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{{#Wiki_filter:ACCELERATEDlg>TRJBUTIONDEMONSATIONSYSTEMREGULATORYINFORMATION'DISTRIBUTIONSYSTEM(RIDS)ACCESSIONNBR:9007050121DOC.DATE:90/06/25NOTARIZED:NODOCKETFACIL:50-244RobertEmmetGinnaNuclearPlant,Unit1,RochesterG05000244AUTH.NAMEAUTHORAFFILIATIONBACKUS,W.H.RochesterGas&ElectricCorp.MECREDY,R.C.RochesterGas&ElectricCorp.RECIP.NAMERECIPIENTAFFILIATION05000244
{{#Wiki_filter:ACCELERATED lg>TRJBUTION DEMONSATION SYSTEMREGULATORY INFORMATION
'DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9007050121 DOC.DATE:
90/06/25NOTARIZED:
NODOCKETFACIL:50-244 RobertEmmetGinnaNuclearPlant,Unit1,Rochester G05000244AUTH.NAMEAUTHORAFFILIATION BACKUS,W.H.
Rochester Gas&ElectricCorp.MECREDY,R.C.
Rochester Gas&ElectricCorp.RECIP.NAME RECIPIENT AFFILIATION 05000244


==SUBJECT:==
==SUBJECT:==
LER90-008-00:on900524,safeguardsbusesdegradedvoltagerelaysmiscalibrateddetoprocedureinadequacy.W/9ltr.DISTRIBUTIONCODE:IE22TCOPIESRECEIVED:LTRENCLSIZE:TITLE:,.50.73/50.9LicenseeEventReport(LER),IncidentRpt,etc.NOTES:LicenseExpdateinaccordancevith10CFR2,2.109(9/19/72).RECIPIENTIDCODE/NAMEPD1-3LAJOHNSON,AINTERNALACNWAEOD/DSP/TPABDEDRONRR/DET/EMEB9H3NRR/DLPQ/LPEB10NRR/DREP/PRPB11NOR/DST/SICB7ENRR/DST/SRXB8ERES/DSIR/EIBEXTERNALEG&GSTUARTgVALPDRNSICMAYS,GNUDOCSFULLTXTCOPIESLTTRENCL111122111111112211111144111111RECIPIENTIDCODE/NAMEPD1-3PDAEOD/DOAAEOD/ROAB/DSP..NRR/DET/ECMB9HNRR/DLPQ/LHFB11NRR/DOEA/OEAB11NRR/DST/SELB8DB8D1EGILE02RG1FILE01LSTLOBBYWARDNRCPDRNSICMURPHY,G.ACOPIESLTTRENCL111122111111111111111.11111NOTETOALL"RIDS"RECIPIENTS:PLEASEHELPUSTOREDUCElVASTE!CONTACI'HEDOCUMENTCONTROLDESK,ROOMP1-37(EXT.20079)TOELIMINATEYOURNAMEFROMDISTRIBUTIONLISTSFORDOCUMENTSYOUDON'TNEED!DDFULLTEXTCONVERSIONREQUIREDTOTALNUMBEROFCOPIESREQUIRED:LTTR34ENCL34P+
LER90-008-00:on 900524,safeguards busesdegradedvoltagerelaysmiscalibrated detoprocedure inadequacy.
ROCHESTERGASANDIWCer'.le/),".'STA1(ELECTRICCORPORATION~89EASTAVENUE,ROCHESTER,N.K146490001TELCPHO4Ciseicoot7ie5462700June25,1990U.S.NuclearRegulatoryCommissionDocumentControlDeskWashington,DC20555
W/9ltr.DISTRIBUTION CODE:IE22TCOPIESRECEIVED:LTR ENCLSIZE:TITLE:,.50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:License Expdateinaccordance vith10CFR2,2.109(9/19/72).
RECIPIENT IDCODE/NAME PD1-3LAJOHNSON,A INTERNALACNWAEOD/DSP/TPAB DEDRONRR/DET/EMEB9H3 NRR/DLPQ/LPEB10 NRR/DREP/PRPB11 NOR/DST/SICB 7ENRR/DST/SRXB 8ERES/DSIR/EIB EXTERNALEG&GSTUARTgVALPDRNSICMAYS,GNUDOCSFULLTXTCOPIESLTTRENCL111122111111112211111144111111RECIPIENT IDCODE/NAME PD1-3PDAEOD/DOAAEOD/ROAB/DSP.
.NRR/DET/ECMB 9HNRR/DLPQ/LHFB11 NRR/DOEA/OEAB11 NRR/DST/SELB 8DB8D1EGILE02RG1FILE01LSTLOBBYWARDNRCPDRNSICMURPHY,G.A COPIESLTTRENCL111122111111111111111.11111NOTETOALL"RIDS"RECIPIENTS:
PLEASEHELPUSTOREDUCElVASTE!CONTACI'HE DOCUMENTCONTROLDESK,ROOMP1-37(EXT.20079)TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!DDFULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESREQUIRED:
LTTR34ENCL34P+
ROCHESTER GASANDIWCer'.le/),".'STA1(ELECTRICCORPORATION
~89EASTAVENUE,ROCHESTER, N.K146490001TELCPHO4C iseicoot7ie5462700June25,1990U.S.NuclearRegulatory Commission DocumentControlDeskWashington, DC20555


