RA-19-0206, Proposed Alternative for the Third 10-Year Inservice Inspection Program
| ML19120A446 | |
| Person / Time | |
|---|---|
| Site: | Harris  |
| Issue date: | 04/30/2019 |
| From: | Nolan M Duke Energy Progress |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| RA-19-0206 | |
| Download: ML19120A446 (124) | |
Text
{{#Wiki_filter:r.. DUKE M. CHRISTOPHER NOLAN Vice President
- ~ ENERGY Nuclear Regulatory Affairs, Policy &
Emergency Preparedness 526 South Church Street, EC-07C Charlotte, NC 28202 980-382-7426 Chris.Nolan@duke-energy.com April 30, 2019 Serial: RA-19-0206 10 CFR 50.55a(g)(5)(iii) U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001
Subject:
Shearon Harris Nuclear Power Plant, Unit 1 Renewed Facility Operating License No. NPF-63 Docket No. 50-400 Proposed Alternative for the Third 10-Year Inservice Inspection Program
Reference:
Letter from D. H. Corlett (Progress Energy) to the the U.S. Nuclear Regulatory Commission, Third Interval Inservice Inspection Program Submittal, dated April 29, 2008, ADAMS Accession Number ML081330463. Ladies and Gentlemen: By letter dated April 29, 2008 (i.e., Reference), Duke Energy Progress, LLC (Duke Energy), submitted the Inservice Inspection Program Plan for the third 10-year inspection interval for the Shearon Harris Nuclear Power Plant, Unit 1 (HNP). During the third inspection interval, the 2001 Edition through 2003 Addenda of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI, was used for Class 1, 2, and 3 components, unless otherwise permitted. During the third 10-year interval, Duke Energy completed the required inservice examinations for HNP, in accordance with the plan, except that certain components could not fully meet the examination requirements specified in the 2001 ASME Code with 2003 Addenda, Section XI, including the clarifications provided in ASME Code Case N-460. Duke Energy has determined that conformance to the Code requirement of essentially 100 percent coverage of weld volume or area examined was impractical due to various constraints and limitations. Accordingly, in accordance with 10 CFR 50.55a(g)(5)(iii), Duke Energy requests NRC approval of the 10 CFR 50.55a relief requests for the locations identified in Table 1 of Enclosure 1, for HNP. Non-destruction examination (NDE) data and coverage plots for HNP are provided in Enclosure 2. The third 10-year inservice inspection interval for HNP Unit 1 began on May 2, 2007, and ended on May 1, 2018. The third interval end date was extended 12 months in accordance with IWA-2430(d)(1) of the 2001 Edition with the 2003 Addenda. This submittal is being provided to the NRC within 12 months after the expiration of the 10-year inservice inspection interval.
U.S. Nuclear Regulatory Commission Page 2 of 3 No regulatory commitments are contained in this letter. Please refer any questions regarding this submittal to Mr. Art Zaremba, Director - Nuclear Fleet Licensing, at (980) 373-2062. Sincerely, M. Christopher Nolan Vice President - Nuclear Regulatory Affairs, Policy, & Emergency Preparedness LJG/ljg
Enclosures:
- 1. Relief Request Number I3R-19, Relief Requested in Accordance with 10 CFR 50.55a(g)(5)(iii) for Volumetric Examination of Class 1 and 2 Components
- 2. Relief Request Number I3R-19, Third lnservice Inspection (ISi) Interval Limited Coverage Non-Destruction Examination (NOE) Data
U.S. Nuclear Regulatory Commission Page 3 of 3 cc (with Enclosures): U.S. Nuclear Regulatory Commission, Region II ATTN: Ms. Catherine Haney, Regional Administrator 245 Peachtree Center Ave, NE, Suite 1200 Atlanta, GA 30303-1257 U.S. Nuclear Regulatory Commission ATTN: Ms. Martha Barillas (Electronic Copy Only) 11555 Rockville Pike Rockville, MD 20852-2738 Martha.Barillas@nrc.gov U.S. Nuclear Regulatory Commission ATTN: Mr. John Zeiler, NRC Senior Resident Inspector 5421 Shearon Harris Rd. New Hill, NC 27562 Chair - North Carolina Utilities Commission (Electronic Copy Only) 4325 Mail Service Center Raleigh, NC 27699-4300 swatson@ncuc.net Mr. Cliff Dautrich, Bureau Chief North Carolina Department of Labor Boiler Safety Bureau 1101 Mail Service Center Raleigh, NC 27699-1101
Enclosure 1 Duke Energy Progress, LLC Shearon Harris Nuclear Plant, Unit 1 Relief Request I3R-19 Relief Requested in Accordance with 10 CFR 50.55a(g)(5)(iii) for Volumetric Examination of Class 1 and 2 Components
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 1.0 ASME CODE COMPONENTS AFFECTED: Code Class: 1&2
References:
IWB-2500, Table IWB-2500-1 IWC-2500, Table IWC-2500-1 ASME Code Case N-460 Examination Categories: B-A, B-B, B-D, C-A, C-B Item Numbers: B1.30, B2.40, B3.110, C1.10, C2.21
Description:
Limited Volumetric Examination Coverage Component Number: See Tables 1 and 2 for a list of Component IDs 2.0 APPLICABLE CODE EDITION AND ADDENDA: The Shearon Harris Nuclear Plant (HNP), Unit 1 third Inservice Inspection (ISI) Interval is based on the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code, Section XI, 2001 Edition through the 2003 Addenda. 3.0 APPLICABLE CODE REQUIREMENTS: 3.1. Examination Category B-A The extent of examination requirement for Examination Category B-A, Item Number B1.30, per Table IWB-2500-1, requires a volumetric examination of essentially 100% of the weld length for shell-to-flange welds as shown in Figure IWB-2500-4. 3.2 Examination Category B-B The extent of examination requirement for Examination Category B-B, Item Number B2.40, per Table IWB-2500-1, requires a volumetric examination of essentially 100% of the weld length for tubesheet-to-head welds as shown in Figure IWB-2500-6. 3.3 Examination Category B-D The extent of examination requirement for Examination Category B-D, Item Number B3.110, per Table IWB-2500-1, requires a volumetric examination of all pressurizer nozzle-to-vessel welds as shown in Figure IWB-2500-7(b). 3.4 Examination Category C-A The extent of examination requirement for Examination Category C-A, Item Number C1.10, per Table IWC-2500-1 requires a volumetric examination of essentially 100% of the weld length of the shell circumferential welds as shown in Figure IWC-2500-1. 3.5 Examination Category C-B The extent of examination requirement for Examination Category C-B, Item Number C2.21, per Table IWC-2500-1, requires a volumetric and surface examination of the nozzle-to-head welds as shown in Figure IWC-2500-4(a). Note 4 in Table IWC-2500-1 states, in the case of multiple vessels of similar design, size, and service (such as steam Page 1 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. 3.6 ASME Code Case N-460 HNP Unit 1 adopted ASME Code Case N-460, Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1, which defines essentially 100% as greater than 90% coverage of the examination volume or surface area, as applicable. The greater than 90% minimum coverage was applied to all surface and volumetric examination required by ASME Section XI. 4.0 IMPRACTICALITY OF COMPLIANCE: Pursuant to 10 CFR 50.55a(g)(5)(iii), relief is requested on the basis that conformance with ASME Section XI Code requirements is impractical. Due to plant configuration or component geometry, greater than 90% coverage of the required volume and/or area could not be obtained for these welds. The components or plant would have to be redesigned and modified to obtain additional coverage, which is impractical. Table 1 provides a summary of the examination limitations for each component for which relief is requested. The table also indicates the outage the component was examined, the coverage percentage obtained for each component, and other pertinent design information. This table is the cumulative list of the limited ASME Section XI examinations performed during the third ISI interval. Enclosure 1 provides limitation calculations and/or coverage plots which were extracted from the non-destructive examination (NDE) summary sheets that detail the examination limitations. Accordingly, pursuant to 10 CFR 50.55a(g)(5)(iii), Duke Energy has determined that conformance with the code requirement to examine essentially 100% of the weld volume or area is impractical due to various constraints and limitations described in Table 1 and Enclosure 1. Duke Energy requests NRC approval of the proposed alternative as stated below. 5.0 BURDEN CAUSED BY COMPLIANCE: Compliance with the applicable ASME Section XI Code volumetric examination requirements can only be accomplished by redesigning and refabricating the subject and/or surrounding components. Based on this, the ASME Section XI Code requirements are deemed impractical in accordance with 10 CFR 50.55a(g)(5)(iii) 6.0 PROPOSED ALTERNATIVE AND BASIS FOR USE: 6.1. Examination Category B-A HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, Page 2 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The system leakage test performed each refueling outage in accordance with Table IWB-2500-1, Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test provides additional assurance of pressure boundary integrity. In addition to the above code required examinations (volumetric and pressure test), reactor building normal sump monitoring and reactor building area radiation monitoring contribute to ensuring pressure boundary integrity by providing means to detect reactor coolant leakage and take prompt corrective actions. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section XI, and the leakage monitoring, it is Dukes position that the combination of examinations provide a reasonable assurance of quality and safety. 6.2 Examination Category B-B HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The system leakage test performed each refueling outage in accordance with Table IWB-2500-1, Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test provides additional assurance of pressure boundary integrity. In addition to the above code required examinations (volumetric and pressure test), reactor building normal sump monitoring and reactor building area radiation monitoring contribute to ensuring pressure boundary integrity by providing means to detect reactor coolant leakage and take prompt corrective actions. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section XI, and the leakage monitoring, it is Dukes position that the combination of examinations provide a reasonable assurance of quality and safety. 6.3 Examination Category B-D HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination Page 3 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The system leakage test performed each refueling outage in accordance with Table IWB-2500-1, Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test provides additional assurance of pressure boundary integrity. In addition to the above code required examinations (volumetric and pressure test), reactor building normal sump monitoring and reactor building area radiation monitoring contribute to ensuring pressure boundary integrity by providing means to detect reactor coolant leakage and take prompt corrective actions. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section XI, and the leakage monitoring, it is Dukes position that the combination of examinations provide a reasonable assurance of quality and safety. 6.4 Examination Category C-A HNP Unit 1 has performed the ASME Section XI Code required examination to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Axial scans looking for circumferentially oriented flaws were limited to the shell side only. Circumferential scans looking for axially oriented flaws were complete. Due to the physical interferences causing the limitations, there are no alternative examination techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The volume of coverage obtained during the ultrasonic examination along with ongoing leakage tests once every ISI Period provide reasonable assurance that structural integrity is being maintained. 6.5 Examination Category C-B HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination techniques currently available to increase the volumetric coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. Liquid penetrant (PT) examinations were performed on these welds to satisfy the surface examination requirement resulting in 100% coverage obtained and no recordable indications. The PT data is also included in Enclosure 2 for reference. Page 4 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 The volume of coverage obtained during the ultrasonic examination along with ongoing leakage tests once every ISI Period provide reasonable assurance that structural integrity is being maintained. 7.0 DURATION OF PROPOSED ALTERNATIVE: This request is proposed for the HNP Unit 1, Third Inservice Inspection Interval identified below: HNP Unit 1, Third Inservice Inspection Interval: Start Date: May 2, 2007 End Date: May 1, 20181 Note 1: The third interval end date was extended 12 months in accordance with IWA-2430(d)(1).
8.0 PRECEDENTS
8.1. Shearon Harris, Unit 1 - Relief Request 2R1-019, 2R1-020, 2R1-021, 2R1-022, 2R2-009, 2R2-010 and 2R2-011 for the Second 10-Year Interval Inservice Inspection Program Plan (ADAMS Accession Number ML093561419). 8.2. Robinson, Unit 2 - Relief Request RR-20 for Limited Examinations Performed in the Fourth Ten-Year Inservice Inspection Program Plan (ADAMS Accession Number ML13178A006). 8.3. Catawba Nuclear Station, Units 1 and 2 - Relief Request 17-CN-001 Regarding Category B-J Pressure Retaining Welds for the Third 10-Year Inservice Inspection Interval (ADAMS Accession Number ML18016A178).
9.0 REFERENCES
9.1. 2001 Edition through 2003 Addenda, ASME Code, Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. 9.2. ASME Code Case N-460, Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1. Page 5 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Component Exam Component Outage Material Nominal Exam Angle / Percent Appendix Remarks Category ID Requirements Description Examined Pipe Size Frequency/ Coverage VIII (NDE Coverage Plots and
/ Item Figure No. (System)[Note 1] (Thickness) Mode of Obtained Qualified (Summary #) Calculations)
Number and (Method) Propagation Exam The impracticality was caused B-A II-RV- Volumetric RPV Shell-to- H1R15 Shell: N/A 45°/2.25 MHz/ 71.7% No by the geometric configuration 001FTHW- Flange Weld SA-533 B1.30 IWB-2500-4 (7.0) Shear of the RPV flange transition to RV-18FA,B,C GR B (RPV) the head. Due to the (UT) CL 1, 60°/2.25 MHz/ (H-03772) configuration, obtaining the Flange: Shear code required coverage is SA-508, impractical. CL 2 (Enclosure 2, Pages 1-9) The impracticality was caused B-B II-SG- Volumetric SG Tubesheet - H1R17 SA-508 N/A 45°/2.25 MHz/ Weld No by the geometric configuration 001SGB- To-Head Weld Cl 3a Material: B2.40 IWB-2500-6 (5.26) Shear of the SG inlet nozzle and TSTHW (RC) 70.1% obstructions cause by the SG 01 (UT) 60°/2.25 MHz/ Base Metal: supports. Due to the (H-03872) Shear configuration, obtaining the 75.2% code required coverage is impractical. (Enclosure 2, Pages 10-15) Page 6 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Component Exam Component Outage Material Nominal Exam Angle / Percent Appendix Remarks Category ID Requirements Description Examined Pipe Size Frequency/ Coverage VIII (NDE Coverage Plots and
/ Item Figure No. (System)[Note 1] (Thickness) Mode of Obtained Qualified (Summary #) Calculations)
Number and (Method) Propagation Exam The impracticality was caused B-D II-PZR- Volumetric Pressurizer H1R15 Nozzle: N/A 0°/2.25 MHz/ 67.14% No by the geometric configuration 01NTHW-10 Safety Nozzle SA-508 Long B3.110 IWB-2500-7(b) (Minimum of the PZR safety nozzle to Upper Head CL 2 (H-02997) Thickness 45°/2.25 MHz/ transition to the upper head. (UT) Weld Shell: 2.09 Due to the configuration, Shear (RC) SA-533 including obtaining the code required Gr A cladding) 60°/2.25 MHz/ coverage is impractical. CL 2 Shear (Enclosure 2, Pages 16-28) The impracticality was caused B-D II-PZR- Volumetric Pressurizer H1R15 Nozzle: N/A 0°/2.25 MHz/Long 67.14% No by the geometric configuration 01NTHW-11 Safety Nozzle SA-508 B3.110 IWB-2500-7(b) (Minimum 45°/2.25 MHz/ of the PZR safety nozzle to Upper Head CL 2 (H-02998) Thickness transition to the upper head. (UT) Weld Shear SA-533 2.09 Due to the configuration, (RC) Gr A including 60°/2.25MHz/ obtaining the code required cladding) Shear coverage is impractical. CL 2 (Enclosure 2, Pages 29-41) Page 7 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Component Exam Component Outage Material Nominal Exam Angle / Percent Appendix Remarks Category ID Requirements Description Examined Pipe Size Frequency/ Coverage VIII (NDE Coverage Plots and
/ Item Figure No. (System)[Note 1] (Thickness) Mode of Obtained Qualified (Summary #) Calculations)
Number and (Method) Propagation Exam The impracticality was caused B-D II-PZR- Volumetric Pressurizer H1R15 Nozzle: N/A 0°/2.25 MHz/Long 67.14% No by the geometric configuration 01NTHW-12 Safety Nozzle SA-508 B3.110 IWB-2500-7(b) (Minimum 45°/2.25 MHz/ of the PZR safety nozzle to Upper Head CL 2 (H-02999) Thickness transition to the upper head. (UT) Weld Shear SA-533 2.09 Due to the configuration, (RC) Gr A including 60°/2.25 MHz/ obtaining the code required cladding) Shear coverage is impractical. CL 2 (Enclosure 2, Pages 42-54) The impracticality was caused B-D II-PZR- Volumetric Pressurizer H1R17 Nozzle: N/A 0°/2.25 MHz/Long 67.14% No by the geometric configuration 01NTHW-09 Spray Nozzle to SA-508 B3.110 IWB-2500-7(b) (Minimum 45°/2.25 MHz/ of the PZR spray nozzle Upper Head CL 2 (H-02996) Thickness transition to the upper head. (UT) Weld Shear SA-533 2.69 Due to the configuration, (RC) Gr A including 60°/2.25 MHz/ obtaining the code required cladding) Shear coverage is impractical. CL 2 (Enclosure 2, Pages 55-74) Page 8 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Component Exam Component Outage Material Nominal Exam Angle / Percent Appendix Remarks Category ID Requirements Description Examined Pipe Size Frequency/ Coverage VIII (NDE Coverage Plots and
/ Item Figure No. (System)[Note 1] (Thickness) Mode of Obtained Qualified (Summary #) Calculations)
Number and (Method) Propagation Exam The impracticality was caused B-D II-PZR- Volumetric Pressurizer H1R17 Nozzle: N/A 0°/2.25 MHz/Long 69.26% No by the geometric configuration 01NTHW-13 Relief Nozzle to SA-508 B3.110 IWB-2500-7(b) (Minimum 45°/2.25 MHz/ of the PZR relief nozzle Upper Head CL 2 (H-03000) Thickness transition to the upper head. (UT) Weld Shear SA-533 2.09 Due to the configuration, (RC) Gr A including 60°/2.25MHz/ obtaining the code required cladding) Shear coverage is impractical. CL 2 (Enclosure 2, Pages 75-79) The impracticality was caused B-D II-PZR- Volumetric Pressurizer H1R17 Nozzle: N/A 0°/2.25 MHz/Long 59.1% No by the geometric configuration 01NTHW-08 Surge Nozzle to SA-508 B3.110 IWB-2500-7(b) (Minimum 45°/2.25MHz/ of the PZR surge nozzle Lower Head CL 2 (H-02995) Thickness transition to the lower head. (UT) Weld Shear SA-533 2.74 Due to the configuration, (RC) Gr A including 60°/2.25MHz/ obtaining the code required cladding) Shear coverage is impractical. CL 2 (Enclosure 2, Pages 80-84) Page 9 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Component Exam Component Outage Material Nominal Exam Angle / Percent Appendix Remarks Category ID Requirements Description Examined Pipe Size Frequency/ Coverage VIII (NDE Coverage Plots and
/ Item Figure No. (System)[Note 1] (Thickness) Mode of Obtained Qualified (Summary #) Calculations)
Number and (Method) Propagation Exam The impracticality was caused C-A II-RHR- Volumetric A RHR Heat H1R15 SA-240- N/A 45°/2.25MHz/ 75% No by the geometric configuration 01RHRA- Exchanger TP 304 C1.10 IWC-2500-1 (Minimum Shear of the flange. Axial scans CSW- Shell Thickness looking for circumferential flaws 02A,B,C (UT) Circumferential 60°/2.25MHz/ 0.696) were limited to the shell side Weld Shear (H-03713) only due to the adjacent flange (RH) on the other side of the weld. Obtaining the code required volume is impractical due to configuration. (Enclosure 2, Pages 85-88) The impracticality was caused C-B II-BIT- Surface and Boron Injection H1R19 Nozzle: N/A 45°/1.5MHz/ 78.6% No by the geometric configuration 01NTHW-04 Volumetric Tank Inlet (PT) SA-182 C2.21 (2.0) Shear of the BIT inlet nozzle transition Nozzle to Head F304 (H-01354) IWC-2500-4(a) H1R20 to the head. Due to the Weld 60°/2.25MHz/ (UT) Shell: configuration, obtaining the (PT and UT) (SI) SA-240 Shear code required coverage is TP304 45°/2.0MHz/ RL impractical. 60°/2.0MHz/RL (Enclosure 2, Pages 89-98) Page 10 of 11
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Enclosure 1 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Component Exam Component Outage Material Nominal Exam Angle / Percent Appendix Remarks Category ID Requirements Description Examined Pipe Size Frequency/ Coverage VIII (NDE Coverage Plots and
/ Item Figure No. (System)[Note 1] (Thickness) Mode of Obtained Qualified (Summary #) Calculations)
Number and (Method) Propagation Exam The impracticality was caused C-B II-BIT- Surface and Boron Injection H1R19 Nozzle: N/A 45°/1.5MHz/ 76.5% No by the geometric configuration 01NTHW-03 Volumetric Tank Outlet (PT) SA-182 C2.21 (2.0) Shear of the BIT head transition to the Nozzle to Head F304 (H-01353) IWC-2500-4(a) H1R20 outlet nozzle. Due to the Weld 60°/2.25MHz/ (UT) Shell: configuration, obtaining the (PT and UT) (SI) SA-240 Shear code required coverage is TP304 45°/2.0MHz/ RL impractical. 60°/2.0MHz/RL (Enclosure 2, Pages 99-108) Note 1: The following systems and their abbreviations are listed here:
- Reactor Pressure Vessel (RPV)
- Reactor Coolant System (RC)
- Residual Heat Removal (RH)
- Safety Injection (SI)
Page 11 of 11
Enclosure 2 Relief Request I3R-19 Shearon Harris Nuclear Plant, Unit 1 Third Inservice Inspection (ISI) Interval Limited Coverage Non-Destruction Examination (NDE) Examination Data
UT Calibratio '<amination
;. - "G0
(!~
~ .
'~ 11';io,
~ Site/Unit:
HNP 1 Procedure: NDEP-0450 Outage No.: RFO-15 Summary No.: Wortcscope: H-03TT2 ISi Procedure Rev.: Woll< Order No.: 3 TR-A 1313525 Rel)Ort No.: Page: UT-09-034 of 9 Code: 2001 Ed 2003 Add GatJltem: B-A/81.30 Location: Containment 263' Drawing No.: 1-ISI-RV-1
Description:
Reactor Vessel Head to Flange Weld System ID: RC-1005 ComponEMlt ID: II-RV-001FTHW-RV-18FA,B,C Limitations; VESSEL HEAD CONFIGURATION Size/Length:
------ 493*
Start Time: 1020 Thickness/Diameter: Finish Time; 7"/157" ID 1140 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 013402 Serial No.: C29344 Checks Calibration Signal Sw~p Sound Path Manufacturer: Krautkramer Branson Manufacturer: KB AeroTech Initial Cal. 0830 4/2412009 Reflector Amplitude% Division Model: USN-58L Size: 0.75" Shape: Round Inter. Gal. 1020 4/2412009 1,641 114T SDH 83 1.6 Delay: 1. 2272 Range: 10" Inter. Ca.I. 1240 4/2412009 Freq.: 2.25MHz Style: Gamma 1/2T SDH 45 3.4 3.376 M'II GalNel: 0.2342 Pulse!': SINGLE Exam Angle: o* # of Elements: Inter. Gal. N/A 314T SDH 22 5.2 5.163 Damping: 1KO Reject: 0%
-- 1 Final Cal. 1530 4/24/2009 ID 60 7.1 7.132 Mode: Longitudinal Rep. Rate: HIGH Freq.: 2.25 MHZ Measured Angle: NIA Couplant Filter: N/A Mode: LONGITU DAL Wedge Style: N/A Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage: N/A Other; FULLWAVE Type: Ultragel II GallbraHon Signal Sweep Reneetor Amplitude % Division Sound Path Ax. Gain (dB): 26,5 Circ. Gain (dB): 26.5 Search Unit Cable Mfg.: Sonotech, Inc.
