ML20072J910

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Rev 0 to Lubrication Control
ML20072J910
Person / Time
Site: Shoreham File:Long Island Lighting Company icon.png
Issue date: 05/01/1982
From:
GOULD, INC.
To:
Shared Package
ML20072J835 List:
References
31.019.01, NUDOCS 8303300258
Download: ML20072J910 (31)
v • d • e


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SP Number 31.019.01 Revision: 0 Date Eff.: 5/01/82 TPC TPC TPC LUBRICATION CONTROL l'f) l Ol 1.0 PURPCSE 1.1 The purpose of this procedure is to establish the requirements for storage, control, issue and usage of all lubrication (greases and oils) used at Shoreham Nuclear Power Station.

1.2 Quality shall be assured through the efforts and responsibilities of individuals and organizations and documented evidence as established within this procedure.

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. 2.0 RESPONSIBILITY 2.1 The Maintenance Engineer shall have the responsibility for ensuring proper

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implementation of this procedure.

I 2.2 Each Section Head shall be responsible for lubrication activities under their. jurisdiction as described in this procedure.

2.3 All lubrication shall be controlled and issued through the Maintenance Department. ,

3.0 DISCUSSION 3.1 This procedure provides specific instructions to control the storage, issuance and use of all lubrication to assure the proper use of lubrication throughout the plant.

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3.2 The following topics are covered in this procedure:

3.2.1 Receipt & Storage of Creases & Oils 3.2.2 control of Creases 3.2.3 control of oils 3.2.4 Uses of Lubrication 3.2.5 Lubrication Log 3.3 Most lubrication which have been incorporated in the SNPS PM SAUS Program are manufacturer reconcended and/or Mobil lubrication specialist reconsendation.

4.0 PRECAUTIONS 4.1 All lubrication should be stored in a closed suitable container to assure cleanliness and safety.

4.2 Lubrication stored in the oil roos and grease rack should be properly labeled or suitable marked.

4.3 Lubrication type for all components is as per the PM " SAWS" program.

Verification of the proper lubricant should be made by using the CRT or a hard copy of the PM SAWS.

l 5.0 PREREQUISITES I

N/A

- 6.0 LIMITATION & ACTION I N/A lt .

SP31.019.91 Rev. 9 5/01/82 Page 2

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, , 7.Q TEST EQUIPMENT -

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( 8.0 PROCEDURE 8.1 Receipt and Storage of Creases and Oils 8.1.1 Upon receipt of lubrication, it should be placed in a control area designated for lubrication by Maintenance Department.

8.1.2 All lubrication (Grease & 011) should be identified by type of oil or grease. (i.e. Mobilux #2, DTE BB, etc.) using Appendix 12.1 for cross reference.

8.1.2.1 All drums, cans and guns should be labeled by grease /cil type.

8.1.3 Random sampling of the oil / grease uay be made. Analysis may be made on new oil / grease for base line data.

8.2 Control of Creases 8.2.1 All greases should be issued from the oil room,or be obtained from the grease rack.

8.2.1.1 The grease rack should only contain grease guns that are clearly label or identifiable as to what type of grease it contains.

G (j 8.2.2 Bulk grease should be signed out of the oil room on the lubrication log in accordance with 8.5 of this procedure.

8.2.3 Grease guns should be stored in the grease rack where individuals can obtain a grease gun. These grease guns will be filled by the Maintenance Dept. Upon completion of the job, grease guns should be placed in the designated area on the grease rack.

8.3 control of oils 8.3.1 All oils should be issued or obtained from the oil room or designated rack.

8.3.1.1 The oil should be obtained from clearly marked containers (i.e., 5 gal,1 gal cans) that will be filled by the Maintenance Department. This function will be handled by the tool room man.

8.3.1.2 Bulk oil should be obtained through the tool room and signed out on tne Lubrication Log in accordance with 8.5 of this procedure.

() SP31 019 01 5/01/82 Rev. 9 Page 3

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, . 8.3.2 All cil ecns should be rsturned to tha cil room er d2signated orso citar complatien of tha job.

8.4 Use of Lubrication

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8.4.1

) Lubrication Type and Method of applicatioa.

8.4.1.1 SNPS PM SAW Program will list the proper lubrication ^~and method of application (See Appendix 12.2).

8.4.1.2 When a MWR is generated, the type of lubrication will be listed when necessary. This will be obtained from the PM SAWS Program.

8.5 Lubrication Log 8.5.1 All Bulk Issuance of Lubricants should be recorded on the Lubrication Log (Appendix 12.3). -

8.5.1.1 The Lubrication Log Sheet should be filled out by the Tool Room attendant and list the following:

a) Person receiving the lubricant & Dept. & Date.

b) SAWS or H'a'R #

c) Type of Lubricant d) Quantity 9.0 ACCEPTANCE CRITERIA N/A b 0.0 FINAL CONDITION N/A

11.0 REFERENCES

11.1 SP12 015 01 " Preventive Maintenance Progra="

12.0 APPENDICES 12.1 Mobil # to type grease cross reference 12.2 SNPS Lube Code 12.3 Lubrication Log Sheet

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SP31.019 01 Rev. 0 5/01/82 Page 4 l

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. . Appendix 12.1 Page 1 of 5 PROD'.'CT CODE TO PRODUCT NA>E CROSS REFERENCE PRODUCT PRODUCT PRODUCT PRODUCT CODE NAME CODE MATE

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49919 Mobil Oil Special 45921 Mobil Fleet 220 B

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41910 Mobil 011 19W 45922 Mobil Fleet 239 a 41911 Mobil 011 20W-20 46010 Lubrite Mo SAE 10W .

