ML20199G709
| ML20199G709 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 09/25/1985 |
| From: | Patterson A NRC - COMANCHE PEAK PROJECT (TECHNICAL REVIEW TEAM) |
| To: | |
| Shared Package | |
| ML20199D912 | List:
|
| References | |
| FOIA-86-36 NUDOCS 8606260297 | |
| Download: ML20199G709 (129) | |
Text
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- e. q-4 COMANCHE PEAK RESPONSE TEAM I
. POPULATION ITEMS LIST
- i i
4 PREPARED BY:. N m .dha*= 6 f k YYo5' DATE: SEPTEMBER 25, 1985 RESPONSIBLE QA/QC $8PPORT ENGINEER
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POPULATION ITEMS LIST DESCRIPTION:
3
! The Population Items List is the Brown & Root (B&R) Comanche Peak CCTS System Report WEC-C-WE-REPORT, issue date 06/12/85.
after referred to as the "WEC-C-WE-REPORT", is a computer sortThis repogt, herein listing all safety related "Q" and construction complete (i.e., Quality Control (QC) accepted] large and small bore pipe and instrument tubing / pipe welds.
The definition of a "QC Accepted" weld is: Any site-made weld in the population that is construction complete and has been accepted by QC as
t NOTES: 1. Craig Computer Tracking System (CCTS) i 2. Each ites was assigned a sequential number when the sort was
} made.
POPULATION ITEMS LIST SOURCE:
i i The B&R Comanche Peak CCTS System Report Welding Engineering Component a
Master, herein after referred to as the Welding Engineering Component Master Report, was the source from which B&R provided the j "WEC-C-WE-REPORT" computer sort.
j BASIS FOR ACCEPTING THE LIST:
1 1
The Welding Engineering Component Master Report is a computerized data l
base generated by the B&R Welding Engineering Paper Flow Group (PFG) and 4
is used to track the construction progress of site-made welds, flanges.
valves, and other types of components. Input to this report is obtained l from design documents such as Isometric Drawings or Component i
Modification Cards (CMCs). Data is entered on a daily basis by members
- of the B&R PFG. In addition, upon receipt of documentation packages of I
site-made velds via an " Interim Vault. Transmittal Form" tros the PFG, the g g Interim Record Vault (Plant Data Entry Group) also prcvides input to the o c.
i $ report. The contents of the packages are checked against the transmittal y form for completeness. This form is then used to input information into the report. This input is then rechecked by a third party within the Plant A e
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M<n APPROVED BY: .& /qc. t ./. DATE: 9 -2 P 7 5 -
jhg [ QA/QC LEAD DISCIPLINE fMGINEER ho
$ APPROVED BY: //W //i M. DATE: 7 76 "~M QA/QC REINSPECTION ENGINEERING SUPERVISOR ,
, CPP-005.3A. Revision 0
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j COMANCHE PEAK RESPONSE TEAM -
,i POPULATION ITEMS LIST .
A, Page 2 of 6 lj POPULATION NAME: LARGE BORE PIPE WELDS / MATERIAL PREPARED B d w c/
,i RESP 0tiSIBLE~ya/qC/ SUPPORT ENGINEER DATE: SEPTEMBER 25, 1985 BASIS FOR ACCEPTING THE LIST (Cont'd)
Data Entry Group. Data entry to the report is performed in accordance with the CCTS BRP Component Files-Data Entry Procedure, issue date l: 10/26/82, Rev.0.
- t Pertinent data to the QA/QC Construction Evaluation Plan provided in the report (in columns) is as follows:
- Isometric "IS0" drawing /line numbers
- Component / Item number (i.e., welds, etc.)
- Q status ("Q" or "Non-Q" - component is or is not safety '
d;I related).
!1 t
- Construction complete or incomplete status (C/I).
=i Although the Welding Engineering Component Master Report is not a design
, document (i.e., no construction work is performed from it) and is not stamped " CONTROLLED", data entry is operationally controlled. Each operator who inputs to the report is assigned a unique " PASSWORD" which
- , is required for entry into the system. The assigned " PASSWORD" and its maintenance is the responsibility of the Project Management Control
, System (PMCS). Passwords are assigned using the method outlined in the computer manual where their use and restrictions are explained.
4
- j The "WEC-C-WE-REPORT" includes a total weld population of 66,184 safety
- 1
'I related and construction complete site-made welds. Approximately 30%
(between 15,000 to 25,000) of these welds are considered to be part of the Large Bore Pipe Welds / Material population. Since no other list
'! report was used as the basis for the Population Items List.
I Samples will be randomly selected from the same "WEC-C-WE-REPORT" for both the Large Bore Pipe Welds / Material population and the Small Bore Piping and Instrument Tubing / Piping Welds / Material population, until a representative sample of sixty (60) is obtained for each population. Any Small Bore Piping and Instrument Tubing / Piping welds chosen from the report will be rejected as a valid sample of the Large Bore Pipe Welds / Material population and a new sample will be selected.
CPP-005.38, Revision 0 .
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- COMANCHE PEAK RESPONSE TEAM -
l POPULATION ITEMS LIST .
Page 3 of 6 POPULATION NAME: LARGE BORE PIPE WELDS / MATERIAL
! PREPARED BY: bb RESPONSIBLE QA/QU SUBPORT ENGINEER DATE: SEPTEMBER 25, 1985 8
BASIS FOR ACCEPTING THE LIST: (Coct'd)
The following sources were used in reviewing and accepting the Population 1 Items List ("WEC-C-WE-REPORT"):
} 1. Unit 1 ASME III N-5 Data Report Indexes, issue date 10-12-84 Completed indexes do not exist for Unit 2 as ASME III N-5 Data Reports are not yet complete.
- 2. Brown & Root Piping Isometric Drawings (BRPs).
f
- 3. Welding Engineering Component Master Report 4.
i Reactor Containment Penetration and Detail Drawings (BRPs) and Field '
Sketch Drawings (FSEs).
l
- l The following provides a description of the reviews made using the above
{ sources to establish the validity of the Population Items List:
- 1. Unit 1 ASME III N-5 Data Report Indexes t
t The ASME III N-5 Data Report Indexes for Unit I were developed by a B&R QA/QC Tesa. These indexes tabulate the information in the ASME III required N-5 Data Report. Each index is put together based on a j review of actual pipe system data packages; therefore, it is 1 independent of the Welding Engineering Component Master Report.
These indexes include, but are not limited to, items such as pipe i
{
isometric pipe drawing numbers, attachments, etc. An support numbers, site-made welds, valves, j ASME III N-5 Data Report Index is not a
" controlled" document, but since it is used in conjunction with a
{
t report required to satisfy ASME III code requirements, it is a viable
! source for checking ASME III site-made welds against the "WEC-C-WE-REPORT".
I j
A sample comparison was performed between site-made welds listed on the ASME III N-5 Data Report Index for the Unit 1 Auxiliary Feed Water System and the "WEC-C-WE-REPORT".
All site-made welds (total of 591) shown on the ASME III N-5 Data Report Index,were verified to J
be on the "WEC-C-WE-REPORT". (See Attachment A for verification data).
l I
CPP-005.38. Revision 0 -
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COMANCHE PEAK RESPONSE TEAM -
POPULATION ITEMS LIST ,
1 8
Page 4 of 6 POPULATION NAME: LARGE BORE PIPE WELDS / MATERIAL 1
. .. i PREPARED BY:, 7 ) _ % M m / / '
RESPONStBLE QA/QC SUPPORT ENGINEER DATE: SEPTEMBER 25, 1985
~
BASIS FOR ACCEPTING THE LIST (Cont'd)
- 2. Brown & Root Piping Isometric Drawings (BRPs)
.t J a.
- 1 A review of all 26 Unit 1 B&R Piping Isometrics (BRPs) for the Residual Heat Removal (RNR) System was performed.
verified to be on the "WEC-C-WE-REPORT". (See Attachment B for verification data).
- b. A review of 26 randomly selected B&R Piping Isometrics
] (BRPs) from several systems for Unit 2 was performed and j
.i all welds shown on the isometrics (total of 534) were ,
! verified to be on the "WEC-C-WE-REPORT". (See Attachment C for verification data).
3
't 3. Welding Engineering Component Master Report H
A review of the construction completion (C/I) status of the l Welding Engineering Component Master Report revealed that most of the Diesel Generators (Units 1 and 2) pipe site-made welds '
'; had not been assigned a complete / incomplete status under the 3 C/I column. These welds were added (hand written) to the sorted "WEC-C-WE-REPORT" to complete the Population Items List j
regardless of their C/I status.
4 Reactor Containment Penetration and Detail Drawings & Field
- i Sketch Drawings -
i
.I j A review of the Reactor Containment Penetration and Detail drawings for both Unit 1 and 2 (Mechanical, BRP-PN-1-503 series j and BRP-PN-2-503 series; Electrical, FSE-00182 and FSE-00282) j it revealed that B&R site-made welds (total of 2R2 large bore
?
welds, Attachment D), joining the reactor containment penetration sleeves with the integral flued head forgings or the weld neck flanges, were not included in the "WEC-C-WE-REPORT".