10 Screen Div. =
--10 in. of Sound Path Type:
Length: 8' RG-58 No. Conn.: 0 Exam Batch: 05225 NIA NIA NIA NIA Linearity ROPort No.: L-09-001 Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Calibration Block Upstream~ Downstream 1i2J Scan dB: 50.5 Cal, Block No.: UT-005*1
-- Reference Block Reference/Simulator Block Thickness: 7.0 Dia.: 157" cw~ CCWli2J Scan dB: 50.5 Serial No.: 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude % Division Cal. Blk. Temp. ss* Temp. Tool: 68951 Exam Surface: OD Type: CS Rompas 32.5 SDH 66 0.7 0.736 Comp. Temp.: 86' Temp. Tool: 68951 Surface Condlllon: GROUND SMOOTH Recordable lndlcatlon(s}: Yes O No !;a (if Yes, Ref. Attached Ultrasonic Indication Report,)
Results: Sat 1i21 Unsat [_, Eval O Comments: -Verifled previously recorded limitations and coverage calculations from report ISl-210T*00*002 (See Extracted Percent Of Coverage Obtained > 90%: '71.7% Reviewed Previous Data: Yes Pages Attached). Examination was In a Radiation area. Examiner Level ll*PDI Date Reviewer Date Malia, Mari< E. 4/2412009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level N/A Date Site Review Date NIA Scott Larson Level Ill 4/2912009 Other Level Ill-POI Date ANII Review Date Dugan. Michael P 412812009 Nancy Ritchie-Slaughter This Documentis a QA Record Page 1 of 108
UT Calibratiot camination Procedure: NDEP--0450 Outage No.: RF0-15 Procedure Rev,; 3TR-A Report No.: UT-09-034 Work Order No.: 1313525 Page; 2 of 9 Code: 2001 Ed 2003 Add cat.ntem: 8-A/81.30 Loeatloo: Containment 263' Drawing No.: 1-ISI-RV-1
Description:
Reactor Vessel Head to Flange Weld System ID: RC-1005 Component ID: 11-RV-001FTHW-RV-18FA,8,C Limitations: VESSEL HEAD CONFIGURATION Size/Length:
------ 493'"
Start Time: 1140 Thickness/Diameter: Finish Time: 7"/157" 10 1220 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 013402 Serial No.: C18133 Checks Calibration Signal Sweep Manufacturer: Krautkramer Bran,on Initial Cal. 0830 4124/2009 Sound Path Manufacturer: KB AeroTech Reflector Amplitude % Division Model: USN-SSL Size: .5" ,c 1" Shape: Reel. Inter. Gal. 1020 412A/2009 114T SDH 84 1.6 2 ,398 Delay: 12.1922 Range: 15" Freq.: Inter. Cal. 1240 4124/2009 2.25 MHz Style: Gamma 1/2T SDH 42 3.3 4.946 M'UCeWeJ: 0.1270 Pulser: SINGLE Inter. Cal. Exam Angle: 45* # of Elements: 1 314T SDH 26 5.2 7.768 Final Cal. 1530 4/24/2009 Damping: 1KO Reject 0% Mode: Shearwave 514T $DH 9 8.6 12.86 Rep. Rate: HIGH Freq.: 2.25MHZ Measured Angle: 45* Couplant ID NOTCH 24 7 10.51 FIiter. NIA Mode: SHEARWAVE Wedge Styfo: LUCITE Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage: NIA Other: FULLWAVE Type: Ultragol 11 Calibration Signal Sweep Reflector Division Sound Path AA. Gain (dB): 44* Circ. Gain (dB): 44* Search Unit Cable Mfg.: Sonotech, Inc. Amplitude % --10 Sc,ee<> Div.= linearity Report No.:
--15 in. of Sound Path L-09-001 Type:
Length: 6' RG-58 No. Conn.: 0 Exam Batch: Type: 05225 Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Callbratlon Block Cal. 81<><:k No.: UT-005-1 Upstream ~ Downstream liZ! Scan dB: ~ ReferencefSimulator Block Reference Block cw~ Thickness: 7.0 Oia .: 157" CCWli2J Sean dB:
-- Serial No.:
62 792221 Gain Signal Sweep Sound Path dB Reflector Amcllrude % Division Cal. Blk. Temp, 66* Temp. Tool: 68951 Exam Surface: OD Typo: CS Rompos 44 SDH 50 0.7 1.057 Comp. Temp.: 86. Temp. Tool: 68951 Surface Condition: GROUND SMOOTH Recordable lndlcatlon(s): Yes O No~ (If Yes. Ref. Attached Ultrasonic lndieatioo Report.) Results: Sat :i!J Unsat :::J Eval O Comments:
- 08 CHANGE FOR 3/4T AND 514T * +6 08. VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE ISi Percent Of Coverage Obtained > 90%: 71 .7% Reviewed Previous Oata: Yes REPORT 1$1-210T-00-002 COVERAGE CALCULATION.
Examiner Level II-POI Date Reviewer Slgnarure Date Malia, Mark E. 412412009 Damon Priestley PGN Lv Ill , 412912009 Examiner Level NIA Date Site Review Date NIA Scott Larson Level Ill 4/2912009 Other Dugan, Michael P Level 111-PDI Date 4128/2009 ANII Review Nancy Ritchie-Slaughter sf,..to Date This Document is a QA Record Page 2 of 108
~-~~:~Q(
( !~ Groop Site/Unit: HNP I UT Calibratio <amination Procedure: NDEP-0450 Outage No.: RFO-15 Summary No,; H-03772 Procedure Rev.: 3TR-A Report No.: UT-09-034 Worl<scope: ISi Work Order No.: 1313525 Page: 3 of 9 Code: 2001 Ed 2003 Add C.tJltem: B-A/B1.30 Location: Containment 263' Drawing No.: 1~SI-RV-1
Description:
Reactor Vessel Head to Flange Weld System 10: RC-1005 Componec,t 10: II-RV-001FTHW-RV-18FA,B,C Umltatlons: VESSEL HEAD CONFIGURATION Size/Length:
------ 493" Stan Time: 1220 Thicl<ness/Diameter.
Finish Time: 7"1157" ID 1430 Instrument Settings Search Unit Cal. Time Date Axlal Orientated Search Unit Serial No.: 0134D2 Sefial No.: C18130 Checks C.llbrallon Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: KBA lni~al Cal. 0830 412412009 Reflector Amplitude% Division Model: USN-58L Size: .50"x1.0" Shape: Rect. Inter. C.I. 1020 412412009 1/4T SDH 82 1.3 3.845 Delay: 15.2428 Range: 30" Freq.: 2.25 MHz Style: GAMMA Inter. ca1. 1240 412412009 112T SDH 43 2.6 7.930 Pulser: Inter. Cal. M'IICalNel: 0.1270 SINGLE Exam Angle: 6-0' # of Efements: 314T SDH 20 4.5 13.46 Damping: 1KO Reject: Final Cal. 1530 4124/2009 5/4T SDH 7 0% Mode: SHEARWAVE 8.0 24.00 Rep. Rate: HIGH Freq.: 2.25 MHZ Measured Angle: 81 Couplant ID NOTCH 10 8.8 19.85 FIiter: NIA Mode: SHEARWAVE Wedge Style: LUCITE Cal . Bateh: 05225 Circumferential Orientated Search Unit Voltage: N/A Other. FULLWAVE Type: Ullragel II C.libratlon Signal Sweep Renector Amplitude% Division Sound Path Ax. Gain (dB): 54' Circ. Gain (dB): 54' Search Unit Cable Mfg,; Sonotech, Inc. 10 - - Screen Oiv. = --30 in. of Sound Path Type: Length: 6' RG-58 No. Conn.: 0 Exam Balch: 05225 Linearity Report No.: L-()9-001 Typo: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Calibratlon Block C.i. Block No.: UT-005*1 Upstream SZ] Downstream~ Scan dB: ~ Reference/Simulator Block Reference Block Thickness: 7.0 Dia.: 157" CW6£1 ccw~ Scan dB: 72
-- Serial No.: 792221 Gain Signal Sweep Sou nd Path Reflector Amolitude % OMsion dB Cal. Blk, Temp. 66 Temp. Tool: 68951 Exam Surface: OD Type: CSRompH 54 SDH 69 0.5 1.567 68951 Surface Condition:
Comp. Temp.: Temp. Tool: GROUND SMOOTH Recordable tndication{s): Yes O No lid (If Yes. Ref. Attached Ultrasonic lndicaoon Report.) Results: Sat 1i!J Unsat D Eval O Comments:
- DB CHANGE FOR 314T AND 514T = +7 DB. VERIF IED PREVIOUSLY RECORDED LIMITATIONS. SEE ISi Percent Of Coverage Obtained > 90%: Reviewed Previous Data: Yes REPORT ISl-210T-00-()02 FOR COVERAGE Examiner Level II-POI Date Reviewer Oate Malla, Mari< E. 4/2412009 Damon Priestley PGN Lv Ill 4129/2009 Examiner Level NIA Da te Site Re\4ew Oate NIA Scott Larson level Ill 4/2912009 Other Dugan, Michael P Level 111-PDI Date 412812009 ANII Review Nancy Ritchie-Slaughter
.s/s/o oate This Document Is a QA Record Page 3 of 108
(N.,,,,l:il
~ G G Nucleor
=anor Supplemental Report Report No. : UT-09-034 Page: 4 of 9 nmary No.: _H_--0_3_7_72_ _ _ _ _ _ _ _ __
Sketch or Photo: Y:\SharedllddeanHNP_Data\Outage Scans\RO-15\UT-09*034A.J PG SUPPLEMENTAL ULTRASONIC SHEET FTIIW* RV* JllFA 8C.. S &'. TC H .A. o*covt::RAGE 6
~- - ---~--{E_ _ __ , . . - - - - f --
p C F
,xAM A R.oA
* ( A 8 col
- 7* x 10' = 7 O ,~
- 0' ExAM
* (i;; 8 FTJ)
- 7" X &,S 4S. .> oo"-
- 4S.S /10 l,51/,
This Document is a QA R.eoord Page 4 of 108
Supplemental Report Report No. : UT-09*034 Page: 5 of 9
,,mary No.: .:.
H:...*D
- .:3:.:7.:.7.::2_ _ _ _ _ _ _ _ __
Sketch or Photo: Y:\SharedUddeal\HNP_Data\Outage Sains\RCJ..15\UT-09-034B.JPG SUPPLEMENTAL ULTRASONIC SHEET FT HW'* 11 11* UlF A,BC.. PAGE .J:_ OF JJ_ B
~- -----:----!..._ ___ .------:,-- -
I C.
- l>
&x A M A~ E A
* ( ABC!> )* 7* x 10*
- 70 tn' Clll.C. ~XAH
* ( EBFD ) * ]' k 6..S' > 45. 5 ln 1
- 4-S.S /10 * ~
LEVEi .L_OATr:.j:_I!:!.}~_q
>>.t lu,_.J.i- y.,..,
LEVEL;t£_DATELJ.:!!./.£.0 This Document is a OA Record Page 5 of 108
Supplemental Report Report No.: UT-09-034 Page: 6 of 9
.,mary No.:
H-03772 Sketch or Photo: Y:\SharedUdde,il\HNP_Data\Outage Scans\R0-1 5\UT--09-034C.JPG SUPPLEMENTAL ULTRASONIC SHEET FTHW- ltV*1£'FA,8,C., PAGE _J_ OF .11_ 5kETCH *c: AX IAL EXAM OF WE'LO
- S'*60.
B E F C EXAl'I AltEA
*(As co) * '7'" 10* ' 701,.*
wno AP.EA
* (E1:c;1-1)
- 7 [{3*~,.,.-)/2] = IS. 4 ,.1
- 1s.,/'10 = o. 2.2.
- WELO AP.EA* 2.2. '{, OF EXAM P.RE;A EXAMIN E R : n ~ LEVEL Jr DATE4 12.1100 EXAMINER=~ LEVEL ;11: DATE..'i/~'-"
tJ ~y,~, Page 6 of 108
ll;uclw Supplemental Report G8!'18f3tior G*wp Report No.: UT-09-034
- Page: 7 of 9 nmary No.: H-03772 Sketch or Photo: Y:\Shared\lddeal\HNP_Data\Outage Scans\R0-15\UT-09-0340.JPG SUPPLEMENT AL ur .TRASONIC SHEET FTHW - ~\/- 18FA,8C..
PAGE-+-OF_,,_ 5kTCH *1r AXJ.<\ L 1: x'AM OF BASe: ME"T"A/ ,ts*+,o' 6 A F (, l,X'Al"l ,_~EA
* (1113 c.o) = 7* ,.,,,. * ,01.~
BAS~ METAL A._IFA
* (AECG) t {f9Hi,)
- 70Jn'
- WE!.O AlE:IF S,j..£, J*'
- 8ME METAL
- 7 8 '/. oF ElcAM Al.EA.
EXAMINERL c...,.tf..., LEVEI.J[_DATE+/-.l!:d/2 r1~u r~r;,, EXAMINER /lf,/,..1(%, LEVEL..:!!:._DATE.'.!..J~*/ ~
~
This Document Is a QA Record Page 7 of 108
Supplemental Report Report No.: _ _ u _r_-_os_-_o_34__ Page: 8 of 9 nmary No.: .:.H:...-0:..:3:.:.7.:..7::.2_ _ _ _ _ _ _ _ __ Sketch or Photo: Y:\Shared\lddeanHNP_Oata\Outago Scans\R0-15\UT-09-034E.JPG SUPPLEMENTAL ULTRASONIC SHEET f1'llw'*l>.V* f6FA,8,c.. PAGE __L OF ,u_ AXIAL E:XAn CQVlfR.AG;E" C.A LC.
\,JI: L D: J.EQUtAEMI.NT
- 2, A*.,6LO:S' l< 2. Dlll.lf6TICNS = 4 8 EAMS lrl<AM A/1.l!A: (skETGH*c*l* tS' . 4- ,~,.
'4 J~A"5(EF:r-)* (3,i>< 1,4,*)/._
- 2.,24- ln'-
1,2.4/15,4
- IS'/, /5'/. ,c 4-/+ l i t . A N * ~
- 3 s,,..,-,s(.;;Jc) *(4*,,o.s:J/1. * .3.20,n>-
3.2.0l1s.4
- 211. '2.11, " ~ ,E,.,.,, = .La
- 2. BEArtS(Elrt;.H)* /oof,-ISt. -2.1'/.
- 64'/.
64'/. >, 2/# 8/itAMS * ~
' TOTAL* 1S1, 4 /6*/. + 32*/, : e(;3'/.
BIISE METAL: l.£6'UIUM~f,JT
- ARY C,,Mlili-ll'!Tl(/1,1 lrN&-L~/o,~ELTl<>rlS , 2 BEAM.5 E><AM All.EA: (SkJITCH 'Ii)* 54-, (; ,.,
- UIJEXAMtRl:!O(AEL) * (J.S",c 2.*)/._
- 3,Sle'-
,3,S/S4-,6 = ~
(L~,...)* (S">< /*)/2
- 2.-St,,*
11,,.,,,.
- I BtrAM V2.
,r.
2..s /,.,., ,
- s*I. s1.,.. i . s'/.
*2, SCAMS * (Hl!!C6) + (Fs,;o) *loo'/.* -S1.
- Jl.ll
- TOT"L
- 2.,S '/. + 8<r '/,
- v-s'/.
EXAMlNE~~ LEVELL_DATE.HE/o" (Jk-
. >>.J Y'4,U f,,y,,
EXAMINER . LEVEL..ll- DATE.V3!1.£>> Page 8 of 108
Supplemental Report Report No.: UT-09-034 Page: 9 of 9
.nmary No.: _H'---0'--'3'-7-'-72"------ - - - - -
Sketch or Photo: Y:\SharedUddoal\HNP_Data\Ou~o ~ns\R0.15\UT-09-034F.JPG SUPPLEMENTAL ULTRASONIC SHEET FT I< v.1- -, V- l IF A, 8, <-. PAGE_f_OP ..!.1... C.OV£R.AGre .!.UMMI\ ft.Y 0 *65'/. C.IA.C. 1:X'AM (SJtETc.11 B)
- 6 5 'l.
AXIAL E><A M
- wCLO (SkCTGI' "C:) * (,31/.
- SASE l?ETAL ( Sk .-Tc.H *o*) * 't f. 5 '{.
- HTIIL * ( ~31, x Z z.1.) 3/4- (11.51, >< 761.) " 8 5h Tot.. I c*.,e,...,~:
This Document is a QA Record Page 9 of 108
UT Calibration/Examination
,;f{j~ ~~~~er!~ion
{,_!~ G roup Site/Unit: HNP Procedure: NDEP-0450 Outag e No. : RFO-17 Summary No .: H-03872 Procedure Rev.: 4 Report No .: UT-12-022 Workscope: ISi Work Order No .: 2050436 Page: 1 of 6 Code: 2001 Edition, 2003 Addenda Cat./ltem : B-B/B2.40 Location: Containment 257' Dra wing No .: 1-ISI-SG-2 Description : Steam Generator "B" Tube Sheet to Head Weld System ID: RC -3005 Component ID: II-SG-001 SGB-TSTHW-06-1 Size/Length : 428" Thickness/Diameter: 5.26" Limitations: SUPPORTS & INLET NOZZLE, SEE SUPPLEMENTAL REPORTS Start Time: 1245 Finish Time: 1515 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No .: 0134L2 Serial No .: K27132 Checks Calibration Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: KB Aero Tech Initial Cal. 1200 5/4/2012 Reflector Amplitude % Division Model: U SN 58L Linearity: L-12-004 Size: 0.75" Model : Alpha Inter. Cal. N/A 1/4 T 80% 1.2 1.200" Delay: 0.8412 µs Range: 10.000" Inter. Cal. N/A 1/2 T 70% 2.5 2.506" Freq.: 2.25 MHz Center Freq .: N/A Inter. Cal. M'tl CalNel : 0.2322"/µs Energy: High Exam Angle: oo Squint Angle: N/A N/A 3/4 T 39% 3.8 3.812" Final Cal. 1540 5/4/2012 Damping: 1000 Ohms Reject: 0% oo *BW 57% 5.4 5.398" PRF Mode: Auto High SU Freq. : 2.25 MHz Measured Angle:
-- Mode: LONG .
Couplant N/A N/A N/A N/A Exit Point: N/A # of Elements : 1 Disp. Start: IP Rectify: Full Wave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: N/A Inst. Freq .: 2.25 MHz Type: Ultragel II Calibration Signal Sweep Shape : ROUND Contour: FLAT Division Sound Path Mfg .: Sonotech, Inc. Refl ector Amplitude% Wedge Style: N/A NIA N/A N/A N/A Ax. Gain (dB): 33 Circ. Gain (dB): 33 Exam Batch: 05325 Search Unit Cable -- 1 Screen Div. =
-- 1 in. of Sound Path Type: RG58 Length : 12' No. Conn .: 0 Type:
Mfg. : Ultragel II Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No .: UT-063-1 Reference/Simulator Block Upstream~ Downstream ~ Scan dB : 63 Reference Block Thi ckness : 5.25" Dia .: FLAT Gain Signal Sweep Sound Path cw~ ccw ~ Scan dB:
- 63 Serial No.: 6045-83 Cal. Blk. Temp.: 80 ° Temp. Tool: 277569 Exam Surface: OUTSIDE DIAMETER
-- Type: CS Rompas dB 33 Reflector Amplitude %
FSDH 50% Division 0.7 0.690" Comp . Temp . : 91° Temp. Tool: 277569 Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s : Yes
- No
~ (If Yes , Ref. Attach ed Ultrasonic Indication Report.)
R esults : Sat ~ Unsat D Eval O Comm ents: *6 dB, **SEE ATTACHED COVERAGE CALCULATIONS FOR MORE DETAIL. SUPPLEMENTAL REPORTS BASED Percent Of Coverage Obtained > 90%: **70.1% Revi ewed Previous Data : YES ON PREVIOUS DATA FROM REPORT NO. UT-04-023. Examiner Level 11-PDI Date Reviewer Date Malia, Mark 5/4/2012 George Buck Level Ill 5/5/2012 E xaminer Level N/A Date Site Review Date NIA James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Date N/A Robert Winegarden ANII ~ 5/7/2012 This Document is a QA Record Page 10 of 108
UT Calibration/E::xamination A\l~ ~~~~er!~ion Procedure: NDEP-0450 ~ ~Group Site/Unit: HNP Outage No .: RFO-17 Summary No. : H-03872 Procedure Rev.: 4 Report No .: UT-12-022 Workscope: ISi Work Order No.: 2050436 Page: 2 of 6 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-B/B2.40 Location: Containment 257' Drawing No.: 1-ISI-SG-2 Description : Steam Generator "B" Tube Sheet to Head Weld System ID : RC-3005 Component ID: ll-SG-001SGB-TSTHW-06-1 Size/Length : 428" Thickness/Diameter: 5.26" Limitations: SUPPORTS & INLET NOZZLE, SEE SUPPLEMENTAL REPORT Start Time: 1245 Finish Time: 1515 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 021063 Serial No.: M20228 Checks Calibration Signal Sweep Sound Path Manufacturer: General Electric Manufacturer: KB Aero Tech Initial Cal. 1023 5/4/2012 Reflector Amplitude% Division Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" 1" Model : Gamma Inter. Cal. 1245 5/4/2012 X 1/4 T 80% 1.8 2.65" Delay: 17.203 µs Range: 15.000" Freq. : 2.25 MHz Center Freq.: NIA Inter. Cal. NIA 1/2 T 48% 3.6 5.38" M'tl CalNel : 0.1280"/µs Pulser Type: Inter. Cal. NIA 3/4 T 25% 5.4 8.15" Square Exam Angle: 60° Squint Angle: NIA Final Cal. 1545 5/4/2012 ID 10% 7.6 11.4" Damping: 500 Ohms Reject: 0% PRF: Auto High SU Freq.: 2.25 MHz Measured Angle:
-63°- Mode: SHEAR Couplant 5/4 T 16% 9.8 14.7" Exit Point: 0.65" # of Elements: 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: NIA Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Shape: RECT. Contour: NIA Reflector Amplitude% Division Sound Path Mfg.: Sonotech, Inc.
Wedge Style: NON INTEGRAL NIA NIA NIA N/A Ax. Gain (dB}: 40 Circ. Gain (dB}: NIA Exam Batch: 05325 Search Unit Cable 1.5 Sound Path Type: Ultragel II 1 Screen Div.= -- in. of Calibration Block Type: RG174 Length : 6' No . Conn .: 0
- Mfg .: Sonotech, Inc.
Scan Coverage Cal. Block No.: UT-063-1 Reference Block Reference/Simulator Block Upstream~ Downstream~ Scan dB: 70 Thickness: 5.25" Dia.: FLAT cw~ ccw~ Scan dB: 70
-- Serial No.: 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp. : 80° Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 48 FSDH 80% 1.6 1.51" Comp. Temp. :
91° Temp. Tool: 277510 Surface Condition: GROUND FLUSH NIA NIA NIA NIA N/A Recordable l ndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat ~ Unsat O Eval O Comments: **SEE ATTACHED COVERAGE CALCULATIONS FOR MORE DETAIL. SUPPLEMENTAL REPORTS BASED ON Percent Of Coverage Obtained > 90% : Reviewed Previous Data : YES PREVIOUS DATA FROM REPORT NO. UT-04-023. Examiner Level 11 Date Reviewer Date Mahoney, Patrick V. 5/4/2012 George Buck Level Ill 5/5/2012 Examiner Level N/A Date
- Site Review Date NIA James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record Page 11 of 108
UT Calibration/E:xamination
~~~~er! ~ion Group Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-17
- Summary No.: H-03872 Procedure Rev. : 4 Report No. :
UT-12-022 Workscope: ISi Work Order No.: 2050436 Page: 3 of 6 Code: 2001 Edition, 2003 Addenda Cat.lltem: B-B/B2 .40 Location: Containment 257' Drawing No.: 1-ISI-SG-2
Description:
Steam Generator "B" Tube Sheet to Head Weld System ID: RC-3005 Component ID: 11-SG-001SGB-TSTHW-06-1 Size/Length: 428" Thickness/Diameter: 5.26" Limitations: SUPPORTS & INLET NOZZLE, SEE SUPPLEMENTAL REPORTS Start Time: 1245 Finish Time: 1515 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 021063 Serial No.: C18133 Checks Calibration Signal Sweep Sound Path Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 1015 5/4/2012 Reflector Amplitude% Division Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" 1" Model: Gamma Inter. Cal. N/A X 1/4 T 80% 1.8 1.79" Delay: 12.6941 µs Range: 10.000" Inter. Cal. 1415 5/4/2012 Freq. : 2.25 MHz Center Freq. : N/A 1/2 T 51% 3.6 3.66" Inter. Cal. N/A M'tl CalNel: 0.1280"/µs Pulser Type: Square Exam Angle: 45° Squint Angle: N/A 3/4 T 34% 5.5 5.5" Final Cal. 1540 5/4/2012 ID 12% 7.8 7.78" Damping: 500 Ohms Reject: 0% Measured Angle: 45° Mode: SHEAR PRF: Auto High SU Freq .: 2.25 MHz Couplant 5/4 T 24% 9.8 9.8" Exit Point: 0.65" # of Elements: 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch : 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Shape: RECT. Contour: N/A Reflector Amplitude% Division Sound Path Mfg .: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A NIA N/A N/A Ax. Gain (dB): 33 Circ. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable 1.0 Sound Path Type: Ultragel II Screen Div. = 1 in. of Calibration Block Type: RG58 Length: 6' No. Conn .: 0
- Mfg.: Sonotech, Inc.