41912 Mobil Oil 30 46011 Lubrite Mo SAE 20W 41013 Mobil Oil 40 46D12 Lubrite !!o SAE 302 41914 Mobil 011 SD 46013 Lubrite Mo SAE 40W 41938 Mobil 011 Snow:nobile 48015 Mobil 011 Sup IDW-40 41041 Mobil Oil MAR SAE 30 49011 Mobil AERO HFA ,

I g 41241 Mobil Oil CD-20W-20 49491 AURE 903 1 44022 Mobil DELVAC Sp1 10W-30 51911 Mobil tube C97 44923 Mobil DELVAC Sp1 20W-4D 51012 Mobil Lube C 140 44050 11obil DELVAC 1110 51914 Mobil tube HD 90 44951 Mobil DELVAC 1120 51015 Mobil Lube HD 80-90 44052 Mobil DELVAC 1130 51916 Mobil Lube HD 149 44965 Mobil DELVAC 1219 51041 Mobil tube 46 SAE 99 44966 Mobil DELVAC 1220 51942 Mobil Lube 46 SAE 149 44967 Mobil DELVAC 1230 52915 Mobil Fluid 99 ,

44968 Mobil DELVAC 1240 52214 Mobil RTF 219 44979 Mobil DELVAC 1319 52215 Mobil RTF 229 44071 Mobil DELVAC 1320 52225 Mobil Fluid 390 44072 Mobil DELVAC 1330 52231 Mobil Fluid 423 44073 Mobil DELVAC 1340 SP31 919.91 Rev. $

5/01/82~ Page 5

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  • Appendix 12.1

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. PRODUCT PRODUCT PRODUCT PRODUCT CODE NAME CODE NA!E 53911 Mob'il Crease No. 2 69941 Mobil Vectra Oil Heavy 55929 Mobil Crease MD 69942 Mobil Vactra Oil Ex Heavy 55939 Mobil Crease Special 69943 Mobil Vactra 011 BB 53299 Mobil Crease 76 69944 Mobil Vactra 011 AA 53399 Mobil crease 77 69948 Mobil Vectra 011 1 53310 Mobil Crease 532 69949 Mobil Vactra Oil 2 58120 Mobil Hydraulic Light 60959 Mobil Vactra 011 3 58121 Mobil Hydraulic Medium 69951 Mobil Vactra Oil 4 58122 Mobil Hydraulic Heavy Medium 69957 Mobil Velocite 8 58125 Mobil Hydraulic BB 69966 Mobil Velocite 6 58151 Mobil VAC}Z Oil 3 69968 Mobil Velocite 10 h58153 Mobil VACHE 011 4 69979 Mobil DTE 011 3 V 58175 Mobil Viscolite SS 69973 Mobil DTE 011 5 58187 RR Diesel Oil 449 69991 RARUS 57 69911 Mobil DTE 797 69121 Mobil 699W Super Cy1 69914 Mobil DTE Light 69123 Mobil Ex HEC i

69915 Mobil DTE Medium. 69124 Mobil Ex HEC Sup Plin 69916 Mobil DTE Hvy Medium 69126 Mobil 699W Cy1 Oil 69918 Mobil DTE Heavy 69131 Mobil Vacuoline 1495 69929 Mobil DTE Ex Heavy 69132 Mobil Vacuoline 1499 69922 Mobil DTE BB 69168 CC Artic 011 C 60925 Mobil DTE HH 69169 GC Artic 011 C Heavy 69927 Mobil Vactra Medium i

69179 CC Artic 011 C Ex Heavy 699'38 Mobil Vactra Hvy Med. 69172 CG Artic 011 155 k.l l

SP31 019 91 Rev. 9 5/01/82 Page 6

, .8 Appendix 12.1 ,

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\b7RTDUCT PRODlCT PRODUCT PRODUCT l

(,/ CODE NAME CODE NAME 69939 Mobil Vectra Heavy 69173 GG Artic Oil 399 69949 Mobil Vactra Ex Heavy .

69176 Mobil ALMO No 1 60270 Mobil DTE 15  ;

69177 Mobil AD10 No 3 69271 Mobil DTE 16 69178 Mobil AU10 No 5 69273 Mobil DTE 18 69179 Mobil ETNA No 2 60274 Mobil DTE 19  !

