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{{#Wiki_filter:QUALITYASSURANCEMANUALGINNASTATIONREV.4252APAGE1DF22ROCHESTERGAS6ELECTRICCORPORATION~kril11984SIGNATUREDATETITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalPREPAREDBYDUALITYASSURANCEREVIEWAPPROVEDBY:e.II~~nr'gProramTableofContentsIntroduction:Program:DiscussionISI1.0ScopeandResponsibilityISI2.0InspectionIntervalsISI3.0ExtentandFrequencyISI4.0ExaminationMethodsISI5.0EvaluationofExaminationResults
{{#Wiki_filter:QUALITYASSURANCE MANUALGINNASTATIONREV.4252APAGE1DF22ROCHESTER GAS6ELECTRICCORPORATION
~kril11984SIGNATURE DATETITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPREPAREDBYDUALITYASSURANCE REVIEWAPPROVEDBY:e.II~~nr'gProramTableofContentsIntroduction:
Program:Discussion ISI1.0ScopeandResponsibility ISI2.0Inspection Intervals ISI3.0ExtentandFrequency ISI4.0Examination MethodsISI5.0Evaluation ofExamination Results


==References:==
==References:==
Tables:ISI6.0RepairRequirementsISI7.0SystemPressureTestingISI8.0RecordsandReportsISZ9.0ExemptionsISI1.1QualityGroupAComponents,Parts.andMethodofExaminationISI1.2QualityGroupBComponents,PartsandMethodofExaminationAttachmentA-QualityGroupsA,B,andCExemptions8404i70i9i8404iiPDRADOCK050002448PDR QUALITYASSURANCEMANUALGXNNASTATIONTITLEAPPENDIXBGinnaStationXnserviceInspectionProgramForthe1980-1989IntervalDATE04/01/844252CPAGE222INTRODUCTIONAppendixBofthisQualityAssuranceManualdescribesGinna'sXnserviceXnspectionProgramforthe120monthinspectionintervalcommencingJanuary1,-1980andendingDecember31,1989.Includedinthisprogramarethefollowingportionsofsystemsand/orcomponents:QualityGroupAComponentsQualityGroupBComponentsQualityGroupCComponentsHighEnergyPipingOutsideofContainmentSteamGeneratorTubingReactorCoolantPumpFlywheelsFollowingtheguidanceofReference1,SectionXIoftheCode,Ginna'sInserviceInspectionProgramadherestothere-quirementsofSection50.55aoftheCodeofFederalRegulations,Reference2.Thisprogram,however,excludesthecontrolsoftheAuthorizedNuclearInspector,EnforcementAuthority,Re-portingSystems,andN-StampSymbol.TheInserviceInspectionProgramforQualityGroupsA,BandCcomponents,asdefinedinRegulatoryGuide1.26,Refer-ence3,iscontrolledbyGinna'sQualityAssuranceProgramforStationOperation.ThissameprogramwhichisalsoincompliancewiththereferencedSectionZI,providesthemostacceptableguidelinesandlatesttechniquescurrentlybeingutilizedintheperformanceofaninserviceinspection.RepairstoQualityGroupsA,BandCcomponentsshallbeperformedinaccordancewiththeOwner'sDesignSpecificationandConstructionCodeofthecomponentorsystem.LatereditionsoftheConstructionCodeorASMESectionIII,eitherinitsentiretyorportionsthereof,canalsobeused.Ifrepairweldingcannotbeperformedinaccordancewiththeserequirements,thenArticle4000ofReference11willbeused.AsindicatedinRochesterGasandElectxic'sreport,Reference4,andAugmentedInserviceInspectionProgramfor.highenergypipingoutsideofcontainmenthasbeenes-tablished.Theinspectionprogramprovidesforvolumetricexaminationonallcircumferentialbuttweldssituatedatdesignbreaklocationsoratdiscontinuitylocationswhereprobablefailurecouldoccur.Surveillanceof,thesewelds QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE3pF22candetectmaterialchangesinadvanceofapotentialfailure,therebyassuringthatthedesignbasisorconsequentialmainsteamorfeedwaterbreakwillnotoccur.TheInserviceInspectionProgramforsteamgeneratortubeswasdevelopedtomeettheguidanceofReference5.At,regularintervals,tubeswithineachlegofthesteamgeneratorareexaminedandevaluatedforacceptabletubewallthickness.TheInserviceInspectionProgramforreactorcoolantpumpflywheelswasdevelopedtomeettheguidanceofReference12.Attheintervalssuggested,thereactorcoolantpumpflywheelwillbeexaminedbyeitherthevolumetricorsurfaceexami-nationmethod,andevaluatedtothespecifiedacceptancecriteria.IdentificationisgiveninSection9.0ofGinna'sInserviceInspectionProgramforthoseareaswhichdeviatefromtherequirementsofReference1.Whereapplicable,currentlyapprovededitionandaddendasofSectionXIwillbeutilizedforclarificationandguidance.ItistheintentofRochesterGasandElectricCorporationtocontinuallyapplyappropriatechangesintheCodewhichimprovestheoverallqualityofGinna'stotalInserviceInspectionProgram.PROGRAMISI1.0ScoeandResonsibilitComponentsofQualityGroupsAandBarelistedinTablesISI-1.1and1.2,respectively.QualityGroupCcomponentsareidentifiedinAppendixAofGinna'sQualityAssuranceManual.ThespecificcomponentstobeexaminedforeachQualityGroupshallbedefinedintheExaminationPlansbytitleand/ornumber.1.2TheInserviceInspectionProgramforhighenergypipingoutsideofcontainmentconsistsofmainsteamandfeedwaterpipingweldsisdetailedintheExaminationPlanforHighEnergyPiping.
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGEpF221.31.4TheInserviceInspectionProgramforsteamgeneratortubes,whichisoutlinedinthisprogram,wasdevelopedtotheguidanceprovidedinReference5,isdetailedinGinna'sstationprocedures.TheInserviceInspectionProgramforreactorcoolantpumpflywheels,whichisoutlinedinthisprogram,wasdevelopedtotheguidanceprovidedinReference12,isdetailedinGinna'sstationprocedures.ISI2.0InsectionIntervals2.1Theinserviceinspection(ISI)intervalsforQualityGroupAcomponentsshallbetenyearintervalsofservicecommencingJanuary1,1970.ThisprogramdefinestheISIrequirementsforthesecondintervalforQualityGroupAcomponents.ThetenyearexaminationplanshalldescribethedistributionofexaminationswithintheinspectionintervalinaccordancewithIWB-2400ofReference1.2~2TheinserviceinspectionintervalsforQualityGroupBcomponentsshallbetenyearintervalsofservicebeginningonMay1,1973,January1,1980,1990and2000,respectively.ThisprogramdefinestheISIrequirementsforthesecondintervalforQualityGroupBcomponents.Thetenyearexaminationplanshalldescribethedistri-butionofexaminationswithintheinspectionintervalinaccordancewithIWC-2400ofReference1.2.3TheinserviceinspectionintervalsforQualityGroupCcomponentsshallbetenyearintervalsofservicebeginningonMay1,1973,Januarylg1980,1990and2000,respectively.ThisprogramdefinestheISIrequirementsforthesecondintervalQualityGroupCcomponents.Thetenyearexaminationplanshalldescribethedistri-butionofexaminationswithintheinspectionintervalinaccordancewithIWD-2400ofReference1.
QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalPAGE522OFDATE04/01/842.4TheinserviceinspectionintervalsforthehighenergypipingoutsideofcontainmentshallbetenyearintervalsofservicebeginningMay1,1973,January1,1980,1990and2000,respectively.ThetenyearexaminationplanshalldescribethedistributionofexaminationswithintheinspectionintervalinaccordancewiththerequirementsofReference4.2.5Theinserviceinspectionintervalsfortheexami-nationofsteamgeneratortubesshallnotbemorethan24months.However,ifoveranominal2yearperiod(e.g.,twonormalfuelcycles)atleast2examinationsoftheseparatelegsresultinlessthan10%ofthetubeswithdetectablewallpenetration(20%)andnosignificant(10%)furtherpenetrationoftubeswithpreviousindications,theinspectionintervaloftheindividuallegsmaybeextendedtoonceevery40months.2.6AspermittedbyIWA-2400ofReference1,theinserviceinspectionintervalforQualityGroupsA,BandCandhighenergypipingoutsidecon-tainmentmaybeextendedasnecessary.2.7Theinserviceinspectionintervalsforthereactorcoolantpumpflywheelshallbeapproximately10yearintervalsofservicecommencingonJanuary1,1970.Forareasofhighstressconcentrationattheboreandkeyway,areducedintervalofapproximately3yearsshallbeapplied.Thetenyearexaminationplanshalldescribethedistri-butionofexaminationswithintheinspectionintervalinaccordancewiththerequirementsofReference12.ISI3.0ExtentandFreuenc3.1QualityGroupAcomponents,aslistedinTableISI-1.1shallbeexaminedtotheextentandfrequencyasrequiredinTableIWB-2500ofRefer-ence1.
QUALITYASSURANCEMANUALGXNNASTATIONTITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989XntervalDATE04/01/84PAGE6DF223.2QualityGroupBcomponents,aslistedinTableXSI-1.2,shallbeexaminedtotheextentandfrequencyasrequiredinIWC-2400andTableIWC-2500ofReference1.3.3QualityGroupCcomponentsasdescribedinthetenyearexaminationplanshallbeexaminedtotheextentandfrequencyrequiredinIWD-2400andIWD-2600ofReference1.3.4Highenergypipingweldsoutsideofcontainmentshallbeexaminedtothefollowingextentandfrequency:3.4.1Duringeachperiodofthefirstinspectioninter-val,allweldsatdesignbreaklocationsandone-thirdofallweldsatlocationswhereaweldfailurewouldresultinunacceptableconsequences,willbevolumetricallyexamined.3.4.2Duringeachperiodofsucceedingintervals,one-thirdofallweldsatdesignbreaklocationsandone-thirdofallweldsatlocationswhereaweldfailurewouldresultinunacceptableconsequences,shallbevolumetricallyexamined.3.5TheextentandselectionofsteamgeneratortubeexaminationsshallbeasdescribedinSectionsC.4andC.5ofReference5,withtheinterpretationthatexaminationinalegofallpreviouslydefectivetubes(20%detectablewallpenetration)anduptoamaximumoftwohundredpreviouslydefect-freetubes(20%detectablewallpene-tration)isdeemedsufficientinmeetingtherequirementsofReference5.3.5.13.5.2Intheeventaprimarytosecondaryleakexceedstechnicalspecificationlimit,alimitednumberoftubesshallbeexaminedatthenextrefuelingoutage.Intheeventofaseismicoccurancegreaterthanthatforwhichtheplantisdesignedtocontinueoperation,Reference6,aspecialexaminationofalimitednumberoftubesshallbeconducted.
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE7F223.5.3Intheeventofamajorsteamlineorfeedwaterlinebreak,oraloss-of-coolantaccident(LOCA)whichimposesasignificantpressuretransientonthesteamgeneratorsandrequiresactuationoftheengineeredsafe-guards,aspecial,exami-nationofalimitednumberoftubesshallbeconducted.3.6ISI4.0Thereactorcoolantpumpflywheel,listedinTableISI-1.1,shallbeexaminedtotheextentandfrequencyasrequiredinReference12.ExaminationMethods4.1QualityGroupsAandBcomponentsshallbeexaminedbytherequiredvisual,surfaceorvolumetricmethods.Theseexaminationsshallincludeoneoracombinationofthefollowing:visual,liquidpenetrant,magneticparticle/ultrasonic,eddy-currentorradiographicexami-nation..Thesemethods,shallasaminimum,beinaccordancewiththerulesofIWA-2000ofReference1.4.1.1Ultrasonicexaminationsshallbeperformedinaccordancewiththefollowing:4.1.1.1Forferriticvesselswithwallthicknessof2-1/2inchesorgreater,anultrasonicexaminationshallbeconductedinaccordancewiththerulesofAppendixIofReference1.4.1.1.2Forferriticpipingsystems,anultrasonicexami-nationshallbeconductedinaccordancewiththerulesofAppendixIIIofReference7.4.1.1.3Forcomponentsotherthanthoselistedin4.1.1.1and4.1.1.2,anultrasonicexaminationshallbeconductedinaccordancewiththerulesofArticle5ofReference8.4;1.1.4Allindicationswhichproducearesponsegreaterthan50%ofthereferencelevelshallberecorded.