Scan Coverage Cal. Block No .: UT-063-1 Scan dB: Reference Block Reference/Simulator Block Upstream~ Downstream ~ 66 Thickness: 5.25" Dia.: FLAT -- Gain Signal Sweep cw~ ccw ~ Scan dB: 66 Serial No.: 792221 Sound Path ao -- dB Reflector Amplitude% Division Cal. Blk . Temp .:
-- Temp. Tool: 277510 0
Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 39 FSDH 80% 1.0 1.06" Comp. Temp .: 91° Temp . Tool: 277510
-- Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable l ndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.)
Results: Sat~ Unsat D Eval D Comments: **SEE ATTACHED COVERAGE CALCULATION FOR MORE DETAIL. SUPPLEMENTAL REPORTS BASED ON Percent Of Coverage Obtained > 90%: **70.1% Reviewed Previous Data: YES PREVIOUS DATA FROM REPORT NO. UT-04-023. Examiner Level 11 Date Reviewer Date Mahoney, Patrick V. 5/4/2012 George Buck Level Ill 5/5/2012 Examiner Level N/A Date Site Review Signature Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 T his Document is a QA Record Page 12 of 108
Nuclear Supplemental Report Generation Group
- Report No.: UT-12-022
- Page: 4 of 6 Summary No .: H-03872 Sketch or Photo: Y:\Shared\lddeal\HNP _Data\DataSheet_lnfo\UT-12-022-2.jpg WELD MATERIAL 0 deg Planar Scan _ _7_6-'.-'-60.c..O_ _ % Length X _ __,1..::.0.:..0*:.:0..:.0.:..0__ % volume.of length/ 100 = __7_6_._60_0_ _ % total for O deg 45 deg Scan 1 76.600 % Length X 100 .000 % volume of length/ 100 = 76.600 % total for Scan 1 Scan 2 76.600 % Length X 59.540 % volume of length/ 100 = 45.608 % tota l for Scan 2 Scan 3 76.600 % Length X 100 .000 % volume of length / 100 =* 76.600 % tota l for Scan 3 Scan 4 76.600 % Length X 100.000 % volume of length/ 100 = 76.600 % total for Scan 4 Add totals and divide by# scans= 68.852 % total for 45 deg other deg 60 Sc;3n 1 76.600 % Length X 100.000 % volume of length/ 100 = 76.600 % total for Scan 1 Scan 2 76.600 % Length X 38.730 % volume of length / 100 = 29.667 % total for Scan 2 Scan 3 76 .600 % Length X 100.000 % volume of length I 100 = 76.600 % total for Scan 3 Scan 4 7(;.600 % Length X 100.000 % volume of length/ 100 = 76.600 % total for Scan 4 Add totals ani:! divide by# scans = 64.867 % total for
---60 deg Percent complete coverage Add tota ls for each angle and scan required and divide by# of angles to determine:
70 . 106 % Total for complete exam Note: Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan
------'------------ Date: S/412012 This Document is a QA Record This Document is a QA Record Page 13 of 108
l N(G(;
- i. *
'-**/ Nuclear Genera1ion Group Supplemental Report Report No. : UT-12-022 Page: 5 of 6 Summar:y No .: :.. .H:.. .-0:.. .3:.. .8_7_2_ _ _ _ _ _ _ _ _ __ Sketch or Photo: Y:\Shared\lddeal\HNP _Data\DataSheet_lnfo\UT-12-022-3.jpg BASE METAL 0 deg Planar Scan _ _7--'6"-.6"'0'--'0_ _ % Length X _ ___;9:...4.:..:.*=-96:...0=--- % volume of length/ 100 = _ _7_2_.7_3_9_ _ % total for 0 deg 45 deg Scan 1 76.600 % Length X 99.130 % volume of length/ 100 = 75.934 % total for Scan 1 Scan 2 % Length X % volume of length/ 100 = % total for Scan 2 Scan 3 76.600 % Length X 100.000 % volume of length / 100 = 76.600 % total for Scan 3 Scan 4 76.600 % Length X 100.000 % volume of length / 1.00 = 76 .600 % total for Scan 4 Add totals and divide by# scans = 76 .378 % total for 45 deg Other deg 60 Scan 1 76.600 % Length X 99.540 % volume of length/ 100 = 76.248 % total for Scan 1 Scan 2 % Length X % volume of length/ 100 = % total for Scan 2 Scan 3 76.600 % Length X 100.000 % volume of length / 100 = 76.600 % total for Scan 3 Scan 4 76.600 % Length X 100.000 % volume of length / 100 = 76.600 % total for Scan 4 Add totals and divide by# scans = 76 .483 3/4 total for 60 deg Percent complete coverage Add totals for each ang,le and scan required and divide by# of angles to determine; 75.200 % Total for complete exam Note: Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calcuJated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: _E_d_m_u_n_d_D_o
....._no_v_a__n_ _ _ _ _ _ _ _ __ Date: __5_/4_/2_0_1_2__
This Document is a QA Record This Document is a QA Record Page 14 of 108
Limitation Record r!\ion Group Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.:
------------H-03872 Procedure Rev.: 4 Report No.: UT-12-022 Workscope:
------------ ISi Work Order No.: 2050436 Page: 6 of 6 Description of Limitation:
STEAM GENERATOR SUPPORTS AND INLET NOZZLE. 11 T'o,AL (..1R,C.uMF-l<.t:Nc£- 4 'Z..8 " ll>Co/u rc.-A-L obs-ri;u::..TicN. ("lhz.)"- 1 oc-L3.'l"ki "fo-,AL. c.A, N is Af,(.£ C.1 {Ze, 3 Z.6 "- 7b,l.,1c, Page 15 of 108
ft. .. J~::~on UT Calibratio camination
- GrolJI) Site/Unit: HNP 1 Procedure; NOEP-<l4S0 Outage No.:
RFD- 1S Summary No.; Workscop;,: H-02997 ISi Procedure Rev.: Work Order No.:
------------ 3 TR-A 1313525 Report No.:
Page:
----- UT-09-038 of 13 Code; 2001 Ed 2003 Add Cat./llem: B-D/83.110 Location: CTMT302' Drawing No.: 1*1SI-PZR*1
Description:
Nozzle to Head System ID: RC-2050 Component 10: ll*PZR-01NTHW-10 Limitations: NOZZLE TO HEAD CONFIGURATION Size/length: 3.1 5" / 47.1 " Start nme: 1400 Thickness/Diameter: Finish Time: 3_35* / 15.0" 1545 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 013402 Serial No.: C29344 Checks Calibration Signal Sweep Initial Cal. 1030 4/25/2009 Sound Path Manufacturer: Krautkramer Branson Manufactuter: KB Aero Tech Reflector Amplitude% Division Model; USN-58L Size: 0.7S Shape: Round Inter. Cal. 1400 412S/2009 1.6 0.790 1/4 T 66 Delay: 1.3306 Range: 5,0'" Inter. Cal. 154S 4/2S/2009 Freq.: 2.2S MHz Style: Gamma 1/2 T 82 3.2 1 .670 o* M'tl Cal/Vet 0.23S8 Pulser: SINGLE Inter. Cal. 3/4 T 58 5.1 2.554 Exam Angle: # of Elements: 1 Final Cal. 1730 4/25/2009 Damping; 1KO Reject: 0% Mode: Longitudinal ID >100% 7.2 3.562 Rep. Rate: HIGH Freq.: 2.25MHz Measured Angle: N/A Couplant FIiter. N/A Mode: LOGITUOINAL Wedge Style: N/A Cal. Batch: 0522S Cfrc.umferentlal Orientated Search Un it Voltage: N/A Other. FULLWAVE Type: Ultragel II Galibration Signal Sweep Renec1or Amplitude % Division Sound Path Ax. Gain (dB): 29 Circ. Gain (dB): 29 Search Unit Cable Mfg.; Sonotoch, Inc. NIA NIA NIA N/A 10 Screen Oiv. = 5 Sound Path TY!l": RG-158
-- in. of Exam Batch: 05225 Linearity Report No.: L-09-001 Length: 6' No. Conn.: 0 Type: Ultragal II Scan Coverage Mfg.: Sonotech, Inc.
Calibration Block Cal. Block No.: UT-050-1 Upstream liZ] Downslream liZ] Scan dB: ~ Reference Block ReferenceJSimulator Block Thickness: 3.50 Dia.: Flat cw ccwo Scan dB: N/A
-- Serlat No.: 792221 Gain Signal Sweep Soun d Path dB Reflector Amnlltude % DMslon Cal. Blk. Tf!fllp.
Comp. Temp.:
--78' Temp. Tool:
88' Temp. Tool: 68951 68951 Exam Surface: Surface Condition: OD GROUND SMOOTH Type; CS Rompas 29 SOH 52 0.7 0.727 Recordable lndic.ation{s): Yes Q No~ (if Yes, Ref. Attached UIIJasonic Indication Report.) Results: 5at!Y!l Unsat D Eval D Comments: ~arifie.d previously recorded limitations and coverage calculations from report #210-98-02 (Sae Extracted Percent Of Coverage Obtained > 90%: Reviewed Previous Data: Yes Pages Attached). Examination was In a Radiation area. Examiner Level II-POI Date Reviewer iignature Dale Malia, Mark E. 4/2512009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level NIA Date Site Review Dale NIA Michael W. Blew 4/29/ 2009 Other Level Ill-POI Date ANII Review Date Dugan, M ichael P 4/28/2009 Nancy Ritchl&-Slaughter This Document is a QA Record Page 16 of 108
uelear UT Calibratio .camination Uoneration Geo~ Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFD-15 Summary No.: H- 02997 Procedure Rev.; 3 TR-A Report No.: UT-09-038 WO<l<S<:ope: ISi Woll< O<der No.: 1313525 Page: 2 of 13 Code: 2001 Ed 2003 Add C8t./ltem: 8-0/83.110 Location: CTMT 302' DraW'ing No.: 1-ISI-PZR-1
Description:
Nozzle to HHd System ID: RC-2050 Component ID: II-PZR-01NTHW-10 Limitations: NOZZLE TO HEAD CONFIGURATION Size/Length: 3.15" I 47.1" Start Time: 1400 Thiclmess/Diameter: Finish Time: 3.35" / 15.0" 1545 Instrument Settings Search Unit Cal. Time Date Axial Orientated Se.arch Unit Serial No.: 0134D2 Serial No.: C18133 Checks Callbratlon Signal Sweep Sound Path Manufacturer. Krautkramer Branson Manufacturer; KB AaroTech Initial Cal. 1035 4/25/2009 Reflector Amplitude% Division Model: USN-SSL Size: ,5" X 1" Shape: Reel. lnte<. Cal. 1415 4/25/2009 1/4 T 85 1.2 1.159 Delay: 12.1922 Range: 10 Freq.: Int<<. Cal. 1600 4/25/2009 2.25 MHz Style: Gamma 1/2 T 82 2.4 2 .383 lnte<. Cal. M'dCeWet: 0.1270 Puls.er: SINGLE Exam Angle: 45* # of Elements: 1 314 T 40 3.6 3.649 Final Cal. 1730 4/25/2009 Damping: 11<<l Reject: 0% Mode: Shear ID NOTCH 13 5.2 5.146 Rep, Rate: HIGH Fre(t.: 2.25 MHZ Measured Angle: 45* Couplant 514 T 10 6.1 6.00 FIiter: N/A Mode: SHEARWAVE Wedge Style: SWS Cal. Batch: 05225 Circumferential Oriontatod Search Unit Voltage: N/A Other: FULLWAVE T~: Ultragel 11 Calibration Signal Sweep Reflector Amplitude% Division Sound Path Ax. Gain (dB): 42 Circ. Gain (dB): N/A Search Unit Cable Mfg.: Sonotech, Inc. 10 10 in. of Sound Path Type: - - Screen Div.= - - RG-58 ExemBatch: 05225 Linearity Report No.: L-09-001 Length: 6' No. Conn.: 0 T)'J)e: Ultragol 11 Scan Coverage Mfg.: Sonotech, Inc. Calibration Block Cal. Block No.: UT-050.1 Upstream0 Downslream li2J Scan d B : ~ Reference/Simulator Block Reference Bloc-k Thickness: 3.50 Ola.: Flat CWli!J CCW li2] Scan dB:
-- Serial No.:
62 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude% Division Cal, Blk, Temp, 78° Temp. Tool: 68951 Exem Surface: OD T)'J)e: CS Rompas 42 SDH 45 1.0 1.024 Comp. Temp.: 88' Temp. Tool: 68951 Surface Condition: GROUND SMOOTH Recordable lndicatlon(s): Yes O No fi!l (If Yes, Ref. Attached Ullrasonlc lndicallon Report,) Results: Sat fi!1 Unsal O Eval O Comments: VERIFIED PREVIOUSLY RECORDED LIMITATIONS, SEE REPORT #210-98-02 FOR COVERAGE CALCULATION. Percent Of Coverage Obtained > 90%: 67.14% Reviewed Previoos Data: Yes Db DIFFERENCE FOR 314T TO 514T; 14dB. Examiner Level 11-PDI *gna~ Dale Reviewer Date Malia, Mark E. 4/25/2009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level N/A Signature Date Site Review Date NIA Michael W. Blew 4/2912009 Other Level 111-PDI Date ANIIReview Date
~tre Dugan, Michael P 4/29/2009 Nancy Ritchie-Slaughter This Document is a QA Record Page 17 of 108
UT Calibratio, camination
~ --:~!~
( !~ 6'014' Site/Unit: ___H_N_P_ _ _ _ _ _ _ _ _ __ Procedure: NDEP-0450 Outage No.: RF0-15 Summary No.: Workscope: -------------- H-Om7 ISi Procedure Rev.: Work Order No.: 3 TR-A 1313525 Report No.: Page: 3 UT-09-038 of 13 Code: 2001 Ed 2003 Add Cat./ltem: B-D/83.110 Location: CTMT302' Drawing No.: 1*IS1-PZR*1
Description:
Nozzle to Head System ID: RC-2050 Component 10: 11-PZR*01NTHW-10 Limitations: NOZZLE TO HEAD CONFIGURATION Size/Length: 3.15" 147.1" Start Time: Thlcl<ness/Diamete<: Finish Time: 3.35" 115.0" 1545 Instrument Settings Search Unit Cal. Time Date Axlal Orientated Search Unit Serial No.: 0134D2 Serial No.: C18130 Checks Calibration Signal Sweep Sound Path Manufacturer. Krautkramer Branson Manufacturer: KBA Initial Cal. 1040 4/2512009 Reflector Amplitude% Division Model: USN*58L Sii:e: .50"x 1.0" Shape: Reel. Inter. Cal. 1430 4125/2009 1/4 T 1.823 83 1.8 Delay: 15.2428 Range: 10* lnle<. Cal. 1615 4/2512009 Freq.: 2.25 MHz Style: GAMMA 1/2 T 49 3.6 3.598 so* M'UCalNel: 0.1270 Pt.1lser; SINGLE lnte.-. Cal. 314 T 31 5.4 5.38 Exam Angle: # of Elements: 1 Final Cal. 1730 4125/2009 Damping: 1Kn Reject: 0% Mode: Shear ID NOTCH 11 7.3 7.298 Rep. Rate: HIGH Freq.: 2.25MHZ Measured Angle: 61° Couplant 5/4 T 10 9.4 9.40 FIiter: NIA Mode: SHEARWAVE Wedge Style: sws Cal. Batch: 05225 Clrcumferentlal Orientated Search Unit Voltage: NIA Other: FULLWAVE Type: Ultragel II Gallbration Signal Sweep Reflector Amplitude% Olvision Sound Path Ax. Gain (dB): 49/53* Gire. Gain (dB): 49/&3* Search Unit Cable Mfg.: Sonotech, Inc. --10 Screen Div.= Linearity Report No.: 10
- - in, of Sound Path L-09-001 Type:
Length: 6' RG-58 No. Conn.: 0 Exam Batch: Type: 05225 Uftragel II Scan Coverage Mfg.: Sonotech, I nc. Calibration Block Cal. Block No.: UT-050-1 Upstream0 Downstream liZJ Scan dB: ~ Referonce/Simulator Block Reference Block Thickness: 3.50 Dia.: Flat CW0 CCW liZJ Scan dB:
-- Serial No.:
69 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp. rs* Temp. Tool: 68951 Exam Surface: OD Type: CS Rompas 49 SDH 21 1.6 1.557 Comp. Temp.: so* Temp. Tool: 68951 Surface Condition: GROUND SMOOTH Recordable lndlcatlon(s): Yes O No~ (If Yes. Ref. Attached Ultrasonic lndicatioo Report.) Results: Sat~ Unsat O Eval O Comments: VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE REPORT #210-98-02 FOR COVERAGE CALCULATION. Percant Of Coverage Obtained > 90%: 67.14% Reviewed Previous Data: Yes Db DIFFERENCE FOR 314T TO 514T = 14dB. Examiner Level II-POI Oate Reviewer Date Malia, Mark E. 4/25/2009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level NIA Date Site Review Date NIA Michael W. Blew 4129/2009 Other Level lll*PDI Signat re Date ANII Review Date Dugan, Michael P
~ 412912009 Nancy Ritchie-Slaughter This Document is a QA Record Page 18 of 108
Supplemental Report Report No.: UT-09-038 Page: 4 of 13
.,mary No.: '-'
H-'-0""29"-'-97;...._ _ _ _ _ _ _ _ __ Sketch or Photo: Y:\Shared\lddeal\HNP_Data\Outage Scans\RO-15\UT-09-038A.JPG t - - - - - - - - - - - -- "-=i !e:!.
*V)
-~
':JUI 'S3N 009~* 01:;:e :l!57:2 This Document Is a QA Reoord Page 19 of 108
Supplemental Report Report No.: UT-09-038 Page: 5 of 13 nrnary No.: .:.H:..c-0:.:2::9:::9.:..7_ _ _ _ _ _ _ __ _ Sketch or Photo: Y:\Shared\lddeal\HNP_Data\CMage Scans\R0-15\UT-09--0388.JPG 1
~
~ .,,.
lE. ~.., Ji:,., 0-- y'
~
~
~
l
~
~
~~~
i ..,.., '!!: i ...,
-;j. l ~
~ t
;:i ~~
~~~
0 ..J'<: ~ ~ ~
§
... ~ ~ '-Q
..J ~ ~~ I': ~
> 3 ~
~
p ~ t \\ ~
~
,-: ~ ~
- ~ ..
~ ~ ~
~ ~"'..., ."'" >'!lt
~ ):\! ~ .,.;
~
"~~:?, " ~., i~
\U ~ ~ ... ~ ~~i i~~~ ~ "'::;
',J ....
""' ~ C} --i QC~~~ " ,,
'at
~ ~
tQ. 'M 1/2 <:i: V\ \l) c:,:
\\ "'
~
~ ~ \I H \\
i! "
" ,,.~"
t
~ ~
~~~~
,.,,"' "V>
~
~ ~~~
~ ~~\,.')
~
"'. <:{
<> ~
~~-
...., \,J
\
<c
!! \n ~ ~ 1,/\ ~
~ <'<' cy'-
~ .
,\ ~
~ M <:I_
< '.U l ~
~ *- ...... 3 la: ;i;: '-u Y, ~
\/) X~ <:t."-
X ,,_
- ,- , "1 \I,\ '-I.I~
--- --- ---- ~
~
i\
<f:>
'v,
.....'<i
~
WO
"'<'I
*::,u1 '53N l
c,o*::Jsa 1~:i*;.*6 II O 11::r:.1 This Document is a QA Record Page 20 of 108
Supplemental Report Report No.: UT-09-038 Page: 6 of 13
.nmary No.: H-02997 Sketch or Photo: Y:\Sharedllddeal\HNP_Data\Outage Scans\R0-15\UT-09-038C.JPG la 11~
~ ~ "'3
~
*,. J
~
~
-i ..
-!:! ~ ~
r<
- r
\-1 ~ i!l t i ill ~~~
~~~
~N i} ~ ~ ,.,,
I\ "'5 ~ ~ " '4 , a,
~ ~~
"'"~ ~"'~ ~ "'~~ ::t ~.....,
~ ~ ~Q
~
<-ri t .,.
~-- ..
q ....:i ~-..J -,.,',t ~~~
., ~ ~
~ ~ ~~ ~ :s ~ ....
~ \: \! -.;!:
~ ~ ~
11 '1
,, \\ u tJi II i:/,
-~
~
~
~'()-
~('('\r(O-:
~ V,
~
~
'-0"' "'
V,
<(\
<<'t t ---....,,-------....,,..-..,--4 ~
M
*1
*::,uJ 'S3N
*I C:' **;> - ;
- It This Oocume<it is a QA Record Page 21 of 108
Supplemental Report Report No.: UT-09-038 Page: 7 of 13 nmary No.: H-02997 Sketch or Photo: Y:\Sharedllddeal\HNP_Oata\Outage Scans\R0-15\UT-09-0380.JPG
... t il~
~
1~
"I 0
.., ~ ..) ~
- I!/ ...,
~I~ i
~ ~
o,~
'l;~ ~
~., ~
~'-:
I.: \J
<t ~
\lo \l..
..,~
~~ ~
<:) ~
~ ~ ~ ~~~
<:) ~~ ~
~ "'
-l'
~~~
~
~.,. " I.\
t:!. ~ ~
~~
V, ttW * ~
"' 0
~
j ,.. VI r<
'1 ~ ~"' ..,,
<:!s Qr ~ VI ~
- ,,- ......... r,.f',. ~ ~ i-
~
~
'\\ ~
M ':>--~ ~ II t~
,;:~
~,.. .,:~ "'~
I ... <;i r---<.'("::r"II\~
):;:; °\I; ~ '-4;) . ,q, ., \J ~ i.,, -.J
..."' "<3 <-:SJ ."
.i
\I ~\> <t
"' ~
~ \I, C) \ \J\1111(~
"':'? ~
"'~~~... ~! ..,a ~~:t ,.__~ "' "'t,
""= ~ Cl
.....i '-I.I"'-=~"'~
V lij ,; ll V\ <:t: V\ '>.\ i~~ ~ ~ ....
~~\-\ ~ ,,.
. ~I:: <s--..., r--t:~ "'l
" ' V\
- s-"" .. - "
~-':;a, 0 <:) V)
<::) ~
~:,.. ~
C? . . " '
~~,;!~ ~
' ':ct:~
Q< V>
\.l-:,;<l]
- \
~
"':I, ~
,)
~
<<)
~~~
*--- 3
'.u
~..., \u ~
q;:, ~ q:~'-, {g xx"'
~
"\.r, 0 <YI '-1/4 <I ~
- r
""' ~ t
----- ('() ('\~
41
~ *,.,..
~
\U
,!;/
V\ ~
- l
~
N-..i c:. ....
'.2. '1
*:,u1 'S3N This Document is a QA Record Page 22 of 108
Nucloa< Supplemental Report General(l(l Group Report No.: UT-09-038
- Page: 8 of 13
.1mary No.: H-02997 Sketch or Photo: Y:\Sharedllddeal\HNP_Data\Outage Scan$\R0-15\UT-09--038E.JPG r-(
"I I~~
.,..' -i...::
~
~
1
~
.. ~
~
~
~
i...
...a d~\ 1~ ,~
it~ 1~
- =r:~ ~
"'-. .....~~
<::, ~ ';S t~~
-,,. .. .,.~
Oo
~N
~; l
~
. ~~ ij
' ~~
~ ~ &
~
~
~
0 '<
~ j < ~ ~ ~ \:!
r...a~~ r-3
~
\\
);; ~ ";\
- r
\\ "
t 0:-,
?.
....., II
~V
,.. t i~
~~i
~ Q
~ ~~
~
.~
a~~
~~ci'3 .,., \!~ ~
lt
,.; ~ ~
;z " " y ....
'4 ~~ "'.,_ 't,
..J V) "" " ' \>l 'l:,,,.~I\
- s \A....,,~ ~ ~ :::s .,
~~~ ~ ~ ~~ 1.1 ~
II
".,_ .,_\I ... "I.I>
-~
\\
J ~. ~
~ ~
"'VI .,,~
<::)
~
~
V, ~
"< "': t-. ~~
-:.. t$
("< C,
~ ~
~
M <:;{_ <( C)
"' ~I.,"'
*--- :l
~
-,.e I::: ~ '-u
~ <t.*-
xx::,.
~
V)
~ ~ I -I.I q(
"1
'1, <Y1
~\
~ d>
~ *
~
- r_~
~
*V)
~
*:,u1 'S3N Thls Document Is a QA Record Page 23 of 108
,-,:--: - Supplemental Report
(!N~G
~,c1..,
Genesat~ Grot.l) Report No.: UT-09--038
- Page: 9 of 13 nmary No.: .;,.H;..
