IR 05000341/2024012
| ML24306A120 | |
| Person / Time | |
|---|---|
| Site: | Fermi  |
| Issue date: | 11/01/2024 |
| From: | Karla Stoedter NRC/RGN-III/DORS/EB1 |
| To: | Peter Dietrich DTE Electric Company |
| References | |
| IR 2024012 | |
| Download: ML24306A120 (1) | |
Text
SUBJECT:
FERMI POWER PLANT, UNIT 2 - COMMERCIAL GRADE DEDICATION INSPECTION REPORT 05000341/2024012
Dear Peter Dietrich:
On October 23, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Fermi Power Plant, Unit 2 and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Karla K. Stoedter, Chief Engineering Branch 1 Division of Operating Reactor Safety Docket No. 05000341 License No. NPF-43
Enclosure:
As stated
Inspection Report
Docket Number:
05000341
License Number:
Report Number:
Enterprise Identifier:
I-2024-012-0012
Licensee:
DTE Electric Company
Facility:
Fermi Power Plant, Unit 2
Location:
Newport, MI
Inspection Dates:
October 07, 2024 to October 23, 2024
Inspectors:
O. Ayegbusi, Sr. Reactor Operations Engineer
D. Bollock, Senior Reactor Operations Engineer
T. Hartman, Senior Project Engineer
Approved By:
Karla K. Stoedter, Chief
Engineering Branch 1
Division of Operating Reactor Safety
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a commercial grade dedication inspection at Fermi Power Plant,
Unit 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
None.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
===71111.21N.03 - Commercial Grade Dedication The inspectors reviewed the implementation of the licensees process for dedicating commercial grade items (CGI) as basic components and for procuring safety-related components for the following samples:
Commercial Grade Dedication===
- (1) Master Material Number:100063764; 3/8" x 1/4" Brass Tube Adapter
- (2) Master Material Number:100310283; Ultra Low Sulfur Diesel Fuel
- (3) Master Material Number:100340791; NOVA Crystal Circuit Board
- (4) Master Material Number:100316461; MobilGard Engine Lubricating Oil
- (5) Master Material Number:100316461; 20K Ohm, 500W, 5 AMP Resistor
- (6) Master Material Number: 100004317; 1/4" Diameter 29.5" Length Flexible Hose
- (7) Master Material Number: 100008323; 20"x20"x2" Porushair Filter
- (8) Master Material Number: 100283273; Spiral Wound 12" Graphite and Stainless-Steel Gasket
- (9) Master Material Number: 100283273; 1.5" Brass Swing Check Valve
- (10) Master Material Number: 100112419; Piston Cup Seal Assembly
- (11) Master Material Number: 100030036; 9/16" Inner Diameter, 11/16" Outer Diameter O-ring
- (12) Master Material Number: 100287953; 100 VDC Electrolytic Capacitor
- (13) Master Material Number: 100112449; Safety-Related 3/4" Poppet Valve
- (14) Master Material Number: 100092813; Safety-Related Power/Logic Control Relay
- (15) Master Material Number: 100046883; Safety-Related 10" Cast Carbon Steel Gate/Wedge Valve Disc
INSPECTION RESULTS
No findings were identified.
EXIT MEETINGS AND DEBRIEFS
The inspectors confirmed that proprietary information was controlled to protect from public disclosure.
- On October 23, 2024, the inspectors presented the commercial grade dedication inspection results to Peter Dietrich and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
CARD 15-23141
Replacement (New) Hose Failed on Installation during
Performance of W.O. E701150100
05/01/2015
CARD 19-23383
Oil Drops on HPCI Turbine Stop Valve Actuator
05/02/2019
CARD 21-31033
NQA QC Inspection for ASME Part Verification Could Not
be Verified with the PIC Sheet from the Warehouse
09/08/2023
Corrective Action
Documents
CR-2024-39110
EDG Fuel Delivery Additives Not Properly Verified Prior to
On-site Chemical Testing and Fuel Offload
05/15/2024
CR-2024-41787
Installed Material Does Not Meet Dedication
Requirements
08/26/2024
CR-2024-41788
Commercial Grade Validation Not Completed per MMM12
08/26/2024
CR-2024-41790
CGD Document Incorrectly Listed Items as Critical
Characteristics.
08/26/2024
CR-2024-41793
Incomplete W.O. Package Data
08/26/2024
CR-2024-42054
Inspector Marked the Step for Validating the Vendor
Certificate of Conformance as N/A Instead of SAT.
