IR 05000282/2020010

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Design Basis Assurance Inspection (Programs) Inspection Report 05000282/2020010 and 05000306/2020010
ML20178A546
Person / Time
Site: Prairie Island  
Issue date: 06/26/2020
From: Karla Stoedter
Division of Reactor Safety III
To: Sharp S
Nuclear Management Co
References
IR 2020010
Preceding documents:
Download: ML20178A546 (12)


Text

June 26, 2020

SUBJECT:

PRAIRIE ISLAND NUCLEAR GENERATING PLANT - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000282/2020010 AND 05000306/2020010

Dear Mr. Sharp:

On May 22, 2020, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Prairie Island Nuclear Generating Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety

Docket Nos. 05000282 and 05000306 License Nos. DPR-42 and DPR-60

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000282 and 05000306

License Numbers:

DPR-42 and DPR-60

Report Numbers:

05000282/2020010 and 05000306/2020010

Enterprise Identifier: I-2020-010-0051

Licensee:

Northern States Power Company, Minnesota

Facility:

Prairie Island Nuclear Generating Plant

Location:

Welch, MN

Inspection Dates:

May 04, 2020 to May 22, 2020

Inspectors:

I. Hafeez, Reactor Inspector

M. Jones, Senior Reactor Inspector

L. Rodriguez, Reactor Inspector

Approved By:

Karla K. Stoedter, Chief

Engineering Branch 2

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Prairie Island Nuclear Generating Plant, in accordance with the Reactor Oversight Process.

The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), regional inspectors were directed to begin telework. For the inspection documented below, it was determined that the objectives and requirements stated in the IP could be performed remotely.

REACTOR SAFETY

===71111.21N.02 - Design-Basis Capability of Power-Operated Valves (POVs) Under 10 CFR 50.55a Requirements

POV Review (IP Section 03)===

The inspectors:

a.

Determined whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b.

Determined whether the sampled POVs are capable of performing their design-basis functions.

c.

Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d.

Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).

Selected Samples:

(1) MV-32187, Safety Injection - Refueling Water to 21 Residual Heat Removal Pump Isolation Motor Operated Valve
(2) MV-32020, Main Steam - Loop B Main Steam to 22 Turbine Driven Auxiliary Feedwater Pump Motor Operated Valve
(3) MV-32238, Auxiliary Feedwater - Auxiliary Feedwater to Steam Generator #11
(4) MV-32024, Main Feedwater - Feedwater to #12 Steam Generator
(5) CV 31084, Main Steam - 11 Steam Generator Main Steam Safety Relief to Atmosphere
(6) CV 31411, CC - 12 Component Cooling Heat Exchanger Cooling Water Return
(7) CV 31232, Reactor Coolant - Pressurizer Outlet to Pressurizer Relief Tank B
(8) SV 37036, Reactor Vessel - Pressurizer Vent Valve B
(9) SV 33133, Cooling Water to 121 Safeguards Travelling Screen

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On May 22, 2020, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. S. Sharp, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.02 Calculations