69181 Mobil ETNA No 4 60282 Mobil Gear 345 69263 Mobil Card 443 69183 Mobil ETNA NO 6 69285 Mobil Card 445 60185 Soc Oven Conv Lubt 60290 Mobil SHC 639 69187  !!obil DTE 103 69291 Mobil SHC 634

" "19188 Mobil DTE 105 69313 RL 668 B

{(U 69193 Mobil VAC Penp Oil 60314 RL 668 C 69199 Hobil Sterntube Lubt 60315 RL 668 D 69201 Mobil PyroCard D 60575 Mobil Fluid 350 69222 Soc Dust Step Lubt tid 653 Mobil Geo 454 69243 Mobil Card 393 60666 Mobil Card 303 69244 Mobil Card 493 60680 Mobil Gard 570 69245 Mobil Card 593 66696 ETNA 24 69247 Mobil Gard 312 60698 ETNA 26 69248 Mobil Card 412 607@2 Mobil Hist Lube 27 69249 Mobil Card 512 61013 Mobil Compound BB 69255 Mobil Card 324 61915 Mobil Compound DD 60256 Mobil Card 424 61017 Mobil Compound FF Y

OP31019 01 Rev. 9 5/01/82 Page 7

., Appendix 12.1 P 32 4 cf 5 FRODUCT FR0DUCI PRODUCT PRODUCT CODE NAME CODE NAME 69262 Mobil DTE 24 61985 Mobil Cear 626 69263 Mobil DTE 25 61086 Mobil Gear 629 Mobil DTE 26 69264 61987 Mobil Gear 639 69266 Mobil DTE 11 61088 Mobil Gear 632 69268 Mobil DTE 13 61989 Mobil Gear 633 61990 Mobil Gear 634 64D83 Mobilplex 48 61991 Mobil Gear 636 64085 Mobilplex 46 61190 Mobil Tac A 64127 Mobilux EP 2 61194 Mobil Tae B 64128 Mobilux EP 1 61121 Mobil Tac MM 64129 Mobilux EP $

62954 A!! BREX 150 64220 Mobil crease 67-1 12153 'Flowrex 100 64303 Curve crease 1105 621f>4 Flowrex 200 66DD1 Mobi1 Met S 122 62179 Flowrex SCD 66004 Mobi1 Met S 125 62184 Rubrex 100 6610D Mobi1 Met C 250 62188 Rubrex 20D 66126 Mobi1 Met 308 64919 Mobilux 1 66200 Mobi1 Met 33 64911 Mobilux 2 66201 Mobi1 Met 34 64917 Mobi1 Temp 1 66202 Mobi1 Met 35 l

l 64919 Mobi1 Temp 78 66203 Mobi1 Met 37 64922 SOVAREX Crease LD 66297 Mobilitet .496 64923 SOVAREX Crease L1 66391 Mobi1 Met 24 64941 CARC0YLE Grease B2 66303 Mobi1 Met 26

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SP31.917 01 Rev. 9 5/01/82 Page 8

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Appendix 12.1

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i PRODUCT PRODUCT PRODUCT PRODUCT CODE NAME CODE NAPE 64948 SOVAREX Grease 1 W 66394 Mobi1 Met 27 64959 Mobil Crease Mc Heavy 66305 Mobihtet 29 64063 Mobil Crease Crph 3 66307 Mobi1Het 45 64971 Mobil Block crease Med 66310 Mobi1Het 715 64975 Mobilplex EP $ 66610 Mobil Prosol 44 64976 Mobilplex EP 1 66618 Mobil Prosol 172 64977 Mobilplex EP 2 66624 Mobil Prosol 174 64081 Mobilplex EP 47 66701 Mobil ARMA 244 66792 Mobil ARMA 245

. 66705 Mobil ARMA 355 6716 Mobil AR:iA 777 66721 Mobil APJiA 798 66725 Mobil Tank Coating 66802 Mobil Thern 2 67122 VACMUL D3 D 67135 VACMUL 3 D '

67175 VACMUL 2105 -

67319 SULTRAN 176 M 67600 SOLVAC R-35 67691 SOLVAC R-35 C -

68930 Mobil Therm Light 68035 Mobil Sol A AD51 Mobil ' Therm 603 -r U

SP31.919'.91 Rev. 9 5/01/82 Page 9 l

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  • App;ndix 12.2 Page 1 of 21 INDEX

' (C-LUBRICATION INSTRUCTION CODE TITLE 91 Check Hydraulic Reservoir

$2 Check Chain Resevoir 93 Check Clutch Case -

$4 Check Bearing Reservoir 95 Check Cear Case 96 Drain, Clean and Refill Hydraulic Reservoir 97 Drain, Clean and Refill Chain Reservoir 98 Drain, Clean, and Refill Clutch Case

  • 99 Drain, Clean, and Refill Bearing Reservoir 19 Drain, Clean, and Refill Gear Case -

11 12 Crease Anti-Friction Bearings Crease Motor Bearings 13' Hand Pack Anti-Friction Bearings 14 Fill and Turn Crease Cups 15 Crease Fittings 16 Grease Couplings 17 18 Fill Central Crease or Oil Lubricator Fill Airline Oiler 19 Service Manzel Lubricator 29 21 Service Lincoln Grease or 011 Lubricator v- 22 Service Farval Crease Lubricator k ,,s) 23 Drain, Clean, and Refill Oil Type Air Filter Change Filter Ele:ent or Clean Permanent Type Oil Filter 24 25 Clean Air Filter - Dry Type Keep 011 Cups Full 26 Apply Hand Oil 27 Check Cooling System 28 Change Cooling System 29 Clean and Brush oil on Wire Rope 30 Clean Magnetic 011 Trap 31 Check Crankcase 32 Change Crankcase 33 Lubrication of Open Cears 34 Check Bijur System 35 36 Drain, Clean and Refill Bijur System 37 Drain, Clean ar.d Refill Airline Oilers Nove (All)