==Subject:==
==Subject:==
LER90-008,SafeguardsBusesDegradedVoltageRelaysMiscalibratedDueToProcedureInadequacyCausesaConditionProhibitedByPlantTechnicalSpecificationsR.E..GinnaNuclearPowerPlantDocketNo.50-244Inaccordancewith10CPR50;73,Licensee.EventReportSystem,Item(a)(2)(i)(B),whichrequiresareportof"anyoperationprohibitedbytheplant'sTechnicalSpecifications",theattachedLicenseeEventReportLER90-008isherebysubmitted.Thiseventhasinnowayaffectedthepublic'shealthandsafety.Verytrulyyours,RobertC.MecedyDivisionManaerNuclearProductionXC:U.S.NuclearRegulatoryCommissionRegionI475AllendaleRoadKingofPrussia,PA19406xc:GinnaUSNRCSeniorResidentInspector NACtsrrsNO%4SIUCENSEEEVENTREPORTtLER)IAS,SACLIAAASOVLATOA+COAAO~AttAOYIOOasoINLIINoloNlahASISISIIIStACILITYNASSIIIIR.E.GinnaNuclearPowerPlantOOCACTNVssOCAIllo6o0o244Tos08.SafeguardsBusesDegradedVoltageReysz.scaxraeoureInadacCausesACondxtionProhibitedByPlantTechnicalSpecificationsIVCNTOATCISILIANVasOCAillAltOATOATSmOTlllAtACILITIISNrvOLVIOISIaSOSrTrrOAYYCAAYCAA~I0VIrsrsAaslvss~~A~soNTrs~srssaS1OAYYCAAtAOLITY>>ArsisOOCtlTNVQCCAISI0600052490900080006259006000OtIAATIlrOasoolilltOrrl1LIVIL098Io.soslalSl.sOS4ll1II~N.SNlslllllllSO.AN4111IIN)SSANlsllll(lrlSO.SCSlaIllIlrlSl.sOCI~INJllslllINMWIIIN.TS4I0IIIN.TI4IIIIIIIN.lIllI0lIAOLICCNSISCONTACTtOATIIIILCAllllN.lllsIISIVrlN.TSNIISIIllN.TSlaIillItalNTS4IISIIrrAIIAIN.llitIISIIYNIISIIO.TSlslilllsITIIISAlt01TISSvasslTTCOtvASVANTTOTill1IOVI1CNCNTSOt'llCt1fr10srssssssrr>>ssrairSrtrasNIIIITS.TISITL714lOTlll1IStss~rsrssossTssl,>>ACtssasJOCAIWesleyH.BackusTechnicalAssistanttotherationsManaerTILltNONCNVSSSIAAAIACOOl3155-24-44COastLSTIONILINItOIIACNCOastONINTtAILVAIOISCAIIIOiNTlrll1ltOATIIIICAvSIIYSTCNCOastONINTisAsrvtACTVAIAIsOATASLITONtAOISYSTIIICOQtONINTssANvtACTVAIAltOATASLTONtAOSNrrrpr.>I~sr.rg$(vc')rrsrs~rC)gSVttLIISINTAL1ltOATIAtlCTIOII%ssONTNCAYYIAAIatlCTIOLvlasilllo1OA'TIIIIITCIlit~.~SitCCTCOSVSSSISSO>>OArCIOLSSTA*CTIassvrssI%XIrtsr>>,Ia,stsrassrrs>>rtrrrrssNstssstsrsrttsrrsrrssassssllllOnMay24,1990at1604EDSTwiththereactoratapproximately984fullpower,anevaluationofundervoltagerelaytestdatarevealedthatfive(5)oftheeight(8)DegradedVoltageRelayson480volt'afeguardbuseswerecalibratedsuchthatrelayactuationwouldnotoccurwithinthelimitsofTechnicalSpecifi-cations.Asthiswasasetpointproblemwiththedegradedvoltagerelays,noimmediateplantoroperatorresponseswerenecessary.Theunderlyingcauseoftheeventwasattributedtothewrongsetpointandsetpointtolerancebeingspecifiedinacalibrationprocedure.ImmediatecorrectiveactionwastocalibratetheDegradedVoltageRelaystoasetpointontheconservativesideofthetolerance.Subsequenttothecalibration,thedegradedvoltagerelaysweretestedsatisfactorilyandreturnedtoservice.NACteaSN NACSodom444AI945ILICENSEEEVENTREPORTILER)TEXTCONTINUATIONU,4.NUCLCAAATOULATOAYCOMMI94IONASSAOYTOOM4NO1I50&10I5)ISIA4$4I5I/45SACILITYNAM4IllOOCKTTNUM44AITILTANUM44A19I94OUTNTIALNUMATVCKINNUM~AO4I4IR.E.GinnaNuclearPowerPlantTEXT(ISmarMSSSNnatured.sMOdOeenVNIICfenn445AYIIltlosooo24490-0080002op0PRE-EVENTPLANTCONDITIONSTheunitwasatapproximately98%reactorpower.TheResultsandTestDepartmentandanElectricalEngineeringrepresentativewereobservingtheRelayDepartmentperformingprotectiverelaycalibrationprocedurePR-1.1(480VoltUndervoltageAndGroundAlarmSchemeForBuses14,16,17and18.)II.DESCRIPTIONOFEVENTA.DATESANDAPPROXIMATETIMESOFMAJOROCCURRENCES:oModificationinstallationin1982:EventdateoMay24,1990,1115EDST:Discoverydateandtimeofthefirstoffiverelaysfound-belowthelimitofTechnicalSpecifications.oMay24,1990,1604EDST:Allaffectedrelaysrecalibrated,testedsatisfactorilyandrestoredtoservice.B.EVENT:OnMay24,1990at1604EDST,withthereactoratapproximately.98%fullpowerPR-l.lwascompleted.EvaluationofthePR-l.ldatarevealedthatfive(5)oftheeight(8)DegradedVoltageRelayson480voltsafeguardsbuses14,16,17,and18hadbeencalibratedsuchthatrelayactuationwouldnotoccurwithinthelimitsofTechnicalSpecifications,page2.3-10,Figure2.3-1.Therelaysaffectedwereasfollows:relays27/14onBus14,27B/16onBus16,27/17and27B/17onBus17and27/18onBus18.Thisdeterminationoccur-redafterevaluationandanalysisoftestdataandTechnicalSpecificationreiui:rementsasfollows:~tACSCAM544A<945I NIICScenSSSA~W491LICENSEEEVENTREPORT(LERITEXTCONTINUATIONU.S.NUCLSANASOULATOAYCOMMISSIONAttROYSOOMSNOSI90&10c/SICItASS91914$SACILITYNAMK111OOCKSTNUMSSAITILSIINUMSKIII~ItAOSISIR.E.GinnaNuclearPowerPlantSAASIOUSHTcALHUMosooo2440-08A9V4IQHNVCC9A00030FO8TSICTlllmCnNMCC~CCevnd,WcaAkxntNACf<<rnAKI'llIITI00Thecurrent.480voltsafeguardsbusundervoltagesystemwasfirstputinservicein1982.SetpointswerespecifiedbyCorporateElectricalEngineering,andthese'etpoints(withtolerancesestablishedbytheRelayandTestDepartment)wereusedtocalibratetheserelaysoverthepasteightyears.OnApril4,1990thenormalannualcalibrationwasperformedonthe480voltsafeguardsbusesDegradedVoltageRelays,perPR-l.l.Thisprocedurechecksandcalibratesthedropoutvoltageoftherelays.Theprocedurespecifieda+54calibrationtoler-anceonthedropoutsetpointwitha"desired"specifiedsetpointof103.5volts.AllDegradedVoltageRelayswerecalibratedtothesespecifica-tions.Becauseofthe+toleranceallowedbytheproceduresomeoftherelayswerecalibratedtolessthanthe"desired"103.5voltswhichwasconsideredacceptable.00OnApril12,1990thenormalpostcalibrationtestwasperformedonthe480voltsafeguardsbusesDegradedVoltageRelaysperperiodictestprocedurePT-9.1(UndervoltageProtection-480VoltSafeguardBuses).Thisprocedurecheckstheresetvoltageoftherelaysandalsothedropoutresponsetime,butdoesnotcheckthedropoutvoltage.AllDegradedVoltageRelayswerefoundtobewithinthespecificationsoftheprocedure.PriortoApril26,1990areviewofthecalibrationdatafromApril4,1990andareviewofplantTechnicalSpecificationswasperformedbytheISI/ISTCoordinatorandanElectricalEngineeringrepresentative.Followingthisreview,thesein-dividualsrequestedthatallDegradedVoltage'cACcOAM99CAi9491 NACform99SA19411LICENSEEEVENTREPORT(LER)TEXTCONTINUATIONV.E.NVCI.EAIIIIEQVLATOIIYCOMMISSIONAfflIOVEOOMENO1150MIOA/EII91AEE.Efllr95fACILIYYNAME111R.E.GinnaNuclearPowerPlantSEXYllfrrroroAoocoNrooMrof.oooANoooenorHIICforrrr~'IIIIIIOOCKEZNVMEEN11105000244LEIINVMEEIIIEIrEAA-SEQvsrrzrAL'svolorr~rvMSANMMSA90-008-0004oF0Relaysthatwerefoundatorbelow103.5voltsbeadjustedtogreaterthan103.5volts.Thegreaterthan103.5voltswasrequestedtoensurethatallrelayswerewithintheTechnicalSpecificationlimitof103.5voltspriortoenteringtheplantmodeforwhichtheserelaysarerequiredtobeoperable.FiveDegradedVoltageRelayswereadjustedonApril26,1990.OnMay11,1990thenormalmonthlyPT-9.1wasperformedonall480voltsafeguardsbusesDegradedVoltageRelays.ThistestwaswitnessedbyanElectricalEngineeringrepresentative.Afterreviewofthetestdata,theElectricalEngineeringrepresentativeexpressedaconcernthat,basedonthetestresetdata,'actualdropoutvoltageof5oftheDegradedVoltageRelaysmaybebelowtheTechnicalSpecification103.5voltlimit.OnMay24,1990PR-l.lwasreperformedonthe5DegradedVoltageRelaystoverifytheirdropoutvoltagesetpoint.At1115EDST,thedropoutvoltageofthefirstrelaywascheckedandfoundbelowtheTechnicalSpecificationlimitof103.5volts.Subsequently,thedropoutvoltagesoftheother4relayswerealsofoundbelowtheTechnicalSpecificationlimitof103.5volts.Theaffectedrelayswererecalibratedtogreaterthan103.5voltsandPT-9.1wasperformedoneachrelayasitwasrestoredtoservicefollowingcalibration.Allrelayssubsequentlytestedsatisfactorily.0OnMay29,1990PT-9.1wasreperformedonall480voltsafeguardsbusesDegradedVoltageRelaystocheckforpossiblesetpointdrift.Allrelaystestedsatisfactorily.NACA0AMSOOAI9411 NIICTMmSSSA19431LICENSEEEVENTREPORTILER)TEXTCONTINUATIONV.S.NVCLSAIIIISOULATOIIYCOMMISSIONA99AOVSOOMSNO>190&105IS)c9111SS'919149SACILITYNAMSIIIR.E.GinnaNuclearPowerPlantOOCKSTNUMSSIIITILSANVI5SSIII~I<<5*A550>>5>>TIALMVM5A85<<I@IONMM'51~AOSISITEXTlllmooN>>55>>leoveaf.