IR 05000266/2019003
| ML19305D854 | |
| Person / Time | |
|---|---|
| Site: | Point Beach |
| Issue date: | 11/01/2019 |
| From: | Eric Duncan Reactor Projects Region 3 Branch 4 |
| To: | Craven R Point Beach |
| References | |
| IR 2019003 | |
| Download: ML19305D854 (25) | |
Text
November 1, 2019
SUBJECT:
POINT BEACH NUCLEAR PLANT - INTEGRATED INSPECTION REPORT 05000266/2019003 AND 05000301/2019003
Dear Mr. Craven:
On September 30, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Point Beach Nuclear Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
One finding of very low safety significance (Green) is documented in this report. This finding involved a violation of NRC requirements. We are treating this violation as a non-cited violation (NCV) consistent with Section 2.3.2 of the Enforcement Policy.
A licensee-identified violation which was determined to be of very low safety significance is documented in this report. We are treating this violation as a non-cited violation (NCV)
consistent with Section 2.3.2 of the Enforcement Policy.
If you contest the violation or significance or severity of the violation documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN:
Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region III; the Director, Office of Enforcement; and the NRC Resident Inspector at Point Beach.
If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region III; and the NRC Resident Inspector at Point Beach. This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely,
/RA/
Eric R. Duncan, Chief Branch 4 Division of Reactor Projects
Docket Nos. 05000266 and 05000301 License Nos. DPR-24 and DPR-27
Enclosure:
As stated
Inspection Report
Docket Numbers:
05000266 and 05000301
License Numbers:
Report Numbers:
05000266/2019003 and 05000301/2019003
Enterprise Identifier: I-2019-003-0060
Licensee:
NextEra Energy Point Beach, LLC
Facility:
Point Beach Nuclear Plant
Location:
Two Rivers, WI
Inspection Dates:
July 01, 2019 to September 30, 2019
Inspectors:
K. Barclay, Resident Inspector
G. Edwards, Health Physicist
T. Hartman, Senior Resident Inspector
J. Neurauter, Senior Reactor Inspector
D. Szwarc, Senior Reactor Inspector
Approved By:
Eric R. Duncan, Chief
Branch 4
Division of Reactor Projects
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Point Beach Nuclear Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information. A licensee-identified non-cited violation is documented in report section: 7115
List of Findings and Violations
Failure to Barricade and Conspicuously Post a High Radiation Area in Unit 1 Containment Cornerstone Significance Cross-Cutting Aspect Report Section Occupational Radiation Safety Green NCV 05000266,05000301/2019003-01 Open/Closed
[H.4] -
Teamwork 71124.01 A self-revealed finding of very low safety significance (i.e., Green) and an associated Non-Cited Violation (NCV) of Technical Specification 5.7.1(a), High Radiation Areas, was identified by the inspectors when licensee personnel failed to barricade and conspicuously post a high radiation area on the 8 foot elevation of the Unit 1 containment. As a result, two workers inadvertently entered a high radiation area with dose rates greater than 100 millirem (mrem)/hour.
Additional Tracking Items
Type Issue Number Title Report Section Status LER 05000266,05000301/20 19-002-00 LER 2019-002-00 for Point Beach Nuclear Plant, Units 1 and 2, Operation Not Maintained within Pressure and Temperature Limit Report (PTLR) as Required by Technical Specification 3.4.3 71153 Closed LER 05000266/2019-001-00 LER 2019-001-00 for Point Beach Nuclear Plant, Unit 1,
Loss of Main Condenser Cooling Results in Manual Reactor Trip 71153 Closed
PLANT STATUS
Unit 1 operated at or near rated thermal power for the entire inspection period.
Unit 2 began the inspection period at rated thermal power. On August 12, 2019, power was reduced to about 50 percent after a control rod inadvertently fully inserted into the core. On August 14, 2019, power was reduced to about 40 percent for recovery of the control rod. Unit 2 returned to rated thermal power on August 16, 2019, and remained at or near rated thermal power for the remainder of the inspection period.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed plant status activities described in IMC 2515 Appendix D, Plant Status and conducted routine reviews using IP 71152, Problem Identification and Resolution. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.01 - Adverse Weather Protection
Seasonal Extreme Weather Sample (IP Section 03.02) (1 Sample)
- (1) The inspectors evaluated the licensee's readiness for seasonal extreme weather conditions prior to the onset of seasonal high temperatures for the following systems:
- 4160 Volt Electrical Distribution
- 120 Volt Alternating Current (AC) Vital Instrument Power
- 125 Volt Direct Current (DC) Electrical Distribution
71111.04Q - Equipment Alignment
Partial Walkdown Sample (IP Section 03.01) (3 Samples)
The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:
- (1) Service Water Ring Header Continuous Flowpath Interrupted with Alternate Alignment implemented on July 25, 2019
- (2) Unit 2 Turbine-Driven Auxiliary Feedwater Pump (TDAFP) following testing on September 7, 2019
- (3) G-01 Emergency Diesel Generator (EDG) following testing on September 24, 2019
71111.05Q - Fire Protection
Quarterly Inspection (IP Section 03.01) (5 Samples)