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2 Appendix 12.2

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  • :3 LUBRICATION INSTRUCTION CODE 01 -

Check Hydraulic Reservoir

1. Determine if indicated reservoir is operating satisfactorily.
2. Clean fill cap and oil level gauge area.
3. Check lubricant level and add designated oil as required. *
4. Check for leaks or anything unusual which may result in damage to the machine.
5. Replace oil fill cap securely.
6. Report unusual occurrences to your supervisor.

LUBRICATION INSTRUCTION CODE 02 1.

Inspect chain reservoir for leaks, broken seals, or general damage.

2. Clean, fill and level gauge area.
3. Check lubricant level and add designated oil as required.
4. Replace fill cap securely.
5. Check chain for possible loose or broken links.
6. Report unusual occurrences to your supervisor.

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SP31 919 91 Rev. 9 5/01/82 Page 11 {

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' Appendix 12.2

, Raga 3 cf 21 LUBRICATION INSTRUCTION CODE 03 Check Clutch Case '

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1. Determine if indicated case is operating satisfactorily.

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2. Clean, fill and level gauge area.
3. Check lubricant level and add designated oil as required.
4. Replace fill cap securely. *
5. Check for leaks or anything unusual which may result in da= age to the unit.
6. Report unusual occurrences to your supervisor.

LUBRICATION INSTRUCTION CODE 04 Chick Bearing Reservoir Inspect bearing housing for leaks.

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(__d Check bearing temperature to insure bearing not running too hot.

3. Clean, fill and level gauge area.
4. Check lubricant level and add designated oil as required.
5. Replace fill cap securely.
6. Check for anything unusual which cay result in damage to the unit.
7. Report unusual occurrences to your supervisor.

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SP31 919 91 Rev. 9 5/01/82 Page 12

l Appendix 12.2 Page 4 of 21 LUBRICATION INSTRUCTION

  • {> 's CODE 05 Check Gear Case -
1. Determine if indicated gear case is operating satisfactorily.
2. Clean, fill and level gauge area.
3. Check lubricant level and add designated oil as required.
4. Replace fill cap securely. *
5. Check for leaks or anything unusual which may result in da= age to the unit.
6. Report unusual occurrences to your superviscr.

LUBRICATION INSTRUCTION CODE 06 Drain, Clean and Refill liydraulic Reservoir

). Inspect Reservoir thoroughly for any leaks, broken seals, or general damage.

2. Make certain machine is not operating before attecpt is made to drain reservoirs.
3. Clean outside of reservoir around the fill point before draining the oil.
4. Drain oil from reservoir. Inspect oil which is being drained for unusual color or unusual contamination. If oil contains a high percentage of metallic particles, it should be flushed.
5. In flushing the reservoir, use clean oil of the type and quantity used in normal operation. Start the machine so that flushing oil will dislodge contamination in the case. After a reasonable period of running, again drain the reservoir.
6. When the reservoir has been thoroughly drained and/or flushed and drained, replace drain plug, refill with recossended lubricant, and replace filler cap or plug.
7. Report any unusual situations which could lead to the malfunctioning of the unit or possible downtime to your supervisor. .

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SP31.pl9.DI Rev. 9 5/01/82 Page 13

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LUBRICATION INSTRUCTIONS CODE 07 Drain. Clean and Refill Chain Reservoir 1.

Inspect chain case thoroughly for any leaks, broken seals, general damage.

2. Make certain chain case is not operative before attenpt to drain it is made. -

3.

Clean outside of chain case around the drain and fill points before draining oil.

4. Drain oil from chain case. Inspect cil which is being drained for unusual color or unusual contanination. If case and oil contains an unusually high percentage of metallic particles, it should be flushed.

5.

In flushing the case, use clean oil of the type normally used in its operation.

Use the same quantity of oil normally used in its operation. Start the gear case so that the oil will dislodge contamination in the case. Af ter a reasonable period of running, again drain the case.

6.

When case has been thoroughly drained and/or flushed and drained, replace drain plug, refill with recommended lubricant, and replace filler cap or plug.

7.

Report any unusual situations which could lead to the malfunctioning of the unit or possible downtice to your supervisor.

(O SP31 919 91 Rev. 9 5/01/82 Page 14

e Appendix 12.2 Prg2 6 cf 21 LUBRICATION INSTRUCTIONS

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CODE 08 Drain, Clean and Refill Clutch Case ~"

1. Make certain unit on which clutch is functioning is not in opeation before an atttempt is made to drain it.
2. Clean outside of clutch case around the drain and fill points before draining oil.
3. Drain oil from clutch reservoir. *
4. If clutch is to be flushed, a solvent caterial such as kerosene is suggested. -

Case should be filled to normal oil level and clutch actuated several times to flush out accumulated deposits. Unit to which clutch is attached should be run unloaded a few minutes to make cer:ain plates and/or facings are covered and flushed. Drain cleaning fluids from clutch compartment.

