IR 05000483/1977006
| ML20011A475 | |
| Person / Time | |
|---|---|
| Site: | Callaway  |
| Issue date: | 08/01/1977 |
| From: | Elsasser T, Hayes D, Naidu K, Oberg C, Vandel T, Varela A, Varella A NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I), NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III), NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20011A456 | List:
|
| References | |
| 50-483-77-06, 50-483-77-6, NUDOCS 8110130461 | |
| Download: ML20011A475 (25) | |
Text
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.I U.S. NUCLEAR RCCI.'LATORY CO:r!ISSICN
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OFFICE OF INS 1'ECTICN AND ENFORCCiCNT
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REGION III
Reper: No. 50-483/77-06
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Docke: No. 50-483 License No. C??R-139 i
Licensee: Unicn Elec:ric Ccmp:ny
Post Office Sox 149 St. Louis, MO 6'166
Facility Na e: Callaway Uni: 1 Inspection at: Callaway Site, Cel'.away County,:10 Inspection Cendue:ed;,
une' 9 - Ju'y 1, 1977
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Inspectors:
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Projec:s See:icn Ins:cc:icn Surnary
'Reser: c. 50 '.23/77-09 Ins:ecti:n June 2 9-Jul.- 1.
1977
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Arecs Ins:ected:
(') review ci prececures, cbservation cf work activi:ies, and review of reccrds fer cen:ainmen; s:rt::ures and c:her safety reis:ed s: rue:ures; (2) procedural review and cbservati:n of werk ac:ivi:Les re-lative :o safety related piping; (3) ;recedural review, ebserva:1cn cf
.s:crage area rela:ive :c cen:ain en; penetriticns; (4) review of s:ruc-tural concrete records, observa:icn of s: rue:ur:1 concrc:e rcpair activi-t',es and review of implementa:ica of con::.c:cr's indoctrina: ion and
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- raining program. The inspec:!cn involved 106 inspec: ion-hours ensi:e
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by five NRC inspectors.
R.t s ul t s i Of :he eight aret:s inspected no cpparen: 1: ems of nonce :plisnee
were identified in five areas. Twc 1:ces of ncncomplicnce were icentified relative te receip: inspec:icn and improper s:orage of fuel transfer tube sleeve, i= proper handling /s:orage of con: sin =cn: liner plates and lack of adequate concrete placemen: procedures end records.
(Sections I, II and V).
g110130461
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DE*AI*.S Persens Centseted Chicsco Brid e & Iren (CSI)
"W. A. Spauiding, C:;QA Auditor
" W. A. W..'.- "..,
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N. Westervig,::0C Inspector
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Daniel International Ceme:nv (Daniel)
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- C. 3. 31eisener, QC 32 nager D. Poulin, Warehcuse Cffice Superviser J. F.rapehah, Chief Civil Engineer
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van der 'al=, QA "anager J. K. Killia=s, Lead Receiving QC nspe::::
C. R. Xande"s, Lead Occusan:a:icn C::rdina:::
?. Lacar:er, Lead Civil QC ad=ints:ra:::
W. G. Wes:hoff, Civil QC Ingineer
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' eber, Xanager.!u: lear C:nstrue:i:n
"done:es these pets:ns wh: a:: ended :he ::ns;enen: exi: in:erview.
1.
Licensee Actian en ?r_evi us :ns'ectice "indin s a.
(Closed) Unresolved i:2:s:
Three 1:ers rele:ing :o placemen:
of safety rela:ed cencre:c.
(Reference ::RC - Region !!! Inspec:ica Reper: ::o. 50 '53/77-03, Le: ails ?:: graphs 9.a, 9.b, and 10.c)
(1) Work Procedure WP-109 was revised, Revision 5 da:ed June 21, 1977, :o recuire :h:: p evicusly prepered heri: ental cens:ruc-
- icn join:s should be checked for cicanliness and restored
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where found unsc:isfactory.
(Reference Dc: alls Paragraphs
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9.a as above)
(2) The Periodic ::intenance Requirements (P:-2) were revised to include the inspection of S scrics cadweld sleeves on
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prefabrica:ca assemblies :: receiving inspection and peri-
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edicelly during storage.
(Reference Details Paragraph 9.b
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as above)
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(3) Work P:ccedure WP-118 was revised, Revisien 3 da:ed' June 7, 1977 to lini: :he per anen: = arkin; in esdwald prepara:1cn f. :: splicing :: craw file caly.
(Raference Dc: ails Para-graph 10.c as abcve)
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b.
(Open) L*nresolved i:ers: Three i:e=s rela:ing :o place:en:
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of safe:y related concrete.
(Reference NRC - Region III In-spec:1cn Repor: 50. 50-483/77-03, De: ails Paragraphs 9.c. 9.d.
and 9.e)
(1) The resolu:icn of those i:ers is dependen: upon :he issuance of a change :: QCP 109 which is still in prepara:icn. These
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1:e=s remain unresolved pendi;.; review c: :he revised QCP 109 by an NRC inspe::er.
(2) 1:e= 9.e iden:ffied a lack ef defini:icn in Spe:ifica:ien C-103 regardin; :he degree ::' cajer it;erf e::icns in een-cre:e ef:e ren:va; ef ferns where engineering review an:
evalua:ien is required pri : :: app cval Of :he repair.
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Also, W7-109 and 0 P-109 did :: raquire engineering evalu-atien cf =2jor imperfec:icns in concre:e af:a: re val c:
fer:s.
The licensee in: ended :: revise only WP-109 and QCP-109 t
and leave C-103 as i: is.
h vever, in lish: ef :he pr:ble=s
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enceun:ered wi:h ::ncrete d2fec:s in :he centnin=en: :enden sallery discussed in See:ien *.*, p ::g :ph a cf :his reper:,
a revisic: te C-103 is aise dea. sed necessary in c der :o t
p cvide ec-rehensive evaluation ci.tenconfer=_ng condi:icns.
- Pune'ienal c ? ccra: Areas Inseec:cd 2.
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Details cf func:i:nal c p c;ra: arens inspected are docu=en:ed in
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See:icns ! :hrough V.