<<55@dao>>A5lNACArm~9lIITIosooo24490-008-0005OFO8C.INOPERABLESTRUCTURESTCOMPONENTSTORSYSTEMSTHATCONTRIBUTED.TOTHEEVENT:D.E.None.OTHERSYSTEMSORSECONDARYFUNCTIONSAFFECTED:None.METHODOFDISCOVERY:TheeventwasmadeapparentduringtheperformanceofPR-l.lonMay24,1990.F.OPERATORACTION:AsthiswasasetpointproblemwiththeDegradedVoltageRelays,noimmediate'peratoractionwasnecessary.G.SAFETYSYSTEMRESPONSES:None.III.CAUSEOFEVENTA.IMMEDIATECAUSE:Theimmediatecauseoftheeventwasdueto5of8DegradedVoltageRelayson480voltsafeguardbuses14,16,17,and18beingcalibratedsuchthatrelayactuationwouldnotoccurwithinthelimitsofTechnicalSpecifi-cations.B.ROOTCAUSE:TherootcauseoftheeventdiscoveredonMay24,1990,wasattributedtothecalibrationconditionsthatexistedonApril26,1990,duringthepreviouscalibra-tionofthefiveDegradedVoltageRelays.TheunderlyingNAC501M555k<9431 NACtermSCCA$451LICENSEEEVENTREPORTILERITEXTCONTINUATIONU.d.NVCLEAIIAEOULATOIIYCOMMISSIONAttllOVEOOMSNOSI50&IOCEAtllIES5/5II55tACILITYNAMEIIIR.E.GinnaNuclearPowerPlantTEXTlitrereeMece~reee>>AC.eeeerAM>>r>>INIICterIASELCOlIITIOOCKETNVMEEIILTIosooo244LEIINVMOEIIIdl5CQIICNTIALNVMCA90-008ACVICIQNNIIMCA00tAOEISI060FO8causeoffindingsetpointsbelowlimits(inthepast)isnowevidentandisduetothewrongsetpointandsetpointtolerancebeingspecifiedinacalibrationprocedure.ThecalibrationprocedureforthesafeguardbusDegradedVoltageRelays(PR-1.1)specifiedanacceptancecriteriaof103.5volts+5%.GinnaTechnicalSpecificationfigure2.3-1requiresthe'DegradedVoltageRelaystoactuatewhentherelayvoltagesdropto103.5volts(AC)whichcorrespondsto414voltsonthe480voltsafeguardbus.Therelaysetpointof103.5voltswasdeterminedbyRG&ECorporateEngineeringandprovidedtoRelay.andTestDepartmentforuseinthecalibrationoftheserelays.However,nodefinitivetolerancebandwasprovidedwiththedesiredsetpoint.Normalvendorrecommendedtoleranceswereappliedupondevelopmentofthecalibrationprocedure.Thisresultedintheactualsetpointoftheserelaystobeacceptablewhenleftbelowtherequiredminimumdropoutvoltageof103.5volts.IV.ANALYSISOFEVENTThiseventisreportableinaccordancewith10CFR50.73,LicenseeEvent,ReportSystem,item(a)(2)(i)(B)twhichrequiresareportof,"anyoperationprohibitedbytheplant'sTechnicalSpecifications."The5outof8DegradedVoltageRelaysbeingcalibratedsuchthatrelayactuationwouldnotoccurwithinthelimitsofTechnicalSpecificationswasanoperationprohibitedbytheplantTechnicalSpecifica-tions.Anassessmentwasperformedconsideringboththesafetyconsequencesandimplicationsofthiseventwiththefollowingresultsandconclusions:NACAOAUSCCAIdddl  
LER90-008,Safeguards BusesDegradedVoltageRelaysMiscalibrated DueToProcedure Inadequacy CausesaCondition Prohibited ByPlantTechnical Specifications R.E..GinnaNuclearPowerPlantDocketNo.50-244Inaccordance with10CPR50;73,Licensee.
EventReportSystem,Item(a)(2)(i)(B),
whichrequiresareportof"anyoperation prohibited bytheplant'sTechnical Specifications",
theattachedLicenseeEventReportLER90-008isherebysubmitted.
Thiseventhasinnowayaffectedthepublic'shealthandsafety.Verytrulyyours,RobertC.MecedyDivisionManaerNuclearProduction XC:U.S.NuclearRegulatory Commission RegionI475Allendale RoadKingofPrussia,PA19406xc:GinnaUSNRCSeniorResidentInspector NACtsrrsNO%4SIUCENSEEEVENTREPORTtLER)IAS,SACLIAAASOVLATOA+
COAAO~AttAOYIOOasoINLIINoloNlahASISISIIIStACILITYNASSIIIIR.E.GinnaNuclearPowerPlantOOCACTNVssOCAIllo6o0o244Tos08.Safeguards BusesDegradedVoltageReysz.scaxraeoureInadacCausesACondxtion Prohibited ByPlantTechnical Specifications IVCNTOATCISILIANVasOCAillAltOATOATSmOTlllAtACILITIISNrvOLVIOISIaSOSrTrrOAYYCAAYCAA~I0VIrsrsAaslvss~~A~soNTrs~srssaS1OAYYCAAtAOLITY>>ArsisOOCtlTNVQCCAISI 0600052490900080006259006000OtIAATIlrOasoolilltOrrl1LIVIL098Io.soslal Sl.sOS4ll1II~N.SNlslllllll SO.AN4111IIN)SSANlsllll(lrl SO.SCSlaIllIlrlSl.sOCI~INJllslllINMWIIIN.TS4I0IIIN.TI4IIIIIIIN.lIllI0lIAOLICCNSISCONTACTtOATIIIILCAllllN.lllsIISIVrl N.TSNIISIIllN.TSlaIillItalNTS4IISIIrrAIIAI N.llitIISIIYNIISIIO.TSlslilllsI TIIISAlt01TISSvasslTTCO tvASVANTTOTill1IOVI1CNCNTS Ot'llCt1fr10srssssssrr>>ssrairSrtrasNIIIITS.TISITL714lOTlll1IStss~rsrssossTssl,>>ACtssasJOCAIWesleyH.BackusTechnical Assistant totherationsManaerTILltNONC NVSSSIAAAIACOOl3155-24-44COastLSTI ONILINItOIIACNCOastONINT tAILVAIOISCAIIIO iNTlrll1ltOATIIIICAvSIIYSTCNCOastONINT isAsrvtACTVAIAIsOATASLI TONtAOISYSTIIICOQtONINT ssANvtACTVAIAltOATASLTONtAOSNrrrpr.>I~sr.rg$(vc')rrsrs~rC)gSVttLIISINTAL 1ltOATIAtlCTIOII%ssONTNCAYYIAAIatlCTIOLvlasilllo1OA'TIIIIITCIlit~.~SitCCTCOSVSSSISSO>>OArCIOLSSTA*CTIassvrssI%XIrtsr>>,Ia,stsrassrrs>>rt rrrrssNstssstsrs rttsrrsrrss assssllllOnMay24,1990at1604EDSTwiththereactoratapproximately 984fullpower,anevaluation ofundervoltage relaytestdatarevealedthatfive(5)oftheeight(8)DegradedVoltageRelayson480volt'afeguard buseswerecalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifi-cations.Asthiswasasetpointproblemwiththedegradedvoltagerelays,noimmediate plantoroperatorresponses werenecessary.
Theunderlying causeoftheeventwasattributed tothewrongsetpointandsetpointtolerance beingspecified inacalibration procedure.
Immediate corrective actionwastocalibrate theDegradedVoltageRelaystoasetpointontheconservative sideofthetolerance.
Subsequent tothecalibration, thedegradedvoltagerelaysweretestedsatisfactorily andreturnedtoservice.NACteaSN NACSodom444AI945ILICENSEEEVENTREPORTILER)TEXTCONTINUATION U,4.NUCLCAAATOULATOAY COMMI94ION ASSAOYTOOM4NO1I50&10I5)ISIA4$4I5I/45SACILITYNAM4IllOOCKTTNUM44AITILTANUM44A19I94OUTNTIAL NUMATVCKINNUM~AO4I4IR.E.GinnaNuclearPowerPlantTEXT(ISmarMSSSNnatured.sMOdOeenVNIICfenn445AYIIltlosooo24490-0080002op0PRE-EVENT PLANTCONDITIONS Theunitwasatapproximately 98%reactorpower.TheResultsandTestDepartment andanElectrical Engineering representative wereobserving theRelayDepartment performing protective relaycalibration procedure PR-1.1(480VoltUndervoltage AndGroundAlarmSchemeForBuses14,16,17and18.)II.DESCRIPTION OFEVENTA.DATESANDAPPROXIMATE TIMESOFMAJOROCCURRENCES:
oModification installation in1982:EventdateoMay24,1990,1115EDST:Discovery dateandtimeofthefirstoffiverelaysfound-below thelimitofTechnical Specifications.
