Information Notice 2007-35, Varian Medical Systems Varisource HDR Events: Iridium-192 Source Pulled from Shielded Position

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Varian Medical Systems Varisource HDR Events: Iridium-192 Source Pulled from Shielded Position
ML072760661
Person / Time
Issue date: 10/17/2007
From: Schlueter J
NRC/FSME/DMSSA
To:
Herrera T, FSME/DMSSA, 301-415-7138
References
IN-07-035
Download: ML072760661 (7)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF FEDERAL AND STATE MATERIALS

AND ENVIRONMENTAL MANAGEMENT PROGRAMS

WASHINGTON, D.C. 20555

October 17, 2007

NRC INFORMATION NOTICE 2007-35:

VARIAN MEDICAL SYSTEMS

VARISOURCE HDR EVENTS:

IRIDIUM-192 SOURCE PULLED FROM

SHIELDED POSITION

ADDRESSEES

All U.S. Nuclear Regulatory Commission (NRC) medical use licensees and NRC Master

Materials Licensees authorized to possess or use a Varian Medical Systems VariSource

High Dose Rate Remote Afterloader (VariSource HDR). All Agreement State Radiation

Control Program Directors and State Liaison Officers.

PURPOSE

The NRC is issuing this information notice (IN) to alert addressees to recently reported

events where the use of the emergency manual retract hand wheel on the VariSource

HDR has caused the active iridium-192 (Ir-192) source to be pulled out of the shielded

position. It is expected that recipients will review the information for applicability to their

facilities and consider actions, as appropriate, to avoid similar problems. However, suggestions contained in this IN are not new NRC requirements; therefore, no specific

action or written response is required.

NRC is providing this IN to the Agreement States for their information, and for

distribution to their medical use licensees, as appropriate.

DESCRIPTION OF CIRCUMSTANCES

NRC has received four event reports in the last three years, two of them recently, involving the VariSource HDR Ir-192 source having been pulled out of the shielded

position, while using the manual retract hand wheel. The four events occurred in a

range of different situations, two occurred during clinical use of the afterloader, one

occurred during routine QA/QC checks, and the other occurred during student training.

In one of the four incidents reported, while the patient treatment was being planned, the

wire containing the dummy (non-radioactive) source did not return during pre-treatment

preparations. The manual retract hand wheel, which is intended only for the wire

containing the radioactive source and not for the dummy source, was used by the

physicist in an attempt to retract the dummy source. However, when the physicist turned

the hand wheel, the active source was pulled out of the tungsten safe. Two of the

events occurred when the operator of the VariSource HDR attempted to retract a stuck

dummy source with the manual retract hand wheel. Their attempt to manually retract the

dummy source caused the active Ir-192 source to be pulled out of the tungsten safe.

The remaining event occurred during a training exercise when an instructor asked four

students to simulate using the manual retract hand wheel, however, two of the students

actually turned the hand wheel and caused the active Ir-192 source to be pulled out of

the tungsten safe.

DISCUSSION

Three of the four events occurred because the operators used the manual retract hand

wheel in an attempt to retract the dummy source back into the VariSource HDR unit.

The fourth event occurred during a training session. The warning label on the manual

retract hand wheel reads Warning - Active Source Wire Emergency Retract only. Turn

the hand wheel for a maximum of 12 turns or until the radiation alarm ceases. Contact

Varian Service. Varian filed an initial notification dated September 17, 2007, with NRC

in accordance with 10 CFR 21.21, following the latest event on July 15, 2007. The

report delineated the event and the design characteristics of the VariSource HDR unit for

safe use.

While potential long-term solutions are being considered, licensees should be aware that

consequences of the active Ir-192 source being pulled out of the tungsten safe would

result in the following:

1. The source would be contained within the unit, but would be unshielded and

could not be returned to the shielded position.

2. The exposure rate for a 10 Curie Ir-192 source that has been pulled out of the

tungsten safe would have an exposure rate of 18 R/hr at 50 cm.

3. A recovery operation would be needed to retrieve and secure the source.

4. Treatments could not resume until a new source wire is installed.

This IN serves as a reminder that the manual retract hand wheel on the VariSource HDR

units is intended only for the wire containing the Ir-192 source. The manual retract hand

wheel does not retract the dummy source. In the event that the dummy source is stuck

in the out position, the console displays Error Code 88. The operators should consult

the operators manual provided by Varian Medical Systems and contact Varian Service.

Licensees should also read Varians Customer Technical Bulletin (CTB) VS-366A,

Clarification on the Use of the Emergency Retract Hand Wheel to Prevent Accidental

Exposure. The CTB is available at the following website:

www.varian.com/shared/oncy/pdf/CTB-VS-366a.pdf

In addition, in the event of an emergency where an operator needs to use the manual

retract hand wheel to return the active Ir-192 source to the shielded position, operators

should be aware that the number of turns necessary to return the source to the tungsten

safe may vary. The number of turns may vary depending on how extended the source is

initially and on any potential for slippage between the pinch rollers and the source wire, especially with a freshly lubricated source wire. The VariSource HDR units are designed

IN 2007- 35 in such a manner that the operator only knows if the source has returned to the shielded

position when the audible radiation alarms and red light indicator turn off. Operators

should be aware that if the manual retract hand wheel is turned too many times the

active Ir-192 source can be pulled out of the tungsten safe. The unit was not designed

to have a positive lock to prevent the source from being pulled out of the tungsten safe

or to indicate that the source is in the shielded position.