5. If case has no pockets to retain flushing solvent, fill to correct level with recommended lubricant.

6.

If case does contain pockets which will retain some solvent which will materially reduce the viscosity of the refill lubricant, refill case to correct level, operate clutch for a few minutes, drain this change of oil and then refill with recommended oil for operation.

Report any unusual situations to your supervisor.

LUBRICATION INSTRUCTIONS CODE 09 Drain, Clean and Refill Bearing Reservoir

1. Inspect bearing housing for leaks.
2. Ikke certain unit is stopped before working on it.
3. Clean outside of bearing housing around the drain and fill points before l draining.
4. Drain oil reservoir. If oil is relatively clean and does not contain metallic particles or water, refill with the clean reconcended oil to the desired level.

5.

If oil is badly contaminated, call this to the attention of your supervisor.

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SP31 919 01 Rev. 9 5/01/82 Page 15

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, LUBRICATION INSTRUCTIONS CODE 10

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rain, Clean and Refill Gear Case

1. Inspect drive case thoroughly for any leaks, broken seals, or general seals, or

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general damage.

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2. Make certain drive case is not operative before attempt is made to drain it.
3. Clean outside of drive case around the drain and fill points before draining oil.
4. Drain oil from drive case. Inspect oil which is being drained for unusual color or unusual contamination. If case and oil contains an unusually high percentage of metallic particles, or is extremely dirty, do Step 5; IF NOT ... Continue on with Step 6.
5. In flushing the case, use clean oil of the type normally used in its operation.

Start the gear care so that the oil will dislodge contamination in the case.

After a reasonable period of running, again drain the case.

6. When case has been thoroughly drained and/or flushed and drained, replace drain plug, refill with reconnended lubricant and replace filler cap or plug.
7. Report any unusual situations which could lead to the calfunctioning of the unit or possible do:intice to your supervisor.

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.Y LUBRICATION INSTRUCTIONS CODE 11 Crease Anti-Friction Bearings l 1. Wipe of f grease fittings with a clean cloth.

j 2. Apply grease with gun. If bearing is not in an enclosed housing, apply

sufficient grease to flush bearing. Wipe off excess grease with a clean cloth.

l l 3. If bearing is in an enclosed housing which contains a grease fitting and a drain l plug, remove the drain plug and purge the bearing until new grease cosas out of I th drain plug. With plug recoved, run equip:ent for about 15 minutes or until grease stops coming out. Wipe off excess grease.

4. Replace the drain plug.

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Appe: dix 12.2 t .- P:ga 8 of 21 I~N LUBRICATION INSTRUCTION CODE 12 Crease Motor Bearing --

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1. Electric motors can be lubricated when operating or when shut down. If they are lubricated when operating, extrene care should be observed to make certain oilerman is not caught in any motor attachments.
2. Whether the electric motor is o grease gun in the same manner. perating or shut down, it can be lubricated with a'
3. Wipe dust from grease fittings with a clean rag. .

EORS WITl! !! ORE TilAN ONE FITTING AND/OR PLUG 4.

If bearing housing has a grease fitting and a pipe plug opening remove the pipe plug and apply grease through the fitting until new grease appears at the pipe plug opening.

5. Do the same with the bearing on the opposite side.
6. With pipe plugs removed, start motor, permitting it to run for about one-half hour so that bearing can relieve itself of any pressures brought about by the n greasing.

HOTORS WITH ONE FIT lT NG/ PLUG 7.

If housing does not have a pipe plug, after sufficient grease has been pumped into it through the grease fitting, remove the grease fitting, cover it with a rag, start the motor, and permit it to run one-half hour to relieve itself.

8. Replace grease fitting or pipe plug.

NOTE: If only plugs, are present, remove one and install a grease fitting in it's place.

SP31 019 91 Rev. 9 5/01/82 Page 17 *

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Appendix 12.2 F:g1 9 of 2 L LUBkICATIONINSTRUCTION

'- CODE 13 Hand Pack Anti-Friction Bearing '

1. Haka certain unit of which bearing is a part is not operating.
2. .Uipe dust from bearing housing.
3. Remove all or part of bearing housing to expose bearing
4. Remove old grease from housing. If there are areas where grease has hardened and is inaccessible, soften through the addition of a light viscosity oil (Mobil DTE Oil 24). , ,

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5. If bearing cust be removed and cleaned, flush ir. cleaning solvent. De'not dry" bearing with air hose. Coat bearing with a light oil such as a Hobil DTE 011 24.
6. Replace bearing and pack housing from one-third to or.e-half full of grease.
7. Replace bearing housing.

LUPRICATION INSTRUCTION CODE 14

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Fill and Turn Grease Cups '

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1. If grease cup is in an area where servicing it while equipment is runn'ing would be a hazard, take whatever precautions are necessary to insure safety.
2. Wipe dust from grease cup and area immediately surrounding it.
3. Remove cup, cover cup base with a clean' rag, fill cup, re=ove rag and' replace cup.
4. Turn cup to apply sufficient grease to meet the requirements of the unit being serviced.
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S?31.019 91 Rev. 9 5/01/22 Page 18 1

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. - Apptndix 12.2 Pege 10 of 21 LUBRICATION INSTRUCTION ig CODE 15 Crease Fittings

1. Gun greasing can normally be done while unit is in operation. If unit is operating, extreme care should be observed so that oilerman is not caught in the mechanism. .
2. Wipe greare fittings free of dust with a clean rag.
3. If the operation is particularly dusty, it is desirable if grease can be used as a flush, seal, and lubricant.