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SECTTON I
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Prepared by T. E. Vandel
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Review of Containcent Penet ntions
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A review was conducted of precedures and specificc icns for a.
containnant pencera: ices as fo11ews:
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Specification 10466-C151 (A)
Rev. 9 April 26,1977 i
Specif,1 ca tion 10466-C151A(Q)
Rev. 7 April 26,1977 Speci:1 cation 10466-C171 Rev. 5 March 2, 1977
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Spc-ifica:1cn 10466-M203(Q)
Rev. 1 Jcnuary 14, 1977 Specifica:1cn 10'66-E035(Q)
Rev. 2 Decenber 7. 1976
b.
Review was cenducted cf the Fuel ! ansfe: Tube Sleeve and appur:enances na:erial presen:1y s:cred ensi:e procured under con::ac: 1Ca 66.-C1'l-2/1713-2.
Ma:erial receiving.
Tseper: (MRR) ::o. 300669 was astignad to :he caterial and
- he inspec::: observed :ha: QC accep: tags were afixed c
- he =aterial da:ed Januany 17, 1977 The.'23 showed tha:
nina pieces of na:erial had been received narked :-25 Il and 72, and 2-03 :C :h cu;h ':7 and dccumen:s as fe11cus:
(2) Ma:erial :es: reper:s (3)
- nspe::1:n ;:::edures and v : fi:ati n reper s (a)
RT e::an verifi:a-1:n re;ct-(,s )
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(6)
Joseph 7. T.yersen release f:: shi;nen:
The specifiestic s appected te be in c:nflic: vf:h the esterial re..:ved in :ha: enly si:: pieces were recuired. A check of the engineering drawings shewed :ha: nei:her six nc nine were :he cc rect number cf piecas.
Drawin;s reviewed included 10166-C-OL29:1, 29:2, 2924, 29:5, 2931 and 0:auing C-Cif903. Vender Drawings 72-28, ~21, -05 disc 1: sed :ha: the nine delivered 1:cluded bc:n safety cnd nensafe:. reis:cd na:erial. A check of the field engineering prepared MCR =c be u:111:ed in :he receip inspection of :he caterial csiled cu: only one let of =cterial :h.refere all =cterial vss inspec:ed and acccc:ed by :he QC receiving inspector as being safe:y rela:ed.
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SECTICN II
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Frepared by K. R. Naicu i
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Review cf CSI OA ~ clementina ?recedures
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The inspec:or reviewed :he Chiccge Eridge & Iron (CEI) quali:y assurance it;1e=en:ing procedures :o ascer:cin whe:her the qucli:y assurance plans,. ins: rue:icns and precedures es:ablished'by C3I conform ts. the "RC requiremen:s and TSAR cc==1:=en:s reic:ive to
the e.-:r:n'sn: steel strue:ures and supperts.
During the review,
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Inspectien ?cin:s
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Inspec:ica pein:s and werk perfer ance precedures are iden:1-
fied in :he Reccrd Drawing Table. For AS"I Code ite=s,
such as equipmen: hc:ch, inspec:ien held peints are de:er-
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QC kelease ?cr=s, which cer:1'y :ha: the strue: ural steel
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cc=penents are in confernance vi:h purchase specifica:icnst
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i Though receip: inspec:icns are :c iden:ify " evidence of (
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as required on page 3 of :he above ::ccedu.e, in paragraph
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12, ti: led "Receivi.; - Tield Subsee:ica b," no accep:ance cri:eria was furnished. Durin
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corner ben: and subsequently verified that this item was i
no: documen:cd as a ncncer.fer:ance.
On fur:her inquiry,
- he C3I si:e Welding cnd QA Supe: visor sta:ed tha: nc
guidcnce was availsble specifying :he extent to which the
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plate could be ben: prior to being repor:ed as a noncon-formance.
The inspector reques:ed :he licensee and CBI cogni:cn: personnel :o provide cddi:1onal information on the accept nce crl:cria to ev:1uste "~vidence of dcnage to items fren tie down failure end or rcugh handling."
This is censidered an unrcselved item and will b. reviewed dur. int a subsequen: inspec:icn.
e.
Weldine Ac:ivities (.,.i e,n
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(2) Previsiens are available te assure tha: selding pre-
cedures are preperi, qualified: "elding precedures require Bech:el (AE; c.ppreval.
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(3)
Previsions are available :c assure :hr+. only C3I q 11fied uelders are utili:ed fer veld ng eperatiens.
(4)
The f elievin; :OE precedures, reviewed and approved by Eech:e1 (AI) are being used:
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Revis* :n 1,.*une 10, *975 appreved en Oc:cher 29,
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(d)
Radiogrcph Tes:
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(e)
Radicgraph Tes: - Ecuipac.: hatch and c:her
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Janus.y 15, 1976 approved en Augus 9, 1976.
(5)
Previsiens have been established to assure that NDE personnel are qualified to CEI require =ents.
(6)
Previsions have been estchlished :o assure the: "D" equipment is of :he preper and specified type, vichin current calibration :nd to periodically check :hst-6-
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the equipment is p cperly main:sined and used 'as specified.
(7) The following items are documen:cd in the Recerd Drawing:
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Wclder's ini:ials (c) Weld procedures used (cT
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l (e) Accep:ence c' repair
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(11) Weldred cen::ci enecep.nsses :he following:
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(a)
Receip verifics:icn of iden:1:y and conforr.snee
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with specifics *.icns.
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(b)
Control of pra-issue storage cenditiens.
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(c)
S:orage identificacien and issue control, so that only acceptabic :s:cri:1 is issued snd used.
(d) Dispositien of issued bu: unused weldred.
No:e: C3I pe: nits one days supply of weldred
type E70lS :o be stored in a pouch wi:hou the benefi: cf por::ble elec:rede holding ovens.
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A: the end of :he shif:, unused electrodes are
!
returned to :he baking ovens where : hey are baked 250"F foi eigh: hcurs. They are then re:urned a:
to helding ovens f c= which weldcrs draw :' eir a
>
supplies.
No ite=s of nence pliance er deficiencies were identified
wi:hin the abeve areas.
4*.
2.
Cbservatien of Centainment Steel Structures Ecrk and Work Activi:ies
.
a.
