IR 05000483/2006001

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Annual Assessment Letter - Callaway Plant (NRC Inspection Report 05000483-06-001)
ML060610333
Person / Time
Site: Callaway Ameren icon.png
Issue date: 03/02/2006
From: William Jones
NRC/RGN-IV/DRP/RPB-B
To: Naslund C
Union Electric Co
References
IR-06-001
Download: ML060610333 (8)


Text

rch 2, 2006

SUBJECT:

ANNUAL ASSESSMENT LETTER - CALLAWAY PLANT (NRC INSPECTION REPORT 05000483/2006001)

Dear Mr. Naslund:

On February 7, 2006, the NRC staff completed its performance review of the Callaway Plant.

Our technical staff reviewed performance indicators (PIs) for the most recent quarter and inspection results for the period from January 1 through December 31, 2005. The purpose of this letter is to inform you of our assessment of your safety performance during this period and our plans for future inspections at your facility.

This performance review and enclosed inspection plan do not include physical protection information. A separate letter designated and marked as "Official Use Only - Security-Related Information" will include the physical protection review and resultant inspection plan.

Overall, the Callaway Plant operated in a manner that preserved public health and safety and fully met all cornerstone objectives. Plant performance for the most recent quarter, as well as for the first three quarters of the assessment cycle, was within the Licensee Response column of the NRCs Action Matrix, based on all inspection findings being classified as having very low safety significance (Green) and all PIs indicating performance at a level requiring no additional NRC oversight (Green). Therefore, we plan to conduct reactor oversight process baseline inspections at your facility.

In our March 2, 2005, annual assessment letter and as updated in our August 30, 2005, midcycle assessment letter, we informed you of a substantive crosscutting issue in human performance, which principally involved personnel errors that had an impact on plant equipment from preventable events and transients. These errors stemmed from instances of failing to follow procedures and from inadequate procedures. The NRC recognizes that progress has been made by AmerenUE in addressing human performance issues, particularly with respect to procedure implementation, as measured by the an overall decrease in the human performance error rate. However, the NRC has noted that continuing problems have occurred with procedural and instruction adequacy, including those procedures that have been enhanced as part of your improvement initiatives in this area, as well as instructions developed during the past year. The procedural improvements and instructions developed over the last year have not been fully effective in preventing human performance errors, which indicates that further

Union Electric Company -2-improvement in addressing this issue is warranted. There were multiple Green findings affecting the Initiating Events and Mitigating Systems cornerstones. Examples include an inadequate operations procedure that contributed to a reactor trip signal and an unplanned auxiliary feedwater actuation while shut down, an inadequate surveillance procedure that resulted in the inadvertent isolation of all plant fire water suppression, an unplanned reactor trip that occurred because of an inadequate work instruction for work on a power supply, and inadequate instructions involving the conduct of continuous fire watches. Some of these examples involved upgraded procedures or an instruction that was developed this past year.

Accordingly, the NRC will continue to focus inspection activities within this area in order to assess the effectiveness of your improvement initiatives in reducing operational events and conditions caused by inadequate procedures and instructions. The NRC will use, in part, as its basis for closure, an assessment of the number of findings that are identified involving procedural adequacy problems and whether the plant staff recognizes and corrects procedure and work instruction problems before the plant is challenged. The NRCs review will be accomplished as a followup inspection item in accordance with applicable baseline inspection procedures. Additionally, because this substantive crosscutting issue has been open for more than two assessment letters, the NRC requests that a public meeting be held to discuss AmerenUEs progress in addressing the adequacy of human performance at the Callaway Plant. We will coordinate with your staff to schedule this meeting.

The enclosed inspection plan details the inspections, except those related to physical protection, scheduled through September 30, 2007. Routine resident inspections are not listed due to their ongoing and continuous nature. In addition to the baseline inspections, the NRC will also be conducting inspections related to Temporary Instruction 2515/150, Reactor Pressure Vessel Head Penetration Nozzles (NRC Order EA-03-009)." The inspection plan is provided to allow for the resolution of any scheduling conflicts and personnel availability issues well in advance of inspector arrival onsite. The inspections in the last 9 months of the inspection plan are tentative and may be revised at the midcycle review.

In accordance with 10 CFR 2.390 of the NRCs Rules of Practice, a copy of this letter and its enclosure will be made available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

If circumstances arise which cause us to change this inspection plan, we will contact you to discuss the change as soon as possible. Please contact me at 817-860-8141 with any questions you may have regarding this letter or the inspection plan.