01110-C-004

Reactor Coolant System AOVs Functional and MEDP

Calculation

Revision 0

01110-C-008

Cooling Water System AOVs Functional and MEDP

Calculation

Revision 1

01110-C-015

AOV Component Level Calc. for Reactor Coolant Valves

Revision 1

27C

KVAP Analysis for Component Cooling Water Heat

Exchanger Outlet AOV's CV-31381, CV-31383, CV-

31384, & CV-31411

Revision 1

457444

31411-VZ VALVE POSITIONER REPLACEMENT

2/11/2016

89890-19

Prairie Island Weak Link Calculations for Valves MV-

2084, MV-32085, MV-32187, MV-32188

Revision 0

89890-2

PI Weak Link Calcs for Valves MV-32023, MV-32024,

MV-32028, MV-32029

Revision 1

89890-8

Prairie Island Weak Link Calculations for Valves MV-

2045, MV-32047, MV-32048, MV-32050, MV-32238,

MV-32239, MV-32246, MV-32247

Revision 0

ENG-EE-170

PINGP ETAP Electrical Analysis

Revision 5

ENG-EE-171

Degraded Voltage Calculation

Revision 1

ENG-EQ-0106

EEQ File: Limitorque Actuators and Motors

Revision 2

ENG-EQ-0114

EEQ File: Rockbestos Cable

Revision 1

ENG-EQ-0123

EEQ File: Target Rock Solenoid Valves

Revision 1

ENG-EQ-0169

EEQ File: Oil and Greases

Revision 2

ENG-ME-046

JOG MOV Evaluation Report MV-32024

Revision 7e

ENG-ME-046

MV-32187 Valve Setup Calc Att. B

Revision 7A

ENG-ME-046

MV-32238 (PINGP-1) AC Motor Operated GL 96-05

Globe Valve

Revision 6a

ENG-ME-244

CC Heat Exchanger TCV Position Range

Revision 0

ENG-ME-334

Sect XI Design Basis Valve Limiting Stroke Times

Revision 6

ENG-ME-334

Sect. XI Design Basis Valve Limiting Stroke Times

Revision 6

ENG-ME-353

Mechanical MOV Analysis to Support IN 92-18 Response

Revision 2

ENG-ME-380

Thrust Capabilities of Body and Body/Bonnet Bolting for

Selected Appendix R MOVs

Revision 1

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

ENG-ME-537

Analysis of PZR PORV Operations for LTOP

Revision 0

ENG-ME-541

CC Hydraulic Model Proto-Power Calc 02-002

Revision 1

ENG-ME-592

Determination of Minimum Amount of Air Pressure to

Fully Stroke Pressurizer PORV

Revision 1

ENG-ME-675

Differential Pressure for Auxiliary Feedwater System

MOVs at Prairie Island

Revision 0

ENG-ME-679

Differential Pressure for the Feedwater System MOVs

Revision 00

ENG-ME-684

Differential Pressure for the Safety Injection System

MOVs at PINGP

Revision

000-A

ENG-ME-820

CL Hydraulic Analysis-LOOP, LOCA, And Seismic

Response

Revision 2

PI-996-127-M02

PORV Supplemental Air System Flow and Pressure Drop

Analysis During LTOP - Unit 1

Revision 1B

Corrective Action

Documents

01131641

Minor Leakage Noted on MV-32381 12 MDAFW to 11

S/G

03/19/2008

01132099

MV-32238 Leaks by Approximately 16 gpm

2/23/2008

202296

1R26, During SP 1100, MV-32382 had Leakage of 1.7

GPM

10/13/2009

205983

MV-32381 12 MDAFWP to 11 S/G Leaks by

11/06/2009

220599

Extent of Condition for Unit 2 AFWP Discharge Valves

03/01/2010

01334819

Disk Nut Scored

04/20/2012

01483408

CDBI 2015-SR Motor Starts not Evaluated at Degraded

Voltage

06/19/2015

01508587

Defined Scope of MOVs Impacted by Hot Shorts

01/13/2016

500001483212

Potential Non Conservative MOV Calculations

06/17/2015

500001539369

A Przr PORV Reaches Rated Travel at 87.1

10/25/2016

500001541840

PZR PORVs Lifted and Reseated While Star

11/14/2016

500001561203

Possible Loss of RCGVS SOV Open Indication

06/15/2017

501000018719

U1 RCS Head Vent System

10/18/2018

501000018722

SV-37039 Outside Ref. Range Stroke Time

10/17/2018

501000018732

SV-37040 Failed to Clear Dual Light/Flow

10/17/2018

501000020407

Legacy: Stem Replacement PMT/Eval.