QUALITYASSURANCEMANUALGINNA,STATIONTITLEAPPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE8DP224.1.1.5Allindicationswhichproducearesponse100%ofthereferencelevelshallbeinvestigatedtotheextentthattheoperatorcanevaluatetheshape,identity,andlocationofallsuchre-flectorsintermsoftheacceptance/rejectionstandardsofIWA-3100(b)ofReference1.Thelengthofreflectorsshallbemeasuredbetweenpointswhichgiveamplitudesequalto100%ofthereferencelevel.4.2QualityGroupCcomponentsshallbevisuallyexaminedforleakageduringasystempressuretestinaccordancewithIWA-2200ofReference11.Supports'ndhangersshallbevisuallyinspectedinaccordancewtihIWD-2600ofReference1.4.34'Highenergypipingweldsoutsideofcontainmentshallberadiographicallyexamined.Steamgeneratortubesshallbeexaminedbyavolumetricmethod(e.g.eddycurrent)oral-ternativemethodwhichisacceptable.4.5Reactor,coolantpumpflywheelsshallbeexaminedbytherequiredsurfaceandvolumetricmethods,inaccordancewiththerequirementsofXWA-2200ofReference1.ISI5.0EvaluationofExaminationResults5.1TheevaluationofnondestructiveexaminationresultsshallbeinaccordancewithArticleIWB-3000ofReference1.Allreportableindi-cationsshallbesubjecttocomparisonwith'reviousdatatoaidinitscharacterizationandindeterminingitsorigin.5.25.2.1QualityGroupBComponentsTheevaluationofnondestructiveexaminationre-sultsshallbeinaccordancewithArticleXWC-3000ofReference1.Allreportableindicationsshallbesubjecttocomparisonwithpreviousdatatoaidinitscharacterizationandindeterminingitsorigin.5.3QualityGroupCComponents QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE9pp225.3.15.4TheevaluationofthevisualexaminationresultsshallbeinaccordancewithArticleIWA-5000ofReference1forhangersandsupportsandReference11forpressuretests.HighEnergyPiping5.4.1TheevaluationofnondestructiveexaminationresultsshallbeinaccordancewithReference9.5.5Indicationsthatwererecordedinpreviouspre-serviceorinserviceinspectionsandwhichwerenotcharacterizedaspropagatingflawsareacceptableforcontinuedservice.5.6TheevaluationofanycorrodedareashallbeperformedinaccordancewithArticleIWA-5000ofReference11.5.7SteamGeneratorTubesandTubeSleeveCombinations5.7.15.7.1.1RepairSteamgeneratortubesthathaveimperfectionsgreaterthan40%throughwall,asindicatedbyeddycurrent,shallberepairedbypluggingorsleeving.5.7.1.25.7.25.7.2.1Steamgeneratorsleevesthathaveimperfectionsgreaterthan30%throughwall,asindicatedbyeddycurrent,shallberepairedbyplugging.ReportingWithin15daysfollowingthecompletionoftheevaluationofeachinserviceinspectionofsteamgeneratortubes,thenumberoftubesrequiredby5.7.1abovetobepluggedorsleevedineachsteamgeneratorshallbereportedtotheCommis-sioninaSpecialReportpursuanttoTechnicalSpecification6.9.3.4.5.7.2.2Thecompleteresultsofthesteamgeneratortubeinserviceinspectionshallbesubmittedtothe QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE10pp22CommissioninaSpecialReportpursuanttoTech-nicalSpecification6.9.3.4within12monthsfollowingthecompletionoftheinspection.ThisSpecialReportshallinclude:1.Numberandextentoftubesinspected.2.Locationandpercentofwall-thicknesspenetrationforeachindicationofanimperfection.3.Identificationoftubespluggedorsleeved.5.7.2.3Ifthenumberoftubesinageneratorfallingintocategories(a)or(b)belowexceedsthecriteria,thenresultsoftheinspectionshallbeconsideredaReportableEventpursuantto10CFR50.73.Awrittenfollowupreportshallprovideadescriptionofinvestigationsconductedtodeterminethecourseofthetubedegradationandcorrectivemeasurestakentoprecluderecurrence.Categories(a)and(b)are:(a)Morethan10%ofthetotaltubesinspectedaredegraded(imperfectionsgreaterthan20%ofthenominalwallthickness).However,'previouslydegradedtubesmustexhibitatleast10%furtherwallpenetrationtobeincludedinthiscalculation.(b)Morethan1%ofthetotaltubesinspectedaredegraded(imperfectionsgreaterthantheplugginglimit).ISI6.0ReairReuirements6.1RepairofQualityGroupsA,BandCcomponentsshallbeperformedinaccordancewiththeappli-cableSubsectionsofReference11.6.2Examinationsassociatedwithrepairsormodifi-cationsshallmeettheapplicabledesignandinspectionCoderequirementsasdescribedinthefollowingparagraphs:
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE11DP226.2.1WheneverQualityGroupsA,BorCSystemmodifi-cationsorrepairshavebeenmadewhichinvolvenewstrengthweldsoncomponentsgreaterthan2inchesdiameter,thenewweldsshallreceivebothsurfaceand100percentvolumetricnondestructiveexaminations.6.2.2WheneversystemmodificationsorrepairshavebeenmadewhichinvolvenewstrengthweldsonQualityGroupsA,BorCcomponentsof2inchesorless,asurfaceexaminationshallbeperformed.6.3SurfacedefectsinQualityGroupsA,BorCbolts,studs,nutsandligamentsmayberemovedbymechanicalmeansprovidedtheremovalofthatdefectdoesnotalterthebasicconfigurationoftheitem.Bolts,studsandnutsthathavede-fectsthatcannotberemovedbymechanicalmeansshallbereplaced.6.46.5RepairofhighenergypipingweldsoutsideofcontainmentshallbeperformedinaccordancewiththeapplicableCodespecifiedinReference11.RepairofSteamGeneratorTubes6.5.16.5.26.6Repairofsteamgeneratortubesthathaveun-acceptabledefectsshallbeperformedbyusingatubepluggingtechniqueorbysleeving.Preventativesleevingoftubesaspartofapre-ventativemaintenanceprogrammayalsobeaccom-plished.Repairofsteamgeneratorsleevesthathaveunacceptabledefectsshallbeperformedbyusingatubepluggingtechnique.6.7RepairofreactorcoolantpumpflywheelthathaveunacceptabledefectsshallbeperformedinaccordancewithReference12.ISI7.0SstemPressureTestin7.1GeneralRequirements7.1.1SystempressuretestshallbeconductedinaccordancewithArticleIWA-5000ofReference11.
QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE12DP227.1.2RepairsofcorrodedareasshallbeperformedinaccordancewithSection6.0ofthisprogram.7'QualityGroupAComponents7.2.1Wheneverthereactorcoolantsystemisclosedafterithasbeenopened,thesystemshallbeleaktestedtotherequirementsofArticleIWB-5000ofReference11.TemperatureandpressurerequirementsofFigure3.1-1,Section3.1ofGinna's"TechnicalSpecifications"shallnotbeexceeded.7.2.2Atorneartheendofeachinspectioninterval,ahydrostaticpressuretest.shallbeperformedonthereactorcoolantsystemcomponents.Thistestshallbeconductedinaccordancewiththerequire-mentsofArticleIWB-5000ofReference11.Testpressuresandtemperaturesshallbemaintainedforatleastfourhourspriortoperformingthevisualexamination.Section3.1ofGinna's"TechnicalSpecification"shallnotbeexceeded.7.37.3.1QualityGroupBComponentsAt,orneartheendofeachinspectioninterval,ahydrostaticpressuretestshallbeperformedonQualityGroupBSystemsandComponents.ThistestshallbeconductedinaccordancewiththerequirementsofArticleIWC-5000ofReference11.WhenQualityGroupAsystemsandcomponentsarealsobeingpressurized,thepressureandtemper-atureshallcomplywiththerequirementsofParagraph7.2.2ofthisAppendix.Thistesttemperatureandpressureshallbemaintainedforatleast10minutespriortotheperformanceofthevisualexaminationforuninsulatedpipesand4hoursforinsulatedpipes.Duringeachperiod,systemsorportionsofsystemsnotrequiredtooperateduringnormalreactoroperationshal'lbepressuretestedinaccordancewithIWC5221.Inserviceleakagetestsmayalsobeperformedonothersystemsandcomponentswhicharenormallyinsexviceonceeachperiod.
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInserviceInspectionProgramForthe1980-1989IntervalDATE04/01/84PAGE13QF227.47.'4.1QualityGroupCComponentsQualityGroupCcomponentsshallhavesystempressuretestinaccordancewithArticleIWD-5000ofReference11.ISI8.0RecordsandReorts8.1Recordsandreportsdevelopedfromthoseexami-nationsperformedinaccordancewiththisAppendixshallbemaintainedinaccordancewithArticleIWA-6000ofReference11.ISI9.0Exemtions9.1QualityGroupsA,BandCcomponentsexemptionsareidentifiedinAttachmentAtothisAppendjx.However,ParagraphsIWB-1220andIWC-1220ofReference1exemptcertaincomponentsfromexami-nations,wherecertainconditionsaremet.TheseexemptionswillbeappliedtothecomponentslistedonTablesISI-1.1and1.2withtheresultthatonlythosenon-exemptcomponentsarelistedherein.REFERENCES1.AmericanSocietyofMechanicalEngineers(ASME)BoilerandPressureVesselCode(BGPVC)SectionXI"RulesforInserviceInspectionofNuclearPowerPlantComponents",1974EditionthroughSummer1975Addenda.2.CodeofFederalRegulations,Title10,Part50,datedJanuary1,1978.3.NuclearRegulatoryCommission,RegulatoryGuide1.26,Revision1,datedFebruary1976"QualityGroupClassifi-cationsandStandardsforWater,Steam,andRadioactiveWaste-ContainingComponentsofNuclearPowerPlants".4.RochesterGasandElectricCorporationReport"EffectsofPostulatedPipeBreaksOutsidetheContainmentBuilding",datedOctober29,1973.
0 QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInserviceInspection'ProgramForthe1980-1989IntervalDATE04/01/84PAGE14~pF225.NuclearRegulatoryCommission,RegulatoryGuide1.83,Revision1,datedJuly1975,"InserviceInspectionofPressurizedWaterReactorSteamGeneratorTubes".6.Ginna'sFinalSafetyAnalysisReport,Section2.9.3.7.ASME,B&PVC,SectionXI,1974EditionthroughSummer-1976Addenda.8.ASME,BEPVC,SectionV,1974EditionthroughSummer1975Addenda.9.USASB31.1.0-1967,"PowerPiping".10.ASME,B&PVC,SectionIII,1974EditionthroughSummer1975Addenda.11.ASME,BSPVCSectionXI,1977EditionthroughSummer1978Addenda.12.NuclearRegulatoryCommission,RegulatoryGuide1.14,Revision1,datedAugust1975,"ReactorCoolantPumpFlywheelIntegrity".
FXAMINATIONCATFGORYITFHTABl.ENo.Idyll-2500TABLEISI1.1qoALITYCRONPACOMPONFNTS,PARTS,AtN)tlETNODSOFEXAllINATIONCOMPONFtiTSANDPARTSTODF.F.XAMINF.OMETttnnARR3:MNPQM<MtO<M0RBl.lB1.2G1.3G1.4B1.5B-DReactorVesselLongitudinalandcircumferentialshallMeldsin.Ccoreregion.LongitudinalandcircurmfetentialMeldsinshell(otherthanthoseofCategoryG-AnndB-C)andmeridionaland.circumferentialbeamzeldainbottomheadnndclosurehend(otherthanthoseofCntegoryG-C).Vessel-to-flangeandhead-to-flangecircumferen-ti.alMelds.PrimArynozzle-to-'vesselzeldaandnozzleinsideting.+olds.IVesselpenetrations,includingcontrolroddrivenndinstrumentationpenetrntions.IVolumetricVolumetricVolumetricVolumetricVisual(IMA-5000)H0m88VV-NneQC)HQOUlQlI'0ISM+~QAMcortQNaVrt0VtxfMg0N'o8N80B1.6G6.10G-c-1B6.20G-C-1B6.30B-c-1Nozzle<<to-safe-endMe1ds.Closureheadnuts.Closure'tuds,jnplace.Clonurestuds,Mhenremoved.VolumetricandSurfaceSurfaceVolumettieVolumetricand'urfaceOOO ITF.Mtto.FXAMItlATIONCATF.GORYTADI.F.Iun-2500TDLEISI.IContd)COMPONFHTS,PARTS,AHnMETttnlisOFEXAMINATIONCOMPONEtiTSAtlnPARTSTOllF.F.XAlllH1'.0MF.TllODAHaQ3,'MlOWQO)NRKNtAc,'g~WVRHONH0RB6.40B-C-1.aS.SoB-c-1B7.10BW-2Da.loa-11B1.15B-N-1Bl.17a-N-3Bl.18D-0S>.i9n-PReactorVesselLigamentsbetveenstudholes.Closureflashers,bushfngs.Bolts,studsandnuts.Tntegrnlly-Meldedattncliments.VesselTnterior.Core-supportstructures.Controlroddrivehousings.Exemptedcomp'onents.VolumetrfcVisualVisualSur'faceVisual.VisualVolumetricVfsual(IMA-5000)H0m88Kk"80SAILOH5COPornate1h5RWQt'nil'LD0Ct'mrtQ>XC)P.ft0ItdH>0rt%8880PressurizerB2.1B2.282.3112.4a-BD-DB-Fl.ongftudinalandcircumferentinlMelda.Nozzl'e-to-vesselzeldaandnozzle-to-vesselrndiusedsection.Ileaterpenetratfons.HozzIe-to-safe-endwe1ds.VolumetricVolumetricVisual(IMA-5000)-VolumetricandSurfnceOQfllC)
FXAMIHATIONCATECORVITFMTAHI.EHo.Idyll-2500TAHLEISII.I(Cont'I)COtII'OHEHTS,PARTS,ANDMFTIII)DSOI'XhMItlhTIONCOMPONFNTSANDPARTSTOHF,EXAMIHFI)MF.TIIODAHRR3:M<0QQQ)~oi<IBNWHn<H0R86.608-C-I86.708-C-1B6.80HW-I88.20B-ll82.108-P87.208-C-283.1Presnuri.zerVBoltsnndstuds,inpine.Boltsandstiidn,Vien"rcmove<l.Bolting.Intcgra1ly-Meldedattachments.Fxemptcdcomponents.Holts,studs,andnuts.liestExchnngersandSteamGenerntorsI.ongit<idinnlnn<lcircumfercntinlMclds,includingTubealicct-to-lieadorshellMcl<lnontlicpri-mnryside,'oliimetricVolumetricandSiirfaceVisualSurfaceVisual(IMA-5000)VisualVolumetricH0rn5880a<AI.+<oH0COPc)c<iQrcI<riWSCoU<oONHCtOi"NHg0rt<o858083.283.38-Ftlozzle-to-headacidsandnozzleinsideradiusedsectionontheprimarysi<lc.Nozzle-to-safe-cndacids,VolumetricVolumetricandSurfaceO<<lCOCO86.90BW-IBoltsandstiids,.inplace.Volumetric FXAHItlATIONCATF.OORYTABLF.IWtt-2500TABLEISII.l(Cont'ct)roMPONFNTS,PARTS,ANnMFTitOOSOFFXAMTNATTONCOMPONFNTSANDPARTSTonr;rxAMlcortiMF.TttonARW3:MtOWQMC'.Mc:Q>HWQHPVRHONH0Rll6,100BW-IB6.110n-c-IB8.30,B-llB8.40B3.9n-p87~30,BW-2n7.40n4.1n6.150B-c-IB6.160B-c-In4.5n6.170Bc-IllentExchnngersnndSteamGeneratorsBoltsandstuds,Mhenremovctl.-Bolti.ng.Integrally-veldedattnchments.Exemptedcomponents.Bolts,attends,andnuts..Pipingt'rcssurenn>>ndarySafe-endtopipingzeldaandsafe-cndinbranchpipingMeids.IBoltsandstttds,inplace.Boltsnndstttds,Mltenremoved.noIting.Circttmferentialnndlongit>><linnlpipezelda.VolumetricandSurfaceVisualSurfaceVisttal(IMA-5000)VlsttalVolumetricandSurfaceVolumetricVolumetricandSurfaceVisualVolumetricHlrf'0m8880eQIC)H0CDNmI<&8MUWnrtH>rtQft0IHg0850ClOmCOCOsD


