ML20205Q621

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Rev 10 to Instruction CP-EI-4.5-1, General Program for As-Built Piping Verification, Per IE Bulletin 79-14,Rev 1 & Suppls 1 & 2 to IE Bulletin 79-14
ML20205Q621
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 07/30/1984
From:
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20205Q559 List:
References
FOIA-85-59 CP-EI-4.5-1, IEB-79-14, NUDOCS 8606020282
Download: ML20205Q621 (11)


Text

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. , 'IUGCO ENGINEERING DIVISICN INSTSUCTION REVISION ISSUE - PAGE DaTE CP-EI-4.5-1 1 of 11 CONY'ITOCOdM  % 10 07-30-84 U 8 ,

G V GENERAL PMM FOR 02 y PREPARED

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d j4 , AS-BUILT PIPING VERIFICATION f h\@ OM] APPPavED By Ng. F%I ,

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1.0 REFERENCES

1-A CP-EP-4.5 Design Verification l' 1-B IE Bulletin No. 79-14 dated 7-2-79 1-C 'fE Iiilletin nod 9Ci~4, Revision 1 dated 7-18-79 C r 1-D IE Bulletin No. 79-14, Supplement 1 dated 8-15-79 3 d 1-E IE Bulletin No. 79-14, Supplement 2 dated 9-7-79 N0f3 1-F li 1-G MS-100 PEI-4.0-13 Piping Installation Control of Stress Analysis for Pipe Support

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q 2.0 GENEFAL 8 w

4 2.1 EURPOSE

'Ib establish the means_by which the general _ intent _specified_in Reference 1-A thru 1-E are accomplished. Measures shall be Wlemented to define the as-Elilt conficurations of applicable systens and to evaluate damage _ study consequenc_es of high energy lines, if postulated break locations are altered due to as-built support locations.

2.2 SCOPE

'Ihis instruction shall apply to the following piping:

Safety Class Size 1 All sizes 2,3 Iarge Bore ,

2,3,5 High energy lines over 1 inch that were ccrrcuter l analyzed.

2,3,5 Designated piping, regardless of size, (up to and includino the first anchor or terminal connection) that interacts with safety relaTed Large Bore pipe.

Additional pipirg may be as-built verified upon written request to l and approval by the TSABC. 'Ihese additional lines are not i specifically within the scope of this instruction ard may be i processed only as necessary to satisfy particular requirements. 1 2.3 GENERAL PRdGPAM DESCRIPI' ION A package censisting of documents required to describe the as-built

, j guration of the pipTsj~cid sucooft j(te[shallKassembl,edy

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stress problem or other defined documnt and transmitted to the F0lA-85-59 d IJ,. -

8606020282 860521 PDR 8~OIA t

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g TUGCO DGINEERING DIVISION INSTh0CTION REVISION ISSUE PAGE DATE

( CP-EI-4.5-1 10 07-30-84 2 of 11 responsible analysis organization for review and verification. Upon -

ccmpletion of analysist verification, the support designs will be

. reviewed to assure acceptability. Damage study interface will be initiated when applicable.

2.4 DEFINITIONS AND ABBREVIATIGS f CPP - Comanche Peak Project , ,

l TSABC - hchnical Services As-Built Coordinator J.'%> a ",'*->

FDSG -

Field Damage Study Group BRP -

Piping Iscxnetric Drawing Brdi - Pipe Support Detail Drawing BRHL, GHH - Pipe Support Incation Drawing Small Bore piping less than 21/2 inches in diameter Iarge Bore - piping 2 1/2 inches in diameter and larger 2.5 RESPONSIBILITY he CPP Pipe Support Engineer is responsible for providing technical direction and administrative guidance to the CPP Pipe Support Engineering organiration of which the Technical Services Group is a part. ,

. Se Te'chnical Services Group Supervisor is responsible for ensuring activities within the purpose and scope.of this instruction are completed in accordance with the measures described herein.

The TSABC is responsible for inplementing this instruction. Tt.-

TSABC shall coordinate the assembly and transmittal of as-built verification packages, interface activities, and establish and maintain adequate tracking mechanisms or logs to assure positive control of all activities described within this instruction.

When specific individuals are designated by title in this instruction, it shall in assumed a designee may act in that capacity.