In applying greare, use in this manner. -

4.- Wipe off' excess grease'from fitting an'd bearing area.

  • 5.-

In the case where' sealed housing bearings are greased, re=ove fitting or relief plug. Run unit about 15 minutes (to allow expansion of grease). Replace p

plug / fitting and wipe excess grease from area.

NOTE:

Use Code 11 for greasing antifriction bearings.

LUBRICATION INSTRUCTION CODE 16 b

gjirease Coupling All couplings in your plant are grease lubricated through a grease fitting. When eclied on to perform this function, observe these steps.

1.

Wipe off the grease fitting to remove dirt before grease is applied to make certain dirt is not forced into the coupling with the grease.

2. Couplings are of all sizes. The amount of grease required varies from one size to acother. Consult manufacturer's recommendations for amount of grease to be applied to-each side.
3. Wipe off excessive grease.

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4. '

Report to your supervisor on any part of this unit that is unsaf'e or requires

. repairs or parts replacement to prevent unscheduled failure or undue wear.

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, Pcg2 11 of 21 LUBRICATION ItiSTRUCTION CODE 17 ntral Grease or Oil Lubricator When called on to perform this function, the unit to be serviced should be:

1. Cleaned on the outside and particularly in the area of the grease fitting, grease cup, reservoir cover, etc., to make certain that contaoination will not enter with the application th the lubricant.
2. Determine requireoent of that section of the unit the code calls for and perform that function, making certain not to over grease or over-fill reservoir or cavity involved.
3. Should oil be spilled or a glob of grease be permitted to hang on the fitting, be sure to wipe it before passing on to the next job.
4. Report to your supervisor on any part of this unit that is unsafe, requires repairs or parts replacements to prevent unscheduled failure or undue wear.

LUBRICATION INSTRUCTION CODE 18

{ Fill Airline Oiler

1. Shut off air to the machine.
2. Drain water in water trap glass.
3. Clean and remove filler plug making sure dirt does not enter reservoir.
4. Fill bottle reservoir to prescribed level.
5. Replace oil plug and turn on air.
6. If unit does not require any oil, check to make sure airline oiler is operating properly. If it is not, report it to your supervisor.

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SP31.019 01 Rev. 9 5/01/82 Page 20

App 2ndix 12.2

., Pag 2 12 ef 21 LUBRICATION INSTRUCTION CODE 19 .

Service !!anzel Oil Lubricator Manuel Mode 25 Lubricator. It is extremely important to keep this lubricater clean.

To do this.

1. Remove each pump as follows:
a. Stop the lubricator. *
  • b.

Remove the discharge line connections and the pump mounting screws.

c. Loosen the adjacent pu=p mounting screws.

d.

Lif t outand forward front end ofatpump (end with feed regulator screw) pulling it upward the same time. This will allow the yoke or crosshead to clear the eccentrics and the pump can be lif ted out.

e.

Before replacing each pump, position the yoke down as far as possible and then reverse the above procedure. Before replacing, follow the cleaning process set forth in the following:

('{.1 s_,) Clean each pump unit and the reservoir by dipping and brushing in cleaning solvent.

3.

Clean all lubrication tubing and check valves thoroughly at the same time.

4. Recharge lubricator and bleed lubrication lines at terminal check valve to assure full lubrication before putting equipment back into operation.

5.

Replace pump in accordance with le, Ic, Ib and la, above. Fill reservoir with recommended lubricant.

6.

When lubricator is started up, check feeds to make certain they are at satisfactory rates.

SP31 019.$1 Rev. 9 5/01/82 Page 21

App 2ndix 12.2 Pag 2 13 of 21 .

LUgRICATION INSTRUCTION

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CODE 20 Service Lincoln Crease or 011 Lubricator When required to check out the Lincoln Lubricator, proceed as fo1Ilows:

1. Check the pump:
a. Disconnect the pump at the outlet and put a pressure gaoge in the pump inlet. -
b. Apply a known air pressure to the pump.
c. Pump should stall and pressure should build up equal to 50 times inlet air pressure.
d. If this occurs, pump is operating satisfactorily.
e. If pump does not reach stalling pressure but continues to cycle, check the foot valve and packings for air loss.
2. Check time clock.
a. Check time accuracy.
b. Check alarm clock, making certain it triggers alarm system.
3. Main Lubricating line.
a. Place gauge line.
b. Cycle System.

c.

If pressure switch cuts out at 2,500 pounds, the system is operating satisfactorily.

4. Inspect all supply lines. If mashed or br6 ken, repair or replace them.
5. Inspect the injectors for leakage at the packings. If leakage occurs, replace packings.
6. Inspect injectors for operation by checking the movement of 'the indicator stems.