EXAMItIATIOttCATFGORYITFMTABLENo.IMB-2S00TABI.EISl1.1(Cont').CO>IPONEHTS,PARTS,AHDHETIIOI)SOFFXAHIHATIONCOMPONENTSAHDPARTSTOBI'.F.XAMIttl'.0HFTIIODARQ3,'top)WQtoQtoC.N>HWPHONHtaC)aB4.6B-JB4.8B-JB10.10B-K-1Bli.lOB-K-2B4.11B-P87.50BWi-2PipingPressureBoundaryBranchpipeconnectionMeldssixinchdiameterandsmaller.SurfaceSocketvelds.IntegrallyMeldedattachments.Componentsupports.Fxemptedcomponents'.Bolts,studsandnuts.Surface'urfaceUisualVisual(IVh5000)VisualBranchpipeconnectionve1dsexceedingsixinchVolumetricdiarneter~pm88WV.608QrP%HO'uCOPP&0)QltaI'rtwetoaWOrtHCOrtQQpr~txIHQ0rt%88pgaQmPump'PressureBoundaryB6.190B-C-1Bo1tsnndstuds,Mhenremoved.B6..2noB-C-IB1o.20B-K-.1Bolting.Integrally-voidedattachments.Ll20B-K-2Comonentsuorts.B6.180B-C-1"Boltsandstuds,)nplace.Vo1uaietricVolumetricsndSurfaceVisual,SurfaceVisualOOomC)Co
Tables:ISI6.0RepairRequirements ISI7.0SystemPressureTestingISI8.0RecordsandReportsISZ9.0Exemptions ISI1.1QualityGroupAComponents, Parts.andMethodofExamination ISI1.2QualityGroupBComponents, PartsandMethodofExamination Attachment A-QualityGroupsA,B,andCExemptions 8404i70i9i 8404iiPDRADOCK050002448PDR QUALITYASSURANCE MANUALGXNNASTATIONTITLEAPPENDIXBGinnaStationXnservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/844252CPAGE222INTRODUCTION AppendixBofthisQualityAssurance Manualdescribes Ginna'sXnservice Xnspection Programforthe120monthinspection intervalcommencing January1,-1980andendingDecember31,1989.Includedinthisprogramarethefollowing portionsofsystemsand/orcomponents:
QualityGroupAComponents QualityGroupBComponents QualityGroupCComponents HighEnergyPipingOutsideofContainment SteamGenerator TubingReactorCoolantPumpFlywheels Following theguidanceofReference 1,SectionXIoftheCode,Ginna'sInservice Inspection Programadherestothere-quirements ofSection50.55aoftheCodeofFederalRegulations, Reference 2.Thisprogram,however,excludesthecontrolsoftheAuthorized NuclearInspector, Enforcement Authority, Re-portingSystems,andN-StampSymbol.TheInservice Inspection ProgramforQualityGroupsA,BandCcomponents, asdefinedinRegulatory Guide1.26,Refer-ence3,iscontrolled byGinna'sQualityAssurance ProgramforStationOperation.
Thissameprogramwhichisalsoincompliance withthereferenced SectionZI,providesthemostacceptable guidelines andlatesttechniques currently beingutilizedintheperformance ofaninservice inspection.
RepairstoQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheOwner'sDesignSpecification andConstruction Codeofthecomponent orsystem.LatereditionsoftheConstruction CodeorASMESectionIII,eitherinitsentiretyorportionsthereof,canalsobeused.Ifrepairweldingcannotbeperformed inaccordance withtheserequirements, thenArticle4000ofReference 11willbeused.Asindicated inRochester GasandElectxic's report,Reference 4,andAugmented Inservice Inspection Programfor.highenergypipingoutsideofcontainment hasbeenes-tablished.
Theinspection programprovidesforvolumetric examination onallcircumferential buttweldssituatedatdesignbreaklocations oratdiscontinuity locations whereprobablefailurecouldoccur.Surveillance of,thesewelds QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE3pF22candetectmaterialchangesinadvanceofapotential failure,therebyassuringthatthedesignbasisorconsequential mainsteamorfeedwater breakwillnotoccur.TheInservice Inspection Programforsteamgenerator tubeswasdeveloped tomeettheguidanceofReference 5.At,regularintervals, tubeswithineachlegofthesteamgenerator areexaminedandevaluated foracceptable tubewallthickness.
TheInservice Inspection Programforreactorcoolantpumpflywheels wasdeveloped tomeettheguidanceofReference 12.Attheintervals suggested, thereactorcoolantpumpflywheelwillbeexaminedbyeitherthevolumetric orsurfaceexami-nationmethod,andevaluated tothespecified acceptance criteria.
Identification isgiveninSection9.0ofGinna'sInservice Inspection Programforthoseareaswhichdeviatefromtherequirements ofReference 1.Whereapplicable, currently approvededitionandaddendasofSectionXIwillbeutilizedforclarification andguidance.
ItistheintentofRochester GasandElectricCorporation tocontinually applyappropriate changesintheCodewhichimprovestheoverallqualityofGinna'stotalInservice Inspection Program.PROGRAMISI1.0ScoeandResonsibilit Components ofQualityGroupsAandBarelistedinTablesISI-1.1and1.2,respectively.
QualityGroupCcomponents areidentified inAppendixAofGinna'sQualityAssurance Manual.Thespecificcomponents tobeexaminedforeachQualityGroupshallbedefinedintheExamination Plansbytitleand/ornumber.1.2TheInservice Inspection Programforhighenergypipingoutsideofcontainment consistsofmainsteamandfeedwater pipingweldsisdetailedintheExamination PlanforHighEnergyPiping.
QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGEpF221.31.4TheInservice Inspection Programforsteamgenerator tubes,whichisoutlinedinthisprogram,wasdeveloped totheguidanceprovidedinReference 5,isdetailedinGinna'sstationprocedures.
TheInservice Inspection Programforreactorcoolantpumpflywheels, whichisoutlinedinthisprogram,wasdeveloped totheguidanceprovidedinReference 12,isdetailedinGinna'sstationprocedures.
ISI2.0InsectionIntervals 2.1Theinservice inspection (ISI)intervals forQualityGroupAcomponents shallbetenyearintervals ofservicecommencing January1,1970.ThisprogramdefinestheISIrequirements forthesecondintervalforQualityGroupAcomponents.
Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withIWB-2400ofReference 1.2~2Theinservice inspection intervals forQualityGroupBcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,January1,1980,1990and2000,respectively.
ThisprogramdefinestheISIrequirements forthesecondintervalforQualityGroupBcomponents.
Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWC-2400ofReference 1.2.3Theinservice inspection intervals forQualityGroupCcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,Januarylg1980,1990and2000,respectively.
ThisprogramdefinestheISIrequirements forthesecondintervalQualityGroupCcomponents.
Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWD-2400ofReference
: 1.
QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPAGE522OFDATE04/01/842.4Theinservice inspection intervals forthehighenergypipingoutsideofcontainment shallbetenyearintervals ofservicebeginning May1,1973,January1,1980,1990and2000,respectively.
Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 4.2.5Theinservice inspection intervals fortheexami-nationofsteamgenerator tubesshallnotbemorethan24months.However,ifoveranominal2yearperiod(e.g.,twonormalfuelcycles)atleast2examinations oftheseparatelegsresultinlessthan10%ofthetubeswithdetectable wallpenetration (20%)andnosignificant (10%)furtherpenetration oftubeswithpreviousindications, theinspection intervaloftheindividual legsmaybeextendedtoonceevery40months.2.6Aspermitted byIWA-2400ofReference 1,theinservice inspection intervalforQualityGroupsA,BandCandhighenergypipingoutsidecon-tainmentmaybeextendedasnecessary.
2.7Theinservice inspection intervals forthereactorcoolantpumpflywheelshallbeapproximately 10yearintervals ofservicecommencing onJanuary1,1970.Forareasofhighstressconcentration attheboreandkeyway,areducedintervalofapproximately 3yearsshallbeapplied.Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 12.ISI3.0ExtentandFreuenc3.1QualityGroupAcomponents, aslistedinTableISI-1.1shallbeexaminedtotheextentandfrequency asrequiredinTableIWB-2500ofRefer-ence1.
QUALITYASSURANCE MANUALGXNNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 XntervalDATE04/01/84PAGE6DF223.2QualityGroupBcomponents, aslistedinTableXSI-1.2,shallbeexaminedtotheextentandfrequency asrequiredinIWC-2400andTableIWC-2500ofReference 1.3.3QualityGroupCcomponents asdescribed inthetenyearexamination planshallbeexaminedtotheextentandfrequency requiredinIWD-2400andIWD-2600ofReference 1.3.4Highenergypipingweldsoutsideofcontainment shallbeexaminedtothefollowing extentandfrequency:
3.4.1Duringeachperiodofthefirstinspection inter-val,allweldsatdesignbreaklocations andone-thirdofallweldsatlocations whereaweldfailurewouldresultinunacceptable consequences, willbevolumetrically examined.
3.4.2Duringeachperiodofsucceeding intervals, one-thirdofallweldsatdesignbreaklocations andone-third ofallweldsatlocations whereaweldfailurewouldresultinunacceptable consequences, shallbevolumetrically examined.
3.5Theextentandselection ofsteamgenerator tubeexaminations shallbeasdescribed inSectionsC.4andC.5ofReference 5,withtheinterpretation thatexamination inalegofallpreviously defective tubes(20%detectable wallpenetration) anduptoamaximumoftwohundredpreviously defect-free tubes(20%detectable wallpene-tration)isdeemedsufficient inmeetingtherequirements ofReference 5.3.5.13.5.2Intheeventaprimarytosecondary leakexceedstechnical specification limit,alimitednumberoftubesshallbeexaminedatthenextrefueling outage.Intheeventofaseismicoccurance greaterthanthatforwhichtheplantisdesignedtocontinueoperation, Reference 6,aspecialexamination ofalimitednumberoftubesshallbeconducted.
QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE7F223.5.3Intheeventofamajorsteamlineorfeedwater linebreak,oraloss-of-coolant accident(LOCA)whichimposesasignificant pressuretransient onthesteamgenerators andrequiresactuation oftheengineered safe-guards, aspecial,exami-nationofalimitednumberoftubesshallbeconducted.
3.6ISI4.0Thereactorcoolantpumpflywheel, listedinTableISI-1.1,shallbeexaminedtotheextentandfrequency asrequiredinReference 12.Examination Methods4.1QualityGroupsAandBcomponents shallbeexaminedbytherequiredvisual,surfaceorvolumetric methods.Theseexaminations shallincludeoneoracombination ofthefollowing:
visual,liquidpenetrant, magneticparticle/
ultrasonic, eddy-current orradiographic exami-nation..Thesemethods,shallasaminimum,beinaccordance withtherulesofIWA-2000ofReference 1.4.1.1Ultrasonic examinations shallbeperformed inaccordance withthefollowing:
4.1.1.1Forferriticvesselswithwallthickness of2-1/2inchesorgreater,anultrasonic examination shallbeconducted inaccordance withtherulesofAppendixIofReference 1.4.1.1.2Forferriticpipingsystems,anultrasonic exami-nationshallbeconducted inaccordance withtherulesofAppendixIIIofReference 7.4.1.1.3Forcomponents otherthanthoselistedin4.1.1.1and4.1.1.2,anultrasonic examination shallbeconducted inaccordance withtherulesofArticle5ofReference 8.4;1.1.4Allindications whichproducearesponsegreaterthan50%ofthereference levelshallberecorded.