oMay24,1990,1604EDST:Allaffectedrelaysrecalibrated, testedsatisfactorily andrestoredtoservice.B.EVENT:OnMay24,1990at1604EDST,withthereactoratapproximately.
98%fullpowerPR-l.lwascompleted.
Evaluation ofthePR-l.ldatarevealedthatfive(5)oftheeight(8)DegradedVoltageRelayson480voltsafeguards buses14,16,17,and18hadbeencalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifications, page2.3-10,Figure2.3-1.Therelaysaffectedwereasfollows:relays27/14onBus14,27B/16onBus16,27/17and27B/17onBus17and27/18onBus18.Thisdetermination occur-redafterevaluation andanalysisoftestdataandTechnical Specification reiui:rements asfollows:~tACSCAM544A<945I NIICScenSSSA~W491LICENSEEEVENTREPORT(LERITEXTCONTINUATION U.S.NUCLSANASOULATOAY COMMISSION AttROYSOOMSNOSI90&10c/SICItASS91914$SACILITYNAMK111OOCKSTNUMSSAITILSIINUMSKIII~ItAOSISIR.E.GinnaNuclearPowerPlantSAASIOUSHTcAL HUMosooo2440
-08A9V4IQHNVCC9A00030FO8TSICTlllmCnNMCC~CCevnd,WcaAkxntNACf<<rnAKI'llIITI00Thecurrent.480voltsafeguards busundervoltage systemwasfirstputinservicein1982.Setpoints werespecified byCorporate Electrical Engineering, andthese'etpoints (withtolerances established bytheRelayandTestDepartment) wereusedtocalibrate theserelaysoverthepasteightyears.OnApril4,1990thenormalannualcalibration wasperformed onthe480voltsafeguards busesDegradedVoltageRelays,perPR-l.l.Thisprocedure checksandcalibrates thedropoutvoltageoftherelays.Theprocedure specified a+54calibration toler-anceonthedropoutsetpointwitha"desired" specified setpointof103.5volts.AllDegradedVoltageRelayswerecalibrated tothesespecifica-tions.Becauseofthe+tolerance allowedbytheprocedure someoftherelayswerecalibrated tolessthanthe"desired" 103.5voltswhichwasconsidered acceptable.
00OnApril12,1990thenormalpostcalibration testwasperformed onthe480voltsafeguards busesDegradedVoltageRelaysperperiodictestprocedure PT-9.1(Undervoltage Protection
-480VoltSafeguard Buses).Thisprocedure checkstheresetvoltageoftherelaysandalsothedropoutresponsetime,butdoesnotcheckthedropoutvoltage.AllDegradedVoltageRelayswerefoundtobewithinthespecifications oftheprocedure.
PriortoApril26,1990areviewofthecalibration datafromApril4,1990andareviewofplantTechnical Specifications wasperformed bytheISI/ISTCoordinator andanElectrical Engineering representative.
Following thisreview,thesein-dividuals requested thatallDegradedVoltage'cACcOAM99CAi9491 NACform99SA19411LICENSEEEVENTREPORT(LER)TEXTCONTINUATION V.E.NVCI.EAII IIEQVLATOIIY COMMISSION AfflIOVEO OMENO1150MIOA/EII91AEE.
Efllr95fACILIYYNAME111R.E.GinnaNuclearPowerPlantSEXYllfrrroroAoocoNrooMrof.oooANoooenor HIICforrrr~'IIIIIIOOCKEZNVMEEN11105000244LEIINVMEEIIIEIrEAA-SEQvsrrzrAL
'svolorr~rvMSANMMSA90-008-0004oF0Relaysthatwerefoundatorbelow103.5voltsbeadjustedtogreaterthan103.5volts.Thegreaterthan103.5voltswasrequested toensurethatallrelayswerewithintheTechnical Specification limitof103.5voltspriortoenteringtheplantmodeforwhichtheserelaysarerequiredtobeoperable.
FiveDegradedVoltageRelayswereadjustedonApril26,1990.OnMay11,1990thenormalmonthlyPT-9.1wasperformed onall480voltsafeguardsbusesDegradedVoltageRelays.Thistestwaswitnessed byanElectrical Engineering representative.
Afterreviewofthetestdata,theElectrical Engineering representative expressed aconcernthat,basedonthetestresetdata,'actualdropoutvoltageof5oftheDegradedVoltageRelaysmaybebelowtheTechnical Specification 103.5voltlimit.OnMay24,1990PR-l.lwasreperformed onthe5DegradedVoltageRelaystoverifytheirdropoutvoltagesetpoint.
At1115EDST,thedropoutvoltageofthefirstrelaywascheckedandfoundbelowtheTechnical Specification limitof103.5volts.Subsequently, thedropoutvoltagesoftheother4relayswerealsofoundbelowtheTechnical Specification limitof103.5volts.Theaffectedrelayswererecalibrated togreaterthan103.5voltsandPT-9.1wasperformed oneachrelayasitwasrestoredtoservicefollowing calibration.
Allrelayssubsequently testedsatisfactorily.
0OnMay29,1990PT-9.1wasreperformed onall480voltsafeguards busesDegradedVoltageRelaystocheckforpossiblesetpointdrift.Allrelaystestedsatisfactorily.
NACA0AMSOOAI9411 NIICTMmSSSA19431LICENSEEEVENTREPORTILER)TEXTCONTINUATION V.S.NVCLSAIIIISOULATOIIY COMMISSION A99AOVSOOMSNO>190&105IS)c9111SS'919149SACILITYNAMSIIIR.E.GinnaNuclearPowerPlantOOCKSTNUMSSIIITILSANVI5SSIII~I<<5*A550>>5>>TIAL MVM5A85<<I@IONMM'51~AOSISITEXTlllmooN>>55>>leoveaf.<<55@dao>>A5lNACArm~9lIITIosooo24490-008-0005OFO8C.INOPERABLE STRUCTURES TCOMPONENTS TORSYSTEMSTHATCONTRIBUTED
.TOTHEEVENT:D.E.None.OTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED:
None.METHODOFDISCOVERY:
Theeventwasmadeapparentduringtheperformance ofPR-l.lonMay24,1990.F.OPERATORACTION:AsthiswasasetpointproblemwiththeDegradedVoltageRelays,noimmediate'perator actionwasnecessary.
G.SAFETYSYSTEMRESPONSES:
None.III.CAUSEOFEVENTA.IMMEDIATE CAUSE:Theimmediate causeoftheeventwasdueto5of8DegradedVoltageRelayson480voltsafeguard buses14,16,17,and18beingcalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifi-cations.B.ROOTCAUSE:Therootcauseoftheeventdiscovered onMay24,1990,wasattributed tothecalibration conditions thatexistedonApril26,1990,duringthepreviouscalibra-tionofthefiveDegradedVoltageRelays.Theunderlying NAC501M555k<9431 NACtermSCCA$451LICENSEEEVENTREPORTILERITEXTCONTINUATION U.d.NVCLEAIIAEOULATOIIY COMMISSION AttllOVEO OMSNOSI50&IOCEAtllIES5/5II55tACILITYNAMEIIIR.E.GinnaNuclearPowerPlantTEXTlitrereeMece~reee>>AC.eeeerAM>>r>>INIICterIASELCOlIITIOOCKETNVMEEIILTIosooo244LEIINVMOEIIIdl5CQIICNTIAL NVMCA90-008ACVICIQNNIIMCA00tAOEISI060FO8causeoffindingsetpoints belowlimits(inthepast)isnowevidentandisduetothewrongsetpointandsetpointtolerance beingspecified inacalibration procedure.
Thecalibration procedure forthesafeguard busDegradedVoltageRelays(PR-1.1)specified anacceptance criteriaof103.5volts+5%.GinnaTechnical Specification figure2.3-1requiresthe'Degraded VoltageRelaystoactuatewhentherelayvoltagesdropto103.5volts(AC)whichcorresponds to414voltsonthe480voltsafeguard bus.Therelaysetpointof103.5voltswasdetermined byRG&ECorporate Engineering andprovidedtoRelay.andTestDepartment foruseinthecalibration oftheserelays.However,nodefinitive tolerance bandwasprovidedwiththedesiredsetpoint.
Normalvendorrecommended tolerances wereappliedupondevelopment ofthecalibration procedure.
Thisresultedintheactualsetpointoftheserelaystobeacceptable whenleftbelowtherequiredminimumdropoutvoltageof103.5volts.IV.ANALYSISOFEVENTThiseventisreportable inaccordance with10CFR50.73,LicenseeEvent,ReportSystem,item(a)(2)(i)(B)t whichrequiresareportof,"anyoperation prohibited bytheplant'sTechnical Specifications."
The5outof8DegradedVoltageRelaysbeingcalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifications wasanoperation prohibited bytheplantTechnical Specifica-tions.Anassessment wasperformed considering boththesafetyconsequences andimplications ofthiseventwiththefollowing resultsandconclusions:
NACAOAUSCCAIdddl  


