ML20082B301

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Rev 0 to TS F1000, TS for Electrical Raceway Design & Installation of Exposure Fire Barriers & Fire Stops
ML20082B301
Person / Time
Site: Susquehanna  Talen Energy icon.png
Issue date: 07/01/1982
From:
PENNSYLVANIA POWER & LIGHT CO.
To:
Shared Package
ML20079F008 List:
References
FOIA-94-137 F1000, NUDOCS 9504050093
Download: ML20082B301 (9)


Text

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A$et $fCTION G QR II IAf!!! A!LAi!0 0 SPicificA fl0N No. - rionn OfMIA QUAlltf G FILE No. 5 3R - 1~1000 NON OUALitt O DillGR YttlFICAfl0M PAGE f(SO N00 1 0F 9 TECllNICAL SPECIFICATION FOR ELF.CTHICA1. RACINAY DESTCN AND INSTAI,LATION or rxt>nsnnr vt ur nannt rtm wn rt ur ernne SUSQUEHANNA STEAN ELECTRIC SitTION, UNITS 1 AND 2 PENNSYLVANIA POWER & LIGHT COMPANY ALLENTOWN, PENNSYLVANIA

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F-1000 Revimion O Page 3 INDEX Section Subject 1.0 Acope 2.0 Applicable Coden. Atandards, and Other Documents 1,0 Techntral Requirementa 4.0 Tentinr. and Inspectton Fequirementa 1.0 Preparation for Delivery.

te , n f:enetal Infnrmatinn 1.0 (hsality Amaurance Program Requirements

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  • F-1000 Revision 0 Page 3 1.0 SCOPE

1.1 DESCRIPTION

Thin npecification describes the requirements for raceway exposure fire hnrriern nnd fire ntops for the Susquehanna Stenm Electric Station Unit I and Unit 2 in accordance with the performance, design and test criterin requirementa described herein.

1.2 GENERA 1, it in not the intent to specify herein all detniin of design and conntruction. It shall be the renponnfbility of the Seller to innure that the materials hnve been designed and fabricated in compliance with this upcciffentinn and with all documente referred to herein as well as in accordnnre with good engineering practice.

1.3 WORK IHCl,UDED  ;

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Furnish nit the necennnry insulating materin1n. installacion detniin. 1 tools, equipment and nervicen required for insulation of electrien1 raceway for the following:

1.3.1 Fire breakn 1.3.2 Laposure fire hnrriern 1.3.3 PPal. nhall install all materinin specified.

1.4 WORK HOT INCL,UDED l 1.4.1 Unionding and storage of all noterinin specified.

l 2.0 APPL.lCAHl.E CODES. STAPEDARDS. AND OTilER DOCUMENTS I

The work to be performed under this specification shall conform to the npplienble provisions of the Intent revisions of the following documents.

If a conflict unista between any of thenc documents and this npvcification, the upccification shall govern.

n. NRC Branch Technical Position 9.5.1. Appendix A l
b. Amerlenn Nucient Insurers /Mutuni Atomic Energy Reinsurance Pool l (AN!/HAERP) Standards
c. Susquehanna Fire Protection Review Report
d. Nuclear Department Instruction - QA-8.2.3. Quality Assurance Requirements for Fire Protection and Related Systems.
e. Operational Policy Statement (OPS) - 1 l

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, l *d l l l 3 F-1000 Revision 0 Page 4 3.0 TECIINICA!. REQUIREMENTS 3.1 FIRE BREAX DESIGN 3.1.1 The purpone of Fire Breaks in to stop propagation of fire in vertient and horizontal cable trays.

l 3.1.2 Fire Breaks shall be installed in vertical cable trays and in l covered trays every 15 ft. Fire barrier penetration seals provide a fire break where they are installed.

3.1.3 Fire Drenka shall he mnde from nn Innulation Blanket and mantic runting, or PPht. Fngineering npproved equnt. nee Section 3.5.