11/27/2018

501000035577

2019 POV FSA AFI: Calc. ENG-ME-592 Error

2/11/2019

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

501000035896

2019 POV FSA AFI: AOV OE Search

2/19/2019

501000035931

2019 POV FSA AFI: Calc. References

2/18/2019

501000035952

2019 POV FSA AFI: MOV Qualifying Bases

2/19/2019

Corrective Action

Documents

Resulting from

Inspection

501000040255

POV Insp: Valve Size Incorrect in H10.1

05/05/2020

501000040365

POV Insp: Typo in Question Resp. to NRC

05/07/2020

501000040440

POV Insp: Typo in EC26147 Conclusion

05/08/2020

501000040461

Clarify NIR 1084 for MV-32238 Cast Void

05/11/2020

501000040522

NF-39216-1 Shows SV-33133 as Normally Open valves.

The Logic Diagrams Show the Valves as Normally Closed

05/12/2020

501000040579

NRC POV: SP 1298 Acceptance Criteria

05/15/2020

501000040739

POV Insp: Packing Load Discrepancy

05/18/2020

501000040813

CLG WTR TO 121 SFGRDS TRVLG SCRNS SV Cooling

Water

05/19/2020

501000040819

POV Inspec: PM has Incorrect Frequency

05/20/2020

501000040837

POV Insp: Surface Rust oMV-32020 Yoke

05/20/2020

Drawings

NE-4000 Sheet

21 Cooling Water Traveling Water Screen

Revision 77

NF-116752

UNIT 1 - UNIT 2 Safeguards Consolidated Circuit

Diagram

Revision 77

NF-39216-3

Flow Diagram, Cooling Water - Aux Bldg Unit 1

Revision 81

NF-39222

Flow Diagram: Feedwater and Aux Feedwater Unit 1

Revision 89

NF-40022-2

Circuit Diagram 4KV and 480V Safeguard Busses Unit 2

Revision 80

NF-40310-2

Interlock Logic Diagram Feedwater System - Unit 1

Revision 76

NF-40315-6

Interlock Logic Diagram Cooling Water System - Units 1

and 2

Revision 77

NF-40322-1

Interlock Logic Diagram Main Steam System Unit 1

Revision 77

NF-40426

480V Circuit Diagram Motor Control Center 2K, 2KA

Revision 77

NF-40782-3

Interlock Logic Diagram Residual Heat Removal System -

Unit 2

Revision

77A-2

NF-40976-1

Wiring Diagrams Steam Exclusion Control Dampers Aux

Building A Train

Revision 78

NL-39776-258

Supply & Control Piping for Control Valve and Remote

Mounted Temperature Controller

Revision 78

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

XH-1-544

Instrument Block Diagram Reactor Protection System

Revision 77

XH-1001-7

Flow Diagram Safety Injection

Revision 82

XH-145-4

Model #45 Traveling Water Screens Arrangement of

Differential Head Controls

Revision 76

Engineering

Changes

00501

Upgrade Unit 1 Pressurizer PORV Trim and Actuators

Revision 1

14003

(PRI 54) MV-32238, 11 AFW to 11 SG MV Internals

Replacement for 1R26 Results in Multiple Part Material

Changes. This Will Affect the Weak Link Analysis

Calculation. (1R26)

Revision 1

21303

2012 RE-VISIT OF GL 95-07 PRESSURE LOCKING

AND THERMAL BINDING

Revision 000

21303

2012 RE-VISIT OF GL 95-07 PRESSURE LOCKING

AND THERMAL BINDING

Revision 000

26147

Evaluation of Thermal Overloads for Safety MOVs With

Design Basis Throttle Function

Revision 0

6EQVENG22547

REPLACE 150 FT-LB MAGNESIUM MOTOR ROTORS

WITH ALUMINUM ROTORS

01/25/2019

6EQVENG27262

Replacement Material for Valve Wedge

04/10/2018

Engineering

Evaluations

NIR 1084

Evaluation of MV-32246 Actuator Mounting Flange due to

As-Found Condition

04/19/1994

NSP-09-100

Transmittal of LTR-RCPL-09-150 Rev. 1, "Auxiliary

Feedwater System - 8 GPM Analytical Allowable Leakage

of MV-32381"

