IR 05000335/1982002
| ML20042B675 | |
| Person / Time | |
|---|---|
| Site: | Saint Lucie  |
| Issue date: | 03/01/1982 |
| From: | Blake J, Herdt A NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML20042B670 | List: |
| References | |
| 50-335-82-02, 50-335-82-2, 50-389-82-02, 50-389-82-2, NUDOCS 8203250514 | |
| Download: ML20042B675 (6) | |
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UNITED STATES
NUCLEAR REGULATORY COMMISSION g
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e REGION 11
o 101 MARIETTA ST., N.W., SulTE 3100 k
ATLANTA, GEORotA 30303
Report Nos. 50-335/82-02 and 50-389/82-02 Licensee:
Florida Power and Light Company 9250 West Flagler Street Miami, FL 33101 Facility Name:
St. Lucie 1 and 2 Docket Nos. 50-335 and 50-389 License Nos. OPR-67 and CPPR-144 Inspection at S L ci site near Fort Pierce, FL J. J. B
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Inspecto __
k Date Signed Approved by: _ [
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h_/_[2 A. R. Herdt, Section Chief Dt Signed Engineering Inspection Branch Engineering and Technical Inspection Division SUMMARY Inspection on February 2-5, 1982 Areas Inspected This routine, unannounced inspection involved 22 inspector-hours on site in the areas of preservice inspection program (Unit 2); NDE procedures for PSI and ISI (Units I and 2); reactor vessel PSI (Unit 2); safety related structures and supports, observations of work and review of QA records.
Results Of the five areas inspected, no violations or deviacions were identified.
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REPORT DETAILS 1.
Persons Contacted
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Licensee Employees
- B. J. Escue, Site Manager
- R. Garramore, Senior Resident Engineer
- N. T. Weems, Assistant Quality Assurance Manager-PSL
- R. A. Symes, Supervising Quality Engineer
- E. W. Sherman, Quality. Assurance Engineer
- J. W. Adams, Quality Assurance Engineer
- W. M. Gaines, Power Plant Engineering
- P. W. Heycock, PSI Supervisor
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- F. T. Carr,.Nulear Energy Staf f
- R. Miller, Unit 1 Quality Control
- J. L. Parker, DQCS - Unit 2
- W. F. Jackson, Welding Superintendent
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- G. F. Boissy, Startup Superintendent-
- E. Poarch, Services Superintendent Other licensee employees contacted included NDE technicians and office
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personnel.
Other Organizations
- G. R. Perkins, NDE Engineering Consultants
- R. B. Glover, Factory Mutual PSI, ANII
- K. N. Flanagan, Construction, EBASCO
R. Neimeyer, Southwest Research Institute (SwRI)
F. Leonard, Southwest Research Institute (SwRI)
NRC Resident Inspector
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"S. A. Elrod, Senior Resident Inspector
- Attended exit interview
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2.
Exit Interview
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The inspection scope and findings were summarized on February 5, 1982, with
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those persons indicated in paragraph 1 above. The inspector discussed the need for formalizing the verification of as-built conditions and assuring they agree with the final stress and functional analyses.
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3.
Licensee Action on Previous Inspection Findings Not inspected.
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Unresolved Items
Unresolved items were not identified during this inspection.
5.
Inspector Follow-Up Items (Unit 2)
The inspector reviewed the status of the following items.
a.
(Closed) Inspector Follow-Up Item (50-389/81-07-05) " Revision to Procedure for Overall Control. of PSI".
The licensee cancelled the contract with Combustion Engineering for the Preservice Inspection
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(PSI). FP&L is now administering and controlling the program, there-fore, this item no longer applies. This item is closed.
b.
(Closed) Inspector Follow-Up Item (50-389/81-07-06) " Documentation of Licensee Approval of PSI Contractors Program Plan and QA Manuals".
FP&L has terminated the contract with CE and is now administering the PSI program in-house. The only part of the program which now requires official letters of approval is-the Southwest Research Institute (SwRI)
program for the inspection of the reactor vessel.
This approval was documented. This item is closed.
6.
Preservice Inspection Program (Unit 2)
a.
The inspector reviewed the preservice inspection (PSI) program for the inspection of the reactor pressure vessel (RPV). The program for the RPV PSI was prepared by Southwest Research Institute to inspect in
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accordance with the requirements of ASME B&PV Code Section XI,1977 Edition with Summer 1978 addenda, and Regulatory Guide No. '1.150.
The inspector reviewed the licensee's correspondence relative to this inspection which included the following letters:
(1) PRN-1C-82-2 dated January 29, 1982 - FP&L approval of SwRI-NDT-700-5, Rev. 9, Mechanized Ultrasonic Examination of Vessel Components, Vessel Welds, and Piping Welds.
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(2) PRN-1C-82-3 dated January 29, 1982 - FP&L' approval of i.
SwRI-NDT-700-6, Rev.10, Mechanized Ultrasonic Examination of
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Ferritic Vessels Greater than 2.0 Inches in Thickness.
i (3) PRN-1C-82-4 dated January 29, 1982 - FP&L approval of SwRI-NDT-800-78, Rev. O, Mechanized Ultrasonic Examination of
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l St. Lucie RPV Nozzle-to-Piping Butt Welds.
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(4) PRN-1C-82-5 dated January 29, 1982 - FP&L approval of j.