The inspectors evaluated fire protection program implementation in the following selected areas:
- (1) Fire Zone 301 on August 16, 2019
- (2) Fire Zones 319 and 320 on August 26, 2019
- (3) Fire Zones 300 and 303 on August 26, 2019
- (4) Fire Zone 380 on August 26, 2019
- (5) Fire Zone 318 on September 17, 2019
71111.06 - Flood Protection Measures
Inspection Activities - Underground Cables (IP Section 02.02c.) (1 Sample)
The inspectors evaluated cable submergence protection in:
- (1) Cable Vaults Z-065A-H, J, P, Q-V; Z-066A-D; Z-067A-D; and Z-068
71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance
Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)
- (1) The inspectors observed and evaluated licensed operator performance in the Control Room during plant power reduction, rod recovery, and power ascension following a Unit 2 dropped control rod event from August 12 through August 15, 2019
Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)
- (1) The inspectors observed and evaluated a licensed operator simulator scenario on August 5, 2019
71111.12 - Maintenance Effectiveness
Routine Maintenance Effectiveness Inspection (IP Section 02.01) (1 Sample)
The inspectors evaluated the effectiveness of routine maintenance activities associated with the following equipment and/or safety significant functions:
- (1) Periodic evaluation of 10 CFR 50.65(a)(3)
71111.13 - Maintenance Risk Assessments and Emergent Work Control
Risk Assessment and Management Sample (IP Section 03.01) (5 Samples)
The inspectors evaluated the risk assessments for the following planned and emergent work activities:
- (1) Elevated risk during IT 45, Safety Injection Train B, on July 11, 2019
- (2) Elevated risk during Bus A-03 protective relay calibration, on July 18, 2019
- (3) Elevated risk with the South Service Water Header Strainer out-of-service and ring header interrupted from July 23-25, 2019
- (4) Elevated risk and emergent work following a Unit 2 dropped Control Rod F-6 event, on August 12, 2019
- (5) Elevated risk during the G-05 Gas Turbine maintenance window from September 8-14, 2019
71111.15 - Operability Determinations and Functionality Assessments
Operability Determination or Functionality Assessment (IP Section 02.02) (4 Samples)
The inspectors evaluated the following operability determinations and functionality assessments:
- (1) Clarification Required Regarding Implementation of Limiting Condition for Operation (LCO) 3.4.3 on April 11, 2019
- (2) G-02 EDG Step Change in G2H Vibration Readings on July 14, 2019
- (3) G-04 EDG Exhaust Pipe Support Degraded on September 11, 2019
- (4) G-03 EDG Sliding Feet Bolt and Hole Binding Indications on September 30, 2019
71111.18 - Plant Modifications
Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02) (1 Sample)
The inspectors evaluated the following temporary or permanent modifications:
- (1) Engineering Change 292242, Contingent Supports for Unit 1 Steam Generator/Reactor Coolant Pump A & B Platforms, on September 26, 2019
71111.19 - Post-Maintenance Testing
Post-Maintenance Test Sample (IP Section 03.01) (6 Samples)
The inspectors evaluated the following post maintenance tests:
- (1) SW 1912, Service Water Header South Strainer Test, following maintenance, on July 25, 2019 (2)0-PT-FP-002, Diesel Engine-Driven Fire Pump Functional Test, following maintenance, on July 30, 2019 (3)1P-11A, Component Cooling Water Pump Test, following maintenance, on August 20, 2019 (4)1P-2C, Charging Pump Test, following maintenance, on August 28-29, 2019 and September 11, 2019
- (5) G-05, Gas Turbine Generator Test, following maintenance, on September 12-13, 2019
- (6) G-03, EDG Test, following maintenance, on September 24, 2019
71111.22 - Surveillance Testing
The inspectors evaluated the following surveillance tests:
Surveillance Tests (other) (IP Section 03.01)
(1)1ICP 02.032, 1P-29 Auxiliary Feedwater Suction Header Pressure Trip Channel Operability Test, on July 25, 2019
- (2) IT 07G, Service Water Valves Quarterly, on August 21, 2019 (3)2ICP 02.003B, Reactor Protection System Logic Train B 31 Day Surveillance Test, on August 22, 2019
Inservice Testing (IP Section 03.01) (1 Sample)
FLEX Testing (IP Section 03.02) (1 Sample)
- (1) Z-2004A FLEX Portable Diesel Steam Generator Injection Pump Full Flow Testing, on September 4, 2019
71114.06 - Drill Evaluation
Drill/Training Evolution Observation (IP Section 03.02) (1 Sample)
The inspectors evaluated:
- (1) A crew simulator evaluation with Drill Exercise Performance (DEP), on August 5,
RADIATION SAFETY
71124.01 - Radiological Hazard Assessment and Exposure Controls
High Radiation Area and Very High Radiation Area Controls (IP Section 02.05) (1 Partial)
(1)
(Partial)
The inspectors evaluated high radiation area controls, including a high radiation area that was created on the 8 foot elevation of the Unit 1 containment building.
71124.02 - Occupational ALARA Planning and Controls
Radiological Work Planning (IP Section 02.01) (1 Sample)
The inspectors evaluated the licensees radiological work planning.
- (1) The inspectors reviewed the following activities:
- 19-1016; Removal/Reinstall Reactor Vessel Head
- 19-1053; Unit 1 Narrow Range Resistance Temperature Detector (RTD)
Replacement
- 19-1057; Steam Generator Eddy Current Testing
Verification of Dose Estimates and Exposure Tracking Systems (IP Section 02.02) (1 Sample)
The inspectors evaluated dose estimates and exposure tracking.