NIICfarm444A1945ILICENSEEEVENTREPORT(LER)TEXTCONTINUATIONU.s.51UCLEAAAECULATOATCOMM144IOMAtfIIOVEOOM4IIO5150&104/EllfIIIES'4ITIl45fACILITYIIAMEIIIR.E.GinnaNuclearPowerPlantTExTIlfmoreaoaoeoeerraerI.rraeooaeoorvIrtlICfarmSMA'llII1)OOCIIETIIUM4511111osooo24LEIIIIUM4511IEI55QVCMTIAL.,'EVrelOrrrrVrrea'rVMea9000800~ACEI4107Op08Therewerenooperationalorsafetyconsequencesorimplica-tionsattributedtothe5of8DegradedVoltageRelayson480voltsafeguardbuses14,16,17,and18beingcalibratedsuchthatrelayactuationwouldnotoccurwithinthelimitsofTechnicalSpecificationsbecauseofdesigne'drelayredundancyandrequiredoperatoractions.EachsafeguardbusisprovidedwithtwoDegradedVoltageRelaysandtwolossofvoltagerelays.Anyoneoftheserelayswillstartthecorrespondingemergencydieselgenera-tor.TwooutoftwoofeithertheDegradedVoltageRelaysortheLossofVoltageRelayswillstripthesafeguardsbusandclosethedieseltiebreakerontothesafeguardsbus.ThemiscalibrationoftheDegradedVoltageRelayswouldnothavepreventedthedieselgeneratorfromsupplyingemergencypowertothesafeguardsbusuponalossofvoltage.GinnaabnormaloperatingprocedureAP-ELEC.2,(Safe'guardsBusesLowVoltageorSystemLowFrequency),requiresbothemergencydieselgeneratorstobestartedmanuallyifanysafeguardsbusvoltagefallsbelow420volts.Inaddition,ifanysafeguardsbusvoltagedecreasesto414volts,theoperatorisdirectedtotransferallsafeguardbuspowersuppliestotheemergencydieselgenerators.SinceTechnicalSpecifica-tionFigure2.3-1allowsapproximately20minutesofcontinuedoperationatthelowestmiscalibratedrelaysetpoint,ampletimewasallottedforoperatorstoperformrequiredactionofAP-ELEC.2.Basedontheabove,itcanbeconcludedthatthepublic'shealthandsafetywasassuredatalltimes.V.CORRECTIVEACTIONA.ACTIONTAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENTNORMALSTATUS:oTheaffectedrelayswererecalibratedtogreaterthanthe103.5voltsTechnicalSpecificationlimit,testedsatisfactorilyandrestoredtoservice.'rAC501M5aear94)l RRC/oem494A1944ILICENSEEEVENTREPORTILER)TEXTCONTINUATIONV.4.NVCLEARRECULATORYCOMMIEEIOIIASSROVEOOMEHO3140&IOS/E)IPIRESEIEI/49IEACILITYIIAMEIIICOCKETHUMEER111LERIIUMEERIElvEAASSQVCNTIALAVMASVtSIOHI"RMSA~AOE141R.E.GinnaNuclearPowerPlantTEXTIlt~MS'~.uSs~IYIICa~'S>IITIo5ooo244900080008Dp08B.ACTIONTAKENORPLANNEDTOPREVENTRECURRENCE:oThetestconditionsthatexistedonApril26,1990,willbeevaluated.Asaresultofthisevaluation,itisexpectedthatimprovementswillberecommended.AnyrelayscalibratedafterApril25,1990,willbeidentified.Theresultsofthesecalibrationswillbereviewedforgenericconcernswithtestconditions.00Ananalysiswillbe.performedtoobtaintheoptimumsetpointandsetpointtolerance'fortheDegradedVoltage-Relays.CalibrationprocedurePR-1.1willberevisedtoincorporatethesenewsetpointsandsetpointtolerances.AnewmethodologyfortestingtheserelayswillbeincorporatedintoPeriodicTestprocedurePT-9.1.VI.ADDITIONALINFORMATIONA.AFFECTEDCOMPONENTS:TheDegradedVoltageRelaysareaModel211B1175DTypeITE-27relaymanufacturedbyITECorporation.B.PREVIOUSLER'SONSIMILAREVENTS:AsimilarLEReventhistoricalsearchwasconductedwiththefollowingresults:nodocumentationofsimilarLEReventswiththesamerootcauseatGinnaStationcouldbeidentified.C.SPECIALCOMMENTS:None.~%ACSORMSSSAl94SI}}
NIICfarm444A1945ILICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.s.51UCLEAAAECULATOAT COMM144IOM AtfIIOVEO OM4IIO5150&104/EllfIIIES'4ITIl45fACILITYIIAMEIIIR.E.GinnaNuclearPowerPlantTExTIlfmoreaoaoeoeerraerI.
rraeooaeoorvIrtlICfarmSMA'llII1)OOCIIETIIUM4511111osooo24LEIIIIUM4511IEI55QVCMTIAL
.,'EVrelOrr rrVrrea'rVMea9000800~ACEI4107Op08Therewerenooperational orsafetyconsequences orimplica-tionsattributed tothe5of8DegradedVoltageRelayson480voltsafeguard buses14,16,17,and18beingcalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifications becauseofdesigne'd relayredundancy andrequiredoperatoractions.Eachsafeguard busisprovidedwithtwoDegradedVoltageRelaysandtwolossofvoltagerelays.Anyoneoftheserelayswillstartthecorresponding emergency dieselgenera-tor.TwooutoftwoofeithertheDegradedVoltageRelaysortheLossofVoltageRelayswillstripthesafeguards busandclosethedieseltiebreakerontothesafeguards bus.Themiscalibration oftheDegradedVoltageRelayswouldnothaveprevented thedieselgenerator fromsupplying emergency powertothesafeguards busuponalossofvoltage.Ginnaabnormaloperating procedure AP-ELEC.2, (Safe'guards BusesLowVoltageorSystemLowFrequency),
requiresbothemergency dieselgenerators tobestartedmanuallyifanysafeguards busvoltagefallsbelow420volts.Inaddition, ifanysafeguards busvoltagedecreases to414volts,theoperatorisdirectedtotransferallsafeguard buspowersuppliestotheemergency dieselgenerators.
SinceTechnical Specifica-tionFigure2.3-1allowsapproximately 20minutesofcontinued operation atthelowestmiscalibrated relaysetpoint, ampletimewasallottedforoperators toperformrequiredactionofAP-ELEC.2.
Basedontheabove,itcanbeconcluded thatthepublic'shealthandsafetywasassuredatalltimes.V.CORRECTIVE ACTIONA.ACTIONTAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENT NORMALSTATUS:oTheaffectedrelayswererecalibrated togreaterthanthe103.5voltsTechnical Specification limit,testedsatisfactorily andrestoredtoservice.'rAC501M5aear94)l RRC/oem494A1944ILICENSEEEVENTREPORTILER)TEXTCONTINUATION V.4.NVCLEARRECULATORY COMMIEEIOII ASSROVEOOMEHO3140&IOS/E)IPIRESEIEI/49IEACILITY IIAMEIIICOCKETHUMEER111LERIIUMEERIElvEAASSQVCNTIAL AVMASVtSIOHI"RMSA~AOE141R.E.GinnaNuclearPowerPlantTEXTIlt~MS'~.uSs~IYIICa~'S>IITIo5ooo244900080008Dp08B.ACTIONTAKENORPLANNEDTOPREVENTRECURRENCE:
oThetestconditions thatexistedonApril26,1990,willbeevaluated.
Asaresultofthisevaluation, itisexpectedthatimprovements willberecommended.
Anyrelayscalibrated afterApril25,1990,willbeidentified.
Theresultsofthesecalibrations willbereviewedforgenericconcernswithtestconditions.
00Ananalysiswillbe.performed toobtaintheoptimumsetpointandsetpointtolerance
'fortheDegradedVoltage-Relays.Calibration procedure PR-1.1willberevisedtoincorporate thesenewsetpoints andsetpointtolerances.
Anewmethodology fortestingtheserelayswillbeincorporated intoPeriodicTestprocedure PT-9.1.VI.ADDITIONAL INFORMATION A.AFFECTEDCOMPONENTS:
TheDegradedVoltageRelaysareaModel211B1175D TypeITE-27relaymanufactured byITECorporation.
B.PREVIOUSLER'SONSIMILAREVENTS:AsimilarLEReventhistorical searchwasconducted withthefollowing results:nodocumentation ofsimilarLEReventswiththesamerootcauseatGinnaStationcouldbeidentified.
C.SPECIALCOMMENTS:
None.~%ACSORMSSSAl94SI}}