QUALITYASSURANCE MANUALGINNA,STATION TITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE8DP224.1.1.5Allindications whichproducearesponse100%ofthereference levelshallbeinvestigated totheextentthattheoperatorcanevaluatetheshape,identity, andlocationofallsuchre-flectorsintermsoftheacceptance/rejection standards ofIWA-3100(b)ofReference 1.Thelengthofreflectors shallbemeasuredbetweenpointswhichgiveamplitudes equalto100%ofthereference level.4.2QualityGroupCcomponents shallbevisuallyexaminedforleakageduringasystempressuretestinaccordance withIWA-2200ofReference 11.Supports'nd hangersshallbevisuallyinspected inaccordance wtihIWD-2600ofReference 1.4.34'Highenergypipingweldsoutsideofcontainment shallberadiographically examined.
Steamgenerator tubesshallbeexaminedbyavolumetric method(e.g.eddycurrent)oral-ternative methodwhichisacceptable.
4.5Reactor,coolantpumpflywheels shallbeexaminedbytherequiredsurfaceandvolumetric methods,inaccordance withtherequirements ofXWA-2200ofReference 1.ISI5.0Evaluation ofExamination Results5.1Theevaluation ofnondestructive examination resultsshallbeinaccordance withArticleIWB-3000ofReference 1.Allreportable indi-cationsshallbesubjecttocomparison with'reviousdatatoaidinitscharacterization andindetermining itsorigin.5.25.2.1QualityGroupBComponents Theevaluation ofnondestructive examination re-sultsshallbeinaccordance withArticleXWC-3000ofReference 1.Allreportable indications shallbesubjecttocomparison withpreviousdatatoaidinitscharacterization andindetermining itsorigin.5.3QualityGroupCComponents QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE9pp225.3.15.4Theevaluation ofthevisualexamination resultsshallbeinaccordance withArticleIWA-5000ofReference 1forhangersandsupportsandReference 11forpressuretests.HighEnergyPiping5.4.1Theevaluation ofnondestructive examination resultsshallbeinaccordance withReference 9.5.5Indications thatwererecordedinpreviouspre-serviceorinservice inspections andwhichwerenotcharacterized aspropagating flawsareacceptable forcontinued service.5.6Theevaluation ofanycorrodedareashallbeperformed inaccordance withArticleIWA-5000ofReference 11.5.7SteamGenerator TubesandTubeSleeveCombinations 5.7.15.7.1.1RepairSteamgenerator tubesthathaveimperfections greaterthan40%throughwall,asindicated byeddycurrent,shallberepairedbypluggingorsleeving.
5.7.1.25.7.25.7.2.1Steamgenerator sleevesthathaveimperfections greaterthan30%throughwall,asindicated byeddycurrent,shallberepairedbyplugging.
Reporting Within15daysfollowing thecompletion oftheevaluation ofeachinservice inspection ofsteamgenerator tubes,thenumberoftubesrequiredby5.7.1abovetobepluggedorsleevedineachsteamgenerator shallbereportedtotheCommis-sioninaSpecialReportpursuanttoTechnical Specification 6.9.3.4.5.7.2.2Thecompleteresultsofthesteamgenerator tubeinservice inspection shallbesubmitted tothe QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE10pp22Commission inaSpecialReportpursuanttoTech-nicalSpecification 6.9.3.4within12monthsfollowing thecompletion oftheinspection.
ThisSpecialReportshallinclude:1.Numberandextentoftubesinspected.
2.Locationandpercentofwall-thickness penetration foreachindication ofanimperfection.3.Identification oftubespluggedorsleeved.5.7.2.3Ifthenumberoftubesinagenerator fallingintocategories (a)or(b)belowexceedsthecriteria, thenresultsoftheinspection shallbeconsidered aReportable Eventpursuantto10CFR50.73.Awrittenfollowupreportshallprovideadescription ofinvestigations conducted todetermine thecourseofthetubedegradation andcorrective measurestakentoprecluderecurrence.
Categories (a)and(b)are:(a)Morethan10%ofthetotaltubesinspected aredegraded(imperfections greaterthan20%ofthenominalwallthickness).
However,'previously degradedtubesmustexhibitatleast10%furtherwallpenetration tobeincludedinthiscalculation.
(b)Morethan1%ofthetotaltubesinspected aredegraded(imperfections greaterthantheplugginglimit).ISI6.0ReairReuirements 6.1RepairofQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheappli-cableSubsections ofReference 11.6.2Examinations associated withrepairsormodifi-cationsshallmeettheapplicable designandinspection Coderequirements asdescribed inthefollowing paragraphs:
QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE11DP226.2.1WheneverQualityGroupsA,BorCSystemmodifi-cationsorrepairshavebeenmadewhichinvolvenewstrengthweldsoncomponents greaterthan2inchesdiameter, thenewweldsshallreceivebothsurfaceand100percentvolumetric nondestructive examinations.
6.2.2Wheneversystemmodifications orrepairshavebeenmadewhichinvolvenewstrengthweldsonQualityGroupsA,BorCcomponents of2inchesorless,asurfaceexamination shallbeperformed.
6.3SurfacedefectsinQualityGroupsA,BorCbolts,studs,nutsandligaments mayberemovedbymechanical meansprovidedtheremovalofthatdefectdoesnotalterthebasicconfiguration oftheitem.Bolts,studsandnutsthathavede-fectsthatcannotberemovedbymechanical meansshallbereplaced.
6.46.5Repairofhighenergypipingweldsoutsideofcontainment shallbeperformed inaccordance withtheapplicable Codespecified inReference 11.RepairofSteamGenerator Tubes6.5.16.5.26.6Repairofsteamgenerator tubesthathaveun-acceptable defectsshallbeperformed byusingatubepluggingtechnique orbysleeving.
Preventative sleevingoftubesaspartofapre-ventative maintenance programmayalsobeaccom-plished.Repairofsteamgenerator sleevesthathaveunacceptable defectsshallbeperformed byusingatubepluggingtechnique.
6.7Repairofreactorcoolantpumpflywheelthathaveunacceptable defectsshallbeperformed inaccordance withReference 12.ISI7.0SstemPressureTestin7.1GeneralRequirements 7.1.1Systempressuretestshallbeconducted inaccordance withArticleIWA-5000ofReference
: 11.
QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE12DP227.1.2Repairsofcorrodedareasshallbeperformed inaccordance withSection6.0ofthisprogram.7'QualityGroupAComponents 7.2.1Wheneverthereactorcoolantsystemisclosedafterithasbeenopened,thesystemshallbeleaktestedtotherequirements ofArticleIWB-5000ofReference 11.Temperature andpressurerequirements ofFigure3.1-1,Section3.1ofGinna's"Technical Specifications" shallnotbeexceeded.
7.2.2Atorneartheendofeachinspection
: interval, ahydrostatic pressuretest.shallbeperformed onthereactorcoolantsystemcomponents.
Thistestshallbeconducted inaccordance withtherequire-mentsofArticleIWB-5000ofReference 11.Testpressures andtemperatures shallbemaintained foratleastfourhourspriortoperforming thevisualexamination.
Section3.1ofGinna's"Technical Specification" shallnotbeexceeded.
7.37.3.1QualityGroupBComponents At,orneartheendofeachinspection
: interval, ahydrostatic pressuretestshallbeperformed onQualityGroupBSystemsandComponents.
Thistestshallbeconducted inaccordance withtherequirements ofArticleIWC-5000ofReference 11.WhenQualityGroupAsystemsandcomponents arealsobeingpressurized, thepressureandtemper-atureshallcomplywiththerequirements ofParagraph 7.2.2ofthisAppendix.
Thistesttemperature andpressureshallbemaintained foratleast10minutespriortotheperformance ofthevisualexamination foruninsulated pipesand4hoursforinsulated pipes.Duringeachperiod,systemsorportionsofsystemsnotrequiredtooperateduringnormalreactoroperation shal'lbepressuretestedinaccordance withIWC5221.Inservice leakagetestsmayalsobeperformed onothersystemsandcomponents whicharenormallyinsexviceonceeachperiod.
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE13QF227.47.'4.1QualityGroupCComponents QualityGroupCcomponents shallhavesystempressuretestinaccordance withArticleIWD-5000ofReference 11.ISI8.0RecordsandReorts8.1Recordsandreportsdeveloped fromthoseexami-nationsperformed inaccordance withthisAppendixshallbemaintained inaccordance withArticleIWA-6000ofReference 11.ISI9.0Exemtions9.1QualityGroupsA,BandCcomponents exemptions areidentified inAttachment AtothisAppendjx.
However,Paragraphs IWB-1220andIWC-1220ofReference 1exemptcertaincomponents fromexami-nations,wherecertainconditions aremet.Theseexemptions willbeappliedtothecomponents listedonTablesISI-1.1and1.2withtheresultthatonlythosenon-exempt components arelistedherein.REFERENCES 1.AmericanSocietyofMechanical Engineers (ASME)BoilerandPressureVesselCode(BGPVC)SectionXI"RulesforInservice Inspection ofNuclearPowerPlantComponents",
1974EditionthroughSummer1975Addenda.2.CodeofFederalRegulations, Title10,Part50,datedJanuary1,1978.3.NuclearRegulatory Commission, Regulatory Guide1.26,Revision1,datedFebruary1976"QualityGroupClassifi-cationsandStandards forWater,Steam,andRadioactive Waste-Containing Components ofNuclearPowerPlants".4.Rochester GasandElectricCorporation Report"EffectsofPostulated PipeBreaksOutsidetheContainment Building",
datedOctober29,1973.
0 QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection
'ProgramForthe1980-1989 IntervalDATE04/01/84PAGE14~pF225.NuclearRegulatory Commission, Regulatory Guide1.83,Revision1,datedJuly1975,"Inservice Inspection ofPressurized WaterReactorSteamGenerator Tubes".6.Ginna'sFinalSafetyAnalysisReport,Section2.9.3.7.ASME,B&PVC,SectionXI,1974EditionthroughSummer-1976Addenda.8.ASME,BEPVC,SectionV,1974EditionthroughSummer1975Addenda.9.USASB31.1.0-1967,"PowerPiping".10.ASME,B&PVC,SectionIII,1974EditionthroughSummer1975Addenda.11.ASME,BSPVCSectionXI,1977EditionthroughSummer1978Addenda.12.NuclearRegulatory Commission, Regulatory Guide1.14,Revision1,datedAugust1975,"ReactorCoolantPumpFlywheelIntegrity".
FXAMINATION CATFGORYITFHTABl.ENo.Idyll-2500 TABLEISI1.1qoALITYCRONPACOMPONFNTS, PARTS,AtN)tlETNODSOFEXAllINATIONCOMPONFtiTS ANDPARTSTODF.F.XAMINF.O METttnnARR3:MNPQM<MtO<M0RBl.lB1.2G1.3G1.4B1.5B-DReactorVesselLongitudinal andcircumferential shallMeldsin.Ccoreregion.Longitudinal andcircurmfetential Meldsinshell(otherthanthoseofCategoryG-AnndB-C)andmeridional and.circumferential beamzeldainbottomheadnndclosurehend(otherthanthoseofCntegoryG-C).Vessel-to-flange andhead-to-flange circumferen-ti.alMelds.PrimArynozzle-to-'vessel zeldaandnozzleinsideting.+olds.
IVesselpenetrations, including controlroddrivenndinstrumentation penetrntions.
IVolumetric Volumetric Volumetric Volumetric Visual(IMA-5000)
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Revision as of 13:55, 29 June 2018