Documentation of such designation shall be maintained within the Technical Services Group.

3.0 INSTMKTION 3.1 INITIATION 3.1.1 General .

The TSABC shall assemble a package for as-built verification. The

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verification process may b'e initiisted ~ prior fo the inst'allation of

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all components and supports on a given stress problem. Such exceptions shall be tracked and as-built verified in accordance ~ ~ ~ ~ ~ '

with Sections 3.2.3 and 3.2.4., ~~ ~

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'IUGCO ENGINEERING DIVISION

  • IhmCION REVISION ISSUE PAGE DATE CP-EI-4.5-1 10 07-30-84 3 of 11

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3.1.2 As-Built Verification Packace -

%e as-built verification _ package. shall consist of the following.

a. BRP's
b. BRHL's
c. GBH and associated support drawings
d. BRH's
e. As-Built Verification Package Contents (Figures 1A and 1B)
f. Sleeve Take-Off Sheet (Figure 2)
g. Additional information as required.

3.1.3 As-Built Packace Preparation te TSABC shall coordinate the updatin'g of required drawings with the appropriate engineering drafting group.

3.1.4 LTon receipt of updated drawings the TSABC shall review the package for clarity and mark the drawings "For As-Built Verification Only".

3.2 AS-BUILT VERIFICATION 3.2.1 Documentation of Verification Activities me TSABC shall naintain on file, a list of individuals approved to

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coordinaje and document field verification activity performed - _ -- - . . _ _ .

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_All field verified _ measurements /information shall be recorded in red ink on the drawing being verified.' %e'se measurements shall

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Edeii by, thd _Fielld_5ng~ineerincl_De'partment (Survey).

3.2.2 Verification of BRP Drawincs 3.2.2.1 Dimensions 1 1

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At least one, point on the piping configuration on each ISO shall be l virifieci for reference location to column lines. ~ ~ ~~ ~ ^

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All dimensions shall be supplied and shall te accurate _.w.ithin + 2 Borizontal dimensions shall be supplied by measurements to and frcm

'ddfiii ed ]56id i~ i"t , e. .; changes in direction, tangent intersection points, etc... Such measurements shall be taken using a steel. tape and Plumb Bob (when necessary) to obtain a true horizontal length.

3.2.2.2 Elevations

~All,~ elevations shall te supplied and be accurate to + 1 inch.~

Elevationi shall be supplied at every change-~in~ direction' ard junction point (pipe intersectidn)~.~ ~~~'- '

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ElGCO ENGINEERING DIVISION INSTRUCI' ION REVISICN ISSUE PAGE DATE CP-EI-4.5-1 10 07-30-84 4 of 11

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3.2.2.3 Valves ,

2e valve _ location _shall be suppli_d., e h e valve orientation shall be field verified ard shown on the BRP for allTalv'es 2-1/2' inches ncdinil pTp~e sl'z'e and larger and power actuated valves 2 inches ncminal pipe size and smaller.

l l 3.2.2.4 Angles All angles shown cn BRP's shall be verified and accurate to 2-1/2

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_' degrees.~~ Field suppfied angles shall be rounded [td' the riearest, 4

1/2 degree.

3.2.2.5 Sleeves i

he following infcrmation shall be supplied for all piping passing j d through structur&1 walls ard floors.-

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a. Identification of pipe sleeves shall be shown en the BRP and the Sleeve Tgke-Off Sheet (Figure 2). Numerical sleeve identification numbers shall be assigned for each BRP.
b. Clearance between the pipe ard sleeve shall be measured in 4 positions, each 90 degrees apart. mis information,

'with referenced directions, will be shown on the sleeve take-off sheet and shall be accurate to + 1/8 inch. _

3.2.2.6 Interconnecting Equignent j _All, interconnecting equipment such as punps, tanks, strainers, etc., shall be clearly identified on the B_RP.

If the above information is found to be as shown on the drawing, the equignent number shall be circled and checked. If there 4

exists some variance then the item shall be circled and the l ayywyciate information shall be noted adjacent to the circle.

3.2.3 Verification of BRHL's and GHH's All BRHL and GHH drawings,shall be verified to ascertain,the

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a. We actual hanger _ mark, numbers agr_ee, with the mark numbers shown on the drawing. If they agree, the numbiirs~ shall' be ~

l circled and diecked. If they cb not agree the number appearing on the drawing shall be circled ard the field verified mark number shall be writtert adjacent to the circle.