S:erace cf Ccncenen:s The inspec:cr cbserved :he f0licwing in the s:crage area designated fer C31 ccmpenen:s:
(1) The s:orage area was no: iden:ified and reped cff as recuired by CI: precedure 3H7-(74-373 0,'5:), Kevisien 3,
,
dated January II, 1975. A se::ic: cf :he s: Ora;e area i
was adjacan: :c a heavily ::avelled ecnstrue:1cn read.
I (2) One sectica cf a pene:ra:1:n sleeve asse=bly was nc:
\\
cn dunnage.
!
(3) Seterci ;ipe pene:ra:1:n sleeves cen:sined pocis cf
>
s:agnan: wa:er.
(4) A liner plate,vas cbset,d wi:5 ene cf 1:s corners ben: abou: 20*.
A CEI corpers:e QA person who was on i
si:e during the inspec:icn concurred with the KIII inspte:cr :ha: the subjec: liner pin:e w:s concenfor=ing.
Con::ary :c CEI Nuclear QA Manual, Issue 6, Divisica 4, paragraph 4.1.2 :1: led "Ms:erial Iden:ifica:icn" the liner pla:e was nct identified as a noncor. forming i:em.
,
,
Also, contr.ary to paragraph 14.3.3 ti: led "Correc:ive
- .
Action" correc:ive sc:1:a in the form of engineering i
evaluation had not been inl:isted. The liner pinte was being stored along wi:h o:her.accep:sble liner pistes.
T., addi:1on, one liner pla:e with n questionable kink was observed.
Note: An un:csolved item rels ed to
,
q l
a handling precedure which could aid identifica: ion nonconfermances of this ns:ure in future is discussed in preceding paragraph 1.4 of this 'sec:1on of :his repor:.
_a-
!
.
.
-
y-y.-4-. --
7,v,
.c, 3%.>
c-n
---vre e
e.w, y,
m-n-,ym.
m-.--.
-, -. -
.
we--r,
.e-.
, -,
-m,
.3
--t.-
-v
-
-w--
w n
__.
__.. _
_
... _ _. _.
._.
-. _. _
. _ _ _ -
__
_.-
_
,
.
.
.
.=.
..
-
a t
.
b.
Unaccentable Storcae Conditions - Infraction The inspec:c: inferned :ne licensee and cognizan: CBI l
personnel : hat icilure :c follow CSI storage proceduts
- csulted in :he dverse s:c sge cenditions ennumers:ed
,
i
' n. '.. e s '. c v e.-..-..-, F.
.,.-.. d.
. '.. -. *k.'s w.s con.:.s.f to
..
,
e
.
...
' h. e ~. e q u.'. e~ ~~.. ~. s c.' ' n. *.*. *...= 0,.yn p c~. d '. *, C '. '. ~. e '. ' c n. V
<
.
-
.
....
.
j and.:he S:TJPPS S:andard QA Ibnual Scc:icn 3-5, paragraph
8.2.b.
!
o.4e..e
.6.4e
...To.s.J
.
8.h.e J gme..d...C, "s[g [9* p.g s
.....
.....
......
... - r
....
.s
~ e n e * '~ ~' e d ' de - '-e
' ' - - - s ' e ~' '
'r'*-~.e nc.-t.
'.4" h..a d a
t
/
~
..
-
- - - -
cc.ne.
%,..d a.....a.a.e..,.
n.
.
.
.
..
r e.. a _.
.
<
'
c.
Installation of Liner Pla:es
"
i The inspe ::: cbserted work per#ermance en liner pla:es.
o n.*...'. '.,. e.' ? '.. ~. a.' ".'..' a.c w e. e e '.'..e. ' ~.. ~e ~. c ~ ~. e c s c v.
.
.
.
..
..
..
c:=pleted. No adverse findings were observed.
>
C%. s e...- e.s.cn os 2 ;a n n.. n...
c... <.. a.. <, s
..
.
............
~.he <.seee..
.
.%.s c....e;... at n$...%...< L. e... s 'nc.
c. 0,. a.9n t.4 e
.
..
.s...
.sy
... y
...
v
.
.c. g. yg..t
.* e.. c. =.2.:.a
.. a...
..e. c. 2,.. a.2 2, ;...
- a
.
o.
...
a.
.
...
as..,
e.-
.
.
.
.....
.' # * e *.
- 7. s.. s
.t ^.1.. :.
a.;....i n. c.. ;. *
.</3...
1 0.^
g L... e
.
V e *. n.
...
6,
.
-....
........
..
.. J. k..
g......J....G.3....
- C
...<.g
...
y7....
. g,,
...L.
.C.
.. c s..s.
?.g....
.
.J.g *g..."...as.
..
...g
..
.4.....e...
.
y7
....a..
..;
- -
..a.
-.
a...,. e. :, f....a.3 s. e.$ = c..:
. 6 4.a
.......a
.
.....
nn.........
s..
........
r.
....
'
.. s e g,.,... e.:...... a.
.
.
..
........
.s.
..r
....
..,zz..
.aa..e..a........e..,
.,. e
.
.
,s g.
.
..
....
" a.'.' C * *. a *rY. " '. s*.*
'r C - # - ~~ ' #
- === ~ **~~*~ ~ * ' - - ***
.
.
~
-~ ~* * -~~'
~~" *~=
' - * C ^ ~ ' *. e r~-
~.
- ~.2. _ ( ~e g,.1 =/.t r,1.: :. ),
m.e,a.e.
....,
3..s.;.
. %... %.
.s.t, = : =, :
t
.
. u. a...
..
,
.
.
.c.
....
.,
....
O.c.t u
s..t.s.
..
,,.a.
.
...
.
e.
~.. s. s e.. a. n.. e
.. a
.n
.
~.~.. s ~re.~~.'e
..c 6.e %e'
."e
~ ~.. A. ". C ~. E. a s -. e s w-. 4.%.e.c'
' ~..'n e.e c r.A
?
.v.
..
..
..
.
?
c'. g.,,a,. %..
e, ua. s.a s ; c;. 2. a.a. a..a.. 1.e.
n
... s :
...
...
.a.
.
,
1
,
,'
.#.
Oc a.'.' # '. a. *. -..e
.~.# '.?_
.-. d.
...= c e.. d... P e. s.a.... e '.
.
.