- (1) The inspectors reviewed the following as-low-as reasonably-achievable (ALARA)planning documents:
- 19-1016; Removal/Reinstall Reactor Vessel Head
- 19-1053; Unit 1 Narrow Range Resistance Temperature Detector (RTD)
Replacement
- 19-1057; Steam Generator Eddy Current Testing
- 19-1064; Unit 1 B Reactor Coolant Pump Impeller Change Out and Pump Bowl Inspection
Additionally, the inspectors reviewed the following radiological outcome evaluations:
- 19-1021; Reactor Coolant Pump Work; Post Outage Job Review
- 19-1064; Unit 1 B Reactor Coolant Pump Impeller Change Out and Pump Bowl Inspection; Post Outage Job Review
- 19-1057; Steam Generator Eddy Current Testing; Post Outage Job Review
71124.03 - In-Plant Airborne Radioactivity Control and Mitigation
Self-Contained Breathing Apparatus for Emergency Use (IP Section 02.03) (1 Sample)
The inspectors evaluated self-contained breathing apparatus (SCBA) program implementation.
- (1) The inspectors reviewed the following:
Status and Surveillance Records for Self-Contained Breathing Apparatus
- SCBA-K-47518
- SCBA-K-47977
- SCBA-K-48560
Self-Contained Breathing Apparatus Fit for On-Shift Operators
- Day On-Shift Operator 1
- Day On-Shift Operator 2
- Day On-Shift Operator 3 Self-Contained Breathing Apparatus Maintenance Check
- SCBA-K-12952
- SCBA-K-12709
- SCBA-K-12944
OTHER ACTIVITIES - BASELINE
===71151 - Performance Indicator Verification
The inspectors verified licensee performance indicators submittals listed below:
MS06: Emergency AC Power Systems (IP Section 02.05)===
- (1) Unit 1 July 1, 2018 - June 30, 2019
- (2) Unit 2 July 1, 2018 - June 30, 2019
MS07: High Pressure Injection Systems (IP Section 02.06) (2 Samples)
- (1) Unit 1 July 1, 2018 - June 30, 2019
- (2) Unit 2 July 1, 2018 - June 30, 2019
MS08: Heat Removal Systems (IP Section 02.07) (2 Samples)
- (1) Unit 1 July 1, 2018 - June 30, 2019
- (2) Unit 2 July 1, 2018 - June 30, 2019
BI01: Reactor Coolant System (RCS) Specific Activity Sample (IP Section 02.10) (2 Samples)
- (1) Unit 1 July 1, 2018 - August 30, 2019
- (2) Unit 2 July 1, 2018 - August 30, 2019
OR01: Occupational Exposure Control Effectiveness Sample (IP Section 02.15) (1 Sample)
- (1) July 1, 2018 - August 30, 2019
PR01: Radiological Effluent Technical Specifications/Offsite Dose Calculation Manual Radiological Effluent Occurrences (RETS/ODCM) Radiological Effluent Occurrences Sample.
(IP Section 02.16) (1 Sample)
- (1) July 1, 2018 - August 30, 2019
71152 - Problem Identification and Resolution
Annual Follow-up of Selected Issues (IP Section 02.03) (3 Samples)
The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:
- (1) Thermal Loading from a Design-Basis Accident (DBA) Exceeds Platform Deflection Criteria
- (2) Multiple Blown Fuses on Unit 2 Control Rod F-6
- (3) Fire-Induced Short Affecting Battery Chargers D-09 and D-109
71153 - Follow-up of Events and Notices of Enforcement Discretion Event Report (IP Section 03.02)
The inspectors evaluated the following licensee event reports (LERs):
- (1) LER 2019-001-00, Loss of Main Condenser Cooling Results in Manual Reactor Trip (ADAMS Accession ML19035A127). The inspectors determined that there was no regulatory requirement or self-imposed licensee standard that was not met.
Therefore, no performance deficiency was identified. The inspectors also concluded that no violation of NRC requirements occurred.
- (2) LER 2019-002-00, Operation Not Maintained Within Pressure and Temperature Limit Report (PTLR) as Required by Technical Specification 3.4.3 (ADAMS Accession ML19161A083). The circumstances surrounding this LER are documented in Inspection Results Section 71153 of this report.
Personnel Performance (IP Section 03.03) (1 Sample)
- (1) The inspectors evaluated a plant transient and assessed the licensees response following a Unit 2 dropped control rod event on August 12,
INSPECTION RESULTS
Failure to Barricade and Conspicuously Post a High Radiation Area in Unit 1 Containment Cornerstone Significance Cross-Cutting Aspect Report Section Occupational Radiation Safety
Green NCV 05000266,05000301/2019003-01 Open/Closed
[H.4] -
Teamwork 71124.01 A self-revealed finding of very low safety significance (i.e., Green) and an associated Non-Cited Violation (NCV) of Technical Specification 5.7.1(a), High Radiation Areas, was identified by the inspectors when licensee personnel failed to barricade and conspicuously post a high radiation area on the 8 foot elevation of the Unit 1 containment. As a result, two workers inadvertently entered a high radiation area with dose rates greater than 100 millirem (mrem)/hour.
Description:
On April 12, 2019, Radiation Protection (RP) staff performed a cavity decontamination in the Unit 1 containment. Prior to RP performing this task, a briefing was conducted by RP with Operations staff, which included all activities associated with the cavity decontamination.
Some of these activities included the removal of the tri-nuke filter system and the flushing of the cavity drain line. During the briefing, RP informed Operations that RP would not be able to support the flushing of the cavity drain line at that time due to RP resources being needed in other areas of the plant, which meant that the flushing of the cavity drain line would have to be rescheduled.
The Operations staff recognized that the flushing would need to be delayed but believed that it would be acceptable to take some actions to prepare for the flushing. When the briefing concluded, Operations staff performed the valve line-up associated with the flushing of the cavity drain line. Although this valve line-up was not the task of flushing the cavity drain line, the valve line-up caused water within the system to shift within the cavity drain line. When this water shift occurred, a hot spot of elevated radioactivity was formed within the cavity drain line on the 8 foot elevation of the Unit 1 containment.