3.2 FlHE P,HEAK CONSTHitCTION (Typical For Inntlation Blanket Material Only) 3.2.1 Fire Breaks shall completely encapsulate the cable tray fer six to eight inchen (nominal Hin. Dimensfor' 3.2.2 If the enble tfny in not completely filled with cables. I Innulntion Blanket. the anme width ne the cable tray shall be inserted over the enhlen in sufficient Inycra to briny, the outer surface of the Innulation Blanket even with the top of the tray sides and completely fill all void apncen.

3.2.3 One inyer of Innulntion tilanket will then he wrapped completely

, nround the enble irny. The binnket ahn11 be accured with stainless steel ntrnpa.

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The open ends of the Fire Brook shall be packed with Bulk Insulation FJber and aprnyed with Hnatic Conting to a 1/2 inch wet thicknens no as to completely neal the cable tray / cable / Insulation Blanket j interface. ,

l 1.1 EXP0511HE FlHM HARHIER DESIGN i

j 1.1.1 ,Empanure Fire Harriern shnll he inntailed on cicetrical cable  !

trnyn. condults and junction / terminal boxes at locations specified per Sunquehanna Fire Protection Review Report Appendix "A".

3.3.2 En osure Fire Barriers shall be made by encasing the cable trays, con u en and junction / terminal boxen in one hour rated barrier nyntem.

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3.3.3 The purpone of Exponure Fire Barriers in to prevent damage, during n i bour complete engulfment fire, to electrical cables serving one 3

i division of equipment required for safe shutdown of the plant when redundant safe shutdown divisions occupy the same fire area.

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' ') l mev&olon n Page 5 3.3.4 The gesure Fire Barrier construction system shall also encase all rncevny support steel within 18 inches of the protected raceway.

3.4 EXPOSURE FIRE BARRIER CONSTRUCTION (Typical For Insulation Blanket Haterial only) 3.4.1 Exposure Fire Barriers shall completely encapsulate the indicated cable tray or conduit for the entire length specified.

3.4.2 If the cabic tray is not covered and is not completely filled with cablen, insulation Blanket, the same width as the cable tray, shall  ;

be innerted over the cables in sufficient layers to bring the outer  :

surface of the Insulation Blanket even with the top of the tray sides. 1 3.4.3 The firne (interior) 1.ayer o f ti - Insulation Blanket shall vrap i

completely around the perimeter of the cable tray with the ends of the j blanket overlapping a minimum of 3 inches. Adjacent blankets shall be pinced tightly together so us to prevent any gaps in the butt joints between blankets. This Inyer shall be held in place by High Performsnce Filament Tape spaced not more than 14 inches apart and not less than 4  !

inches from butt joints.

1.4.4 The second (exterior) layer of Insulation Blanket shall vrap completely around the perimeter of the ircerior layer and must also have a j minimum 3 inch overlap. The overlap of the exterior layer shall be offnet l from the overlap of the interior Inyer but still remain on the top of the l tray. The exterior laycr blankets shall be installed such that the butt jointa between adjnecnt exterior blankets are offset at leant 12 inche*

f rom the butt joints between interior blankets.  :

3.4.5 The exterior blankets shall be secured in place by stainlesa

, necc1 straps installed not more than 14 inches apart and not lenn than 4 inches from exterior butt joints. The tensioning of the straps shall be

. nufficient to hold the binrket snugly in place without causing any nufficient cutting of or damage to, the blanket material.

3.4.6 A protective outer wrap of Aluminized Zet'ex is to be secured independently of the Kaowool blanket with Polyken 237 tape. This outer wrap shall be installed after the stainless steel straps. The "setes" shall have a minimum 3 inch overlap. The overlaps in the outer wrap shall be offset from the overlaps in the previous layer but still remain on top of the tray. A single layer of Polyken 237 tape will be made over all joints. (The above is typical for all barriers constructed with Insulation Blanket Material Kaowool.)

l 3.4.7 Where adjoining cable tray or conduit or troy support members attached to, or come into contact with, the tray to be protected the attaching or contacting member shall also be wrapped with two layers of Insulation Blanket as necessary to ensure complete coverage of the protected tray. No gaps or openings shall be allowed.

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i l 3.4.8 Conduits mounted on exposed unistrut shall be insulated in the j same manner es esble trays, except that no filler blanket is required.