]
The inspec:c reviewed :he qual' fica:icns of :he inspec:::s
'
and.adaon.
n
.ec.<.a... a.
- c e..a. e;..a e-. o.e.....e..
-
u
.
.. e f
.
.....
...... ~..
. -.
........
.
Ca,.su..<en
,e
.a..,. =.a...n.._.
.-...
.
. _...
.
.
The inspector obsc ved a Mscheth densitemeter vi:hout a
'
-
sticker indicating tha: 1: was calibra:ed. Cn further examining the calibrs:icn and ""erifiention Checks" rec ~
'
i c:ds fc: :he densi:c=e:c, the inspector determined :ha:
.
I
_ 9_
i
!
.
.
w2 w+."n-m.v,a w-
.ww-r--
m m.
w.w--.
m
,-,-v-
-e-
- ~,,
-me-
,,,.-
e,.c--
- - - -
g r-w y - - -
,-
-, - - ~
q v
,,
-
.
_
_
-
- _ - -
.
- .-
~.;-
=
the subject densitemuter identified wi:h Serial #215SC was calibrsted ss per :snufac:urer's recommends: ions every week during July 1,1977 o July 27,1977 period using a step ucdge supplied by the manufacturer.
The C3I represents:1ve infctned :he licensee that erroneously, a sticker, indica:ing :he ds:e 1: was iss: calibra:ed snd the due da:e, was no: af f'::ed..
,
.
3.
Review of C3! Ouslity Records - Cen:ai ment Steel Structures
__
The inspec:er reviewed :he' fell wing records reistive to :he OSI ac:ivi:ies.
a.
Certifica:icn Re erds
.
(1) Liner Pistes
.
Selective review cf liner pla:e receip: inspec:1cn records irdi:a:ed :ha: Cuali:y Kelease Ferns were duly signed by :he C3; Cerdeva Shop au:hori:ed represon:a-tive and : hat liner places identified by 309-A-5 and 309-A-1 were shipped en May 19 and 24,1977 and were receip inspe :ed en June 10 and May 19, 19~7, respec:ively.
(.~ )
ne_>.,>
v
..
-
Receip: inspec-icn re:Ords dated April 19, 197' indi-
,
C s.. t s
... s. a..
.....
(a)
a.c e.., su_. _ae;...*m.%.s c:.,n!nen
..
n.;..,e x. v* _n 0 rr.
_
.
s.
w e
(.e...t c..,,s
... ;..;._..<...._
.__,a r
..........c
.
.,,,e
,s,_
4.__.
......
.
...
ca-icns 'n*MS.35, Kevisi:n 1 and QAS 311, Ecvision S.
(b)
Cher:ren su;;11ed ICCC lbs cf 1/3" C Type E7015 (SFA5.1) we.' d:ed which c:nferred to C;l specifi-ca:icns tiMS 3C1, F.evisi:n 1 and CAS 311, Levision E.
b.
Ins:alla:ien Rae:rds Reccrd Orsuing indica:ed :ha: Shell '_iner Pis:es 209-A-5
,
and 309-A-8 ware welded wi:h a ver:1:s1 sess veld iden:1-
,
,
fied as SC, :he beider was idan:ified by his ini:ials, :he fi: up was checked, all the ::DE,other than rsdiography w:s cc=pleted, reviewed and determined acceptable.
,
- 10 -
,
k
.
t
.., -.
r
.- - -.,
-yv1 - - * -- -. - + - " - ' ' " - ~ * " " - * - ' * ' ' " ' ~ ' " " " " * ~ ' *
'
.
---
.
c.
Insnection Records Inspection records were ccmple:cd by CSI qualified persennel f.edicating :he: :he necessary inspec:1ons were performed, evaluated end deternined accep cble, d.
Oeslification Records
.
The inspector reviewed :he releven: records and deter =ined tha: :he NDI technic.at performing the Esdiography, :he velder whc perfer:ed..id SC and :he welding supti.*isc:
vere qualified :o CI: proceduras.
Ne 1: ems cf ncnce plian:es or deficiencies were iden:1fied in the above area.
'
Observction c f *..'erk Activi-tr - Sa f e:- Reitted Structures (Strue: ural 5: eel Se:eerts)
The inspector selec:ed :ve completed velds in the Auxiliary 3uilding crea a: eleva:icn 19S8.
ns: alls:icn drawings K5720-
-
.
.
,n.
nev.,s.,cn 4 tv.
anc j 6.,0.
.
3., uere usec.
2ne weacs.nse ceen
.
et-v
.
_.
..
..
..$e~.g.,.,-
s.. g. e e. e.
s.. a
.Je.,.-..a.e;. a...e.. c,o..
.e.,3<.7
..s.s.
s
.
..r
.
...
..
..
s.
....
..
.....
' e s. e.' a. s. e.
. c s....-. "....-
.c.. e.' = ~. =. -. '. -.. 'e. e. c. '.. ~, ~...-. e s s
.
...
.
du s..
a..
.....
...e..s.e....n.
,....
5.
Revies cf uali:s Re:e r ts - !a f e--
?e: tted i: u: ures
.u.e
...pe..c..e\\.a.e,.e>.
.,
...z..
. e.. : s.:.. u.... z
.a a.a
-
....
....
.
.4...
.
...
..
..
.
..
..
We.9 aws
.a
J..*.
...
e..
_
e.
.s..e
..
..s.
..
.
.......
.
a.
rec 0rd DicVi".:s (.' )
"., o..- - d..
'
'
..a"......'7.~~7.*....e'...
.
S*.'
.2.".e..d.....,
.
......
.
..
.
..
.
,
... a. d.a,.... a.n.sa
..,;
....
.:
-
....
..
..........
...e,.
e..s en cm,.,_.e....,
...
join: be:veen Cc'; ns A-1
.nd CA vere cc=pleted.
.
(2) "c:a:icn en Drswing Kc7:0-E-20 - Auxiliary Iuildin; indicated :hs: one cf :he fcur velds en bea: 23231, join: be:ueen Cclumns A0 and A:i2, A31 and A14 was ce=ple:ed.
b.'
Insoectien Recor s The Welding QC Surveill:nce Repor:s for :he respec:ive welds identified the drawing i, piece
. vele !!, wolder ID, uciding
procedure used, and :he weld ms:erial cnd indic.- ed :hc:
- 11 -
.