Sincerely,

/RA/

William B. Jones, Chief Project Branch B Division of Reactor Projects

Union Electric Company -3-Docket: 50-483 License: NPF-30 Enclosure:

Callaway Plant Inspection/Activity Plan cc w/enclosure:

Professional Nuclear Consulting, Inc. Les H. Kanuckel, Manager 19041 Raines Drive Quality Assurance Derwood, MD 20855 AmerenUE P.O. Box 620 John ONeill, Esq. Fulton, MO 65251 Pillsbury Winthrop Shaw Pittman LLP 2300 N. Street, N.W. Director, Missouri State Emergency Washington, DC 20037 Management Agency P.O. Box 116 Mark A. Reidmeyer, Regional Jefferson City, MO 65102-0116 Regulatory Affairs Supervisor Regulatory Affairs Keith D. Young, Manager AmerenUE Regulatory Affairs P.O. Box 620 AmerenUE Fulton, MO 65251 P.O. Box 620 Fulton, MO 65251 Missouri Public Service Commission Governors Office Building David E. Shafer 200 Madison Street Superintendent, Licensing P.O. Box 360 Regulatory Affairs Jefferson City, MO 65102 AmerenUE P.O. Box 66149, MC 470 H. Floyd Gilzow St. Louis, MO 63166-6149 Deputy Director for Policy Missouri Department of Natural Resources Certrec Corporation P. O. Box 176 4200 South Hulen, Suite 630 Jefferson City, MO 65102-0176 Fort Worth, TX 76109 Rick A. Muench, President and Keith G. Henke, Planner Chief Executive Officer Division of Community and Public Health Wolf Creek Nuclear Operating Corporation Office of Emergency Coordination P.O. Box 411 930 Wildwood, P.O. Box 570 Burlington, KS 66839 Jefferson City, MO 65102 Dan I. Bolef, President Tim Diemler Kay Drey, Representative Emergency Preparedness Board of Directors Coalition Director for the Environment Callaway County/Fulton 6267 Delmar Boulevard P.O. Box 817 University City, MO 63130 Fulton, MO 65251

Union Electric Company -4-Lee Fritz Richard Hudson, Director Presiding Commissioner Emergency Management Callaway County Courthouse Gasconade County Courthouse 10 East 5th Street P.O. Box 295 Fulton, MO 65251 Hermann, MO 65041 Gabe Craighead Ron Jost Eastern District Commissioner Presiding Commissioner Callaway County Courthouse Gasconade County Courthouse 10 East 5th Street 119 East First Street Fulton, MO 65251 Hermann, MO 65041 Donald "Doc" Kritzer Max Aubuchon Western District Commissioner Northern District Commissioner Callaway County Courthouse Gasconade County Courthouse 10 East 5th Street 119 East First Street Fulton, MO 65251 Hermann, MO 65041 The Honorable Robert Craghead Jerry Lairmore Mayor of Fulton Southern District Commissioner Fulton City Hall Gasconade County Courthouse P.O. Box 130 119 East First Street Fulton, MO 65251 Hermann, MO 65041 William Johnson Randy Esphorst Fulton City Administrator Sheriff, Gasconade County Fulton City Hall Gasconade County Courthouse P.O. Box 130 119 East First Street Fulton, MO 65251 Hermann, MO 65041 Steve Myers Fay Owsley Chief of Police Gasconade County Public Fulton City Hall Administrator P.O. Box 130 Gasconade County Courthouse Fulton, MO 65251 119 East First Street Hermann, MO 65041 Dennis Crane Sheriff, Callaway County The Honorable Samuel Birk P.O. Box 817 Mayor of Morrison Fulton, MO 65251 Route 1 Morrison, MO 65061 The Honorable Tom Shackelford Mayor of Mokane Bob Bishop P.O. Box 41 Emergency Management Director Mokane, MO 65059 Montgomery County Courthouse 211 East Third Montgomery City, MO 63361

Union Electric Company -5-Charles Korman Vince Sampson Presiding Commissioner Second District Commissioner Montgomery County Courthouse Osage County Courthouse 211 East Third P.O. Box 826 Montgomery City, MO 63361 Linn, MO 65051 Rich Daniels Carl Fowler First District Commissioner Sheriff, Osage County Montgomery County Courthouse Osage County Courthouse 211 East Third P.O. Box 826 Montgomery City, MO 63361 Linn, MO 65051 John Noltensmeyer The Honorable Gary Reynolds Second District Commissioner Mayor of Chamois Montgomery County Courthouse Star Route 211 East Third Chamois, MO 65024 Montgomery City, MO 63361 Federal Emergency Management Agency Robert Davis Mr. Dick Hainje, Regional Director Sheriff, Montgomery County Region VII Montgomery County Courthouse 9221 Ward Parkway, Suite 300 211 East Third Kansas City, MO 64114-3372 Montgomery City, MO 63361 Dr. William Miller The Honorable Steve Wehrle NSEI, University of Missouri-Columbia Mayor of Rhineland E2433 Engineering Building East P.O. Box 384 Columbia, MO 62511 Rhineland, MO 65069 Dr. Mark Prelas Bradley Strope NSEI, University of Missouri-Columbia Emergency Management E2433 Engineering Building East Director Columbia, MO 62511 Osage County Courthouse P.O. Box 1011 Ronald M. Reynolds, Director Linn, MO 65051 State Emergency Management Agency P.O. Box 116 Russell J. Scheulen Jefferson City, MO 65102 Presiding Commissioner Osage County Courthouse Institute of Nuclear Power Operations (INPO)

