ML20247E622

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Final Rept of Rev 0 to 1HQXE, Vynp Unit 1 Recirculation Inlet Riser Ultrasonic Exam
ML20247E622
Person / Time
Site: Vermont Yankee File:NorthStar Vermont Yankee icon.png
Issue date: 04/30/1998
From: Everett S, Hayden J
GENERAL ELECTRIC CO.
To:
Shared Package
ML20247E613 List:
References
1HQXE, 1HQXE-R, 1HQXE-R00, NUDOCS 9805180403
Download: ML20247E622 (10)


Text

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' . VERMONT YANKEE NUCLEAR POWER CORPORATION Docket No. 50-271 HVY 98-67 1

l l

l Attachment i Vermont Yankee Nuclear Power Station l Jet Pump Riser Circumferential Weld Inspections i

inspection Results 1 May 1988 l

I 9905180403 990504 '

PDR ADOCK 05000271 l P PDR '

t GE Nuclear Energy

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1 Final Report Vermont Yankee Nuclear Plant Unit 1 Recirculation inlet Riser Ultrasonic Examination Prepared for i

Vermont Yankee l Unit 1 lI I Prepared by: ,

GE Nuclear Energy Report No.1HQXE:, Rev. O April 1998 l

4 Prepared By: Date: bI I Jdhn J. Hayden, GEInqiection Services LevelIII Reviewed By: ~ A Date:

((

Stepheri Everett, Reinspection Services Project Manager I

Report 1HQXE, Rev. 0 1998 Vermont Yankee Recirculation Inlet Rier Examinaton

GE NuclearEnergy

. Profect Summary During the time period from 1 April through 3 April 1998, General Electric inspection Services conducted ultrasonic examinations of Recirculation inlet Riser welds at Vermont Yankee, Unit 1.

The scope of the examinations included welds RS-1, RS-2 and RS-3 on Recirculation Inlet Risers N2A through N2K. The ultrasonic examinations were performed at the request of Vermont Yankee.

This report contains specific details regarding the performance and results of the examinations.

References

. The ultrasonic examinations described in this report are not addressed by the ASME Code. The examinations were performed in accordance with the intent of ASME Sections V and XI with regard to the basic ultrasonic requirements, whenever possible.

. . General Electric document UT-VMY-516, Version 2, " Procedure for Automated Ultrasonic Examination of Recirculation inlet Riser Piping Welds Intemal to the RPV."

. General Electric document 386HA480, " Certification of Nondestructive Test Personnel".

.' BWRVIP-03 Document, Draft Section 2.6.

. General Electric Quality Assurance Manual, QAM-003.

Eauloment Smart 2000 Acquisition System The Smarf 2000 data acquisition system was utilized for this examination. The Smart 2000 is 1 an eiglit channel multiplexed, digital system. The system digitizes the entire RF wave form at the rate of up to 80 MH:. The entire A-scan is digitized and archived to optical disk for off-line analysis review and comparison of subsequent examinations. l JPR-2000 Delivery System The JPR-2000 is installed on the component using a long pole and an underwater camera to aid in the proper placement of the scanner. The device attaches to the vertical piping member of the inlet Riser Assembly. The search units are positioned the appropriate side of s the weld joint and are then manipulated in a rectangular raster scan pattern about the entire circumference of the weld. This scanning motion provides volumetric coverage of the weld and HAZ on both sides of the weld.

Report 1HQXE, Rev. 0 1998 Wrmont Yankee Recittulation Inbet Riser Examination

O GE Nuclear Energy Smart 2000 Data Analysis Workstation The Smart 2000 Workstation is employed for the evaluation of ultrasonic data. The data is displayed with any combination of time (or amplitude)in A-scan, B-scan and C-scan views.

The color palette for data display and analysis purposes is adjustable. Preset color palettes can be used for amplitude evaluation, or adjustments can be made to enhance the B or C-scan display. Adjustable gates can be altered in either time or amplitude to re-display the C-scan image allowing the analyst to accentuate and focus on an area of concern.

