Information Notice 1986-23, Excessive Skin Exposures Due to Contamination with Hot Particles

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Excessive Skin Exposures Due to Contamination with Hot Particles
ML031220642
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, 05000000, Zimmer, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Skagit, Marble Hill, Crane
Issue date: 04/09/1986
From: Jordan E
NRC/IE
To:
References
IN-86-023, NUDOCS 8604040321
Download: ML031220642 (6)


UnS 0 1AL

SSINS No.: 6835 IN 86-23

UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

WASHINGTON, D.C.

20555

April 9, 1986

IE INFORMATION NOTICE NO. 86-23:

EXCESSIVE SKIN EXPOSURES DUE TO

CONTAMINATION WITH HOT PARTICLES

Addressees

All nuclear power reactor facilities holding an operating license (OL) or a

construction permit (CP).

Purpose

This information notice is provided to alert recipients of a potentially

significant problem pertaining to skin contamination incidents.

It is expected

that recipients will review this information for applicability to their facili- ties and consider action, if appropriate, to preclude a similar problem occur- ring at their facilities.

However, suggestions contained in this notice do not

constitute NRC requirements; therefore, no specific action or written response

is required.

Description of Circumstances

Three reactor licensees recently have reported excessive skin exposures to

individuals as a result of contamination from single hot particles of radioac- tive material.

(See Attachment 1 for a more detailed description of these

events.)

Hot particles are small (in some cases microscopic) particles of

radioactive material with a high specific activity.

All three licensees have concluded that the hot particles in those contamina- tion events most probably were transferred to the individual from "clean"

protective clothing (which are intended to prevent skin contamination).

Review

of the events discussed in Attachment 1 indicates the following additional

common considerations:

1.

Plants with hot particle problems experience multiple contamination

events.

Once hot particles are loose in the plant they are difficult to

detect and control.

Plants with a potential for generating hot particles

(those with stellite components or poor fuel performance) should consider

additional contamination control measures such as providing temporary

containment for "hot" jobs, where feasible.

The INPO Significant Event

Report (SER) 42-85, "Personnel Skin Contaminations Due to Activated

Stellite Particles," includes a discussion on minimizing the introduction

of stellite to a reactor system.

8604040321

IN 86-23 April 9, 1986 2.

It is believed that the insides of protective clothing are being contami- nated in the laundry system.

Reliance on the laundry process monitors in

the cleaning fluid path and/or bulk gamma surveys of "clean" protective

clothing is ineffective for detecting hot particles.

Licensees may want

to segregate highly contaminated clothing from potentially contaminated

clothing and launder each group separately to reduce the chance of trans- ferring hot particles.

3.

In all the reported events, a need for more vigilance in personnel contam- ination control (self-frisking, protective clothing removal procedures, etc.) is evident.

A hot particle on the skin produces a very steep dose gradient with the dose

dropping off rapidly as distance from the particle increases.

The NCRP dose

limit recommendations in NBS Handbook 59 (which provide the basis for the

current NRC regulations) assumes that the critical area of the skin is 1.0 cm2 and that the radiosensitive basal layer of cells is at a depth of 7mg/cm2 below

the surface.

For purposes of showing compliance with 10 CFR 20.101(a), calculat- ing a skin dose averaged over 1.0 cm2 at a depth of 7 mg/cm2 is appropriate.

No specific action or written response is required by this information notice.

If you have any questions about this matter, please contact the Regional

Administrator of the appropriate regional office or this office.

dward

.ordan, Director

Divisi n/of Emergency Preparedness

and i gineering Response

Office of Inspection and Enforcement

Technical Contacts:

Roger L. Pedersen, IE

(301) 492-9425

James E. Wigginton, IE

(301) 492-4967 Attachments:

1. Description of Events

2. List of Recently Issued IE Information Notices

Attachment 1

IN 86-23

April 9, 1986 DESCRIPTION OF EVENTS

McGuire:

On June 5, 1985, a contractor employee supporting the plugging operation of a

steam generator at Duke Power Company's McGuire Station discovered a small area

of skin contamination under the arm.