-O;.c299=.;..7_ _ _ _ _ _ _ _ __
Sketch o r Photo: Y:\Shared\lddeal\HNP_Data\Outage Scans\R0-15\UT-09*03SF.JPG
\~1i 1~~
*- -~*
r(
~l I)
~t. \l.. "'
3
....3
~ .. i
~
~ "l
~~ ,.,
1i ~
*,,. a, l.: ~ ~~
<::I ... '::,- "
EJ 1 ..)
"' -:; ~~ t:-- -
~~;
~ i:!
- x., ~
1-."'
"'" ~ "'
..a "'~ *
~
~ II
- I § ~ ~~
"' ~ ~
... ~ ... ~ .,_"
~ ~
~~
V
~
~ ~
~~
'!ii,.
)
"'°' ~ Cl "' ~ ~ a i:.
..)
~ ._, {!(~
l" ..
~ ~
.,~ "'-;,
co ~
,;: ~~~
-l .J
~ ::;
\/) "" V\ \>l 1: ..., ,;:
-""'.... ~~ u
't-\
\l ~ H \I
~ ~
~<::!..
N'<,
\\
~
~~
~~
\! ~
-~
=<< . ~
.., .,,.~
<:I V>
~
V,"'
~
ll!
- l<> '""
~ .
i ~ M
""<:,(
~ " \U ,.._,
*--'.::: ~
~
< ~ ;;;: ',u V\
1/2 X
<:i;:: <:t ......
'X:::.
*C) N1 '-ll '-ll q( ..,
'-0
<<i
- e""h
~
e
~
ro
~
":JU/ 'S3N l I
I Page 24 of 108
Supplemental Report Report No.: UT-09-038 Page: 10 of 13
.,1mary No.: H-02997 Sketch or Photo: Y:\Sharedlldd-NP_Oata\Outage Scans\R0-15\UT-09-036G.JPG
.,,... "'<I
~ .
r{ --i J '<\ ""~ ~ o,~ . i 1~~
*!li
>.J ij ~
t
~
~
~
~~
\l.. <i.. c:, ~~ ..,~ ..,""
~ \J
~
<::it'(
~
~l:!:!~
~
00 tr ~~
- x
- ~
I ... 2
' ~ <
~
~~~
't1 ..,
~ i I
~ w .. cy ~
~\;;
N 0 ~
;; N ~~ ~
V>
~"'
e Qs Qr' VI VI
';,- '"" .... r-
~
J r,. ;;i- ~ i- " :::(2 t:!.~iC~i II
~
"'~
t~
.\!~
~~
""'~ \\ ~ r-,;; \'( '::r"
.::t-'-,Q *~
\I \\
~ ~::,.
"' ~ ~~ ~~;;!
"Cs~~ "' a af 11 '<)~q; l,u\1\141('.~
~ ~:::i "'s
~~C)...,! V 11 V) "" V) '>l :.t_liu l
~Q
-:-t ~ ?.
II
"' ~~
1/4J"IC~ ~
~
~
~"'~ 'l
~
~Q._ \-\ ~ ~
~ ....
~w.9'-u *u V\"'
~ 2 ~ o :9 "N ~ ~
"' "'1
.::r- ...... "" N I.I>
"~
r-- ;:;:;
\JQ('IVl<-41
~~st~;:: ~ t:: ~-::.
'-)~<~1 \,() --.: =::t ~
*);:Q v
"" <:I.
~
\U Q(
""~ ..,
~ ~ ~ ~
l::: le: '-0
\j ~ *V) c:::i:: <:t.*-
xx:,. V>
\)
0
<C
~ '4:i '-<I~
~
~
0
'° ~
(Y) i~
~ *
,f;
'-'\ *V)
<<'\
- i <-<'>
Nu N~ 1 \J
*ou1 'S3N ThJs Document 1s a QA Record Page 25 of 108
UT-09-038 H-02997 Page 11 of 13
,s COVERAGE CALCULA1 1vN SHEET p ~~r 1---i::s:c- 7~ - /
- --. I WELD NO.:NTHW-10 0 DEGREE ONLY 11,1fAL
... RESTRICTED TOTAL TOTAL W R.DLENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD ex.AMINED LENGTH EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE iTOTAL COVERAGE LENGTH RESTRICTED l!XAMINl!D UNRESTRICTED EXAMINED AREA(SQ, AREA EXAMINED RESTRICTED AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (RESTRICTED +
'INCHES) INCHES) RESTRICTED% 0NCHl!S) UNRESTRICTED% INCHES\ 'SQ, INCHES) COVERAGE% (SQ, INCHES) COVERAGE % SECTION) % SECTION)% UNRESTRICTED)%
.. HEAD SIDE BASE
~
MATERALAXlAL COVERAGE 47.12 47.12 100.00% 0 0.00% 15.91 10.55 66.31% 0 0.00% 66.31 % 0.00% 66.31%
- ...-~.
Page 26 of 108
H-02997 UT-09-038 Page 12 of 13
-P9o~ rs COVERAGE CALCULA111...1N SHEET
-::t:~D ~ \ -"I.<i-'J: - -:p-z_~ - \
WELD NO.:NTHW-10 '5 DEGREE
.--. IUIAL RESTRICTED TOTAL TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINED LENGTH EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE TOTAL COVERAGE
.~:-
LINOnt (INCHES) RUTftlCTED CINCHl!.ll EXAMINED RUT~ICTll0 ~ UNRUTRICTl0 IINCMU) IXAMtNID UNRl!STRICTEO % ARIA(SO, INCt4ESl AREA EXAMINED IQ. INCHES) RESTAIOTe.D COVIAAGE % AREA EXAMINED UNRESTRICTED 1110, INCHI!*> ~VIRAOI% CROSS SECTION)% (LENGTH X CROSS (RESTRICTED
- HCT10N>% UNRUTfUCTI&O) %
TOWARD HEAD BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 3.16 24.89% 0 0.00% 24.89% 0.00% 24.89%
!TOWARD HEAD WELD
._:_t AXlAL COVERAGE 47.1 2 47.12 100.00% 0 0.00% 3.214 0.402 12.51% 0 0.00% 12 .51% 0.00% 12.51%
TOWARD NOZZLE t t ! BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 11.076 87.24% 0 0.00% 87.24% 0.00% 87.24% TOWARD NOZZLE
- -' WELDAXIAL t : COVERAGE 47.12 0 0.00% 47.12 100.00% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00%
*.£. COVERAGE H 0*Ioec1RO WfLf! 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.907 1nn.()0% 0.00% 100.~ 100,00%
HEAD SIDE CIRC COVERAGE BASEMATERIAL 47.12 0 0.00% 47.12 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00°/o 100.00"-'i NOlZLE SIDI: CIRC COVERAGE WELD 47.1 2 0 0.00% 47.1 2 100.00% 1.607 0 0.00% 1.807 100.00% 0.00% 100.00% 100.00% NOZZ SIDE CIRC COVERAGE BASEMATERIAL 47.12 47.12 100.00% 0 0.00% 6.474 un 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WELD VOL UME COVERAGE 67.85% Page 27 of 108
H-02997 UT-09-038 Page 13 of 13 COVERAGE CAl.CULA 1 ,-.11\1 SHEET
?l 5 ot; \ r;;
'J:Sc-M-- \-'I~:C - ?'"U2 - \
WELD NO.:NTHW-10 &O DEGREE
,ufAL
- -* TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS RESTRICTED COVERAGE TOTAL UNRESTRICTED
.....t WELD EXAMINED LENGTH EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE TOTAL COVERAGE LENGTH RESTRICTED EXAMINED UNRESTRICTED EXAM.,_.ED AREA (SQ. AREA EXAMINED RESffllCTED AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (RESTRICTED +
'INCHES) 'INCHES) RESTRICTED% (INCHES) UNRESTRICTED % INCHES) (SQ. INCHES) COVERAGE% (SQ. INCHES) COVERAGE% SECTION)% SECTION)% UNRESTRICTED) % - TOWARD HEAD BASE MAT ERlAL AXIAL COVERAGE 47.12 47.12 100.00% 0
==: 0.00% 12.696 1.856 14.62% 0 0.00% 14.62% 0.00% 14.62%
- ...:. TOWARD HEAD WELD
** AXIAL. COVERAGE
- .:.1 47.12 47.12 100.00% 0 0.00% O.ffl 15.21% O.OOo/,,
3.214 0 15.21 % 0.00% 15.21% TOWARD NOZZLE
- 1 BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100. 00"/4 0 0.00% 12.696 11.436 90.08% 0 0.00%
0.00% 90.08% 90.08% TOWARD NOZZLE ~ WELDAXJAL COVERAQI! 47. 12 0 0.00% 47.12 100.0()0.,(, 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00% rr HEAD SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% HEAD SlDE CIRC COVERAGE BASEMATERIAL 47.12 0 0.00% 47.12 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00% 100.00% NOZZLE SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% NOZZLE SIDI!. CIRC COVERAGE BAS EMATERfAL 47.12 47.12 100.00% 0 0.00% 6.474 un 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WELD VOLUME COVERAGE 67.26% Page 28 of 108
~- .,;::.~~ UT Calibratior .amination Q ~ Groop SiteNnic _ __H_N_P_ ___ , _ _ __ 1_ _ _ _ Procedure: NDEP--0450 Outage No.: RFO-1 s Summary No.: H-02998 Procedure Rev.:
3TR-A Report No.: UT-09-039 Wol1<scope: ISi Work Orde, No.: 1313525 Page: of 13 Code: 2001 Ed 2003 Add Cat.lltem: B*D/B3.11 0 Location: CTMT 302' Drawing No.: 1~SI-PZR-1 Oesctiptlon: Nozzle to Head System ID: RC-2050 Compon8"t ID: 11.PZR-01 NTHW-11 Size/Length: 3.15" I 47.1" Thickness/Diameter. 3.35" I 15,0" Limitations: NOZZLE TD HEAD CONFIGURATION Start Time: 14-00 Finish Time: 154S Serial No.: Instrument Settings 0134D2 Seri.al No.: Search Unit C29344 . ,. Cal. Checks n me Date Calibration Axial Orientated Search Unit Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KBAeroTech </".2 lnitiaJ Cal. 1030 4/25/2009 Reflector Atnpl~ude % Division Sound Path Model: USN-SSL SiZo: 0.75 Shape: Inter. Cal. 1400 4125/2009
~ lnler. Cal. 4/25/2009 1/4 T 66 1.6 0.790 Delay: 1.3306 Range: 5.0" Freq.: 2.25 MHz Style: Gamma 1545 1/2 T 82 3.2 1.670 o*
M'II CaJNol: 0.2358 Pulser; SINGLE Inter. Cal. Exam Angfe: # of Elements: 1 314 T 58 5.1 2.554 Damping: 1KO Rej ect: O3/4 Final Gal. 1730 4125/2009 Mode: Longitudinal ID >100% 7.2 3.562 Rep. Rate: HIGH Freq.: 2.25MHz Measured Angle: N/A Couplant Filter. NIA Mode: LOGITUDINAL Wedge Style: NIA Cal. Balch: 05225 Circumferential Orientated Search Unit Voltage: NIA Olher. FULLWAVE Type: Ultragel 11 Calibration Signal Sweep Ax. Gain (dB): 29 Circ , Gain (dB): 29 Reflector Amplitude % Division Sound Path Search Unit Cable Mfg.: Sonotech, Inc. --10 Sct88" Div. linearity Report No.:
=
5 in, of Sound Path L-09-001 Type: l8"gth: 6' RG-58 AIU No. Conn.: 0 Exam Batch: Type: 05225 Ultragel II NIA N/A NIA N/A Calibration Block Sc.an Coverage Mfg.: Sonotech. Inc. Cal. Block No.: UT--050-1 Upstream~ Downstream~ Scan dB:
* --41 Reference Block Reference/Simulator Block Thickness: 3.50 Dia.: FLAT cw ccwo Scan dB: N/A Serial No.: 792221 Gain Signal Sweep Reflector Amplitude% Division Sound Path Cal. Blk. Temp. 78' Temp. Tool: 68951 dB Exam Surface: OD Type: CS Rompas 29 SDH 52 0.7 0.727 Comp, Temp.:
88' Temp. Tool: Yes O 68951 Surface Condition: GROUND SMOOTH Recordable lndication(s): No !i21 (If Yes, Ref. Attached Ultrasonic Indication Roport.) Results: Sat !;!j Unsat O Eval O Comments: -Verified prevlou&ly recorded limitations and coverage calculations from report #21()..98--03 (See Extracted Percent Of Coverage Obtained> 90%: *.67.14% Reviewed Previous Data: Yes Pages Attached). Examination was in a Radiation atea. Examiner Level 11-PDI Date Revi8'ver Signature Date Malla, Mark E. 4/2512009 Damon Priestley PGN lv Ill 4/2912009 Examiner Level NIA Date Site Review Date NIA Scott Larson Level Ill 4129/2009 Olher Level 111-PDI Signature Date ANII Review Date Dugan, Michael P ~}- vP1 4/29/2009 Nancy Ritchie-Slaughtel' This Document is a QA Record Page 29 of 108
UT Calibratior .amination
~ - -*;~!~
Q ~ G*<1t1p Site/Unit Summary No.: HNP / 1 Procedure: NDEP-0450 Oulage No.: RFO-15
- H*02998 Procedure Rev.: 3 TR-A ReJ)Ort No.: UT-09-039 Workscope: ISi Work Order No.: 1313525 Page: of Code: 2001 Ed 2003 Add Cat.lltem: B-D/B3.1 10 Location: CTMT302' Drawing No.: HSI-PZR-1
Description:
Nozzle to Head System ID: RC-2050 Component ID: 11-PZR--01 NTHW-11 UmitaUOns: NOZZLE TO HEAD CONFIGURATION Sizeltength: 3.1 5" I 47.1" Start Time: 1400 Thickness/Diameter. Finish Time: 3.35" / 15.0" 1545 Instrument Settings Search Unit Cal. Time Date Axlal Orientated Search Unit Serial No.: 0134D2 Serial No,; C18133 Checks Calibration Signal Sweep Manufacturer: Krautkramel' Branson Manufacturer: KB AeroTech Initial Cal. 1035 4/25/2009 Sound Path Reftector Amplitude% DMsJon Model: USN-58L Size: .5" X 1" Shape: Rect. Inter. Cal. 1415 4/25/2009 1/4 T 85 1.2 1.159 Delay: 12.1922 Range: 10 Inter. Gal. 1600 4/25/2009 Freq.: 2.25 MHz Style: Gamma 112 T 62 2.4 2.383 M'd Cal/Vel: 0.1270 Pulser: SINGLE Inter. CaJ. Exam Angle: 45* # of Elements: 1 314 T 40 3.6 3.649 Damping: 1KO Reject: 0% Final Cal, 1730 4125/2009 Mode: SHEARWAVE ID NOTCH 13 5.2 5.146 Rep. Rate: HIGH Freq.: 2.25 MHZ Measured Angle: 45* Couplant 5/4 T 10 6.1 6.00 Filter: NIA Mode: SHEARWAVE Wedge Style: sws ' Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage: NIA Other: FULLWAVE Type: Ultragel II Calibration Signal Sweep Division Sound Palh AA. Gain (dB}: 42/56 Gire. Gain (dB): 42/56 Search Unit Cable Mfg.: Sonotech, Inc. Reflector Amplitude% Sound Path - - Screen Div. =- - - 10 10 in. of Type: RG-58A/U Exam Batch: 05225 Linearity Report No.: L -001 Length: 6' No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Calibration Block Cal. Block No.: UT*0S0-1 Upstream Rj Downstream~ Scan d B : ~ Reference Block ReferencefSimulator Block ccw~ Thickness: 3.50 Oia.: FLAT CW!i21 Scan dB: 62 Serial No.: 792221 Galn Signal sweep Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp. 78° Temp. Tool: 68951 Exam Surface: OD Type: CS Rompas 42 SDH 45 1.0 1.024 Comp. Temp.: 68951
--88 Temp. Tool: Surfaoe CondlUon: GROUND SMOOTH Recordable lndication{s): Yes O No !i21 (If Yes, Ref. Attached Ultrasonic Indication Report.)
Results: Sat~ Unsat cJ Eval D Comments: VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE REPORT# 10-98-03 FOR COVERAGE CALCULATION. Percent Of Coverage Obtained> 90%: 67.14% Reviewed Previous Oata: Yes or 3/4T 1o s T -= l1/4JB .¥).o"I Examiner Level 11-PDI Date Reviewer Date M alia, Mari< E. 4/25/2009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level N/A Date Site Review Date N/A Scott Larson Level Ill 4/2912009 Other Level Ill-POI Date ANII Review Date Dugan, Michael P 4/29/2009 Nancy Ritchie-Slaughter A.J This Document is a QA Reco<d Page 30 of 108
UT Calibratior .amination Procedure: HNP NDEP-0450 Outage No.: RF0-15 Procedure Rev.: Woll< Order No.: 3 TR-A 1313525 Report No.: Page: 3 UT-09-039 of 13 Code: 2001 Ed 2003 Add Cat./ltem: B-0183.110 Location: CTMT 302' Drawir)g No.: 1-ISl*PZR-1
Description:
Nonie to He.ad System ID: RC-2050 Comp011ent ID: 11-PZR*01NTHW*11 Limitations: NOZZLE TO HEAD CONFIGURATION Size/Length: 3.15" 147.1" Start Time: 1400 Thickness/Diameter. Finish Trme; 3.35" / 15.0" 1545 Instrument Settings Search Unit Cal. Time Date Axlal Orientated Search Unit Serial No.: 013402 Se<lal No.: C18130 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: Initial Cal. 1040 4125/2009 Sound Path KBA Refle<:tor Amplitude% Division Model: USN, 58L S1:t&: .50'"x1.0" Shape: Rect. Inter. Gal. 1430 4125/2009 114 T 83 1.8 1.823 0 Delay: 15.2428 Range: 10" Freq.: 2.25 MHz Style: Inter. Cal. 1615 4125/2009 GAMMA 112 T 49 3.6 3.598 Inter. Cal. M'tlCaWel: 0.1270 Pulser. SINGLE Exam Angle: so* # of Elements: 1 3/4 T 31 5.4 5.38 Damping: 1K!l Reject: Final Cal. 1730 4/2512009 0% Mode: SHEARWAVE ID NOTCH 11 7.3 7.298 Rep. Rate: HIGH Freq.: 2.25 MHZ MeaS<Jred Angle: 61* Couplant 514 T 10 9.4 9.04 Filter: NIA Mode: SHEARWAVE Wedge Style: sws Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage; NIA Other. FULLWAVE Type: Ultragel II Calibration Signal Sweep Ax. Gain (dB): 49(63* Reflector Amplitude% Division Sound Path Circ. Gain (dB): 49163° Search Unit Cable Mfg.: Sonotech, Inc. 10 - - Screen Oiv. = 10 in, of Sound Path Type: RG-58 Exam Batch: 05225 Linearity Report No.: L-09*001 Length: 6' No. Conn.: 0 Type: Ultragel II Calibration Block Scan Coverage Mfg.; Sonotech, Inc. Upstream:i2J Downstream 1i2J Scan dB: Cal. Block No.: UT--050-1 69 Reference Block Reference/Simulator Block Thickness: 3.50 Dia.: FLAT cw~ CCWblJ Scan dB: 69 Serial No.: 792221 Gain dB Signal Sweep Reflector Amplitude% Division Sound Path Cal. Blk. Temp. Comp. Temp.: 78" Temp. Tool: ss* Temp. Tool: 63951 Exam Surface: OD Type: CS Rompas 49 SDH 21 1.6 1.557
-- 63951 Surtace Condition: GROUND SMOOTH Recordable lndication(s): Yes D No0 (If Yes. Ref. Attached Ultrasonic lndicetiOfl Report.)
Results: Sat 0 Un~t 0 Eva! C Comments: V £11,tFI~ fRt;:v11>uSLt R.Ec~,u,~LJ /A1:J1c:11r,-,,rJs.
. S£ AE/'O~T ,If 2.IO*'IZ-03 Foll C'-A~CCAU:v~-r,--,ws, Percent Of Coverage Obtained > 90%: 67.14% Reviewed Previous Data: Yes BJ; -3/4 T 1'P ~ J8.
Examiner Level II-POI Date Reviewer Date Malia, Mark E. 4/25/2009 Damon Priestley PGN Lv Ill 4/29/2009
- JO-<>'f Examiner Level N/A Date Site Review Date NIA Scott Larson l evel Ill 4/29/2009 Other Level lll*POI Date ANII Review Dale Dugan, Michael P 4/29/2009 Nancy Ritchie-Slaughter This Document is a QA Reeo<d Page 31 of 108
Supplemental Report Report No.: UT-09-039 Page: 4 of 13
.nmary No.: .::
H:..:
*0:.:2:.:9.:.
98 :::...._ _ _ _ _ _ _ _ __ Sketch or Photo: Y:\Sharedl lddeal\HNP_Data\Outage Scans\RO-15\UT-09-039AJPG ___ ________ _,::"-::i \:Q 1- M "Oli/ 'S3N This Document is a QA Record Page 32 of 108
Supplemental Report Report No.: UT-09-039 Page: 5 of 13 omary No.: _H'--0'-2-'9-'-9-'-8_ _ _ _ _ __ _ __ Sketch or Photo: Y:\Shared\lddeal\HNP_Oata\Outage Scans\RO-15\UT-09-0398.JPG t! il~
~
i
")
s~~
~
~
~ ""l i
~
I I, :,,.
- "~
t§
,,. \l._
,<:) ~ ~~
1
"'I ~ ~ ..,
~
4 '.'>:
.,..<< ...i~ ~
~~~
- ! ~ ,,. -3~
,-J ~ ~ ~ );'! ~
'.!:Q
;: i~... "'. .
I ~ ~ 3 1. r<
~
~ 1
~
~
i
~
ti \\- ~
~
l "ii~ 1 II
~.., i~~ ..,
~
\fJ
~~Cl~
...,~-..J
~~~~ '!I "':s 'l '{
..",,. "'.,,a V) "<: V\ '->l ~~~
Q
~
..,... a
~~\-\ ~ ~ iJ u ,,
Is: 1'1,i i
~ ~u " II i...
--~
~
'"" ~- ;;:;
":s "
V '*'"""\..1"' Q ~~l-
'-> m..l-.;
~ ti ~ \,t\ :II
,5 ~ ~
""""~ <"' <:l"-
a la. i:,(
~
< ""' ~
~
0:
<i:
..... -- ;i
~ ~ ~ '-.>)
"'v, \r, :"t. q:*-.
XX"'
- i- ~ ~*-1.1~
cP i\ M)
=,,,
e"i ~ ti.? V>
*::,u1 'S3N This Document is a QA Record Page 33 of 108
tltdear Supplemental Report Gonera1ior Gr~ Report No.: UT-09-039 Page : 6 of 13
.nmary No.: H--02998 Sketch o r Photo: Y:\Sharedllddeal\HNP_Data\Otrtage Scans\R0-15\UT-09-039C.JPG it!
,(\
i......1-,.. ia
,~
0
~
V>
~
- ,- :,.. ~ ~
"'. \l.."" "~ ~ ~
i~
~\
N ii.,,
"'11" !:!. <
~,
"'"\I" ~t~
(:)~ ~~
..~
§
~~Mij 0 ~ ~
~N
~1 I
N
<I ~
~ t ~ t ... ~ ~
\\
< ~ ~ ~ "' I!( ~"' .,..
"l"' .., ......, <I ...-:.
~
~ \\ "<\
- i
~ 'v
~~
~ t~
-i ~
~
~~Cl~ "'
~~
-* ,, ( ~ ;:s
~i
~ ~
- I~
~
t .,,, V, <:>: V\ '-1) \1 0 \:.
~ .... . .,..
'?::~ ,,
-~
II /j.
~
Q.. 'I-\ ~
"'~ """. ! "'V)
<::> ~~
--0 N;
<)
l
~
~
~Q ((
~
~
~ ~<Su
~ ~ '.-) 3
* :X ~ *,a,-
c:i:; X
~
<'1 ~ "ll ~
~~~
<1)
~ '>:
. ~1
~ *V\
' ~ ~
~~ - -~ *"'~
'"~" 'I
\:::.~
~~ '-
\J I
*1
*ou1 'S:IN 00-;,9 D180 ;t. s~~~
lI This Document is a QA Record Page 34 of 108
Supplemental Report /I Nuclo,r L~ Gooc,ati()CI GrOUJ) Report No.: UT-09-039 Page: 7 of 13 nmary No.: H-02998 Sketch or Photo: Y:\Shared\lddeal\HNP_Data\Outage Scans\RO-15\UT-0~390.JPG ii ffl ill i'\ 0
'-1
~ tsi'. ..,
ti I
..)
