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=Text=
=Text=
{{#Wiki_filter:August 1, 2019 Mr. James Vice President, Nuclear Generation and Chief Nuclear Officer Pacific Gas and Electric Company P.O. Box 56 Mail Code 104/6 Avila Beach, CA 93424 SUBJECT: DIABLO CANYON POWER PLANT  
{{#Wiki_filter:ust 1, 2019
- DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000275/2019010 AND 05000323/2019010
 
==SUBJECT:==
DIABLO CANYON POWER PLANT - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000275/2019010 AND 05000323/2019010


==Dear Mr. Welsch:==
==Dear Mr. Welsch:==
On June 27, 2019 , the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Diablo Canyon Power Plant and discussed the results of this inspection with you and other members of your staff.
On June 27, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Diablo Canyon Power Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.


The results of this inspection are documented in the enclosed report. Two findings of very low safety significance (Green) are documented in this report. Two of these findings involved violations of NRC requirements. We are treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the Enforcement Policy.
Two findings of very low safety significance (Green) are documented in this report. Two of these findings involved violations of NRC requirements. We are treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the Enforcement Policy.


If you contest the violation s or significance o r severity of the violation s documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington , DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC Resident Inspector at Diablo Canyon
If you contest the violations or significance or severity of the violations documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN:
. If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S.
Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC Resident Inspector at Diablo Canyon.


Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC Resident Inspector at Diablo Canyon
If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC Resident Inspector at Diablo Canyon.
. This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, "Public Inspections, Exemptions, Requests for Withholding
 
."
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.


Sincerely,
Sincerely,
/RA/ Jeffrey E. Josey, Chief Reactor Projects Br A Docket No s.: 05000275 and 05000323 License No s.: DPR-80 and DPR-82  
/RA/
Jeffrey E. Josey, Chief Reactor Projects Br A Docket Nos.: 05000275 and 05000323 License Nos.: DPR-80 and DPR-82


===Enclosure:===
===Enclosure:===
As stated  
As stated


==Inspection Report==
==Inspection Report==
Docket Number s: 05000275 and 05000323 License Numbers:
Docket Numbers: 05000275 and 05000323 License Numbers: DPR-80 and DPR-82 Report Numbers: 05000275/2019010 and 05000323/2019010 Enterprise Identifier: I-2019-010-0039 Licensee: Pacific Gas and Electric Company Facility: Diablo Canyon Power Plant Location: Avila Beach, CA Inspection Dates: June 9, 2019 to June 29, 2019 Inspectors: G. George, Senior Reactor Inspector J. Corujo-Sandin, Reactor Inspector N. Okonkwo, Reactor Inspector W. Smith, Health Physicist S. Gardner, Contractor M. Yeminy, Contractor Approved By: Jeffrey E. Josey, Chief Reactor Projects Br A Division of Reactor Projects Enclosure
DPR-80 and DPR-82 Report Numbers:
05000275/2019010 and 05000323/2019010 Enterprise Identifier:
I-2019-010-0039 Licensee: Pacific Gas and Electric Company Facility: Diablo Canyon Power Plant Location: Avila Beach, CA Inspection Dates:
June 9, 2019 to June 29, 2019 Inspectors:
G. George, Senior Reactor Inspector J. Corujo-Sandin, Reactor Inspector N. Okonkwo, Reactor Inspector W. Smith, Health Physicist S. Gardner, Contractor M. Yeminy, Contractor Approved By:
Jeffrey E. Josey, Chief Reactor Projects Br A Division of Reactor Projects
 
2


=SUMMARY=
=SUMMARY=
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensee's performance by conducting a design basis assurance inspection (teams) inspection at Diablo Canyon Power Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRC's program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Diablo Canyon Power Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
. List of Findings and Violations Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010
-01 and 05000323/2019010
-01 Closed None (NPP)71111.21M The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, "Test Control."


Specifically, the licensee's preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate completion of as-found contact resistance tests prior to cycling of the 4160 Vac circuit breakers during maintenance.
List of Findings and Violations Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone            Significance                            Cross-Cutting      Report Aspect              Section Mitigating            Green                                    None (NPP)          71111.21M Systems                NCV 05000275/2019010-01 and 05000323/2019010-01 Closed The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B,
Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate completion of as-found contact resistance tests prior to cycling of the 4160 Vac circuit breakers during maintenance.


Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010
Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone           Significance                             Cross-Cutting       Report Aspect             Section Mitigating             Green                                    [H.11] -            71111.21M Systems               NCV 05000275/2019010-02 and             Challenge the 05000323/2019010-02                      Unknown Closed The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.
-0 2 and 05000323/2019010
-0 2  Closed [H.11] - Challenge the Unknown 71111.21M The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.


Additional Tracking Items None.
Additional Tracking Items None.
3


=INSPECTION SCOPES=
=INSPECTION SCOPES=


Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
-rm/doc-collections/insp
-manual/inspection
-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, "Light
-Water Reactor Inspection Program - Operations Phase.The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.


==REACTOR SAFETY==
==REACTOR SAFETY==
71111.21M  
 
- Design Bases Assurance Inspection (Teams)
===71111.21M - Design Bases Assurance Inspection (Teams)
The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:
The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:
Design Review  
Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02) ===
- Large Early Release Frequency (LERFs) (IP Section 02.02)
{{IP sample|IP=IP 71111.21|count=1}}
(1 Sample)  From June 10, 2019, to June 28, 2019, the inspectors reviewed the following large
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following large-early-release-frequency component.
-early-release-frequency component.
: (1) Unit 1, Control Room HVAC Supply Fan S-35 and SV-5019
: (1) Unit 1, Control Room HVAC Supply Fan S
* Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation.
-35 and SV-5019   Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation.
* Calculations for control room heat gain during accident conditions
 
* Preventive maintenance bases to ensure activities conform to vendor requirements
Calculations for control room heat gain during accident conditions Preventive maintenance bases to ensure activities conform to vendor requirements Completed surveillance tests to ensure acceptance criteria have been met Abnormal and emergency operating procedures Design Review  
* Completed surveillance tests to ensure acceptance criteria have been met
- Risk-Significant/Low Design Margin Components (IP Section 02.02)
* Abnormal and emergency operating procedures Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02)
(6 Sample s) From June 10, 2019, to June 28, 2019, the inspectors reviewed the following components and listed applicable attributes.
    (6 Samples)
: (1) Unit 1, 4.16 kV to 480 V Transformer 1H and Switchgear Bus HH 480V Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Calculations for protection and cable sizing with focus on room temperature range   Procedures for testing and maintenance to determine consistency between FSAR, calculations, and testing acceptance criteria
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following components and listed applicable attributes.
: (2) Unit 1, Fire Dampers to Room 1H, DC 23-P-D-VAC-1-FD-1, DC-1-23-P-D-VAC-1-FD-7   Component maintenance history and corrective action program reports to verify the monitoring of potential degradation.
: (1) Unit 1, 4.16 kV to 480 V Transformer 1H and Switchgear Bus HH 480V
 
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
Maintenance activities required for maintaining equipment in their design condition.
* Calculations for protection and cable sizing with focus on room temperature range
 
* Procedures for testing and maintenance to determine consistency between FSAR, calculations, and testing acceptance criteria
Maintenance frequency Design of fire dampers, including damper drawings Equipment specificati ons  Vendor manual for fire dampers
: (2) Unit 1, Fire Dampers to Room 1H, DC-1-23-P-D-VAC-1-FD-1, DC-1-23-P-D-VAC-1-FD-7
: (3) Unit 1, Circuit Breakers 52HH13, 52HH14, 52HG14 and 52HF14 Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Calculations for sizing and timing of equipment actuation for the protected loads and systems Procedures for circuit breaker inspection and testing to compare maintenance practices against industry and vendor guidance Corrective actions associated with a circuit breakers as preventive maintenance failure documented in the work orders
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation.
: (4) Unit 2, Component Cooling Pump 11 and Water Heat Exchanger Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation Calculations for net positive suction head, and heat removal requirements Calculations for surge tank pressurization, in
* Maintenance activities required for maintaining equipment in their design condition.
-service testing and setpoint calculations for safety and relief valves Comprehensive pump test results and procedures for validating valve positions Verification of minimum flow recirculation valves and piping Completed surveillance tests to ensure acceptance criteria have been met Abnormal and emergency operating procedures
* Maintenance frequency
: (5) Unit 2, Train A SSPS Master and Slave Relays Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Vendor Technical Bulletins to verify licensee response to known issues Catalytic capacitor program to compare site practices for the SSPS against industry guidance Procedures for inspection and testing to compare maintenance practices against vendor guidance Current status of partially implemented design modifications to assure configuration control
* Design of fire dampers, including damper drawings
: (6) Unit 2, 480 V Switchgear Ventilation Systems Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Calculations for heat gain, heat removal capacity, flow rates Maintenance activities required for maintaining equipment in their design condition   Maintenance frequency Design of fans and dampers, flow rates and system pressures Walk down of equipment to verify material conditions Design drawings Equipment specifications Vendor pressure drop curves Vendor manual for centrifugal fans Vendor manual for backdraft dampers Evaluation of Operator Procedures and Actions Related to Components and Permanent Modifications From June 10, 2019, to June 28, 2019, the inspectors observed the following operator actions associated with selected components and modifications.
* Equipment specifications
 
* Vendor manual for fire dampers
Control room operator actions resulting from an anticipated transient without scram with a total failure of the solid state protection system. This required operators to manually trip the reactor.
: (3) Unit 1, Circuit Breakers 52HH13, 52HH14, 52HG14 and 52HF14
 
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
Following the failure of the solid state protection system, operators were required to manually initiate the engineered safety features equipment within 10 minutes using emergency operating procedures.
* Calculations for sizing and timing of equipment actuation for the protected loads and systems
* Procedures for circuit breaker inspection and testing to compare maintenance practices against industry and vendor guidance
* Corrective actions associated with a circuit breakers as preventive maintenance failure documented in the work orders
: (4) Unit 2, Component Cooling Pump 11 and Water Heat Exchanger
* Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation
* Calculations for net positive suction head, and heat removal requirements
* Calculations for surge tank pressurization, in-service testing and setpoint calculations for safety and relief valves
* Comprehensive pump test results and procedures for validating valve positions
* Verification of minimum flow recirculation valves and piping
* Completed surveillance tests to ensure acceptance criteria have been met
* Abnormal and emergency operating procedures
: (5) Unit 2, Train A SSPS Master and Slave Relays
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
* Vendor Technical Bulletins to verify licensee response to known issues
* Catalytic capacitor program to compare site practices for the SSPS against industry guidance
* Procedures for inspection and testing to compare maintenance practices against vendor guidance
* Current status of partially implemented design modifications to assure configuration control
: (6) Unit 2, 480 V Switchgear Ventilation Systems
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
* Calculations for heat gain, heat removal capacity, flow rates
* Maintenance activities required for maintaining equipment in their design condition
* Maintenance frequency
* Design of fans and dampers, flow rates and system pressures
* Walk down of equipment to verify material conditions
* Design drawings
* Equipment specifications
* Vendor pressure drop curves
* Vendor manual for centrifugal fans
* Vendor manual for backdraft dampers Evaluation of Operator Procedures and Actions Related to Components and Permanent Modifications From June 10, 2019, to June 28, 2019, the inspectors observed the following operator actions associated with selected components and modifications.
* Control room operator actions resulting from an anticipated transient without scram with a total failure of the solid state protection system. This required operators to manually trip the reactor. Following the failure of the solid state protection system, operators were required to manually initiate the engineered safety features equipment within 10 minutes using emergency operating procedures.
* Control room and in-plant operator actions to limit cooldown and prevent steam generators from overfilling following a station blackout. Control room operators were required to recognize the auxiliary feedwater system needed to be controlled to limit the cooldown and prevent steam generators from overfilling. Once the condition was recognized, non-licensed operators were required to be dispatched in order to take local manual control of auxiliary feedwater control valves.
* Control room operator actions to limit cavitation of one auxiliary saltwater pump following a tsunami as described in the updated final safety analysis report. The simulated plant was arranged such that ocean conditions and maintenance of one auxiliary saltwater pump necessitated two component cooling water heat exchangers being cooled by one auxiliary saltwater pump.


