IR 05000263/2024010

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Age-Related Degrading Inspection Report 05000263/2024010
ML24131A123
Person / Time
Site: Monticello 
Issue date: 05/13/2024
From: Sanchez Santiago E
NRC/RGN-III/DORS/EB1
To: Hafen S
Northern States Power Company, Minnesota
References
IR 2024010
Download: ML24131A123 (1)


Text

SUBJECT:

MONTICELLO NUCLEAR GENERATING PLANT - AGE-RELATED DEGRADATION INSPECTION REPORT 05000263/2024010

Dear Shawn Hafen:

On April 4, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Monticello Nuclear Generating Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Elba M. Sanchez Santiago, Acting Branch Chief Engineering Branch 1 Division of Operating Reactor Safety Docket No. 05000263 License No. DPR-22 Enclosure:

As stated Distribution via LISTSERV May 13, 2024 Signed by Sanchez Santiago, Elba on 05/13/24

ML24131A123

SUNSI Review

Non-Sensitive

Sensitive

Publicly Available

Non-Publicly Available OFFICE RIII RIII NAME TBriley:gmp ESanchez Santiago DATE 05/13/2024 05/13/2024

Enclosure U.S. NUCLEAR REGULATORY COMMISSION

Inspection Report

Docket Number:

05000263

License Number:

DPR-22

Report Number:

05000263/2024010

Enterprise Identifier:

I-2024-010-0036

Licensee:

Northern States Power Company, Minnesota

Facility:

Monticello Nuclear Generating Plant

Location:

Monticello, MN

Inspection Dates:

March 11, 2024 to March 29, 2024

Inspectors:

T. Briley, Technical Support Team Leader

I. Hafeez, Senior Reactor Inspector

M. Siddiqui, Reactor Inspector

A. Valiaveedu, Reactor Sys Engineer

Approved By:

Elba M. Sanchez Santiago, Acting Branch Chief

Engineering Branch 1

Division of Operating Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an Age-Related Degradation Inspection at Monticello Nuclear Generating Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.21N.04 - Age-Related Degradation Age-Related Degradation

The inspectors selected a sample of components and structures to verify that engineering performance and maintenance activities addressed age-related degradation and that problems were appropriately identified, addressed, and corrected.

Samples were selected considering risk insights and the potential for degradation.

Specifically, the inspectors selected samples that were risk-significant and either had indications of age-related degradation or were exposed to environments that could cause age-related degradation. The inspectors considered site-specific and industry-wide operating experience to identify samples and included both active and passive sub-components within each component or structure.

For each selected sample listed below, the inspectors reviewed the licensees engineering and maintenance activities credited to address age-related degradation to assess whether they were being performed using applicable standards and procedures, evaluated against appropriate acceptance criteria, and that maintenance and condition monitoring was completed at an appropriate interval. The inspectors also assessed whether issues identified during licensee activities were being entered into and addressed by the applicable station processes including the corrective action program, and whether periodic assessments of maintenance effectiveness and operating experience were being completed, including feedback and process adjustments.

(1) General Electric (GE) Magne Blast Breakers (Type AMH) - Bus 15 and 16
(2) GE Time Overcurrent Relays and Protective Schemes - Bus 15 and 16
(3) Reactor Protection System Motor Generator Sets
(4) Medium Voltage Cables (Safety-Related 4160 volt)
(5) High Pressure Coolant Injection Lubricating Oil System
(6) Emergency Diesel Generator 11 and 12 Fuel Oil Systems
(7) Hydraulic Snubber RV-26A-N2
(8) Emergency Diesel Generator 12 Lubricating Oil System
(9) Flood Doors 201 and 202 (Lower 4 Kilovolt Room Barriers)
(10) Reactor Water Cleanup Non-Regenerative Heat Exchanger
(11) Refuel Floor Area Radiation Monitors
(12) Torus Coating

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On April 4, 2024, the inspectors presented the Age-Related Degradation Inspection results to Shawn Hafen and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