.n
..
_.
_
.
_ _
_ _.
.
.
.
.
the welds were a:ceptable. The documen:ation of :he welding inspection will be reviewed fur:her during a t
subscquen: inspec: ion :o de: ermine compliance with A'dS 01.1 requiremen:s.
c.
Unresolved Item
-
A sys:em p cviding c: css reference be: ween :he welds /
drawings and the inspection reper:s is to be developed to facilita:e orderly re::: eval cf welding inspecticn
!
Itpor:s.
Such a sys:2s wculd reduce : ire ex
' o c a..'..c e' eva....'.s. e -. '...
e.e c -.s ".n. e.' a.p end e d in
+
.
....
.
.
.
. s f-..d-
-
-
.
c......e.i a
..e........s
.;cc..e.,;
c
.. r
.....
........
......
6.
Observatien cf Site S:cra e Areas
.
.e. c. a =. ~..'
.c. a '.... o..c s.. e =. ~ '. '..s. a.. '..- '.
'
e
.
'
During a : cur of :he s: : age area, the inspec:c observed several un.a,.e>. s..>........ess s.ee, c-....ne..s
.........e..s.n..
-r
.s a
.a......e......
,
...
r.
...
...r......
.
.
ra'.. ".a e..
'... u.'d...-- k.e e...'.'v.'.' e ~. ~..."_ e '.. e -. '. e.~ ~. e. ' '
.a., u..e_.ye..u.ese -e.e sa.:e.;.e.,'a..e.
.
.e.<at.
. '
-
.
.
.
-.
..
.
age..<a.a...a
.
u a
......... -
.
...
.
.
.
.
....
.
The 2.ce see s...e2
.,
........ u. e..c.., d...s e s..... e. u..e,
... --.. e. s.... u. e..
.
o..
.
_.
.
.
.-
..
.....
........
y a. u... u. e ~. s.. <,,
....a....
......a...
.e.s
..e
..e s..c.
..<....
....
.....
. s.......a u. e. e. a.,.. e ;..:.. <..,,., e,,. e.. a. s,: c,. e..
. s.
e.
....
.
..
......
-u.a,....e.
...,
s-
-....
..
..a
.,.
.
...,...
-....
......
e......._...
.e.,e.
.
...r
.._.,...: s.. u.....
.
.a..e..s.ea
,.a
._.,
..
.
....
.....
..
...
.......,
..
-s.. e.e.. g r,.e... e...u.se.. g g,.y..._
g.-........
g... c... n. e..
a....
s
....
A
...,
.
..
...
...
........
. u..
..<...,.y
..e.,
....,.,
s.aa.'
- --.-.. e.. s ". e. e '
r. - -. e.e s,
..
......
...
..ra
....
..-y
.
.
.s
..s.. u...-,
.
.s.a.. a.s.s
.. i..
.
.
.....
s.....
..,..
-u..e s
e..se.,
s o
.;
.u..e
.a..e....
.
...
.
...
...
.c.
.
.ar....
. u..&... u...s s ; <. a... e..,...,,a.,
s. '. e s. a -
.e.a.. t.e s, )
.u.e..s,r.
...
t..
e....
.
.. rs...f
.
.
.
..
.f
=........
,..' a, f.... ' s..
.
.
....
f. :.:. s s...a..,
e... ; ;.
..
r.a ;a -
t y. :)
.f,.pr.e q; y;
- .
...
.
e.
..........
.3
...3 f. e ;. %..
....n g
.,ei=
....a. a.a a... : a. e. n =..e. 3.
.e s.ve so.,..y
.,..e.a a
.,
...
.....
....
.:
.
.
....
s. - ".. ".. a.'
f.' e - =..=.n..'. e. %. s ' d c-.'.-.'-v... v-.'.'. b.. s-. ". e. e..-.
'.
-
-
.
.
.
.
.
,a
.
.
.
u.
...
.
.
. e A e a 5 e c. c....... 4.. c,...a
.u. C'
e.. a i..
2..... o. 2. s. c n. a.
.
r
..
............
......
.. y
...
s.e..-.ne.1a.e.
s.ap..s.
...- u..-oe C.2... a ; e.. a.2 2. c.A pt.o. e5 n.
s.
~
.,
...
..
...
.
.........
.
C ". V e. *. #., * k..' s -. *_ s e. *..*
c- '..9.'n'.-".."..
- .. *"e ^C evs*.C*-."
C -.. +. *..d ". e
..
f
.
..
.... s.,
.
a C. * C.
eC....-,..e.: 1ias.
.<>a-..<*-...e C a. u., c C.e
.e
-
e' e f. C u..,e a.C n
.-
....
-
...
.....;
Cc::c.c:ite ac:ica taken was :e hold the inspec:ers cc: rect.
k..nO. e...-,J e. u.e w-.;C A.;
.
. esp.. u.
C.i..e.a.<.
. u.e
..
.
..
w..
.c.
.
..:.
...
oe.,.
.
r.w..=. 4.epcn...
a.c e.a. u. e
.8 < c e., e,..%...
<..r.e,e..,e_a n o.2
.............
..
...
this =a::or.ill be reviewed during
.
.
.
...w
.
subsequen: inspection.
No items cf nonce:pliance c: deficiencies were identified in the abcve area.
.
-
l I
.
-
-
.
-
-.
. - -.
--r
-,,. - - -
-.r,
,m.,
. - - = -
,--..
...
- -
,. -. ~, -., -
+my-e-+-
-
4- -.. -..
-
--.7
-
.
--
- _
-
=-
_.
-
_
,
.
.
.
- - --
J
.
'
7.
Review of OA Audi:s i
a.
Daniel CA Audi:s The inspec:en reviewed a QA cudit performed by Daniel and documen:ed 1. GAR #74-01-01 da:ed May 2, 1977. The audit addressed four 1: cms nonel:.:
(a)
Evalustien and summary, (b) new i:c=s, (c) previcus open 1:e=s, (d) previcus open 1: cms clescd. One of the items the audi: iden:1fied in (b) was relative to C3I s:crage inadequ:cies.