)}
a In discussions held with members of the PFG, it was determined that the welding engineering PFG did not track these welds on the Welding Engineering Component Master Report, because these a
welds are considered as part of the building turnover, the containment structure, and part of the leak rate testing.
j It should be noted that these 282 welds were inadvertently left out of the "WEC-C-WE-REPORT" prior to the selection of the 4 required 60 Large Bore samples.
4 o CPP-005.3B3 -
Revision 0 -
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- COMANCHE PEAK RESPONSE TEAM .
POPULATION ITEMS LIST .
Page 5 of 6
$ POPULATION NAME: LARGE BORE PIPE WELDS / MATERIAL l PREPARED BY:s l
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RESPONSFBLE QA/QCT SUPPORT ENGINEERDATE: SEPTEMBER 25, 1985 1
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BASIS FOR ACCEPTING THE LIST (Cont'd) 4 4. Reactor Containment Penetration and Detail Drawings & Field Sketch Drawings (Cont'd)
.I In order to include these missing welds in the population in an un-biased manner and still be able to maintain the samples previously selected, a method was developed (see menos from statistician Fred Webster and John Schauf, Attachment E) which will allow for the selection of additional random samples in the same proportion to the total population as the 60 previously selected.
] The steps taken to include these welds were as follows:
I The number of additional large bore random samples required was calculated by taking the total number of samples (60) and dividing it by the approximate number of large bore welds (30%
of the welds in the total population: 66,184). This value was then multiplied by the total number of missing large bore welds (282). As a result, 0.85 welds, or one, sample weld was determined to be proportionally adequate.
1 Numerically = [60/(0.3 x 66,184)] x 282 = 0.85 4
However, in order to provide a greater degree of assurance, two
.4 (2) penetration welds will be randomly selected.
i CONCLUSION Based on the review performed as outlined in items 1 through 4 above, 1
it is concluded that the "WEC-C-WE-REPORT" (a sort of the Welding (j Engineering Component Master Report),'in conjunction with the addition of the diesel generator welds and the containment penetration velds (sleeve to flued head forging / weld neck flange), is a viable final Population Items List from which un-biased random samples can be selected.
. q. CPP-005.38. Revision 0 '
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j COMANCHE PEAK RESPONSE TEAM POPULATION ITEMS LIST Page 6 of 6 POPULATION NAME: LARGE BORE PIPE WELDS / MATERIAL PREPARED BY: > we[b RESPONSIBLE QA/QlC SUPPORT ENGINEER D ATE: SEPTEMBER 25, 1985 I
' CONCLUSION (Cont'd) i t
The above checks were not performed uniformly for both Unit 1 and f Unit 2; however, confidence in the use of the Population Items List ei j is obtained because the same types of activities and procedures were used to input data to the Welding Engineering Component Master Report, regardless of the unit involved.
As weld samples are selected, a QC acceptance verification will be j
performed and any site-made welds that are not "QC accepted" will be removed from the selected Item List and another sample selected.
BASIS FOR ACCEPTING ANY ADDITIONAL ITEMS:
i
! No other items are accepted.
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CPP-005.38 Revision 0
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f . Attachment A Page 1 of 1 l
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COMANCHE PEAK RESPONSE TEAM a POPULATION ITEMS LIST
- LIST OF PIPING "Q" (SAFETY RELATED) WELDS
- VERIFIED ON THE "WEC-C-WE-REPORT" (POPULATION ITEMS LIST) i ~
DOCUMENT USED: ASME III (N-5) Data Report Index t
- SYSTEM: Auxiliary Feedwater System, Unit 1 NO. WELDS WEC-C-WE-REPORT
- i BRP DWG. NO. VERIFIED REF. PAGE. NO.
AF-1-SB-001 56 08-12 AF-1-SB-002 6 13 AF-1-SB-003 55 14-18 AF-1-SB-004 15 19-20 AF-1-SB-005 16 20-21 AF-1-SB-006 39 21-25
, , AF-1-SB-007 29 25-28 j AF-1-S B-008 40 28-31 j
AF-1-SB-008A 30 31-34
'i AF-1-SB-009 26 j 34-36 AF-1-SB-010 34 36-39 AF-1-SB-010A 32 40-42
- . AF-1-SB-011 4
42-43 d AF-1-SB-012 12 45-46 AF-1-SB-013 27 46-48 9 AF-1-SB-014 55 48-53 ii AF-1-SB-015 38 t 53-57 i
A F- 1-SB-016 38 57-60 l AF-1-SB-017 39 60-64 h
j Total Number of Welds 591 li i
- "WEC-C-WE-REPORT", issue date 6/12/85.
N-1 I
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t Attachment B Page 1 of 1 1
j COMANCHE PEAK RESPONSE TEAM #
- POPULATION ITEMS LIST A
} LIST OF PIPING "Q" WELDS 1
j VERIFIED ON THE "WEC-C-WE-REPORT" (POPULATION ITEMS LIST)
DOCUMENT USED: B&R Isometric Drawings (BRPs)
', SYSTEM: Residual Heat Removal System, Unit 1 J'
1 NO. WELDS WEC-C-WE-REPORT
- BRP DWG. NO. VERIFIED REF. PAGE. NO.
RH-1-RB-001 18 Rev. 18 4953-4954 RH-1-RB-002 17 Rev. 15 4954-4955 RH-1-RB-003 33 Rev. 8 4955-4958 RH-1-RB-004 20 Rev. 6 4959-4960 , ,
RH-1-SB-001 41 Rev. 12 4960-4964
[ RH-1-SB-002 8 Rev. 8 4964-4965 RH-1-SB-003 33 Rev. 16 4965-4968 1 RH-1-SB-004 8 Rev. 8 4968-4969 1 RH-1-SB-005 17 Rev. CP-1 4969-4970 RH-1-SB-006 19 Rev. 15 4970-4972 3 RH-1-SB-007 22 Rev. 15 4972-4974 a RH-1-SB-008 14 Rev. 11 4974-4975
, RH-1-SB-009 22 Rev. 14 4975-4977 RH-1-SB-010 8 Rev. 9 4977-4978
{ RH-1-SB-011 34 Rev. 10 4978-4981 RH-1-SB-012 24 Rev. 8 4981-4983
,, RH-1-SB-013 17 Rev. 15 49.83-4985 l; RH-1-SB-014 18 Rev. 15 4985-4986 t; RH-1-SB-015 19 Rev. 14 4986-4988 f RH-1-SB-016 13 Rev. 10 4988-4989
) RH-1-SB-017 23 Rev. 10 4990-4992 d RH-1-SB-018 27 Rev. 16 4992-4994 l4 RH-1-SB-019 21 Rev. 11 4994-4996 RH-1-SB-020 14 Rev. 7 4996-4997
(; RH-1-SB-021 17 Rev. 5 4997-4999 i RH-1-SB-022 19 Rev. 7 4999-5001 i
Total Number of Welds 526 f
t
- WEC-C-WE-REPORT", issue date 6/12/85.
1
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{r Attachment C
[ . Page 1 of 1
'j COMANCHE PEAK RESPONSE TEAM 1 POPULATION ITEMS LIST l 1
LIST OF PIPING "Q" WELDS VERIFIED ON THE "WEC-C-WE-REPORT" (POPULATION ITEMS LIST) ;
DOCUMENT USED: B&R Isometric Drawings (BRPs)
SYSTEM: ' Unit 2 Systems Identified Below 1 System NO. WELDS WEC-C-WE-REPORT
- 1 (Isometric Dwg. System Code) BRP DWG. NO. VERIFIED REF. PAGE NO.
I Auxiliary Feedwater (AF) AF-2-SB-030A Rev. 6 18 186 - 188
' AF-2-SB-0305 Rev. 4 21 188 - 190 AF-2-SB-055A Rev. I 12 221 - 222 AF-2-SB-064 Rev. 6 27 241 - 243
- Boron Recycle (BR) BR-2-SB-001 Rev. 6 36 241 - 281 j BR-2-SB-018 Rev. 0 6 301 ,
i j Compressed Air (CA) CA-2-RB-007 Rev. 4 6 418 j CA-2-SB-041 Rev. 5 14 420 I Component Cooling Water (CC) CC-2-AB-055 Rev. 3 12 985 - 986 i CC-2-RB-021A Rev. I
- 10 1057 - 1058
, Chilled Water (CH) CH-2-AB-010 Rev. 4 62 1711 - 1716 i
CH-2-EC-002B Rev. 5 39- 1758 - 1762 Chemical and Volume CS-2-AB-005 Rev. 5 15 2423 - 2424 Control (CS) CS-2-SB-050 Rev. I 20 2783 - 2785
} Containment Spray (CT) CT-2-RB-020 Rev. 3 5 3231 j CT-2-SB-046 Rev. 3 29 3383 - 3386 Demin and Reactor DD-2-AB-007 Rev. 6 22 3497 - 3499 Make-up/Wtr. (DD) DD-2-SB-033 Rev. 3 11 3511 - 3512 Diesel Generator DO-2-DG-012 Rev. 4 14 3654 - 3656
, Fuel Oil (DO) DO-2-DG-042 Rev. 3 56 3700 - 3705 Fire Protection (FP) FP-2-RB-001 Rev. 0 9 3750 - 3751 g) FP-2-SB-001 Rev. 2 .