QA Manual App B, Inservice Insp Program for 1980-1989 Interval.
ML17255A768
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Issue date: 04/03/1984
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Text

QUALITYASSURANCE MANUALGINNASTATIONREV.4252APAGE1DF22ROCHESTER GAS6ELECTRICCORPORATION

~kril11984SIGNATURE DATETITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPREPAREDBYDUALITYASSURANCE REVIEWAPPROVEDBY:e.II~~nr'gProramTableofContentsIntroduction:

Program:Discussion ISI1.0ScopeandResponsibility ISI2.0Inspection Intervals ISI3.0ExtentandFrequency ISI4.0Examination MethodsISI5.0Evaluation ofExamination Results

References:

Tables:ISI6.0RepairRequirements ISI7.0SystemPressureTestingISI8.0RecordsandReportsISZ9.0Exemptions ISI1.1QualityGroupAComponents, Parts.andMethodofExamination ISI1.2QualityGroupBComponents, PartsandMethodofExamination Attachment A-QualityGroupsA,B,andCExemptions 8404i70i9i 8404iiPDRADOCK050002448PDR QUALITYASSURANCE MANUALGXNNASTATIONTITLEAPPENDIXBGinnaStationXnservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/844252CPAGE222INTRODUCTION AppendixBofthisQualityAssurance Manualdescribes Ginna'sXnservice Xnspection Programforthe120monthinspection intervalcommencing January1,-1980andendingDecember31,1989.Includedinthisprogramarethefollowing portionsofsystemsand/orcomponents:

QualityGroupAComponents QualityGroupBComponents QualityGroupCComponents HighEnergyPipingOutsideofContainment SteamGenerator TubingReactorCoolantPumpFlywheels Following theguidanceofReference 1,SectionXIoftheCode,Ginna'sInservice Inspection Programadherestothere-quirements ofSection50.55aoftheCodeofFederalRegulations, Reference 2.Thisprogram,however,excludesthecontrolsoftheAuthorized NuclearInspector, Enforcement Authority, Re-portingSystems,andN-StampSymbol.TheInservice Inspection ProgramforQualityGroupsA,BandCcomponents, asdefinedinRegulatory Guide1.26,Refer-ence3,iscontrolled byGinna'sQualityAssurance ProgramforStationOperation.

