IR 05000528/1984013

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IE Insp Repts 50-528/84-13 & 50-529/84-10 on 840409-13.No Violations or Deviations Noted.Major Areas Inspected: Followup Items,Radiation Protection & Chemistry Organization & Staffing,Retraining & Replacement Training
ML20151J472
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 05/31/1984
From: North H, Yuhas G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML20151J415 List:
References
50-528-84-13, 50-529-84-10, NUDOCS 8406270085
Download: ML20151J472 (8)


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U.S. NUCLEAR REGULATORY COMMISSION

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0FFICE OF INSPECTION AND ENFORCEMENT

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REGION V

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Report Nos. 50-528/84-13 and 50-529/84-10

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Docket Nos. 50-528 and 50-529

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License Nos. CPPR-141 and CPPR-142

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Licensee: Arizona Public Service Company P. O. Box 21666

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Phoenix, Arizona '85836

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Facility Name: Palo Verde Nuclear Generating Station - Units 1 and 2 Inspection at: Palo Verde Site - Wintersburg, Arizona Inspection conducted: Apr~1 9-13, 1984 Inspectors:

It-H'.'S. North, Senior Radiation Specialist Date' Signed Approved by:

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Tl31/R9 G. P.

uKas, Chief Date Signed Reacto Madiation~ Protection Section Summary:

Inspection April 9-13, 1984 (Report Nos. 50-528/84-13 and 50-529/84-10)

Areas Inspected: Routine, unannounced inspection of followup items, radiation protection and chemistry organization and staffing, retraining and replacement training, radwaste management, ALARA, radiation monitoring systems, procedures, waste management systems and a facility tour.

The inspection involved 38 hours4.398148e-4 days <br />0.0106 hours <br />6.283069e-5 weeks <br />1.4459e-5 months <br /> onsite by one inspector.

Results:

In the 9 areas inspected, no violations or deviations were identified t

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8406270005 840531

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DETAILS

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Persons Contacted-

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' Arizona Public Service _ Company Personnel

  • E. E. Van Brunt, Jr.,' Vice President, Nuclear Projects

'*J. R. Bynum, Director of Nuclear Operations

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  • J. M. Allen, Operations Manager

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  • T. Bloom, Licensing Engineer.
  • L. E. Brown, Radiation Protection and Chemistry Manager.

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K. Byers, Senior GET Instructor P. Egebrecht, Radiological Engineer

  • R. A. Ferguson, Regulatory Interface Group Supervisor
  • W. F. Fernow, Administrative Support Manager T. Haggard, Radiation Protection Technician

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  • F. Hicks,~-Training Supervisor M. Hill, Radiological Engineer
  • W. E. Ide, Corporate QA/QC Manager M. Lantz, Lead Radiation Physicist J. Mann, Corporate Health Physicist
  • D. Nichols, General Training Supervisor J. Ong, Radiological Engineer
  • C. N. Russo, Operations QA/QC Manager J. Schlag, Acting Supervising Radiation Physicist-(Radwaste)

J. Scott, Shift Supervisor, Unit 2

  • J. Smith, Compliance. Engineer
  • I. Zeringue, Operations Technical Support Manzger -

Contractor Personnel

'D. Brown, Radiological Engineer, Combustion Engineering J. Helms, Radiation Protection Technician,. Combustion Engineering

  • Denotes those attending the exit interview on April-13, 1984.

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2.

Followup of Previously Identified Items-

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(Closed 50-528/83-39-04) Verification of Radwaste System tank volumes had been completed. Calculated: volumes were based on design drawing dimensions as modified by actual measurements. For liquid containing tanks the volume was based on tank bottom to overflow penetration. The-following is a comparison of FSAR described vs..as built tank volumes.

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l Tank FSAR Specified Calculated

% of FSAR Name/ Number Volume Volume Volume

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Chemical Drain Tanks /LRN-TOS A&B 1100 gal.

1773 gal.

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Spent Resin Tanks /SRN-X01 A&B 2010 gal.

1969 gal.

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Concentrate Monitor Tanks /LRN-T03 A&B 5000 gal.

7189 gal.

144'

Recycle Monitor Tanks /LRN-T04 A&B 30000 gal.

32060 gal.

107 Hi & Low TDS Holdup Tanks /

30000 gal.

32060 gal.

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-LRN-T01 A, B&C

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Gas Surge Tank /GRN-X01 760 ft3 788 ft3

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Gas' Decay Tanks /GRN-X02A, B&C 7f? ft3 788 ft3 104.

  • This matter is closed.

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(Open 50-528/83-12-08) Problems associated with. communication between the

Panasonic Job TLD reader and the IBM-PC had been largely resolved. Minor j

software refinement remains outstanding.

Inspection Report No.