5 3751 Steam Generator FW-2-RB-007 Rev. 2 7 4203 - 4204 Feedwater (FW) W-2-SB-029 Rev. 4 39 4247 - 4250 k Waste Process Gas (CH) GH-2-AB-001 Rev. 4 32 4283 - 4286 y GH-2-SB-004 Rev. 2 7 4291 - 4292 l
TOTAL NUMBER OF WELDS -
534'
- "WEC-C-WE-REPORT" issue date 6/12/85.
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.. . n.. . .:::.:.2 hs.a &.x:L Attachaent D Page 1 of 6 COMANCHE PEAK RESPONSE TEAM j POPULATION ITEMS LIST I
l LIST OF REACTOR CONTAINMENT PENETRATION WELDS NOT INCLUDED ON THE "WEC-C-WE-REPORT" (POPULATION ITEMS LIST)
- ) Document Used: Reactor Containment Penetration and Detail Drawings (BRPs) and
} .
Field Sketch Drawings (FSEs).
l Systems: Various Units 1 and 2 lI 1
j ADDITIONAL PENETRATION DRAWING FIELD
] ITEM NO. NO. NO. WELD 1 MECHANICAL I-MI-1 BRP-PN-1-503-001 1 2 -2 BRP-PN-1-503-001 2
.. 3 -3 BRP-PN-1-503-001 3 4 -4 BRP-PN-1-503-001 4 5 -5 BRP-PN-1-503-001 j 6 7
-6 BRP-PN-1-503-001 5
6
, -7 BRP-PN-1-503-001 7
.j 8 -8 BRP-PN-1-503-001 8 9 BRP-PN-1-503-001
- j 10
-9
-10 BRP-PN-1-503-001 10 9
- ( 11 -11 BRP-PN-1-503-001 11 J 12 -12 BRP-PN-1-503-001 12 j 13 -13 BRP-PN-1-503-001 13B 14 1-MII-1 BRP-PN-1-503-003 37 15 -2 BRP-PN-1-503-003 38
, 16 -3 BRP-PN-1-503-003 39 i 17 -4 BRP-PN-1-503-003 40 j 18 -5 BRP-PN-1-503-003 41 q 19 -6 BRP-PN-1-503-003 33 q 20 -7 BRP-PN-1-503-003 34 21 -8 BRP-PN-1-503-003 35 22 -9 BRP-PN-1-503-003 36 23 1-MIII-1 BRP-PN-1-503-003 1 24 -2 BRP-PN-1-503-003 2 25 -3 BRP-PN-1-503-003 3 26 -4 BRP-PN-1-503-003 4 27 -5 BRP-PN-1-503-003 5 l 1 28 -6 BRP-PN-1-503-003 6 29 -7 BRP-PN-1-503-003 7 30 -8 BRP-PN-1-503-003 8 j 31 -9 BRP-PN-1-503-003 9 32 -10 BRP-PN-1-503-003 10 33 -11 BRP-PN-1-503-003 11 l 34 -12 BRP-PN-1-503-003 12 l 35 -13 BRP-PN-1-503-003 13 36 -14 BRP-PN-1-503-003 14 1 s
37 -15 BRP-PN-1-503-003 15 l i
- . 0165 POPDE3 L .J
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'. Attachment D
. Page 2 of 6 v
ADDITIONAL PENETRATION DRAWING FIELD ITEM NO. NO. NO. WELD 38 MECHANICAL 1-MIII-16 BRP-PN-1-503-003 16A 39 -17 BRP-PN-1-503-003 17 40 -18 BRP-PN-1-503-003 18 41 -19 BRP-PN-1-503-003 19A 42 -20 BRP-PN-1-503-003 l
20 43 -21 BRP-PN-1-503-003 I, 21 44 - -22 BRP-PN-1-503-003 22 j 45' -23 BRP-PN-1-503-003 23 46 -24 BRP-PN-1-503-003 24 47 -25 BRP-PN-1-503-003 25 48 -26 BRP-PN-1-503-003 26 l 49 -27 BRP-PN-1-503-003 27 j 50 -28 BRP-PN-1-503-003 28
, 51 -29 BRP-PN-1-503-003 29 3 52 -30 BRP-PN-1-503-003 30
- 53 -31 BRP-PN-1-503-003
- 31 54 -32 BRP-PN-1-503-003 i 32 55 1-MIV-1 BRP-PN-1-503-004 IB
] '
56 57
-2 BRP-PN-1-503-004 2A ,
-3 BRP-PN-1-503-004 3 58 -4 BRP-PN-1-503-004 4 59 -5 BRP-PN-1-503-004 5 60 -6 BRP-PN-1-503-004 l 6A 61 -7 BRP-PN-1-503-004 7
- 62 -8 BRP-PN-1-503-004 8 63 -9 BRP-PN-1-503-004 9
[ 64 -10 BRP-PN-1-503-004 10 65 -11 BRP-PN-1-503-004 11 66 -12 BRP-PN-1-503-004 12 67 2-MI-1 BRP-PN-2-503-001 1 68 -2 BRP-PN-2-503-001
- 2 69 -3 BRP-PN-2-503-001 '
3 70 -4 BRP-PN-2-503-001 4 j 71 -5 BRP-PN-2-503-001 5 j' 72 -6 BRP-PN-2-503-001 6
}, 73 -7 BRP-FN-2-503-001 7
!j 74 -8 BRP-PN-2-500-001 8 l} 75 -9 BRP-PN-2-503-001 9
] 76 -10 BRP-PN-2-503-001 10 ol 77 -11 BRP-PN-2-503-001 11 d 78 -12 BRP-PN-2-503-001 12
.; 79 -13 BRP-PN-2-503-005 1A 80 2-MII-1 BRP-PN-2-503-002 1 81 -2 BRP-PN-2-503-002 2 82 -3 BRP-PN-2-503-002 3A 83 -4 BRP-PN-2-503-002 4 84 -5 BRP-PN-2-503-002 5 85 -6 BRP-PN-2-503-002 I 6 86 -7 B RP-PN-2-503-002 7 4
87 -8 BRP-PN-2-503-002 8 88 -9 BRP-PN-2-503-002 9
, 0165. POPDE3
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j j Attachment D Page 3 of 6
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ADDITIONAL PENETRATION DRAWING FIELD *
.] ITEM NO. NO. NO. WELD 89 MECHANICAL 2-MIII-1 BRP-PN-2-503-003 1 90 -2
' BRP-PN-2-503-003 2 91 -3 BRP-PN-2-503-003 3 92 -4 BRP-PN-2-503-003 4 93 -5 BRP-PN-2-503-003 5 y 94 -6 BRP-PN-2-503-003 6 3
95 . -7 BRP-PN-2-503-003 7 96 * -8 BRP-PN-2-503-003 8 97 -9 BRP-PN-2-503-003 9 98 -10 BRP-PN-2-503-003 10 99 -11 BRP-PN-2-503-003 11 100 -12 BRP-PN-2-503-003 12 101 -13 i~ BRP-PN-2-503-003 13 102 -14 1 BRP-PN-2-503-003 14 103 -15 i BRP-PN-2-503-003 15 104 -16 BRP-PN-2-503-003 16 105 -17
' BRP-PN-2-503-003 17 106 -18 j BRP-PN-2-503-003 18 107 -19
- BRP-PN-2-503-003 19 108 -20 ,
BRP-PN-2-503-003 20 '
1 109 -21 BRP-PN-2-503-003
]
110 111
-22 BRP-PN-2-503-003 21 22
-23 BRP-PN-2-503-003 23 i 112 -23 1 BRP-PN-2-503-003 24 113 -25 BRP-PN-2-503-003 25 l 114 -26 BRP-PN-2-503-003 26 1 115 -27 j 116 -28 BRP-PN-2-503-003 27
'! BRP-PN-2-503-003 28 117 -29 4 BRP-PN-2-503-003 29 118 -30 BRP-PN-2-503-003 30 119 -31 BRP-PN-2-503-003 31 120 -32 BRP-PN-2-503-003 32 121 2-MIV-1 BRP-PN-503-004 1 122 -2
" BRP-PN-503-004 2 123 -3 H BRP-PN-503-004 3 124 -4 BRP-PN-503-004 4A 125 -5 BRP-PN-503-004 5
- 126 -6 5 BRP-PN-503-004 6 127 -7
- BRP-PN-503-004 7 128 -8 BRP-PN-503-004 8 129 -9 BRP-PN-503-004 9A h.