On April 12, 2019, two Instrument and Control (I&C) Technicians entered the general area associated with the hot spot and received electronic dosimeter dose rate alarms, that were set at 80 mrem/hour. Upon receiving these dose rate alarms the individuals immediately exited the area and reported the event to RP staff. The electronic dosimeters recorded dose rates of 131 mrem/hour and 109 mrem/hour. The individuals received no appreciable recorded dose associated with these dose rate alarms. The RP staff conducted surveys to identify the source of these dose rate alarms. The surveys revealed the exact location of the elevated radioactivity hot spot. The surveys indicated that the dose rates near the hot spot were 27.8 rem/hour on contact and 9 rem/hour at 30 centimeters. This elevated dose rate area was located approximately 12 feet from the ground level in the area. The inspectors determined that this area was not accessible. However, dose rates that were accessible to workers were approximately 300 mrem/hour. The RP staff then barricaded and posted the area as a high radiation area. The area had previously been posted as a radiation area.
Corrective Actions: The RP staff investigated and discovered that Operations staff had performed a system valve alignment of the cavity drain line without contacting RP. The licensee subsequently revised licensee procedure, RP-1D Filling and Draining the Unit 1 Refueling Cavity and Unit 1 Cavity Purification for Operations, to require that RP staff be contacted prior to conducting system alignments.
Corrective Action References: AR 02310391
Performance Assessment:
Performance Deficiency: The licensee failed to barricade and conspicuously post a high radiation area on the 8 foot elevation of Unit 1 containment. As a result, two workers inadvertently entered a high radiation area with dose rates greater than 100 mrem/hour.
Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Program & Process attribute of the Occupational Radiation Safety cornerstone and adversely affected the cornerstone objective to ensure the adequate protection of the worker health and safety from exposure to radiation from radioactive material during routine civilian nuclear reactor operation. Specifically, the failure to barricade and conspicuously post this high radiation area resulted in two workers inadvertently entering a high radiation area with uncharacterized radiological conditions that exceeded 100 mrem/hour.
Significance: The inspectors assessed the significance of the finding using Appendix C, Occupational Radiation Safety SDP. The inspectors determined that the finding was of very low safety significance (i.e., Green) because:
- (1) it did not involve as-low-as-reasonably-achievable planning or work controls,
- (2) there was no overexposure,
- (3) there was no substantial potential for an overexposure, and
- (4) the ability to assess dose was not compromised.
Cross-Cutting Aspect: H.4 - Teamwork: Individuals and work groups communicate and coordinate their activities within and across organizational boundaries to ensure nuclear safety is maintained. Specifically, the licensee determined that Operations staff performed a system valve alignment associated with the cavity drain line flush evolution without informing RP staff. The RP staff informed Operations that RP would be unable to support activities associated with the cavity drain line flush. Operations staff assumed that the valve line-up could be performed without RP support, which led to an unbarricaded and unposted high radiation area.
Enforcement:
Violation: Title 10 CFR 20.1901(b), Posting of High Radiation Areas, requires, in part, that the licensee shall post each high radiation area with a conspicuous sign or signs bearing the radiation symbol and the words, CAUTION, HIGH RADIATION AREA, or, DANGER, HIGH RADIATION AREA.
Technical Specification 5.7.1(a), High Radiation Areas, requires, in part, that each entryway to areas with dose rates greater than 100 mrem/hour at 1 foot and not exceeding 1 rem/hour at 30 centimeters from the radiation source, or any surface penetrated by the radiation shall be barricaded and conspicuously posted as a high radiation area and that such barricades shall be opened as necessary to permit entry or exit of personnel or equipment.
Contrary to the above, on April 12, 2019, the licensee failed to barricade and to conspicuously post entryways to a high radiation area on the 8 foot elevation of the Unit 1 containment as a high radiation area with a conspicuous sign or signs bearing the radiation symbol and the words CAUTION, HIGH RADIATION AREA or DANGER, HIGH RADIATION AREA, as required by 10 CFR 20.1901(b) and TS 5.7.1(a). Specifically, an area in the 8 foot elevation of the Unit 1 containment with radiation levels of about 300 mrem/hour at 1 foot, which was greater than 100 mrem/hour at 1 foot and did not exceed 1 rem/hour at 30 centimeters from the radiation source, or any surface penetrated by the radiation was not barricaded or posted as a high radiation area as required.
Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
Licensee-Identified Non-Cited Violation 71152 This violation of very low safety significance was identified by the licensee and has been entered into the licensee corrective action program and is being treated as a non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
Violation: Point Beach License Condition 4.F requires, in part, that the licensee implement and maintain in effect all provisions of the approved Fire Protection Program that complies with 10 CFR 50.48(a) and 10 CFR 50.48(c), NFPA [National Fire Protection Association]
Standard NFPA 805, as approved in the Safety Evaluation Report (SER) dated September 8, 2016.
Section 2.4.2.1 of NFPA 805 states that, A comprehensive list of systems and equipment and their interrelationships to be analyzed for a fire event shall be developed. The equipment list shall contain an inventory of those critical components required to achieve the nuclear safety performance criteria of Section 1.5. Components required to achieve and maintain the nuclear safety functions and components whose fire-induced failure could prevent the operation or result in the maloperation of those components needed to meet the nuclear safety criteria shall be included. Availability and reliability of equipment selected shall be evaluated.