Thissameprogramwhichisalsoincompliance withthereferenced SectionZI,providesthemostacceptable guidelines andlatesttechniques currently beingutilizedintheperformance ofaninservice inspection.

RepairstoQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheOwner'sDesignSpecification andConstruction Codeofthecomponent orsystem.LatereditionsoftheConstruction CodeorASMESectionIII,eitherinitsentiretyorportionsthereof,canalsobeused.Ifrepairweldingcannotbeperformed inaccordance withtheserequirements, thenArticle4000ofReference 11willbeused.Asindicated inRochester GasandElectxic's report,Reference 4,andAugmented Inservice Inspection Programfor.highenergypipingoutsideofcontainment hasbeenes-tablished.

Theinspection programprovidesforvolumetric examination onallcircumferential buttweldssituatedatdesignbreaklocations oratdiscontinuity locations whereprobablefailurecouldoccur.Surveillance of,thesewelds QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE3pF22candetectmaterialchangesinadvanceofapotential failure,therebyassuringthatthedesignbasisorconsequential mainsteamorfeedwater breakwillnotoccur.TheInservice Inspection Programforsteamgenerator tubeswasdeveloped tomeettheguidanceofReference 5.At,regularintervals, tubeswithineachlegofthesteamgenerator areexaminedandevaluated foracceptable tubewallthickness.

TheInservice Inspection Programforreactorcoolantpumpflywheels wasdeveloped tomeettheguidanceofReference 12.Attheintervals suggested, thereactorcoolantpumpflywheelwillbeexaminedbyeitherthevolumetric orsurfaceexami-nationmethod,andevaluated tothespecified acceptance criteria.

Identification isgiveninSection9.0ofGinna'sInservice Inspection Programforthoseareaswhichdeviatefromtherequirements ofReference 1.Whereapplicable, currently approvededitionandaddendasofSectionXIwillbeutilizedforclarification andguidance.

ItistheintentofRochester GasandElectricCorporation tocontinually applyappropriate changesintheCodewhichimprovestheoverallqualityofGinna'stotalInservice Inspection Program.PROGRAMISI1.0ScoeandResonsibilit Components ofQualityGroupsAandBarelistedinTablesISI-1.1and1.2,respectively.

QualityGroupCcomponents areidentified inAppendixAofGinna'sQualityAssurance Manual.Thespecificcomponents tobeexaminedforeachQualityGroupshallbedefinedintheExamination Plansbytitleand/ornumber.1.2TheInservice Inspection Programforhighenergypipingoutsideofcontainment consistsofmainsteamandfeedwater pipingweldsisdetailedintheExamination PlanforHighEnergyPiping.

QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGEpF221.31.4TheInservice Inspection Programforsteamgenerator tubes,whichisoutlinedinthisprogram,wasdeveloped totheguidanceprovidedinReference 5,isdetailedinGinna'sstationprocedures.

TheInservice Inspection Programforreactorcoolantpumpflywheels, whichisoutlinedinthisprogram,wasdeveloped totheguidanceprovidedinReference 12,isdetailedinGinna'sstationprocedures.

ISI2.0InsectionIntervals 2.1Theinservice inspection (ISI)intervals forQualityGroupAcomponents shallbetenyearintervals ofservicecommencing January1,1970.ThisprogramdefinestheISIrequirements forthesecondintervalforQualityGroupAcomponents.

Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withIWB-2400ofReference 1.2~2Theinservice inspection intervals forQualityGroupBcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,January1,1980,1990and2000,respectively.

ThisprogramdefinestheISIrequirements forthesecondintervalforQualityGroupBcomponents.

Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWC-2400ofReference 1.2.3Theinservice inspection intervals forQualityGroupCcomponents shallbetenyearintervals ofservicebeginning onMay1,1973,Januarylg1980,1990and2000,respectively.

ThisprogramdefinestheISIrequirements forthesecondintervalQualityGroupCcomponents.

Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withIWD-2400ofReference

1.

QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalPAGE522OFDATE04/01/842.4Theinservice inspection intervals forthehighenergypipingoutsideofcontainment shallbetenyearintervals ofservicebeginning May1,1973,January1,1980,1990and2000,respectively.

Thetenyearexamination planshalldescribethedistribution ofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 4.2.5Theinservice inspection intervals fortheexami-nationofsteamgenerator tubesshallnotbemorethan24months.However,ifoveranominal2yearperiod(e.g.,twonormalfuelcycles)atleast2examinations oftheseparatelegsresultinlessthan10%ofthetubeswithdetectable wallpenetration (20%)andnosignificant (10%)furtherpenetration oftubeswithpreviousindications, theinspection intervaloftheindividual legsmaybeextendedtoonceevery40months.2.6Aspermitted byIWA-2400ofReference 1,theinservice inspection intervalforQualityGroupsA,BandCandhighenergypipingoutsidecon-tainmentmaybeextendedasnecessary.

2.7Theinservice inspection intervals forthereactorcoolantpumpflywheelshallbeapproximately 10yearintervals ofservicecommencing onJanuary1,1970.Forareasofhighstressconcentration attheboreandkeyway,areducedintervalofapproximately 3yearsshallbeapplied.Thetenyearexamination planshalldescribethedistri-butionofexaminations withintheinspection intervalinaccordance withtherequirements ofReference 12.ISI3.0ExtentandFreuenc3.1QualityGroupAcomponents, aslistedinTableISI-1.1shallbeexaminedtotheextentandfrequency asrequiredinTableIWB-2500ofRefer-ence1.

QUALITYASSURANCE MANUALGXNNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 XntervalDATE04/01/84PAGE6DF223.2QualityGroupBcomponents, aslistedinTableXSI-1.2,shallbeexaminedtotheextentandfrequency asrequiredinIWC-2400andTableIWC-2500ofReference 1.3.3QualityGroupCcomponents asdescribed inthetenyearexamination planshallbeexaminedtotheextentandfrequency requiredinIWD-2400andIWD-2600ofReference 1.3.4Highenergypipingweldsoutsideofcontainment shallbeexaminedtothefollowing extentandfrequency:

3.4.1Duringeachperiodofthefirstinspection inter-val,allweldsatdesignbreaklocations andone-thirdofallweldsatlocations whereaweldfailurewouldresultinunacceptable consequences, willbevolumetrically examined.

3.4.2Duringeachperiodofsucceeding intervals, one-thirdofallweldsatdesignbreaklocations andone-third ofallweldsatlocations whereaweldfailurewouldresultinunacceptable consequences, shallbevolumetrically examined.

3.5Theextentandselection ofsteamgenerator tubeexaminations shallbeasdescribed inSectionsC.4andC.5ofReference 5,withtheinterpretation thatexamination inalegofallpreviously defective tubes(20%detectable wallpenetration) anduptoamaximumoftwohundredpreviously defect-free tubes(20%detectable wallpene-tration)isdeemedsufficient inmeetingtherequirements ofReference 5.3.5.13.5.2Intheeventaprimarytosecondary leakexceedstechnical specification limit,alimitednumberoftubesshallbeexaminedatthenextrefueling outage.Intheeventofaseismicoccurance greaterthanthatforwhichtheplantisdesignedtocontinueoperation, Reference 6,aspecialexamination ofalimitednumberoftubesshallbeconducted.

QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE7F223.5.3Intheeventofamajorsteamlineorfeedwater linebreak,oraloss-of-coolant accident(LOCA)whichimposesasignificant pressuretransient onthesteamgenerators andrequiresactuation oftheengineered safe-guards, aspecial,exami-nationofalimitednumberoftubesshallbeconducted.

3.6ISI4.0Thereactorcoolantpumpflywheel, listedinTableISI-1.1,shallbeexaminedtotheextentandfrequency asrequiredinReference 12.Examination Methods4.1QualityGroupsAandBcomponents shallbeexaminedbytherequiredvisual,surfaceorvolumetric methods.Theseexaminations shallincludeoneoracombination ofthefollowing:

visual,liquidpenetrant, magneticparticle/

ultrasonic, eddy-current orradiographic exami-nation..Thesemethods,shallasaminimum,beinaccordance withtherulesofIWA-2000ofReference 1.4.1.1Ultrasonic examinations shallbeperformed inaccordance withthefollowing:

4.1.1.1Forferriticvesselswithwallthickness of2-1/2inchesorgreater,anultrasonic examination shallbeconducted inaccordance withtherulesofAppendixIofReference 1.4.1.1.2Forferriticpipingsystems,anultrasonic exami-nationshallbeconducted inaccordance withtherulesofAppendixIIIofReference 7.4.1.1.3Forcomponents otherthanthoselistedin4.1.1.1and4.1.1.2,anultrasonic examination shallbeconducted inaccordance withtherulesofArticle5ofReference 8.4;1.1.4Allindications whichproducearesponsegreaterthan50%ofthereference levelshallberecorded.

QUALITYASSURANCE MANUALGINNA,STATION TITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE8DP224.1.1.5Allindications whichproducearesponse100%ofthereference levelshallbeinvestigated totheextentthattheoperatorcanevaluatetheshape,identity, andlocationofallsuchre-flectorsintermsoftheacceptance/rejection standards ofIWA-3100(b)ofReference 1.Thelengthofreflectors shallbemeasuredbetweenpointswhichgiveamplitudes equalto100%ofthereference level.4.2QualityGroupCcomponents shallbevisuallyexaminedforleakageduringasystempressuretestinaccordance withIWA-2200ofReference 11.Supports'nd hangersshallbevisuallyinspected inaccordance wtihIWD-2600ofReference 1.4.34'Highenergypipingweldsoutsideofcontainment shallberadiographically examined.