9 130 -10 BRP-PN-503-004 10 131 -11 BRP-PN-503-004 11 7 132 -12 BRP-PN-503-004
/ 133 ELECTRICAL 1-E-1 FSE-00182
, 12A 1
g 134 -2 FSE-00182 2
- - 135 -3
~ .
FSE-00182 3 136 -4 FSE-00182 4 f 137 -5 FSE-00182 5
. 138 -6 h FSE-00182 6 139 -7
' FSE-00182 7 I 140 -8 FSE-00182 8 l
. 0165 POPDE3 6 -- - - -' ~~ ^-~ '
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j ' ," Attachment D Page 4 of 6 ADDITIONAL PENETRATION DRAWING
- FIELD ITEM NO. NO. NO.
? WELD
. 141 ELECTRICAL 1-E-9 FSE-00182
! 9 142 -10 FSE-00182 l 143 10 1 -11 FSE-00182 11 144 -12 FSE-00182 12 145 -13 FSE-00182 13 146 -14 FSE-00182 14 147 - -15 FSE-00182
( 148' 15
-16 j 149 -17 FSE-00182 FSE-00182 16 1 150 17
-18 FSE-00182 18 i 151 -19 FSE-00182 19
! 152 -20 FSE-00182 20 f 153 -21 FSE-00182 154 21
' -22 FSE-00182 22 155 -23 FSE-00182 156 23
' -24 FSE-00182 24 157 -25 FSE-00182 158 25
-26 FSE-00182 26 159 -27 FSE-00182 27 160 -28 ,
- FSE-00182 28 161 -29 4
FSE-00182 29 162 -30
- FSE-00182 30 163 -31 l FSE-00182 31 164 -32 FSE-00182 32 165 -33 FSE-00182 33 166 -34 FSE-00182 34 167 -35 ,
- FSE-00182 35 168 -36 FSE-00182 36
- 169 -37 FSE-00182 37 i 170 -38 s
FSE-00182 38 171 -39 FSE-00182 39
-, 172 -40 FSE-00182 40
, 173 -41 j FSE-00182 41 174 -42 FSE-00182 42 i 175 -43 FSE-00182 j 176 -44 FSE-00182 43 J 177 44 2
-45 FSE-00182 45 178 -46 FSE-00182 46 179 -47 FSE-00182 47 180 -48
]4 FSE-00182 48 181 -49 FSE-00182 49 182 -50 FSE-00182 50 a 183 -51 FSE-00182 51
[ 184 185
-52 FSE-00182 52
-53 FSE-00182 53 186 -54 FSE-00182 54 187 -55 FSE-00182 55 188 -56 FSE-00182 56
! 189 -57 FSE-00182 57 L 190 -58 FSE-00182 58 i i
0165 POPDE3
X _a . . . : z w :.~ -.a s u ~ n :u...-.2 L L : ... .~ - w.c.M a i. . l Attachnerc D Fage 5 sf 6 ADDITIONM, PENETRATION DRAWING FIELD
~
l ITEM NO. NOc NO. WELD I 191 ELECTRICAL I-E-59 FSE-00182 59 192 -60 FSE-00182 60 193 -61 FSE-00182 61 194 -62 FSE-00182 62 195 -63 FSE-00182 63 196 -64 FSE-00182 64 197 i -65 FSE-00182 65 198 -66 FSE-00182 66 199 -67 FSE-00182 67 i 200 -68 FSE-00182 68 I 201 -69 FSE-00182 69 I 202 -70 FSE-00182 70 203 -71 FSE-00182 71 204 -72 FSE-00182 72 205 -73 FSE-00182 73 206 -74 FSE-00182 74 207 -75 FSE-00182 75 208 2-E-1 FSE-00282 1 209 -2 FSE-00282 2 ,
, 210 -3 FSE-00282 3
'; 211 -4 FSE-00282 4
! 212 -5 FSE-00282 5 i 213 -6 FSE-00282 6 i 214 -7 FSE-00282 7 i 215 -8 FSE-00282 8 j 216 -9 FSE-00282 9 4 217 -10 FSE-00282 10 s' 218 -11 FSE-00282 11 219 -12 FSE-00282 12 220 -13 FSE-00282 13 I 221 -14 FSE-00282 14
} 222 -15 FSE-00282 15 j 223 -16 FSE-00282 16 f
' 224 -17 FSE-00282 17 225 -18 FSE-00282 18 226 -19 FSE-00282 19 227 -20 FSE-00282 20 228 -21 FSE-00282 21 229 -22 FSE-00282 22 230 -23 FSE-00282 23 1
231 -24 FSE-00282 24 232 -25 FSE-00282 25 233 -26 FSE-00282 26 234 -27 FSE-00282 -
27 235 -28 . FSE-CU282 28 236 -29 FSZ-00282 29 237 -30 FSE-00282 30 238 -31 FSE-00282 31 239 -32 FSE-00282 32
'40 -33 FSE-00282 33 l
0165 P0FDE3 u.,
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l Attachment D t
- Page 6 of 6 i
i ADDITIONAL PENETRATION DRAWING FIELD ITEM NO. NO .- NO. WELD k 241 ELECTRICAL 2-E-34 FSE-00282 34
! 242 -35 FSE-00282 35 243 -36 FSE-00282 36
,I 244 -37 FSE-00282 37 I 245 -38 FSE-00282 38 I 246 -39 FSE-00282 39 1
247 l -40 FSE-00282 40 1 248 -41 FSE-00282 41 249 -42 FSE-00282 42 250 -43 FSE-00282 43 l 251 -44 FSE-00282 44
?
252 -45 FSE-00282 45 253 -46 FSE-00282 46 254 -47 FSE-00282 47 255 -48 FSE-00282 48 256 -49 FSE-00282 49 257 -50 FSE-00282 50 258 -51 FSE-00282 51 259 -52 FSE-00282 52 ,
260 -53 FSE-00282 53 261 -54 FSE-00282 54 262 -55 FSE-00282 55 263 -56 FSE-00282 56 264 -57 FSE-00282 57 265 -58 FSE-00282 58
.; 266 -59 FSE-00282 59
.i 267 -60 FSE-00282 60 3 268 -61 FSE-00282 61 269 -62 FSE-00282 62 270 -63 FSE-00282 63
? 271 -64 FSE-00282 64
[ 272 -65 FSE-00282 65 L 273 -66 FSE-00282 66 L 274 -67 FSE-00282 67 y 275 -68 FSE-00282 68
] 276 277
-69
-70 FSE-00282 69 l1 D
FSE-00282 70 278 -71 FSE-00282 71 279 -72 FSE-00282 72 L
280 -73 FSE-00282 73 o
281 -74 FSE-00282 74 282 -75 FSE-00282 75 l
NOTE 1: Refer to Cibbs & Hill Specification MS-74 for definition of mechanical
! penetration numbers.
il I
0165 POPDE3 u
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+
,i Attachment E Page 1 of 2 1
f 2 0RAlmCM .
i
.; TO: John Schauf l
- FROM: Fred Webster DATE: August 14, 1985 SUB.
JECT: 1.arge and Small Bore Piping Wolds /Popuistion Items t.lat -
j Units t & 2.
i l
I
.1
't
+
Reference:
QA/QC-RT-336 (memo from John Schauf to Fred Webster, I
dated 08/08/85).
'f Based on the information given in your memo, I recommend that ycu randomly sample [60/(0.3 x 66,184)] x 299 = 0.90, (i.e., one) weld from the additional 299 large bore velds, and [60/(0.7 x 66,184)] x 37 = 0.05 * '
(i.e. , one) weld from the additional 37 small bore welds. This will give you an approximate proportional sample for both large and small
If there are other questions about this, please call me.
- t 1
I /
l ,
j UPDATE (9/1E/95) cc: John Hansel NOTE . h number of mi%ing wetds u;as enginall y C?RT File dekrmined fro (n a, prem.narg (CWeW. A{ke N5 um M Wn 650ed, a.dg.hdad fevieQ reveaN MOut. 0ChEd numbet- d mi%irg 10Xg(. bort.
' gf## welds had c. hanged {rcen 299 b 282, and Ac.
atcha.\ number of miss'n sma.4 bore. weids Cc A Pa.rre. sod M ""T A bm S7 b * "" '"a'*'ded sampk. site remains one.ha.n 4(as shou:n U8M below) and.h. reasonig of mmo emains r D. Boucrea unchangd.
' # C #' " ' UC Ruonunended addi+rona.1 lary. boor, amples:
].0/(o.3 x %,t84)] x 282 = 0.85 (i.e., exn.)
f 12exemm ndsd odd.i4tona.1 s<mu bore smples:
f [60/(0.l xw,184-))v M = 0.04(i.e., cwa) n ..
v4' hl3 jgs/es
, yj,7/gr -
0165 POPDE3
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[ hs. - WESEAWCH Attachment E i.