Control room and in
Control room operators were required to recognize that the tsunami drawdown would cause the one operating ASW pump to experience pump cavitation, then take action to isolate one of the two component cooling water heat exchangers to resolve the pump cavitation.
-plant operator actions to limit cooldown and prevent steam generators from overfilling following a station blackout.
* In-plant operator actions to restore cooling to 480 V switchgear rooms following a loss of ventilation. Operators were required to establish a cooling flow path, using doors and portable ventilation equipment.


Control room operators were required to recognize the auxiliary feedwater system needed to be controlled to limit the cooldown and prevent steam generators from overfilling. Once the condition was recognized, non
Modification Review - Permanent Mods (IP Section 02.03) (4 Samples)
-licensed operators were required to be dispatched in order to take local manual control of auxiliary feedwater control valves.
From June 10 to 28, 2019, the inspectors reviewed the following permanent modifications.
 
Control room operator actions to limit cavitation of one auxiliary saltwater pump following a tsunami as described in the updated final safety analysis report. The simulated plant was arranged such that ocean conditions and maintenance of one auxiliary saltwater pump necessitated two component cooling water heat exchangers being cooled by one auxiliary saltwater pump. Control room operators were required to recognize that the tsunami drawdown would cause the one operating ASW pump to experience pump cavitation, then take action to isolate one of the two component cooling water heat exchangers to resolve the pump cavitation.
 
In-plant operator actions to restore cooling to 480 V switchgear rooms following a loss of ventilation. Operators were required to establish a cooling flow path, using doors and portable ventilation equipment.
 
Modification Review  
- Permanent Mods (IP Section 02.03)
(4 Sample s) From June 10 to 28, 2019, the inspectors reviewed the following permanent modifications.
: (1) Design Change Package 1000025262, "U1 DEG 12 Control Upgrade"
: (1) Design Change Package 1000025262, "U1 DEG 12 Control Upgrade"
: (2) Design Change Package 1000025448, DDN for DMN 01000025448, "4kV Switchgear Ventilation HELB Impact"
: (2) Design Change Package 1000025448, DDN for DMN 01000025448, "4kV Switchgear Ventilation HELB Impact"
: (3) Design Change Package 1000025435, "Unit 1 Main Generator Loss of Field Relay"
: (3) Design Change Package 1000025435, "Unit 1 Main Generator Loss of Field Relay"
: (4) Design Change Package 10000254459, "DCO: CCW Pressure Switch Auto Start Non Functional" Review of Operating Experience Issues (IP Section 02.06)
: (4) Design Change Package 10000254459, "DCO: CCW Pressure Switch Auto Start Non Functional" Review of Operating Experience Issues (IP Section 02.06) (2 Samples)
(2 Sample s)
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following operating experience issues.
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following operating experience issues.
: (1) WCAP-12476, "Evaluation of LOCA During Mode 3 and Mode 4 Operation for Westinghouse NSSS"
: (1) WCAP-12476, "Evaluation of LOCA During Mode 3 and Mode 4 Operation for Westinghouse NSSS"
: (2) NRC Information Notice 2016
: (2) NRC Information Notice 2016-01, "Recent Issues Related to the Commercial Dedication of Allen-Bradley 700-RTC Relays"
-01, "Recent Issues Related to the Commercial Dedication of Allen
-Bradley 700
-RTC Relays"


==INSPECTION RESULTS==
==INSPECTION RESULTS==
Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275, 05000323/2019010
Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone         Significance                                 Cross-Cutting Report Aspect         Section Mitigating           Green                                        None (NPP)      71111.21M Systems             NCV 05000275, 05000323/2019010-01 Closed The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance to demonstrate that the breakers will perform satisfactorily in service.
-01 Closed None (NPP)71111.21M The inspectors identified a Green, non
-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, "Test Control." Specifically, the licensee's preventive maintenance procedures for safety
-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance to demonstrate that the breakers will perform satisfactorily in service
.  


=====Description:=====
=====Description:=====
The inspectors reviewed the preventive maintenance procedures for the safety-related 4160 Vac circuit breakers. During the review, the inspectors identified that the performance of procedure MP E
The inspectors reviewed the preventive maintenance procedures for the safety-related 4160 Vac circuit breakers. During the review, the inspectors identified that the performance of procedure MP E-63.6A, Maintenance of SF6 4kV Breakers, would not record as-found contact resistance tests of the main contact, prior to performing maintenance, of the safety-related 4160 Vac SF6 circuit breakers. High contact resistance can lead to damage of the breaker by causing arcing, losing phase, or fire in the electrical bus. Additionally, high contact resistance can lead to a high-voltage drop in the electrical distribution system which would prevent the design function of safety-related pumps on the electrical bus.
-63.6A, "Maintenance of SF6 4kV Breakers," would not record as-found contact resistance tests of the main contact, prior to performing maintenance, of the safety
-related 4160 Vac SF6 circuit breakers.


High contact resistance can lead to damage of the breaker by causing arcing, losing phase, or fire in the electrical bus. Additionally, high contact resistance can lead to a high
For example, Procedure MP E-63.6A, Section 7.2, As Found Tests, Step 7.2.3 directed maintenance personnel to test and record the trip coil voltage and closing coil minimum pick-up voltage by cycling the breaker. In section 7.3, Maintenance and Inspections, maintenance personnel are directed to cycle the breaker several more times to test primary and secondary insulation resistances. Then, in section 7.4, "As-Left Tests," the breaker is cycled at least twice before the first main contact resistance measurement is recorded in step 7.4.3. In step 7.4.3, if the contact resistance does not meet the acceptance criteria, step 7.4.3.a.1 directs the maintenance personnel to cycle the breaker up to 20 times to restore the average resistance for any phase to expected results. Finally, the contact resistance is recorded in Table 4 of the procedure only after returning the contact resistance to within acceptance criteria.
-voltage drop in the electrical distribution system which would prevent the design function of safety
-related pumps on the electrical bus.


For example, Procedure MP E
A note included with this step states, A powder of SF6 gas generated inside the bottles can accumulate on the contacts causing resistance to increase. This note is in accordance with advice given by the vendor based on a 2011 contact resistance test failure associated with the Unit 2 52HH13 breaker. The vendor advised, the most likely cause is that a byproduct of SF6 gas that is generated inside the SF6 gas bottles has accumulated on the contacts causing the contact resistance to increase, a lesser likely cause would be oxidation of the contacts. The vendor suggested cycling the breaker 20 times to restore the contact resistance within acceptance criteria.
-63.6A, Section 7.2, "As Found Tests," Step 7.2.3 directed maintenance personnel to test and record the trip coil voltage and closing coil minimum pick-up voltage by cycling the breaker. In section 7.3, "Maintenance and Inspections", maintenance personnel are directed to cycl e the breaker several more times to test primary and secondary insulation resistances. Then, in section 7.4, "As
-Left Tests," the breaker is cycled at least twice before the first main contact resistance measurement is recorded in step 7.4.3. In step 7.4.3, if the contact resistance does not meet the acceptance criteria, step 7.4.3.a.1 directs the maintenance personnel to cycle the breaker up to 20 times to restore the average resistance for any phase to expected results. Finally, the contact resistance is recorded in Table 4 of the procedure only after returning the contact resistance to within acceptance criteria.


A note included with this step states, "A powder of SF6 gas generated inside the bottles can accumulate on the contacts causing resistance to increase."
For example, in May 2016, the licensee performed procedure MP E-63.6A on the Unit 2 52 HH13 breaker, under Work Order 64073767. The licensee identified that the contact resistance could not be restored with acceptable limits. The final contact resistance was recorded as 252 microohms which exceeded the 215 microohm acceptance criteria.


This note is in accordance with advice given by the vendor based on a 2011 contact resistance test failure associated with the Unit 2 52HH13 breaker. The vendor advised, "the most likely cause is that a byproduct of SF6 gas that is generated inside the SF6 gas bottles has accumulated on the contacts causing the contact resistance to increase, a lesser likely cause would be oxidation of the contacts."  The vendor suggested cycling the breaker 20 times to restore the contact resistance within acceptance criteria.
However, the data recorded was obtained following the breaker being cycled over 100 times and the as-found contact resistance was never recorded. Prior to the addition of cycling in procedure, MP E-63.6A, maintenance history of the SF6 breaker showed contact resistance readings of 450 microohms prior to cycling.


For example, in May 2016, the licensee performed procedure MP E
Because cycling the breaker will affect the contact resistance of the main contact, the inspectors determined that not recording an as-found contact resistance value of the main contact, prior to cycling the breaker, would conceal potential high contact resistance.
-63.6A on the Unit 2 52 HH13 breaker, under Work Order 64073767. The licensee identified that the contact resistance could not be restored with acceptable limits. The final contact resistance was recorded as 252 microohms which exceeded the 215 microohm acceptance criteria. However, the data recorded was obtained following the breaker being cycled over 100 times and the as
-found contact resistance was never recorded. Prior to the addition of cycling in procedure , MP E-63.6A, maintenance history of the SF6 breaker showed contact resistance readings of 450 microohms prior to cycling.


Because cycling the breaker will affect the contact resistance of the main contact, the inspectors determined that not recording an as-found contact resistance value of the main contact , prior to cycling the breaker
Concealing high contact resistance would cause the licensee to miss an opportunity to identify, evaluate, and resolve an adverse condition that has the potential to prevent the safety-related breakers to perform their intended design function during a design bases event.
, would conceal potential high contact resistance. Concealing high contact resistance would cause the licensee to miss an opportunity to identify, evaluate, and resolve an adverse condition that has the potential to prevent the safety-related breakers to perform their intended design function during a design bases event.


Corrective Action s: This finding has been entered into licensee's corrective action program to add criteria to record as
Corrective Actions: This finding has been entered into licensees corrective action program to add criteria to record as-found contact resistance data prior to cycling of the breakers. This condition does not represent an immediate safety concern.
-found contact resistance data prior to cycling of the breakers. This condition does not represent an immediate safety concern.


Corrective Action Reference s: Notification 51034799 and 51034885 Performance Assessment
Corrective Action References: Notification 51034799 and 51034885
:  Performance Deficiency:  The inspectors determined that failure to establish a test program which incorporates completion of contact resistance testing prior to performing maintenance of safety-related 4160 Vac SF6 circuit breakers was a performance deficiency.


Screening: The inspectors determined the performance deficiency was more than minor because if left uncorrected, it would have the potential to lead to a more significant safety concern. Specifically, the failure to perform contact resistance tests prior to maintenance was a significant programmatic deficiency which would have the potential to cause unacceptable or degraded conditions to go undetected.
=====Performance Assessment:=====
Performance Deficiency: The inspectors determined that failure to establish a test program which incorporates completion of contact resistance testing prior to performing maintenance of safety-related 4160 Vac SF6 circuit breakers was a performance deficiency.


Significance: The inspectors assessed the significance of the finding using Appendix A, "Significance Determination of Reactor Inspection Findings for At
Screening: The inspectors determined the performance deficiency was more than minor because if left uncorrected, it would have the potential to lead to a more significant safety concern. Specifically, the failure to perform contact resistance tests prior to maintenance was a significant programmatic deficiency which would have the potential to cause unacceptable or degraded conditions to go undetected.
- Power Situations."


Using Exhibit 2, "Mitigating Systems Screening Questions," the finding screened as having very low safety significance (Green) because the finding did not represent a loss of operability or functionality; did not represent an actual loss of safety function of the system or train; did not result in the loss of one or more trains of non
Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. Using Exhibit 2, "Mitigating Systems Screening Questions," the finding screened as having very low safety significance (Green) because the finding did not represent a loss of operability or functionality; did not represent an actual loss of safety function of the system or train; did not result in the loss of one or more trains of non-technical specification equipment; and did not screen as potentially risk-significant due to seismic, flooding, or severe weather.
-technical specification equipment; and did not screen as potentially risk
-significant due to seismic, flooding, or severe weather.


Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance.
Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance.


Enforcement
=====Enforcement:=====
Violation: Title 10 Code of Federal Regulations Part 50, Appendix B, Criterion XI, "Test Control," states, in part, "A test program shall be established to assure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which incorporate the requirements and acceptance limits contained in applicable design documents."
Violation: Title 10 Code of Federal Regulations Part 50, Appendix B, Criterion XI, Test Control, states, in part, A test program shall be established to assure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which incorporate the requirements and acceptance limits contained in applicable design documents.


Contrary to the above, prior to June 28, 2019, the licensee failed to establish a test program that assured that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service was identified and performed in accordance with written test procedures which incorporated the requirements and acceptance limits contained in applicable design documents. Specifically, the licensee's preventive maintenance procedure MP E
Contrary to the above, prior to June 28, 2019, the licensee failed to establish a test program that assured that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service was identified and performed in accordance with written test procedures which incorporated the requirements and acceptance limits contained in applicable design documents. Specifically, the licensees preventive maintenance procedure MP E-63.6A, Maintenance of SF6 4kV Breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance of the safety-related SF6 4160 Vac circuit breakers to demonstrate that the breakers will perform satisfactorily in service.
-63.6A, "Maintenance of SF6 4kV Breakers" failed to incorporate recording of as-found contact resistance prior to performing maintenance of the safety-related SF6 4160 Vac circuit breakers to demonstrate that the breakers will perform satisfactorily in service
. Enforcement Action:  This violation is being treated as an non
-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.


Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275, 05000323/2019010
Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
-02 Closed [H.11] - Challenge the Unknown 71111.21M The inspectors identified a Green, non
 
-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.
Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone           Significance                               Cross-Cutting     Report Aspect             Section Mitigating             Green                                      [H.11] -          71111.21M Systems               NCV 05000275, 05000323/2019010-02 Challenge the Closed                                    Unknown The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.


=====Description:=====
=====Description:=====
On June 10, 2019, the inspectors observed the operation of exhaust fan E
On June 10, 2019, the inspectors observed the operation of exhaust fan E-45 as a part of their inspection of the Unit 2, 480 V switchgear room ventilation system. During the observance, the inspectors identified that two of the six blades on the exhaust backdraft damper for exhaust fan E-45 were in the closed position. Additionally, the inspectors identified that a third blade was stuck in a slightly 10 degrees open position. While in operation, the damper blades should have all been in an open position. The licensee entered this condition in the corrective action program to investigate and correct the condition.
-45 as a part of their inspection of the Unit 2, 480 V switchgear room ventilation system. During the observance, the inspectors identified that two of the six blades on the exhaust backdraft damper for exhaust fan E
-45 were in the closed position. Additionally, the inspectors identified that a third blade was stuck in a slightly 10 degrees open position.


While in operation, the damper blades should have all been in an open position. The licensee entered this condition in the corrective action program to investigate and correct the condition.
The following day the operating trains were switched to observe movement of the fan E-45 exhaust backdraft dampers. To verify that the damper blades were free to move, the licensee established work order instructions to open each damper using its own counterweight and determining how much force (finger tap, one hand, or both hands) was necessary to move the counterweight. The inspectors observed the licensee's maintenance personnel using a significant force (two hands) to free movement of two blades which were stuck in the closed position. The third blade, which was identified as stuck in 10 degrees open position, was freed using one hand.


The following day the operating trains were switched to observe movement of the fan E
The following day, operations restored exhaust fan E-45 as the operating ventilation train.
-45 exhaust backdraft dampers. To verify that the damper blades were free to move, the licensee established work order instructions to open each damper using its own counterweight and determining how much force (finger tap, one hand, or both hands) was necessary to move the counterweight. The inspectors observed the licensee's maintenance personnel using a significant force (two hands) to free movement of two blades which were stuck in the closed position. The third blade, which was identified as stuck in 10 degrees open position, was freed using one hand.


The following day, operations restored exhaust fan E
The inspectors observed that the blade previously identified as stuck in a slightly 10 degrees open position, which was freed the previous day, became stuck again in the 10 degrees open position while trying to open. The other damper blades were observed as moving freely.
-45 as the operating ventilation train. The inspectors observed that the blade previously identified as stuck in a slightly 10 degrees open position, which was freed the previous day, became stuck again in the 10 degrees open position while trying to open. The other damper blades were observed as moving freely.


The inspectors reviewed recent notifications entered the corrective action program which document blades sticking or in a closed position during operation. They include the following:
The inspectors reviewed recent notifications entered the corrective action program which document blades sticking or in a closed position during operation. They include the following:
On December 18, 2017, Notification 51034357 identified blades of the backdraft damper E-45 were found stuck open.
* On December 18, 2017, Notification 51034357 identified blades of the backdraft damper E-45 were found stuck open. A review of operating procedure OP H-10 noted there is no step in the procedure instructing the operator to verify the idle fan exhaust backdraft dampers are closed following the fan switch.
 
* On June 10, 2019, Notification 51033547 documented the degraded condition of the E-45 damper blades identified by the inspectors.
A review of operating procedure OP H
* On June 12, 2019, Notification 51033724 documented that the bearings are degraded based on 17 years service time in an outdoor environment.
-10 noted there is no step in the procedure instructing the operator to verify the idle fan exhaust backdraft dampers are closed following the fan switch.
* On June 19, 2019, Notifications 51034354 and 51034357 documented the identification, by the licensee, of additional stuck or closed damper blades on Unit 1 exhaust fan E-44 and Unit 2 exhaust fan E-46.
 
On June 10, 2019, Notification 51033547 documented the degraded condition of the E-45 damper blades identified by the inspectors.


On June 12, 2019, Notification 51033724 documented that the bearings are degraded based on 17 years' service time in an outdoor environment.
The inspectors reviewed the 480 V switchgear room ventilation system maintenance procedures and work orders to determine whether the licensee's procedure would identify and correct these conditions to ensure that the system met its required design function. The inspectors determined that maintenance procedure MP-23-FAN.4, "Preventive Maintenance of Ventilation Fans with Dampers and Inlet Vanes," Revision 10, and Order E-45/VAC-2-BDD-45, "Clean/Lube/Inspect," did not provide sufficient instructions or sufficient maintenance frequency to maintain the exhaust backdraft damper blades' design function to open. Order E-45/VAC-2-BDD-45, step 5.2.5, directs maintenance to "inspect bearings and bearing shafts for corrosion or signs of degradation and document condition; however, the bearings of the blades of this damper are sealed such that it is not possible to identify degradation. Step 7.5 directs the maintenance to stroke the blades by moving the counterweights to ensure free movement. The inspectors identified that stroking the blades will temporarily release them. However, since the dampers are in a marine environment, they may stick at a later time. Additionally, the procedures do not direct personnel to investigate the cause of the stuck blade once found in a stuck position.


On June 19, 2019, Notifications 51034354 and 51034357 documented th e identification, by the licensee, of additional stuck or closed damper blades on Unit 1 exhaust fan E
Corrective Actions: The licensee entered the degraded conditions and procedure issues into the corrective action program. The licensee immediately corrected the degraded conditions by exercising all damper blades to ensure they would move freely. The licensee established work instructions to verify the design function position of the damper blades following ventilation train swaps on a weekly basis. Additionally, the licensee created a work order to inspect and replace exhaust damper blade bearings in the next outage.
-44 and Unit 2 exhaust fan E
-46. The inspectors reviewed the 480 V switchgear room ventilation system maintenance procedures and work orders to determine whether the licensee's procedure would identify and correct these conditions to ensure that the system met its required design function. The inspectors determined that maintenance procedure MP FAN.4, "Preventive Maintenance of Ventilation Fans with Dampers and Inlet Vanes," Revision 10, and Order E
-45/VAC-2-BDD-45, "Clean/Lube/Inspect," did not provide sufficient instructions or sufficient maintenance frequency to maintain the exhaust backdraft damper blades' design function to open. Order E-45/VAC-2-BDD-45, step 5.2.5, directs maintenance to "inspect bearings and bearing shafts for corrosion or signs of degradation and document condition-"; however, the bearings of the blades of this damper are sealed such that it is not possible to identify degradation. Step 7.5 directs the maintenance to stroke the blades by moving the counterweights to ensure free movement. The inspectors identified that stroking the blades will temporarily release them.


However, since the dampers are in a marine environment, they may stick at a later time. Additionally, the procedures do not direct personnel to investigate the cause of the stuck blade once found in a stuck position.
Corrective Action References: Notifications 51033547, 51034354, and 51035004


Corrective Action s: The licensee entered the degraded conditions and procedure issues into the corrective action program. The licensee immediately corrected the degraded conditions by exercising all damper blades to ensure they would move freely. The licensee established work instructions to verify the design function position of the damper blades following ventilation train swaps on a weekly basis. Additionally, the licensee created a work order to inspect and replace exhaust damper blade bearings in the next outage.
=====Performance Assessment:=====
Performance Deficiency: The inspectors determined that the failure to establish, implement, and maintain procedures as recommended by Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance," was a performance deficiency.


Corrective Action Reference s: Notifications 51033547, 51034354, and 51035004 Performance Assessment
Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Equipment Performance attribute of the Mitigating Systems cornerstone. Specifically, the failure to establish and maintain sufficient procedures in the ventilation damper maintenance procedure adversely affected the Mitigating Systems cornerstone objective to ensure the availability and reliability of the 480V switchgear room ventilation system to respond to initiating events to prevent undesirable consequences.
:  Performance Deficiency:  The inspectors determined that the failure to establish, implement, and maintain procedures as recommended by Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance," was a performance deficiency.


Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Equipment Performance attribute of the Mitigating Systems cornerstone.
Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. The inspectors determined the finding to be of very low safety significance (Green) because the finding does not represent an actual loss of function of one or more non-Tech Spec Trains of equipment designated as high safety-significant in accordance with the licensees maintenance rule program for >24 hrs.


Specifically, the failure to establish and maintain sufficient procedures in the ventilation damper maintenance procedure adversely affected the Mitigating Systems cornerstone objective to ensure the availability and reliability of the 480V switchgear room ventilation system to respond to initiating events to prevent undesirable consequences.
Cross-Cutting Aspect: H.11 - Challenge the Unknown: Individuals stop when faced with uncertain conditions. Risks are evaluated and managed before proceeding. Specifically, individuals failed to stop work activities when confronted with an unexpected condition and resolve the condition prior to continuing work activities.


Significance: The inspectors assessed the significance of the finding using Appendix A, "Significance Determination of Reactor Inspection Findings for At
=====Enforcement:=====
- Power Situations."
Violation: Technical Specification 5.4.1.a requires that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Section 9, "Procedures for Performing Maintenance," states, "Maintenance that can affect the performance of safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances.


The inspectors determined the finding to be of very low safety significance (Green) because the finding does not represent an actual loss of function of one or more non-Tech Spec Trains of equipment designated as high safety
Contrary to the above, prior to June 10, 2019, the licensee failed to establish, implement, and maintain written procedures covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain written maintenance procedures that were appropriate to ensure exhaust damper blades of the 480 V switchgear room ventilation system would freely move to adjust to the appropriate position during design bases events.
-significant in accordance with the licensee's maintenance rule program for >24 hrs.


Cross-Cutting Aspect:  H.11 - Challenge the Unknown: Individuals stop when faced with uncertain conditions. Risks are evaluated and managed before proceeding.
Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
 
Specifically, individuals failed to stop work activities when confronted with an unexpected condition and resolve the condition prior to continuing work activities.
 
Enforcement
:  Violation:  Technical Specification 5.4.1.a requires that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Section 9, "Procedures for Performing Maintenance," states, "Maintenance that can affect the performance of safety
-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to th e circumstances.
 
Contrary to the above, prior to June 10, 2019, the licensee failed to establish, implement, and maintain written procedures covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978, Section 9, "Procedures for Performing Maintenance."  Specifically, the licensee failed to establish and maintain written maintenance procedures that were appropriate to ensure exhaust damper blades of the 480 V switchgear room ventilation system would freely move to adjust to the appropriate position during design bases events
. Enforcement Action: This violation is being treated as an non
-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.


