IR 05000440/1981010
| ML20009G265 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 07/21/1981 |
| From: | Danielson D, Keating D, Key W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20009G263 | List: |
| References | |
| 50-440-81-10, 50-441-81-10, NUDOCS 8108040056 | |
| Download: ML20009G265 (8) | |
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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT
REGION III
Report Nos.
50-440/81-10; 50-441/81-10 Docket Nos.
50-440; 50-441 License Nos. CPPR-148; CPPR-149 Licensee: Cleveland Electric Illuminating Company Post Office Box 5000 Cleveland, OH 44101 Facility Name:
Perry Nuclear Power Plant, Units 1 and 2 Inspection At:
Perry site, Perry, Ohio Inspection Conducted:. June 30, and July 1-2, 1981 M
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Inspectors:
W. J. Key W<w.
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D. E. Keating
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Approved By:
D. H. Danielson, Chief Materials and Processes Section Inspection Summary:
Inspection on June 30, and July 1-2, 1981 (Report No. 50-440/81-10; 50-441/81-10)
Areas Inspected: Review of welding procedures related to piping instal-I lation, containment penetration installation, and structures; observation of welding activities and material storage; review of piping, "e 2etration, and structures installation records. This inspection involvei a total of 42 onsite inspector-hours by two NC inspectors.
Results: Of the areas inspected, one apparent violation was identified.
(Failure to maintain welding material in locked / attended storage - Paragraph 2)
8108040056 810722 PDR ADOCK 05000440
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DETAILS Persons Contacted Cleveland Electric Illuminating Company (CEI)
- M. R. Edelman, Manager, Nuclear Engineering Department
- R. Farrell, Manager, Quality Assurance
- P. Martin, General Supervisor
- R. L. Vandrasek, General Supervising Engineer
- G. R. Leidich, CQE Supervisor
- W. J. Kacer, CQS General Supervising Engineer
- E. Riley, Contracts Manager
- K. Combs, Senior Engineering Aide Other Contractors Personnel G. Balcom, Production Supervisor General Electric Company (GE)
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W. Lindberg, QC Supervisor (GE)
M. Hinchey, Field Welding Supervisor (GE)
- 3. W. Mehaffey, QA Program Manager, Gilbert Associates Incorporated (GAI)
J. Miller, QC Hanager, Pullman Power Products (Pullman)
J. Steele, QC Engineer (Pullman)
C. Fennell, Quality Engineer, Kaiser Engineers Incorporated (KEI)
T. Chaney, QC Engineer (KEI)
C. Evertt, QC Enginner (KEI)
R. Martinez, QC Engineer (Pullman)
R. Honeycutt, QA Supervisor (Pullman)
- Denotes those attending the exit interview.
Functional or Program Areas Examined The functional or program areas examined are discussed in Sections I and II.
Secti:n I Prepared By:
W. J. Key Reviewed By:
D. H. Danielson, Chief Materials and Processes Section 1.
Review of Implementing Procedures The inspector reviewed the following General Electric and Pullman Power Products piping and welding procedures for conformance to NRC and ASME Code requirements.
WPS No. 1.9.5.1, Revision 1, GTAW/SMAW, PQR 1.9.4.1/1.2.5.1.
(GE)
GWS-CS-111, General Welding Standard.
(Pullman)
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WPS, IT1-111-1-K1-12, GTAW/SMAW, PQR 019A, 019B, 021A, 021B, 028A, 028B.
(Pullman)
WPS, IT8A-111-1-BR-2, SMAW, PQR 020A, 020B, 021A, 021B.
(Pullman)
WPS, 008B-1-0B-1-F3/F4 PQR 017B.
(Pullman)
WPS, 24-111-8-K1-12, GTAW/SMAW, PQR 106, 116, 120.
(Pullman)
WPS, 26-111-8-0B-2, SMAW, PQR 109, 118.
(Pullman)
WPS, 29-111-8-0B-1, GTAW, PQR 105.
(Pullman)
WPS, 403-CARP-20-0B-1, GAW, PQR 503-CARP-20-0B-1.
(Pullman)
WPS, 408-111-45-0B-1, GTAW, PQR 508.
(Pullman)
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Procedure IX-3, Fabrication and Field Installation Specification for Nuclear Power Plant Components, Piping System and Appurtances, ASME Section III.
(Pullman)
X-10, Welding Monitoring Procedure.
(Pullman)
X-11-1, Calibration of Tools and Other Measuring Equipment.
(Pullman)
No items of noncompliance or deviations were identified.
2.
Observation of Activities The inspector observed activities for the following weld joints.
Main Steam Loop A Weld joint, B21-1-A5, process pipe to MSIV No. F022A, S/N 1-560
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Main Steam Loop D Weld joint, B21-1-D5, process pipe to MSIV F022D, S/N 4-560
Penetration No. 409, Weld No. 41
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Penetration No. 407, Weld No. 17 Fuel Pool Cleaning and Clean-up Weld No. 3 Reactor Water Clean-up Weld No. 02, line D1-3 The inspector examined the Pullman and GE weld material issue rooms at elevation 599' and the GE warehouse storage area. Pullman ovens No. 03, 12, 10, 13, and GE oven No. 06, were examined for calibration
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and contents.
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The following heats of welding materials were identified.