~~~-
*l!t
~ § ~ ~
\l.. N - "' ... (
~
~
& ~~ ~ ~ ~~~
......... t" (f' ... '
~~ ~
<t
~ "'
~~~
~ ':t >I ..
~
~~ ~ ~
ti""'
'1 ..
~
~
,X "'
"'It"
~~
~V
~"'
~ ~ "'
~~
... ~
':!?
I I'= <) l! "'
~ !1
~~
<t r.: "' ,;; ~
(v'( t; ""' ., r-,.;;.\'<~u"
'1" 'a . 'r; u "°-..: ._ Qi :,.
~
l i~~
~~s"' "'( "'s
~t
"<<l
~
~~~~ ' .. ""IC~
':0:. ,~qcilti ~
H
':i;~
"' I t<:I.. \-\ ~ :>.
\/) ""' V)
~
) "
"'~ ,,
~..... 4 ~
tu.$!"' '; V
~S'-' ~
~"'~-
e::i,
<:> V) l ~ I::--.: ~ ~1
~
~ ~
q " - ~":,.. ~
~~i~ \I)
\J ':>: ~ ~
M ""'~- ij -~-~e: 1
<:,(
v Ii;: I.,) Q( ~ 1/2 xx:::.
~ ~~,
NS ~ "-I~ Cl
\.j i\
V>
~
.;:r- <-(
rO
~
~
~ tr,
'.!I "'
Nv
,-JO, i ::r
-::,u1 'SEIN This Document Is a QA Reco,d Page 35 of 108
Nucmr Supplemental Report G&-ie,atior G*oop Report No.: UT-09-039
- Page: 8 of 13
.nmary No.: "-H;..
-0;.;2;.;9.,;,9,;;.8_ _ _ _ _ _ __ __
Sketch or Photo: Y:\Shared\lddeal\HNP_Data\Outage Scans\R0-15\UT-09-039E.JPG
~
' ,--,,--,-.,---.-~-------! '=:!
l
'S3N l
":JU/
I This Document is a QA Record Page 36 of 108
Supplemental Report Report No. : UT-09-039 Page: 9 of 13 nmary No.: H-02998 Sketch or Photo: Y:\Sharedllddeal\HNP_Data\Outage ScanslR0-15\IJT-09*039F.JPG
-:>UJ 'S3N This Document is a QA Record Page 37 of 108
Supplemental Report Report No.: UT-09-039 Page: 10 of 13
.nmary No.: H-02998 Sketch or Photo: Y:\SharedllddeanHNP_DatalOutage Scans\RO-1 51UT-00-039G.JPG
, ~ -~
;it,1 t:~ ~
ti ... l-a I! l 1 v
,,.~
" i .,) ~
*J! !I'.~ ....
I
~ ~ 3/4
~... §
...~ ti~~
\J
..- , t 1'
.. - ~s
~ \l. ~ -
~ ---- :,- ~ ~
! ~~~
~~~
-~
3I
~ \1 ~
!:!. ~ ~
.~ ~ "'i 0 '-" tt'H if'(S V,
.;;
- t. "ti (,-,
.... ,...f",,
(;:J Q,' ~
~ l! '<:
~ ~
~c-(,-.-i~ I!!:JI "'q, ~ ~ ~
-\\
I ll
~ i r' ('(,,.
N,-..,.....:, M
):;:; \\ ~ "l"-'8 ...
\I .,,
~~ "'> i
~ ';l
~ ~ C) ":l ""u " ""°" ,, ~ "'~~" "~ ~ IJ
~t u "Cl
§~ "'
\I 3.,, -.I s1 i...."' "e;"
~
V\""' V\ \>) ~t~
~ S!~"' ~s"l 'Ia V
~ 'I-\ ':I ,.
~
" "'~ "'
~Q.. '\-\
~"<" i ~i
~~; ~ ~ - st- <:, V) v.-'Ot-1 ..... ~ <-< ';:s ~
~;::;tt~;) \.l) -=.
""'-~~ ~
~
M
~
"2.
- 5 ~" '.\.I Q:'.
-~g: --~~ "t'-u V,
"' ='t!
t1 'l::t:: ct.*-
'-' ~ 'X::,
~ Q N$ 1-tJ~
\..)
C)
~
"" ~
N' (f>
,"q:,,.
~ *
~"' *..,,
V\
<<\
- l N '-'
1~ N "'
*:>UI 'S3N This Document is a QA Reoord Page 38 of 108
H-02998 UT-09-039 Page 11 of 13 WS.0 Nl'),:rfll-lw .n
- - - - *- i f
l -- ~ Qi DEGRH OHLl'
- ,___ ** vii AL I RESTRtC'UO JOT.-.!.
trOTiAL Wi;I.D L...Eit!lTH CRO-Ss Fl~STRI CTI;D TOTAi!. CF!Otl Ul'fflESTFIICTEO !TOT.Al ,r;;AQSS l'WE.D.LI!NGTH ICOVERA<<E Ul!IIFIESTRICUD IW&.Q ~-1) c;"°" HC-l:ION IE.e'fiON'
- ! r n,J,l"'1i!~ ~nt W,a.DUING'"'4 IICTIO'N CAO~ l~Cf'ION '111:CflOH ~J:HX.. ~ti! iTO'i',-1!. COVIERA.GE l-tNGb-1
_...........,...,. "HTl'IIJC1'1D ll!O M INl!J) luMRall'F'ICil'ED ll!XIJilllW!IJ, ollRU (ISQ, ,HtF4 'e c,dllNIO 1111.flRICTIEO .. IIIDUAMIHl!I> UNl'IUTAICflD 01'0U (Uk!GTH X CAOSI MlffAICT!D + e
~- -
111HCHMli INai J:.~a cove:R1ira,
'-- - l'll!K;fill511 RI.S YRICTl!D,; UNRUTIUCTED "- (~- l~lil;.S~ eovtJt.-.OE.'IC. (S-Q, INCHES) ~~!!I% 'IECTJONI s UNlilES"f'R!CTEDI} ~
- - ~
I Ji Eld) SJDE ~ASE I
..-. lUl", TE.r.t:AL AXIAi.
C.iJVffi_AGE -17.12 4, 12 ,oo.~ I 0 000%, 15.91 10.55 66.31'lw. I} 0 00:-.. M .3*1,r., O.oo,<;;;, t ,1&~'11 'A,
.._. ~
Page 39 of 108
H-02998 UT-09-039 Page 12 of 13 1-:C\t-1'-iR.- t
'1-to _qca- o3 WELD N0..:NlHY4'*1t ~D£6ReE
~v, ..-1.
RESJPIICTED TOTAL ir"OTAL W!LD .L.!NGTH fflll~'liH CAl)SS Fll!STRICTED TOTAL CROSS tllNMS,TRICTED TOTAL C:AOSI COVl!R:I. a fi Wi!MST.Rl¢TEU WELD iX.AMINED liNG~ l!XI~ WD.D,l!.NGoTH ISECflDN CRCI$$ HCTI~ S!CffON CROSS Sll:110N SEC1110N t.LEN'Gffl X CCI~ T()T,1.1..0CWIERA,GE
~ RESTRLClliD EXAM ti! E:0 UNPID11RfcmD l!XAl,8iil!!D iAng,{SCli, ARt:.A. 'EXMlllll!D RllS1'11CTID ARliA. E:XAMINID UMPIES'ffltCTED CHQSS ~THXCF!-O&S (FIUf fflCTIEC +
~
11NCMD1 FIESTRIC1ED % ffNCHl81 UNl!ll!'STJillCffD " INCHES} ~-INCHES) COVIJWi!: \Iii rsa, INICHW COWJIAQI!~ 9e:rn8M') 'Iii! S~N'J~ tLJN._A._... I PULi I ci,n ~
-- l'OWARD HMO II~
1 lrlAT*~ L AXIA,1.. ~ 1 o.,~ ..---. OOVDIAGII! .C.7.12 47.1:2 10G.~ 0 0~ 1::!.~ :,,.1ll ~-~ 0 0.00% 2'.8"' 2-U~ TQw,uw Hll;JIJD W~Llt'J
~rill!., COVieAA(il!. .<<r.12' .c.1.1;2 100.~ (I 0~ 1~14 -0.402 *:2..!1% 0 O.Olli':1, 12..51 % 0..00%- 12.-51%
rowmo NOZhE. 1"5£ MIATDW.L AXIAI. COVERAGE -0.12 ,if,l: t2 100. ~ I 0 0,00'!I!. 1;USiJ5 1t.076 ll~'ll- 0 0.'1)1]1% fn.24't 0.00"'4 1!17,2'4'>>.I TOWARD HOnll.£
...co~ae WE4.DAXl41.
i"!'I 47.12 0 0.003/4- J/7_12 3.2U. 0 0~ 3_24-C 100.00,, ll)~ 1(N).m3/4 100.IXl'l. UXl.00%
-- ~ -* :I'!
- HEAC G;!Dt! C,J:lr;;::
COVll!JltAQI!. W!U)
--- --- 47. 1;1! 0 0~ -47.'t2 100,009li ' 1 l9lT7 ,0 O.OCll',. 1.'91)'1' t~m% O.OCI% 10Ct00% 100.00%
H~j) 5,1~ Clll!C COVEll'AGS
!).-isPJ*U, ~IAl. 41'. 32 0 000% "1H2 100.cml, 6-222, (I l)_DO'lll, e.222 1i)l~ o,ffi. 1CI(Hl0% 100oa%
~fflE; <gtDE CIR(:
IXI\/DtAtil:: 'WEU!I 4712 0 0.00% *7.12 11001JJ'l'i 1.llo:F7 ti} ~IX)")i, 1.W li:tl~ 1)_1)!1%. 100.00".t. 100.0 0% l'f0:r% SIDI! CIA(: COVERAGE M5EM4~l,lll 47.12. "7.12 100,00';I, 0 0.i::io% i!l..414 1.177 118.19% 0 0.00% 11e.1a,1;, 0,00% 18.1ft
- I fO'TAL, M.lD VOLIJlljliE COVEN..GE it7.85%
-------::- *:-~-*,.. , . . . - . I Page 40 of 108
H-02998 UT-09-039 Page 13 of 13 P,s of. t'5
-:Lsu 1\ i- It;'L -?-z.:R - 1
-~
~.. I WELD' NO.:W rilla'-11 l(i(> DE(i Fr.EE I
*- TIJTJ.1..-
I I I IREST'RICTED RE$Tl!ICTED ITOT.A!L WEL.O L.l!NG1/H WELD L.J!NGTH CROSS: TOTAL. CROSS UNA1$TRJC1'E;D TOTAi. CROSS C0V!;R'40Ei Ul\lR~t:Tt;D
'WELD EV.MINH l~Gnl ~ IHED WELD l!.NG11* SE.ef!OJ\I ¢ FIOSS SECll'iQH ll!Cll'IOIII Cfti0$$ lfttnl)t,I :S-!Cl\Ot.a (L£Ml'fHIX OOV-ERA,Ci£ iTOTM. 1COVERAG I!!
L!NGTH .AESTRICU D EXA MIM !fi EXAMINl!!D UNF!ESTR!CTfD 1 A!A~ (SQ, AFIEA EXAMINED RESJFl1CTED Afltl!A EJOO,l!N!Di UMM:!-T'RICl !D CAO$.$ (~ 'ittt X t:ROS:9 RESTTIJCT'~D t-
~ lffOl-11;5) 41N:Hl!!S~
R!:s,FIICTED '% ~es~ UNAE-STR!Cl'ED ,r, INCH~)
- l(!il~t~CHES} COVER.I.GIE % fSO. IN.'c.H l!Sl eOliERA~E ~ - s~~JL ~£1;Tl(]N t 'Ii, Ul'IIRESrRICTEm %.
1
-t
~
I
~*~
OWM
,M,.T!;RIA!!.
1-fEM flAS E I\XIAl I I I I
~ OWAAGt;
- 47. 121 47.12 1~ .00% ol 0()~. ,, 1596 1.~6 14e2'l.. l 0~, ~,_ ~ Cc>>; 14ti~
.- j_..OWl.m>
\
.H~O \'/[LO x,A.1- c~~~a -
I 47121 -47.12 ~-~ C 0 00<:<. ~. ~ *-4 o.*e9 1521'-- 0 O.OCl"il, '5, 2:1 % o.~ 1~21').
- OWARD rKJllLE r BU W..:\l' IA~ AXll.j, I
1co*; ~,1,ot 47.l2 '7.12 1M.C(ti. 0J 0~ 12.ll!iG 11 ,'4~ 501;0'1(, 0 o.~ (l(,.trb'lfl. n.~ ~ 90 011" TQWl;JtD NOULC
\li ELD AX!.A.1.
C-OVE11ACiE '1 7 12 (i, () 00'1, "7 12 I ~00 003/4 :i j1~ C, o.~ :12'4 ICO~ ,__, :>,00% , 00- t;(Y:I; I "I ~
~-
~
J
~
~
I '-
~
~~
( HEAJ) SIDE cine r o ovtR.AGEWE.1 0
- *- *H. 12
*- 47 l.i!I
- _:a;i~ t, o.~ !-WT
~ ti.~ 1.007 1000!)% -G.00% 10-J.CO--.,,,. , 00 o:r,<.
H!Ao S:.1:1£; CIRC COI/ERACiE I I M S E~ ,UEJ;11A,L t-47.12 (} 0 l)ijq.
-'-"- ~
,47_, 21 l
100.(('N;: ~.2.;!',i )
- - 0.00,,.
_.,._ 8.222 100.0:rn, ,O.~ 11;1J.OO'S;, 1~ N01;Zl,.t SIM CIFIC C"(>\r,e,fu,o E ~El,,O
- 47.1 2 ,:)
O. ~
- '£_~2L 100 l>>.r. 11!';:l{ D 0~
' 1.!5h7 1OC.Ci:73/4. *J-~ 100:x?% 110.CO't.
NOZZLE Sltll! CU-IC l I a.1e,J
- - --~---
OOVERAGE
- _J!l,C(III;, (ll oo:m lllASEMAl]E!.A l ,1-'t . l li: ,,(7.1.2 $.474 1,1TT 1 0 0.~ 19.1~ o.:'.iO'lt- 111".Hf)i
-~ -
l ' ,!
~
~
I
- = I I I
TOTAL \11!:I.Jl VOL !Jill'~ COV EAl\GE I ~ I 672~
- *~.
Page 41 of 108
UT Calibratiot :amination (!~
~ -J~~~Of G-oup Sile/Unit: ___H_N_P_ _ _ _ _ _ _ _1____ Procedure: NDEP-0450 Outage No.:
------- RF0-15 Summary No.:
Workscope: H-02999 ISi Procedure Rev.: Work Order No.: 3 TR-A 1313525 Report No.: Page: UT-09-0 40 of 13 Code: Drawing No.: 200*1 Ed 2003 Add 1-ISI-PZR-1 ca1.11tem: 8-0IB3.110
Description:
Nonie to Head Location:
------------------- CTMT 302' System ID: RC-2050 Component 10: 11-PZR-01NTHW-12 Llmltallons: NOZZLE TO HEAD CONFIGURATION Size/Length:
3.15" / 47.1" Start Time: 1545 Thicl<ness/Diameter: Finish Time: 3.35" 115.0" 1630 ln.atrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 013402 Serial No.: C29344 Checks Calibration Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: KB AeroTech Initial Cal. 1030 4/25/2009 Reflector Amplitude% Division Model: USN-58L Size: 0.75 Shape: Round Inter. Cal. 1400 4/25/2009 1/4 T 66 1.6 0.790 Delay: 1.3306 Range: 5.0 .. Inter. Cal. 1545 4/2512009 1.670 Freq.: 2.25 MHz Style: Gamma 112 T 82 3.2 Inter. Cal. M'U Ca!Nel: 0.2358 Pu1ser: SINGLE o* 314 T 58 5.1 2.554 Damping: 1KO Reject 0% Exam Angle: Mode:
# of Elements:
Longltudlnal Final C.I. 1730 4125/2009 ID >100% 7.2 3.562 Rep. Rate: HIGH Freq,: 2.25 MHZ Measured Angle: NIA Couplant FIiter: NIA Mode: LOGITUOINAL Wedge Style: NIA Cal. Batch: 05225 Clrcumferentlal Orientated Search Unit VOitage: NIA Other: FULLWAVE Type: Ultrageltl Callbralloo Signal Sweep ReRector Amplitude% OiviSion Sound Path Ax. Gain {dB): 29 Circ. Gain (dB): 29 Search Unit Cabla Mfg.: Sonotech, Inc. 10 - - Screen Div. = Linearity Report No.:
-- 5 in. of Sound Path L-09°001 Type:
Length: 6' RG*58U No. Conn.: 0 Exam Batch: Type: 05225 Ultragel II NIA NIA NIA NIA Scan Coverage Mfg.: Sonotech, fnc. Callbratlon Block Upstream~ Downstream~ Scan dB: 41 Cal. Block No.: UT-050-1
-- Reference Block Reference/Simulator Block Thickness: 3.50 18*
Ora.: FLAT 68951 CW [J Exam Surface: CCWO OD Scan dB: NIA Serial No.: 792221 Gain dB Signal Sweep Reflector Amplitude% Division Sound Path Cal. Blk. Temp.
-- Temp. Tool: Type: CS Rompas 29 SDH 52 0.7 0.727 68951 Surface Condition:
Comp. Temp.: Temp. Toot: GROUND SMOOTH Recordable lndicatlon(s): Yes O No [i!; (If Yes. Ref. Attached Ultrasonic Indication Report.) Results: Sat 0 Unsat O Eva! O Comments; *verified previously recordod limitations and covorago calculetions from report #210-98-04 (See Extracted Percent Of Coverage Obtained > 90%: *67.14% Reviewed PreviO<JS Data: Yes Pages Attached). Examination was in a Radiation area. Examiner Level II-POI Date Reviewer Sign~ure Date Malia, Mark E. 4/2512009 Damon Priestley PGN Lv Ill 4/2912009 Examiner Level NIA Date Site Review Dale NIA Michael w. Blew 4/2912009 Other Level Ill-POI Date ANlt Review Date Dugan. Michael P 4/29/2009 Nancy Ritchie-Slaughter This Document is a QA Recor<l Page 42 of 108
UT Calibratiot :amination
~ -o~~~~ior
~ \.1Gm1.() Site/Unit Summary No.: HNP H--02999 1 Procedure: ProcedU1'8 Rev.; NDEP-0450 3 TR-A Outage No.: Report No.: RF0-15 UT-09-040 Worl<scope: ISi Work Order No.: 1313525 Page: 2 of 13 Code: 2001 Ed 2003 Add CatJltem: B-DIB3.110 Location: CTMT 302' Drawing No.: 1~SI-PZR-1
Description:
Nozzle to Head System ID: RC-2050 ComponfHlt ID: 11-PZR-01 NTHW-12 Size/Length: 3.1 5" I 47.1
- Thickness/Diameter. 3.35" 115.0" Limitations: NOZZLE TO HEAD CONFIGURATION Start Time: 1545 Finish Time: 1630 Instrument Settings Search Unit Cal. Tim& Date Axial Orientated Search Unit Serial No.: 0134D2 Serial No.: C18133 Checks Calibration Signal Sweep Manufactur<<: Krautkramer Bran1on Manufacturer. KB AeroTech Initial Cal. 1035 4125/2009 Sound Path Reflector Amplitude% Division Model: USN-58L Size: ,5" X 1" Shape: Rect. Inter. Cal. 141 5 4125/2009 114 T 85 1.2 1 ,159 Delay: 12.1922 Range: 10 Freq.: 2.25 MHz Style: Gamma Inter. Cal. 16-00 4125/2009 1/2 T 62 2.4 2.383 M'dCalN el: 0.1270 Pulser: SINGLE Inter. Gal.
Exam Angle: 45' # of Elements: 314 T 40 3.6 3 .649 Damping: 1KO Reject: 0% Final Cal. 1730 4125/2009 Mode: SHEARWAVE ID NOTCH 13 5.2 5.146 Rep. Rate: HIGH Freq.: 2.25 MHZ Measured Angle: 45* Couplant 514 T" 10% 6.1 6.00 F"ilter: NIA Mode: SHEARWAVE Wedge Styte: sws Cal. Batch: 05225 Clrc.umferential Orientated Search Unit Voltage: NIA Other: FULLWAVE Type: Ultragel 11 Calibration Signal Sweep Ax. Gain (dB): Reflector Amplllude % Oivision Soun d Path 42156 Gire. Gain (dB): 42/56 Soarch Unit Cable Mfg.: Sonotech, Inc. --10 Screen Oiv. : 10 in. of Sound Path Type: Length: 6' RG-58 U No. Conn.: Exam Batcll: 05225 Linearity Report No.: L-09-001 Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Calibration Block Cal. Block No.: Upstream~ Downstream~ Scan dB: UT-050-1 Reference Block Reference/Simulator Block Thickness: 3.50 Dia.: FLAT CW!;i1j ccw~ Scan dB: Serial No.: 792221 Gain Signal sweep Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp. 78° Temp. Tool: 68951 Exam Surlace: OD Type: CS Rompas 42 SDH 45 1,0 1.024 Comp. Temp.: 88' Temp. Tool: 68951 Surface Condition: GROUND SMOOTH Recordable lndication(s): Yes O No !;i1j (If Yes, Ref. Attaclled Ultrasonic lndicatioo Report.) Results: Sat~ Unsat 1 Eval O Percent Of Cov..-age Obtained> 90%: Reviewed Previous Data: Yes Examiner Level II-POI Date Reviewer Date Malia, M ark E. ' 4/25/2009 Damon Priestley PGN Lv Ill 4/2912009 Examiner Level NIA Date Site Review Da te N/A Michaol W. Blew 412912009 O ther Level 111-PDI Date ANII Review Dugan, Michael P 4/29/2009 Nancy Ritchie-Slaughter This Document Is a QA Record Page 43 of 108
,clear UT Calibratiot :amination
.JOOcratioo Group Stte/Untt:
HNP I 1 Procedure: NDEP-0450 Outage No.: RF0,15 Summary No.: W orl<scope: -------------- H--02999 ISi Procedure Rev.: Woi1< Order No.: 3 TR-A 1313525 Report No.: Page: 3 UT-09--040 ol 13 Code: 2001 Ed 2003 Add Cat/Item: B- D/83.11 0 Location: CTMT302' Drawing No.: 1~SI-PZR-1 Descrtplioo: Nozzle to Head System ID: RC-2050 Corn pon 0<1 t ID: 11-PZR-01NTHW-12 Size/Length: 3.15" / 47.1 " Thickness/Diameter: 3.35" / 15.0" Limitations: NOZZLE TO HEAD CONFIGURATION Start Time: 1545 Finish Time: 1630 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 01340 2 SeriaJ No.: C18130 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KBA lnltlal Cal. 1040 4125/2009 Soond Path Reflector Amplitude% Division Model: USN-58L Size: .50"x1 .0" Shape: Rect. Inter. CaJ. 1430 4/2512009 1/4 T 83 1.8 1,823 Delay: 15.2428 Range: 10" Freq.: 2.25MHz Style: GAMMA Inter. Cal. 1615 4/25/2009 1/2 T 49 3.6 3.598 M'tlCalNel: 0.1270 Pulser: SINGLE Exam Angle: 60' # of Elem0<1ts: lnte<. Cal. 1 3/4 T 31 5.4 5.38 Damping: 1 KO Reject 0%
-- Final Cal. 1730 4/25/2009 Mooe: SHEARWAVE 10 NOTCH 11 7.3 7.298 Rep. Rate: HIGH Freq.; 2.25MHz Measured Angle: 61' Couplant 5141' 10 9.4 9.04 Filler. NIA Mode: SHEARWAVE Wedge Style: SWS Cal. Batcll: 05225 Circumferential Orientated Search Unit Voltage: N/A Olher. FULLWAVE Type: Ultragel II Galibratlon Signal Sweep Ax. Gain (dB): 49/63" Circ. Gain (dB): 49163' Refleclor Amplitude % Division Sound Path Search Unit Cable Mfg.: Sonot~h. Inc.