==EXIT MEETINGS AND DEBRIEFS==
==EXIT MEETINGS AND DEBRIEFS==
The inspectors verified no proprietary information was retained or documented in this report.
The inspectors verified no proprietary information was retained or documented in this report.
 
* On June 27, 2019, the inspectors presented the Design Basis Assurance (Teams)inspection results to James M. Welsch and other members of the licensee staff.
On June 2 7, 2019, the inspector s presented the Design Basis Assurance (Teams) inspection results to James M. Welsch and other members of the licensee staff.


=DOCUMENTS REVIEWED=
=DOCUMENTS REVIEWED=


71111.21M Corrective Action Documents Notifications
71111.21M Corrective Action Notifications   A0539619, A0540385, A0540396, A0640888, A0616504,
A0539619, A0540385, A0540396, A0640888, A0616504, A0662487, A0604782, A0668966, 50035584, 50311497, 50398592, 50433892, 50433892, 50698514, 50702104, 50836358, 50836374, 50839137, 50839242, 50849663, 50849788, 50849788, 50853112, 50853113, 50853117, 50866440, 50888976, 50915969, 50916091, 50916092, 50916093, 50916425, 50916763, 50916765, 50916766, 50940158, 50955220, 50960259, 50965471, 50979208, 50985033, 50985034, 50986108, 51032864, 51034416, Corrective Action Documents from This Inspection
Documents                        A0662487, A0604782, A0668966, 50035584, 50311497,
Notifications
50398592, 50433892, 50433892, 50698514, 50702104,
51033472, 51033547, 51033662, 51033669, 51033670, 51033690, 51033691, 51033724, 51033730, 51033785, 51033813, 51033819, 51033893, 51033894, 51033895, 51033897, 51033900, 51033901, 51033904, 51033914, 51034158, 51034354, 51034357, 51034703, 51034721, 51034727, 51034792, 51034799 , 51034855, 51034881, 51034885, 51034886, 51034889, 51934982, 51034902, 51035004, 51035007, 51035027
50836358, 50836374, 50839137, 50839242, 50849663,
Calculations
50849788, 50849788, 50853112, 50853113, 50853117,
100A-DC ESF Motor Stator Temperature Rise for Operation above Nameplate Horsepower
50866440, 50888976, 50915969, 50916091, 50916092,
1-0 114-DC Protection Relays Setting for 4.16KV Class 1 E Buses and Feeders 8 170-DC Basler Class 1E 4kV Motor Overcurrent Relay Setpoints
50916093, 50916425, 50916763, 50916765, 50916766,
196C-DC Cable Ampacity Verification for 480V System
50940158, 50955220, 50960259, 50965471, 50979208,
254-DC Loss of Field Relay and Minimum Excitation Limiter Set points 3A 357A-DC 12kV / 4kV / 480V
50985033, 50985034, 50986108, 51032864, 51034416,
Electrical Distribution System
Corrective Action Notifications   51033472, 51033547, 51033662, 51033669, 51033670,
82-08 Auxiliary Building Ventilation System
Documents from                    51033690, 51033691, 51033724, 51033730, 51033785,
9000017656
This Inspection                  51033813, 51033819, 51033893, 51033894, 51033895,
Determination of Outdoor Design Temperature
51033897, 51033900, 51033901, 51033904, 51033914,
9000017738
51034158, 51034354, 51034357, 51034703, 51034721,
Auxiliary Building Ventilation System
51034727, 51034792, 51034799 , 51034855, 51034881,
9000018368
51034885, 51034886, 51034889, 51934982, 51034902,
-002-01 480V Switchgear Room Ventilation System
51035004, 51035007, 51035027
9000025218
Calculations     100A-DC         ESF Motor Stator Temperature Rise for Operation above     1-0
-037 Seismic Qualification of the New MPU installed at EDGs
Nameplate Horsepower
9000039758
114-DC         Protection Relays Setting for 4.16KV Class 1 E Buses and 8
Fire Protection HVAC Interactions for Room Heat Up Due to Loss of HVAC
Feeders
CALC-0322-0032-003 Gothic Analysis Model AB Electrical Rooms & CR
170-DC         Basler Class 1E 4kV Motor Overcurrent Relay Setpoints     16
CN-CRA-06-54 Diablo Canyon Steamline Break Mass/Energy Release
196C-DC         Cable Ampacity Verification for 480V System               2
254-DC         Loss of Field Relay and Minimum Excitation Limiter Set   3A
points
357A-DC         12kV / 4kV / 480V Electrical Distribution System         14
2-08           Auxiliary Building Ventilation System                     7
9000017656     Determination of Outdoor Design Temperature               0
9000017738     Auxiliary Building Ventilation System                     11
9000018368-002- 480V Switchgear Room Ventilation System                   1
9000025218-037 Seismic Qualification of the New MPU installed at EDGs   3
9000039758     Fire Protection HVAC Interactions for Room Heat Up Due to 0
Loss of HVAC
CALC-0322-     Gothic Analysis Model AB Electrical Rooms & CR           1
0032-003
CN-CRA-06-54   Diablo Canyon Steamline Break Mass/Energy Release         1
Summary for RSG Project
Summary for RSG Project
HVAC-83-05 Temperature in Mechanical Equipment Room
HVAC-83-05     Temperature in Mechanical Equipment Room                 1
HVAC-83-14 Control Room Complex Cooling Load Calculation
HVAC-83-14     Control Room Complex Cooling Load Calculation             19
HVAC-91-03 Control Room Supply Fans S
HVAC-91-03     Control Room Supply Fans S-35, S-36, S-37 & S-38         0
-35, S-36, S-37 & S-38 Maximum Design/Operating Pressure 0 M-0999 CCW Surge Tank Pressurization Nitrogen System Components (Nitrogen Bottles, Pressure Regulators, RV
Maximum Design/Operating Pressure
-45) Capacitie s 0 M-1005 CCW System Pressurization Capability of Surge Tank
M-0999         CCW Surge Tank Pressurization Nitrogen System             0
M-1017 CCW System Flow Balances
Components (Nitrogen Bottles, Pressure Regulators, RV-45)
M-1141 Maximum Emergency Diesel Generator Mechanical Loading
Capacities
M-1185 CCW Flow Balance using FATHOM
M-1005         CCW System Pressurization Capability of Surge Tank       2
M-272 CCW Surge Tank External Pressure
M-1017         CCW System Flow Balances                                 2
M-855 Component Cooling Water System
M-1141         Maximum Emergency Diesel Generator Mechanical Loading     2
M-953 Determination if Adequate NPSH is Available for ASW Pump Operation SC-L-23-170 Instrument Scaling Calculation Aux Building Switchgear Room Fans Discharge Flow Switches
M-1185         CCW Flow Balance using FATHOM                             0
WCAP-12526 Auxiliary Salt Water and Component Cooling Water Flow and Temperature Study for Diablo Canyon Units 1 and 2
M-272         CCW Surge Tank External Pressure                         0
WCAP-14282 Evaluation of Peak CCW Temperature Scenarios for Diablo Canyon Units 1 and 2
M-855         Component Cooling Water System                           0
Drawings CF7.ID4 Ruskin Model CBS8 Backdraft Damper
M-953         Determination if Adequate NPSH is Available for ASW Pump
FF-18583 Joy Technologies Fan Drawing Final Assembly Model 42
Operation
-26-1770 3 DAF-P-5171 Multi-Blade UL Fire Damper Model No. DAF
SC-L-23-170   Instrument Scaling Calculation Aux Building Switchgear   2
-P-5171 A 0107D8652, Sh.
Room Fans Discharge Flow Switches
Indoor-Outdoor Bus Duct ARRG
WCAP-12526     Auxiliary Salt Water and Component Cooling Water Flow and 1
: [[contact::T. ]], 5 & 15KV  
Temperature Study for Diablo Canyon Units 1 and 2
- 1200A, 2000A, & 2530A2250A
WCAP-14282     Evaluation of Peak CCW Temperature Scenarios for Diablo   1
102028 Sht. 25
Canyon Units 1 and 2
Component Cooling Water
Drawings CF7.ID4       Ruskin Model CBS8 Backdraft Damper                       2
106710 Sheet 2
FF-18583       Joy Technologies Fan Drawing Final Assembly Model 42-26- 3
OVIDS - Residual Heat Removal
1770
106714 Sheet 2
DAF-P-5171     Multi-Blade UL Fire Damper Model No. DAF-P-5171           A
OVIDS - Component Cooling
0107D8652, Sh. Indoor-Outdoor Bus Duct ARRG
Water Pumps
: [[contact::T. ]], 5 & 15KV - 1200A,       0
106717 Sheet 7
2000A, & 2530A2250A
OVIDS - Auxiliary Saltwater Pumps
2028 Sht. 25 Component Cooling Water                                   18
198
106710 Sheet 2 OVIDS - Residual Heat Removal                             43
106717 Sheet 8
106714 Sheet 2 OVIDS - Component Cooling Water Pumps                     56
OVIDS - Auxiliary Saltwater Pumps
106717 Sheet 7 OVIDS - Auxiliary Saltwater Pumps                         198
209 437519 Single Line 12/4.16 kV System
106717 Sheet 8 OVIDS - Auxiliary Saltwater Pumps                         209
437518, Sh. 1
437519         Single Line 12/4.16 kV System                             27
Single Line Diagram For Station Auxiliaries
437518, Sh. 1 Single Line Diagram For Station Auxiliaries               41
437518, Sh. 1
437518, Sh. 1 Single Line Diagram 12/4.16 KV System                     27
Single Line Diagram 12/4.16 KV System
437529, Sh. 1 Single Line Meter and Relay Diagram Generation Excitation 49
437529, Sh. 1
Main & Auxiliary Transformers
Single Line Meter and Relay Diagram Generation Excitation Main & Auxiliary Transformers
437530, Sh. 1 Single Line Meter & Relay Diagram 12KV Start-up System     40
437530, Sh. 1
437543         Single Line 480V System Bus Section H                     52
Single Line Meter & Relay Diagram 12KV Start
437548, Sh. 1 Schematic Diagram Generator & Main Transformer             45
-up System 40 437543 Single Line 480V System Bus Section H
437557, Sh. 1 Schematic Diagram Generator Control                       39
437548, Sh. 1
437621, Sh. 1 Schematic Diagram Stand-By, Start-Up Transformer No, 12   26
Schematic Diagram Generator & Main Transformer
437557, Sh. 1
Schematic Diagram Generator Control
437621, Sh. 1
Schematic Diagram Stand
-By, Start-Up Transformer No, 12 and Associated Circuit Breakers
437627, Sh. 1
Schematic Diagram 4160V Bus Section H Automatic Transfer 38 437660, Sh. 1
Schematic Diagram Stand
-By, Start-Up Transformer No, 21 and Associated Circuit Breakers
441228 4160 V System Bus Section
"D" & "E" 16 441229 4160 V System
Bus Section
"F" DG 23 20 441230, Sh. 1
4160 V System Bus Section
"G" & "H" DG 21 & 22
441340, Sh. 1
Schematic Diagram, Potential & Synchronizing Diagram 4160V Bus Section F, G, & H
441344 Schematic Design Stand
-By Start-Up Transformer 22
and Associated Circuit Breakers
and Associated Circuit Breakers
441570, Sh. 1
437627, Sh. 1  Schematic Diagram 4160V Bus Section H Automatic            38
Wiring Diagram 4KV Switchgear Bus, Section  
Transfer
"F" Cell 12 19 445390 Single Line 120V Instrument AC System
437660, Sh. 1  Schematic Diagram Stand-By, Start-Up Transformer No, 21    23
451352, Sh. 1
and Associated Circuit Breakers
Schematic Diagram 4160 Volt Bus Section  
441228        4160 V System Bus Section D & E                        16
"F" Automatic Transfer 26 455125 Electrical Schematic Diagram Ventilation Fan Motors
441229        4160 V System Bus Section F DG 23                        20
458865, Sh. 1
441230, Sh. 1  4160 V System Bus Section G & H DG 21 & 22            33
Logic Diagram 4160 Volt Bus Section  
441340, Sh. 1  Schematic Diagram, Potential & Synchronizing Diagram      31
"H" Automatic Transfer
4160V Bus Section F, G, & H
494433 Electrical Auxiliary Building Switchgear Room Supply Fans
441344        Schematic Design Stand-By Start-Up Transformer 22 and      10
S-45 and S-46 6 502110, sh. 1
Associated Circuit Breakers
Single line Diagram, 500/230/25/12/4.16KV System
441570, Sh. 1 Wiring Diagram 4KV Switchgear Bus, Section F Cell 12     19
503089 Schematic Diagram SSPS Train A Output Relays
445390         Single Line 120V Instrument AC System                     25
663332, Sh. 3
451352, Sh. 1 Schematic Diagram 4160 Volt Bus Section F Automatic     26
Section View 5KV Metal Clad Switchgear Bus Section  
Transfer
"D", "E", "F", "G" & "H" 5
455125         Electrical Schematic Diagram Ventilation Fan Motors       8
663340 General Layout of Metal 4KV/12KV Standby, Startup Transformer
458865, Sh. 1 Logic Diagram 4160 Volt Bus Section H Automatic Transfer 15
663339, Sh. 8
494433         Electrical Auxiliary Building Switchgear Room Supply Fans 6
Arrangement Layout, Indoor/Outdoor Bus Duct Arrangement 5 & 15 KV 9 Procedures
S-45 and S-46
AD9 Procurement Control
2110, sh. 1 Single line Diagram, 500/230/25/12/4.16KV System           21
4B AD9.DC2 Purchase Classification and Documentation Requirement
503089         Schematic Diagram SSPS Train A Output Relays               19
AD9.ID1 Procurement of Items and Related Services
663332, Sh. 3 Section View 5KV Metal Clad Switchgear Bus Section D,   5
AD9.ID18 Material Repair and Refurbishment
E, F, G & H
AD9.ID4 Establishing Procurement Technical and Quality Requirement
663340         General Layout of Metal 4KV/12KV Standby, Startup       6
AD9-ID7 Recipient Inspection and Acceptance Testing
Transformer
AR PK 15-09 Annunciator Response  
663339, Sh. 8 Arrangement Layout, Indoor/Outdoor Bus Duct Arrangement 9
- Electrical Rooms Temperature Monitor 33 AR PK01-07 CCW System Surge Tank Level/Makeup