Contrary to the above, from February 14, 2017, until August 30, 2019, the licensee failed to implement and maintain in effect all provisions of the approved Fire Protection Program that complies with 10 CFR 50.48(a) and 10 CFR 50.48(c). Specifically, the licensee failed to evaluate 22 interrelationships between components required to achieve and maintain the nuclear safety functions whose fire-induced failure could prevent the operation or result in the maloperation of those components needed to meet the nuclear safety criteria of Section 1.5 as specified in Section 2.4.2.1 of NFPA 805.
Significance/Severity: Green. A regional Senior Reactor Analyst reviewed the licensee's risk analysis and confirmed through walkdowns and independent verifications that the delta-CDF
[Core Damage Frequency] results were less than 1E-6/year, and therefore the performance deficiency associated with this NCV was of very low safety significance (i.e., Green).
Corrective Action References: AR 2302088
Observation: Potential for Fire-Induced Cable Failures 71152 The inspectors performed a detailed review of Condition Report (AR) 2302088, Failure Mode Not Properly Considered for Battery Chargers. The licensee documented in the AR that their circuits analysis failed to address the potential for fire-induced cable failures for battery chargers D-09 and D-109, which resulted in the potential to inadvertently cross-tie energized 480 Volt (V) buses, which could result in the loss of these buses and damage to plant equipment. This potential failure was not analyzed by the licensee as required by Section 2.4.2.1 of NFPA 805.
Following identification, the licensee entered this issue into their corrective action program as AR 2302088. The licensee subsequently performed evaluation P3257-1000-00, Independent Evaluation of AR 02302088, Revision 0, which reviewed the concerns identified in AR 2302088. The licensee analyzed fire-induced circuit failure modes associated with cables ZF1491C, ZE2391C, ZE13212HC and ZF24212BC, considered inter-cable and intra-cable hot shorts, and the potential failure of both EDG trains. The inspectors reviewed AR 2302088 and evaluation P3257-1000-00 and concluded that the licensee had reasonably evaluated the additional fire-induced circuit failure modes. Following the inspectors review, the licensee identified and documented an additional 21 potential cross-tie connections that could result in bus damage in report PBN-BFJR-19-033, PBN Risk Impact of Spurious Breaker Operation Due to Fire, Revision 0.
The inspectors reviewed the licensees extent of condition evaluation report PBN-BFJR-19-033 and did not identify any additional concerns.
A licensee-identified violation is documented in Section 71152 of this report.
Observation: Reactor Coolant System Loop Platform Thermal Loading Concerns 71152 The inspectors performed a review of issues entered into the licensees corrective action program associated with platforms within the steam generator and reactor coolant pump cubicles. The inspectors noted that in AR 2286174 the licensee documented that a preliminary analysis concluded that during a design basis accident thermal loading would exceed the structural capacity of two of the four steam generator and reactor coolant pump cubicle wall connections. In addition, the analysis concluded that if the structural capacity of the steam generator and reactor coolant pump cubicle wall connections were exceeded, that this may lead to a deflection of the platform beyond anticipated design criteria, which could impact safety-related equipment within the steam generator and reactor coolant pump cubicles. Subsequent follow-up analyses determined that the platforms would maintain a safety margin of at least 1.0, which was the minimum margin for operability, but was less than the desired safety margin of 2.0. Therefore, any deflection that occurred would not affect any safety-related equipment.
To address this issue, the licensee installed support hangers to supplement the rigid supports in the event of a failure of the rigid supports. The inspectors reviewed the corrective actions that the licensee implemented to improve the overall stability of the platforms. In particular, the inspectors reviewed the engineering change, implementing work order, and held discussions with Engineering personnel to assess the licensees corrective actions. No concerns were identified.
Observation: Multiple Unit 2 Rod F-6 Failed Fuses 71152 The inspectors performed a review of plant issues, particularly those entered into the licensees corrective action program, associated with Unit 2 Control Rod F-6 failed fuses. On December 14, 2018, while performing required control rod testing, Control Rod F-6 dropped 19 steps into the core while attempting to withdraw the control rod. The licensee determined that both of the Control Rod F-6 movable gripper fuses failed due to a system ground.
Troubleshooting efforts failed to identify a cause for the system ground, which was no longer present during the troubleshooting. To address the issue, the licensee implemented a modification to install fuses rated for 15 amperes of current to replace the original fuses that had only been rated for 10 amperes of current. Subsequently, on August 12, 2019, while performing required control rod testing, Control Rod F-6 dropped fully into the core while attempting to insert the control rod. Again, the licensee determined both fuses on the movable gripper had failed due to a system ground. Troubleshooting efforts again failed to identify a cause for the system ground, which was no longer present during the troubleshooting. The licensee subsequently implemented a modification to install fuses rated for 25 amperes of current to replace the fuses rated for 15 amperes of current.
The inspectors reviewed the corrective actions that the licensee implemented to improve the reliability of the rod control system. The licensee installed fuses that were less likely to fail following a ground and installed equipment to monitor the rod control system prior to and during any planned rod motion associated with Control Rod F-6. The inspectors reviewed the temporary modifications and implementing work orders, and held follow-up discussions with Operations and Engineering personnel to assess the licensee's actions. No concerns were identified.