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50-528/83-39, paragraph 4., noted that manual input ~of TLD data.from the

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Panasonic Job TLD reader to the IBM-PC was required. With resolution.of this ' problem a TLD system, including Panasonic job.and record TLD readers

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can communicate with the REM system through the IBM-PC. The IBM-PC replaces the CRACS function in the application of algorithms and TLD

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correction factors in the conversion of TLD reader data to dose.

information and provides a communications bridge between the TLD readers and the REM system.

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No violationa or deviations were identified.

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3.

Radiation Protection - Chemistry, Organization and Staffing

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Proposed changes in organization and staffing levels initially identified in Inspection Report No. 50-528/83-03, February 1983, remained unresolved. This matter.was addressed during the' exit interview

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(paragraph 11). During the inspection the licensee's staff' received authority to replace staff lost through resignations during the recent

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l employment freeze. The authority did not extend to new positions identified in the proposed staffing plan (83-03-01, open)'.

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No4 violations or deviations were identified.

4.

Retraining and Replacement Training i

Inspection Report No. 50-528/83-35, August 1983, noted that retraining j.

and replacement training programs ~for radiation protection.and chemistry

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technicians were under development.

Based on discussions with Training Department personnel it appeared that the. planned program would satisfy i

requirements.

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The inspector was informed that little progress had been made in the

implementation of the program. The program,~as presently plannedg would:

include core. training,.or testing followed by training-in areas of i

specifica11y identified weakness,'in the ' basics required :for. technician qualification to ANSI 3.1-1978 standards. The training /was. expected to

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require approximately one month during'the first year of plant operation.

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Training in subsequent years was expected to be a mixture of refresher and advanced training, topics to be identified on the basis of specific need. The proposed training would be applicable to radiation protection, chemistry and radwaste: technicians. The Training-Department has examined other utility.and contractor training. programs in the development of the planned program. A testing / training program for radwaste technicians to be developed by a contractor under APS direction was being considered.

The apparent lack of progress in implementation of a retraining and replacement training was called to managements attention during the exit interview.

The status of the retraining program will be examined during a subsequent

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inspection (50-528, 84-13-01).

No violations or deviations were identified.

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Radwaste Management The. licensee was considering contractor support for a radwaste training program. In addition a proposal was being prepared for a computerized waste management program. The proposed program would provide for waste classification, initially using default values, incorporating waste stream analytical results as plant specific data becomes available. The program would also provide for inventory and shipment load selection.

In the absence of the CRACS which was to provide for generation of gaseous waste release permits us!ng direct input of data from various plant monitoring and analytical systems, the licensee is developing a gaseous waste effluent release permit system b. sed on the use_of IBM-PC and IBM-XT microcomputers. The licensee demonstrated the generation of a

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release permit using the IBM-PC.

Initial program verification, based on a single hand. calculation of a pathway dose to the adult liver,; produced values within 2%. The IBM-PC, in the Administration Building can interrogate the Unit computer for engineering data using an IBM-XT interface. Release permit specific data, isotope identification, must be entered by hand. The computer generate 4 a release permit,; release rate data, age group whole body and organ dose summary, air dose,. annual dose rate, effluent monitor set points (high and alert alarm) and quarterly and annual air and organ. dose summaries. Procedure 75RP-9ZZ92,

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Radioactive Effluents Release Permits,~was being revised to reflect'the

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use of this system to generate release permits. The program appeared to satisfy the requirements for tracking >to limit offsite doses and to be i

consistent with the draft Offsite Dose Calculation Manual -(ODCM). System

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documentation, validation and' verification and procedure revision will be examined during a' subsequent inspection (50-528/84-13-02).

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No violations or deviations were identified.

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ALARA Discussion with. licensee personnel established that the concerns

. identified in Inspection Report No..50-528/84-05-related_to ALAP.A review-c uf Design Change Packages (DCP) were being resolved. The-ALARA i

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procedures identified in paragraph 5 of Inspection Report No.

50-528/84-05 were examined. The review established that the ALARA procedures required an ALARA review of design changes. The procedures governing review of design or facility changes, Plant Change Request (PCP), 73 AC-0ZZ12, Rev. 1, 4/28/83, and Plant Change Package (PCP), 73 AC-0ZZ15. Rev. O, 4/27/83, did not include provisions for an ALARA review pursuant to ALARA Decign Review, 75 AC-92Z06, Rev. O, 7/27/83. The licensee's staff had previously identified the matter and had instituted appropriate procedure changes to corre.ct the inconsistency. This matter will be examined during a subsequent inspection (50-528, 84-05-02, open).

In other respects no discrepancies in the ALARA procedures were identified.

No violations or deviations were identified.

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Radiation Monitoring System (RMS)

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The March 1, 1984, RMS Task Force meeting minutes and consultant's report were discussed with licensee personnel. The consultant's report addressed a number of areas of concern:

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Airborne effluent grab sampling, 1sokinetic Sampling Fuel Handling Building Vent, Containment high range monitor cable environmental qualification, Annunciator panels for radiation monitors, Procedures, Heat tracing airborne monitor sample lines, Waste gas discharge monitor flow sensor, Gas monitor pressure compensation, Gas monitor sample filtration, Containment purge monitor relocation,

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Plant vent moving paper particulate filter, Microprocessor software default values, CRT screen printout, RMS system response time, Functional check of RMS system software, and Plant vent sample isokinetic nozzle location.