10 - - SCfeen Div. = Linearity Report No.:
--10 In. or Sound Path L-09-001 Type:
Lenglh: 6' RG-58 No. Conn.: 0 Exam Batch: Type: 05225 UltTagel 11 Calibration Block Scan Coverage Mfg.: Sonotech, Inc. Cal. Block No.: UT,050-1 Upst.eam ~ Downstream~ Scan d B : ~ Reference Block Reference/Simulator Block Thickness; 3.50 FLAT cw~ ccw~ scan dB: 69 Dia.: Gain Signal Sweep Serial No.: 792221 Reflector Amolltude % Division Sound Path
-88°-
Cal. Blk. Temp. 78° Temp. Tool: 68951 Exam Surface: dB 00 Type: CS Rompas 49 SOH 21 Comp. Temp.: 1.8 1.557 Temp. Tool: 88951 Surface Condition: GROUND SMOOTH Recordable lndication(s): Yes C No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat 1iZ! Unsat O Eval O
,.._n Comments: VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE REPORT# 10-98--04 FOR COVERAGE CALCULATI ON.
Percoot Of Coverage Obtained > 90%: 67.14% Reviewed Previous Data: Yes I IJ .JiftettMe,e. or 3. T 1" s-, T :: /'I dB -l1J\)1'°3l>'o'i Examiner Level II-POI Date Reviewer Date Malia, Mark E. 4125/2009 Damon Priestley PGN Lv Ill 4/2912009 Examiner l evel N/A Da te Site Review Date NIA Micfiael W. Blew 4/2912009 Other Level 111-PDI Date ANII Review Date Dugan, Michael P 4/2912009 Nancy Ritchie-Slaughter This Document is a QA Record Page 44 of 108
Supplemental Report Report No.: UT-09-040 Page: 4 of 13
.nmary No.: H-02999 Sketch or Photo: Y:\Sharedlld<leal\HNP_0ata\Outage Scans\RO-15\UT-09-040A.JPG it4' \I..,
~
% ,J
- ~ %\~
~ :; " ~I l
~~ ,.,
~~~..
1
? "'I-
.*_! *( ,-~
"' ~
"A- - ~ ~
, t"i t; '\\ "\\
~~a~ 0
.. "'.. l;: ~ ~ ~;;i
() t~ \--\ ~
\/\<:t:V\~ ~
... '-'I 0
= 1t " A I*
- d. "'v)
'.'f -
st. .., r., <<'I'
~ ()
*j
-' ~
" "' ",I *
-::, "1.
.,..... ,:,.h
~
M _, ~ :)( ~t~
~ '::! \u M
~
'-u::i
~ ~
~
~ ~
.." r:-, "
~
<::t:: <:t. ' ......
"' "' ~
'.:?
4 X'X::,.
**~
~
~
0 h M \J.J
~ <>.,
I ,tJ <;(
*~ '(
V
~
~
~
lz .., ... "' < 0
> 0
,.,_ - L.J <<;
<)
~ i t Ii, ------
~ t " II o>
\; '( ..,
~~ ... s r (
t ~
=..,..
<<; ~l
~
"'3 "1 ,!;
"' 3
~ <l ~
<'\
~~~ ~
~
C>
":JU/ 'S3N This Document is a QA Record Page 45 of 108
Supplemental Report Report No. : UT-09-040 Page: 5 of 13 nmary No.: H-02999 Sketch or Photo: Y:\Sharedllddeal\HNP_Data\Outage Scans\R0.15\UT-CI9-040B.JPG l ~ l ll~
"',._ .. '.1/4 ti~ ~
It " l
~
~
~ ,._
;:j ~
.:. \I.
(j" <::I <>. "' 1..,..., ~ ""
~ 1:1
~ ~~ ,.,
~ \.qi~
~~,
*,_ ~~ ""'u ~ ~
.,.. ~~ I~
~~~ ~
!::! "" ~ .l ~
~ "~
... ",, ~~ w
~~ ;.\
r--: I,
~ ~
~ ~ <-r;
- ,-~~
~ ~
):;:;
~~C)~
\\ "';I; ":l~?.
~ .., " .... i*~"',.,,.,:s ~"
~
"'"' ~ ~
~~ ;;:
" ~
~~~
~
\ll t<:i. \-\
V) <::,: V) ~~~ ~ ':l
,., ~"
~
~ "
II
~ ~ \t II l\
~
11
~
I';;~~~ ~ 'G, tg
*- -~-
~ ,~~ ~
~ ~
~ ~~Vl ti r< V, ~
~ '-.) ("*( ~ (S" "'- ~ ~ ~ ~
M~\n \J\
<:< <-A ~
~
~ >
':e:!
~ <<>
';S V'>
V,
'=:!--
\/)
~
~
N'i
~l
($>
~ *
~! ~""
~g V,
<<\
l
":JUI 'S3N II This Document is a QA Record Page 46 of 108
Supplemental Report Report No.: UT-09-040 Page: 6 of 13
.nmary No.:
H-02999 Sketch or Photo: Y:\Shared\lddeal\HNP_Oata\Outage Scans\R0-15\UT-09-040C.JPG
":JU/ 'S3N This Document is a QA Record Page 47 of 108
Supplemental Report Report No.: UT-09-040 Page: 7 of 13 amary No.: .c.H;..-0;.;2;.;9:..:9: . . : 9 ' - - - - - - -- - - - Sketch or Photo: Y:\Shared\lddeal\HNP_Oata\Outage Scans\R0-15\UT-09-0400.JPG
... ~*-' ,.
"'~
~\
11l
- i<>--
...3 ~ ~ ~ ._, "'
t
.j i: .0,1~
ii~,
.. ~
f,
~
;s ~
i.: i ,;'.I."**-~ \
~
".... ~ \!!
I~ ---
' \J
(
..... \t_ ~
-s: !fe
<--1
,,_ "' ~~~
~ ~
cr: <:i i~ ... :, ~ 1-i ~ :x
~j~
~<.'1"\
;;<i., ~ ~ I "<> ~
~~
0
~
'1 ~ "Qt v>
r<. ~~ '
~ ~ V I \l'I
~
~""
~
~ ~V>""f',-. ;i-..
~~ <::, ~
r.:"' ..:~ I
~<!. '""' <-t :::r
'"'~"...::.
.:i i It .!l,,:
t~ "'t M
.. ~
~ ("!_ ,.. <)
~ '<\ ~
':r' \I \\ ~:,. .., \I
\I~'()~~
-,a < <>I ~~~
"'~ ~
"'I
- -.~
~~~"' ""(
\ ll\lQ{~
""' ~ () -l \\
~----
ll
\/\ ~ V) ~
~"~i~ a ~ ~ "'
~<<..,
"';:!i
~
~ <::!._ \--\ ~ ....."'
\.\
IJ.. ~~
$Z-.
\<IJ 'U s
~" "' "' " ""
"'~
<::, V,
<:r- <')
V)
<:) ~VI~--.~
N ts
~ ~
-"-'oi
~cc<<<>:S ~ t:: ~'::,,.
"< -::i::~
\~
\J ':!: ~ ~
- 2.
~~~
~
""' ,) <"'
. --~ -~C: *1..,
'-.)
v-, ~
,J ~
~ *
<:t,"-.
~ xx:::.
~
u V> 0 ~ \.1/4 I ~
-!.I<(
V)
- r ~
"'=
c,-;
---.:.. ~
~
~ ~
,.., ~
~ ~1.
g
- V\
<'\
~
N \J "' N~
~'-.)
'S3 N 1
I
':)Uf I
This Document is a QA Reco(d Page 48 of 108
N~GNuo:lear
, -;:) Genera11or Supplemental Report Q* GrO\Jp Report No.:
Page: 8 UT-09-040 of 13
.nmary No.: H-02999 Sketch or Photo: Y:\Sharedllddeal\HNP_Data\Outage Scans\R0-15\UT-09-040E.JPG l
*::,u1 'S3N If This Document is a OA Recofd Page 49 of 108
Supplemental Report Report No.: UT-09-040 Page: 9 of 13
.,mary No.: ;..H;..-0;;..;2;;..;9.;9.;9_ _ _ _ _ _ _ _ _ __
Sketch or Photo: Y:\Shared\lddeal\HNP_Data\Outage Scans\RO-1 5\UT-09-040F.JPG
~;
~
It
~ ~
~
__ ~"'
"'... 3~
~ ~~~
V,
= ~
3 d t ,., I ii
*:,- ~~
~'!;~~ .J ',,_ "
~~
-~....
~
~~;
~ !-I ~ Ej c.; ~ ~~ ~
r- ""~ ~
., I I N ,,
~ ;:,--
""'"'~ ~ ~ ~<>
'°' - "'"'"
\ ~ ~ ~
11 t;; "<d" '-u ~ ~ ' ~
'-1/4~"'
) ~ '> ~
~
.... "' ~ ~
0
~
!,! 1', _,
- ,: C) C) -..1 "
~
~:;:
~~ ~
a ~.... ~~ l:l "-
~~
~1
~~
\/\ <:i:: V\ '>:I "< :;
H 11 ~
~Cl.\-\ ~
- ~ \\ \I
~.,,
.., \!!
\,:
" '?:°'t# \\
u
~~ J. ,.
= "'"
~ ~ ~
~
-~ :::;
......, ,,.~
"' V,
;S V)
. ..... -: ::; ~
;i
<"I NS
~ ~
~ '::2 M <::,I_ <>(
"'-a \U '..t.J <:r.:'
~ ~ <. \u
< *-~- 3
~ <': '..i
~
V)
~
V) X >s::,.
~ <t: . ,
- M \l\ 1-ti <:I(
~
'c-<
"" d)
\,..
..0
~\
C V,
<<\
"OU/ 'S3N Page 50 of 108
'5,
~
l-i (J) 0 8 ~ C Q '< 3 z I C')""
,:, ?
I
- r
,,.,,.,z
;;;* o,o,z s& ~
~--
II
<lSls 1' 11! if
~
;o llffl 5/IE£1:tf z,o -"18-p; _011 p/}t.(,
~
[ ti _t_::f_ 0 f, ..LL_ "' C:
-:£ S Oif- 1-:t<;J:-Ptttl.
(I) b** c, /R.C. SCAfJ /,,J £, l. 0 J N,UIJ.l* /1.. I.U
;z
-~ /00 Z. Z LE. S10 (,l/1£/J.f'IFel.il'<e: 'f7./2 ~" z
,: C.111.£. 1/ttAQSfOE: AAf:R: 6,tllSQ:tJJ 4AS<l"Wtt,At...,~I/
f:- I~ NrfLtLH IOeARcA~ 6. ~7'1 S~t'" 4ASt /f)Afc/lJAt.U,A\I
*.f: HGAO $1()1; c.1/1.C
,£.., ,ttAo s1ot: ""'"' 11M4. '*" s. :r."
/UOZJ.L* Sllii wlL/1 AtfA > /,101 HI t;N 0 j
(/)
/?i?';,1't1c:fatJ (,J!IJIMI/ =: 'I 7, tf'(
f C
~
I
$'.I
.:,:, 'C 5, l'f7 f6/:!P::. ,e6(Jl1<7'c/J $AU"1A71ifli/U,,, ~ 'C
,.. ~
I
~
Wl!V A/1*4 3 E i
~
~ /,177 9)J:/J= U/J~c-Si~,~~I) 8AS(l'/,f~RIAL .* ~
wiiv AIUI/ :::i I
,).
I>>
},)(/21,.LI! S 1/J eW It£/) IS /IJO"lo CQl'Ylh*7/i
.., ~
I L
/,/ftA/J S//Je We£/) +&A5c/11A~1Al G) 'C 0
WAV IS /PO% C:OMl't.E:'le :;i.
;,;5* 3.;5" 3).* 3.15" 3 ,r* 3/5'1
- 3.1~ ~~\
¢\\~
.pt-~
~*
.,:0
~
GXAfYJilJt;IZ ft,ug 5 {]fu./4.- Le/el :0:: tJA1'6dl!it.r .,,:, ;:, z
,,.,,..~
(0
~
1~ ... G.X1w11JJ£R.. ~ J!'llfl "111 dA1 ~ ?
\/4~
~
A.evi£w!I< 1.lJ/eLHl::._/JAf£v:e.z,,P C
- "'t '
Page 51 of 108 0 Ii 0 0
H-02999 UT-09-040 Page 11 of 13 COVERAGE CALCUt..,.., ,ON SHEET I --zs::r-?z.[2..- I 1-Jo e4 WELD NO.:NTHW*12 0 DEGREE ONLY lvilU. R!STRICTED TOTAL TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINED LENGTH EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTHX COVERAGE TOTAL COVERAGE LENGTH RESTRICTED EXAMWED UNRESTRICTED EXAMINED AREA(SQ. AREA EXAMINED RESTRICTED AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (RESTRICTED +
'INCHES) CINCHES! Rl!STRICTED % llNCHES) UNRESTRICTED% INCHES) 'SQ. INCHES) COVl!RAGE% (SQ. INCHES\ COVl!RAGE % SECTION)% SECTION) % UNRESTRICTED) % *.j:,S -- HEAD SIDE BASE
- : MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 15.91 10.55 66.31% 0 0.00% 66.31% 0.00% 66.31%
- t Page 52 of 108
H-02999 UT-09-040 Page 12 of 13 COVERAGE CALCULA, ,vN SHEET
\-:r s~ -z..R- ,
~A 5rrr+ Uc-q~ - D'T WELD NO.:NTHW-12 45DEGREE IViAL RESTRICTED TOTAL TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINe.0 L!NGlli EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENQTHX COVERAQE TOTAL COVERAGE LENGTH RESTAICT!D EXAMINED UNRESTRICTED EXAMINED AREA(SQ. AREA EXAMINED RUTRICTED AReA EXAMINED UNRUTRICTl!D CROSS (LENGTH X CROSS (RUTRICTeD+
CINCHES} ' INCHES) RESTRICTED% INCHES} UNRESTRICTED 'JI, INCHES) (SQ. INCHES) COVERAGE% SQ, INCHES) COVERAGE % SE9TI()N)% S~CT1ON)% UNRESTRICTED) 'JI. TOWARD HEAD BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 3.16 24.6~ 0 0.00% 24.89% 0.00% 24.89% TOWARD HEAD WELD AXIAL COVERAGE 47.1 2 47.12 100.00% 0 0.00% 3.214 0.402 12.51% 0 0.00% 12.51 % 0.00% 12.51% TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 11 .076 87.24% 0 0.00% 87.24% 0.00% 67.24% TOWARD NOZZLE WELOAXW. COVERAGE 47.12 0 0.00% 47.12 100.00% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00% HEAD SIDe CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% HEAD SIDE CIRC COVERAGE BASEMATERIAL 47.12 0 0.00% 47.12 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00% 100.00% NOZZLE SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% NOZZ SIDE CIRC COVERAGE BASEMATERIAL 47.1 2 47.12 100.00% 0 0.00% 6.474 un 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WELD VOLUME COVERAGE 87.85% Page 53 of 108
H-02999 UT-09-040 Page 13 of 13
?,'5 cf \S COVERAGE CALCULA , ,vN SHEET l -~~J: --P~R - 1 WELD NO.:NTHW*12 60DEGREE I U I AL RESTRICTED TOTAL
' TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINED LENGTH EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE TOTAL COVERAGE LENGTH RESTRICTED EXAMINED UNRESTRICTED EXAMINED AREA(SQ. AREA EXAMINED RESTRICTED AREA EXAMINED UNRESTRICT!D CROSS (LENGTH X CROSS (RESTRICTED +
(INCHES) 'INCHES) RESTRICTED % INCHES) UNRESTRICTED% INCHES) 'SQ. INCHES) COVERAGE% (SO. INCHES) COVERAGE% SECTION)% SECTION)% UNRESTRICTED) % TOWARD HEAD BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 1.856 14.62% 0 0.00% 14.62% 0.00% 14.62% TOWARD HEAD WELD AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 3.214 0.489 Hl.21% 0 0.00% 15.21% 0.00% 15.21% TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 11 .436 90.08% 0 0.00% 90.08% 0.00% 90.08% TOWARD NOZZLE J-.. COVERAGE WELD AXIAL 47.12 0 0.00% 47.12 100.00% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00% HEAD SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00°/4 1.607 0 0.00% 1.607 100.00°/4 0.00% 100.00% 100.00°/4 HEAD SIDE CIRC COVERAGE - i-. BAS EMATEFUAL 47.12 0 0.00% 47.12 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00°/4 100.00% NOZZLE SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00°/4 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% NOZZLE SIDE ClRC COVERAGE SASt;MATERIAL 47.12 47.12 100.00% 0 0.00% 6.474 1.1n 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WFLD VOLUM .. COVERAGE 67.26% Page 54 of 108
UT Calibration/Examination I~
~Group
~~~~~~ion Site/Unit: HNP Procedure: NDEP-0450 Outage No.: RF0-17
- Summary No.: H-02996 Procedure Rev.: 4 Report No.: UT-12-010 Work scope: ISi Work Order No.: 2050436 Page: 1 of 4 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 302' Drawing No .: 1-ISI-PZR-1
Description:
Nozzle to Head System ID: RC-2050 Component ID: 11-PZR-01 NTHW-09 Size/Length: Thickness/Diameter: 3.50" Limitations: EXAM LIMITED TO HEAD SIDE ONLY, SEE PREVIOUS DATA210-98-01 Start Time: 1515 Finish Time: 1730 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 0134L2 Serial No .: A29045 Checks Calibration Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: KB AeroTech Initial Cal. 1415 4/30/2012 Reflector Amplitude% Division Inter. Cal. NIA Model: USN 58L Linearity: L-12-004 Size: 0.75" Model : GAMMA HP 1/4 T SDH 82% 1.6 0.795" Inter. Cal. NIA 3.3 1.668" Delay: 1.2000 µs Range: 5.000" Freq .: 2.25 MHz Center Freq .: N/A 1/2 T SDH 70% Inter. Cal. NIA M'tl CalNel: 0.2334"/µs Energy: High Exam Angle: oo Squint Angle: N/A Final Cal. 1815 4/30/2012 3/4 T SDH 54% 5.1 2.541"
*B.W. 62% 7.1 3.536" Damping: 1000 Ohms Reject: 0% Measured Angle: N/A Mode: LONG.
Couplant NIA NIA NIA NIA PRF Mode: Auto High SU Freq .: 2.25 MHz Exit Point: _ _N_/A _ _ # of Elements: _1_ Cal. Batch: 05325 Circumferential Orientated Search Unit Disp . Start: IP Rectify: Full Wave Config.: SINGLE Focus: N/A Inst. Freq .: 2.25 MHz Shape : Round Contour:
- - - - - Type:
N/A Mfg.:
- - -Ultragel
- - - - Calibration Reflector Signal Amplitude%
Sweep Division Sound Path Sonotech, Inc. Wedge Style: NIA
--------- NIA NIA NIA NIA Exam Batch:
Ax. Gain (dB): 36 Gire. Gain (dB): 36 Search Unit Cable - - 05325 1 Screen Div. = 0.5" in . of Sound Path Type: RG58U Length: ~ No. Conn .: 0 Type:
- - -II- - -
- - -Ultragel Mfg.: _ _s_o_n_o_te_c_h_,_ln_c_.__
Calibration Block Scan Coverage Reference/Simulator Block Cal. Block No.: UT-050-1 Upstream D Downstream 0 Scan dB: 48 Reference Block Signal Sweep Gain Serial No.: 6045-83 Sound Path Thickness: 3.50" Dia. : FLAT CW0 CCW0 Scan dB : 48 dB Reflector Amplitude % Division Cal. Blk. Temp .: 80° Temp. Tool : 277634 Type: SS Rompas 36 FSDH 45% 1.4 0.718"
-------- Exam Surface: OUTSIDE DIAMETER NIA N/A NIA NIA NIA Comp . Temp.: 89° Temp. Tool : _ _ _2_7_7_6_34 _ __ Surface Condition: GROUND SMOOTH Recordable lndication(s): Yes D No 0 (If Yes, Ref. Attached Ultrasonic Indication Report.)
Comments: SWEEP & VELOCITY CALIBRATION WAS ACHIEVED ON Results: Sat 0 Unsat O Eval O IIW 2 BLOCK S/N 788805. *B.W.@ -6dB. REFERENCE PREVIOUS REPORT (210-98-01) FOR COVERAGE PLOTS. Percent Of Coverage Obtained > 90%: 66.31% Reviewed Previous Data: YES Examiner Level II-POI Date Reviewer Signature Date M alia, Mark 4/30/2012 George Buck Level Ill 5/4/2012 Examiner Level Ill Date Site Review Signature Date P erry, Robert 4/30/2012 James Salton 5/5/2012 Other Level Signature Date ANII Review Signature Date NIA sm2012 This Document is a QA Record Page 55 of 108
Nuclear UT Calibration/Examination Generation Group Site/Unit: HNP Procedure: NDEP-0450 Outage No. : RFO-17 Summary No.: H-02996 Procedure Rev.: 4 Report No.: UT-12-010 Workscope: ISi Work Order No.: 2050436 Page: 2 of 4 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 302' Drawing No.: 1-ISI-PZR-1
Description:
Nozzle to Head System ID: RC-2050 Component ID: 11-PZR-01NTHW-09 Size/Length: Thickness/Diameter: 3.50" Limitations: EXAM LIMITED TO HEAD SIDE ONLY, SEE PREVIOUS DATA 210-98-01 Start Time: 1515 Finish Time: 1730 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 0134L2 Serial No.: L07926 Checks Calibration Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: KB Aero Tech Initial Cal. 1415 4/30/2012 Reflector Amplitude% Division Model: USN 58L Linearity: L-12-004 Size: 0.5"x1.0" Model: GAMMA Inter. Cal. N/A 1/4 T SDH 82% 1.7 1.194" Delay: 12.3353 µs Range: 7.000" Inter. Cal. N/A 2.397" Freq.: 2.25 MHz Center Freq.: N/A 1/2 T SDH 53% 3.4 Inter. Cal. N/A M'tl CalNel: 0.1267"/ µs Energy: High Exam Angle: 45° Squint Angle: N/A 3/4 T SDH 34% 5.3 3.727" Final Cal. 1815 4/30/2012 ID NOTCH 4.609" Damping: 1000 Ohms Reject: 0% 6% 6.6 Measured Angle: 45° Mode: Shear PRF Mode: Auto High SU Freq.: 2.25 MHz
-- Couplant 5/4 T SDH 16% 8.7 6.090" Exit Point: 0.65" # of Elements: 1 Disp. Start: IP Rectify: Full Wave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Inst. Freq.: 2.25 MHz Type: Ultragel II Calibration Signal Sweep Shape: Rect. Contour: FLAT Amplitude% Division Sound Path Mfg.: Sonotech, Inc. Reflector Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 42 Circ. Gain (dB): 42 Exam Batch: 05325 Search Unit Cable Sound Path Type: Ultragel II 1 Screen Div. = 0.7 in. of Calibration Block Type: RG54U Length: 12' No. Conn.: 0
- Mfg.: Sonotech, Inc.