& 15 KV
6B AR PK01-14 CCW Surge Tank Pressure
Procedures AD9           Procurement Control                                     4B
AR PK02-18 Alarm Response U2, "SSPS Gnrl Warn Train A
AD9.DC2       Purchase Classification and Documentation Requirement   9
" 5 AR PK15-06 Annunciator
AD9.ID1       Procurement of Items and Related Services               13
Response Control Room Vent
AD9.ID18       Material Repair and Refurbishment                       1
AR PK15-09 Alarm Response  
AD9.ID4       Establishing Procurement Technical and Quality         16
"Electrical Rooms Temperature Monitor
Requirement
" 33 CF3.ID13 Replacement Part Evaluation and CITE
AD9-ID7       Recipient Inspection and Acceptance Testing             9
CP M-5 Response to Tsunami Warning
AR PK 15-09   Annunciator Response - Electrical Rooms Temperature     33
DCM S-63 Design Criteria Memorandum S
Monitor
-63 20 EOP E-0 Reactor Trip or Safety Injection
AR PK01-07     CCW System Surge Tank Level/Makeup                     6B
45D EOP ECA-0.0 Loss of Vital AC Power
AR PK01-14     CCW Surge Tank Pressure                                 11
MP E 52. XFMR
AR PK02-18     Alarm Response U2, SSPS Gnrl Warn Train A             5
Transformer Maintenance
AR PK15-06     Annunciator Response Control Room Vent                 21
MP E-101A Infrared Thermography Inspection
AR PK15-09     Alarm Response Electrical Rooms Temperature Monitor   33
MP E-21.GOV Emergency Diesel Generator Electrical Governor Maintenance
CF3.ID13       Replacement Part Evaluation and CITE                   31
MP E-50.42 Westinghouse Type KLF
CP M-5         Response to Tsunami Warning                             17
-1 Loss of Field Relay
DCM S-63       Design Criteria Memorandum S-63                         20
EOP E-0       Reactor Trip or Safety Injection                       45D
EOP ECA-0.0   Loss of Vital AC Power                                 33
MP E 52. XFMR Transformer Maintenance                                 11
MP E-101A     Infrared Thermography Inspection                       8
MP E-21.GOV   Emergency Diesel Generator Electrical Governor         1
Maintenance
MP E-50.42     Westinghouse Type KLF-1 Loss of Field Relay             10
Maintenance
MP E-61.9A    Isolated Phase Bus and Motor Operated Disconnect        23A
Maintenance
Maintenance
MP E-61.9A Isolated Phase Bus and Motor Operated Disconnect Maintenance
MP E-63.3A     Instruction for Assembly and Insulation of 4 and 12KV   8
23A MP E-63.3A Instruction for Assembly and Insulation of 4 and 12KV
MP E-63.3B     Potential Transformer Drawer Maintenance               13
MP E-63.3B Potential Transformer Drawer Maintenance
MP E-63.3C     Maintenance of 4 and 12 KV Switchgear                   30A
M P E-63.3C Maintenance of 4 and 12 KV Switchgear
MP E-63.3C-SHH Maintenance of 4KV Switchgear - Bus H                   1
30A MP E-63.3C-SHH Maintenance of 4KV Switchgear  
MP E-63.3D-SHH Bus Connection Resistance Test - 4KV Bus H                   0
- Bus H 1
MP E-63.6A     Maintenance of SF6 4kV Circuit Breakers                       26
MP E-63.3D-SHH Bus Connection Resistance Test  
MP E-64.1B     Molded Case Circuit Breaker Exercise and Maintenance         19
- 4KV Bus H 0 MP E-63.6A Maintenance of SF6 4kV Circuit Breakers
MP I-1.27-7   Acceptance Testing of SSPS and DRPI Power Supplies           10
MP E-64.1B Molded Case Circuit Breaker Exercise and Maintenance
MP I-2.29-0   Electrolytic Capacitor PM Program                             1
MP I-1.27-7 Acceptance Testing of SSPS and DRPI Power Supplies
MP I-23-F5001 Aux Building Exhaust and Supply Fan Discharge Flow           2
MP I-2.29-0 Electrolytic Capacitor PM Program
Switch Calibration
MP I-23-F5001 Aux Building Exhaust and Supply Fan Discharge Flow Switch Calibration
MP M-23-FAN.4 Preventive Maintenance of Ventilation Fans with dampers       10
MP M-23-FAN.4 Preventive Maintenance of Ventilation Fans with dampers and Inlet Vanes
and Inlet Vanes
MP-E-63.3D 4 & 12KV Switchgear Bus Connection Resistance Test
MP-E-63.3D     4 & 12KV Switchgear Bus Connection Resistance Test           3
OM7.ID12 Operability Determination
OM7.ID12       Operability Determination                                     39
OP AP-24 Shutdown LOCA
OP AP-24       Shutdown LOCA                                                 13
OP B-2:IV RHR - Remove From Service During Plant Heatup
OP B-2:IV     RHR - Remove From Service During Plant Heatup                 23
OP H-10:V Auxiliary Building General Ventilation  
OP H-10:V     Auxiliary Building General Ventilation - Off Normal Operation 9
- Off Normal Operation
OP J-2:VIII   Guidelines for Reliable Transmission Service For DCPP         32
OP J-2:VIII Guidelines for Reliable Transmission Service For DCPP
OP L-1         Plant Heatup From Shutdown to Hot Standby                     97
OP L-1 Plant Heatup From Shutdown to Hot Standby
OP1.ID2       Time Critical Operator Action                                 11
OP1.ID2 Time Critical Operator Action
PEP 18-04     OP H-5:V and OP H-10: Temporary Ventilation Equipment         6
PEP 18-04 OP H-5:V and OP
Test
H-10: Temporary Ventilation Equipment Test 6 PEP M-234 CCW Heat Exchanger Performance Test
PEP M-234     CCW Heat Exchanger Performance Test                           18
STP 1-38-A.2 SSPS Train A SI Reset Timer and Slave Relay K602 Test in Modes 1,2,3,&4
STP 1-38-A.2   SSPS Train A SI Reset Timer and Slave Relay K602 Test in     12A
2A STP 1-38-A.4 SSPS Train A SI Reset Timer and Slave Relay K602 Test in Modes 5,6 or Defueled
Modes 1,2,3,&4
STP M-130 Leak Rate Testing of the CCW Surge Tank Pressurization System 3 STP M-13H 4kV Bus H Non
STP 1-38-A.4   SSPS Train A SI Reset Timer and Slave Relay K602 Test in     7
-SI Auto-transfer Test
Modes 5,6 or Defueled
STP M-15 Integrated Test of Engineered Safeguards and Diesel Generator 71 STP M-16C Operation of Train A Slave Relay K608 (Safety Injection)
STP M-130     Leak Rate Testing of the CCW Surge Tank Pressurization       3
STP M-26 ASW System Flow Monitoring
System
STP M-75H 4KV Vital Bus H Undervoltage Relay Calibration
STP M-13H     4kV Bus H Non-SI Auto-transfer Test                           48
STP M-77 Safety and Relief Valve Testing
STP M-15       Integrated Test of Engineered Safeguards and Diesel           71
STP M-91 Diesel Generator Start and Load Tracking 28 STP M-9A2 Diesel Engine Generator 12 Routine Surveillance Test
Generator
2A
STP M-16C     Operation of Train A Slave Relay K608 (Safety Injection)     42
STP M-9D1 Diesel Generator Full Load Rejection Test
STP M-26       ASW System Flow Monitoring                                   32
STP M-9D2 Diesel Generator Partial Load Rejection Test
STP M-75H     4KV Vital Bus H Undervoltage Relay Calibration               7
STP P-CCW-A21 Comprehensive Pump Test of Component Cooling Water Pump 2
STP M-77       Safety and Relief Valve Testing                               40
-1 4 STP V-3H12 Exercising Valve RCV
STP M-91       Diesel Generator Start and Load Tracking                     28
-16, CCW Surge Tank Vent Valve
STP M-9A2     Diesel Engine Generator 12 Routine Surveillance Test         12A
TS5.ID1 System Engineering Program
STP M-9D1       Diesel Generator Full Load Rejection Test                   26
29A Work Order
STP M-9D2       Diesel Generator Partial Load Rejection Test               27
Order R0242681, R0201061, R0242767, 60090715, 60104073, 64007360, 64009151, 64009154, 64012875, 64013401, 64014575, 64014590, 64017056, 64024643, 64034141, 64061651, 64063414, 64064004, 64073767, 64073783, 64073783, 64090199, 64090590, 64091416, 64092108, 64108362, 64123968, 64125856, 64131681, 64133367, 64133880, 64134541, 64134541, 64134625, 64135605, 64135814, 64135830, 64135830, 64136367, 64136367, 64138153, 64138222, 64177878, 64192915, 64207621, 68053873, 68053873, 68053881
STP P-CCW-A21   Comprehensive Pump Test of Component Cooling               4
Other 6009838-204 GE Type AM
Water Pump 2-1
-4.16 SF6 Conversion
STP V-3H12     Exercising Valve RCV-16, CCW Surge Tank Vent Valve         0
6011156-4 Westinghouse F
TS5.ID1         System Engineering Program                                 29A
-Frame Molded Case Circuit Breaker
Work Order Order           R0242681, R0201061, R0242767, 60090715, 60104073,
663082-422 Woodward 2301A Electronic Load Sharing and Speed Control 1 663082-423 Digital Reference Unit
64007360, 64009151, 64009154, 64012875, 64013401,
A 663231-161 Westinghouse Electric Corp SSPS Vendor Manual
64014575, 64014590, 64017056, 64024643, 64034141,
663336-6-1 Westinghouse Type ASL Core Form Power Center Transformer
64061651, 64063414, 64064004, 64073767, 64073783,
DC 6000364
64073783, 64090199, 64090590, 64091416, 64092108,
-26-2 Joy Manufacturing Installation and Maintenance Manual Series 2000 Axivane Fans Adjustable Pitch
64108362, 64123968, 64125856, 64131681, 64133367,
04/14/19 93 DCP 1000000354
64133880, 64134541, 64134541, 64134625, 64135605,
Replacement of SSPS printed circuit boards
64135814, 64135830, 64135830, 64136367, 64136367,
06/07/2010
64138153, 64138222, 64177878, 64192915, 64207621,
DDN 2000001912
68053873, 68053873, 68053881
4kV Switchgear Room Ventilation System Modification
Other     6009838-204     GE Type AM-4.16 SF6 Conversion                             1
NEMA MG 1 Motors and Generators
6011156-4       Westinghouse F-Frame Molded Case Circuit Breaker           1
2009 PHIP 2005-S064-004 Program to Replace 480V MCC Breakers on Vital and Non
663082-422     Woodward 2301A Electronic Load Sharing and Speed           1
-Vital Switchgear
Control
1/15/2006 PWROG-16030-NP Time Critical Action/Time Sensitive Action Program Standard
663082-423     Digital Reference Unit                                     A
System Health Report 480V Vital and Non-Vital Q2-2019 System Health 4kV Vital and Non
663231-161     Westinghouse Electric Corp SSPS Vendor Manual               30
-Vital Q2-2019
663336-6-1     Westinghouse Type ASL Core Form Power Center               5
Report TR-107136 EPRI Nuclear Emergency Diesel Generator Governing System Upgrades
Transformer
09/1997 WCAP-7672 SSPS 06/1971 WTB 01-03 Westinghouse Technical Bulletin, Safeguards Driver Board (SSPS) 0 8/02/2001 WTB 05-04 Westinghouse Technical Bulletin, Potential Tin Whiskers on Printed Circuit Board Components
DC 6000364-26-2 Joy Manufacturing Installation and Maintenance Manual       04/14/1993
WTB 06-02 Aging Issues and Subsequent Operating Issues for Breakers that are at their 20 Year Design/Qualified Lives
Series 2000 Axivane Fans Adjustable Pitch
03/24/2006 WTB 77-11 Westinghouse Technical Bulletin, Periodic Testing of Safety Injection Reset Timer Circuit
DCP 1000000354 Replacement of SSPS printed circuit boards                 06/07/2010
07/21/1977 ZHEAW3 Operator Fails to Prevent SG Overfill During a Loss of Power (DC Available)
DDN 2000001912 4kV Switchgear Room Ventilation System Modification         0
11/06/18 ZHEOS1 Operators Fail to Manually
NEMA MG 1       Motors and Generators                                       2009
Actuate ESF Equipment with SSPS Failures
PHIP 2005-S064- Program to Replace 480V MCC Breakers on Vital and Non-     01/15/2006
2/05/19 ZHERT1 Operators Fail to Manually Trip the Reactor
004            Vital Switchgear
06/21/14 ZHESV4 Operators Fail to Combat High Temperature in 480V Switchgear Rooms
PWROG-16030-   Time Critical Action/Time Sensitive Action Program Standard 1
2/06/19
NP
System Health   480V Vital and Non-Vital                                   Q2-2019
Report
System Health   4kV Vital and Non-Vital                                     Q2-2019
Report
TR-107136 EPRI Nuclear Emergency Diesel Generator Governing           09/1997
System Upgrades
WCAP-7672 SSPS                                                         06/1971
WTB 01-03 Westinghouse Technical Bulletin, Safeguards Driver Board     08/02/2001
          (SSPS)
WTB 05-04 Westinghouse Technical Bulletin, Potential Tin Whiskers on   2
Printed Circuit Board Components
WTB 06-02 Aging Issues and Subsequent Operating Issues for Breakers   03/24/2006
that are at their 20 Year Design/Qualified Lives
WTB 77-11 Westinghouse Technical Bulletin, Periodic Testing of Safety 07/21/1977
Injection Reset Timer Circuit
ZHEAW3   Operator Fails to Prevent SG Overfill During a Loss of Power 11/06/18
          (DC Available)
ZHEOS1   Operators Fail to Manually Actuate ESF Equipment with       02/05/19
SSPS Failures
ZHERT1   Operators Fail to Manually Trip the Reactor                 06/21/14
ZHESV4   Operators Fail to Combat High Temperature in 480V           02/06/19
Switchgear Rooms
7
}}
}}

