ML20196A976
| ML20196A976 | |
| Person / Time | |
|---|---|
| Site: | Quad Cities  |
| Issue date: | 11/20/1998 |
| From: | NRC (Affiliation Not Assigned) |
| To: | |
| Shared Package | |
| ML20196A966 | List: |
| References | |
| 50-254-96-18, 50-265-96-18, GL-95-07, GL-95-7, NUDOCS 9811300210 | |
| Download: ML20196A976 (4) | |
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j NUCLEAR REGULATORY COMMISSION WASHINGTON, D.C. 20566-0001
,o SAFETY EVALUATION BY THE OFFICE OF NUCLEAR REACTOR REGULATION RELATED TO GENERIC LETTER 95-07. " PRESSURE LOCKING AND THERMAL BINDING OF SAFETY-RELATED POWER-OPERATED GATE VALVES" COMMONWEALTH EDISON COMPANY QUAD CITIES NUCLEAR POWER STATION. UNITS 1 AND 2 DOCKET NOS. 50-254 AND 50-265
1.0 INTRODUCTION
Pressure locking and thermal binding represent potential common-cause failure mechanisms that can render redundant safety systems incapable of performing their safety functions. The identification of susceptible valves and the determination of when the phenomena might occur requires a thorough knowledge of components, systems, and plant operations. Pressure locking occurs in flexible-wedge and double-disk gate valves when fluid becomes pressurized inside the valve bonnet and the actuator is not capable of overcoming the additional thrust requirements resulting from the differential pressure created across both valve disks by the pressurized fluid in the valve bonnet. Thermal binding is generally associated with a wedge gate valve that is closed while the system is hot and then is allowed to cool before an attempt is made to open the valve, Pressure locking or thermal binding occurs as a result of the valve design characteristics (wedge and valve body configuration, flexibility, and material thermal coefficients) when the valve is subjected to specific pressures and temperatures during various modes of plant operation. Operating experience indicates that these situations were not always considered in many plants as part of the design basis for valves.
2.0 REGULATORY REQUIREMENTS 10 CFR Part 50 (Appendix A, General Design Criteria 1 and 4) and plant licensing safety analyses require or commit (or both) that licensees design and test safety-re!ated components and systems to provide adequate assurance that those systems can perform their safety functions. Other individual criteria in Appendix A to 10 CFR Pa:t 50 apply to specific systems.
In accordance with those regulations and licensing commitments, and under the additional provisions of 10 CFR Part 50 (Appendix B, Criterion XVI), licensees are expected to act to ensure that safety-related power-operated gate valves susceptible to pressure locking or thermal binding are capable of performing their required safety functions.
9811300210 981120 PDR ADOCK 05000254 l
0 PDR ENCLOSURE l
__ On August 17,1995, the NRC issued Generic Letter (GL) 95-07," Pressure Locking and Thermal Binding of Safety-Related Power-Operated Gate Valves," to request that licensees take certain actions to ensure that safety-related power-operated gate valves that are susceptible to pressure locking or thermal binding are capable of performing their safety functions within the current licensing bases of the facility. GL 95-07 requested that each licensee, within 180 days of the date ofissuance of the generic letter (1) evaluate the operational configurations of safety-related power-operated gate valves in its plant to identify valves that are susceptible to pressure locking or thermal binding, and (2) perform further analyses and take needed corrective actions (or justify longer schedules) to ensure that the susceptible valves, identified in (1) above, are capable of performing their intended safety functions under all modes of plant operation, including test configuration. In addition, GL 95-07 requested that licensees, within 180 days of the date of issuance of the generic letter, provide to the NRC a summary description of (1) the susceptibility evaluation used to determine that valves are or are not susceptible to pressure locking or thermal binding, (2) the results of the susceptibility evaluation, including a listing of the susceptible valves identified, and (3) the corrective actions, or other dispositioning, for the valves identified as susceptible to pressure locking or thermal binding. The NRC issued GL 95-07 as a " compliance backfit" pursuant to 10 CFR 50.109(a)(4)(i) because modification may be necessary to bring facilities into compliance with the rules of the Commission referenced above.