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N Paga 14 of 21 LUBRICATION INSTRUCTION CODE 21 Service Farval Grease Lubricator V

When requested to check out Farval Lubricator, proceed as follows: . . .

1. Check pressure gauge on lubrication reservoir. Be certain pressure reaches psi.
2. theek pump pressures on each lubrication line. Make certain pressures are esintained at psi during operation. ' ,

1

3. Check all measuring valves to make certain they are operating. If a positive

- check is required, uncouple inlet lines and test. If grease is reaching measuring valves, reconnect inlet lines and uncouple discharge lines. If grease passes through measuring valve in satisfactory amounts, reconnect and go on to -

next ones following above procedure. Before uncoupling lines, make certain all dust and dirt is removed.

4. When checking metering valves check all piping to be sure it is not crushed or broken. If piping connections are loose, tighten them. If piping connections are broken, replace them. Any crushed or broken parts should be replaced.
5. Remove the grease filler screen assembly and clean thoroughly. Make certain all dirt and dust has been removed from outside of unit before this is removed.
6. Check dial pins of timer and make sure they are tight. Also, tighten dial and thumb nut.

{O LUBRICATION INSTRUCTION CODE 22 Drain, Clean and Refill Oil Type Air Filter 1.-

Be sure that unit on whir.h filter is mounted is not operating.

2. Re=ove filter and disassemble.
3. Pour or drain oil from reservoir.
4. '

Clean reservoir as well as outside of filter with a cleaning solvent. Dry out with lint-free cloth preferably. Use air hese only as a last resort.

5.

If filter contair.s a mesh screen as part of the filtering mechanism, rinse screen out in a solvent. Blow solvent out of screen in a well-ventilated area. If filter manufacturer recommends that the screen be impregnated with oil before it is reassembled, use same oil recommended for filter reservoir.

6.

> Refill filterinreservoir relocate with recommended oil, reassemble the filter unit, and original position.

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.- Paga 15 cf 21 LUBRICATION INSTRUCTION CODE 23

( j Change Filter Element or Clean Pertanent Type Oil Filter

1. If filter housing is the exposed type, inspect it for leaks, broken se:Is or.

general damage.

2. Make certain unit which is serviced by filter is inoperative before starting work.
3. Clean outside of filter housing so that dirt will not be drawn into circulation system when filter or housing is removed. .
4. If filter is of replaceable cartridge ' type, remove old cartridge and replace with new, makitig certain all clips and/or gaskets are in place before housing is -

replaced.

5.

If filter is of the metallic mesh type, wash in safety solvent. When thoroughly cleaned, wipe dry with lint-free cloth, or blow dry with air hose, cake certain all clips,and/or gaskets are in place before housing is replaced.

6. Replace housing and fasten securely in place.

7.

Start up unit serviced by filter and observe it closely.for leaks or improper reinstallation that would contribute to the calfunctioning of the cachine.

LUBRICATION INSTRUCTION CODE 24 Clean Air Filter - Dry Type

1. Wipe filter free of dust with a clean rag.
2. Remove filter, covering housing opening with a clean rag.
3. Blow dust from filter with an air hose.
4. If this does not clean sufficiently, flush filter in safety solvent. Blow safety solvent from filter in a well ventilated area with an air hose.
5. Replace filter.

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. LUBRICATION INSTRUCTION CODE 25 hq

'(yKeep 011 Cups Full

1. ..

If the oil cup is in an area where servicing it while equipment is running would be a hazard, take whatever precautions are necessary to insure safety.

2. Wipe oil cup free of dust with a clead rag. -
3. Till oil cup with recommended lubricant. -

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LUBRICATICN INSTRUCTIONS CODE _26 Apply Hand Cil

1. Wipe dust from oil hole or oil cup.
2. Apply hand oil recommended.

LUBRICATION INSTRUCTIONS CODE 27 Check Cooling System (Automotive)

1. Release pressure on radiator cap.
2. Check level of coolant.
3. Check for leaks with unit running and bubbles in radiator.
4. Report unusual occurrences to your supervisor.

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. LUBRICATION INSTRUCTIO!?S CODE 28

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lChangeCoolingSystem(Automotive)

1. Release pressure on radiator cap.
2. Open drain valve and/or compressor block plug and drain out anti-freeze solution.
3. Flush, cooling with water. If this is not considered adequate, use a fluid like Mobil Radiator Flush to thoroughly clean it, following the instructions accompanying it.
4. Refill with a permanent anti-freeze so.lution, such as }bbil Permazone, to meet temperature require =ents.

LUBRICATION INSTRUCTIONS CODE 29 Clean and Brush 011 on Wire Rope

1. Wire rope involved is an elevator cable.
2. Remove dirt which has become impacted in strands of the cable with a wire brush.

Run short lengths of cable over elevator top sheave while brushing.

Apply recommended lubricant to cable via a swab or bristle type brush.

LUBRICATION INSTRUCTION CODE 30 Clean Magnetic Gil Trap

1. Shut down oil circulation system in which trap is located.

2.. Remove trap magnet. Remove metallic particles from it. Wash it with safety solvent.

3. Flush cagnet housing with lubricant used in circulation system.
4. Replace trap magnet.

5.