Ecuever, the s:crage deficiencies were reper:ed correc:ed inmedi-ately. There was ne evidence :hs: the benefi: of C3-s:crage precedural requirements was censultad.
The in-spec:cr infer:ed the li:ensee :ha:. he circums:cnces le:d-
a,n
. c. e,... c...,,.a
.. e _.: e _... < : < e c <... a..,.,,. a,r n
.n.. u c.z a
....
.
......
...
....
. c...
.
this sec:icn shculd have been :veidad if :he CEI pre.:edure j
w a s. c.. s "..'. a. d.
.-..d.
.,-,..,..d.e. e. -..- *.-. d ". e a c. '. c....a
,.e".*...
,
'
.
..
.
recurrences was :aken.
~he inspe::c: plans :o review the Daniel audi:s further during subsequen: inspecticns.
b.
UE Audits The inspec:c: reviewed an audi: perf er:ed by UE QA personnel durin; the peried 'cvember
~-4 1976.
Several discrepancies u e. e.' d a.....'.' ' *..'
.....e.=".....
"..- ~. s. e. e.,
e.-..~ ~. e.-..' v. e.
..-...-.
'
.
.
.
.
w a s
- s a k e.. '. ~. '. e a,,.,- -. '..-. =. ". ~.....*.. % =....*.... =. ' s.-..
C...
~. '.. e
-.
.
,
' ' w e n s e *.
= -..s c e...-..'.. s. -...'. *..-.. *- =.
d. e.; n..as.'.e..-
--
.,..
.
.
<. :.-.. e >_. "a c
..,,s
..,.............,..........
..a a.3......
......
s..
-..
~<.e.see r........
..
-..
_ _..
..
.n..,..<..
. _.___
.e..<e.....,....,..a.,,........... <............ e.. c e a
...
.
.._.
.
.....
...
.ys
_agw..g_z_...
a.s.s.a;e..a:s,a s
<
.-><
....,
..........., s.cn.g u.... ;.s..
..
.,
. _.
.
......
.
a s ".'.~ s e c.". e...'..c. ye w-. '..-...
.
.
r-o i
f I
i J
]
i
.
i
.
.
e
- -
13 -
,
-
!
I i
.
- _
._ -- - -,-
v~.*
-,---ee-*=~r-*-*.
- "v-.
.
.
=-
=.
.
SECTICN III Prepared by C. R. Oberg, RIV
,
Review of Danici CC Crcani:::ien end Precedures
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Daniel in:ernational Qucli:y Con::cl organica:1cn, including the QC indoc:rina:icn and training progrcm and 1:s implenentaticn; quali-fication of selec:ed QC persennel; assignnen: cf s:cp-work au:hcri:y; selected work and qucli:y inspe::icn procedures; correc:ive actic:
precedures; selec:ed material :en :: precedures; and selcc:ed docu-men: centrol precedures.
.
In amplifica:1cn cf :he abcVe, the felicwing Daniel docunei.:s, pro-cedures, cnd re crds were reviewed by the inspe::cr:
a.
Organica:icnzl Char: (Quali:y Con::c;)
- -,-C n,.ut-*
-
..--
sev,s,.cn C,.,une Ari, b.
AP-11-01, Revision 1 ("ovember 10, ?.976) Si:e Organica:icn and Posi:1on Descrip: ion AP-11-04, Eecisic 1 (Apri; 29, ;;;;; g:3 :fg::p.;70rk Au-hrr* y u.
d.
A?-V!:-0;, Revisie. 3 (Fsbru:ry ".1,1977; Cen::c* cf :: enc:nf errances
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f.
AF-VI*-05, Revision 0 ("ay ' 9, l'73) Cerrec:ive Ac:ica s.
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1.
AT-VII-03, Kevision 0 C:ay 7,1976) ::::e:ial and Equipmen:
Receiving and Inspec:'ng
.
j.
Indoctrins:1on/ Training Progrs= for QC Persennel (unds:ed, unsigned)
.
k.
Qualifica:icn/ Training records for five (5) QC (civil) Personnel The inspec:c: de: ermined :hs: pprenima:ely 87 perscnnel are 14 -
-
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assigned to :he QC Depar:=ent. "They are of various disciplines in:1uding civil, welding, =cch:nienl, cicetrical and 2neral l
services. The QC tbn:ger reper:s :: :he Project Manager with L
l liaison au:hori:cd wi:h :he si:e QA Mancger. The QA Manager.
reports :o tht Corpora:e Dirce:c: of QA.
Assignment of s:cp-werk autheri:y is ves:cd in Projec: Manager and Cens: ue:1cn lbnager.
The QC Mansger.sce= mends s:cp/s::r:
>
I work only. Adequa:e procedures exis: for snis activity.. Ctner l
QC precedures for correc:ive ac:ica, ma:erial cen:rol, documen:
j een:r;l and QC work and inspe :icn p ccedures have been issued and it.plemen:ec.
.
- ,
The inspec:or aise de:ernined tha: :he de: ailed :::ining pregrt:
for :he QC (civil) Depart =en: has nc: bean formally established
'
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and appreved. This is required :: be censis:en: wi:h the in:en:
.
of ANSI N13.0.6, p :ag :ph 2.3.
Ageneral adminis::a:1ve procedure i
dees exis:. Training has been ecndue:ed cnd persc..nel have been app cpria:ely qualified. h: wever, the ; regress of ::cining does i
i ne: appear :o be censistent vi:h :he pregress of :he facili:y.
This ca::er is censidered te be unresolved and was discussed
'
a: the exi: interview.
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SECTION IV
-
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l Prepared by T. C. Elsasser, RI i
e 1.
Review of Cas11:v Assur nce I--lemen:ine Precedures for Weldinc of Saf ety Reisted Pipinc
,
The fc11owing d. camen:s were reviewed which pertain to :he t e3d-
.
ing of safe:y rela:cd piping:
.
t
3ech:el Specifica:Acn "-02', "Specifica:icn fer :he Field
-
Fabrica-i:n and ns::11a:1:n cf ?iping anc Pipe Supports
!
to ASMC Section III, Revisice 9.
.
Daniel Work ?:ccedures
-
-
y WP-200 Revisien 2, "ay 13, 1977
WF-205 Revision 2, May 2, 1977 WF-502 Revisien 2, March 25,1977
!