In a letter of February 13,1996, Commonwealth Edison Company (Comed) submitted its 180-day response to GL 95-07 for Quad Cities Station, Units 1 and 2. The NRC staff reviewed the licensee's submittals and requested additional information in a letter of April 2,1996. In a letter of May 24,1996, the licensee provided the additional information. In a letter of June 5,1996, the NRC issued a second request for additionalinformation and in letters of July 5, and November 20,1996, the licensee provided the additional information. In a letter of May 28,1997, the NRC issued a third request for additional information and in a letter of May 29,1998, the licensee provided the additional information. During the period of November 18-22,1996, the NRC staff performed an inspection to review specific aspects of information summarized in the licensee's responses to GL 95-07. This inspection is documented in NRC Inspection Report 50-254,265/96-18, 3.0 STAFF EVALUATIQB 3.1 Scope of Licensee's Review GL 95-07 requested that licensees evaluate the operational configurations of safety-related power-operated gate valves in their plants to identify valves that are susceptible to pressure locking or thermal binding. The Comed letters of February 13, May 24, July 5, and November 20,1996 and May 29,1998, described the scope of valves evaluated in response to GL 95-07. The NRC staff has reviewed the scope of the licensee's susceptibility evaluation performed in response to GL 95-07 and found it complete and acceptable. The criteria for determining the scope of power-operated valves for GL 95-07 are consistent with the staff's acceptance of the scope of motor-operated valves associated with GL 89-10 " Safety-Related Motor-Operated Valve Testing and Surveillance."
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3.2 Corrective Actions GL 95-07 requested that licensees, within 180 days, perform further analyses as appropriate
. and take appropriate corrective actions (or justify longer schedules), to ensure that the l
susceptible valves identified are capable of performing their intended safety function under all l
modes of plant operation, including test configuration. The licensee's submittals discussed l
proposed corrective actions to address potential pressure-locking and thermal-binding i
problems. The staff's evaluation of the licensee's actions is discussed in the following paragraphs:
a.
The licensee stated that the following valves were modified to eliminate the potential for pressure locking:
1 1(2F1001-29A/B Low Pressure Core injection 1(2)-1301-49 Reactor Core Isolation Cooling 1(2)-1402-25A/B Low Pressure Core Spray injection 1(2)-2301-8 High Pressure Core injection Outboard Isolation The staff finds that physical modification to valves susceptible to pressure locking is an appropriate corrective action to ensure operability of the valves and is, thus, acceptable.
l b.
The licensee stated that the following valves would be modified in the future when the j
valves are disassembled to eliminate the potential for pressure locking:
- 1(2)-1402-24A/B Core Spray Outboard injection 1(2)-1301-48 Reactor Cora isolation Cooling injection l
1(2)-2301-9 High Pressure Core Injection Pump Isolation These valves are normally open and are closed to perform surveillance testing. As short-term corrective action, the licensee revised procedures to declare the valves inoperable when closed for surveillance testing. The staff finds that the short-term corrective action is acceptable until the modifications to eliminate the potential for pressure locking are complete, c.
The licensee stated that all flexible and solid wedge gate valves in the scope of GL 95-07 were evaluated for thermal binding. When evaluating whether valves were susceptible to thermal binding, the licensee assumed that thermal binding would not occur below specific temperature thresholds. The screening criteria used by the l
licensee appear to provide a reasonable approach to identify those valves that might be j
susceptible to thermal binding. Until more definitive industry criteria are developed, the j
staff concludes that the licensee's actions to address thermal binding of gate valves are acceptable.
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4.0 CONCLUSION
On the basis of this evaluation, the NRC staff finds that the licensee has performed appropriate evaluations of the operational configurations of safety-related power-operated gate valves to identify valves at Quad Cities, Units 1 and 2, that are susceptible to pressure locking or thermal i
l binding. In addition, the NRC staff finds that the licensee has taken, or is scheduled to take,
, appropriate corrective actions to ensure that these valves are capable of performing their i
Intended safety functions. Therefore, the staff concludes that the licensee has adequately l
addressed the requested actions discussed in GL 95-07.
Principal Contributor: S Tingen, NRR Dated: November 20, 1998
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