Fm k% -- CCWPCWATICN
.{ (OA/QC-RT-336 .
TO: Pted Webster 1 -
FROM: John Schauf 1
4 DATE: August 8, 1985 Y
j
SUBJECT:
Large and Small Bore Piping Welds / Population Items List
[
a Comanche Peak Steam Electric Station - Units 1 and 2 I As discussed in our telephone conversation of August 7,1985, af ter perfor=ing 11-the randem semple selections and with the accessibility checks in progress for
- the subject populations, it was discovered that approxicately 299 large bere
.; containment penetration welds (joining the flued head forgings / weld neck flanges to the penetrations sleeves) and 37 small bore tubing welds associated with the reactor containment (Control Pressure transmitters) were not included in the population list.
'l Presently the total population of site made welds includes 66.184 Large and ,
S=all Bore Piping / Instrument Piping u/T' bing welds. The distribution (percentile) of Latge Bore Welds versus Small Bore (Tubing, Piping) welds is approximately 30: (Large Bore) to 70%(Small Bore Piping Tubing)..
i The purpose of this memo is to request your assistance in resolving this matter.
that is;~to provide a method to include these missing welds in our sample process in an un-biased manner and still be able to maintain the 60(Large Bore) and 60(Small Bore) random samples previously selected.
.; Tour response to this question is requested by 8/14/85.
q .
Should you have any questions, please do not hesitate to call me at ext 772.
!4 ll lc et -
A p r}p1 W .. p lAV
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POPULATION DESCRIPTION QUALITY INSTRUCTION NO. SAMPLE IDENT. LBSR QI-027, Rev. O FIRST X VERIFICATION PKG. NO. EQUIP MARK / TAG NO. i PAGE 1 0F L
; SECOND I-S-LBSR-o 33 4 7g- o 3 1 - 4 r . c s 4.g.
l REVISION / I DOCUMENT NO. NO. OF OR DATE DOCUMENT DESCRIPTION / LOCATION PAGES N/A g. '95 Check. list (Reinspection) '2.
- N/A 6 n-SS Data Base Report
) 3 j N/A g. w.85 Supplemental Inspection Instruction l N/A T-s-ss Accessibility Walkdown Checklist - Pipe Supports 1 1a.wt.-<.-T-t-8 6 e Lo 3 Hanger Location DWG. (BRHL) 1
<.:n -o n - 4ar. c.sta 7. Pipe Support Detail OWG. 1 QI-027.1 0 Supolemental Remarks 1 QI-027.2 0 Inspection Tools Used 1 QI-027.3 0 Inspecticn Tools Used 1 QI 007.4 0 Ocit Edgc Dictanc; -4 _ic, s.was
,, QI-027.5 - 0 Additional Welds 1 l QI-027.6 0 Welder Identification 1 l' 1 QI-027.7 0 flaterial Identification 1 il OI 027.0 0 - phccic;; Occcing Ccp - St.mts l = "' . 3 -e- [ p =_ my '+c. 3: ::_': = ! T.S t.sSn-o23.ost.g o o zvia rioo Acre 4T GM f//o/t5 I g
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}/. CM' A8-O/f- CC 8 -b QONEGiy0QConnoN SYSTEM AND LOCATION
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Ed. 64;9 '- o ~ dO d 4-ldC RFJ7S~ d / TUCCO INSPECTION DATE W ~ V , Alosm as 94 iwo 2d '-C ,dWtr u w."gbYu. REQUIRLMENT (INCLUDE CHECXLIST ITDi NO.) Qf-Ct9 A s/ 8)<*/ CTS ~ l4Ca'.JY 6~ d. d 2 hW&i**d4 & mom W DEVIATION 3-, ,/,/ir ' yzg Af o er Ann / f(QJ.'.fQ $ "o <A !^1 [h OMENT~, fM oaty 7 'yu " EMacHcd?* EH$7 5, ypa gblg wr/f/tS I YES O NO O PENDING (INCtcDt JuSTIrreATIoN AS REcclaED) j' .. 1, l-b i' n . 1, l dHL FIRST 4EVJE*='{f
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CM* 2 < A6 0/C. 008 < 3 SMALL 2026 flyg .Supporz T I a .s. 5 BPS < 03S' REVISION / NO. OF DOCUMENT lNO. DATE DOCUMENT DESCRIPTION / LOCATION PAGES W ot9, E64uysc:tsou GWLSI E6/.1/ 6 16 65 R6twSf 6cTtosJ d445ck'.LtS T 3 '
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- i SMALL BORE PIPE SUPPORTS PAGE 1 of 3 REINSPECTION UNIT: 1 ~2 O DOCUMENT REVIEW COMMON AREA EQUIPMENT, MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO.
E *$ $69s*ob6 CH + 2' APf* Olf 006* *> Suatt. Bede. Pipo 500Potr PAGE I OFy -- -
. VERIFICATION REMARKS
- ' ATTRIBUTE ACCEPT REJECT DATE (special instr. deviation no. etc.)
1 Identification I//. 9!JJ5 V T, F/. 2 Location and Orientation Y 7/J[# yi,ST 3 Configuration ae A. Coc:ponents Y . 9/.1/d' YT, n.,SE,ST s _,;a.a.;; _ ; 7,q,, B. Materials T.As. o/.Yri i/r.FtA5r j C. Installation 74 9/3/z5 v7.sr. sc D. Clearance v #. 9/3/vf vr, FL,80 E. Grouting % HNsf E FL F. Baseplates Td. 1/>/5 VT;FA,64 4 Bolting l! A. Engagement u/4, u /a e \lof A4;r et 9e operLrW9T0[20lO6 B. Surface j / I ' [l l l. Contact C. Rich =end ( / [
/
li Insert / ( D. Locking j Devices {
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DOCUMENT REVIEW COMMON AREA EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION
~
VE IFIC g Pg . NO.
; C4 7. AB.016 006 6 .StAAll B4GE 91PE 50epoict ** I 4 i VERIFICATION REMARKS j ATTRIBUTE Acct.FI REJECT DATE (scecial instr. deviation no. etc.)
5 Welding 5.1 Integral A. Location u /A u/A ( h haar op ih
.90ppear Jpr 64tolfb' B. Size j '
f '/ C. Profile / / / D. Reinforcement f / /
,-.- E. Undercut I ' , F. Surface i G. Offset \ \
E. Cracks \ \ I. Welders ID # f # 5.2 Non-Integral i A. Location vr/. 9 /3/tf VT.57 i B. Size < d. 9N1C Yr, FL , Fr1 C. Profile T v. 1/3/35 V T, A. - D. Reinforcement als ala A*r a J.rr arso TM 7/.sks
} E. Undercut S #. 1/J/8) Vr , F a.
') F. Surface -W 9/3/yf VT. fc G. Of! set sia nra &a s . -- a. a w shhs' ii H. Cracks G /2/ n VT.Fc i fj I. Welders ID 74 'r /3 /1-i VT, i 4
- k 6 Concrete Expansion
., Anchors [ A. Size and Number W- Th/if v7.rt,se W Y'#. i. B. Embedment ' W H3/W VT CL . S .t I-S .SBP,5- 03 S Dn J 1 C. Bolt Spacins D- t/J M R rc s,2 ' !l D. Angularity W. 1/J/#f VT,F',AF l E. Concrete Damage W . 9/Jh3 ' vr F2. l: F. Engagement and '"*W 56tr i< i Bearing T// k t/.tdf vr,F4,'As l e _ " *W% ,
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- t DATE: 8/10/86 d
- PAGE.3 of 3 SMALL BORE PIPE SNPPORTS I
t . f REINSPECTION X UNIT: 1 2 COMMON AREA
, DOCUMENT REVIEW i
EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO. I ,5* *iB P5 e o % F
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7 Component Support Catalog Items A. Snubber u/4 u/a klet h40.r o c hos bopportT lpT 6hol65 B. Sway Strut / / / C. Spring Can/ ( f
, Constant \ l l D. Lov Friction j j i
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ERC DEVIATION RE? ORT (DR) - DR NUMBER ORIGINATOR DATE
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UNIT i h ti)P= 2 AA-n/A-NJ .3 Y h ONE TWO O Core'ON ( J% .ots. E u r P A duf9%%) SYSTEM AND LOCATION
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/ VALID DR YES O NO (INCLUDE JUSTIFICATION AS REQUIRED) - - - - - - - - - - -
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A1 Base Material Local Contours
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POPULATION DESC VERIFICATION PKG NO. Reinspt of Cont. Liner & 2 Tank S.S. Liner PAGE 1 0F
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.i QUALITY INSTRUCTION j l&3 REINSPECTION E; UNIT 1 i . GI-Osl l EQUIPMENT MARK / TAG NO. O DOCUMENTATION REVIEW 0 UNIT 2
.7 0,iN T I. b . @3Q O COMMON VERIFICATION
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ACCEPT REJECT DATE REMS l A1 Base Material Local Contours
- a. Max 1 inch gap between 6-foot template and plate k 9-$-y(
- b. Max 1 1/2 inch gap between 6 foot template and plate I'S' W across weld seam t
- c. Max 3/8 inch gap '
between 15 inch ! ey template and plate i ' 4 ,S g-t
- d. Max 3/4 inch l LJ'aT~
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shell plate A9" A rg e N& i h/s M e Phfe ED'Ye/n
- b. Max 1/8 inch off-i set for 1/2 inch
.l dome plate Kb 3 PREPARED BY: APPROVED BY:
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/ IFATE GUL-
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?OPULATION DESC VERIFICAT;GN FKG NO.
j Reinspt of Cont. I.iner & i 'sak S.S. Liner y_,g _ { fgg_ (og PAG 210F 2 VERIFICATION ACCE?T REJECT DATE
- c. Offset faired at lehse 3-to-1 kh YS/s5 g A3 Weld Seam Surface
- a. Free of coarse
- ripples or grooves, i
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- Reinforcement does not exceed 3/32 inch at each face. l .