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E7018, Heat No. 026B13, 1/8" E7018, Heat No. 03-1-5706J, 5/32" E7018, Heat No. 02-2-J727P, 3/32" 308L-16, Heat No. 56577, 1/8" 308L-16, Heat No. 55148, 3/32" 309-16, Heat No. A0414, 1/8" 309-16, Heat No. 56499, 3/32" NICRFE3, Heat No. 10834-1, 1/8" NICRFE3, Heat No. 50237-1, 3/32" During examination of the GE warehouse storage, the inspector noted that a 1.5' hole had been cut in one wall of the weld material storage area, the lock was unlocked, and the area was unattended.
This is an item of noncompliance documented in Appendix A of this report. However, since corrective action was taken prior to completion of the inspection, no reply to this item of noncompliance is required.
(440/81-10-01; 441/81-10-01)
Other than as noted above, no items of noncompliance or deviations were identified.
3.
Record Review The following welder and NDE personnel certification and qualifi-cation records were examined for conformance to ASME Code requirements.
Pullman, Welders Name Stamp No.
E. Smith H7 K. Kause BF
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K. Fisher CO l
R. Strom AP
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l NDE Inspector Name Level PT MT RT UT D. Denlinger II I
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R. Lipovich II II General Electric Welders Name Stamp No.
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E. Grinnell 005
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J. Morrison 078 C. Jones 084 The following records were reviewed for hold points and completion in accordance with procedure requirements.
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Weld Filler Mater 1 ts Certifications
Heat No. F5157 Heat No. 4370B131 Heat No. 026B213 Heat No. 402L-3631
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RIR No. RIB-2104, MSIV-1-B21-F022D, S/N 4-560 RIR No. RIB-2101, MSIV-1-B21-F022A, S/N 1-560 P.O. No. 205-AF774 RIR No. *TG-21-1078, Main Steam Penetration a'pe Assembly (Loop A)
RIR No. RIB-21-1077, Main Steam Penetration Pipe Assembly (Loop D)
762E829-IT-028-Al Weld Traveler No. TI-B21-029/TI-B21-032
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Weld Shringage Sheet GEP-38/390087 No items of noncompliance or deviations were identified.
SECTION II Prepared By:
D. E. Keating Reviewed By:
D. H. Danielson, Chief Materials and Processes Section 1.
Safety - Related Structures, Observation of Installation and Erection Activities The inspector observed the following erection and installation activities:
a.
The welding of clad steel floor plates in the suppression pool area of Unit 1 Containment Structure at El. 574'-9" and determined I
that work proceduren were being met in the following areas.
(1) Material receipt inspection
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(2) Plates were being installed on the support structure in i
accordance with drawing 249682, Revision C.
(3) The specified materials and components were being used.
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b.
The erection of beam #307G3 at Floor El. 620'-6" from contain-i ment embedded plate to Col CE-2 and determined that work procedures
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were being met in the following areas:
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I (1) Material receipt inspection.
(2) Beam #307G3 was being erected in accordance with drawing D561-022, Revision A.
(3) The specified materials and components were being used.
c.
The fabrication of Unit 2 dome and determined that work pro-cedures were being met in the following areas:
(1) Material receipt inspection.
(2) That dome plates were being erected in accordance with drawing 249910, Revision A (3) The specified materials and components were being used.
No items of noncompliance or deviations were identified.
2.
Safety - Related Structures, Review of Material Storage and Quality
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Records The inspector observed the material storage facilities for the following areas:
a.
Steel lay-down and storage areas for Pittsburgh Bridge & Iron and determined that all material was properly cribbed and that all safety-related material was segregated and clearly identi-fied as to area and unit. Records indicate the following:
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(1) Material certifications from Bethlehem Steel Co. and U. S. Steel identify the heat numbers of the various components; physical and chemical certificates indicate
that materials meet ASTM-A36 requirements.
(2) Records indicate that beam #307G3 was installed in accor-dance with drawing D561-022, Revision A.
(3) Records of inspection activities were complete, legible, and retrievable.
b.
Steel lay-down and storage areas for Newport News Industrial Corp. and determined that material for the suppression pool floor and Unit 2 dome was properly cribbed and that all safety related material was segregated and clearly identified as to area and unit. Records indicated the following:
(1) Material certification from Lufkin Steel and others identify the heat numbers of various components; physical and chemical certificates indicate that materials meet ASTM requirements.
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(2) Records indicated that clad steel plates in the suppression pool of Unit I were being installed in accordance with drawing 249682, Revision C; records also indicated that dome plates for Unit 2 were being installed in accordance with drawing 249910, Revision A.
(3) The specified materials and components were being used.
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3.
Welding Materials Storage The inspector observed storage and issue of welding materials in the warehouse, issue room and field issue room. The inspector determined that control of welding materials was in conformance with ASME and AWS Code requirements and the following welding procedures:
(1) WPS-701-F-W0003 - Monitoring Procedures Other Than NDE (2) WPS-1.1-014 (3) QCP-10-3/707, Revision 2 - Welder Qualification (4) QCP-10-4/707, Revision 2 - Weld Control (5) QCP-11-5/707, Revision 2 - Procedure for Inspection of Safety-Related Steel Structures (Check list for in-process monitoring of welders)
(6) PBI - Revision 3 - Welding Procedures for Fillet Welds.
No items of nonconformance or deviations were identified.
Exit Interview The inspectors met with the licensee representatives at the conclusion of the inspection. The inspectors summarized the purpose and findings of the inspection.
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