01082766

Numerous Small Areas of the Containment Interior

Coatings Did Not Meet the Inspection Procedure

Acceptance Criteria

09/17/2007

278920

Numerous Small Areas of PCT Coatings Failed

Acceptance Criteria

04/22/2012

01378342

0135/0140/1367/1132/0515/1368/IWE Inspection Results

04/10/2013

500001375234

Snubber at RV-26A-N2 Cold Setting is Below Allowed

Minimum

03/18/2013

500001482437

Cooling Capability of RWCU NRHX Being Challenged

06/10/2015

501000011954

EDG Low Oil Level

05/14/2018

501000023935

Discontinued Mobiltemp 78 Grease

03/07/2019

501000024419

MR A(1) Determination Needed for Deferral

03/18/2019

501000024680

Isolation Required to be Returned

03/24/2019

501000037836

MO-2009 Disconnected Motor Lead

2/17/2020

501000046702

Oil Slightly Low on 12 EDG

11/24/2020

501000047695

EDG Fuel Oil Weepage

01/12/2021

501000054532

EDG Crankcase Low Oil Level <-4"

07/28/2021

501000069127

Pre Outage Snubber WOs Challenged

2/08/2022

501000072747

RV-26A-N2 Piston Rod Extension Below Min

04/24/2023

Corrective Action

Documents

501000081129

Snubber Return to Stock Issue

01/23/2024

501000081403

L-44 Panel Door Open

01/29/2024

501000082461

Vendor Coatings Procedure Not Updated

03/01/2024

501000082542

Lisega Snubber VTM Not in Records

03/03/2024

501000082737

ARD-2024 Difficulty Locating Documents

03/12/2024

501000082872

24-ARD 0140 Procedure Clarification

03/14/2024

501000082893

24-ARD Missing 2013 Vendor Report

03/18/2024

501000082972

ARD-2024 Incomplete WO

03/18/2024

501000082993

24 ARD Unclear Basis for TS SR 3.8.3

03/18/2024

501000083002

ARD 2024 - STRIDE Question

03/19/2024

501000083013

ARD 2024 - Delayed Response Time

03/18/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

501000083091

Relay Replacement PM Missed Scope

03/20/2024

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

501000083289

ARD-2024 Missed WO Sign-Off

03/25/2024

501000083313

Negative Trend in Records Quality

03/26/2024

501000083316

ARD 2924 Torus Coatings

03/25/2024

501000083338

24 ARD - HPCI Oil Leaks

03/27/2024

501000083354

24 ARD - Door Seal is Damaged

03/27/2024

501000083382

24 ARD - Door Sealing Surface Corroded

03/27/2024

501000083383

24 ARD - FE Flange Surface Corrosion

03/27/2024

501000083392

24 ARD - EDG Crankcase Excess Sealant

03/27/2024

501000083421

ARD 2024 Process Issue

03/28/2024

501000083579

QA Question: 152-501/601 Protective Relay

03/31/2024

501000083735

ARD-2024 Inspector Observations/Exit

04/04/2024

E-502

Electrical Device Table

B

NF-36298-1

Electrical Load Flow One Line Diagram

21

NF-36319

Door Schedule

NF-36319-1

Door Schedule

NF-36319-2

Door Schedule

Drawings

NH-36254

Reactor Water Cleanup System

16423

Lower 4KV HELB Flood Barrier

Engineering

Changes

2180

Evaluation of RFO-26 Coatings / IWE Inspection Results

EQ-A

EQ Central File Part A Equipment Master List

JKS-87-077

Evaluation of Snubber Lockup and Bleed Rates for

Snubbers on the Safety Relief Valve Piping System

11/23/1987

M.I. 1750

Diesel Fuel Recommendations All EMD and Former

CDED Engines

J

M.I. 1752

Lubricating Oil Specifications Diesel Engine and

Governor - EMD and CDED

E

NSPE-12-7023

Primary Containment Coating Inspection Test Results

Package

2/22/1988

NUC2019106

[Proprietary]

Suppression Chamber Nuclear Diving IWE & IWF

Examinations, Coating Inspection & Coating Repair 1R29

(RFO-29)