UP-503 Revisien 2, Jcnuary 15, 1977 WP-504 Revisien 0, January 7, 1977
Daniel "us11::. Cen::ci ? :cedures
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Daniel Welding ? ccedure Spe:ifics:icns
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I N-1-1 Revisien 7. June it, 1976
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N-8-8 Revisic: 0, "ay
- 9. 1 76
.
!
Danici Nondes::uctive Inamina:icn ? :cedures
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NDR 7.3 Revision 0, ~ebruary 12, 1977 i
NDi 1.4A Revisien 0, February 12, 1977 u.ne,..e n eye.
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NDR 7.6 Revision 0, February 10, 1977
,
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i The inspec:o de: ermined ths: adecuc:e p ccedures va. 5 included
.
or referenced in :he QA manuci c assure :h:: activities reistive
,
'
to the velding of safety rols:ed piping ::e controlled and per-formed according :o NRC requirements, SAR ce==1:=cn:s and :ppli-i cabic por:is..s of :he ASM2 Code See: ions III snd IX.
16 -
,
-
.
5
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I No items of nonec=pli nce were identified.
2.
Safe v ?.els:od Pf eine - Observatten of Werk :nd Work Acti.v.ities j
The'inspec:cr cbserved :he ins 011stien cf a piping suppor: fer the i
essential service ws:c sys:::. :nd verified ths: the fc11cwing requira-
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Conformance vi:h inspe::icn and verk procedures
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Conformance vi:h record keeping requirements
-
Cc.s...c a.cc..a.t. a...,...<.. s.e c.<.e s.c.<c.s
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- ssuance and use cf nc: crisis as specified
-
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a.
The inspec::: cade :he felicuing inspec:icn of wczk :nd verk
activi:les :c de: rzine ecnfer:ance ui:h the applicable ucrk
.
i proceduros, quali:y cen:rci pre:eduras and ins:alia:1er drauings.
,!
O b. s e.-". a..d o n.a.' tre.'.'.*. ~ '
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-
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Direct naasuremen: cf ueld sizes and supper: d'=enaica
.ec. cen.cc.~...z.. e..<....u., a...< a..,e d.a..<
.
,.,... -
.
.
........
.......
Visual inspe::icn ci cc= pie:ed welds.
-
Cen::ci cf veld filler na:eri:1 by velder and issuing
-
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3ech:el ;c::e s 3LSI 32 7 and 4090 appreving Oaniel
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3.
Review cf Safe:y F. air.:ed pice We' din: Occli: Eecords The inspec:cr revi2wed reccids fer 2DW Ueld 2-IF-01-F-00 :c ascer:ain whether :.ke :::erds raflec:ed ucrk accerp21shmen:
consis:en: wi:h NRC regairemen: and SAR cc :i::en:s.
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The fellowing records were reviewed by :he inspec:cr:
.
Weld Con:rol Record F101
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d
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Weld Procedurc ::-1-1-CA-1
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Quclificatica Racerds for Welder T-1
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NDC Reper: (Torm 176-3) dc:cd April 21, 1977
-
Qualificc:1cn Records For The NO: Inspec:cr Perfor=in; The
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McEnc:ic ?crticle E:::minc:icn Appliccble We:d Ms:erici Field Requis1:1cns (W-100)
-
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No items of ncacc plicnce were identificd.
.
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e
- 1S -
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- _ - _ _ - _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ ____ _ __________ ___ ______ _____ ______________ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
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The following records were revicwed by the inspector:
Weld Con:rol Record F101
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Wold Procedure N-1-1-CA-1
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Qualifica:icn Roccids for Welder T-1
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NDC Repor: (For 276-5) ds:e:: April 21, le77
-
Qualifica:1cn Reccids For The N;E Inspec:or Performing The
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.Magnc:ic ?:::icle E:.:. ins:icn Applic ble Wcld Ms:arial Field Recuisitiens (W-100)
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No ite=s of acnce pliance vere iden:1fied.
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SCCTIO" V Prepared by.s. A. Varels, R.
1.
Review o' Recc:ct "ase "c: Concrete Records The inspet:cr revie cd :be pertinen: verk and quality records assccic:cd vi:5 the cen:inucus (scnoli: Sic) piccomen: of :he
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i: ens, unresolved i:ces, and in paragrsph en :enden ;allery ment
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Deliverv and Place-en:
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Produe:icr. records f or base ms; placemen
-
Ca.,.su.
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.
.
.......
.
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Inspection records Quclifics:icn of inspection (QC) personnel
-
Wi:h :he excep:icns no:cd abcVe, no itc=s o' nonccmplicnce were identified.
1
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_- - _ _._.
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. - -. _ __
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2.
Review of Structurni Cenere:e Ouali:v Assurance I=nlementin:
Procedures
1 The inspec:or reviewed :he Danici inplementing procedures rela:ive to s:ructural centrete :o ssurc th:: the folicwing specific activi-
']
ties are contrclied and performed according to NRC requirements and SAR commitmen:s. Excep: as iden:ified in enforcemen: i:ces, unresolved 1:ces, and in :he peragraph en tenden gallery honey-combs, these procedures appe:r adequa:e.
.
Control of Sreelfie Materials a.
Rebar and rebar splicing :::erials
-
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All =a:eric1s used in c:ncrete mix
-
Receip: inspce:1on
-
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Ma:erial cer:ifi:ations
-
-
Cement and aggrega:e s er:;e Proof :es:s of cenerete six designs
-
b.
Control of S:ecific Precesses Manufac:ure and ::ansper: :icn of concre:e and 11=1:stice
-
on :e:pera:ure and delivery :i=e j
-
Prepara:icn fer and placenen: ef ::::re:e Rebar spli:ing and :es:ing
-
Cencre:a :es:in; a: pla:: en: lo: :ien
-
,
-
Cencre:e curing Concre:e pla:eren:
-
Ma:arial :es:ing
-
Ea:ch plan: equipren: ca*ibra:ica
-
Document :ic Of inspe::icn and :es:ing results
-
- ii:h e:::e t sens ne:ed above, nc i: ens cf ncnce=pliance were
<a..a.s.ae>.
.e....
.
i 3.