Examination Methodoloav The examinations employ two 60* shear wave search units which are offset circumferentially by 180*. Scanning is performed from one side of the weld. The search units are positioned the appropriate side of the weld joint and are then manipulated in a rectangular raster scan pattern about the entire circumference of the weld. The ultrasound is directed to examine the volume of interest as depicted below:

60 Degree snes

,, 1.69in , W8,* ,, 0.75 in ,,

m. m, u s eeve Weld RS-1 Flow 60 Degree snes

,, 1.69in , Wa,* o 0.75 in ,,

r, . - - e.c p u ie

./ -

Flow Weld RS-2 <

60 Degree snear 0.75 in. waw 1.69in a im i p Transistion N ie Piece -

Weld RS-3 <

u BWRVIP-03 Recommended Examination Volume Report 1HQXE, Rev. 0 1998 Vermont Yankee Recirculation Inlet Riser Examination

1 l

GE Nuclear Energy _

l General Layout of Recirculation Riser Welds Weld RS-3 Reser Pipe-to-Transition Piece Vessel Shell .

Riser Brace

+

+

Recircuir. tion l Inlet l Nozzle .-

Weld RS-2

-' Elbow-to-Riser Pipe

. )

\ Weld RS-1 Thermal Sleeve-to-Elbow l

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1 ID Examination Results The examinations resulted with the detection of four flaws. These flaws are confined to the Thermal Sleeve-to-Elbow configuration (designated as Weld RS-1) of the riser inlet riser assemblies N28, N2C, N2H and N2K. The locations of the detected flaws (as seen looking in the direction of flow) along with their ultrasonic images, are illustrated below:

l 40-rs t c, p , *etait: p, st .sA30-l l Weld 27c 62' Weld N2B-RS1 ,L N2H-RS1 l

227.16' N ew M35 U97.19'

' n2c-rs t C 6aL3 tie W. 6 70 Weld ,

Weld I N2K-RS1 N2C-RS1 .

227.1s' \ m, tu es' ,

Is 7.1o' d*9 1 M 8' **

Report 1HQXE, Rev. 0 1998 Vermont Yankee Recirculation Inlet Riser Examination

GE NuclearEnergy _

Table of Ultrasonic Examination Results Mrt. Itzimuth eld V mtion~

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..L pgA .. ' - alts

.A .ocation -

Con a uration ,t 'l,, ;. . .<

N2A-RS-1 210' Thermal Sleeve-to-Elbow Geometric Indications N2A-RS-2 210' Elbow-to-Pipe Geometriclndications N2A-RS 3 210' Pipe-to-Transition Piece Geometric Indications N28-RS-1 240* Thermal Sleeve to-Elbow Flaw indication detected on elbow side of weld from 197.19; to 227.16' Length = 2.82*

N2B-RS 2 240 Elbow-to-Pipe Geometric Indications N 2 B-RS-3 240* Pipe-to-Transition Piece Geometric Indications

N2C RS-1 270* Thermal Sleeve-to-Elbow Flaw indication detected on elbow side of weld from 197.19' to 227.16' Length = 2.82*

N2C-RS-2 270* Elbow-to-Pipe Geometric Indications N2C-RS 3 270* Pipe-to-Transition Piece Geometric Indications N2D-RS-1 300* Thermal Sleeve-to-Elbow Geometric Indications N2D-RS-2 300* Elbow-to-Pipe Geometric Indications N2D-RS-3 300* Pipe-to-Transition Piece Not Examined - Lack of Access - Specimen holder prevents proper inst '5 tion of scanner N2E-RS-1 330 Thermal Sleeve-to-Elbow Geometric Indications N2E-RS-2 330' Elbow-to-Pipe Geometric Indications N2E RS-3 330* Pipe-to-Transition Piece Geometric Indications N2F-RS 1 30' Thermal Sleeve-to-Elbow Geometric Indications N2F-RS-2 30' Elbow-to-Pipe Geometric Indications N2F-RS-3 30' Pipe-to-Transition Piece Not Examined - Lack of Access - Jet Pump clearance prevents installation of scanner N2G-RS 1 60* Thermal Sleeve-to-Elbow Not Examined - Lack of Access - Unique elbow location prevents proper installation of scanner N2G-RS-2 60* Elbow-to-Pipe Geometric Indications N2G-RS 3 60* Pipe-to-Transition Piece Geometric Indications N2H-RS-1 90* Thermal Sleeve-to-Elbow Flaw indication detected on elbow side of weld from 261.63 to 270.62* Length =0.84*