The contamination was detected by a

contamination portal monitor when the individual exited the controlled area

after removal of three sets of protective clothing.

Further detailed surveys

of the contaminated skin area showed the following results:

0.5 mR/hr gamma,

58 mrad/hr beta, and greater than 50,000 cpm with a pancake G-M detector.

The

contamination was successfully removed using adhesive tape.

Further evaluation

showed that the contamination was a single particle 40 microns in diameter with

an activity of 1.2 microcuries (uCi) of Co-60.

Calculation of the absorbed

dose to 1 cm2 of skin resulted in a skin dose of 10.6 rad.

This exceeded the

maximum allowable dose of 7.5 rem in a quarter [10 CFR 20.101(a)].

Prior to the June event, a number of similar contamination incidents with hot

particles of cobalt-60 had occurred but with lesser dose consequences.

The

licensee's investigation led to the preliminary conclusion that the cobalt-60

particles were transferred to the individual from the "clean" protective

clothing.

The licensee has identified other Co-60 particles in the plant

laundry area.

The licensee thus far believes the source of contamination to be

stellite valve seats with high cobalt content in the primary coolant system.

Small particles of stellite may have been dislodged and transported to the

core, where they would have been activated to Co-60.

Subsequently, these

particles became trapped in protective clothing during maintenance activities

and were not removed during normal laundering.

The licensee subsequently initiated the following protective measures:

1.

Disposal of all cotton protective clothing in use at the time of the

event;

2.

Increased surveillance of protective clothing after laundering (including

comprehensive surveys of both the inside and outside of laundered protec- tive clothing using pancake probe G-M meters);

3.

Increased vigilance in self-frisking procedures when exiting contaminated

area and when traversing between frisking locations within contamination

control zones; and

4.

Further evaluations to determine where stellite valve seats are used and

where they could possibly be eliminated.

San Onofre:

On October 30, 1985, a firewatch employee found contamination while "frisking

out" of the radwaste building (RWB).

Investigation showed the contaminant to

be a small speck of material attached to the outside back of the individual's

Attachment 1

IN 86-23 April 9, 1986 modesty garment worn under protective clothing.

Frisker readings near the

particle were in excess of 50,000 cpm beta-gamma.

An alpha count with a SAC-4 survey instrument yielded 2,000 cpm.

Gamma spectrometric analysis showed about

4 uci of material made up of Nb-95, Zr-95, Ru-103, Ru-106, Ba-140, La-140,

Ce-141 and Ce-144.

This composition suggests that the hot particle is a tiny

fragment of fuel rather than the normal mix of activation and fission products

which originate within the reactor coolant system.

Careful frisking by person- nel at the RWB exit point turned up a few more hot particles on modesty garments

and shoes.

Extensive surveys pointed to the fuel reconstitution equipment and

work area in the Unit 3 FHB as the most significant sources of hot particles.

Unit 3 has experienced significant fuel integrity problems.

Recently San Onofre

performed fuel reconstitution in the spent fuel pool by replacing defective fuel

pins in the affected fuel assemblies.

On November 19, two additional instances of personnel contamination with hot

particles were detected.

On November 21, a similar personnel contamination was

detected.

Additionally, two more hot particles were found in the FHB.

Work

was halted and the FHB was isolated.

Access to the FHB is presently limited to

required operator surveillances with constant HP coverage.

The licensee

determined that these skin contaminations resulted from hot particles transferred

from "clean" protective clothing.

Checks of protective clothing on the

ready-to-issue shelves revealed two cases where protective clothing (which met

the "return to normal service" criteria of less than 5,000 cpm/probe area) were

found, upon very slow and careful frisking (15 minutes), to have hot particles

with activities that exceeded this value.

Accordingly, a program is being

implemented to withdraw all protective clothing presently in use for thorough

survey under more restrictive criteria.

The clothing will be replaced with

protective clothing that has been out of service since Unit 3 fuel reconstitu- tion was initiated or with one-time-use disposal garments.