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- b. Undercut does not exceed 1/32 inch /
- c. Weld surface is --
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.I-S LiMR 3 Dk I IDENTIFICATION OF ITEM f'02 UNIT
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REQUIREMENT (INCLUDE CHECKLIST ITEM NO.)
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! POPULATION DESC VERIFICATION PKG NO.
Reinspt of Cont. Liner & 2 PAGE 1 0F ] j Tank S.S. Liner b6 ~ 1/N b d QUALITY INSTRUCTION q REINSPECTION $ (* NIT 1 o . GI- 0 31 . j EQUIPMENT MARK / TAG NO. O DOCUMENTATION REVIEW UNIT 2
'TOINT I. De #S$ Q COMMON
.. VERIFICATION ANBME REMARKS ACCEPT REJECT DATE A1 Base Material Local Contours
- a. Max 1 inch gap between 6-foot template and plate 9.f3tf
- b. Max 1 1/2 inch gap between 6 foot template and plate Q 7-iIf across veld seam
- c. Max 3/8 inch gap between 15 inch , 9. S'.w' template ind plate' '
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*i Reinspe of Cont. Liner &
Tmnk S.S. Line r I .s- LINe- 3 '*"* 3 '
- VERIFICATION A'1 TRIBUTE ACCEPT REJECT DATE RD'. ARKS I.
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8 CEECKLIST Rev. 0 - l j POPULATION DESC VERIFICATION PKG NO. Fiping Systen Bolted I-M-FaoM- 05') PACE 1 0F 1 l j Jnines/ Material i QUALITY INSTRUCTION h QI-021 UNIT 1
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) %tt ear ~ soee.o seAcens) 12.v9ueeowen Is 4 " muret.r=anvrett fell 4Z d3%l J Mrecit ea 7- 4.x 3 FIRST.KEVIEWF.R DATE 16%Lbb$ g-u-rf
' nAu .
Emm srgmo avlEug _s - - ,
'CRIGINATOR
- - - - DATEL .
- l t
COMANCHE PEAK RESPONSE TEAM
- j CHECKLIST
! POf tli ATION DESC VERIFICATION PKG NO.
RVAC Ducts and Plenums I-M-DUPL o g y PAGI 1 oy 3 q QUALITY INSTRUCTION e QI-039
, @ REINSPECTION h UNIT 1 i
{ EQUIPMENT MARK / TAG NO. O occourarirtos arvtzw j BSC Dwg. 2323-MI- 065.3 0 untT 2 j BSC Selbsystem E B O-4 U VERIFICATION ATTRIBUTE
; ACCEPT REJEC'" REMARKS DATE
- 1. Sheet Metal Duct -
~ ' '
494/
~
- a. Elevation p. g.pf
- b. Location Perpendicul ar /
to Air Flow b.4 A- see ATTIZrEOTE '7. A.
- c. Area AV4
@ 1[ftlW
- p. g g
- e. c Gage /A n'/4 &*""'Wl""'
~
?' 'b' t-
- f. Reinforcing Ii Q*
'. Angle Size D I Nih E .i E. Reinforcing Angle Spacing
- h. Companion Angle Size '*jg 0- * ,
- 1. Longitudinal Seam /18# 9-w.pr' od e r f '90 7 Requ(M D # # Y'*b j 1. Gasket / 6 // _ 9ug q' e. Fats and Bolts /Q// .
pg i
- 2. Wa ll Pener rr. tion
~ ...
i a. Minimum Length
! b. Maximum Extension
- 2. . M//l I c. Gasket S e m e ivo; F M a g i d. Nut's and Bolts -
O. W4 L t - . Afd 9//t/fT. tton 9-w-r/ Erg".SA b i $ ^A '^G^ N I' W '
- b. Weld Size 44' -
r w cf
- c. Length -
Bkfalbst)
- d. Tusion A$/t' --
L- g.wd__ yfp). putt -o/7DE-/ UO-'!W 9.w.g 1 e. Craters _ gjg// y,gff
- * ~
PREPARED BY: .- APPROVED BY: ~~.. e bm X:. . . -:
. i:-9n
- -l9'f*STR i. !
DISCIPLINE EN0196 nlttlS<.
' DATE C %1l : .
YEAD DISCIPLINE 0 ENGR.
..9-12-tPaik
' DATE- "~~1-w.
INSEEvitD Y:
.4 p J'g::
Q,
,: ins?EGIog._
. ~.
.g2gA ny KPPROVED s 9; g r JS, z.r.'-O:]py;($. {d y <
- DATE --
h E ran LINSPECTOR'/= ~- DATEh w+ .
- f ? & .:- m+sr: -
. ..+ - W W^ T N * ^M
. _.; _ a . . . ...__ a . : . .. . ._._.._ w: au,:t - _._ u.u . u :a __ . ._~ m w - .
3 . L t* COMANCHE FEAK RESPONSE TEAM CEECKLIST POPULATION DESC TERITICATION PKG NO. NVAC Ducts and Plenues I-M-DUPL FACE 2 OF 3 of 7 VERIFICATION A BUTE ACCEPT R.EJ ECT DATE #3 i i
- f. Weld Profiles - /7M/
9 .V-pr
.; g. Undercut />Nt/ g.2r.fr j h. Porosity glf// q. g-er i 1. Overlap Atr# c>y.pf i j. Surface Slag _ /25;g 9. w.g
- k. Cracks _ /2k// 9. y .p,-
- 1. Touch-up Calvanizing -M# #'*"'##
4 Splitter Dacper -
- a. Installation 7 4 g4g AJ / A
- b. Nuts and Bolts I TdiM S
, c. Locked in Place '
ARE Nor
- 5. Extractor vo60 /N Mfd
+
- a. Installation
., b Angle Size A TA)
- t. belts blILlZS
- 6. Turninc Vane
- a. In s t a 11a t ier,
- b. Geocetry
- c. Gage I 7 Grille. reefster -
and Dif f::se r
- a. Locat:en 77 fr/// p. ; y.pf
- b. Installation gy,j o, , ,, f, -
- c. Gaskets p w' g.y.g
- d. Nuts and Bolts ,61// 7,g,g
- 1. { 8. Volume Damper -
gg gy
- a. Installation #/#
- b. Gaskets i t c. Nuts and Bolts IT6bf 5 AR6 Nc' T
,, d. Locked in Place
- 9. Access Door th)CLomo jpj $ ppt S
! i' a. Installation A 7^1 9//2/JS
- b. Casket l, c. Nuts and Bolts -
it 10. Instrument Test , Roles
- a. Caps q b. Gasket
- c. Bolts Lg ., 11. Tubing
_Conneetion
- a. Installation
- b. Nuts and bolts -.
1,
-,. _ t- ._ m_ ._ , . . _
_. . ._. _ _ . _ _ _ . ..-- - - - - - - - - - - - - ~' i
- ir COMANC11E PEAK RESPONSE TEAM CHECILIST I
j POPULATION DESC VERIFICATION PKG NO. HVAC. Duets and Plenuns I-M-DUPL - oI-) PAGE 3~ OF 3 VERIFICATION
# I3 #b ACCEPT RIJE,CT DATE I
i *
- 12. Pipe Connection . -'
- a. Pipe Size ,g 4 3 g/g
- b. Pipe Length ITEMS 446 NOT
- 13. Instrument .
Mounting fugggg g gggpg i a. Installation l b. Mounting /?7,v i Bracket ' g[f z/yf
- c. Nuts, Bolts a
and Washers
~
4
- 14. Plenues ~
- a. Location
- b. Sheet Meta! '4-
[A Cage
- c. Reinforcing ITEM tS Not n PLElvCM Angle Size
- d. Reinforcing Angle $ pacing n 7 A> 9[/2[l5
'! e. Casket
- f. Nuts and Bolts
- 15. Flexible Cennection
- a. Locatien IS.