Latest revision as of 03:07, 2 November 2019

Design Basis Assurance Inspection (Teams) Inspection Report 05000275/2019010 and 05000323/2019010
ML19214A263
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 08/01/2019
From: Jeffrey Josey
NRC Region 4
To: Welsch J
Pacific Gas & Electric Co
References
IR 2019010
Download: ML19214A263 (22)


Text

ust 1, 2019

SUBJECT:

DIABLO CANYON POWER PLANT - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000275/2019010 AND 05000323/2019010

Dear Mr. Welsch:

On June 27, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Diablo Canyon Power Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

Two findings of very low safety significance (Green) are documented in this report. Two of these findings involved violations of NRC requirements. We are treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the Enforcement Policy.

If you contest the violations or significance or severity of the violations documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN:

Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC Resident Inspector at Diablo Canyon.

If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC Resident Inspector at Diablo Canyon.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Jeffrey E. Josey, Chief Reactor Projects Br A Docket Nos.: 05000275 and 05000323 License Nos.: DPR-80 and DPR-82

Enclosure:

As stated

Inspection Report

Docket Numbers: 05000275 and 05000323 License Numbers: DPR-80 and DPR-82 Report Numbers: 05000275/2019010 and 05000323/2019010 Enterprise Identifier: I-2019-010-0039 Licensee: Pacific Gas and Electric Company Facility: Diablo Canyon Power Plant Location: Avila Beach, CA Inspection Dates: June 9, 2019 to June 29, 2019 Inspectors: G. George, Senior Reactor Inspector J. Corujo-Sandin, Reactor Inspector N. Okonkwo, Reactor Inspector W. Smith, Health Physicist S. Gardner, Contractor M. Yeminy, Contractor Approved By: Jeffrey E. Josey, Chief Reactor Projects Br A Division of Reactor Projects Enclosure

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Diablo Canyon Power Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Report Aspect Section Mitigating Green None (NPP) 71111.21M Systems NCV 05000275/2019010-01 and 05000323/2019010-01 Closed The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B,

Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate completion of as-found contact resistance tests prior to cycling of the 4160 Vac circuit breakers during maintenance.

Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Report Aspect Section Mitigating Green [H.11] - 71111.21M Systems NCV 05000275/2019010-02 and Challenge the 05000323/2019010-02 Unknown Closed The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.

Additional Tracking Items None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams)

The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02) ===

From June 10, 2019, to June 28, 2019, the inspectors reviewed the following large-early-release-frequency component.

(1) Unit 1, Control Room HVAC Supply Fan S-35 and SV-5019
  • Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation.
  • Calculations for control room heat gain during accident conditions
  • Preventive maintenance bases to ensure activities conform to vendor requirements
  • Completed surveillance tests to ensure acceptance criteria have been met
  • Abnormal and emergency operating procedures Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02)

(6 Samples)

From June 10, 2019, to June 28, 2019, the inspectors reviewed the following components and listed applicable attributes.

(1) Unit 1, 4.16 kV to 480 V Transformer 1H and Switchgear Bus HH 480V
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for protection and cable sizing with focus on room temperature range
  • Procedures for testing and maintenance to determine consistency between FSAR, calculations, and testing acceptance criteria
(2) Unit 1, Fire Dampers to Room 1H, DC-1-23-P-D-VAC-1-FD-1, DC-1-23-P-D-VAC-1-FD-7
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation.
  • Maintenance activities required for maintaining equipment in their design condition.
  • Maintenance frequency
  • Equipment specifications
(3) Unit 1, Circuit Breakers 52HH13, 52HH14, 52HG14 and 52HF14
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for sizing and timing of equipment actuation for the protected loads and systems
  • Procedures for circuit breaker inspection and testing to compare maintenance practices against industry and vendor guidance
  • Corrective actions associated with a circuit breakers as preventive maintenance failure documented in the work orders
(4) Unit 2, Component Cooling Pump 11 and Water Heat Exchanger
  • Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for net positive suction head, and heat removal requirements
  • Calculations for surge tank pressurization, in-service testing and setpoint calculations for safety and relief valves
  • Comprehensive pump test results and procedures for validating valve positions
  • Verification of minimum flow recirculation valves and piping
  • Completed surveillance tests to ensure acceptance criteria have been met
  • Abnormal and emergency operating procedures
(5) Unit 2, Train A SSPS Master and Slave Relays
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Vendor Technical Bulletins to verify licensee response to known issues
  • Catalytic capacitor program to compare site practices for the SSPS against industry guidance
  • Procedures for inspection and testing to compare maintenance practices against vendor guidance
  • Current status of partially implemented design modifications to assure configuration control
(6) Unit 2, 480 V Switchgear Ventilation Systems
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for heat gain, heat removal capacity, flow rates
  • Maintenance activities required for maintaining equipment in their design condition
  • Maintenance frequency
  • Design of fans and dampers, flow rates and system pressures
  • Walk down of equipment to verify material conditions
  • Design drawings
  • Equipment specifications
  • Vendor pressure drop curves
  • Vendor manual for centrifugal fans
  • Vendor manual for backdraft dampers Evaluation of Operator Procedures and Actions Related to Components and Permanent Modifications From June 10, 2019, to June 28, 2019, the inspectors observed the following operator actions associated with selected components and modifications.
  • Control room operator actions resulting from an anticipated transient without scram with a total failure of the solid state protection system. This required operators to manually trip the reactor. Following the failure of the solid state protection system, operators were required to manually initiate the engineered safety features equipment within 10 minutes using emergency operating procedures.
  • Control room and in-plant operator actions to limit cooldown and prevent steam generators from overfilling following a station blackout. Control room operators were required to recognize the auxiliary feedwater system needed to be controlled to limit the cooldown and prevent steam generators from overfilling. Once the condition was recognized, non-licensed operators were required to be dispatched in order to take local manual control of auxiliary feedwater control valves.
  • Control room operator actions to limit cavitation of one auxiliary saltwater pump following a tsunami as described in the updated final safety analysis report. The simulated plant was arranged such that ocean conditions and maintenance of one auxiliary saltwater pump necessitated two component cooling water heat exchangers being cooled by one auxiliary saltwater pump.

Control room operators were required to recognize that the tsunami drawdown would cause the one operating ASW pump to experience pump cavitation, then take action to isolate one of the two component cooling water heat exchangers to resolve the pump cavitation.

  • In-plant operator actions to restore cooling to 480 V switchgear rooms following a loss of ventilation. Operators were required to establish a cooling flow path, using doors and portable ventilation equipment.

Modification Review - Permanent Mods (IP Section 02.03) (4 Samples)

From June 10 to 28, 2019, the inspectors reviewed the following permanent modifications.

(1) Design Change Package 1000025262, "U1 DEG 12 Control Upgrade"
(2) Design Change Package 1000025448, DDN for DMN 01000025448, "4kV Switchgear Ventilation HELB Impact"
(3) Design Change Package 1000025435, "Unit 1 Main Generator Loss of Field Relay"
(4) Design Change Package 10000254459, "DCO: CCW Pressure Switch Auto Start Non Functional" Review of Operating Experience Issues (IP Section 02.06) (2 Samples)

From June 10, 2019, to June 28, 2019, the inspectors reviewed the following operating experience issues.

(1) WCAP-12476, "Evaluation of LOCA During Mode 3 and Mode 4 Operation for Westinghouse NSSS"
(2) NRC Information Notice 2016-01, "Recent Issues Related to the Commercial Dedication of Allen-Bradley 700-RTC Relays"

INSPECTION RESULTS

Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Report Aspect Section Mitigating Green None (NPP) 71111.21M Systems NCV 05000275,05000323/2019010-01 Closed The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance to demonstrate that the breakers will perform satisfactorily in service.