P.O. Box 826 Records Center Linn, MO 65051 700 Galleria Parkway SE, Suite 100 Atlanta, GA 30339 Jerry G. Wolfe First District Commissioner Osage County Courthouse P.O. Box 826 Linn, MO 65051

Union Electric Company -6-Electronic distribution by RIV:

Regional Administrator (BSM1)

DRP Director (ATH)

DRS Director (DDC)

DRS Deputy Director (RJC1)

Senior Resident Inspector (MSP)

Branch Chief, DRP/B (WBJ)

Senior Project Engineer, DRP/B (RAK1)

Team Leader, DRP/TSS (RLN1)

RITS Coordinator (KEG)

V. Dricks, PAO (VLD)

W. Maier, RSLO (WAM)

C. Gordon (CJG)

DRS Branch Chiefs (JAC, ATG, LJS, MPS1)

T. Bergman, Chief, TRPS, OEDO (TAB)

S. Richards, Deputy Director, DIRS, NRR (SAR)

C. Holden, Deputy Director, DORL, NRR (CFH)

C. Haney, Director, DORL, NRR (CXH)

D. Terao, Chief, LPLG, DORL, NRR (DXT)

J. Donohew, Project Manager for Callaway (JND)

RidsNrrDirsIpab SUNSI Review Completed: _wbj____ADAMS: : Yes G No Initials: _wbj

Publicly Available G Non-Publicly Available G Sensitive : Non-Sensitive S:\DRP\DRPDIR\EOC 05\Assessment Letters\CWY.wpd RIV:C:DRP/B D:DRS D:DRP Signature RA WBJones;df DDChamberlain ATHowell III WBJones BSMallett

/RA/ RJCaniano for /RA/ /RA/ /RA/

2/22/06 2/23/06 2/27/06 2/28/06 2/28/06 OFFICIAL RECORD COPY T=Telephone E=E-mail F=Fax

Page 1 of 2 Callaway 03/01/2006 08:30:13 Inspection / Activity Plan Report 22 03/01/2006 - 09/30/2007 Unit No. of Staff Planned Dates Inspection Number Inspection Activity Title on Site Start End Type RP-ORS - OCCUPATIONAL RADIATION SAFETY 1 1 IP 7112101 Access Control to Radiologically Significant Areas 04/03/2006 04/07/2006 Baseline Inspections 1 IP 7112102 ALARA Planning and Controls 04/03/2006 04/07/2006 Baseline Inspections 1 IP 71151 Performance Indicator Verification 04/03/2006 04/07/2006 Baseline Inspections EP2 - EMERG PREP PROGRAM 2 1 IP 7111402 Alert and Notification System Testing 05/15/2006 05/19/2006 Baseline Inspections 1 IP 7111403 Emergency Response Organization Augmentation Testing 05/15/2006 05/19/2006 Baseline Inspections 1 IP 7111404 Emergency Action Level and Emergency Plan Changes 05/15/2006 05/19/2006 Baseline Inspections 1 IP 7111405 Correction of Emergency Preparedness Weaknesses and Deficiencies 05/15/2006 05/19/2006 Baseline Inspections 1 IP 71151 Performance Indicator Verification 05/15/2006 05/19/2006 Baseline Inspections RP-ORS - OCCUPATIONAL RADIATION SAFETY 1 1 IP 7112101 Access Control to Radiologically Significant Areas 08/28/2006 09/01/2006 Baseline Inspections 1 IP 7112102 ALARA Planning and Controls 08/28/2006 09/01/2006 Baseline Inspections 1 IP 71151 Performance Indicator Verification 08/28/2006 09/01/2006 Baseline Inspections EB2-52B - CAL PIR INSPECTION 3 1 IP 71152B Identification and Resolution of Problems 10/16/2006 10/20/2006 Baseline Inspections 1 IP 71152B Identification and Resolution of Problems 10/30/2006 11/03/2006 Baseline Inspections EB2-05T - TRIENNIAL FIRE PROTECTION 5 1 IP 7111105T Fire Protection [Triennial] 11/13/2006 11/17/2006 Baseline Inspections 1 IP 7111105T Fire Protection [Triennial] 11/27/2006 12/01/2006 Baseline Inspections RP-ORS - OCCUPATIONAL RADIATION SAFETY 1 1 IP 7112101 Access Control to Radiologically Significant Areas 10/23/2006 10/27/2006 Baseline Inspections 1 IP 7112102 ALARA Planning and Controls 10/23/2006 10/27/2006 Baseline Inspections 1 IP 71151 Performance Indicator Verification 10/23/2006 10/27/2006 Baseline Inspections EB1-21 - CDB PART 1 7 1 IP 7111121 Component Design Bases Inspection 12/11/2006 12/15/2006 Baseline Inspections REQUAL - BIENNIAL REQUAL 2 1 IP 7111111B Licensed Operator Requalification Program 01/08/2007 01/12/2007 Baseline Inspections EB1-21 - CDB PART 2 6 1 IP 7111121 Component Design Bases Inspection 01/02/2007 01/12/2007 Baseline Inspections TI - 150 - RPV AND VHP NOZZLES 2 1 IP 2515/150 Reactor Pressure Vessel Head and Vessel Head Penetration Nozzles (NRC ORDER EA-03-009) 04/15/2007 05/10/2007 Safety Issues PR-ORS - OCCUPATIONAL RADIATION SAFETY 1 1 IP 7112101 Access Control to Radiologically Significant Areas 04/16/2007 04/20/2007 Baseline Inspections 1 IP 7112102 ALARA Planning and Controls 04/16/2007 04/20/2007 Baseline Inspections This report does not include INPO and OUTAGE activities.