Start circulation system and check it for leakage in nagnetic trap area.

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. LUBRICATION INSTRUCTION CODE 31 Check Crankcase

1. Make certain engine is not operating before starting check. ~~
2. Check level in crankcase and add designated oil as required.
3. Check for leaks or anything unusual which may cause damage to engine.
4. Report unusual occurences to your supervisor.

LUBRICATION INSTRUCTION -

CODE 32 Change Crankcase

1. Make certain engine is not operating before you start to service it.
2. Remove drain plug from crankcase and drain out oil. Oil should be allowed to head up before draining.
3. Refill crankcase with recommended oil to proper level.

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LUBRICATION INSTRUCTIONS CODE 33 Lubricate Open Cears 1.

If gear has a guard or shroud protector around it, remove enough of either of these so that you can get to gear in the area of mesh of the gear and pinion.

2.

Using extreme caution, lubricate the gear while it is in operation just ahead of the mesh of the gear and pinion. By applying the lubricant here you will get the best distribution across the gear teeth with the least mess.

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3. Observe base of gear teeth each time lubricant is applied. If lubricant is

! continuing to build up here, gear should be cleaned during a major shut-down.

l If gear is not cleaned, it will exert abnormal pressures on gear and pinion. ,

4 Replace guard or shroud protector.

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LUBRICATION INSTRUCTION CODE 34 In Check Bijur System

( ,

1. Check oil, level in reservoir and add oil as required.
2. Check for broken or pinched lines and for inoperative distribution blocks.
3. Check for leaks and anything unusual which may cause the machine to be damaged.
4. Report any unusual conditions to your supervisor.

LUBRICATION INSTRUCTION -

CODE 35 Drain, Clean and Refill Bijur Systems

1. Disconnect pump by removing four cover screws.
2. Remove bottom of pump essembly - unscrew and remove old felt.
3. Install new felt.

-s 4. Remove oil from pump reservoir.

\' '5. Clean reservoir with Visi-Flusher and wipe dry with lint-free cloth.

6. Replace puup assembly and attach cover.
7. Refill with proper oil. Check machine card for oil to use.
8. Cycle pump, by hand or run machine to determine delivery to all points.
9. If certain points do not receive oil, remove lines and connections.

19 Blow out lines to clear or replace.

11. Replace felt filters in joints and reassemble.
12. Again determine if all points receive oil.
13. Be sure Bijur pump cam setting is as per instructions on card.

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LUBRICATION INSTRUCTIONS

. CODE 36 Drain, Clean and Refill Airlinc Oilers

1. Shut down machine and lock switch.

~2. Close valve to air supply. .

3. Open drain in water trap to bleed air out of system.
4. Remove oil reservoir, clean, replace and fill with proper lubricant.

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5.

Open air supply and check pressure. Make adjustment if necessary by turning handle on pressure regulator.

6. Check all points for proper delivery of lubricant.
7. Wipe off all excess oil.

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, LUBRICATIO:; INSTRUCTION CODE 37 SERVICE MOTOR OPERATED VALVES Main Cear Case:

1. Clean of f gear case housing, zerk fitting, and geared l'imit switch cover.

IA. When using a grease of a different soap base than that already in gear case, existing grease must be completely flushed out (follow Flush Procedure A, below).

Then continue with Step #5. .

2. Remove fill or drain plugs from main gear case to inspect grease, and check level.
3. Remove a small amount of grease (main gear case) and inspect for dirt, water, or other foreign material. If any is present, flush out gear case (follow Flush Procedure A, below), and rcpack with fresh grease.
4. Inspect the grease sample (main gear case) for consistency. It should be slightly fluid, and not stiffer than a standard NLGI-l grade consistency.

Otherwise, flushout (follow Flush Procedure A, below), and repack with fresh grease.

5. Fill or add grease to main gear case to replenish to proper level. Sufficient grease should be present to insure that " worn" is totally immersed.

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l v3. Punp sufficient grese through zerk fitting to lubricate stem bearing.

7. Replace all fill and drain plugs.

Gaared Limit Switch Box:

8. Remove plate from geared limit switch box, and inspect grease. If any water, dirt or other foreign material is present, flush out (follow Flush Procedure B, below) and repack with fresh grease.

l 9. Check the consistency of the in use (geared limit switch box) grease. It should feel soft to the touch, approximating a standard NLCI-2 consistency or less. If harder, flush out (follow Flush Procedure B below) and repack with fresh grease.

10. When repacking or adding grease (geared limit switch box), use about a one quarter pack (enough grease to cover gears and space behind them.

Flushing Procedures:

  • A. Main Cear Case: Use a commercial degreaser/ cleaner which is non-corrosive and does not affect seal material such as Buna-N or Viton (i.e., kerosene). Flush case several times, until all residue has been removed. Thoroughly drain case.

. B. Ceared Limit Switch: Manually wipe out existing grease and residue. Kerosene

! A may be used, dry. applied by brush or swab, to aid renoval. Af ter, wipe all gears and d surfaces i

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,. LUBRICATIO!! LOG l

lN N IE DEPT DATE i SAWS /;NR TYPE of LUBRICANT 'QUK;TITY '

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