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. 'IUGCO ENGINEERING DIVISION INSTRUCTION REUISION ISSUE PAGE a . DATE CP-EI-4.5-1 10 07-30-84 5 of 11

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b. Se dimens_ional_locatipn, of ,e_ach s.upport, if supplied, shall be verified. If dimensions are omitted they shall be filled in by the survey team. Rese dimensional locations s_h_all_. b_e_ _ac. c. ur. a.te.

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JJ 3.2.4 verification of Supeort Drawings ,.

All BRH, typical and special hanger sketches shall be verified To ,a~soiirtain the followiiig: '

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a. Se _configurat_ ion of the hanger agrees with the configuration l

_shown on the supoort drawin 7g~Ahglssiof snubbers, struts and spi?ing cans shill ~be~sGpplied to the nearest minute if

  • l out of tolerance (+ 1 degree).,

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b. We hanger type agrees with that _shown on the _ support drawin,g.

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c. Se total clearance between the hanger, arxi the pipe on the  !

support drawing.  ;

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d. Se direction _of the support is as per the drawing.
7 i -w Any deviations,in a, b, e and d shall,he noted on the support drawing.

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i 3.2.5 INTERFERENCES  ;

i 3.2.5.1 Piping Interferences  !

When piping interferences wi_th_res g _to_other piping, supports, .

l BVAC, etc., are encountered wi_ thin.a_2_inAenvelopet at _0_.D. of Pipe, they shall be roted on the BRHL/GHH. Se interferences

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shall be dimensi'oned frcrn a knodipoint." ney shall be noted alphabetically, A through Z and a sketch made depicting the interfering items showing existing clearance and identification. l l

3.2.5.2 Support Interferences )

i When support interference _s within, a_2 inch _ envelope are encountered, l they ~shall be noted and sketchtd on the hanger drawing where the

~ l interfererice occurs. ~Eii3Eiis3 c15 rinde stiallbe~suppfied as well as I the identification of interfering item. In addition, the word '

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" Interference" will be written next to the hanger mark number on  !

the BRHI/GHH.

3.2.6 Supeorts Not Installed Supports ret installed at time of verification will be verified after installation is otrnplete.

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O EJGCO ENGINEERING DIVISION INduuA:nON REVISION ISSUE PAGE DATE

( CP-EI-4.5-1 10 07-30-84 6 of 11 3.3 AS-BUILT DRAWIN3 UPDATE

3.3.1 Initiation

! We TSABC,shall review the_ package and forward the applicable drawings to the, responsible _ engineering _ drafting _ group. Additional connents by the TSABC sHall be specifically noted in green ink. l l

! 3.3.2 Update Upon completing update activities, drafting personnel shall forward the updated drawings for review by the TSABC. ~

3.4 ANALYSIS OF ' DIE AS-BUILT CONDITION 2e TSABC shall rjev ew for coupleteness _and forward, appropriate,

. documents to the responsible analysis organization who shall _ update, analyses in accordance with established procedures / instructions.

t Rese documents shall include GlH's, BRP's, BRHL's, the As-Built

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l Verificati_on P_ackage._ Contents, and ,s51ect'edjBRH's as ' determined 'by the TSABC in accordance with established engineering guidelines for J post-survey review. Discrepant or missing ~information shall be .

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resolved /obtained thEugh Hie ~TSABC. @

3.5 ISSUANCE OF ANALYSIS 3.5.1 Beanalysis Not Recuired If an analysis is verified to bei acceptable based on the as-built con- l

- figuration, the appropriate documentation shall be ampleted by the  !

responsible analysis organization and transmitted to the TSABC. )

3.5.2 Reanalysis Required - Non-High Energy Lines When reanalysis is required for acceptance of a non-high energy line, the problem shall be issued per 3.5.1 with the following additions:

a. Revised loads shall be transmitted to the 'ISABC.
b. Se TSABC shall coordinate verification of individual hangers in i accordance with 3.6.