3.4.9 Conduits mounted on embedded unistrut, flush to a vall. shall be l covered with two Inyers of Insulation Blanket. The blanket shall extend a minimum of two inches onto the surface of the wall. The edges of the l hinnket ohn11 he accured to the wall by steel strips and concretc

expanninn nnchorn or nn equivalent fastening method approved by the t

Nuclent Plant Engineering (NPE) Civil Croup Supervisor or his designec.

3.4.10 Exposed, non-supported cable transitions (air-lined) from

, conduit to tray or from tray to tray shall be wrapped in two layers of I 1 Blanket. Each layer shall wrap around the cables with an end overlap of l l not lean than 3 inchce. The binnkets shall be secured by tying with Woven l Tape at 14 inch maximum intervals.

J j 3.4.11 At locations where the protected tray or conduit penetrates a 1 4

fire barrier in a ceiling, floor or wall, both the interior end exterior I i layers of Insulation Blanket shall be cut and installed such that the

blankets will fit snug against the firestop. The juncture will then be i nealed with mar. tic continP. The mastic *1ill De Sprayed or troweled l completely around the Ins.4ation **anket to not less than 1/4 inch j thicknenn, and shall extend not Icss than 8 inchen onto the exterior of

! the blanket and the surface of the fire barrier and ceiling, floor or I wnll.

l i 3.5 Bl.ANKET INSU1.ATION/ BARRIER BOARD, BANDING, TAPE AND MASTIC MATERIALS f (Fire Breaks, Separation Barriers and Exposure Barricts) i t 3.5.1 Insulation / Blanket consisting of interlaced ceramic / glass l fibers, one inch thick, 8 lb per cu. ft., width and lengths are required.

] Babcock and Wilcox, Kaowool or PP&L Engineering approved equal.

3.5.2 Formed barrier board consisting of ceramic fibers and binders, i thickneen and size as required. Babcock and Wilcox, Kaowool H Board or j TP&L Engineering approved equal. (Junction /Terininal box covern.)

3.5.3 Protective outer wrap joint tape. Polyken 237, 2" wide. 2 mils l

! thick, mfg. by Kendall Corp., Polyken Div. or PP&L Engineering approved equal.

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j 3.5.4 Aluminized protective outer wrap consisting of glass cloth.

Babcock and Wilcox. 7.etex Style 800, or PP&L Engineering approved equal.

3.5.5 liigh Performance Filament Tape for seccing Insulation Blanket on electrical cable tray and conduit shall be 1 inch wth, 3M Company Tape ,

f Number 89 or PP&L Engineering approved equal.

3.5.6 Woven Tape for securing Insulation Blanket in electrical cable j tray shall be a refactory silica product, 1 inch wide by 0.125 inch i

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' Revisier 0 Page 7 nominal thickness with selvaged edges. Haveg Industries, Inc. Silteep Code Number WT65-1 nr PP&L Engineering approved.

3.5.7 Mnstic Conting for fire protection applications shall be intumnstic 285. manufactured by Carboline Fire Proofing Products Division.

or PPal. Engineering approved equal.

3.5.8 Calvanized steel strips and concrete expansion anchors. or equivalent fastening method approved by the NPE Civil Group Supervisor or his designee, for attached Insulation Blanket to walls.

3.5.9 Straps for securing insulation Blanket on electrical cable tray and conduit shall be 3/4 inch width by .020 inch thick Type 304 stainless steel.

3.5.10 Bolts, nuts, washers and other fasteners shall be c1ccero-galvanized or cadmium placed.

3.6 EXPOSURE FIRE BARRIER CONSTRUCTION (Typical For TSI Inc. Material) 3.6.1 " Approved Equal" barrier system, subliming compound. Therno-Lag 330-1. water based spray coating, mfg. by TSI. Inc. consisting of Thermo-Lag 351 Primer, or Thermo-Lag Stress Skin Type 330-69 and Thermo-Lag 351 Primer, plus Thermo-Lag 330-1 Subliming Compound, for use on raceway, junction / terminal boxes and support steel.