Revision as of 12:19, 29 June 2018

LER 90-008-00:on 900524,determined That Five of Eight Degraded Voltage Relays on 480-volt Safeguard Buses Calibr Outside of Tech Spec Limits.Caused by Use of Wrong Setpoint.Relays Recalibr & Returned to svc.W/900625 Ltr
ML17261B082
Person / Time
Site: Ginna Constellation icon.png
Issue date: 06/25/1990
From: BACKUS W H, MECREDY R C
ROCHESTER GAS & ELECTRIC CORP.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
LER-90-008, LER-90-8, NUDOCS 9007050121
Download: ML17261B082 (12)


Text

ACCELERATED lg>TRJBUTION DEMONSATION SYSTEMREGULATORY INFORMATION

'DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9007050121 DOC.DATE:

90/06/25NOTARIZED:

NODOCKETFACIL:50-244 RobertEmmetGinnaNuclearPlant,Unit1,Rochester G05000244AUTH.NAMEAUTHORAFFILIATION BACKUS,W.H.

Rochester Gas&ElectricCorp.MECREDY,R.C.

Rochester Gas&ElectricCorp.RECIP.NAME RECIPIENT AFFILIATION 05000244

SUBJECT:

LER90-008-00:on 900524,safeguards busesdegradedvoltagerelaysmiscalibrated detoprocedure inadequacy.

W/9ltr.DISTRIBUTION CODE:IE22TCOPIESRECEIVED:LTR ENCLSIZE:TITLE:,.50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:License Expdateinaccordance vith10CFR2,2.109(9/19/72).

RECIPIENT IDCODE/NAME PD1-3LAJOHNSON,A INTERNALACNWAEOD/DSP/TPAB DEDRONRR/DET/EMEB9H3 NRR/DLPQ/LPEB10 NRR/DREP/PRPB11 NOR/DST/SICB 7ENRR/DST/SRXB 8ERES/DSIR/EIB EXTERNALEG&GSTUARTgVALPDRNSICMAYS,GNUDOCSFULLTXTCOPIESLTTRENCL111122111111112211111144111111RECIPIENT IDCODE/NAME PD1-3PDAEOD/DOAAEOD/ROAB/DSP.

.NRR/DET/ECMB 9HNRR/DLPQ/LHFB11 NRR/DOEA/OEAB11 NRR/DST/SELB 8DB8D1EGILE02RG1FILE01LSTLOBBYWARDNRCPDRNSICMURPHY,G.A COPIESLTTRENCL111122111111111111111.11111NOTETOALL"RIDS"RECIPIENTS:

PLEASEHELPUSTOREDUCElVASTE!CONTACI'HE DOCUMENTCONTROLDESK,ROOMP1-37(EXT.20079)TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!DDFULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESREQUIRED:

LTTR34ENCL34P+

ROCHESTER GASANDIWCer'.le/),".'STA1(ELECTRICCORPORATION

~89EASTAVENUE,ROCHESTER, N.K146490001TELCPHO4C iseicoot7ie5462700June25,1990U.S.NuclearRegulatory Commission DocumentControlDeskWashington, DC20555

Subject:

LER90-008,Safeguards BusesDegradedVoltageRelaysMiscalibrated DueToProcedure Inadequacy CausesaCondition Prohibited ByPlantTechnical Specifications R.E..GinnaNuclearPowerPlantDocketNo.50-244Inaccordance with10CPR50;73,Licensee.

EventReportSystem,Item(a)(2)(i)(B),

whichrequiresareportof"anyoperation prohibited bytheplant'sTechnical Specifications",

theattachedLicenseeEventReportLER90-008isherebysubmitted.

Thiseventhasinnowayaffectedthepublic'shealthandsafety.Verytrulyyours,RobertC.MecedyDivisionManaerNuclearProduction XC:U.S.NuclearRegulatory Commission RegionI475Allendale RoadKingofPrussia,PA19406xc:GinnaUSNRCSeniorResidentInspector NACtsrrsNO%4SIUCENSEEEVENTREPORTtLER)IAS,SACLIAAASOVLATOA+