Description:

The inspectors reviewed the preventive maintenance procedures for the safety-related 4160 Vac circuit breakers. During the review, the inspectors identified that the performance of procedure MP E-63.6A, Maintenance of SF6 4kV Breakers, would not record as-found contact resistance tests of the main contact, prior to performing maintenance, of the safety-related 4160 Vac SF6 circuit breakers. High contact resistance can lead to damage of the breaker by causing arcing, losing phase, or fire in the electrical bus. Additionally, high contact resistance can lead to a high-voltage drop in the electrical distribution system which would prevent the design function of safety-related pumps on the electrical bus.

For example, Procedure MP E-63.6A, Section 7.2, As Found Tests, Step 7.2.3 directed maintenance personnel to test and record the trip coil voltage and closing coil minimum pick-up voltage by cycling the breaker. In section 7.3, Maintenance and Inspections, maintenance personnel are directed to cycle the breaker several more times to test primary and secondary insulation resistances. Then, in section 7.4, "As-Left Tests," the breaker is cycled at least twice before the first main contact resistance measurement is recorded in step 7.4.3. In step 7.4.3, if the contact resistance does not meet the acceptance criteria, step 7.4.3.a.1 directs the maintenance personnel to cycle the breaker up to 20 times to restore the average resistance for any phase to expected results. Finally, the contact resistance is recorded in Table 4 of the procedure only after returning the contact resistance to within acceptance criteria.

A note included with this step states, A powder of SF6 gas generated inside the bottles can accumulate on the contacts causing resistance to increase. This note is in accordance with advice given by the vendor based on a 2011 contact resistance test failure associated with the Unit 2 52HH13 breaker. The vendor advised, the most likely cause is that a byproduct of SF6 gas that is generated inside the SF6 gas bottles has accumulated on the contacts causing the contact resistance to increase, a lesser likely cause would be oxidation of the contacts. The vendor suggested cycling the breaker 20 times to restore the contact resistance within acceptance criteria.

For example, in May 2016, the licensee performed procedure MP E-63.6A on the Unit 2 52 HH13 breaker, under Work Order 64073767. The licensee identified that the contact resistance could not be restored with acceptable limits. The final contact resistance was recorded as 252 microohms which exceeded the 215 microohm acceptance criteria.

However, the data recorded was obtained following the breaker being cycled over 100 times and the as-found contact resistance was never recorded. Prior to the addition of cycling in procedure, MP E-63.6A, maintenance history of the SF6 breaker showed contact resistance readings of 450 microohms prior to cycling.

Because cycling the breaker will affect the contact resistance of the main contact, the inspectors determined that not recording an as-found contact resistance value of the main contact, prior to cycling the breaker, would conceal potential high contact resistance.

Concealing high contact resistance would cause the licensee to miss an opportunity to identify, evaluate, and resolve an adverse condition that has the potential to prevent the safety-related breakers to perform their intended design function during a design bases event.

Corrective Actions: This finding has been entered into licensees corrective action program to add criteria to record as-found contact resistance data prior to cycling of the breakers. This condition does not represent an immediate safety concern.

Corrective Action References: Notification 51034799 and 51034885

Performance Assessment:

Performance Deficiency: The inspectors determined that failure to establish a test program which incorporates completion of contact resistance testing prior to performing maintenance of safety-related 4160 Vac SF6 circuit breakers was a performance deficiency.

Screening: The inspectors determined the performance deficiency was more than minor because if left uncorrected, it would have the potential to lead to a more significant safety concern. Specifically, the failure to perform contact resistance tests prior to maintenance was a significant programmatic deficiency which would have the potential to cause unacceptable or degraded conditions to go undetected.

Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. Using Exhibit 2, "Mitigating Systems Screening Questions," the finding screened as having very low safety significance (Green) because the finding did not represent a loss of operability or functionality; did not represent an actual loss of safety function of the system or train; did not result in the loss of one or more trains of non-technical specification equipment; and did not screen as potentially risk-significant due to seismic, flooding, or severe weather.

Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance.

Enforcement:

Violation: Title 10 Code of Federal Regulations Part 50, Appendix B, Criterion XI, Test Control, states, in part, A test program shall be established to assure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which incorporate the requirements and acceptance limits contained in applicable design documents.

Contrary to the above, prior to June 28, 2019, the licensee failed to establish a test program that assured that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service was identified and performed in accordance with written test procedures which incorporated the requirements and acceptance limits contained in applicable design documents. Specifically, the licensees preventive maintenance procedure MP E-63.6A, Maintenance of SF6 4kV Breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance of the safety-related SF6 4160 Vac circuit breakers to demonstrate that the breakers will perform satisfactorily in service.

Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.

Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Report Aspect Section Mitigating Green [H.11] - 71111.21M Systems NCV 05000275,05000323/2019010-02 Challenge the Closed Unknown The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.

Description:

On June 10, 2019, the inspectors observed the operation of exhaust fan E-45 as a part of their inspection of the Unit 2, 480 V switchgear room ventilation system. During the observance, the inspectors identified that two of the six blades on the exhaust backdraft damper for exhaust fan E-45 were in the closed position. Additionally, the inspectors identified that a third blade was stuck in a slightly 10 degrees open position. While in operation, the damper blades should have all been in an open position. The licensee entered this condition in the corrective action program to investigate and correct the condition.

The following day the operating trains were switched to observe movement of the fan E-45 exhaust backdraft dampers. To verify that the damper blades were free to move, the licensee established work order instructions to open each damper using its own counterweight and determining how much force (finger tap, one hand, or both hands) was necessary to move the counterweight. The inspectors observed the licensee's maintenance personnel using a significant force (two hands) to free movement of two blades which were stuck in the closed position. The third blade, which was identified as stuck in 10 degrees open position, was freed using one hand.

The following day, operations restored exhaust fan E-45 as the operating ventilation train.

The inspectors observed that the blade previously identified as stuck in a slightly 10 degrees open position, which was freed the previous day, became stuck again in the 10 degrees open position while trying to open. The other damper blades were observed as moving freely.

The inspectors reviewed recent notifications entered the corrective action program which document blades sticking or in a closed position during operation. They include the following:

  • On December 18, 2017, Notification 51034357 identified blades of the backdraft damper E-45 were found stuck open. A review of operating procedure OP H-10 noted there is no step in the procedure instructing the operator to verify the idle fan exhaust backdraft dampers are closed following the fan switch.
  • On June 10, 2019, Notification 51033547 documented the degraded condition of the E-45 damper blades identified by the inspectors.
  • On June 12, 2019, Notification 51033724 documented that the bearings are degraded based on 17 years service time in an outdoor environment.
  • On June 19, 2019, Notifications 51034354 and 51034357 documented the identification, by the licensee, of additional stuck or closed damper blades on Unit 1 exhaust fan E-44 and Unit 2 exhaust fan E-46.

The inspectors reviewed the 480 V switchgear room ventilation system maintenance procedures and work orders to determine whether the licensee's procedure would identify and correct these conditions to ensure that the system met its required design function. The inspectors determined that maintenance procedure MP-23-FAN.4, "Preventive Maintenance of Ventilation Fans with Dampers and Inlet Vanes," Revision 10, and Order E-45/VAC-2-BDD-45, "Clean/Lube/Inspect," did not provide sufficient instructions or sufficient maintenance frequency to maintain the exhaust backdraft damper blades' design function to open. Order E-45/VAC-2-BDD-45, step 5.2.5, directs maintenance to "inspect bearings and bearing shafts for corrosion or signs of degradation and document condition; however, the bearings of the blades of this damper are sealed such that it is not possible to identify degradation. Step 7.5 directs the maintenance to stroke the blades by moving the counterweights to ensure free movement. The inspectors identified that stroking the blades will temporarily release them. However, since the dampers are in a marine environment, they may stick at a later time. Additionally, the procedures do not direct personnel to investigate the cause of the stuck blade once found in a stuck position.

Corrective Actions: The licensee entered the degraded conditions and procedure issues into the corrective action program. The licensee immediately corrected the degraded conditions by exercising all damper blades to ensure they would move freely. The licensee established work instructions to verify the design function position of the damper blades following ventilation train swaps on a weekly basis. Additionally, the licensee created a work order to inspect and replace exhaust damper blade bearings in the next outage.

Corrective Action References: Notifications 51033547, 51034354, and 51035004

Performance Assessment:

Performance Deficiency: The inspectors determined that the failure to establish, implement, and maintain procedures as recommended by Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance," was a performance deficiency.

Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Equipment Performance attribute of the Mitigating Systems cornerstone. Specifically, the failure to establish and maintain sufficient procedures in the ventilation damper maintenance procedure adversely affected the Mitigating Systems cornerstone objective to ensure the availability and reliability of the 480V switchgear room ventilation system to respond to initiating events to prevent undesirable consequences.

Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. The inspectors determined the finding to be of very low safety significance (Green) because the finding does not represent an actual loss of function of one or more non-Tech Spec Trains of equipment designated as high safety-significant in accordance with the licensees maintenance rule program for >24 hrs.

Cross-Cutting Aspect: H.11 - Challenge the Unknown: Individuals stop when faced with uncertain conditions. Risks are evaluated and managed before proceeding. Specifically, individuals failed to stop work activities when confronted with an unexpected condition and resolve the condition prior to continuing work activities.

Enforcement:

Violation: Technical Specification 5.4.1.a requires that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Section 9, "Procedures for Performing Maintenance," states, "Maintenance that can affect the performance of safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances.

Contrary to the above, prior to June 10, 2019, the licensee failed to establish, implement, and maintain written procedures covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain written maintenance procedures that were appropriate to ensure exhaust damper blades of the 480 V switchgear room ventilation system would freely move to adjust to the appropriate position during design bases events.

Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On June 27, 2019, the inspectors presented the Design Basis Assurance (Teams)inspection results to James M. Welsch and other members of the licensee staff.

DOCUMENTS REVIEWED

71111.21M Corrective Action Notifications A0539619, A0540385, A0540396, A0640888, A0616504,

Documents A0662487, A0604782, A0668966, 50035584, 50311497,

50398592, 50433892, 50433892, 50698514, 50702104,

50836358, 50836374, 50839137, 50839242, 50849663,

50849788, 50849788, 50853112, 50853113, 50853117,

50866440, 50888976, 50915969, 50916091, 50916092,

50916093, 50916425, 50916763, 50916765, 50916766,

50940158, 50955220, 50960259, 50965471, 50979208,

50985033, 50985034, 50986108, 51032864, 51034416,

Corrective Action Notifications 51033472, 51033547, 51033662, 51033669, 51033670,

Documents from 51033690, 51033691, 51033724, 51033730, 51033785,

This Inspection 51033813, 51033819, 51033893, 51033894, 51033895,

51033897, 51033900, 51033901, 51033904, 51033914,

51034158, 51034354, 51034357, 51034703, 51034721,

51034727, 51034792, 51034799 , 51034855, 51034881,

51034885, 51034886, 51034889, 51934982, 51034902,

51035004, 51035007, 51035027

Calculations 100A-DC ESF Motor Stator Temperature Rise for Operation above 1-0

Nameplate Horsepower

114-DC Protection Relays Setting for 4.16KV Class 1 E Buses and 8

Feeders

170-DC Basler Class 1E 4kV Motor Overcurrent Relay Setpoints 16

196C-DC Cable Ampacity Verification for 480V System 2

254-DC Loss of Field Relay and Minimum Excitation Limiter Set 3A

points

357A-DC 12kV / 4kV / 480V Electrical Distribution System 14

2-08 Auxiliary Building Ventilation System 7

9000017656 Determination of Outdoor Design Temperature 0

9000017738 Auxiliary Building Ventilation System 11

9000018368-002- 480V Switchgear Room Ventilation System 1

9000025218-037 Seismic Qualification of the New MPU installed at EDGs 3

9000039758 Fire Protection HVAC Interactions for Room Heat Up Due to 0

Loss of HVAC

CALC-0322- Gothic Analysis Model AB Electrical Rooms & CR 1

0032-003

CN-CRA-06-54 Diablo Canyon Steamline Break Mass/Energy Release 1

Summary for RSG Project

HVAC-83-05 Temperature in Mechanical Equipment Room 1

HVAC-83-14 Control Room Complex Cooling Load Calculation 19

HVAC-91-03 Control Room Supply Fans S-35, S-36, S-37 & S-38 0

Maximum Design/Operating Pressure

M-0999 CCW Surge Tank Pressurization Nitrogen System 0

Components (Nitrogen Bottles, Pressure Regulators, RV-45)