This report shows only on-site and announced inspection procedures.

Page 2 of 2 Callaway 03/01/2006 08:30:13 Inspection / Activity Plan Report 22 03/01/2006 - 09/30/2007 Unit No. of Staff Planned Dates Inspection Number Inspection Activity Title on Site Start End Type PR-ORS - OCCUPATIONAL RADIATION SAFETY 1 1 IP 71151 Performance Indicator Verification 04/16/2007 04/20/2007 Baseline Inspections EB1-08P - ISI 1 1 IP 7111108P Inservice Inspection Activities - PWR 04/23/2007 05/04/2007 Baseline Inspections RP TEAM - RADIATION SAFETY TEAM 5 1 IP 7112103 Radiation Monitoring Instrumentation and Protective Equipment 06/04/2007 06/08/2007 Baseline Inspections 1 IP 7112201 Radioactive Gaseous and Liquid Effluent Treatment and Monitoring Systems 06/04/2007 06/08/2007 Baseline Inspections 1 IP 7112202 Radioactive Material Processing and Transportation 06/04/2007 06/08/2007 Baseline Inspections 1 IP 7112203 Radiological Environmental Monitoring Program (REMP) And Radioactive Material Control Program 06/04/2007 06/08/2007 Baseline Inspections EB2-07B - HEAT SINK INSPECTION 2 1 IP 7111107B Heat Sink Performance 06/18/2007 06/22/2007 Baseline Inspections EB1-2/17 - 50.59 & PERMANENT PLANT MODS 3 1 IP 7111102 Evaluation of Changes, Tests, or Experiments 07/23/2007 07/27/2007 Baseline Inspections 1 IP 7111117B Permanent Plant Modifications 07/23/2007 07/27/2007 Baseline Inspections EP1 - EMERG PREP EXERCISE 2 1 IP 7111401 Exercise Evaluation 08/06/2007 08/10/2007 Baseline Inspections 1 IP 7111404 Emergency Action Level and Emergency Plan Changes 08/06/2007 08/10/2007 Baseline Inspections 1 IP 71151 Performance Indicator Verification 08/06/2007 08/10/2007 Baseline Inspections BRQ SIM - BIENNIAL RQ SIM ONLY 1 1 IP 7111111B Licensed Operator Requalification Program 08/20/2007 08/24/2007 Baseline Inspections RP-ORS - OCCUPATIONAL RADIATION SAFETY 1 1 IP 7112101 Access Control to Radiologically Significant Areas 08/27/2007 08/31/2007 Baseline Inspections 1 IP 7112102 ALARA Planning and Controls 08/27/2007 08/31/2007 Baseline Inspections 1 IP 71151 Performance Indicator Verification 08/27/2007 08/31/2007 Baseline Inspections EXAM - INITIAL EXAM 3 1 X02355 CALLAWAY - INITIAL EXAM (10/07) 09/10/2007 09/14/2007 Not Applicable This report does not include INPO and OUTAGE activities.

This report shows only on-site and announced inspection procedures.