Scan Coverage Cal. Block No.: UT-050-1 Upstream D Downstream ~ Scan dB: 54 Reference Block Reference/Simulator Block
-- Gain Signal Sweep Thickness: 3.50" Dia.: FLAT cw~ ccw 0 Sound Path Scan dB: 54 Serial No.: 6045-83 Reflector Amplitude% Division dB Cal. Blk. Temp.:
-ao- Temp. Tool : 277634 0
Exam Surface: OUTSIDE DIAMETER Type: SS Rompas 48 FSDH 62% 2.4 0.726" Comp. Temp.: 89° Temp. Tool: 277634 Surface Condition: GROUND SMOOTH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No 0 (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsat O Eval D Comments: SWEEP & VELOCITY CALIBRATION WAS ACHIEVED ON IIW 2 BLOCK S/N 78880 . dB change 3/4 to 5/4 from clad Percent Of Coverage Obtained > 90%: 67.86% Reviewed Previous Data: YES side= 6.5dB. Examiner Level Date Reviewer Date Malia, Mark 4/30/2012 George Buck Level Ill 5/4/2012 Examiner Level II Date Site Review Date Perry, Robert 4/30/2012 James Salton 5/5/2012 Other Level Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record Page 56 of 108
UT Calibration/E:.xamination
~~~~r!\io n 1 Procedure: NDEP-0450 Group Site/Unit: HNP Outage No.: RFO-17
- Summary No.: H-02996 Procedure Rev.: 4 Report No. :
UT-12-010 Workscope: ISi Work Order No.: 2050436 Page: 3 of 4 Code: 2001 Edition, 2003 Addenda Cat/Item: B-D/B3.110 Location: Containment 302' Drawing No.: 1-ISI-PZR-1 Description : Nozzle to Head System ID : RC-2050 Component ID: II-PZR-01NTHW-09 Size/Length : Thickness/Diameter: 3.50" Limitations: EXAM LIMITED TO HEAD SIDE ONLY, SEE PREVIOUS DATA 210-98-01 Start Time: 1515 Finish Time: 1730' Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 0134l2 Serial No .: L19954 Checks Calibration Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: KB AeroTech Initial Cal. 1415 4/30/2012 Reflector Amplitude % Division Model : USN 58L Linearity: L-12-004 Size: 0.5"x1.0" Model : GAMMA Inter. Cal. N/A 1/4 T SDH 80% 1.8 1.786" Delay: 15.3406 µs Range : 10.00" Inter. Cal. N/A 45% 3.6 3.532" Freq.: 2.25 MHz Center Freq.: N/A 1/2 T SDH Inter. Cal. N/A M'tl CalNel: 0.1271"/ µs Energy: High Exam Angle : 60° Squint Angle: N/A 3/4 T SDH 31% 5.5 5.488" Final Cal. 1815 4/30/2012 *ID NOTCH 30% 7.1 7.148" Damping: 1000 Ohms Reject: 0% PRF Mode: Auto High SU Freq .: 2.25 MHz Measured Angle:
-62°- Mode: SHEAR Couplant 5/4 T SDH 15% 8.3 8.324" Exit Point: 0.65" # of Elements: 1 Disp. Start: IP Rectify: Full Wave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: N/A Inst. Freq.: 2.25 MHz Type: Ultragel II Calibration Signal Sweep Shape: RECT. Contour: FLAT Sound Path Mfg .: Sonotech, Inc. Reflector Amplitude % Division Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB) : 50 Circ. Gain (dB): 50 Exam Batch : 05325 Search Unit Cable Sound Path Type: Ultragel II 1 Screen Div. = 1.0 in. of Type: RG58U Length: 12' No . Conn .: 0
-- -- - - Mfg .: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No. : UT-050-1 Upstream O Downstream ~ Scan dB : 62 Reference Block Reference/Simulator Block Thickness: 3.50" Dia .: FLAT -- Gain Signal Sweep cw~ ccw ~ Scan dB : 62 Serial No.: 6045-83 Sound Path
-- dB Reflector Amplitude % Division Comp . Temp. :
Cal. Blk. Temp .: 80° Temp. Tool : ago Temp. Tool : 277634 277634 Exam Surface: OUTSIDE DIAMETER Type: SS Rompas 50 NSDH 69% 0.7 0.705"
-- Surface Condition : GROUNDS SMOOTH N/A N/A N/A N/A NIA Recordable Indication(s):
Results: Sat ~ Yes Unsat
* [J No~ (If Yes , Ref. Atta ched Ultrasonic Indication Report. )
Eval O Comments: SWEEP & VELOCITY CALIBRATION WAS ACHIEVED ON IIW 2 BLOCK S/N 78880 . dB change 3/4 to 5/4 from clad Percent Of Coverage Obtained > 90 %: 67.25% Reviewed Previous Data : YES side= 6dB. *ID NOTCH= +12dB. E xaminer Level Date Reviewer Date Malia, Mark 4/30/2012 George Buck Level Ill 5/4/2012 E xaminer Level Date Site Review Date Perry, Robert 4/30/2012 James Salton 5/5/2012 Other Level Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record Page 57 of 108
Nuciear Determination of Percent Coverage for Genera1ion Group UT Examinations - Vessels
------------ 1 NDEP-0450 RF0-17 Site/Unit: HNP Procedure : Outage No.:
Summary No.: H-02996 Procedure Rev.: Report No.: UT-12-010 4 Works cope: ISi Work Order No. : 2050436 Page: 4 of 4 0 deg Planar Scan
- -66.310
- - - - % Length X - -100.000
- - - - % volume of length/ 100 = - -66.310 - - - - % total for O deg 45 deg Scan 1 18.700 % Length X 100.000 % volume of length / 100 = 18.700 % total fo r Scan 1 Scan 2 93.620 % Length X 100.000 % volume of length / 100 = 93.620 % total for Scan 2 Scan 3 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 3 Scan 4 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 4 Add totals and divide by# scans = 67.855 % total for 45 deg Other deg 60 Scan 1 14.870 % Length X 100.000 % volume of length/ 100 = 14.870 % total for Scan 1 Scan 2 95.040 % Length X 100.000 % volume of length / 100 = 95.040 % total for Scan 2 Scan 3 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 3 Scan 4 79 .550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 4 Add totals and divide by# scans = 67.253 % total for 60 deg Percent complete coverage Add totals for each angle and scan required and divide by# of angles to determine; 67.139 % Total for complete exam Note:
Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan Date: 4/30/2012 This Document is a QA Record Page 58 of 108
CAROLINA POWER & LIGHT COMPANY Report No. _ _ _ __ NDEREPORT~UMMARY Page 1 Of_--=1-Plant/Unit HNP Component(s) or Item(s) Examined II-PZR-01, NTHW-09 Procedure(s) ISI-210T Per the ISI Program Plan, Interval 2, Period 1, Outage 1 (RFO-8), an ultrasonic examination (UT) was performed on the subject nozzle to head weld. This examination meets the requirements of ASME Section XI, 1989 Ed. and is acceptable to the evaluation criteria of IWA-3000. The UT exam was performed using 0°, 45°, and 60° shear wave techniques from the head side of the PZR. Due to the nozzle to head configuration access is limited. Per cent of weld volume complete is as follows: 0° = 66.31% 45° = 67.85% 60° =~%
<Di,"2..<.o""to ci.-'B ll~1qA,'o Average of the 3 scans equals 6 ~ lo7. i4 o/0 i,.~ \\-lq_q,a Reported By: Scott Larson Level ill Date 11-10-98 Reviewed By Title
/2L .,.~ ~\., ~\AIL 0 0 ':ii ':ii (I :t. 1::1 1::1 :I. ~:, !::* ,1. Page 59 of 108
el /0*9(-of ULTRASONIC CA ..... BRATION DATA SHEET NO-Exam Item:
~GE I OF_IS~----
ISO/Drawing / -.:r:>,r-Pt~ - I DATA SHEET PROC. NO ;J:!..,C--2-IOT REV. _ _. . . . . . . , ' - - - - - - - - - - - - SEARCH UNIT CALIBRATION BLOCK CHANGE NO. N/,4 INSTRUMENT Make ~ IZC52 I::e.Cb No. ~r-s-o-1 DAC PLOT
.Snrve ley J-.1~0 i.. '3,S-
~
Make Serial No. Dia. Nil/ u: - "TH ~ _f, ,, Model So!I ,l /,, Size Serial No. {.OLOL Frequency ;,. ,z.S- MHz Temperature JO 2F M Daily Linearity '1-e~ Mode iQl\i 2 Thermometer SIN J ~ '11- '{ VEL. D, l. 33 in/'-'s Delay <2, oo V In Nom.Angle 0 2 Range S--o In Rep. Rate ~6 Pulser/Damping .:i.2µ.s/,syo..#\- Measured Angle Cable Type fJ 1,1 d.i.-SK 1!1.li.d. CALIBRATION " Freq.kU MHz Filter .1 Mode f!.:::.£_ Reject r;_f.F Cable Length Wedge ,-; l" o,x) Axiall,v/41 Circ. j.v,.,,_j
-' 3, '- dB Ref. Sensitivity: Remarks:
Dynamic Cal. Verified y 'lr> Metal Path~ Depth ~ tf_: Remarks: Each Major Screen Div.= a,~" Yt I Mo @. lio % Remarks:
~ COUPLANT Remarks Y:z.r 3.3@ g%
~I Brand Batch No.
k1 'h:4-t f/ ';rt; C,£'2-if 4 CAL. CHECKS TIME SCAN dB 'IS,Y COMP. EXAMINATION GEOMETRIC RECORDABLE EVALUATION INITIAL CAL. {J 700 TEMP COMPLETE INDICATIONS INDICATIONS INTERMEDIATE N/A YES NO NO YES NO ACC. REJ. INTERMEDIATE lv/4 INTERMEDIATE NI/I FINAL CAL H'-/0 ADDITIONAL COMMENTS SCAN dB COMP. EXAMINATION GEOMETRIC RECORDABLE ~- - ..
~
TEMP COMPLETE INDICATIONS INCi~ o* J. = *f YES NO Y§§.. ~ YES NO ACC. REJ. SIN r-REMARKS:
------ fl LEVEL 1- DATE /tJ-?,t;.'fV LEVEi 7(T DATE ~ Yo LEVEL .:IZ::_ DATE l!!/,..1.J/.Jt' LEVEL _ _ DATE LEVEL 1iJ DATE //,./94'0 Page 60 of 108
wet..P nllf.4 SIJE£1tt.2.,o---1t-()J
- i.. or t-1:AJ'11'H:. 'lo,o.5" .,,,_
c.i {?.tf&u.,tte:1> e-Mlt'l vol.u.mG':: (146c:P)('lD,O~}: b37,z~" P11u /j-C: (/) VoLc.tM&i"' NOT GX/11t11#Je-f>
~: [j~7.7J
~ (Al3c.1>) ( 40 ,0 5) ~::). l 'f, , ~ ~
loo : 3 3. 7 Y.,
-:f. s o-JJ:.
flJ E. l DJ
,-:rs.r-,~/( -.1 IJTf/w -tJ 'f LU z
*/* J:tVt.o ,,_,.,_
o/., Ct, 'IA{JL lt'1f1'° ~ I oc
- 3 3. 7 ::- ' ' ,.3
\ I fJ g e-F -= I.S: 'f I .,;;,.,.. -z..
A6 c.i, : S,3 1t, ~ .,_
\ I C.i>i:t=--:: /0,i'f' ~ 'I.,
\ I
\ I
- - s- - - I
~\)~--1-..L--------J.!'-----------
C 3.35 11 3,,5 11 "J.'l
? A '3_/5 3,Jt'.:I ,, 3.15 3.15 11 GXA /Y} iIJ If, l<....,._.....-..___,;,,,,;;,,...;;..;...&,----J.-Lcl/ol 11 ~ 4 7e.Jo-,0-n EXP.MiJJER. L!Vtl .11t 4A1 1v/-s/pp P..ev iew! R £1/ l ~ (JAf. lf-..3-Ptf' Page 61 of 108
COVERAGE CALCULA1 ,vol SHEET p 3 ,,-{ / 5"
- DC> -II- .i-%::SX:- PzR..- t l>,Prr-li"r S"'1r -II- 1,,1 o -'i 8, 0/
WELD NO.:NTHW-al ODEGREEONLY
,v, ....
RESTIICTED TOTAL TOTAL WELD LENGTH WELD LENGTH CROSS RESTIICTED TOTALCROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINED LENGTH EXAIIIIED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTHX COVERAGE l1'0TAL COVERAGE LENGTH RESTRICTED EXAMINED UNRESTIICTED EXAMINED AREA(SQ. AREA EXAMINED RESTIICTED AREA EXAMINED UNRESTIIICTED CROSS (LENGTH X CROSS (RESTRICTED+ IONCHESl IONCHES) RESTIICTED % IINCHES) UNRESTRICTED% INCHES! l!IO INCHES! COVERAGE% IISQ. INCHESl COVERAGE% lsEC110Nl% SECTION\% UNRESTRICTED!% HEAD SIDE BASE MATEIIAL AXIAL ir.nVERAGE 40.05 40.05 100.00% 0 0.00% 15.91 10.55 66.31% 0 0.00% 66.31% 0.00% 66.31% 11N9198 Page 62 of 108
Examlh. ULTRASONIC C. .IBRATION DATA SHEET Nopl/O~ fK-o' PAGE t./ OF {S? ISO/Drawing l-:rs:t, _ Pi!R *t DATA SHEET PROC. NO rs.r - ~ I t!:) REV. _ _ _ _ __ _ _ _ _ _ __ ~ INSTRUMENT SEARCH UNIT CALIBRATION BLOCK CHANGE NO. ""f A Make ts:aa No. ~-r-
.. i:;a. - !
Make srew,~ t.E:r Serial No. 6 r orrr "T" 'l, :S: Dia. !:!Ii a DAC PLOT I... J*~1s. !~Sia I
..' r z,
Model Size I S:CI"~ (1 t.6." z.z..s::: 70 0 I Q*ll Temperature VF Serial No. Frequency MHz I\.. . Dally Linearity ~l(S Mode :.~liB1l. 9 Thermometer SIN C..l '{ .... . VEL., I Zif ln/~s Delay
- C. S-3 In '1 ;;*
IL=*= Norn.Angle 9
'i,.
Range '2:..9..ln Rep. Rate ~~ Measured Angle ':( S *
' .....\.:
CALIBRATION Pulser/Damping Z'2. ZAi Cablelype B Ce
- tf\ ,.,.;._:
Freq. 2
- 2 ;>>- MHz FIiter ',
Mode fl.f_ Reject 0 Ef Cable Length l '1.., Wedge {jl6t:J. l~:C~ '28 Le 0 ~ Axlalw C_lrc. 0 '
-'"~.:..* -* ,\" \"
Ref. Sensitivity: ~ ,;-, 'i Dynamic Cal. Verified \(,~~ dB Remarks: r~ t::, I Metal Path [X] Depth ffi 'C.\\ Remarks: "-fl Each Major Screen Div.=
- 7 **
lA NI Remarks:---N-+/_ _ _ _ _ _ _ __ Remarks (A COUPLANT r"' Brand Ut.reA Gs fiL::Z:C-Batch No. :!S-.?'2~ CAL.CHECKS TIME ... EXAMINATION COMPLETE GEOMETRIC RECORDABLE EVALUATION INmALCAL. 6q ,.,-, INDICATIONS INDICATIONS INTERMEDIATE ,._.{A NO YES NO YES NO ACC. REJ. INTERMEDIATE N{t,
)( A ~Pt X X ""A 1\1,,I A o.,
INTERMEDIATE
* \{EA .5,o FINAL CAL. I Lt ADDITIONAL COMMENTS GEOMETRIC RECORDABLE EVALUATION INDICATIONS INDICATIONS NO YES NO ACC.
EXAM~
- 1. I :::-,
,/eh H, LEVEL!(' DATE tL.::L.L::.'fj'
~tl&. LEVEL_ DATE LEV~L .:JlL_ DATE U--\~...C\,S Page 63 of 108
TRANSDUCER BEAM SPREAD MEASUREMENT of /- INSTRUMENT DATA MEASUREMENTS MFG: MODEL POSITION Distance from sound HOLE DEPTH exit oint to scribe line 1/4 "T" HOLE
$010/G-/36 Forware:t 20% DAC SERIAL NO: Forward 50% DAC
/0// L Maximum Signal Backward 50% DAC SEARCH UNIT Backward 20% DAC I.I 111 MFG: 1/2 "T" HOLE Forward 20% DAC K8 /lE.f<J7fc /. 7/;"
SERIAL NO: SIZE: Forward 50% DAC
,, /7t
- o. {X J.o" Maximum Signal 7
, ).. /,7 6 11 FREQUENCY: NOMINAL ANGLE: Backward 50% DAC
/,7(/'
Backward 20% DAC " WEDGE NO: 3/4 "T" HOLE Forward 20% DAC CALIBRATION BLOCK I.D. NO: Forward 50% DAC ur-50-/ Maximum Signal Backward 50% DAC Backward 20% DAC Leve1L Date /0-:). 7-tfl Date f(-1. -?I.----- esPage 64 of 108
nltfA SJJ££1~ 2 la -i, o, c.i PI/U ' o?-..~P~ C: q~o 5CAN1ouJAIIIJ f/CA fJ
- JS 0:tJ:.
W G. l O;//: t:tr/J W-O'l t--rsr -Pz &=-/ Ci~(U/YJFERE.AJct.::: '-/o.o~ 5 11 3.'-'" Sti.Dl ::: "fo"'lllt. wEI./J A~cA
/2..,69(, sa:1:1J-::.1'i~, $ASE /Y}Atll../Al WRV Ai(A I S/1 / SQ-LtJ:::; to/AL ,:,v~ V IM.tA 0
1<,S1/J..lc.1l.lJ LE AJG--rl{ ='ttJ.O!S" "Ol sG.1JJ = 6,1.vAti s:f4, e?t'~ wt.lJ A~IA t;c,,:,.1J1v$ 1
\
*' c:t-,13 ll-tq.Q@,
1 i12 s.a~,i= uw 1,r'iG- wEL() 11;.tA 1Jo-r ~JJAJQ c:f....13 1\-tq .q ~ ,..
'\
I
\
---1-_L.--------l------------
I
- - __,,1: - - -
3).. 3.15 11 31r
- 3.15 3,1
Ltlol .:rr- tJ,4'7'6.ttl(:10(9 a-Lt-V.il .J? JATG /c,bfHP 1-£1/EL.::;:µ:z ~A1 11-J-fif' Page 65 of 108
nllfA 5)/£ft1 2l _,.;;;;;.._ D -_ i-- ._>-rO( C\....;____:;__ ft.. ,c.,,l"'"fO u PA?t 2 of t->- C: ::f. S O1J:. wE.1.-Di- NTHW-09 I - '1- 5-:£--P Z/J,.-/ c I Rc.u.trJFcR..tNce ::'-{O .o~5 tt51~fc,f(IJ L cN~fl:: '(tJ, 0~5
/
~_1.. l'f=-fo7Al wt=UJ ~Q -:t/J I J. .616-=. fo-r'Al Af/Slf/1Q~/Al- ""~V sa.r~
/~.Cf I ::. ~1/ll w~ V S&-:!IJ *~
JJcn" s ~ ~ \\.. \Cl-q'S
/.62 <;6(.fiJ~ ~J<,J.t,~ GI/Se/11A1t~!At (µ,f'/
//, 0?6 ~6f!P-:= t:As.,JpMJ;fe:~ £/lsi /Yllf(0.1AL wl<. '{
.,.,,.-* ~ l\-\~-q'&
/
/
,,.,,./**
2>,J../</SflPJ::: 1,11/L wclfJ //~Ell /Oo% co/f1/Jte!E
~lltJ fowM/J AJOZ2.llf 3). 11 3.15 11 3.1~ 3.15 3,1~
---J.__,;;;;;J--1-~;;.....;...--*L1/6L :IL tJ '1 ~ I 0/1 o/9 'i
~;:z:,JL.~~===-Lc'lel _;;z:_ *//11-m ":u,u,,,
~~~~~~=-L£11EL W tJAf 1/-.3-?'J- Page 66 of 108
~/r(,4 5J/f£1:ft Z.l~- ~8'-(. . o(
(.) PA~ ~ of- I.J-C 45° LIRG ~ s OJi:. J-15 [-f 2 fc-/ w & lo J NfHw-01 f'JO z. z LE slo£ CIR.cu. /VI FR.tNc :: 'fO,0 ~'511
/-II: Af:i S10 AREIi ~ 6, ?..22 SQ ~/.J ,S11sli /YJdctlALw~ V CIR.C N01..'1.Lf s toe ARA~ 6. 'I 7'1 5 6l ~,J 8AS£ /fJA1t:RIAl /.IJl<V HttAf.::. s,oe: wG'L/J IIJ!.tr4::: '*'°7 s" :t.JJ 1voZJ.i.t2 s,01: wEw AR.t!A ~ /,607 SQ r,N RS1'/<.Jt:.lti""/J le).)6--n-l =."10.0S's
I
~ ll-lq_q'b 5, 2q 7~Gl:!JJ ::
\
,46(4 1 <W .iAS ~-4.~RIA L, wRV AReA I
~T SO'V-J,J~~
SCA.~$!:> ~ t\-\q_q.9 ,..
/. 111 sa '£.P = 1,1.N1,,tt,.,_,tcJB BAStP1~rc;1At.
\
I
~-.
v.JR.V AR£// f.)02.Z.Lt! S 1/J W L.(J IS /PO"lo CtJ/Yl/JLJ:7/i
\
\ I l-/A/J 5 I/J wtfll) -I-AASE /YJA7~f(tAL Wl<V IS /tJO% C.OM/JL../6
- - __,..:_ I 3). 3.15 11 3.1~ 3,15 3,1~ Page 67 of 108
COVERAGE CALCULA, ,,..,,. SHEET 7>.iof I~
-::r:so* 1--rs:r- ?z.R-1
~r,tt SJ1r# t.10 o/
WELD NO.:NTHW-GI 41DEGREE
,v, ....
RESTRICTED TOTAL TOTAL WELD LENGTH r,IELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED ~TALCROSS COVERAGE UNRESTRICTED WELD EXAMINED LENGTH EXAalED r,,ELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTHX COVERAGE TOTAL COVERAGE LENGTH RESTRICTED EXAM..ED UNRESTRICTED EXAMl'IED AREA(SQ. AREA EXAM..ED RESTRICTED AREA EXAMINED UNRESTRICTED CROSS (LENGTH XCROSS (RESTRICTED+ 1..-ES1 IINCHESl RESTRICTED% I0NCHESl UNRESTRICTED% INCHES\ lntt>. INCHES\ COVERAGE% IISQ. INCHESI COVERAGE% SECTION\% SECTION)% UNRESTRICTED)%
- _: ~ARD NEAD BASE IIATEIIAL AXIAL COVERAGE 40.055 40.055 100.00% 0 0.00% 12.898 3.18 24.89% 0 0.00% 24.89% 0.00% 24.89%
TOWARD NEAD WELD AXIAL COVERAGE 40.055 40.055 100.00% 0 0.00% 3.214 0.402 12.51% 0 0.00% 12.51% 0.00% 12.51% TOWARD NOZZLE BASE MATERIAL AXIAL W-.l'IVERAGE 40.055 40,055 100.00% 0 0.00% 12.898 11.076 87.24% 0 0.00% 87.24% 0.00% 87.24%
~WARD NOZZLE
- r,,ELD AXIAL COVERAGE 40.055 0 0.00% 40.055 100.00% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00%
HEAD SIDE CIRC
"""ERAGE WELD 40.055 0 0.00% 40.055 100.00% 1.807 0 0.00% 1.807 100.00% 0.00% 100.00% 100.00%
HEAD SIDE CIRC
~VERAGE BASEIIATERIAL 40.055 0 0.00% 40.055 100.00% 6.222 0 0.00% 8.222 100.00% 0.00% 100.00% 100.00%
NOZZLE SIDE CIRC COVERAGE WELD 40.055 0 0.00% 40.055 100.00% 1.807 0 0.00% 1.807 100.00% 0.00% 100.00% 100.00% N0ZZ SIDE CHIC COVERAGE BASEMATERIAL 40.055 40.055 100.00% 0 0.00% 8.474 1.1n 18.18% 0 0.00% 18.18% 0.00% 18.18%
~TAL WELD VOLUME COVERAGE 87.85%
11/19198 ANil&* ANII DATE ,. Page 68 of 108
DATA SHEET NO. '2..\ 0 - , , - Of Exam Item: ULTRASONIC CALl .~ATION PAGE ( o OF __./._..:..!._-_ _ __ ISO/Drawing I- ISI' - pz ~- I DATA SHEET PROC. NO :csr-REV. _ _ __.=;___ _ _ _ _ __
'l.lCT INSTRUMENT SEARCH UNIT CALIBRATION BLOCK CHANGE NO. t-JIA Make ~~- a,gQI,c:.li No. ~T ~o- ~ DAC PLOT Make Model
$TAv£Lg'r'
~'2NIC.. 13!:ie Serial No.
Size L03DJ I ~" ~ l1 Q ' 1 "T" 3.5" Dia. tJ/~ Temperature 11 IIF Serial No. IJ~~ Frequency ~:z.5" MHz Dally Linearity ~,~ Mode ~=~ag_ SI Thermometer SIN 'Z.G\ Co 84 \. VEL, lt(e ln/1,11 Delay .9to\ In <,o
*~
Norn. Angle "g -s SI Range 12... In ,!i8~* Rate *Hf.. Pulser/Dam~~gS:00 9tlffi5 Freq*..z.JrS:. MHz FIiter I Measured Angle Cable Type Cable Length BCB A /u
,:z I o~
CALIBRATION
~
~
*~*
Mode l.1.£_ Reject CEE Wedge b!OeJ - U.IU: !:2a.BL-Axial~ Circ. I -?~ Y:i'.,~ dB !/ Ref. Sensitivity: Remarks: t.UC:.1J:g, ~E:012£. [8J A:;;~ Metal Path Depth~ Dynamic Cal. Verified 'tf.5 merf lt\BL I Each Major Screen Div.= 1-*1 11&.lT 111.T' 3/~, 5/*-tr COUPLANT
- ..?
- : Brand ~a.:r:&a 1.2 f: 1. E Batch No. 951s'Z.S CAL.CHECKS TIME EXAMINATION RECORDABLE EVALUATION INITIAL CAL. /OSI./.
COMPLETE INDICATIONS INTERMEDIATE /
/
YES NO INTERMEDIATE INTERMEDIATE / FINAL CAL. /71..f ADDITIONAL COMMENTS EVALUATION EXAMI~ 1. 2.