06/28/2019

Miscellaneous

NUC2300001-L-

CAR-001

MNGP Drywell, Drywell Head, Interior Vent Header, Torus

Vapor Area Coating

06/22/2023

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

[Proprietary]

NUC2300001-L-

SPREADSHEET-

001

UESI QA Record RFO31

05/10/2023

NX-9216-7

999 System Generating Plant

PRA-MT-SY-DO

Diesel Oil System Notebook

5.1

PRA-MT-SY-

HPCI

High Pressure Coolant Injection System Notebook

5.1

0140

Drywell Interior Surface Inspection

0192

Diesel Fuel Quality Check

0331

Snubber Records Review

0515

Primary Containment Visual Examination for Structural

Problems

24

Area Radiation Monitor Calibration

25-A

Area Radiation Monitor Functional

AWI-08.11.03

Nuclear Coatings Program

CD 5.34

Safety-Related Coatings Standard

EWI-08.02.01

Snubber Program

EWI-08.07.01

Thermal Fatigue Monitoring Program

EWI-11.01.31

Protective Coating Monitoring and Maintenance Program

FG-OP-OL-02

Prompt Operability Determinations (POD) and Past

Operability Reviews (POR)

FP-E-MR-01

Maintenance Rule Process

FP-E-MR-03

Maintenance Rule Monitoring

FP-G-RM-01

Quality Assurance Records Control

FP-PA-ARP-01

CAP Process

FP-PE-SNUB-01

Snubber Program

MPS-0049

Monticello Fuel Oil Specification

NSP-DOL-0598

Diesel Fuel Oil Tank Inspections

STI

Monticello Surveillance Test Intervals

Procedures

UESI Procedure

QCP-10-2-MNGP

[Proprietary]

Underwater Coating Repair

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

00453355

T-44, Cleaning, and Internal Visual Inspection

03/17/2013

25232

T-45B, Clean and Inspection 12 EDG Fuel Oil Day Tank

2/15/2007

357188

T-45A, Clean and Inspect Day Tank

03/19/2009

20960

EPRO - G-3B, Take Ultrasonic Thickness Measurements

11/02/2011

550245-01

T-45B, Perform Internal Visual Inspection

01/23/2017

2645-01

T-45A, Perform Internal Visual Inspection

01/10/2017

700025543

PM E-206 Clean HPCI Lube Oil Cooler

04/22/2019

700025645

PM E-206 Eddy HPCI Lube Oil Cooler

04/22/2019

700054304

Perform RWCU System Aging Management Walkdown

RFO30

04/23/2021

700054473

QIM_501000025970_4KVB-02 Acrid Odor from Charging

Motor

08/07/2020

700058159

Routine Lubrication and/or Oil Sampling

06/22/2021

700065488

G-3B Base Tank NDE UT Measurements

04/26/2022

700071751

P-217, Perform 4114-PM

03/21/2022

700086622

Emergency Diesel Generator / 12 ESW Monthly Pump

and Valve Tests

06/26/2021

700087248

Diesel Fuel Oil Tank Inspections

04/20/2023

700087476

Emergency Diesel Generator / 12 ESW Quarterly

Pump and Valve Tests

07/27/2021

700092256

Sample Oil and Change as Required on P-209, Grease

P-212

06/19/2023

700092992

RFO31 RWCU System Walkdown Observation

04/20/2023

700093793

Snubber Examination

2/07/2023

700105181

MST Support for 20 KIP Snubber

05/01/2023

700109710

Underground Storage Tank Monitoring

08/01/2023

700113647

Underground Storage Tank Monitoring

10/27/2023

700118612-10

Underground Storage Tank Liquid Level Correlation

03/23/2023

700123601

HPCI Quarterly Pump and Valve Tests

09/18/2023

700128867

Diesel Fuel Quality Check

700130862

Aboveground Storage Tank Inspection

2/25/2024

Work Orders

700133673

Fuel Oil Receiving Quality Check

11/15/2023