Minor Violation 71153 Minor Violation: On April 23, 2019, licensee personnel identified that Unit 1 and Unit 2 Reactor Coolant System (RCS) temperature had decreased below the minimum temperature limit prescribed by the Pressure and Temperature Limit Report (PTLR) on numerous occasions since 2001. These PTLR temperature limits are in place, in part, to protect the stressed region of the reactor pressure vessel (RPV) closure head materials and to protect the embrittled RPV beltline region of the reactor vessel that surrounds the core region during normal operation and transients. In 2001, the licensee adopted Improved Technical Specifications (ITS), which included Technical Specification (TS) Limiting Condition for Operation (LCO) 3.4.3, which required that the licensee maintain RCS temperature, pressure, heatup, and cooldown rates within the PTLR curves at all times and that if LCO 3.4.3 was not met in Mode 5, to: 1) immediately initiate actions to restore the parameter to within limits, and 2) to determine whether the RCS is acceptable for continued operation prior to entering Mode 4. The licensee determined Unit 1 was below the minimum temperature prescribed by the PTLR during 11 of the previous 12 refueling outages while in Mode 5 (Cold Shutdown)and that Unit 2 was below the minimum temperature prescribed by the PTLR for all of the previous 12 outages while in Mode 5. The licensee failed to perform either of the required actions for any of these occurrences. Following discovery, the licensee evaluated each of the occurrences and determined them to be acceptable utilizing the guidance of American Society of Mechanical Engineers (ASME) Boiler Pressure Vessel Code,Section XI, Appendix E, Evaluation of Unanticipated Operating Events. The licensee entered this issue into their corrective action program as AR 2309642.
Screening: The inspectors determined the performance deficiency was minor. The inspectors evaluated the condition and determined the performance deficiency and associated violation of NRC requirements was not more-than-minor after answering No to all of the questions in Block 3 of IMC 0612, Appendix B, Issue Screening.
Enforcement:
The licensee implemented actions to restore compliance. The failure to comply with Technical Specifications 3.4.3 constituted a minor violation that is not subject to enforcement action in accordance with the NRCs Enforcement Policy.
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
- On September 30, 2019, the inspectors presented the integrated inspection results to Mr. R. Craven, Site Director, and other members of the licensee staff.
- On September 26, 2019, the inspectors presented the Radiation Protection inspection results to Mr. R. Craven, Site Director, and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Calculations
2002-0003
Service Water System Design Basis
Corrective Action
Documents
CWPH Damper Has Two Broken Linkages Out of Several
05/03/2019
W-1A CWPH Exhaust Fan is Not Running and Damper is
Closed
07/16/2019
Corrective Action
Documents
Resulting from
Inspection
NRC Identified Issue with WO 40622329 (HX-269)
07/18/2019
Procedures
NP 7.2.29
External Events Program
OI 168
Emergency Diesel Generator Operability
Seasonal Readiness
Work Orders
40622329
HX-269 Inspect and Clean Air Handling Unit
05/09/2019
40630828 01
PC 49 Part 6 Securing From Cold Weather Ops
06/04/2019
71111.04Q Corrective Action
Documents
Tap Settings For B52-DB25-026 Were Found to be Incorrect
05/29/2019
Drawings
M-207 SH 1
M-207 SH 1A
M-207 SH 3
M-209 SH. 12
Emergency Diesel Generator Air Starting System
M-217 SH 1
Auxiliary Feedwater System
104
M-217 SH. 2
Auxiliary Feedwater System
M-219 SH. 1
Fuel Oil System
M-219 SH. 2
Fuel Oil System Diesel Generator Building
Procedures
0-SOP-SW-105
South Service Water Pump Header Isolation
CL 10D
Fuel Oil Systems
CL 11A G-01
G-01 Diesel Generator Checklist
CL 13E Part 1
Auxiliary Feedwater Valve Lineup Turbine-Driven Unit 2
CL 13E Part 1
Auxiliary Feedwater Valve Lineup Turbine-Driven Unit 2
71111.05Q Corrective Action
Documents
Resulting from
U1 TH Permanent Combustible Storage Exceeding Limit
09/26/2019
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Inspection
Drawings
M-208 SH. 9
Fire Protection System 1,2-X04 Transformers/Gas Turbine
Building
Fire Plans
Pre-Fire Plan Protected Area South
PFP-1-TB 26
Pre-Fire Plan Unit 1 Turbine Hall Building Elevation 26 Feet
PFP-1-TB 8
Pre-Fire Plan Unit 1 Turbine Hall Building Elevation 8 Feet
Miscellaneous
Door Transaction History - Door 27 & 28
09/24/2019 -
09/26/2019
Fire Round Performance Sheet - Turbine Hall and
Miscellaneous Areas
09/24/2019 -
09/25/2019
FPTE 2016-018
PBNP Detailed Fire Modeling Report - Fire Compartment
301GRP Unit 1 Turbine Building General Area
FPTE 2016-024
PBNP Detailed Fire Modeling Report - Fire Compartment
318 Cable Spreading Room, Elevation 26'-0
Procedures
PC 73 Part 2