Capacities

M-1005 CCW System Pressurization Capability of Surge Tank 2

M-1017 CCW System Flow Balances 2

M-1141 Maximum Emergency Diesel Generator Mechanical Loading 2

M-1185 CCW Flow Balance using FATHOM 0

M-272 CCW Surge Tank External Pressure 0

M-855 Component Cooling Water System 0

M-953 Determination if Adequate NPSH is Available for ASW Pump

Operation

SC-L-23-170 Instrument Scaling Calculation Aux Building Switchgear 2

Room Fans Discharge Flow Switches

WCAP-12526 Auxiliary Salt Water and Component Cooling Water Flow and 1

Temperature Study for Diablo Canyon Units 1 and 2

WCAP-14282 Evaluation of Peak CCW Temperature Scenarios for Diablo 1

Canyon Units 1 and 2

Drawings CF7.ID4 Ruskin Model CBS8 Backdraft Damper 2

FF-18583 Joy Technologies Fan Drawing Final Assembly Model 42-26- 3

1770

DAF-P-5171 Multi-Blade UL Fire Damper Model No. DAF-P-5171 A

0107D8652, Sh. Indoor-Outdoor Bus Duct ARRG

T., 5 & 15KV - 1200A, 0

2000A, & 2530A2250A

2028 Sht. 25 Component Cooling Water 18

106710 Sheet 2 OVIDS - Residual Heat Removal 43

106714 Sheet 2 OVIDS - Component Cooling Water Pumps 56

106717 Sheet 7 OVIDS - Auxiliary Saltwater Pumps 198

106717 Sheet 8 OVIDS - Auxiliary Saltwater Pumps 209

437519 Single Line 12/4.16 kV System 27

437518, Sh. 1 Single Line Diagram For Station Auxiliaries 41

437518, Sh. 1 Single Line Diagram 12/4.16 KV System 27

437529, Sh. 1 Single Line Meter and Relay Diagram Generation Excitation 49

Main & Auxiliary Transformers

437530, Sh. 1 Single Line Meter & Relay Diagram 12KV Start-up System 40

437543 Single Line 480V System Bus Section H 52

437548, Sh. 1 Schematic Diagram Generator & Main Transformer 45

437557, Sh. 1 Schematic Diagram Generator Control 39

437621, Sh. 1 Schematic Diagram Stand-By, Start-Up Transformer No, 12 26

and Associated Circuit Breakers

437627, Sh. 1 Schematic Diagram 4160V Bus Section H Automatic 38

Transfer

437660, Sh. 1 Schematic Diagram Stand-By, Start-Up Transformer No, 21 23

and Associated Circuit Breakers

441228 4160 V System Bus Section D & E 16

441229 4160 V System Bus Section F DG 23 20

441230, Sh. 1 4160 V System Bus Section G & H DG 21 & 22 33

441340, Sh. 1 Schematic Diagram, Potential & Synchronizing Diagram 31

4160V Bus Section F, G, & H

441344 Schematic Design Stand-By Start-Up Transformer 22 and 10

Associated Circuit Breakers

441570, Sh. 1 Wiring Diagram 4KV Switchgear Bus, Section F Cell 12 19

445390 Single Line 120V Instrument AC System 25

451352, Sh. 1 Schematic Diagram 4160 Volt Bus Section F Automatic 26

Transfer

455125 Electrical Schematic Diagram Ventilation Fan Motors 8

458865, Sh. 1 Logic Diagram 4160 Volt Bus Section H Automatic Transfer 15

494433 Electrical Auxiliary Building Switchgear Room Supply Fans 6

S-45 and S-46

2110, sh. 1 Single line Diagram, 500/230/25/12/4.16KV System 21

503089 Schematic Diagram SSPS Train A Output Relays 19

663332, Sh. 3 Section View 5KV Metal Clad Switchgear Bus Section D, 5

E, F, G & H

663340 General Layout of Metal 4KV/12KV Standby, Startup 6

Transformer

663339, Sh. 8 Arrangement Layout, Indoor/Outdoor Bus Duct Arrangement 9

& 15 KV

Procedures AD9 Procurement Control 4B

AD9.DC2 Purchase Classification and Documentation Requirement 9

AD9.ID1 Procurement of Items and Related Services 13

AD9.ID18 Material Repair and Refurbishment 1

AD9.ID4 Establishing Procurement Technical and Quality 16

Requirement

AD9-ID7 Recipient Inspection and Acceptance Testing 9

AR PK 15-09 Annunciator Response - Electrical Rooms Temperature 33

Monitor

AR PK01-07 CCW System Surge Tank Level/Makeup 6B

AR PK01-14 CCW Surge Tank Pressure 11

AR PK02-18 Alarm Response U2, SSPS Gnrl Warn Train A 5

AR PK15-06 Annunciator Response Control Room Vent 21

AR PK15-09 Alarm Response Electrical Rooms Temperature Monitor 33

CF3.ID13 Replacement Part Evaluation and CITE 31

CP M-5 Response to Tsunami Warning 17

DCM S-63 Design Criteria Memorandum S-63 20

EOP E-0 Reactor Trip or Safety Injection 45D

EOP ECA-0.0 Loss of Vital AC Power 33

MP E 52. XFMR Transformer Maintenance 11

MP E-101A Infrared Thermography Inspection 8

MP E-21.GOV Emergency Diesel Generator Electrical Governor 1

Maintenance

MP E-50.42 Westinghouse Type KLF-1 Loss of Field Relay 10

Maintenance

MP E-61.9A Isolated Phase Bus and Motor Operated Disconnect 23A

Maintenance

MP E-63.3A Instruction for Assembly and Insulation of 4 and 12KV 8

MP E-63.3B Potential Transformer Drawer Maintenance 13

MP E-63.3C Maintenance of 4 and 12 KV Switchgear 30A

MP E-63.3C-SHH Maintenance of 4KV Switchgear - Bus H 1

MP E-63.3D-SHH Bus Connection Resistance Test - 4KV Bus H 0

MP E-63.6A Maintenance of SF6 4kV Circuit Breakers 26

MP E-64.1B Molded Case Circuit Breaker Exercise and Maintenance 19

MP I-1.27-7 Acceptance Testing of SSPS and DRPI Power Supplies 10

MP I-2.29-0 Electrolytic Capacitor PM Program 1

MP I-23-F5001 Aux Building Exhaust and Supply Fan Discharge Flow 2

Switch Calibration

MP M-23-FAN.4 Preventive Maintenance of Ventilation Fans with dampers 10

and Inlet Vanes

MP-E-63.3D 4 & 12KV Switchgear Bus Connection Resistance Test 3

OM7.ID12 Operability Determination 39

OP AP-24 Shutdown LOCA 13

OP B-2:IV RHR - Remove From Service During Plant Heatup 23

OP H-10:V Auxiliary Building General Ventilation - Off Normal Operation 9

OP J-2:VIII Guidelines for Reliable Transmission Service For DCPP 32

OP L-1 Plant Heatup From Shutdown to Hot Standby 97

OP1.ID2 Time Critical Operator Action 11

PEP 18-04 OP H-5:V and OP H-10: Temporary Ventilation Equipment 6

Test

PEP M-234 CCW Heat Exchanger Performance Test 18

STP 1-38-A.2 SSPS Train A SI Reset Timer and Slave Relay K602 Test in 12A

Modes 1,2,3,&4

STP 1-38-A.4 SSPS Train A SI Reset Timer and Slave Relay K602 Test in 7

Modes 5,6 or Defueled

STP M-130 Leak Rate Testing of the CCW Surge Tank Pressurization 3

System

STP M-13H 4kV Bus H Non-SI Auto-transfer Test 48

STP M-15 Integrated Test of Engineered Safeguards and Diesel 71

Generator

STP M-16C Operation of Train A Slave Relay K608 (Safety Injection) 42

STP M-26 ASW System Flow Monitoring 32

STP M-75H 4KV Vital Bus H Undervoltage Relay Calibration 7

STP M-77 Safety and Relief Valve Testing 40

STP M-91 Diesel Generator Start and Load Tracking 28

STP M-9A2 Diesel Engine Generator 12 Routine Surveillance Test 12A

STP M-9D1 Diesel Generator Full Load Rejection Test 26

STP M-9D2 Diesel Generator Partial Load Rejection Test 27

STP P-CCW-A21 Comprehensive Pump Test of Component Cooling 4

Water Pump 2-1

STP V-3H12 Exercising Valve RCV-16, CCW Surge Tank Vent Valve 0

TS5.ID1 System Engineering Program 29A

Work Order Order R0242681, R0201061, R0242767, 60090715, 60104073,

64007360, 64009151, 64009154, 64012875, 64013401,

64014575, 64014590, 64017056, 64024643, 64034141,

64061651, 64063414, 64064004, 64073767, 64073783,

64073783, 64090199, 64090590, 64091416, 64092108,

64108362, 64123968, 64125856, 64131681, 64133367,

64133880, 64134541, 64134541, 64134625, 64135605,

64135814, 64135830, 64135830, 64136367, 64136367,

64138153, 64138222, 64177878, 64192915, 64207621,

68053873, 68053873, 68053881

Other 6009838-204 GE Type AM-4.16 SF6 Conversion 1

6011156-4 Westinghouse F-Frame Molded Case Circuit Breaker 1

663082-422 Woodward 2301A Electronic Load Sharing and Speed 1

Control

663082-423 Digital Reference Unit A

663231-161 Westinghouse Electric Corp SSPS Vendor Manual 30

663336-6-1 Westinghouse Type ASL Core Form Power Center 5

Transformer

DC 6000364-26-2 Joy Manufacturing Installation and Maintenance Manual 04/14/1993

Series 2000 Axivane Fans Adjustable Pitch

DCP 1000000354 Replacement of SSPS printed circuit boards 06/07/2010

DDN 2000001912 4kV Switchgear Room Ventilation System Modification 0

NEMA MG 1 Motors and Generators 2009

PHIP 2005-S064- Program to Replace 480V MCC Breakers on Vital and Non- 01/15/2006

004 Vital Switchgear

PWROG-16030- Time Critical Action/Time Sensitive Action Program Standard 1

NP

System Health 480V Vital and Non-Vital Q2-2019

Report

System Health 4kV Vital and Non-Vital Q2-2019

Report

TR-107136 EPRI Nuclear Emergency Diesel Generator Governing 09/1997

System Upgrades

WCAP-7672 SSPS 06/1971

WTB 01-03 Westinghouse Technical Bulletin, Safeguards Driver Board 08/02/2001

(SSPS)

WTB 05-04 Westinghouse Technical Bulletin, Potential Tin Whiskers on 2

Printed Circuit Board Components

WTB 06-02 Aging Issues and Subsequent Operating Issues for Breakers 03/24/2006

that are at their 20 Year Design/Qualified Lives

WTB 77-11 Westinghouse Technical Bulletin, Periodic Testing of Safety 07/21/1977

Injection Reset Timer Circuit

ZHEAW3 Operator Fails to Prevent SG Overfill During a Loss of Power 11/06/18

(DC Available)

ZHEOS1 Operators Fail to Manually Actuate ESF Equipment with 02/05/19

SSPS Failures

ZHERT1 Operators Fail to Manually Trip the Reactor 06/21/14

ZHESV4 Operators Fail to Combat High Temperature in 480V 02/06/19

Switchgear Rooms

7