- b. Ccepanicn Angle M[A 2 TEM I 3 Ivo 7 A Size i c. S t. t s , Sc ts ari IL Ol6L6 M U EC D CA/
k'a s h e r s
,{ fr w S'/f t/ /S
, d. Misalign=ent 'a 16. Concrete Expansion . l _ Anchors { a. Size and Number
- b. Embedment jg, g /4 l c. Bolt Spacing SaMFce ooes /vcir
- d. Angularity y e. Concrete Damage M7TMCN 70 Co/V cp26 7G
.4 f. Nut Engagement q and Bearing ATN i 9//a /g5 j -
I
= h D e a
, ey - _
-,_7I3-m m--- r- '*
. -..=- .-- - -.
1., - 1 1 1
; A/Rr Virernro Emse c7>~s i r s p r N o.- Szt c ] r ,.r u / D r a w r m : /nec cCJdL i M u N o .- y- iv- o wz - s/,
i- 77se:
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i Lis see ra n) . a e D .r n er a .- g jf 4 2 sa 429%s & fd
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i -: < i a. r j CCP.ANCHE PEAK RESPONSE TENT ERC DEVIATIO.4 REPORT (DR) DR NUMBER ys DATE
., .1 c1 l ORIGINATOR
/~N- =/%2-h-l Ar Cd/nHOA/E 0 (' ~
1 DENT 1EICAtLON OF 1 TEM /fisy//O /3ccrs.:7)f/AtCs / "iT b W.3 h $sS70D$ $ h A&l4 h ONE T'40 COMP.ON l M BRP CH*/-EC -00f 8 Rav 8 i SYSTEM AND LOCATION S/37M; dwic/!/ZD cuArfA , 2-A a /.f'; 6
- ws.vo, TUGC0 Lus2 ECTO?.
jl l-occos/ ' ElfM7MD CA- i AV/. c5epc. '779 ' /O* ' r j
- TUCCO INSPECTIOS DATE i
REQULREMENT (CHECK:.1ST ITEM NO. 3 ) y;t p/ff y/yyy ,psys,cis)% ,,y of ~ l Gsd Ts<fAo S/ H tt. A/90 4 A? 0 4' T W E Siuo Bir,,g.svo ; cyp,iserA7/cf. - DE?1A:1CN (csv7q,r/Af & /~W!! s$/.50&/f $/l$t'/All'ff't'[ lA A/'Vi l't'/l/' 5CM'4fW Q=~ G I- c.2 / t7/g? 3 /7 ia 93 ,yo y,citij yp ,9;r 71uc, .cra pJ oss sey i NVM'l is6'/i /?dVJ/Asi/) JO/'O/X'US/04 o A77 f/ V/3 77/c/g /7 it/AS Aso/? cst /) !
- 771/'9 7 7H// 37uDJ /V/MkMD 4 ff'n Airdr>/ /4 didi/ of 17/E
, 4.%"xt,<sgy SM2/fsto 0,v ;7/E MP /30. /1&ff Sfup_5 /px2:Slt9Mf' BJiloto /'lu<x il//7/*' FA'Cf Cf A/()7' .
- , I @ YES NO O Pzsotsc (tsctuuE JUsttric^rros As arcutax,0) i 4
I i ,1 I H ! l 4 9-L9-84[ If FIllST REVIE'4ER l DATE __ . . ORIGINATOR . . . DATE - -- -- ?? l
'~~
VALID DR YES C NO (INCLUDE JUSTIFICATIOFAS REQUIRED)~. T..- - - - -
'7r~tE RE/DgTED C M .PITW N .2> 0 E,5 NOT M I ~''
( i , ~ 0L WulRE MEAIT . , L-g L l h g , FIRST REVIEWF.R DATE I
& J1- 9-L')-8 f .
A SEChMD REVIEWER q VATr; ORIGINATUR- DATE J or ,
'@- JM *?"
' '77. DU- 5.r .,,..a. ; r 7, ;,-.--- , 3 T. avr (f; I r.,% r yv.,-,va
, ,da $~//1. j y ,,pi- [, 8". ,
- 7 ., 3. e--
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= ,u- . ~ . - . - .=:..w= .
i , . - c. 1 Attachment 6.1 CONANCIE FEAE RESPONSE TEAM Ql-021 l CEECKLIST Rev. 0 i ' POPULATION DESC - 9ERIFICATION FKG NO. . Fiping Systen Bolted I-M-PSOM- O b Z. FACE 1 0F 1 i Joinen/ Material ! QUALITT USTRbCTION
@ UNIT 1 QI-021 @REINSFECTION UNIT 2 )
EQUIPMENT MARK / TAC NO. hDOCUNDTATIONREVIEW l
, GRP - c x-i- u ,. coma R. g .
FL . 3 . O coia=N ) vr.alFICATION A M ACCEPT REJECT DATE i
- 1) Bolt / Screw / Cap Screw Diameter h Mr
- 2) Nut Height .7h$'
' ' " #^'
- 3) Bolt / Stud / Cap Screv ## "#
Thread Engagement O h.#)( (3)512 03 1 -tf -P4Wf- CU - OR -f 4A) Bolt / Stud / Cap Screw , j g,g gyty' fRe9) and Nut Material ^7lA #fA Sb}$ ,, m g g ,:y,mtcG,0,
- 48) Casket /kitelectric g. gjg ,/}, g p p ) ,
- 5) Flange Rating and Type gg pf r// Sco 7/6 54/O' i'~O
! 3fd 7f ; 6) Bolted Joint Completeness- , , (, 9 ,
X
- 7) Casket Coverage h O' I
i t i PREFpra / AFFROVE ST: . I h fyfi-M SI. . A',1 *J -/ 4 - W DISCIFLN K W .. DATE LEAD DISCIPLIME ENGR. DATE Amar m ra BY: APPROVED ST: f,,m 49/Wfs' Y Y
,1 = mi n = . , _ .- . , f _. noTR _, ,, JAB, _INSF ECTOR__m_L___DATE __, , m, m __ _
o
,. *-% Attcchment 6.4 QI-021 R';v. 0 Page 1 of 1 i FIPINC SYSTEM BOLTED I-M-PBOM
] JOINTS / MATERIAL , -l VERIFICATION PACKAGE NO. I-M-PBOM - 062
. . . . . . is.
EQUIPMENT MARK / TAG NO. p@ -c.-s- s Et - oc,72 R ~6 .:t 5 j . NEAT. NUMBER / MATERIAL TRACEABILITI RECORD .i i POR BOLTING AND NUTS l .-
- BOLT [ STUD / CAP
- NUTS HEAT NUMBER OR
; SCREW HEAT NUMBER OR MATERIAL TRACEABILITY j MATERIAL TRACEABILITY NUMBER OR OTHER MARKINGS 1 NUMBER OR OTHER MARKINGS 1
SIEE lf/) //&?w PA/4 7 ' lfid //istuV f)GYt f
/
1 inch diameter or less j Larger than
- 1 inch diameter i
- Furnished by the QA/QC Inspector I -
- di INSPECTOR 96k-DATE
. : I h.a ~m any.s.m . cr . . ; - r, z... . mm , . . .
nv. . . ; . , . g g.;,,y,.a . , .
, . [,,
f n .a.- --
-- -- -.- - 7
- n a. -
- ~
.w.
^1
..w w' w _. w s -. s I '
At techsent 6.6
!. . QI-021 j Rev. O
' Fage 1 of 1 I
e
! VERIFICATION FACKAGE NO. I-M PBOM- ObL ,
; ,u
. INSPECTION TOOLS USED
,' ATTRIBUTE TOOL CODE SERIAL N0/ CALIBRATION DUE DATE i
i
.I '
!) Measure bolt diameter or
- 4 dimensions across the flats of the bolt / cap f'j g
1 acrew head or nut SP A /k,aMrk, Ar ? i'ngud/n
- 2) Nut height 99 /IM/NA5x der .O'pwIk'M f,
O e r s 4
. ./ ,.- [ /
A..m
/ / - a. . ., ~
INSPECTOR DATE l t l 1 1h E G l' e g e e
. e., . - -,
1; ,
. .g : .i' .5tsl_ I J. .. . . - a 1.a s a - - .x '
- .: . : . = - - ~ - .:---.--
i . 4 42.. os2 d 1 ~ k CC2'ANCHE PEAK RESPONSE TEAM , i: ERC DEVIATION RE' ORT (DR) .s DR NUMBER ORICINATOR DATE a 3 I. s.co.ac. 52.- bat i rues L. Rou as >-2+-a:S 1 IDENTIFICATION OF ITEM rr:IT Ob2R6 T6 E4.AKA WT ONE 1 T'.iO C C0:010N j EG44- % 405 .58M -oo l j SYSTEM AND LOCATION
} Wau .a B-s beTwen* l-$ A** Z-5' TucCo INSPECTOR l % 6Lai. a,44 rep EL.EV. B(a?
l TUGC0 INSPECTION DATE 1 l REQUIREMENT (CHECK *.IST ITEM NO. J. A ) i epT.- o +b be-Tt od 6. 0 PAmA, 3. A. . s rate 5 ' l*s*PG<-[ At.L Aer255 8 64 8 l j so e.Fu s F*
- d * * *f ** ** i cra A*s o 1o:05.