Monthly Surveillance of Fire Hose Stations
Pre-Fire Plan Control Building - Elevation 8 Feet, 26 Feet, 44
Feet, and 66 Feet
RMP 9011-1
NFPA 805 Fire, Flood, and HELB Door Inspections
RMP 9057
Fire Barrier Penetration Fire Seal Surveillance
Work Orders
40524792 01
Inspect/Repair G-01 VNDG Dampers
07/31/2018
Corrective Action
Documents
Cable Condition Monitoring Program - PMS for Visual
Inspect
08/29/2019
Corrective Action
Documents
Resulting from
Inspection
Gap Identified in Confined Space Entry Requirements
09/30/2019
NRC Questioned Sump Pump Located in Switchyard
Manhole #8
10/01/2019
Blown Fuse Found in C-324 for Controller and Sump Pump
10/01/2019
Condition Reporting - Administrative Trend Identified By
NRC
10/02/2019
Drawings
E-100 SH. 1
Electrical Plot
E-353401
Yard Area Diesel Generator Ductbank Plan
Procedures
Cable Condition Monitoring Program
NP 7.7.4
Scope and Risk Significant Determination for the
Maintenance Rule
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
71111.11Q Corrective Action
Documents
Licensed Operator Simulator Evaluation Failure
08/06/2019
Miscellaneous
PBN LOC 19D
001E
As Found
Procedures
2RESP 6.1
Core Power Distribution and Nuclear Power Range Detector
Calibration Unit 2
OP 3A Unit 2
Power Operation to Hot Standby Unit 2
Corrective Action
Documents
Screening of CRs For PB Systems Entering Maintenance
Rule (a)(1) Status
07/26/2019
Miscellaneous
Maintenance Rule (a)(3) Assessment Data Report
01/01/2017 -
06/30/2018
Procedures
Maintenance Rule Program Administration
Self-Assessments 2277705
PBN Maintenance Rule (a)(3) Assessment 2018
08/28/2018
Corrective Action
Documents
Resulting from
Inspection
Door-600 Latch Found Not Functioning
09/10/2019
Miscellaneous
Point Beach Unit 1 and 2 Daily Status Report
09/12/2019
Current Risk Summary Reports; PBN Unit 1 and 2
09/09/2019 -
09/10/2019
Current Risk Summary Reports; PBN Unit 1 and 2
08/12/2019 -
08/15/2019
Current Risk Summary Reports; PBN Unit 1 and 2
07/24/2019 -
07/25/2019
Point Beach Unit 1 and 2 Daily Status Report
07/24/2019
Current Risk Summary Reports; PBN Unit 1 and 2
07/11/2019 -
07/12/2019
Current Risk Summary Reports; PBN Unit 1 and 2
07/18/2019
Procedures
0-SOP-VNBI-003
White/Yellow Battery and Inverter Room Ventilation Normal
Operation
IT 45 Train B
Safety Injection Valves Train B Unit 2
PC 49 Part 6
Securing From Cold Weather
Corrective Action
Documents
Clarification Required Regarding Implementation of LCO 3.4.3
04/09/2019
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
G-02: Step Change in G2H Vibration Readings
07/14/2019
G-03 Sliding Feet Bolt and Hole Binding Indications
09/23/2019
G-03 Exhaust Pipe Penetration HB-29-3 Inspection
09/26/2019
Operability
Evaluations
M-O-14-774-N06, G-04 Exhaust Pipe Support HB-29-8
Degraded
03/07/2019
Calculations
2018-0001
Unit 1 and Unit 2 Steam Generator and Reactor Coolant
Pump Loop Platforms
Corrective Action
Documents
Vendor Calculation Error
05/23/2019
Corrective Action
Documents
Resulting from
Inspection
NRC Identified Calculation Error
07/15/2019
Drawings
C-300
Turbine Building and Primary Auxiliary Building Column
Location Plans
C-315
Containment Structure Interior Floor Plan at Elevation 21'-0
Engineering
Changes
Contingent Supports for Unit 1 Steam Generator/Reactor
Coolant Pump A & B Platforms
Contingent Supports for Unit 1 Steam Generator/Reactor
Coolant Pump A & B Platforms
Miscellaneous
SCR 2018-0175
CFR 50.59 Screening: Contingent Supports for Unit 1
Steam Generator/Reactor Coolant Pump A & B Platforms
Calculations
2015-02221
Flow Delivered to TDAFW Pumps Via the DDFP
Corrective Action
Documents
Bolts Loosened on P-035B-E During 30 Minute Run
07/30/2019
1P-2C CHG Pump Check Valves Potentially Missing
Complete IST
09/11/2019
Corrective Action
Documents
Resulting from
Inspection
NRC Identified Expired Temporary Structure Permits in Yard
09/10/2019
Work Documentation Question on WO 40644432 (NRC
Identified)
09/12/2019
Door Issues In G-03 BLDG
09/23/2019
May 2018 Work Order Missing PMT
10/01/2019
Drawings
M-209 SH. 14
Starting & Service Air System Diesel Generator Building
Procedures
OM 3.27
Control of Fire Protection and NFPA 805 Equipment
Work Orders
40496887
1P-002A Overhaul Pump Check Valves Per RMP 9003-9
05/22/2018
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
40583319
Inspection and Maintenance
09/23/2019 -
09/24/2019
40610426
DA-323, Disassemble, Clean, and Inspect Check Valve
09/23/2019 -
09/24/2019
40611545
Year Mechanical Maintenance Items
09/06/2019 -
09/13/2019
40611547
G-05, 2 Year Electrical Inspection
09/03/2019 -
09/13/2019
40626475
SW-02912-BS Inspect Zurn Strainer
07/25/2019
40626680
P-035B-E 4 Year Maintenance
07/30/2019
40629792
08/20/2019
40629793
1P-011A Change Oil, Flush Bearings and Clean Intake
08/20/2019
40630616
IT 12 Train A
08/20/2019
40634592
PC-29; G-05 Gas Turbine Generator Load Testing
09/12/2019 -
09/13/2019
40644432