Review cf Decumenta:icn Recardin: Ceitesitien of Circumferential Cenerete Crack in Resc:er Cavi:y ::ca:
.
{
The inspe :ct reviewed and evalua:ed documentation regarding
,
'
disposi:icn of NCR #2-Oc31-C
.\\, d::cd May 20, 1977, on a non-c afermance described as a circunferen:ial crack (up :o k inch wide) cccurring in :he reae:cr cavi:y mea: area, approxim :aly
'
42 inches frem cavity. liner and en:ending :hreuch approximn=ely 270 degrees arc.
(1: was repor:ed by licensee by telephone on
May 10, 1977, in ac:ctdance vi:h 10 CFR 50.55.e the: an inves:1-
,
ga:icn had been ini:iated fo de: ermine :he safe':y related i
!
.
- 20 -
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,
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7....-.-...._,,.#,..
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m,.
_
.
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,
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significance of :he er:ck.) The inspector visited the subject arcs on June 29, 1977 and observed ths:, in accordance with
- he conclusion of the inves:igation and ef:ct repairs required by the NCR had been c mpleted and accerted by QC, work had pro-grossed to :he ex:en: ths: physical inspectica cf the repsit was no: possible. The inspc::c therefore augme..:od his docu-cen:atien review icr evaluatica of the noncenfermance disposition
... <... c....a..c,s..a.-...n
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The fellowin; docu en:s and ccrrespendence were reviewed bf
.u.e 2.spe
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Scund concrete, s map of esch are: waS Sent to Bechtel.
The inspector reviewed tha dimensional r-itches for each of the nine:cer. srcus where *:ppit; hac ce;.rred behind bearing plo cS and behind reb.c.
The inSpec:or viS1:cd the :enden gallery end verified the lec::1cnS and observed tha: Sound concrc:e (evidenced by well bended broken ccarse aggregate),
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P.eport.
This reper-is S1;ned by :he inspa::c preSent a: :he termins*1on of the pour. The repor con: sins no information regardin" veri'ication of work performed en Shi':S when thiS cne inSpcC:or was no: present.
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This failure te p eperly documen: quali:y contrci inspec: ion
'
l ac:1vicies is no: in o cordence wi:h 10 CFR 50, Appendix B.,
l Criterion V.
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j 6.
Cuality Control Cencrete Pl:ci Reper: Lacks Accentence Criteris
.
e Quali:y Cen:rol Precedure CCP-109 iden:ifies :hir:cen significen:
,
,,
a::ribu:es for :ha con:rci cf cencre:c disposi:icn~, flow, place-
.
cent, consc11de:1cn nd use of vibrators for verifica:ien by the
'
civil QC inspec:or.
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that the QC inspe :or si, nature en :he C?R is de:u=en:atien i
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ferect, in See:icn 10.0 (Cons:lida:icn cf Centre:e) es:ablishes'
de:a' led requiremen:r for centre:e conoclidatsyn by techen' cal ~
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- e cenfor: :o AC: 309 re:: mended-prae: ice.
Heusver, LT?-109
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censolidation.
xcep": fer :he fac: tha: 'l?-109 charges :he
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l concrc c superintendent wi:h responsibill:y to insure that suffi.icn: standby equipment such s sps c vibre: ors are
"
availcbic, there is a to:al 1:ck cf any additional inft:-
i mation on cone:Lt. censelida: ton in b7-109.
,
i
'
This is net in accord:nce with 10 CTR 30, Appendix B, C:1:cris V, which *: quires the ac:ivitics affee:ing quali:y shall be prescribed by docu:*.en:od p ccedures, ins::uction, er j
drawings.
l t
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E.
Instructiens '.cchine_ in Ou 11:.* Centrel Surve111sneo of Cenerete
-
i nen"i:S
,
Technical Spectilca:icn f:: fer=ing, placing, 'inishing and curing
,
.
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'Of cenerete, C * C3, 2evision 7, es:ablishes requir ctn:a in
.
-
l Sec:ien 15 for repair cf cenere:'e, and in See:1cn 17 s:ates
'
- hat, inspec:1cn is recuired of any con::e:e repair c pa:ching
[
c' concre:e J:pcifec:1cns. Q0?-109, Cenere:e Placemen:, Greu:ing, and poa
.uy, provides two fer s iden:1fied as 2xhibi:s H and I
,
l wh~ch 4:e..applicablo :: pes: pour inspec:1cn by QC cf eino repairs.
~
'
Enwaver, cajor repairs which are the sub;e:: cf an NC' sheuld be
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cc ree:icn ac:ivi:1es :ha: implemen; significan: required quali:7 j
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This is an unresolved 1:en.
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Cyality Con rel and 00:< ?re:aduras *_ack :ns;::::icn :- Cen::et a Placerent/C:ar..idatien in Cen:es:cd at: ::ff :ul: L::::1 ens
.
.
a Kegula:::y Guide 1.55, Cenere:a 7'acerer. in Ca:egery *
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is cc:::1::ed in the SN"??S ?St.R.
C nsisten: wi:h this guide, special ins: ue:1cn/previsions are required fe :enere:e placener.: and cen-
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sclids: ion in conges:ed and difficul: loca:icts.
QCP and U?-lO9,
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Kevisiens 6 and I, respec:1vely, do no: iden:ify the need for J
, special a::en:icn, ::aining c: :he use cf a special :achnique. This is an unrcuolved 1:e=.
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Unrescived *: ens
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Unresolve.i items are as::ers abcut which scre infor a:1cn.c required 14 orda :: ascertain whether they are seceptable items,
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1: ems of rine cpliance, er devis: ions. Unresolved i: ems dis-
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I closed during the inspec:1en arc discussed in See:icn II, ?:ra-
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L graphs 1.d, 5.c, See:1on Ill, and See:1on ", paragraphs 8 and 9.
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E::i: In t e rvic.-
The inspecters act with tha licensee and contracter represente-tives (denoted wi:h an as:2 risk under Persons Contacted) at the cenclusien cf the inspectica en July 1, 977. The inspec:crs
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se : riced :he purpose and secpe cf the inspecticn and the find-ings, and discussed :he 1:cas Of ncnccrplience cnd unicscied items id'en:ified during the inspec:icn.
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