SwRI-NDT-900-7, Rev. 3, " Visual Examination of Nuclear Reactors".
j (5) PRN-1C-82-6 dated January 29, 1982 - FP&L approval of SwRI Project r
Plan No. 82-FPL-SLS-2-1-0.
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i (6) PSI-0010 dated February 2,1982 - FP&L review and approval of SwRI Plans and documents - SwRI Project 17-6831; 82-FPL-SLS-2-1-0 Project Plan; and Scan Plan with Appendices, Vol. I and II.
b.
The inspector also reviewed FP&L procedures for the administering of
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the PSI program. The procedures reviewed were as follows:
(1) QI 10 PR/PSL-2 Revision 1 dated December 8,1981 Pre-Service Inspection (PSI)
(2) PSI Implementing Instruction No.1 - Preparation and Approval of PSI Implementing Instruction (3) PSI Implementing Instruction No. 2 - Control and Distribution of j.
PSI Procedures Inspection Plans and Drawings
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' (4) PSI Implementing Instructica No. 3 - Approval and Revision of the
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PSI Inspection Plan (5) PSI Implementing Instruction No. 4 - Receipt _ Inspection and
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Control of Nonconforming Materials During PSI
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(6) PSI Implementing Instruction No. 5 - Field Changes to NDE Proce-
dures (7) PSI Implementing Instruction No. 6 - Corrective Actions
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(8) PRN-QI-9.2, Rev. O, dated December 4,1981 - Control of Special Processes - Nondestructive Examination (NDE)
(9) PRN-QI-9.3, Rev.
O, dated December 1, 1981 - Nondestructive
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Examination Personnel Qualification and Certification.
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There were no violations or deviations in this area of the inspection.
7.
Preservice/ Inservice Inspection - Review of Procedures (Units 1 and-2)
a.
The inspector reviewed the SwRI NDE Procedures for the RPV Preservice Inspection for compliance with the requirements of ASME B&PV Code l
Section~XI, and Regulatory Guide 1.150. The procedures were the same l
ones approved by the FP&L letters listed in paragraph 6.A(1) through (6) above.
b.
The inspector reviewed FP&L NDE procedures which are applicable to Unit
2 PSI and Unit 1 ISI activities.
The procedures reviewed are as follows:
(1) NDE 2.1, Rev. 0A dated 12/4/81 - Magnetic Particle Examination (2) NDE 3.1, Rev. lA dated 12/14/81 - Liquid Penetrant Examination Visible Dye Technique i
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O (3) NDE 5.0, Rev. O dated 12/4/81 - Ultrasonic Examination General Requirements (4) NCE 5.2, Rev. A dated 1/27/S2 - Vitrasonic Examination Procedure for Ferritic Piping Welds (5) NDE 5.4, Rev. O dated 12/4/81 - Ultrasonic Examination Procedure for Austenitic Piping Welds l
c.
The procedures listed in A and B above were reviewed for appropriate
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procedure approval, qualification requirements for. personnel, and procedure scope as well as technical adequacy.
There were no violations or deviations noted during this phase of the inspection.
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Preservice Inspection - Observation of Work and Work Activities The inspector observed work activities of SwRI personnel involved with the=
RPV preservice inspection. Work activities coserved included calibration, data recor. ding, an'd data evaluation. The work activities were observed for compliance with the approved program and procedures for the RPV PSI.
There were no violations or deviations noted-during this phase _ of the N-inspection.
9.
Safety Related Structures (Structural Steel and Supports I) - Observation of Work and Work Activities and Review of Quality Re..ords (Unit 2)
The inspector conducted a visual inspection of he completed refueling water storage tank and portions of the main steam trestle for Lcompliance with drawing and specification requirements.
a.
Refueling Water Storage Tank The specification for this tank was Design Specification FLO-2998-759 -
EBASCO Specification, Refueling Water, Condensate Storage, and Diesel-Oil Storage Tanks, Seismic Category I Nuclear Safety Class 2&3 Compo-nents with Addendum 1 for Construction of Refueling Water Storage. Tank of Stainless Steel.
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QC documentation reviewed included the following:
(1)
FP&L letter SLF 2-81-196 dated April 30, 1981 accepting refueling water storage tank.
(2) N-6 Manufacturers Data Report for Storage Tanks, Pittsburg - Des Moines Corporation (PDM).
(3) PDM Fabrication Checklist.
(4) PDM Hydrostatic Test Procedure CHT-1 and Fabrication Checklist No.185 Tank Hydrostatic Test.
(5) Shipping Releases, Material Certifications and Shop Fabrication Checklists For:
Bottom Plates 183-1,SID(3), HT.F74336 183-3, SID(51), HT.F74336 Shell Plates 251-2, SID(54), HT.F80225 252-5, SID(28), HT.F80223 2S3-1,SID(6),
HT.F80233 254-4, SID(42), HT.F80222 255-3, SID(12), HT.F80222 b.
Main Steam Trestle The main steam trestle components were fabricated by Lakeside Bridge and Steel Company and purchased via purchase order No. NY-422593.
The inspector reviewed the fabrication documentation for the following components of the trestle.
Girder No.19-2 - Document No. R78-1318 Girder No.18-2 - Document No. R78-1083 Girder No. 20-2 - Document No. R78-1400 Girder No. 20-1 - Document No. R78-828 There were no violations or deviations noted in this area of the inspection.
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