N2H-RS-2 90* Elbow-to-Pipe Geometric indications N2H-RS-3 90* Pipe-to-Transition Piece Geometric Indications N2J-RS 1 120' Thermal Sleeve-to-Elbow Geometnc Indications N2J-RS-2 120' Elbow-to-Pipe Geometric Indications N2J-RS 3 120* Pipe-to-Transition Piece Not Examined - Lack of Access - Specimen holder prevents proper installation of scanner N2K-RS 1 150* Thermal Sleeve-to-Elbow Flaw indication detected on elbow side of weld from 104.11' to 134.08' Length =2.82*

N2K-RS 2 150' Elbow-to-Pipe Geometric Indications N2K RS 3 150' Pipe-to-Transition Piece Geometric Indications Report 1HQXE, Rev. 0 1998 Vermont Yankee Recirculation Inlet Riser tixaminaton

ULTRASONIC EXAMINATION DATA SHEET GE Nuclear Energy (AUTOMATED with Smart 2000)

SITE: _ vtOH N W PROCEDURE NO.: GE.VMY 516V2

) Call 8 RATION SHEET NO.: C41.02.03 04 PROJECT NO.: tiQXE Wald ID: ___ N2&-R S-1 Azimuth: 240" Component: T.SLE EVE Flow - ELBOW Diameter: 10 es" Circumference: __ 33 44" Degrees / inch: 1 *M O93" Exam Surface: _OR._

Nominal Thickness: 0 365" Scan size "X": 11.84* Scan size "Y": 180* Filename: N29.RS1 Thermometer S/N: 178040 Exam Temperature: 92 F Remarks- -

1 0ln2b-rsi:Cs Pi 60R312: P3 l. Xgl 0.00lX H ] 11.84l AXl 11.84l i Zl l?? l l 6.7 6.70l Examination Ya ^

Results:

Yn 191.03 aY 184.33 Reportable l i Indications C E j ~ , . Yes No 216.51}

Jln2b-rsi:Cs Pi 60L311:Pi [ Xg 0.00 Xn 11.95 aX 11.95 i Z -

??

186.70 Ya 186.70 Flaw V3 371 e3

";=

aY 184.33 E E Yes No i

i i

i i

384.52 ,

deg 0'.iO M ~ 1/1 M 55.62[ deg Half Path l Q_T Nd P2

.KAMI ER LEVEL DATE N/A GEINDEPENDENT REVIEW DATE

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PAGE: __ OF: _._._

LEVEL DATE UTILITY REVIEW DATE em .v o GE REVIEWED BY

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ULTRASONIC EXAMINATION DATA SHEET GE Nuclear Energy (AUTOMATED with Smart 2000)

' REPORT NO.: 1HOXE SITE: __VERhtQt[LYANKFE PROCEDURE NO.: GE_VMY-516V2 ,

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REVISION / FRR NO.: O CALIBRATION SHEET NO.: C41.02 03 04 Weld 10: Pl2C-RS-1 Azimuth: 270* Component: T-SLEEVE FLOW - ELBOW Exam Surface: __QQ _ Diameter: 10 65" Circumference: 33 4r Degrees / inch: fflOGI.,.

