapse. First, the collapse of SG tubing reduces the RCS flow area through the tubes. The reduction in flow area increases the resistance to flow of steam from the core during a LOCA which, in turn, may potentially increase Peak Clad Temperature (PCT). Second, there is a potential that partial throughwall cracks in tubes could progress to throughwall cracks during tube deformation or collapse. The tubes subject to collapse have been identified via a plant specific analysis and excluded from application of the voltage-based criteria. This analysis is included in revision 3 to WCAP-14046 which was submitted to the NRC June 19,1995.
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4 Comed will continue to apply a maximum primary-to-secondary leakage limit of 150 gallons per day (gpd) through any one SG at Byron and Braidwood to help preclude the potential for excessive leakage during all plant conditions. The RG 1.121 criterion for establishing operational leakage limits that require plant shutdown are based on detecting a free span crack prior to resulting in primary-to-secondary operational leakage which could potentially develop into a tube rupture during faulted plant conditions. The 150 gpd limit provides for leakage detection and plant shutdown in the event of an unexpected single crack leak associated with the longest permissible free span crack length.
Tube burst is precluded during normal operation due to the proximity of the TSP to the tube and during a postulated MSLB event with tube expansion. The 150 gpd limit provides a conservative limit for plant shutdown prior to reaching critical crack lengths should significant crack extension unexpectedly occur outside the thickness of the TSP.
Lowering the Unit 1 RCS dose equivalent I-131 limit from 1.0 pCi/gm to 0.35 pCi/gm is conservative and provides a defense in depth approach to implementation of this IPC.
Based on current predictions of MSLB leak. age at the time of SG replacement, the lower RCS dose equivalent I-131 limit also ensures that the resulting 2-hour dose rates at the Braidwood and Byron site boundaries will not exceed an appropriately small fraction of 10 CFR 100 dose guideline values.
Modification of the Byron and Braidwood Specifications for conformance with Generic Letter 95-05 requirements is primarily administrative and will not alter the plant design basis. For Braidwood, the decrease in the allowed burst probability from 2.5x10 2 to 1.0x10 2 is conservative. Byron Station has previously incorporated this requirement.
With implementation of an increased IPC voltage repair limit (up to a maximum of 3.0 volts) using tube expansion for the hot-leg support plate intersections, steam generator tube integrity continues to be maintained through inservice inspection, tube repair and primary-to-secondary leakage monitoring. By effectively eliminating tube burst at hot-leg TSP intersections, the potential for multiple tube ruptures is essentially eliminated. Therefore, the possibility of a new or different kind of accident from any previously evaluated is not created.
Comed has evaluated industry experiences with TSP degradation, eddy current i signal distortions, and component misalignment. Eddy current signal distortions due to TSP geometry are not indicative of TSP degradation and do not result in '
any kind of accident.
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The component misalignment experienced by one unit is not applicable to Byron Unit 1 or Braidwood Unit I and, thus, will not result in any kind of accident.
Specific limitations, as discussed above, will be applied to indications at hot-leg intersections which contain dents. These limitations ensure that integrity of the SG tubes is maintained consistent with current analyses should tube denting or TSP cracking occur. Application of the 3.0 volt hot-leg IPC to Byron Unit 1 and Braidwood Unit 1, with the limitations specified, will not result in the possibility ,
of a new or different kind of accident from any accident previously evaluated.
- 3. The proposed change does not involve a significant reduction in a margin of safety. ,
t The use of the voltage-based, bobbin coil, tube support plate elevation plugging criteria with tube expansion at Byron Unit I and Braidwood Unit 1 is demonstrated to maintain steam generator tube integrity commensurate with the criteria of RG 1.121. RG 1.121 describes a method acceptable to the NRC staff for meeting GDC 14,15,31, and 32 by reducing the probability or the consequences of steam generator tube rupture.
This is accomplished by determining an eddy current inspection voltage value which represents a limit for leaving a SG tube in service. Tubes with ODSCC voltage indications beyond this limiting value must be removed from service by plugging or repaired by sleeving. Upon implementation of an increased IPC voltage repair limit (up to a maximum of 3.0 volts) for the hot-leg, even under the worst case conditions, the occurrence of ODSCC at the tube support plate '
elevations has been evaluated and shown not to present a credible potential for a steam generator tube rupture event during normal or faulted plant conditions.