09/06/2024
CR-2024-42056
Legacy Configuration Control Error
09/06/2024
CR-2024-42119
The Material Master Document for Aluminum Electrolytic
Capacitors Was Removed from Hold Without a
Documented Basis
09/10/2024
CR-2024-42120
Error in Characteristic Value in ERE-34568
09/10/2024
CR-2024-42121
Dedication Plan Does Not Align with Equivalency
Evaluation
09/10/2024
CR-2024-42145
Potentially Incomplete Vendor Document
09/11/2024
CR-2024-42147
Incorrect Reference Document
09/11/2024
CR-2024-42751
24 NRC Commercial Grade Dedication Inspection:
Typographical Error in P.O. File 4701755426
10/07/2024
CR-2024-42777
NRC Identified, 2024 NRC Commercial Grade Dedication
Inspection: Stocked Material Not in SAP Recorded
Location
10/08/2024
71111.21N.03
Corrective Action
Documents
Resulting from
Inspection
CR-2024-42778
NRC Identified, 2024 NRC Commercial Grade Dedication
Inspection - Integrity and Maintenance of Mechanisms of
Separation of Stainless-Steel Carbon Steel on Receipt
10/08/2024
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Inspection Pipe Rack
CR-2024-42780
NRC Identified, 2024 NRC Commercial Grade Dedication
Inspection - Serial Number Discrepancy Discovered on
RIR during Document Review
10/08/2024
CR-2024-42836
NRC Identified, 2024 NRC Commercial Grade Dedication
Inspection: Stocked Valve Wedge Sealing Surface Not
Protected
10/10/2024
CR-2024-42836
NRC Identified, 2024 NRC Commercial Grade Dedication
Inspection: Stocked Valve Wedge Sealing Surface Not
Protected
10/10/2024
CR-2024-42870
NRC Identified, 2024 NRC Commercial Grade Dedication
Inspection: Incorrect Information in PEG Document
100340791
10/11/2024
10"-300# Powell O.S.Y Gate Valve with Limitorque
Operator
A
Drawings
CBV-A5-06-0031
3/4" Check Valve, Sch. 80 Socketweld, Stainless-Steel,
ANSI Class 300
ERE 46406
Equivalent Replacement Evaluation for MobilGard Engine
Lubricating Oil
01/22/2016
TECD
000Z063425
Technical Evaluation Change Document for 1.5" Brass
Swing Check Valve
05/30/2018
Engineering
Changes
TECD
100008323
Technical Evaluation Change Document 20"x20"x2"
Porushair Filter
08/15/2019
BOME-C-GASK-
001
Commercial Grade Item Dedication Evaluation of Spiral
Wound Gaskets
BOME-C-ORNG-
001
Bill of Materials Evaluation for Ethylene Propylene O-
Rings
BOME-M-P305-
057
Bill of Materials Evaluation for 10" Gate Valve
EEC 482-9667
Engineering Evaluation Checklist (EEC) for Structures,
Components and Parts for 482-9667
10/22/1991
EEC 9061669
Engineering Evaluation Checklist (EEC) for Structures,
Components and Parts for 9061669
04/04/2002
Engineering
Evaluations
EEC 90751637-
Engineering Evaluation Checklist (EEC) for Structures,
09/21/2004
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Components and Parts for 90751637-01
EEC 9075178
Engineering Evaluation Checklist (EEC) for Structures,
Components and Parts for 9075178
07/07/2004
EED 16046
Engineering Evaluation Disposition of Aluminum
Electrolytic Capacitors
2/08/2009
EED 16742
Engineering Evaluation Disposition to Change the
Replacement AGP Relay Shelf-Life
2/13/2012
EED 17783
Engineering Evaluation Disposition for Material Master
100004317
04/28/2016
EED-15595
Engineering Evaluation Disposition for Swagelok 3/8" x
1/4" Brass Tube Adapter
11/07/2008
EFA-E41-24-002
Engineering Functional Analysis - Evaluation of
E4100F067 Hydraulic Piston Seal
ERE 34568
Equivalent Replacement Evaluation: Replacement Diesel
Lube Oil Swing Check Valves
07/22/2009
ERE 42028
Equivalent Replacement Evaluation of replacement
Agastat Relays
09/15/2010
P-352
Standard Attachment Approval Form-Requirements for
Swagelok Commercial Grade Items
10/14/2022
TECD
100004317-01
Technical Evaluation Change Document for Material
Master 10004317 - 1/4" ID Flexible Hose
2/08/2022
TECD