CONTACT

This IN requires no specific action of written response. If you have any questions about

this IN, please contact one of the individuals listed below or the appropriate regional

office.

/RA/

Janet R. Schlueter, Director

Division of Materials Safety

and State Agreements

Office of Federal and State Materials

and Environmental Management Programs

Technical Contact:

Tomas Herrera, FSME

(301) 415-7138

E-mail: txh1@nrc.gov

Medical Issues Contact:

Cindy Flannery, FSME

(301) 415-0223

Email: cmf@nrc.gov

Enclosure: List of Recently Issued FSME/NMSS Generic Communications

Note: NRC generic communications may be found on the NRC public Website, http://www.nrc.gov, under Electronic Reading Room/Document Collections.

IN 2007- 35 in such a manner that the operator only knows if the source has returned to the shielded

position when the audible radiation alarms and red light indicator turn off. Operators

should be aware that if the manual retract hand wheel is turned too many times the

active Ir-192 source can be pulled out of the tungsten safe. The unit was not designed

to have a positive lock to prevent the source from being pulled out of the tungsten safe

or to indicate that the source is in the shielded position.

CONTACT

This IN requires no specific action of written response. If you have any questions about

this IN, please contact one of the individuals listed below or the appropriate regional

office.

/RA/

Janet R. Schlueter, Director

Division of Materials Safety

and State Agreements

Office of Federal and State Materials

and Environmental Management Programs

Technical Contact:

Tomas Herrera, FSME

(301) 415-7138

E-mail: txh1@nrc.gov

Medical Issues Contact:

Cindy Flannery, FSME

(301) 415-0223

Email: cmf@nrc.gov

Enclosure: List of Recently Issued FSME/NMSS Generic Communications

Note: NRC generic communications may be found on the NRC public Website, http://www.nrc.gov, under Electronic Reading Room/Document Collections.

ML072760661

OFC

DMSSA/SSSB

DMSSA/SSSB

DMSSA/MSEA

DMSSA/SSSB

NAME

THerrera:tyh

JJankovich

SWastler for

CFlannery

CEinberg

DATE

10/02/07

10/02/07

10/04/07

10/09/07

OFC

DMSSA/MSEA

FSME/DMSSA

FSME/DMSSA

NAME

AMcIntosh

RLewis

JSchlueter

DATE

10/09/07

10/17/07

10/17/07

OFFICIAL RECORD COPY Recently Issued FSME/NMSS Generic Communications

Date

GC No.

Subject

Addressees

02/02/07 IN-07-03 Reportable Medical Events Involving

Patients Receiving Dosages of

Sodium Iodide Iodine-131 less than

the Prescribed Dosage Because of

Capsules Remaining in Vials after

Administration

All U.S. Nuclear Regulatory Commission

medical use licensees and NRC Master

Materials Licensees. All Agreement State

Radiation Control Program Directors and

State Liaison Officers.

02/28/07 IN-07-08 Potential Vulnerabilities of Time- reliant Computer-based Systems

Due to Change in Daylight Saving

Time Dates

All U. S. Nuclear Regulatory Commission

licensees and all Agreement State

Radiation Control Program Directors and

State Liaison Officers.

03/13/07

IN-07-10

Yttrium-90 Theraspheres and

Sirspheres Impurities

All U.S. Nuclear Regulatory Commission

(NRC) Medical Licensees and NRC Master

Materials Licensees. All Agreement State

Radiation Control Program Directors and

State Liaison Officers.

04/04/07 IN-07-13 Use of As-Found Conditions to

Evaluate Criticality-related Process

Upsets at Fuel Cycle Facilities

All licensees authorized to possess a

critical mass of special nuclear material.

05/02/07 IN-07-16 Common Violations of the Increased

Controls Requirements and Related

Guidance Documents

All licensees who are implementing the

U.S. Nuclear Regulatory Commission

(NRC) Order Imposing Increased Controls

(EA-05-090), issued November 14, 2005 and December 22, 2005.

05/21/07 IN-07-19 Fire Protection Equipment Recalls

and Counterfeit Notices

All holders of operating licenses for nuclear

power reactors and fuel cycle facilities;

except those licensees for reactors that

have permanently ceased operations and

who have certified that fuel has been

permanently removed from the reactor

vessel; and except those licensees for

decommissioned fuel cycle facilities.

06/11/07 IN-07-20

Use of Blank Ammunition

All power reactors, Category I fuel cycle

facilities, independent spent fuel storage

installations, conversion facility, and

gaseous diffusion plants. Date

GC No.