The End Of Cycle (EOC) distribution of crack indications at the tube support plate elevations will be confirmed to result in acceptable primary-to-secondary leakage during all plant conditions such that radiological consequences are not adversely ,
impacted.
Addressing RG 1.83 considerations, implementation of the increased hot-leg tube support plate intersection bobbin coil voltage-based repair criteria is supplemented by enhanced eddy current inspection guidelines to provide consistency in voltage normalization and a 100% eddy current inspection sample size at the affected tube support plate elevations.
For the leak and burst assessments, the population ofindications in the voltage i distribution is dependant on the POD function. The purpose of the POD function is to account for indications that may not be identified by the data analyst.
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In implementing this proposed IPC, Comed will use the conservative Generic Letter 95-05 POD value of 0.6 for all voltage amplitude ranges.
Lowering the Unit 1 RCS dose equivalent I-131 limit from 1.0 pCi/gm to 0.35 pCi/gm is conservative and provides a defense in depth approach to implementation of this IPC. Based on current predictions of MSLB leakage at the time of SG replacement, the lower RCS dose equivalent I-131 limit also ensures that the resulting 2-hour dose rates at the Braidwood and Byron site boundaries will not exceed an appropriately small fraction of 10 CFR 100 dose guideline values.
Modification of the Byron and Braidwood Specifications for conformance with the Generic Letter 95-05 requirements is primarily administrative and will not reduce any safety margins. For Braidwood, the decrease in the allowed burst probability from 2.5x10 2 to 1.0x10 2 is conservative. Byron Station has previously incorporated this requirement.
Implementation of the tube support plate elevation repair limits will decrease the number of tubes which must be repaired. The installation of steam generator tube plugs or sleeves reduces the RCS flow margin. Thus, implementation of the interim plugging criteria will maintain the margin of flow that would otherwise be reduced in the event ofincreased tube plugging.
As discussed previously, Comed has evaluated industry experiences with TSP degradation, eddy current signal distortions, and component misalignment. Eddy current signal distortions at tube support plates will be evaluated to attempt determination of the cause of the distortion. A signal distortion alone will not result in reduction in the margin of safety. The foreign unit that experienced the component misalignment was of a significantly different design than the Byron Unit 1 and Braidwood Unit 1 steam generators. Analysis of the design differences shows that component misalignment of that type is not applicable to Byron Unit 1 or Braidwood Unit 1 and, thus, will not result in a reduction in the margin of safety.
Specific limitations, as discussed previously, will be applied to indications at hot-leg intersections which contain dents. These limitations conservatively treat indications as freespan to ensure that integrity of the SG tubes is maintained consistent with current analyses should tube denting or TSP cracking occur. Also, tubes with large dents (> 5.0 volts) and tubes adjacent to these dented tubes will not be used for tube expansion to ensure success of tube support plate motion limitation under accident conditions. Application of the 3.0 volt hot-leg IPC to Byron Unit 1 and Braidwood Unit 1, with the limitations specified, will not result in a reduction in a margin of safety.
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Thus, the implementation of this amendment does not result in a significant reduction in a margin of safety.
Therefore, based on the above evaluation, Comed has concluded that these changes involve no significant hazards considerations.
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ATTACHMENT E ENVIRONMENTAL ASSESSMENT FOR PROPOSED CHANGES TO APPENDIX A TECHNICAL SPECIFICATIONS OF FACILITY OPERATING LICENSES NPF-37, NPF-66, NPF-72, AND NPF-77 Commonwealth Edison Company (Comed) has evaluated this proposed license amendment request against the criteria for identification oflicensing and regulatory actions requiring environmental assessment in accordance with Title 10, Code of Federal Regulations, Part 51, Section 21 (10 CFR 51.21). Comed has determined that this proposed license amendment request meets the criteria for a categorical exclusion set forth in 10 CFR 51.22(c)(9). This determination is based upon the following:
- 1. The proposed licensing action involves the issuance of an amendment to a license for a reactor pursuant to 10 CFR 50 which changes a requirement with respect to installation or use of a facility component located within the restricted area, as defined in 10 CFR 20, or which changes an inspection or a surveillance requirement. This proposed license amendment request changes Byron and Braidwood Technical Specification (TS) 3.4.5, " Steam Generators," the bases for TS 3.4.5, and TS 3.4.8, " Specific Activity."