The Task Force appeared.to be experiencing some difficulty in achieving appropriate recognition of problems identified with the radiation monitoring system. This matter was identified during the exit interview as possibly warranting < management attention.

With respect to the plant vent sample isokinetic nozzle location, the inspector was informed that the location was near a major transition, the junction with the Auxiliary Building vent, and did not meet the requirements for isokinetic sampler location contained in ANSI N13.1-1969, Guide to Sampling Airborne Radioactive Materials in Nuclear Facilities.

This particular matter was addressed at the exit ~ interview. These matters will be examined during a subsequent inspection (50-528/04-13-03).-

No violations or deviations were identified.

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Procedures

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Certain reviewed and approved procedures were examined for implementat h of and compatibility with the FSAR and NRC regulations.

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75RP-9XC04 Control of' Radiation Protection Instrumentation Rev. 0

10/14/83

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75RP-9XC05 Flow Calibration and Maintenance of Air Samplers Rev. 0 7/6/83 75RP-9XC08 Leak Testing and Inventory of Radioactive Sources Rev. 1 3/21/82

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75RP-9ZC01 Containment Entry at Power Rev. 0 9/16/83-75RP-92C02 Containment Initial Entry.at Shutdown Rev. 0 11/5/82 75RP-9RIO1 Entry'into.the Incore Detector Chase Rev. 0 11/23/83 No violations or deviations were identified.

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Waste Management Systems

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Inspection Report No. 50-529/84-05, section 9, identified certain components of the Unit 2 liquid waste management system which had been found.to be as described in Table 11.2-1 Amendment 11 of the FSAR.

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Additional waste management system components were examined and compared with the FSAR description. The following major components of liquid, gaseous', and solid radwaste systems were found to be as described in the FSAR.

Liquid Radwaste' System (LRS) Equipment Descriptions FSAR Table'11.2-1

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Amendment 11 Chemical Drain Tanks (T-05 A and B)

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LRS Evaporator Distillate Pumps (P-09 A and B)

LRS Ion Exchanger Prefilters (F-01 A and B)

Gaseous Ra.dwaste System Process Equipment Description FSAR Table 11.3-1 ~

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Gas Surge Tank (2-N-GRN-X01)

Compressors.-(2N-GRN-C01 A and B)-

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Plant Tour

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During the' inspection, portions of the Unit 1 and-2 containment,

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auxiliary and=radwaste buildings and.the Unit 1 laundry-decon and calibration facilities were toured. The calibration facility wasifound j-to be well: organized, neat and well maintained with facilities for

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radiological. instrument maintenance and repair and a developing inventory of appropriate spare parts.

During the inspe$ tion a means of possible uncontrolled access to the Unit 1:and 2 spent fuel tube bellows via an outside double shield plug

- hatchway with permanently mounted strongback and chainfall was identified.

Initially the: persons interviewed appeared to be unaware of this mode of access, however at the exit interview-the inspector was

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informed that it was known to the ALARA group and that appropriate

, measures, probably administrative, would be ta' -n to control access. The controls imposed will be examined during a~ subs quent inspection (50-528,

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64-13-04 50-529,.84-10-01).

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No violations or deviations were. identified.

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Exit Interview The scope and results of the inspection were~ discussed with_the

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individuals denoted in paragraph.1 at the conclusion of the inspection.

The licensee was informed no violations or deviations were identified.

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The ' inspector addressed three topics which appeared to warrant management

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-First, the proposed Radiation Protection and Chemistry organization and:

staffing plan had not been approved. It appeared that if the licensee-were'to complete recruiting and training prior to the proposed' fuel ~ load'

'date prompt action on1the.. organization and staffing plan would be'

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Second,- delays 1 appear to'have. developed in the-implementation'of,the

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If the' program is to,be1

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implemented-in a timely fashion management attention supporting the;

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! implementation would appear to be' appropriate.

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Third,1NRC experience has shownLthat the installation,tpreop.testi,ng.and r

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. calibration of radiation' monitoring systems lhave been major problem _ areas.

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at other: facilities as the time for license:iisuance= approached.'fAPS;hasr li. 3 l-established ~a task force which is attempting toNavoidLthe. problems

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cooperation'in the resolution ~of significant.and valid concerns. There,

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1 have been indications that these problems are gradually being resolved.

It is'the inspector's belief that management attention to the resolution

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of concerns related toL the radiation monitoring system would be appropriate.

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~ The senior licensee representatives present at the meeting, Messers Van Brunt and 'Bynum,- indicated an awareness of the problems and commented that they were receiving managements attention.

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