Steamgenerator tubesshallbeexaminedbyavolumetric method(e.g.eddycurrent)oral-ternative methodwhichisacceptable.

4.5Reactor,coolantpumpflywheels shallbeexaminedbytherequiredsurfaceandvolumetric methods,inaccordance withtherequirements ofXWA-2200ofReference 1.ISI5.0Evaluation ofExamination Results5.1Theevaluation ofnondestructive examination resultsshallbeinaccordance withArticleIWB-3000ofReference 1.Allreportable indi-cationsshallbesubjecttocomparison with'reviousdatatoaidinitscharacterization andindetermining itsorigin.5.25.2.1QualityGroupBComponents Theevaluation ofnondestructive examination re-sultsshallbeinaccordance withArticleXWC-3000ofReference 1.Allreportable indications shallbesubjecttocomparison withpreviousdatatoaidinitscharacterization andindetermining itsorigin.5.3QualityGroupCComponents QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE9pp225.3.15.4Theevaluation ofthevisualexamination resultsshallbeinaccordance withArticleIWA-5000ofReference 1forhangersandsupportsandReference 11forpressuretests.HighEnergyPiping5.4.1Theevaluation ofnondestructive examination resultsshallbeinaccordance withReference 9.5.5Indications thatwererecordedinpreviouspre-serviceorinservice inspections andwhichwerenotcharacterized aspropagating flawsareacceptable forcontinued service.5.6Theevaluation ofanycorrodedareashallbeperformed inaccordance withArticleIWA-5000ofReference 11.5.7SteamGenerator TubesandTubeSleeveCombinations 5.7.15.7.1.1RepairSteamgenerator tubesthathaveimperfections greaterthan40%throughwall,asindicated byeddycurrent,shallberepairedbypluggingorsleeving.

5.7.1.25.7.25.7.2.1Steamgenerator sleevesthathaveimperfections greaterthan30%throughwall,asindicated byeddycurrent,shallberepairedbyplugging.

Reporting Within15daysfollowing thecompletion oftheevaluation ofeachinservice inspection ofsteamgenerator tubes,thenumberoftubesrequiredby5.7.1abovetobepluggedorsleevedineachsteamgenerator shallbereportedtotheCommis-sioninaSpecialReportpursuanttoTechnical Specification 6.9.3.4.5.7.2.2Thecompleteresultsofthesteamgenerator tubeinservice inspection shallbesubmitted tothe QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE10pp22Commission inaSpecialReportpursuanttoTech-nicalSpecification 6.9.3.4within12monthsfollowing thecompletion oftheinspection.

ThisSpecialReportshallinclude:1.Numberandextentoftubesinspected.

2.Locationandpercentofwall-thickness penetration foreachindication ofanimperfection.3.Identification oftubespluggedorsleeved.5.7.2.3Ifthenumberoftubesinagenerator fallingintocategories (a)or(b)belowexceedsthecriteria, thenresultsoftheinspection shallbeconsidered aReportable Eventpursuantto10CFR50.73.Awrittenfollowupreportshallprovideadescription ofinvestigations conducted todetermine thecourseofthetubedegradation andcorrective measurestakentoprecluderecurrence.

Categories (a)and(b)are:(a)Morethan10%ofthetotaltubesinspected aredegraded(imperfections greaterthan20%ofthenominalwallthickness).

However,'previously degradedtubesmustexhibitatleast10%furtherwallpenetration tobeincludedinthiscalculation.

(b)Morethan1%ofthetotaltubesinspected aredegraded(imperfections greaterthantheplugginglimit).ISI6.0ReairReuirements 6.1RepairofQualityGroupsA,BandCcomponents shallbeperformed inaccordance withtheappli-cableSubsections ofReference 11.6.2Examinations associated withrepairsormodifi-cationsshallmeettheapplicable designandinspection Coderequirements asdescribed inthefollowing paragraphs:

QUALITYASSURANCE MANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE11DP226.2.1WheneverQualityGroupsA,BorCSystemmodifi-cationsorrepairshavebeenmadewhichinvolvenewstrengthweldsoncomponents greaterthan2inchesdiameter, thenewweldsshallreceivebothsurfaceand100percentvolumetric nondestructive examinations.

6.2.2Wheneversystemmodifications orrepairshavebeenmadewhichinvolvenewstrengthweldsonQualityGroupsA,BorCcomponents of2inchesorless,asurfaceexamination shallbeperformed.

6.3SurfacedefectsinQualityGroupsA,BorCbolts,studs,nutsandligaments mayberemovedbymechanical meansprovidedtheremovalofthatdefectdoesnotalterthebasicconfiguration oftheitem.Bolts,studsandnutsthathavede-fectsthatcannotberemovedbymechanical meansshallbereplaced.

6.46.5Repairofhighenergypipingweldsoutsideofcontainment shallbeperformed inaccordance withtheapplicable Codespecified inReference 11.RepairofSteamGenerator Tubes6.5.16.5.26.6Repairofsteamgenerator tubesthathaveun-acceptable defectsshallbeperformed byusingatubepluggingtechnique orbysleeving.

Preventative sleevingoftubesaspartofapre-ventative maintenance programmayalsobeaccom-plished.Repairofsteamgenerator sleevesthathaveunacceptable defectsshallbeperformed byusingatubepluggingtechnique.

6.7Repairofreactorcoolantpumpflywheelthathaveunacceptable defectsshallbeperformed inaccordance withReference 12.ISI7.0SstemPressureTestin7.1GeneralRequirements 7.1.1Systempressuretestshallbeconducted inaccordance withArticleIWA-5000ofReference

11.

QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE12DP227.1.2Repairsofcorrodedareasshallbeperformed inaccordance withSection6.0ofthisprogram.7'QualityGroupAComponents 7.2.1Wheneverthereactorcoolantsystemisclosedafterithasbeenopened,thesystemshallbeleaktestedtotherequirements ofArticleIWB-5000ofReference 11.Temperature andpressurerequirements ofFigure3.1-1,Section3.1ofGinna's"Technical Specifications" shallnotbeexceeded.

7.2.2Atorneartheendofeachinspection

interval, ahydrostatic pressuretest.shallbeperformed onthereactorcoolantsystemcomponents.

Thistestshallbeconducted inaccordance withtherequire-mentsofArticleIWB-5000ofReference 11.Testpressures andtemperatures shallbemaintained foratleastfourhourspriortoperforming thevisualexamination.

Section3.1ofGinna's"Technical Specification" shallnotbeexceeded.

7.37.3.1QualityGroupBComponents At,orneartheendofeachinspection

interval, ahydrostatic pressuretestshallbeperformed onQualityGroupBSystemsandComponents.

Thistestshallbeconducted inaccordance withtherequirements ofArticleIWC-5000ofReference 11.WhenQualityGroupAsystemsandcomponents arealsobeingpressurized, thepressureandtemper-atureshallcomplywiththerequirements ofParagraph 7.2.2ofthisAppendix.

Thistesttemperature andpressureshallbemaintained foratleast10minutespriortotheperformance ofthevisualexamination foruninsulated pipesand4hoursforinsulated pipes.Duringeachperiod,systemsorportionsofsystemsnotrequiredtooperateduringnormalreactoroperation shal'lbepressuretestedinaccordance withIWC5221.Inservice leakagetestsmayalsobeperformed onothersystemsandcomponents whicharenormallyinsexviceonceeachperiod.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBGinnaStationInservice Inspection ProgramForthe1980-1989 IntervalDATE04/01/84PAGE13QF227.47.'4.1QualityGroupCComponents QualityGroupCcomponents shallhavesystempressuretestinaccordance withArticleIWD-5000ofReference 11.ISI8.0RecordsandReorts8.1Recordsandreportsdeveloped fromthoseexami-nationsperformed inaccordance withthisAppendixshallbemaintained inaccordance withArticleIWA-6000ofReference 11.ISI9.0Exemtions9.1QualityGroupsA,BandCcomponents exemptions areidentified inAttachment AtothisAppendjx.

However,Paragraphs IWB-1220andIWC-1220ofReference 1exemptcertaincomponents fromexami-nations,wherecertainconditions aremet.Theseexemptions willbeappliedtothecomponents listedonTablesISI-1.1and1.2withtheresultthatonlythosenon-exempt components arelistedherein.REFERENCES 1.AmericanSocietyofMechanical Engineers (ASME)BoilerandPressureVesselCode(BGPVC)SectionXI"RulesforInservice Inspection ofNuclearPowerPlantComponents",

1974EditionthroughSummer1975Addenda.2.CodeofFederalRegulations, Title10,Part50,datedJanuary1,1978.3.NuclearRegulatory Commission, Regulatory Guide1.26,Revision1,datedFebruary1976"QualityGroupClassifi-cationsandStandards forWater,Steam,andRadioactive Waste-Containing Components ofNuclearPowerPlants".4.Rochester GasandElectricCorporation Report"EffectsofPostulated PipeBreaksOutsidetheContainment Building",

datedOctober29,1973.

0 QUALITYASSURANCE MANUALGINNASTATIONTITLEAPPENDIXBGinnaStationInservice Inspection

'ProgramForthe1980-1989 IntervalDATE04/01/84PAGE14~pF225.NuclearRegulatory Commission, Regulatory Guide1.83,Revision1,datedJuly1975,"Inservice Inspection ofPressurized WaterReactorSteamGenerator Tubes".6.Ginna'sFinalSafetyAnalysisReport,Section2.9.3.7.ASME,B&PVC,SectionXI,1974EditionthroughSummer-1976Addenda.8.ASME,BEPVC,SectionV,1974EditionthroughSummer1975Addenda.9.USASB31.1.0-1967,"PowerPiping".10.ASME,B&PVC,SectionIII,1974EditionthroughSummer1975Addenda.11.ASME,BSPVCSectionXI,1977EditionthroughSummer1978Addenda.12.NuclearRegulatory Commission, Regulatory Guide1.14,Revision1,datedAugust1975,"ReactorCoolantPumpFlywheelIntegrity".