The changes proposed to TS 3.4.5 will implement a 3.0 volt bobbin coil probe, Steam Generator (SG) Tube Support Plate (TSP) Interim Plugging Criteria (IPC) limit for Outside Diameter Stress Corrosion Cracking (ODSCC) indications at the hot-leg TSP intersections. A 1.0 volt IPC will be applied to ODSCC indications at the cold-leg TSP intersections.
The changes proposed to TS 3.4.8 involve reducing Reactor Coolant System (RCS) dose equivalent Iodine-131 (I-131) for Byron Unit 1 and Braidwood Unit 1.
Additional changes are proposed to make the Byron Unit 1 and Braidwood Unit 1 TS more consistent with the Model TS contained in Generic Letter 95-05, " Voltage-Based Repair Criteria for Westinghouse Steam Generator Tubec Affected by Outside Diameter Stress Corrosion Cracking" (Generic Lettec 95-05).
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- 2. This proposed license amendment request involves no significant i hazards considerations; l l
- 3. There is no significant change in the types or significant increase in !
the amounts of any effluent that may be released offsite; and j l
- 4. There is no significant increase in individual or cumulative occupational radiation exposure.
Therefore, pursuant to 10 CFR 51.22(b), neither an environmental impact statement nor an environmental assessment is necessary for this proposed license amendment request.
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INDICATION RESTRICTED FROM BURST LEAK RATE CALCULATION METHODOLOGY Commonwealth Edison and the Electric Power Research Institute (EPRI) have conducted a program to evaluate the impact of outside diameter stress corrosion cracking (ODSCC) tube indications in the support plate crevice area, which are ;
unable to burst, regardless of crack geometry, because of tube support plate constraint. These indications are known as indications restricted from burst (IRBs). The objective of the program was to define a bounding leak rate for such indications and to use that bounding leak rate in the appropriate leak rate calculation under main steam line break (MSLB) conditions for an end-of-cycle (EOC) distribution ofindications in the support plate.
The leak rate calculation to be used for the Byron Unit 1 and Braidwood Unit 1 3.0 volt Interim Plugging Criteria (IPC) uses the freespan leakage correlations developed by the Electric Power Research Institute and defined in Generic Letter 95-05, '" Voltage-Based Repair Criteria For Westinghouse Steam Generator Tubes Affected By Outside Diameter Stress Corrosion Cracking' " (Generic Letter 95-05).
To assure that IRBs are conservatively included in this calculation, a leakage term is substituted for the freespan leakage for those indications which may leak at a higher rate under MSLB conditions. The EOC voltage distribution is predicted using a beginning-of-cycle voltage distribution, a Probability of Detection (POD) of 0.6, and by applying a growth rate, as defined in Generic Letter 95-05. The EOC leak rate is then predicted by calculating the freespan leakage for the EOC distribution indications that are not IhBs. The IRB leakage is determined by the probability of burst correlation in Generic Letter 95-05, and, for those indications predicted to burst over the entire range of voltages, a bounding IRB leak rate is added.
Calculations completed by Comed indicate that the impact ofIRBs on the EOC leak rate calculation is not significant. However, Comed has chosen to use the freespan leak rate plus IRB leak rate methodology to more directly include IRBs in the calculation, k nla hvt ed ncasuoi opf w a
Further information concerning this leak rate model is contained in Comed's response to the Nuclear Regulatory Commission's Request For Additional Information question 39. This response is documented in the July 21,1995 letter from D. Saccomando to the Office of Nuclear Reactor Regulation " Response to Request for Additional Information Pertaining to the Application for Amendment to Facility Operating License: Byron Nuclear Power Station, Unit 1 and 2 NPF-37/66; NRC Docket Nos. 50-454/455, Braidwood Nuclear Power Station Unit 1 and 2 NPF-72/77; NRC Docket Nos. 50-456/457."
To address TSP cracking issues identified in other plants, and SG MSLB load path integrity issues, Comed will develop a SG internals inspection plan. This inspection plan will be provided to the NRC in a separate document. Results of this inspection will be reported to the NRC in accordance with the proposed reporting requirements section of this amendment request.
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