Revision 1

SPCE ME-0202

TDAFW Pump Disch. MV Change from HB to NLM

(Hammerblow to No Lost Motion Drive)

03/22/2000

SPCE ME-0389

RCGVS SV Upgrade

08/21/2001

Miscellaneous

01108-TR-003

Nuclear Management Company Air Operated Valve

Program Calculation Guideline

Revision 1

Kalsi Letter, CV-

232 Valve

Factor

Justification

CV-31232, Pressurizer PORV Adjustment Factor

05/14/2020

Procedures

1ES-1.2

Transfer to Recirculation

Revision 26

B35

Cooling Water System

Revision 19

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

F5 APP B

Control Room Evaluation (Fire)

Revision 67

FP-PE-AOV-01

Air Operated Valve Program

Revision 2

FP-PE-AOV-02

Air Operated Valve Program Design Standard

Revision 0

H10.1

ASME Inservice Testing Program

Revision 41

H5

Motor Operated Valve Program

Revision 26

H8-A

EEQ User's Manual Appendix A EEQ Master List

Revision 28

H8-H

Air Operated Valve Program

Revision 2

Work Orders

00375286

MV 32187 U2 RWST TO 21 RHR PMP ISOL MOV D70.1

PM

2/08/2014

00433950

NDE MV-32024 UT Inspection of Valve Stem

2/21/2013

00477104

Remove Motor on MV-32024

09/07/2017

094827

U-1, CV-31232, Replace Trim and Actuator on PRZR

PORV A

05/23/2006

357450

U1, MV-32238, Leaks by Seat at 16 GPM

10/08/2009

21447

Overhaul CV-31411 Actuator

09/07/2017

543086

CV-31232-1 PRZR PORV A AOV D100 Test

05/09/2016

700011282

SP 1298 PRZR PORV Air Accum. CK VLV Leak

10/06/2018

700011314

SP 1083B INT SI W/SIM LOSS OFFSITE PWR

10/17/2018

700015042

SP 1168.1 - U1 RX Coolant Sys. Press. Test

10/22/2018

700015049

SP 1291 - PZR PORV CST Stroke Test

10/06/2018

700015133

SP 1248 RCGVS Test Each Cold Shutdown

10/18/2018

700018401

SP 1361 Exercise Fw Isol Ck Vlvs at Rfl

09/21/2018

700021441

Replace the EEQ Seal on SV-37036

10/19/2018

700024030

SP 1168.8 CL SYS Operating Press

07/19/2019

700024579

SP 1168.6 - 3YR AFW Sys. Oper. Press. Test

04/10/2019

700027147

PM 32238 11 AFW to 11 SG MOV D70.1 PM

06/12/2019

700041897

SP 1103A - Train A AFW Refuel Test

03/13/2019

700051083

SP 2082 - RHR System RFL Outage Leak TST

10/03/2019

700058224

SP 2089A-2A RHR Pmp & Suct Vlv From RWST

2/13/2020

700059752

SP 1155B - CC System Quarterly Test TRN B

03/19/2020

700059783

SP 1102-11 Turb-Driven AFWP Monthly Test

01/17/2020

700063586

SP 1210 SFGDS Hold & Comp. Status Verify

04/11/2020

700063586

SP 1210 SFGDS Hold& Comp Status Verif

04/10/2020

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

700063586

SP1210 SFGDS Hold & Comp Status Verif

04/10/2020

700063586

SP 1210 SFGDS Hold & Comp Status Verification

04/11/2020

9509889

CC TCV Travel Stop CV Data

9803439

Rebuild Spare Actuator for Use on MV-32020

03/22/2000

9811018

P302020 Inspect and VOTES Test MV-32020

11/07/1998

WO 00477104

Remove Motor on MV-32024

09/07/2017