FXAMINATION CATFGORYITFHTABl.ENo.Idyll-2500 TABLEISI1.1qoALITYCRONPACOMPONFNTS, PARTS,AtN)tlETNODSOFEXAllINATIONCOMPONFtiTS ANDPARTSTODF.F.XAMINF.O METttnnARR3:MNPQM<MtO<M0RBl.lB1.2G1.3G1.4B1.5B-DReactorVesselLongitudinal andcircumferential shallMeldsin.Ccoreregion.Longitudinal andcircurmfetential Meldsinshell(otherthanthoseofCategoryG-AnndB-C)andmeridional and.circumferential beamzeldainbottomheadnndclosurehend(otherthanthoseofCntegoryG-C).Vessel-to-flange andhead-to-flange circumferen-ti.alMelds.PrimArynozzle-to-'vessel zeldaandnozzleinsideting.+olds.

IVesselpenetrations, including controlroddrivenndinstrumentation penetrntions.

IVolumetric Volumetric Volumetric Volumetric Visual(IMA-5000)

H0m88VV-NneQC)HQOUlQlI'0ISM+~QAMcortQNaVrt0VtxfMg0N'o8N80B1.6G6.10G-c-1B6.20G-C-1B6.30B-c-1Nozzle<<to-safe-end Me1ds.Closureheadnuts.Closure'tuds, jnplace.Clonurestuds,Mhenremoved.Volumetric andSurfaceSurfaceVolumettieVolumetric and'urface OOO ITF.Mtto.FXAMItlATIONCATF.GORY TADI.F.Iun-2500TDLEISI.IContd)COMPONFHTS, PARTS,AHnMETttnlis OFEXAMINATION COMPONEtiTS AtlnPARTSTOllF.F.XAlllH1'.0 MF.TllODAHaQ3,'MlOWQO)NRKNtAc,'g~WVRHONH0RB6.40B-C-1.aS.SoB-c-1B7.10BW-2Da.loa-11B1.15B-N-1Bl.17a-N-3Bl.18D-0S>.i9n-PReactorVesselLigaments betveenstudholes.Closureflashers, bushfngs.

Bolts,studsandnuts.Tntegrnlly-Melded attncliments.

VesselTnterior.

Core-support structures.

Controlroddrivehousings.

Exemptedcomp'onents.

VolumetrfcVisualVisualSur'faceVisual.VisualVolumetric Vfsual(IMA-5000)

H0m88Kk"80SAILOH5COPornate1h5RWQt'nil'LD0Ct'mrtQ>XC)P.ft0ItdH>0rt%8880Pressurizer B2.1B2.282.3112.4a-BD-DB-Fl.ongftudinalandcircumferentinl Melda.Nozzl'e-to-vessel zeldaandnozzle-to-vessel rndiusedsection.Ileaterpenetratfons.

HozzIe-to-safe-endwe1ds.Volumetric Volumetric Visual(IMA-5000)-

Volumetric andSurfnceOQfllC)

FXAMIHATIONCATECORVITFMTAHI.EHo.Idyll-2500 TAHLEISII.I(Cont'I)COtII'OHEHTS, PARTS,ANDMFTIII)DS OI'XhMItlhTION COMPONFNTS ANDPARTSTOHF,EXAMIHFI)

MF.TIIODAHRR3:M<0QQQ)~oi<IBNWHn<H0R86.608-C-I86.708-C-1B6.80HW-I88.20B-ll82.108-P87.208-C-283.1Presnuri.zer VBoltsnndstuds,inpine.Boltsandstiidn,Vien"rcmove<l.

Bolting.Intcgra1ly-Meldedattachments.Fxemptcdcomponents.

Holts,studs,andnuts.liestExchnngers andSteamGenerntors I.ongit<idinnl nn<lcircumfercnt inlMclds,including Tubealicct-to-liead orshellMcl<lnontlicpri-mnryside,'oliimetric Volumetric andSiirfaceVisualSurfaceVisual(IMA-5000)

VisualVolumetric H0rn5880a<AI.+<oH0COPc)c<iQrcI<riWSCoU<oONHCtOi"NHg0rt<o858083.283.38-Ftlozzle-to-head acidsandnozzleinsideradiusedsectionontheprimarysi<lc.Nozzle-to-safe-cnd acids,Volumetric Volumetric andSurfaceO<<lCOCO86.90BW-IBoltsandstiids,.in place.Volumetric FXAHItlATIONCATF.OORYTABLF.IWtt-2500 TABLEISII.l(Cont'ct) roMPONFNTS, PARTS,ANnMFTitOOSOFFXAMTNATTON COMPONFNTS ANDPARTSTonr;rxAMlcortiMF.TttonARW3:MtOWQMC'.Mc:Q>HWQHPVRHONH0Rll6,100BW-IB6.110n-c-IB8.30,B-llB8.40B3.9n-p87~30,BW-2n7.40n4.1n6.150B-c-IB6.160B-c-In4.5n6.170Bc-IllentExchnngers nndSteamGenerators Boltsandstuds,Mhenremovctl.-

Bolti.ng.

Integrally-velded attnchments.

Exemptedcomponents.

Bolts,attends,andnuts..Pipingt'rcssure nn>>ndarySafe-endtopipingzeldaandsafe-cndinbranchpipingMeids.IBoltsandstttds,inplace.Boltsnndstttds,Mltenremoved.noIting.Circttmferential nndlongit>><linnl pipezelda.Volumetric andSurfaceVisualSurfaceVisttal(IMA-5000)

VlsttalVolumetric andSurfaceVolumetric Volumetric andSurfaceVisualVolumetric Hlrf'0m8880eQIC)H0CDNmI<&8MUWnrtH>rtQft0IHg0850ClOmCOCOsD

EXAMItIATIOttCATFGORYITFMTABLENo.IMB-2S00TABI.EISl1.1(Cont').CO>IPONEHTS, PARTS,AHDHETIIOI)S OFFXAHIHATION COMPONENTS AHDPARTSTOBI'.F.XAMIttl'.0HFTIIODARQ3,'top)WQtoQtoC.N>HWPHONHtaC)aB4.6B-JB4.8B-JB10.10B-K-1Bli.lOB-K-2B4.11B-P87.50BWi-2PipingPressureBoundaryBranchpipeconnection Meldssixinchdiameterandsmaller.SurfaceSocketvelds.Integrally Meldedattachments.

Component supports.

Fxemptedcomponents'.

Bolts,studsandnuts.Surface'urfaceUisualVisual(IVh5000)VisualBranchpipeconnection ve1dsexceeding sixinchVolumetric diarneter~pm88WV.608QrP%HO'uCOPP&0)QltaI'rtwetoaWOrtHCOrtQQpr~txIHQ0rt%88pgaQmPump'Pressure BoundaryB6.190B-C-1Bo1tsnndstuds,Mhenremoved.B6..2noB-C-IB1o.20B-K-.1Bolting.Integrally-voided attachments.

Ll20B-K-2Comonentsuorts.B6.180B-C-1"Boltsandstuds,)nplace.Vo1uaietricVolumetric sndSurfaceVisual,SurfaceVisualOOomC)Co

ITFHtlo.EXAHItlATIOt(CATFGORYTABI.EIon-ZSOOTABLEISI1.1(Cont'd)COHPONI;NTS, PARTS,ANDHI'.Tll()l)S OFEXAHINATIONCOHPONENTS ANDPARTSToBF.F.XAtlrNEO HF.TIIODAHRR"ZMlO'PNMCRCPMCPVPURRO4H0aBS.6B-L-1B5.887.60B6.210BW-1B6.220BW-1PumpPressureBoundaryPumpcasinguclds.Exemptedcomponents.

Bolts,studs,andnuts.IteactorCoolantPumpFlyul)ccl.

ValvePressureBoundaryBoltsandstuds,inplace.Boltsandstuds,ulIenremovcrl.

VolumetricVisualVisualVolumetric andSurfaceVolumetric Volumetric andSurfaceH0m8II)rIgar.enII)GlII"'LDH5COgC)OIQlI~R&SMU&nrtHcortmNmI~rt0rtaHg0rt%8880B6.230B-C-IB10.30B-K-1B11.30B-K-2B6.6B6.8B-P.B7.70BW-2Bolting.Integrally ueldcdattachments.

Component supports.

Valve-body uclds.Fxcmptcrl components.

Bolts,studs,anrlnuts.VisualVolumetric VisualVolumetric Visual(IMA-5000)

VisualOQPlC)ICOoD FXAMIHATIONCATFOORYITF.MTAIII.F.Ho.IMC-2520TAIII.EjS11.2QUAI.ITYGROlIPIICOMPOHEHTS, PARTS,AHDIII'.TIIODS OFFXAMIHATION COMPOHFHTS AHDPARTSTOIIEI'.XAIIIHFI)HF.TIIODAgR3loIlOPNME2gNWtnaXVRNPHWVCHON0cl.lC-ACl.2~~C-0C4.10C-DC3.20C3.30C-EC-EC3.10'C-CPressureVesselsCircumferential bottvelds.Nozzle-to-vessle velds.Integrally-welded s<<pportattachments.

Boltsendstuds.Component supports."

'upportsmechanical andhydraulic.

Pfping.Volumetric Volumetric SurfaceVolumetric VisualVisual-H0mrtVInI0NArvvH5uCO5coOlQlITII&RISVlULD0CartmLDP0IHg0rI.%nI580ImC2.1C-F,CWC2:2C-I',C-0C2.3C-F,CWC4.20C-DC3.60C3.40C-E-1C3.50C-E-2Cfrcomferential bott-vclrls.I.onpftodfnnlveldjointsfnfittings.

Ilrnnchpipe-to-pfpe veldJnfnts.IIo'Itsandstuds.Integrally weldedsupportnttnchments.

Component, supports.

Supportsmeehan'icn1 anrfhyrnolfc.Volumetric Volumetric Volumetric Volumetric SurfaceVieunlVisualOmCOCD ITFHtin.FXAHItlATIONCATFGORYTABI.EIMC-2520TABLEISI1.2(Cont'd)COMPONENTS, PARTS,htlDMF.'I'IIODS OFFXAMINATION COHPONFNTS ANDPARTSTOBEEXAMINEDMF.TIIODARRZMlO~PNMERANMc',NVHWQHWVRHO<H0RC3.90c4.1C-F,C-GC4.40C3.100C3.110C3.120C-DC-F.-lC-E-2C3.1C-F,C-CC4.30C-DC3.20C-E-1C3.80C-E-2Pumpcasfngzelda,Boltsandstuds.PumpsIntegrally veidedsupportnttact~ments.

Component supports.

Supportsmechanical nndliydrauIfc.ValvebocIyvelds.Boltsandstuds.ValvesSupportsmeet>anicalnndl~y<tranl fc.Integrally weldedsupportattnctiments.

Component supports.

.Volumetric Volumetric SurfaceVisualVisualVolumetric Volumetric SurfaceVf.sualVisuaiImOIllC)000meneQr.>COgC0mQlI'0WSM>WOrtHOr@HP0rt'o880