1P-002C Overhaul Pump Check Valves Per RMP 9003-9
08/27/2019 -
09/11/2019
40679325
1P-002C, Replace Pump Seals
08/29/2019
Corrective Action
Documents
1RC-575A Does Not Go Open
03/24/2019
1RC-575A Failure of Position Indication Not Recognized as
IST Failure
04/10/2019
IST Required Test Frequency Missed 2CC-779A
06/04/2019
Packing Adjustment Needed During Annual Z-2204A Run
09/05/2019
Corrective Action
Documents
Resulting from
Inspection
WO Title and Periodicity Not Aligned (NRC Identified)
09/03/2019
Procedure Use and Adherence Issue During Test
09/06/2019
Drawings
10665 CD-2
Sheet 2
Wiring Diagram - Interconnect Reactor Control System Rack
2R1 (2C111) Bottom
617F354 Sheet 1
Reactor Protection System System Notes
617F354-2 Sheet
2B
Test Circuit Reactor Protection System Train B Point
Beach N.P. Unit 2
617F354-2 Sheet
4B1
Reactor Protection System Train B Point Beach N.P. Unit 2
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
617F354-2 Sheet
4B2
Reactor Protection System Train B Point Beach N.P. Unit 2
617F354-2 Sheet
5B
Reactor Protection System Reactor Trip Breaker Switchgear
Train B Point Beach N.P. Unit 2
617F354-2 Sheet
8B2
Reactor Protection System Train B Point Beach N.P. Unit 2
CD1-15-1
Connection Diagram Rack 1C171B-F/1C197
E-2094 Sheet
70R
Panel Layout, Front View Reactor Protection, Train B Test
Cabinet 2C-165-Front Point Beach N.P. Unit 2
Engineering
Evaluations
SCR 2014-0051
Revision to IT 07G Following SW-2891 Replacement
Miscellaneous
Inservice Testing
Program
Document
PBNP Inservice Testing Program 5th Interval
Procedures
0-SOP-FLEX-004
FLEX Portable Diesel Steam Generator Injection Pump
Operation Z-2004A & Z-2004B
2ICP 02.003B
Reactor Protection System Logic Train B 31 Day
Surveillance Test
Procedure and Work Instruction Use and Adherence
STPT 14.11
Auxiliary Feedwater Setpoint Document
Work Orders
40624802 01
1ICP-2.32 - 1P-29 Auxiliary Feedwater Suction Pressure
Trip
08/05/2019
40630616
IT 12 Train A
08/20/2019
40630617
IT-07G, Service Water MOV Testing
08/21/2019
Miscellaneous
EPIP 2.1
B
Nuclear Accident Reporting System Form (NARS) - ALERT
(Drill)
08/05/2019
PBN LOC 19D
001E
As Found
Corrective Action
Documents
Unposted High Radiation Area Identified
04/12/2019
Miscellaneous
U1R38 Radiation Protection Post Outage Report
Radiation Work
Permits (RWPs)
19-1053
Unit 1 Narrow Range Resistance Temperature Detector
Replacement
19-1056
Remove/Reinstall Reactor Vessel Head
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
19-1057
Steam Generator Eddy Current Testing
19-1064
Unit 1B Reactor Coolant Pump Impeller Change Out and
Pump Bowl Inspection
Self-Assessments AR 02299965-04
Level 1 NRC Baseline RP Inspection
08/19/2019
Corrective Action
Documents
SCBA As Found Condition
08/28/2019
SCBA Found with Empty Cylinder
09/05/2019
Miscellaneous
Day Shift Operators SCBA Qualifications
09/25/2019
Assignment 45-
Perform Walkdown of SCBA Bottles
10/02/2019
Work Orders
40376510
SCBA Air Cylinder Hydrostatic Test
71151
Corrective Action
Documents
CAP Search; Systems: 4160 Volt System, 480 Volt System,
Diesel Air, Diesel Generator, Fuel Oil, Diesel Generator
Ventilation
07/01/2018 -
06/30-2019
Miscellaneous
Reactor Oversight Program Performance Indicators (PI) and
Monthly Operating Report Data; Various
08/01/2018 -
08/01/2019
MSPI Derivation Reports; High Pressure Injection,
Emergency AC, Cooling Water; Unavailability Index; Units 1
and 2
07/01/2018 -
06/30/2019
MSPI Derivation Reports; High Pressure Injection,
Emergency AC, Cooling Water; Unreliability Index; Units 1
and 2
07/01/2018 -
06/30/2019
MSPI Margin Reports; Units 1 and 2
07/01/2018 -
06/30/2019
PBN-BFJR-18-
054
MSPI Basis Document for PBNP
Calculations
27145-CALC-06
Thermal Analysis of Unit 1 Steam Generator Cubicles 'A'
and 'B' Manway Platforms
PBN-BFJR-19-
20
Point Beach Safety Significance of New Failure Modes for
Swing Battery Chargers
PBN-BFJR-19-
033
PBN Risk Impact of Spurious Breaker Operation Due to Fire
Corrective Action
Documents
Platforms in All RCP and SG Cubicles Lack Documentation
09/16/2016
Thermal Loading from Design Basis Accident Exceeds
Platform
10/16/2018
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Control Rod F-06 Experienced Uncontrolled Motion
2/14/2018
Unit 2 Manway Platforms Thermal Loading Results
01/10/2019
Failure Mode Not Properly Considered for Battery Chargers
2/14/2019
Failure Mode Consequences Not Properly Considered in
NSCA AN
06/25/2019
Dropped F-6 Rod
08/12/2019
Drawings
PBE-7033
Simplified Electrical Power Distribution Diagram PBNP Unit
& 2
Engineering
Evaluations
P3257-1000-00
Independent Evaluation of AR 02302088
Miscellaneous
FPPDD
Fire Protection Program Design Document
Corrective Action
Documents
1CW-3502 Valve Operator Broke - Unit 1 Reactor Trip
2/05/2018
Clarification Required Regarding Implementation of LCO 3.4.3
04/09/2019
Procedures
AOP-17A U2
Rapid Power Reduction
AOP-6A U2
Dropped Rod
Quadrant Power Tilt
5