100049573
Technical Evaluation Change Document for 20k Ohm
Resistors
2/16/2023
TECD 482-9967-
Technical Evaluation Change Document for Material
Master 100112419 - Seal, Piston Cup, Buna-N
07/05/2020
TED 000Z063425
Technical Evaluation Document for 1.5" Brass Swing
11/07/2008
TED 100004317
Technical Evaluation for Material Master 100004317, 1/4"
ID Flexible Hose
03/23/2015
TED 100008323
Technical Evaluation Document for 20"x20"x2" Porushair
Filter
10/07/2010
TED 100092813
Technical Evaluation Document for EGP Relays Material
Master
2/08/2012
TED 100316461
Technical Evaluation Document MobileGard Engine
01/08/2016
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Lubricating Oil
TED 100340791
Technical Evaluation Document for NOVA Crystal Circuit
Board
03/19/2022
TED 16046
Technical Evaluation Document for Dedicating Aluminum
Electrolytic Capacitors
11/17/2009
TED-100310283
Technical Evaluation Document Ultra Low Sulfur Diesel
Fuel
10/14/2011
TED-15595
Technical Evaluation Document for Swagelok 3/8" x 1/4"
Brass Tube Adapter
2/26/2010
Material Master Maintenance Data Entry Form for Material
Master 100046883, 100103349
07/21/2015
282
NUPIC Audit/Survey of Parker Hannifin Corp (O-Ring
Div), Lexington, KY
08/18/2022
HPCI Turbine - Stop Valve Hydraulic Cylinder Seal Failure
PO 4701298584
Purchase Order for MobilGard Engine Lubricating Oil
01/30/2019
PO 4701303069
Purchase Order for 1.5" Brass Swing Check Valve
2/12/2019
PO 4701304658
Purchase Order for Ultra Low Sulfur Diesel Fuel
2/25/2019
PO 4701364911
Purchase Order for 20"x20"2" Porushair Filter
08/23/2019
PO 4701372218
Purchase Order for Aluminum Electrolytic Capacitors
09/16/2019
PO 4701463741
Purchase Order for Commercial Grade Piston Cup Seal
Assembly
07/16/2020
PO 4701660066
Purchase Order for Commercial Grade NOVA Inverter
Crystal Circuit Boards
03/19/2022
PO 4701661527
Purchase Order for 10" Gate Valve Disc/Wedge
03/23/2022
PO 4701674979
Purchase Order for Spiral Wound Gaskets
04/27/2022
PO 4701752859
Purchase Order for Control Power Relays
08/10/2023
PO 4701755426
Purchase Order for Commercial Grade 1/4" ID Flexible
Hoses
01/19/2023
PO 4701763537
Purchase Order for 20k Ohm Resistors
2/19/2023
PO 4701787679
Purchase Order for CGI Testing for Resistors
05/08/2023
PO 4701797577
Purchase Order for Commercial Grade Ethylene
Propylene O-Rings
06/13/2023
Miscellaneous
PO 4701798031
Purchase Order for 3/4" SS Poppet Check Valve
06/14/2023
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
PO 4701811029
Purchase Order for 3/8" x 1/4" Brass Tube Adapter
08/01/2023
TSR-28883
Technical Service Request for Buna-N/EPR O-Rings
2/09/1996
TSR-29877
Technical Service Request for Parker O-Ring Equivalency
11/23/1998
VMCI-545
NOVA Electric Galaxy Inverter Installation & Operations
Manual
VME8-1.1
Operation and Technical Manual Update for 12 Cylinder
Model 38TD8-1/8
W
24.202.08
HPCI Time Response And Pump Operability Test at 1025
08/14/2024
MMA04
Measuring and Test Equipment Program
& 17
MMM02
Procurement Process
2.1
MMM03
Technical Evaluation of Procurement Documents
39.3
MMM04
Engineering Evaluation Disposition
24.1
MMM07
Material Issue, Control, Return and Delivery Offsite
28.2
MMM07-100
Material Request and Return
MMM08
Material Shipping, Handling and Storage
MMM11
Dedication of Commercial Grade Items
18.2
MMM12
Receipt and Source Inspections
Procedures
MMM13
Storage Maintenance Program
Work Order to Replace Agastat Relays
07/31/2024
NEIL Req'd - Perform HPCI Turbine Internal
Inspection - E4101C002
2/17/2022
05/02/2024
Replace Flexible Hoses on EDG-11 (License Renewal)
05/04/2023
Disassemble Valve, Inspect and Clean. Replace Internals.
06/07/2024
Work Orders
WO E523060100
Inspect HPCI Governor and Stop Valves
04/27/2009