A preliminary assessment of the dose received by the two individuals involved

in the November 19 events indicates 1.3 rem to the skin of the whole body and 7 rem to the skin of an extremity.

These are below the dose limits set in 10 CFR

20.101(a).

However, these dose calculations are currently under review by the

NRC.

Other actions taken by the licensee include:

1.

An extensive, special survey program (of workplace and protective cloth- ing) is being maintained to assure the prompt detection and removal of

additional hot particles.

2.

Full face respirators are required in FHB during work involving the

removal of reconstitution tools.

3.

A special instruction was given to station personnel stressing the impor- tance of good frisking practices, use of protective clothing, contamina- tion control, and other H.P. practices.

Attachment 1

IN 86-23 April 9, 1986 Dresden:

On December 11, 1985, a hot particle was found near the abdomen area on the

outside of an individual's undershirt.

The contamination was initially found

by a portal monitor.

On analysis, the hot particle was determined to contain

110 nanocuries (nCi) of Co-60.

The licensee concluded that the particle was

most likely transferred from protective clothing to this undershirt.

Based on

the individual's work activities an exposure time of 7 hours8.101852e-5 days <br />0.00194 hours <br />1.157407e-5 weeks <br />2.6635e-6 months <br /> was estimated

resulting in a skin dose of less than 1 rem.

On January 4, 1986, a hot particle (44 nCi CO-60 and 1 nCi Cs-137) was found on

a contract worker's abdomen while passing through a whole body frisker.

The

licensee performed instrument response checks on the whole body friskers, postal monitors, and laundry monitors using the collected hot particle.

The

licensee concluded that the particle was transferred from protective clothing

to the worker's skin.

During interviews the worker admitted that he routinely

omitted frisking after removing his protective clothing at step-off pads.

With

the particle replaced near its original position the licensee had the worker

pass through whole body friskers several times; an alarm was received about 50

percent of the time.

The licensee estimated the maximum probable time of

exposure to be 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />, resulting in a calculated skin dose of less than 5 rems.

Actions taken by the licensee to prevent reoccurrence include:

1.

Initiating a more aggressive laundry monitoring program; and

2.

Emphasizing to contractors the need for worker compliance with radiologi- cal controls.

Attachment 2

IN 86-23

April 9, 1986

LIST OF RECENTLY ISSUED

IE INFORMATION NOTICES

Information

Date of

Notice No.

Subject

Issue

Issued to

86-22

86-21

86-20

Underresponse Of Radition

Survey Instrument lo High

Radiation Fields

Recognition Of American

Society Of Mechanical

Engineers Accreditation

Program For N Stamp Holders

Low-Level Radioactive Waste

Scaling Factors, 10 CFR

Part 61

Reactor Coolant Pump Shaft

Failure At Crystal River

NRC On-Scene Response During

A Major Emergency

Update Of Failure Of Auto- matic Sprinkler System Valves

To Operate

3/31/86

3/31/86

3/28/86

3/21/86

3/26/86

3/24/86

86-19

86-18

All power reactor

facilities holding

an OL or CP and

research and test

reactors

All power reactor

facilities holding

an OL or CP and all

recipients of NUREG-

0040 (white book)

All power reactor

facilities holding

an OL or CP

All power reactor

facilities holding

an OL or CP

All power reactor

facilities holding

an OL or CP

All power reactor

facilities holding

an OL or CP

All power reactor

facilities holding

an OL or CP

All power reactor

facilities holding

an OL or CP

All power reactor

facilities holding

an OL or CP

86-17

86-16 Failures To Identify Contain- 3/11/86 ment Leakage Due To Inadequate

Local Testing Of BWR Vacuum

Relief System Valves

Loss Of Offsite Power Caused

3/10/86

By Problems In Fiber Optics

Systems

86-15

86-14 PWR Auxiliary Feedwater Pump 3/10/86

Turbine Control Problems

OL = Operating License

CP = Construction Permit