COAAO~AttAOYIOOasoINLIINoloNlahASISISIIIStACILITYNASSIIIIR.E.GinnaNuclearPowerPlantOOCACTNVssOCAIllo6o0o244Tos08.Safeguards BusesDegradedVoltageReysz.scaxraeoureInadacCausesACondxtion Prohibited ByPlantTechnical Specifications IVCNTOATCISILIANVasOCAillAltOATOATSmOTlllAtACILITIISNrvOLVIOISIaSOSrTrrOAYYCAAYCAA~I0VIrsrsAaslvss~~A~soNTrs~srssaS1OAYYCAAtAOLITY>>ArsisOOCtlTNVQCCAISI 0600052490900080006259006000OtIAATIlrOasoolilltOrrl1LIVIL098Io.soslal Sl.sOS4ll1II~N.SNlslllllll SO.AN4111IIN)SSANlsllll(lrl SO.SCSlaIllIlrlSl.sOCI~INJllslllINMWIIIN.TS4I0IIIN.TI4IIIIIIIN.lIllI0lIAOLICCNSISCONTACTtOATIIIILCAllllN.lllsIISIVrl N.TSNIISIIllN.TSlaIillItalNTS4IISIIrrAIIAI N.llitIISIIYNIISIIO.TSlslilllsI TIIISAlt01TISSvasslTTCO tvASVANTTOTill1IOVI1CNCNTS Ot'llCt1fr10srssssssrr>>ssrairSrtrasNIIIITS.TISITL714lOTlll1IStss~rsrssossTssl,>>ACtssasJOCAIWesleyH.BackusTechnical Assistant totherationsManaerTILltNONC NVSSSIAAAIACOOl3155-24-44COastLSTI ONILINItOIIACNCOastONINT tAILVAIOISCAIIIO iNTlrll1ltOATIIIICAvSIIYSTCNCOastONINT isAsrvtACTVAIAIsOATASLI TONtAOISYSTIIICOQtONINT ssANvtACTVAIAltOATASLTONtAOSNrrrpr.>I~sr.rg$(vc')rrsrs~rC)gSVttLIISINTAL 1ltOATIAtlCTIOII%ssONTNCAYYIAAIatlCTIOLvlasilllo1OA'TIIIIITCIlit~.~SitCCTCOSVSSSISSO>>OArCIOLSSTA*CTIassvrssI%XIrtsr>>,Ia,stsrassrrs>>rt rrrrssNstssstsrs rttsrrsrrss assssllllOnMay24,1990at1604EDSTwiththereactoratapproximately 984fullpower,anevaluation ofundervoltage relaytestdatarevealedthatfive(5)oftheeight(8)DegradedVoltageRelayson480volt'afeguard buseswerecalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifi-cations.Asthiswasasetpointproblemwiththedegradedvoltagerelays,noimmediate plantoroperatorresponses werenecessary.

Theunderlying causeoftheeventwasattributed tothewrongsetpointandsetpointtolerance beingspecified inacalibration procedure.

Immediate corrective actionwastocalibrate theDegradedVoltageRelaystoasetpointontheconservative sideofthetolerance.

Subsequent tothecalibration, thedegradedvoltagerelaysweretestedsatisfactorily andreturnedtoservice.NACteaSN NACSodom444AI945ILICENSEEEVENTREPORTILER)TEXTCONTINUATION U,4.NUCLCAAATOULATOAY COMMI94ION ASSAOYTOOM4NO1I50&10I5)ISIA4$4I5I/45SACILITYNAM4IllOOCKTTNUM44AITILTANUM44A19I94OUTNTIAL NUMATVCKINNUM~AO4I4IR.E.GinnaNuclearPowerPlantTEXT(ISmarMSSSNnatured.sMOdOeenVNIICfenn445AYIIltlosooo24490-0080002op0PRE-EVENT PLANTCONDITIONS Theunitwasatapproximately 98%reactorpower.TheResultsandTestDepartment andanElectrical Engineering representative wereobserving theRelayDepartment performing protective relaycalibration procedure PR-1.1(480VoltUndervoltage AndGroundAlarmSchemeForBuses14,16,17and18.)II.DESCRIPTION OFEVENTA.DATESANDAPPROXIMATE TIMESOFMAJOROCCURRENCES:

oModification installation in1982:EventdateoMay24,1990,1115EDST:Discovery dateandtimeofthefirstoffiverelaysfound-below thelimitofTechnical Specifications.

oMay24,1990,1604EDST:Allaffectedrelaysrecalibrated, testedsatisfactorily andrestoredtoservice.B.EVENT:OnMay24,1990at1604EDST,withthereactoratapproximately.

98%fullpowerPR-l.lwascompleted.

Evaluation ofthePR-l.ldatarevealedthatfive(5)oftheeight(8)DegradedVoltageRelayson480voltsafeguards buses14,16,17,and18hadbeencalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifications, page2.3-10,Figure2.3-1.Therelaysaffectedwereasfollows:relays27/14onBus14,27B/16onBus16,27/17and27B/17onBus17and27/18onBus18.Thisdetermination occur-redafterevaluation andanalysisoftestdataandTechnical Specification reiui:rements asfollows:~tACSCAM544A<945I NIICScenSSSA~W491LICENSEEEVENTREPORT(LERITEXTCONTINUATION U.S.NUCLSANASOULATOAY COMMISSION AttROYSOOMSNOSI90&10c/SICItASS91914$SACILITYNAMK111OOCKSTNUMSSAITILSIINUMSKIII~ItAOSISIR.E.GinnaNuclearPowerPlantSAASIOUSHTcAL HUMosooo2440

-08A9V4IQHNVCC9A00030FO8TSICTlllmCnNMCC~CCevnd,WcaAkxntNACf<<rnAKI'llIITI00Thecurrent.480voltsafeguards busundervoltage systemwasfirstputinservicein1982.Setpoints werespecified byCorporate Electrical Engineering, andthese'etpoints (withtolerances established bytheRelayandTestDepartment) wereusedtocalibrate theserelaysoverthepasteightyears.OnApril4,1990thenormalannualcalibration wasperformed onthe480voltsafeguards busesDegradedVoltageRelays,perPR-l.l.Thisprocedure checksandcalibrates thedropoutvoltageoftherelays.Theprocedure specified a+54calibration toler-anceonthedropoutsetpointwitha"desired" specified setpointof103.5volts.AllDegradedVoltageRelayswerecalibrated tothesespecifica-tions.Becauseofthe+tolerance allowedbytheprocedure someoftherelayswerecalibrated tolessthanthe"desired" 103.5voltswhichwasconsidered acceptable.

00OnApril12,1990thenormalpostcalibration testwasperformed onthe480voltsafeguards busesDegradedVoltageRelaysperperiodictestprocedure PT-9.1(Undervoltage Protection

-480VoltSafeguard Buses).Thisprocedure checkstheresetvoltageoftherelaysandalsothedropoutresponsetime,butdoesnotcheckthedropoutvoltage.AllDegradedVoltageRelayswerefoundtobewithinthespecifications oftheprocedure.

PriortoApril26,1990areviewofthecalibration datafromApril4,1990andareviewofplantTechnical Specifications wasperformed bytheISI/ISTCoordinator andanElectrical Engineering representative.

Following thisreview,thesein-dividuals requested thatallDegradedVoltage'cACcOAM99CAi9491 NACform99SA19411LICENSEEEVENTREPORT(LER)TEXTCONTINUATION V.E.NVCI.EAII IIEQVLATOIIY COMMISSION AfflIOVEO OMENO1150MIOA/EII91AEE.

Efllr95fACILIYYNAME111R.E.GinnaNuclearPowerPlantSEXYllfrrroroAoocoNrooMrof.oooANoooenor HIICforrrr~'IIIIIIOOCKEZNVMEEN11105000244LEIINVMEEIIIEIrEAA-SEQvsrrzrAL

'svolorr~rvMSANMMSA90-008-0004oF0Relaysthatwerefoundatorbelow103.5voltsbeadjustedtogreaterthan103.5volts.Thegreaterthan103.5voltswasrequested toensurethatallrelayswerewithintheTechnical Specification limitof103.5voltspriortoenteringtheplantmodeforwhichtheserelaysarerequiredtobeoperable.

FiveDegradedVoltageRelayswereadjustedonApril26,1990.OnMay11,1990thenormalmonthlyPT-9.1wasperformed onall480voltsafeguardsbusesDegradedVoltageRelays.Thistestwaswitnessed byanElectrical Engineering representative.

Afterreviewofthetestdata,theElectrical Engineering representative expressed aconcernthat,basedonthetestresetdata,'actualdropoutvoltageof5oftheDegradedVoltageRelaysmaybebelowtheTechnical Specification 103.5voltlimit.OnMay24,1990PR-l.lwasreperformed onthe5DegradedVoltageRelaystoverifytheirdropoutvoltagesetpoint.

At1115EDST,thedropoutvoltageofthefirstrelaywascheckedandfoundbelowtheTechnical Specification limitof103.5volts.Subsequently, thedropoutvoltagesoftheother4relayswerealsofoundbelowtheTechnical Specification limitof103.5volts.Theaffectedrelayswererecalibrated togreaterthan103.5voltsandPT-9.1wasperformed oneachrelayasitwasrestoredtoservicefollowing calibration.

Allrelayssubsequently testedsatisfactorily.

0OnMay29,1990PT-9.1wasreperformed onall480voltsafeguards busesDegradedVoltageRelaystocheckforpossiblesetpointdrift.Allrelaystestedsatisfactorily.