3.5.3 Reanalysis Recuired - High Energy Lines When reanalysis is required for acceptance of a high energy line, the ,

responsible analysis organization shall proceed per 3.5.2. In l addition, the responsible analysis organization shall coordinate applicable damage study activities with FDSG.

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' 'IT.1GCO ENGINEERING DIVISION ' IkamCTION REVISION ISSUE PAGE ggg CP-EI-4.5-1 ~10 07-30-84 7 of 11

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3.5.4 Resolution of Unacceptable Analysis

  • 2e TSABC shall coordinate the resolution of unacceptab1'e analyses with the responsible engineering organization including re-verification as applicable.

3.5.5 Loading on Valves and Ecuignent

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'Ihe TSAeC shall review all as-built loading on valves and equipment

- against the allowables supplied by the venc: lor. In the event the loading exceeds the allowables, it shall be sent to the vendor for

, requalification. Should the vendor be unable to qualify the higher i loading, the TSABC shall interface with the responsible analysis organization to make nodifications as required to bring the loading within the allowables.- -

3.5.6 Certification Certification of each analysis shall be furnished by the responsible analysis organization. Se TSABC shall assemble applicable state-ments of verification by system or other designated means.

3.6 VERIFICATION AND CERTIFICATICN OF PIPE SUPPORP DESIGN 3.6.1 Support Desicn Verification Support design shall be verified to as-built analysis support loads by the responsible engineering organization.

3.6.2 Certification 1

Support drawings verified to be acceptable shall be certified by an authorized representative of the responsible design organization.

Class I stiffness values shall be transmitted to the analysis .

organization by the responsible design review group upon completion  !

of final certification activities.

3.7 COMPIETION OF AS-BUILT VERIFICATION ACTIVITIES 3.7.1 Re-verification and Ebetment Review  !

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,If, any, ccanponent is ,modifi_ed_ during, or after analy_ sis _ review, the TSABC shall determine if re-verification is required. Re-verification

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shall 'be~ erfornid aid" control 1'ed 1Fa " manner ~ccimensurEUiWthe' ~ ~ ~

original'p-orIniHal veri'fTeiEio~n~ PE5 cess ~ ~Ul[ ion crrnpletiod 6f ~

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re!vsri~fication acEiVit'ies the TSABC shAll review the affected  !

documents for impact on the analysis. If there is no impact, the information shall be furnished in writing to the responsible analysis >

organization. If there is impact, the information shall be furnished i for review and acceptance by the responsible analysis organization.

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- TUGCO ENGINEERING DIVISION INdTmA;rION REVISION ISSUE PAGE DATE CP-EI-4.5-1 10 07-30-84 8 of 11 3.7.2 Ibcumentation Proper (bcumentation shall be assembled and retained cn file with the TSABC.

" Proper Documentation" _shall consist of, as a minimum;

1. Field verified drawings used for input to the as-built analysis
2. Pertinent correspondence
3. Supporting documentation of closure of open items O

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UJGCO DGINEERING DIVISION INdrauCTICN REVISIOtf ISSUE PAGE

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y CP-EI-4.5-1 10 07-30-84 9 of 11

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FIGURE 1A A3. BUILT VERIFICATION PACKAGE CONTENTS STRESS PR08LEM:

A. BRP's, BRHL's, and GHH's BRP REY. NO. BRHL REY. NO. GHH REY. NO.

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  • CPEN REVISION B. SUPPORT DRAWINGS (see " ATTACHMENT 1 *)

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  1. . 'IUGCO ENGINEERING DIVISICN IiNSTRUCTION REVISION ISSUE PAGE DATE
CP-EI-4.5-1 10 07-30-84 10 of 11

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4 FIGURE 1B A

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AS-ButLT VERIFICATION PACKAGE CONTENTS

  • ATTACHMENT 1 = STRESS PROBLEM:

i SHEET OF i

1 REVISIONS 5

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  • - OPEN REV!5!0N NF . NOT FURNISHED I

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'IUGCO ENGINEERING DIVISION INSTRUCTION RD/ISION ISSUE PAGE mre CP-EI-4.5-1 10 07-30-84 11 of 11

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FIGURE 2 h

SET .___ of ___

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. BEP W? BRP M?

SLEEVE H? SLEEVE M?

SRP U? BRf IJ?

St.EEVE M? SLEEVE M* ,

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