! DEVIATICN
~bo mias RE tu,pec.3 s bM fo to1. AsO 66A46 Op d O T-on m*O MQSfr.8 4 L f w% nap o see AW a^ **T " A" F** W Teoc Ago % Tocc0 j Ca * * ' T i '* * > -
1 1 i @YES NO O PENDINc (INCLUDE JUSTIFICATION AS REQUIRED) ' i
-l t 4
1 , i. (i~-3 M ST arvIEy e y pry 94vk_.. .._ _ 0arcluATOa . . . . _ Dart .. -. VAI.ID DR YES C NO (INCI.UDE JUSTIFICATION AS REQUIRED)7 . ~.T. 7._ !.~- - -
;-< :.u.a., ,.,,-. ,,a
-..,-,, ,.~~
~~ case n .. w
* '"J '
fi. g,p k O
2-S i -
'k t
aof p--
'] Afv6AC S To b6 M50 t hT' A '"'5EDOED to C occ 'ET6
- 4 2 6.
Q-h - 4AbbtJDOd N,OSOh
;c G.
J 4 IP 3 po4
\ .. .._.. . _ - . . . . . _ . . . . .
i'
- a: ~...- - - a . .m. . a ~. . . .,~. :. :,
- CM.) co(,3r 5 l- 3 -fi N l f f
- M / fs D SCIPLINE ENGR. DATE LEAT DISCIPLINE ENGR.
- w.....--- e .
- 2. -. .- - . .
- 1. Location A. Walls, Columns,
- 3. Surface Inspection A. Walls, Curbs, Columns, Piers, Pedestals. Pads 9.2365 DE-d I-5-doAM-82-PE l i B. Slabs, Beams A ---
- n. u-.. .= . . .: . .. ..w
- i :-
- r . m::=m-
- 1 l I I I A! Base Material ' '
- b. Max L 1/2 inch gap i between 6 foot
- c. Max 3/8 inch gap t
- a. Max 3/32 inch off- '
- b. Max 1/8 inch off-T'.'U"*" MID Nh i' S M P4 4 RD %.
- n. ._- - : , -. ;- ' a .: - ~ ~ .:. - -- .,..--.aw. . .a x:2. . . -
- h. Surface
- a. Free of coarse ripples or grooves, overlaps, or abrupt ridges or vallevs b) 1/"Mr
- b. Undercut does not A
- b k - l Kh"lHs :
- a. Weld surfa free of coarse ripp_ s or gr0CVes, over-lap s , and ab rup t ,
- b. Undercut does not exceed 1/32 inch /
- c. Weld surface is flush with ba material as Lp unifo R
- c??-w , t2. ?euton 9
- ,,,, ,o ,y -
- ___ .3 . .L j 'd ; s:;-
- kd as u o t,i ,rgf a
- u. IX .Iu -d ,x W # o ,. 7 \. O, J., i /t .":-.- "
- r. ,a YXX -x2w2w a w 3-< -+1 % N/ #',31 _ P w. i+ ; m =. w ii L a. ice WX XN W8 -
- y.>,' si 74Di
- n. Xe X -X T %' a s't \/ N,i_a.: xf m~ i . ; -- r - -
- n - : y
- e-.v r *~ a o
- x ... ~ . - -m .:. m = .:a: _._. .:. =- _.- .., -... -
- j. -
- 0A/0C DISCI?!.INE CICUIEER DATE / OA/0C INS?EC"0R DATE 4 o - . .
- yge .
- Q
- f
- EL C75#r- 9fA' VEstTICN. SEdm TUCCO INSPECTION DATE Hl
- i 4
- f. .
- b. Max 1 L/2 inch gap between 6 foot N cesplace and place ;
- c. Max 3/8 inch gap l between 15 inch '
- a. Max 3/32 inch off-l set for W inch
- b. Max 1/8 inch off-set for l/2 inch
- 1) ATE ECTED 5 -
- ATTRI3UTE gzMAggs ACCI?T RE.IIC~ DATE 1
- c. Flush with base f.
- a. Weld surfa free
- b. Undercut does not exceed 1/32 inch /
- c. Weld surface is flush with ba -
- As76 o
- i* 3 40 91 ,*tuntog y[
- 8' gtsgi is .J/7 "8 '7 8 'N --
- p. i .. .. ..
- i.e-c. w .rx c.o .A.r,-,s w..
- n. ;r s i ' r: ' " " ' "
- 4 /
- s. % . . .-
- v. y. w 8 54. t.
- SHELL RINGS l l l l -
- c. - - ~~ m ,
- 180, .tme im ***6 *tton *G(6 : " I' ' ' , ,,
- 2 re e o,s f
- l es .. c.. . . .,
- r=ip.es. .
- y ! .o's . .jg ,#
- m. . ., : i- .
- w. w b. - X95 W u up, W / .s.ji .
- ex 7 XX .
- p. . l4_ ,
- ea
- M" ' l .'
- r* ' '-
- HORIZONTAL SEAn1 l TUCCO INSPECTION DATE REQUIREMENT (CHECKLIST ITEM NO. A3b ~) , , , , , , ,
- M EL, t
- 1 POPULATION NO./ ISSUE DATE POP. ,INSPEC. PROCED. SAMPLE IDENT. PACE / OP
- a. Max 1 inch gap 6
- c. Max 3/8 inch gap y3 between 15 inch , ,
- ecolate ar.d olata ' >
- a. Max 3/3! inch off- !
- b. Max 1/8 inch off-s 2.';iad"'" pIh oik SA-//)%& as %,
- I
- p 2_ . _ s ._ ..- mw.__.___.,.__.__-_.____.,~.. -... . _ _ , . . _ , . . . _ - _ . .
- C0t'.ANCHI PS.Ut RIS?ONSI TIA2' j CHIC %IST -
- ,' b. Undercut does not i exceed 1/32 inch d] eg%4/ '
- a. Weld surfa free
- b. Undercut does not l exceed 1/32 inch /
- c. Wald surface is f l flush with be i sacerial .as I
- y .-
- whMR ,t3 y ger 41 10 int t0 7:53 I
- 8 ,
- u. . ,,
- n. IE aa ,n. ,=. lL . . sg ::::u.afnm. ,,. ,
- r. ,e K ' C j .,, i e i ,a , ,=
- i 10tRt tQ P o 5D t
- 4. 6.,h i- . e. varricat cousato er =250 esJ 8*ns
- f' * * *
- 5I ,
- t .itto 49 .e.s ca.7) e.t e .u i :u:: .e.te o 6. .sva o u as,7 waerte.,.6 A,% A.48 p 618236 eN Ff E.s a)c asu.ru u s-ec euy -n..a eu.cwe< cu o .rr . e e . e a .
- sur e eud
- c,' "c 7.,7 j@
- a. u.n,% u. n,,
- R t
- 1_I i l l l t l
- i i
- b. Max 1 1/2 inch gap between 6 foot
- c. Max 3/8 inch gap betseen 15 inch 1 temolate and ,
- d. Ma h eviation from LO l'
- b. Max 1/8 inch off-e a Ni A / s h e// M., & M % /s -
- r. . .; *, . c.
- n. rr
- n. ise t g aus.*n r . c;', . =""a , a"< a . 2 y ;'E @a
- ia . 9 [I !{Il F . 'pr *e s . .4; 2,'
- . ,g } i. ', % ? 3 p L.e.:.q /; .e pisp q . v-g ,,4 i . e i1,, y . . , .;.3 . y 5
- a. .;
- i. t.m 4 r s oa wew sam (g r. ) .
- k. . . . ;
- 4 LARCE BORE PIPE SUPPORTS-RICID PACE l of 2 y
- C. Richmond gg ,,g.g l Insert if,fg.s .1 s- Last.o a t - DR 2. W 1-G* c.$
- U-oi5- ort -5524t- \ PAGE E.0F*2.
- 6. Support Welds (NF)
- 8. St:e ' 7,ksn ' 4+gS "i * "i ' "'
- T C. ProfL1e 7Just 4 5.n n m * 'o 'r o
- d ** " "' "
- r
- REINSPECTION O (Inspection Procedure QI-027) UNIT: 1l,X_j 2 l I DOCL* MINT REVIEW I I COMMON AREA i
- 6. Support Welds (NF) g rA he A. Location 4psh, s /)
- 7. Concrete Expansion h e to 66
- l. l1ut Engagement / /