NACA0AMSOOAI9411 NIICTMmSSSA19431LICENSEEEVENTREPORTILER)TEXTCONTINUATION V.S.NVCLSAIIIISOULATOIIY COMMISSION A99AOVSOOMSNO>190&105IS)c9111SS'919149SACILITYNAMSIIIR.E.GinnaNuclearPowerPlantOOCKSTNUMSSIIITILSANVI5SSIII~I<<5*A550>>5>>TIAL MVM5A85<<I@IONMM'51~AOSISITEXTlllmooN>>55>>leoveaf.<<55@dao>>A5lNACArm~9lIITIosooo24490-008-0005OFO8C.INOPERABLE STRUCTURES TCOMPONENTS TORSYSTEMSTHATCONTRIBUTED

.TOTHEEVENT:D.E.None.OTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED:

None.METHODOFDISCOVERY:

Theeventwasmadeapparentduringtheperformance ofPR-l.lonMay24,1990.F.OPERATORACTION:AsthiswasasetpointproblemwiththeDegradedVoltageRelays,noimmediate'perator actionwasnecessary.

G.SAFETYSYSTEMRESPONSES:

None.III.CAUSEOFEVENTA.IMMEDIATE CAUSE:Theimmediate causeoftheeventwasdueto5of8DegradedVoltageRelayson480voltsafeguard buses14,16,17,and18beingcalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifi-cations.B.ROOTCAUSE:Therootcauseoftheeventdiscovered onMay24,1990,wasattributed tothecalibration conditions thatexistedonApril26,1990,duringthepreviouscalibra-tionofthefiveDegradedVoltageRelays.Theunderlying NAC501M555k<9431 NACtermSCCA$451LICENSEEEVENTREPORTILERITEXTCONTINUATION U.d.NVCLEAIIAEOULATOIIY COMMISSION AttllOVEO OMSNOSI50&IOCEAtllIES5/5II55tACILITYNAMEIIIR.E.GinnaNuclearPowerPlantTEXTlitrereeMece~reee>>AC.eeeerAM>>r>>INIICterIASELCOlIITIOOCKETNVMEEIILTIosooo244LEIINVMOEIIIdl5CQIICNTIAL NVMCA90-008ACVICIQNNIIMCA00tAOEISI060FO8causeoffindingsetpoints belowlimits(inthepast)isnowevidentandisduetothewrongsetpointandsetpointtolerance beingspecified inacalibration procedure.

Thecalibration procedure forthesafeguard busDegradedVoltageRelays(PR-1.1)specified anacceptance criteriaof103.5volts+5%.GinnaTechnical Specification figure2.3-1requiresthe'Degraded VoltageRelaystoactuatewhentherelayvoltagesdropto103.5volts(AC)whichcorresponds to414voltsonthe480voltsafeguard bus.Therelaysetpointof103.5voltswasdetermined byRG&ECorporate Engineering andprovidedtoRelay.andTestDepartment foruseinthecalibration oftheserelays.However,nodefinitive tolerance bandwasprovidedwiththedesiredsetpoint.

Normalvendorrecommended tolerances wereappliedupondevelopment ofthecalibration procedure.

Thisresultedintheactualsetpointoftheserelaystobeacceptable whenleftbelowtherequiredminimumdropoutvoltageof103.5volts.IV.ANALYSISOFEVENTThiseventisreportable inaccordance with10CFR50.73,LicenseeEvent,ReportSystem,item(a)(2)(i)(B)t whichrequiresareportof,"anyoperation prohibited bytheplant'sTechnical Specifications."

The5outof8DegradedVoltageRelaysbeingcalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifications wasanoperation prohibited bytheplantTechnical Specifica-tions.Anassessment wasperformed considering boththesafetyconsequences andimplications ofthiseventwiththefollowing resultsandconclusions:

NACAOAUSCCAIdddl

NIICfarm444A1945ILICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.s.51UCLEAAAECULATOAT COMM144IOM AtfIIOVEO OM4IIO5150&104/EllfIIIES'4ITIl45fACILITYIIAMEIIIR.E.GinnaNuclearPowerPlantTExTIlfmoreaoaoeoeerraerI.

rraeooaeoorvIrtlICfarmSMA'llII1)OOCIIETIIUM4511111osooo24LEIIIIUM4511IEI55QVCMTIAL

.,'EVrelOrr rrVrrea'rVMea9000800~ACEI4107Op08Therewerenooperational orsafetyconsequences orimplica-tionsattributed tothe5of8DegradedVoltageRelayson480voltsafeguard buses14,16,17,and18beingcalibrated suchthatrelayactuation wouldnotoccurwithinthelimitsofTechnical Specifications becauseofdesigne'd relayredundancy andrequiredoperatoractions.Eachsafeguard busisprovidedwithtwoDegradedVoltageRelaysandtwolossofvoltagerelays.Anyoneoftheserelayswillstartthecorresponding emergency dieselgenera-tor.TwooutoftwoofeithertheDegradedVoltageRelaysortheLossofVoltageRelayswillstripthesafeguards busandclosethedieseltiebreakerontothesafeguards bus.Themiscalibration oftheDegradedVoltageRelayswouldnothaveprevented thedieselgenerator fromsupplying emergency powertothesafeguards busuponalossofvoltage.Ginnaabnormaloperating procedure AP-ELEC.2, (Safe'guards BusesLowVoltageorSystemLowFrequency),

requiresbothemergency dieselgenerators tobestartedmanuallyifanysafeguards busvoltagefallsbelow420volts.Inaddition, ifanysafeguards busvoltagedecreases to414volts,theoperatorisdirectedtotransferallsafeguard buspowersuppliestotheemergency dieselgenerators.

SinceTechnical Specifica-tionFigure2.3-1allowsapproximately 20minutesofcontinued operation atthelowestmiscalibrated relaysetpoint, ampletimewasallottedforoperators toperformrequiredactionofAP-ELEC.2.

Basedontheabove,itcanbeconcluded thatthepublic'shealthandsafetywasassuredatalltimes.V.CORRECTIVE ACTIONA.ACTIONTAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENT NORMALSTATUS:oTheaffectedrelayswererecalibrated togreaterthanthe103.5voltsTechnical Specification limit,testedsatisfactorily andrestoredtoservice.'rAC501M5aear94)l RRC/oem494A1944ILICENSEEEVENTREPORTILER)TEXTCONTINUATION V.4.NVCLEARRECULATORY COMMIEEIOII ASSROVEOOMEHO3140&IOS/E)IPIRESEIEI/49IEACILITY IIAMEIIICOCKETHUMEER111LERIIUMEERIElvEAASSQVCNTIAL AVMASVtSIOHI"RMSA~AOE141R.E.GinnaNuclearPowerPlantTEXTIlt~MS'~.uSs~IYIICa~'S>IITIo5ooo244900080008Dp08B.ACTIONTAKENORPLANNEDTOPREVENTRECURRENCE:

oThetestconditions thatexistedonApril26,1990,willbeevaluated.

Asaresultofthisevaluation, itisexpectedthatimprovements willberecommended.

Anyrelayscalibrated afterApril25,1990,willbeidentified.

Theresultsofthesecalibrations willbereviewedforgenericconcernswithtestconditions.

00Ananalysiswillbe.performed toobtaintheoptimumsetpointandsetpointtolerance

'fortheDegradedVoltage-Relays.Calibration procedure PR-1.1willberevisedtoincorporate thesenewsetpoints andsetpointtolerances.

Anewmethodology fortestingtheserelayswillbeincorporated intoPeriodicTestprocedure PT-9.1.VI.ADDITIONAL INFORMATION A.AFFECTEDCOMPONENTS:

TheDegradedVoltageRelaysareaModel211B1175D TypeITE-27relaymanufactured byITECorporation.

B.PREVIOUSLER'SONSIMILAREVENTS:AsimilarLEReventhistorical searchwasconducted withthefollowing results:nodocumentation ofsimilarLEReventswiththesamerootcauseatGinnaStationcouldbeidentified.

C.SPECIALCOMMENTS:

None.~%ACSORMSSSAl94SI