Nominal Thickness: OJEF Scan size "X": 10' Scan size "Y": 180* Filename: N2C-RS1 Thermometer S/N: 178040 Exam Temperature: 92 F Remarks: _-

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@!n2c-rsi:Es i P 60R312:P3 Xpl ll 0.00lXnl 9.99l eX 9.99l[ Z l 6.70 Yg 630 Examination Results:

Yn 192.53 aY 185.83 Reportable 4

tridications n W i ..,. YYs No 213.51)l

- i

??l Xpl 0.00 Xn 9.99 AX 0}n2c-rsi:Cs i P 60L311:Pi l 9.99l[ Zl 186 W - 18630 "ff I' W Flaw Ya YU 372.53 Repodable Indications aY 185.83 y; a Yes No l

l- , ...

e I' 1

I i

395.01( ~ ~ ~

deg l 000l M 1/1 Ml 55.62l deg Half Path l.

l EKAMIN R LEVEL DATE GEINDEPENDENT REVIEW DATE

'/ PAGE: . __ OF: __

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ULTRASONIG EXAMINATION DATA SHEET GE Nuclear Energy (AUTOMATED with Smart 2000)

! REPORT NO.: 1HQXE SITE: . VERMONI.YAtJKEE PROCEDURE NO.: __.GE VMY-516V2 ,

CALIBRATION SHEET NO.: C41.02 03 04 Pr<c,,ECT NO.: _jhQXE x - ~ T.~:_.. .

Weld ID: E 2H.R S-1 Azimuth: 90* Component: T-SLEEVL FLDW - ELBOW Exam Surface: __QQ__ Diameter: 10fE" Circumference: 33 4r Degrees / Inch: _1*M'_

Nominal Thickness: 0 365" Scan size "X": 10* Scan size "Y": 180* Filename: N2H-RS1 Thermometer SIN: 178040 _

Exam Temperature: 92 F Remarks: _

??

hn2h-rsi:Cs i P 60R312:P3J hX 0.00lXn 9.99 aX 9.99 [Z l 6.70 6.Nj Examination

_ Ya Results:

Yn 191.03l l aY 184.33 Reportable j .au indications O E 4 7 Yes No l

i

__210.51 ll l

[ 9.h-rsi:Es Pi 60L311: Pi l Xg 0.00lXn 9.99 aX 9.99l[ Z

??

l i%.70 186.70 l _. Ya

"*P**

Yd 371'03 indications 8Y iS4.33 ,

g oNo

+

Yes 1

l i

393.51]

(1hlt o.s_. 2r _y.y_g XAMINE LEVEL DATE g/4 GEINDE ENDENT REVIEW DATE GE REVIEWED BY

. [_ Y" Y LEVEL DATE UTILITY REVIEW DSTE PAGE: __ OF:__._

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ULTRASONIC EXAMINATION DATA SHEET GE Nuclear Energy (AUTOMATED with Smart 2000)

SIT E: _VERMONLYANKEE PROCEDURE NO.: _ DE-VMY-516V2

! DATA SHEET NO.: _D#28 UNIT: 1 CALIBRATION SHEET NO.: C4102 m 04 PROJECT NO : _HiQ.XE tNeld ID. _ .._._ N2K-RS-1 Azimuth: 150' Component: T-SLE EVE Flow - . ELBOW Exam Surface: _DQ_ Diameter: 1065I Circumference: 33 44" Degrees / inch: 1*O 093" Nominal Thickness: __D "1fjl5" _ Scan size "X"; 10* Scan size "Y". 180* Filename: N2K-RS1 Thermometer S/N: 1780.10 Exam Temperature: 92 F Remarks: _

Xp 9.99 aX l?? l J ln2k-rsi:Cs Pi 60R312: P3 0.00lXn 9.99l[Z 6.70 Examination Ya 6.70l Results:

Yn 194.03l aY 187.33l Reportabie 1 indications 1

Flaw E o Yes No deg 0.00l M ili MI 55.62l deg Half Path 0 n2k-rsi:Cs P i60L311:P1 l Xp 0.00lXn 9.99laX 9.99l[Z l?? l 186.7 - Ya 186.70l  ;

Reponable Ynl 372.53ll Indications aY 185.83l  ; g g I

Yes No l

i "

l l l

' l i

39?.50l '

deg l 0.00; M 1/1 Ml 55.62l deg Half Path l 0

-_. $Y GEINDEPENDENT REVIEW DATE EXAMiN - LEVEL DATE

' PAGE: . __ 0F: __.

REVIEWED BY LEVEL DATE UTILITY REVIEW DATE ,w. . .  ;

.-