3.6.2 The Therno-l.ag Stress Skin Type 330-69 shall be installed as follows:

a) Secure with the raceway or support steel, b) The stress skin primer intact.

c) Free of foreign substances prior to application of Thermo-Lag 330-1 Subliming Compound.

d) Completely encasing the raceway or support steel.

3.6.3 The Thermo-Lag 330-1 Subliming Compound shall be applied by spraying or troweling to the Stress Skin.

3.6.4 The final dry film thickness of Thermo-Lag 330-1 material shall be one-half inch (1/2 in.) minimum and three-fourths inch (3/4 in.)

maximum. The finish shall be free of texture irregularities (i.e. blis-ters, spalling, fissures, separations, etc.). ,

l 3.6.5 The repair of any surface textural irregularities shall have all damaged and loose material removed back to sound adhering material. A knife or scrapper is acceptable. The edge should be undercut to form a beveled edge as in planter repair. All foreign matter should be removed

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[; () j ,. j 3l l j 7 F-1000 Revision o Page 8 from the substrate using a wire brush. Thermo-Lag 330-1 Subliming Compound shall be added to achieve the required dry film thickness.

3.6.6 Surface temperature of the substrate to receive Thermo-Lag 330-1 Subliming Compound shall bc 40 F or higher prior to application of Thermo-Lag 330-1 Subliming compound.

3.6.7 Prior to applying additional coats or layers, a surface reading of 20 or less shall be obtained using a Delmhorst Moisture Meter (Model DP) or PP&L Engineering approved equal.

3.7 TSI INC. MATERIALS 3.7.1 The material supplied shall be accompanied by a certificate of conformance by the manufacturer that the material is as specified on the purchase order, or bear the Underwriter Laboratories (U.L.) label.

3.7.2 Thermo-Lag 330-69 Stress Skin with Thermo-Lag 351 Primer.

3.7.3 Thermo-Lag 351 Primer.

3.7.4 Thermo-Lag 330-1 vnter based subliming coating compound.

3.8 DOCUMENTATION All recorda generated as a result of this specification shall be included in the appropriate Quality Assurance Records File and SSES Records Management System File.

4.0 TESTING AND INSPECTION REQUIREMENTS 4.1 Quality Control shall check that all fire stops are installed in accordance with this specification.

4.2 Quality Control shall check that all Blanket Type Exposure Barriers are installed in accordance with this specification, and that each blanket layer completely encompasses the raceway.

4.3 Quality Control shall check that all TSI Inc. Type Exposure Barriers are installed in accordance with this specification.

4.4 The following additional requirement shall be checked for the TSI Inc. type installation: (Commercial quality measuring devices are acceptabic for use.)

a) Proper installation of the Thermo-Lag Stress Skin or 351 Priner, b) Proper temperature (above 40*F) of the substrate to which Thermo-Lag 330-1 is to be applied, c) Proper Dry Film Thickness prior to recoat.

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0 l i i I 8 F-Revision 0 Page 9 d) Proper dry acss between coats.

c) Inspection for surface blemishes in final surface.

f) Proper methods for repair work.

5.0 PREPARATION FOR DELIVERY This section is not applicable to this specification.

6.0 CENERAL INFORMATION This specification specifies the technical requirements for Exposure Fire Barriers and Fire Stopa which are intended to meet the various criteria an outlined in the NRC Branch Te.hnical Position 9.5.1 Appendix A. and the American Nuclear Insurers / Mutual At7mic Energy Reinsurance Pool (ANI/MAERP) Standards. The Susquehanna Fire Protection Review Report commits to these Fire Stops and Exposure Fire Barriers.

6.1 DEFINITION PP&L Engineering-NPE Civil Group Supervisor or his designee.

7.0 QUALITY ASSURANCE PROGRAM 7.1 Nuclear Department Instruction - QA-8.2.3 nhall apply to the activities of this specification.

7.2 Materials used for this specification are not unique to the Nuclear Industry and are commercially available.

7.3 For PP&L internal use of this specification, the Quality Assurance Program Requiremee.ts shall be as re, quired by the scope of Operational Policy Statement - 1.

7.4 For use e rnal to PP&L, the Quality Assurance Program Requirements shall be as re ired in the purchase documents or contracts and specification. r the material / services.

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