Subject

Addressees

07/19/07 IN-07-25 Suggestions from the Advisory

Committee on the Medical Use of

Isotopes For Consideration to

Improve Compliance With Sodium

Iodide I-131 Written Directive

Requirements in 10 CFR 35.40 and

Supervision Requirements in 10

CFR 35.27 All U.S. Nuclear Regulatory Commission

(NRC) medical-use licensees and NRC

Master Materials Licensees. All Agreement

State Radiation Control Program Directors

and State Liaison Officers.

08/08/07 IN-07-23 Inadvertent Discharge of Halon

1301Fire-suppression System from

Incorrect and/or Out-of-date

Procedures

All holders of operating licenses for nuclear

power reactors, except those who have

permanently ended operations and have

certified that fuel has been permanently

removed from the reactor vessel. All

holders of licenses for fuel cycle facilities.

08/13/07 IN-07-26 Combustibility of Epoxy Floor

Coatings at Commercial Nuclear

Power Plants

All holders of operating licenses for nuclear

power reactors and fuel cycle facilities

except licensees for reactors that have

permanently ceased operations and who

have certified that fuel has been

permanently removed from the reactor

vessel.

09/13/07 IN-07-30

Radiological Controls Create

Criticality Safety Accident Scenario

for Fissile Solution Container

Transport at Fuel Cycle Facility

All licensees authorized to possess a

critical mass of special nuclear material.

09/28/07 IN-07-33 Exposures To Members Of The

Public Caused By Inadequate

Controls Over Well Logging

Sources

All U.S. Nuclear Regulatory Commission

Well Logging Licensees. All Agreement

State Radiation Control Program Directors

and State Liaison Officers.

03/01/07 RIS-07-03 Ionizing Radiation Warning Symbol

All U.S. Nuclear Regulatory Commission

licensees and certificate holders. All

Radiation Control Program Directors and

State Liaison Officers

03/09/07 RIS-07-04 Personally Identifiable Information

Submitted to the U.S. Nuclear

Regulatory Commission

All holders of operating licenses for nuclear

power reactors and holders of and

applicants for certificates for reactor

designs. All licensees, certificate holders, applicants, and other entities subject to

regulation by the U.S. Nuclear Regulatory

Commission of the use of source, byproduct, and special nuclear material

03/20/07 RIS-07-05 Status and Plans for Implementation

of NRC Regulatory Authority for

Certain Naturally-occurring and

Accelerator-produced Radioactive

Material

All NRC materials licensees, Radiation

Control Program Directors, State Liaison

Officers, and NRCs Advisory Committee

on the Medical Uses of Isotopes

04/05/07 RIS-07-07 Clarification of Increased Controls

for Licensees That Possess

Collocated Radioactive Material

During Transportation Activities

All U.S. Nuclear Regulatory Commission

(NRC) licensees issued NRCs Order

Imposing Increased Controls and all

Radiation Control Program Directors and

State Liaison Officers Date

GC No.

Subject

Addressees

05/04/07 RIS-07-09 Examples of Recurring Requests for

Additional Information (RAIs) for 10

CFR Part 71 and 72 Applications

All holders of, and applicants for, a: (1) 10

CFR Part 71 certificate of compliance

(CoC) for a radioactive material

transportation package; (2) 10 CFR Part 72 CoC for a spent fuel storage cask; and (3)

10 CFR Part 72 specific license for an

independent spent fuel storage installation

(ISFSI).

06/27/07 RIS-06-27, Suppl. 1 Availability of NRC 313A Series of

Forms and Guidance for Their

Completion

All U.S. Nuclear Regulatory Commission

(NRC) medical-use licensees and NRC

Master Materials licensees. All Radiation

Control Program Directors and State

Liaison Officers.

05/15/07 RIS-07-10

Subscriptions To New List Server

For Automatic Notifications Of

Medical-Related Generic

Communications, Federal Register

Notices And Newsletters

All U.S. Nuclear Regulatory Commission

(NRC) medical-use licensees and NRC

Master Materials licensees. All Radiation

Control Program Directors and State

Liaison Officers.

08/31/07 RIS-07-13 Verification of the Authenticity of

Materials Possession Licenses

All U.S. Nuclear Regulatory Commission

materials licensees. All Agreement State

Radiation Control Program Directors and

State Liaison Officers.

09/07/07 RIS-07-18 Data for Updating the Interim

Inventory of Radioactive Sources

All U.S. Nuclear Regulatory Commission

(NRC) Part 40, Part 50, Part 70, Part 72, and Part 76 licensees and certificate

holders who are authorized to possess

sources of radioactive material

at the Category 3.5" (as defined below)

activity or higher.

10/04/07 RIS-07-23 Date For Operation Of National

Source Tracking System

All licensees authorized to possess

Category 1 or Category 2 quantities of

radioactive materials.

All Radiation Control Program Directors

and State Liaison Officers.

Note: A full listing of generic communications may be viewed at the NRC public website at the following address:

http://www.nrc.gov/Electronic Reading Room/Document Collections/Generic Communications