~ S fli1/2h-
";'/44 LEVEL LEVEL
- 0:-
.!:!ftL DATE DATE 10/40/4r
..!:!l£t_
~-~ LEVEL.,J7i;- DATE Lf.::,J;_9r LEVEL _ _ DATE _
~: cL-1? LEVEL '1I[. DATE 11=..fi_-'iS Page 69 of 108
TRANSDUCER BEAM SPREAD MEASUREMENT Data Sheet No. ~/o...,9'E-OI Paae I l of A \ INSTRUMENT DATA MEASUREMENTS MFG: MODEL POSITION Distance from sound HOLE DEPTH exit point to scribe line sffl urLt.Y /56 1/4 'T' HOLE
~0/J/G Forward 20% DAC /,2.5. O.(Jf"
- .[.: SERIAL NO: Forward 50% DAC
/. 37* o.w'*
/0/0!.. Maximum Signal
/.67 /J, ~,,
- - Backward 50% DAC 1,0" ().!({
SEARCH UNIT Backward 20% DAC 1_./ ,3 II (J ff" MFG: 1/2 "T" HOLE K8-;l[Rf7!2;c!I Forward 20% DAC
. 1.b2 /, 76 ,.
~-. SERIAL NO: SIZE: Forward 50% DAC J,75 /, 7f
,~I/
- _!'l 11
*. LO 3117 .5 X/.0 11 1 Maximum Signal
~I
/. 71
FREQUENCY: NOMINAL ANGLE: Backward 50% DAC 3, '17 /, 7t to II 2.25 0 Backward 20% DAC 3,63' I. 7t WEDGE NO: 3/4 'T' HOLE ()5' Forward 20% DAC g,f~ J.jl/- If CALIBRATION BLOCK 1.0. NO: Forward 50% DAC f{,/3 2it/" u1-50-I Maximum Signal l/.fO 2,t'I" Backward 50% DAC 5.t-5 2.f'I" Backward 20% DAC {.(O II 2.ll/ 11 k.8~ es Examiner{;/_ Level_J{ Date /()-27-1? Review , eV~~ Level , v Date 1/- 11-PJ' :VIE Page 70 of 108
Ji' ~J.. ll-lt-'ii
~/r(,4 SJ.1££1:/r 2.10 -°ii-~ 01
- P!JU 1~ of 1.S
- f. S ott
(.) C: 1-1:SJ:--f)z~-., CJ)"' 60° 5cAfJ tol))ARO 1/cAIJ WE. l OiF N,Hw-09 LU z p/l.DM N"Qt.'l. i..iSIOe (. i ;?.ClJ. /YI ft.Re/Jee .:: '/0.055 3"2.I'{ r~1)):::: f;,1'Al wt.lJ Al:!t-A *
/ 2. : 61& satµ::: f;7At. 8ASeP111'1EI< tA'- wR V Al:!e'A
/~.91 so.1JJ:: 1P111L WR.I/ AR611
\
r=-..
\ I q,ruu~~c:::i...B
'Sc.AIN~ ll*C<:i-4Co 8Astl'J I
- .*** /. 856 s& -t N::: tJ.1, lrfE~ lilt w~ v Ill< ill
\
Io,~'{ sq1/J:::. ,ee;,]1ete"1'C<J 8ASMA1tRIAL wRV A~£4 Ndl"' ~t!IAN,-..Jl::, I 4, ~ 1~..C\(c,
\
-----~-i
- - - - - L . - - - - - - - - . . J -_ _ __:_,__ _ _ _ _ __
I 3). 3./~I/ 3.15 11 3,15 3 I"'
.1~ ~
~111t.1a/4ob
/J,4f§' N/4 tJA1 tt-.!*zi' Page 71 of 108
~MA 5/.lf£11f -Z.10 -°18'- pl
(.)* PAU 13 of- /.)-
-C: ;t S 01,f:.
WElDJ t-;[5 :t - p2 ~-/ NTHw-09 [0°'5cAN 1oWARD Noz?..Li FR.om ,-JeAO~ID CIR.cu. mFt R.fNc ~ '/O,05t 11
;, AI~:. fofflL wELIJ SQ:£N I 'J...
- 6q6-=. to14L dAs,E frJATi!RJAL ())RV S&I.!J f ~.qi~ 1ot/oL WR.V ~ 0 .rtJ
, ,_ ~~ l\-\C:i..QB R£Sf/).fcf/J lfNG--rH :JS ~ 4o,o<;S
'1-Je:sr S(JAµN&:.f> d>-'B \\-lq4B
/,26 t;,Q:tN-=. f.r,1.e,'c1l71J BIISEt11A1ZRIALWRV
/ I, 'I 36 sQ1 J.J ::-. W.'~S1tfc3/4HI/StMlf'Jt~ II/ l {,,I.)~ V s~~ d;l, \\-,q-9:>
--~. 3,2Jl/1501~-:: ;(;1/Jl wELiJ A£tA jort/t; CoM/Jlcf[ 5,AfJ 7o w II~/) ).Jo:i. 7. l l.:f I
----J:
3.15 3./~ 3.15 1'
~ 111t.1ofto/2t
/JAT %
tJA1E rt*l--?i' Page 72 of 108
nkf'A 5/.1££11t 210-98-01 * (.) P/./?t:, Ci of 1~ C: :f. S 0-JJ:. w E. l. DJ
/-~ ryf'L!..-l
- NfNW-0 9 C,IR.C.U./YIFR_tNce :: '{o,0S5
/-11£ AIJ S/Of' ARf"II :: b, ?..'J.l SQ ~/J 811S*Md£ttALw~ 'I HAO S!Oc aR.e, NO'Z..'2.Lli SID AR.cA:. 6. ti 7"1 S ~ t: ,J 8ASIZ /f)Kft/JIAl t;J~ 'I f,/t!A/J s,oe- f>>;[L/J A~t!4:: '*'°7 S4' :LtJ NoZ1,LE $to IA)cW Al.till~ /,607 SQ ~fv 0
/(S-fR1c.1/J U!/.Jef'H ='tO,O!'S' 11 tf_:
\ I 5,
,-JoT ~OAJ,,.}rv~
2q75'6l;!JJ::: ~IEJJf.4 8ASe~A~RIAL
~* \1-l<:4'8 I
wRV AR.4 SCA-"'-1~_ ~ \L-IC,i-~
*-*~..
\
/, /77 SQ~µ= u.ll R:,r:,~a BASt/l'l,trER/Ai-
,*ft I
lAJR V Al<el/ {IJ w 1...(J IS /tlDCIJo C()/tl/Jt.t!7E
\
}.)CJZ.t.LI! $
\ I /-11£AIJ S //Jc wet.lJ +~AS /YJA7e~IAl WRV IS /tJO% c.oM,ot.d6
-- ---'~ - 3). 3.15 11 3.1~ 3,15 3.1~ Page 73 of 108
d..,..~ t\,lc;_qs J6 COVERAGE CALCUi..., ,oJN SHEET Pi# o.r-1s
~ 1--:Lsx:-rt.R..- I Pffr1&t Sri'r-11 Uc-C/B- 01 WELD NO.:NTHW-CII IODEGREE
,voft~
- -* TOTAL WELD LENGTH WELDLENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTALCROSS RESTRICTED COVERAGE TOTAL UNRESTRICTED WELD EXAMINED LENGTH EXAMINED WELD LENGTH SEC'TION CROSS SECTION SEC110N CROSS SEC'TION SECTION (LENGTHX COVERAGE TOTAL COVERAGE LENGnt RESTRICTED EXAIMED UNRESTIICTED EXAMINED AREA(SQ. AREA EXAMlilED RESTRICTED AREA EXAMINED UNRESTIICTED CROSS (LENGTH X CROSS (RESTRICTED+
- .[.: IIINCHESl IINCHESl RESTRICTED% IRNCHES\ UNRESTRICTED% INCHES) IISO. INCHES) COVERAGE% 11SQ, INCHES) COVERAGE% SECTION)% SECTION)% UNREST111C'TEDl %
TOWARD HEAD BASE IIATEIIAL AXIAL COVERAGE 40.055 40.055 100.00% 0 0.00% 12.696 1.856 14.62% 0 0.00% 14.62% 0.00% 14.62% TOWARD HEAD WELD AXIAL COVERAGE 40.055 40.055 100.00% 0 0.00% 3.214 0.489 15.21% 0 0.00% 15.21% 0.00% 15.21%
- !: TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE 40.055 40.055 100.00% 0 0.00% 12.696 11.436 90.08% 0 0.00% 90.08% 0.00% 90.08%
TOWARD NOZZLE WELDAXIAL COVERAGE 40.055 0 0.00% 40.055 100.00% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00%
*.f.: COVERAGE HEAD SIDE CIRC WELD 40.055 0 0.00% 40.055 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00%
HEAD SIDE CIRC COVERAGE BAIIEIIATERIAL 40.055 0 0.00% 40.055 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00% 100.00% NOZZLE SIDE CIRC 40.055 0 0.00% 40.055 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% iiiltAWELD CIRC COVERAGE BAIIEIIATERIAL 40.055 40.055 100.00% 0 0.00% 6.474 un 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WELD VOLUME COVERAGE 67.28%
~L,C?L.L1ii, 11-,q,.CJ8 11/19198 Page 74 of 108
UT Calibration/Examination HNP 1 Procedure: NDEP-0450 Outage No .: RF0-17 Procedure Rev. : Report No. : UT-12-014 H-03000 4 ISi Work Order No.: 2050436 Page: of 5 Code: 2001 Edition, 2003 Addenda Cat.lltem: B-D/B3.110 Location: Containment 302' Drawing No. : 1-ISI-PZR-1 Description : Nozzle to Head System ID : RC-2050 Component ID : II-PZR-01NTHW-13 Size/Length: N/A Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1302 Finish Time: 1520 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No. : 021063 Serial No.: C29344 Checks Calibration Signal Sweep Depth Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 1130 5/3/2012 Reflector Amplitude% Division Inter. Cal. 1302 5/3/2012 Model : USN 58Lsw Linearity: L-12-001 Size: 0.75" Model: Gamma 1/4 T 82% 1.6 0.81" Inter. Cal. N/A Delay: 1.15 µs Range: 5.000" Freq .: 2.25 MHz Center Freq.: N/A 1/2 T 82% 3.4 1.676" Inter. Cal. N/A 3/4 T 56% 5.1 2.54" M'tl CalNel: 0.2330"/µs Pulser Type: Square Exam Angle: o* Squint Angle : N/A Final Cal. 1540 5/3/2012 N/A N/A N/A N/A Damping : 500 Ohms Reject: 0% Measured Angle: 0° Mode: LONG. Couplant PRF: Auto High SU Freq.: 2.25 MHz Exit Point: N/A # of Elements: 1
- - Cal. Batch: 05325 Circumferential Orientated Search Unit Frequency: 2.25 MHz Rectify: Fullwave Config. : SINGLE Focus: N/A
- - - - - Type* Ultragel II Calibration Signal Sweep Voltage: 450 Pulse Width : 220 Shape: ROUND Contour: N/A . ----~---- Reflector Amplitude% Division Depth Wedge Style: INTEGRAL Mfg.:
Sonotech, Inc. N/A N/A N/A N/A Ax. Gain (dB): 17 Circ. Gain (dB): N/A
- - - - - - - - - - - - Exam Batch :
Search Unit Cable Type: _ _ _
------ 05325 u_It_ra....;;g"'"e_I_11_ __
1 Screen Div . 0.5 in. of Depth Type: RG58 Length : 6' No. Conn.: O Calibration Block Scan Coverage Mfg.: Sonotech, Inc. Reference/Simulator Block 0 Reference Block Cal. Block No .: Thickness: 3.50" UT-050-1 Dia.: FLAT Upstream~ Downstream CW~ Scan dB : CCW~ Scan dB : 40 40 Serial No. : 792221 Gain dB Signal Reflector Amplitude % Sweep Division Depth Type: CS Rompas Cal. Blk. Temp. : 85° Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER 9 1" BW 81% 2.0 1.01" N/A N/A N/A N/A N/A Comp. Temp.: 90° Temp. Tool : 277510 Surface Condition: GROUND FLUSH Recordable lndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Comments: NO RECORDABLE INDICATIONS. Results: Sat ~ Unsat O Eval O Percent Of Coverage Obtained> 90% : 69.26% Reviewed Previous Data : YES Examiner Level 11 Date Reviewer Signature Date Mahoney, Patrick V. 5/3/2012 George Buck Level Ill 5/4/2012 E xaminer Level N/A Date Site Review Signature Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Signature Date N/A Robert W inegarden AN ~ G, 5/7/2012 Th is Document is a QA Record Page 75 of 108
,ru;;)..i::i,::,,, UT Calibration/E:xamination
{,!~JJ'U Group Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RF0-17 Summary No.: H-03000 Procedure Rev.: 4 Report No.: UT-12-014 Workscope: ISi Work Order No. : 2050436 Page: 2 of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location : Containment 302' Drawing No.: 1*ISI-PZR-1 Description : Nozzle to Head System ID : RC-2050 Component ID: II-PZR-01NTHW-13 Size/Length: N/A Thickness/Diameter: N/A Limitations : CONFIGURATION (SEE SKETCH) Start Time: 1302 Finish Time: 1520 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 021063 Serial No.: C18133 Checks Calibration Signal Sweep Sound Path Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 1133 5/3/2012 Reflector Amplitude% Division Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" 1.0" Model: Gamma Inter. Cal. 1302 5/3/2012 X 1/4 T 80% 1.8 1.18" Delay: 12.6941 µs Range: 6.400" Inter. Cal. N/A 2.4" Freq.: 2.25 MHz Center Freq. : N/A 1/2 T 58% 3.7 Inter. Cal. N/A 5.7 3.70" M'tl CalNel: 0.1280"/µs Pulser Type: Square Exam Angle: 45° Squint Angle: N/A 3/4 T 40% Final Cal. 1543 5/3/2012 5.11" Damping : 500 Ohms Reject: ID 22% 8.0 0% Measured Angle: 45° Mode: SHEAR PRF : Auto High SU Freq.: 2.25 MHz Couplant 5/4 T 30% 10.0 6.38" Exit Point: 0.65" # of Elements : 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config .: SINGLE Focus: N/A Voltage: 450 Pulse Width : 220 Type: Ultragel II Calibration Signal Sweep Shape : RECT. Contour: N/A Sound Path Mfg .: Sonotech, Inc. Reflector Amplitude% Division Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 32.5 Circ. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable Sound Path Type: Ultragel II 1 Screen Div. = 0.640 in. of Calibration Block Type: RG58 Length: 6' No. Conn.: 0 Mfg.: Sonotech, Inc. Scan Coverage Cal. Block No. : UT-050-1 Reference Block Reference/Simulator Block Upstream ~ Downstream~ Scan dB : 44 Thickness: 3.50" Dia .: FLAT
-- Gain Signal Sweep cw~ ccw~ Scan dB : 44 Serial No .: 792221 Sound Path Cal. Blk. Temp. : as Temp . Tool : 277510 -- dB Reflector Amplitude% Division 0
Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 55 FSDH 52% 1.6 1.06" goo Temp. Tool : Comp. Temp .:
-- 277510 Surface Condition : GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.)
Results: Sat~ Unsat O Eval O Comments: NO RECORDABLE INDICATIONS. Percent Of Coverage Obtained > 90% : 69.26% Reviewed Previous Data: YES Examiner Level 11 Date Reviewer Date Mahoney, Pat rick V. 5/2/2012 George Buck Level Ill 5/4/2012 Exa miner Level N/A Date Site Review Signature Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Signature Date N/A Robert Winegarden A~ '-l._) 5/712012 This Document is a QA Record Page 76 of 108
UT Ca Ii bration/Exam ination
~~~~r~~ion Group Site/Unit: HNP 1 Pro~du~ NDEP-0450 Outage No.: RFO-17
- Summary No.: H-03000 Procedure Rev. : 4 Report No .:
UT-12-014 Works cope: ISi Work Order No.: 2050436 Page: 3 of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location : Containment 302' Drawing No.: 1-ISI-PZR-1 Description : Nozzle to Head System ID: RC-2050 Component ID: 11-PZR-01 NTHW-13 Size/Length : NIA Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1302 Finish Time: 1520 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 021063 Serial No.: M20228 Checks Calibration Signal Sweep Sound Path Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 1138 5/3/2012 Reflector Amplitude% Division Model : USN 58Lsw Linearity: L-12-001 Size: 0.5" 1" Model: Gamma Inter. Cal. 1302 5/3/2012 X 1/4 T 80% 1.98 1.75" Delay: 17.2038 µs Range: 9.281" Inter. Cal. N/A 3.86 3.56" Freq.: 2.25 MHz Center Freq .: N/A 1/2 T 41% Inter. Cal. N/A 5.87 M'tl CalNel : 0.1280"/µs Pulser Type: Square Exam Angle: 60° Squint Angle: NIA 3/4 T 32% 5.49 Final Cal. 1540 5/3/2012 ID 11% 8.0 7.38" Damping: 500 Ohms Reject: 0% Measured Angle: Mode: PRF: Auto High SU Freq .: 2.25 MHz
-63°- SHEAR Couplant 5/4 T 17% 10.0 9.28" Exit Point: 0.65" # of Elements: 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: N/A Voltage: 450 Pulse Width : 220 Type: Ultragel II Calibration Signal Sweep Shape: RECT. Contour: N/A Division Sound Path Mfg.: Sonotech, Inc. Reflector Amplitude%
Wedge Style: NON INTEGRAL NIA N/A N/A N/A Ax. Gain (dB): 40 Circ. Gain (dB}: N/A Exam Batch: 05325 Search Unit Cable Sound Path Type: Ultragel II 1 0.928 Screen Div. = in . of Type: RG58 Length: 6' No. Conn. : 0 -- - Mfg .: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No .: UT-050-1 Upstream 0 Downstream 0 Scan dB: 52 Reference Block Reference/Simulator Block Thickness: 3.50" Dia .: FLAT cw 0 ccw 0 Scan dB: 52
-- Serial No.: 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude% Di vi sion Comp. Temp .:
Cal. Blk . Temp. : 85° Temp. Tool: 90° Temp. Tool: 277510 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 41 FSDH 44% 1.6 1.51"
-- Surface Condition : GROUND FLUSH N/A N/A N/A N/A NIA Recordable lndication(s): Yes O No.,/ (If Yes , Ref. Attached Ultrasonic Indication Report.)
Results: Sat 0 Unsat D Eval D Comments: NO RECORDABLE INDICATIONS . Percent Of Coverage Obtained> 90%: Reviewed Previous Data : YES Examiner Level 11 Date Reviewer Date Mahoney, Patrick V. 5/2/2012 George Buck Level Ill 5/4/2012 Examiner Level N/A Date Site Review Signature Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Date N/A Robert Winegarden A~ ~ ** 5/7/2012 T his Document is a QA Record Page 77 of 108
Nuclear Supplemental Report Geriera1ion Report No.: UT-12-014 Group
- Page: 4 of 5 Summary No.: H-03000 Sketch or Photo: Y:\Shared\lddeal\HNP _Data\DataSheet_lnfo\UT-12-014 .jpg f..Jot..2.LE
'-15° I
I y I I I _l This Document is a QA Record Page 78 of 108
Determination of Percent Coverage for UT Examinations - Vessels Site/Unit: HNP Procedure: NDEP-0450 Outage No. : RF0-17 Summary No.: H-03000 Procedure Rev.: 4 Report No. : UT-12-014 Works cope : ISi Work Order No.: 2050436 Page : 5 of 5 0 deg Planar Scan
- -100.000
- - - - % Length X - -74.700 - - - - % volume of length/ 100 = - -74.700 - - - - % total for O deg 45 deg Scan 1 100.000 % Length X 90.900 % volume of length / 100 = 90.900 % total for Scan 1 Scan 2 100.000 % Length X 31.300 % volume of length/ 100 = 31 .300 % total for Scan 2 Scan 3 100.000 % Length X 74.700 % volume of length / 100 = 74.700 % total for Scan 3 Scan 4 100.000 % Length X 74.700 % volume of length / 100 = 74.700 % total for Scan 4 Add totals and divide by# scans = 67.900 % total for 45 deg Other deg 60 Scan 1 100.000 % Length X 94.600 % volume of length / 100 = 94.600 % total for Scan 1 Scan 2 100.000 % Length X 16.700 % volume of length / 100 = 16.700 % total for Scan 2 Scan 3 100.000 % Length X 74.700 % volume of length/ 100 = 74.700 % total for Scan 3 Scan 4 100.000 % Length X 74.700 % volume of length / 100 = 74.700 % total for Scan 4 Add totals and divide by# scans = 65.175 % total for 60 deg Percent complete coverage Add totals for each angle and scan required and divide by# of angles to determine; 69.258 % Total for complete exam Note:
Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan Date: 5/3/2012 This Document is a QA Record Page 79 of 108
UT Calibration/examination
~i~~er!~ion Group Site/Unit: HNP Procedure: NDEP-0450 Outage No. : RFO-17
/
Summary No.: Report No.: UT-12-015 H-02995 Procedure Rev.: 4 Workscope: ISi Work Order No .: 2050436 Page: of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 260' Drawing No.: 1-ISI-PZR-1
Description:
Surge Nozzle to Vessel Weld System ID : RC-2050 Component ID: II-PZR-01NTHW-08 Size/Length: N/A Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1020 Finish Time: 1130 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 021063 Serial No .: C29344 Checks Calibration Signal Sweep Depth Manufacturer: General Electric Man u fact u re r: Initial Cal. 0816 5/2/2012 Reflector Amplitude% Division KB AeroTech Inter. Cal. 1020 5/2/2012 Model: USN 58Lsw Linearity: L-12-001 Size: 0.75" Model : Gamma 1/4 T 82% 1.6 0.81" Inter. Cal. N/A 1.676" Delay: 1.15 µs Range : 5.000" Freq. : 2.25 MHz Center Freq.: N/A 1/2 T 82% 3.4 Inter. Cal. NIA 5.1 2.54" 3/4 T 56% M'tl CalNel: 0.2330"/µs Pulser Type: Square o* Damping : 500 Ohms Reject: 0% Exam Angle: Measured Angle:
--- 0° Squint Angle:
Mode: NIA Final Cal. 1155 5/2/2012 NIA N/A N/A NIA LONG. Couplant PRF: Auto High SU Freq.: 2.25 MHz Exi t Point: N/A # of Elements: 1
----- - - - Cal. Batch: 05325 Circumferential Orientated Search Unit Frequency: 2.25 MHz Rectify: Fullwave Config.: SINGLE Focus: _ _N_IA _ _ Type:
Voltage: 450 Pulse Width: 220 Shape : ROUND Contour: N/A Mfg.: Ultragel II Sonotech, Inc. Calibration Reflector Signal Amplitude% Sweep Division Depth Wedge Style: INTEGRAL
--------- N/A NIA N/A N/A
- - - - - - - - - - - Exam Batch: 05325 Ax. Gain (dB): 17 Gire. Gain (dB): N/A Search Unit Cable ------
1 Screen Div. = 0.5 in. of Depth Type: RG58 Length: 6' No. Conn.: 0 Type: Ultragel II Calibration Block Scan Coverage Mfg. : Sonotech, Inc. Reference/Simulator Block 0 0 Reference Block Cal. Block No. : Thickness: 3.50" UT-050-1 Dia .: FLAT Upstream cw~ Downstream ccw~ Scan dB : Scan dB: 40 40 Serial No. : 792221 Gain dB Signal Reflector Amplitude% Sweep Division Depth Type: CS Rompas Cal. Blk . Temp.: 85° Temp. Tool : 277510 Exa m Surface: OUTSIDE DIAMETER 9 1" BW 81% 2.0 1.01" Comp. Temp .: 91° Temp. Tool: 277510 N/A NIA N/A NIA N/A
- - - - - - - - Surface Condition: GROUND FLUSH Recordable I ndication(s): Yes O No 0 (If Yes, Ref. Attached Ultrasonic Indication Report.)
Comments: WELD DISCONTINUITIES WERE OBSERVED NEAR RT Results: Sat~ Unsat D Eval O STAMP #1 BELOW RECORDABLE LEVELS . REFLECTORS WERE VERIFIED NOT TO BE ID CONNECTED OR Percent Of Coverage Obtained > 90% : 59 .1% Reviewed Previous Data: YES SERVICE INDUCED. GLB Examiner Level II Date Reviewer Signature Date Mahoney, Patrick V. 5/2/2012 George Buck Level Ill 5/4/2012 Examiner Level N/A Date Site Review Signature Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Signature Date N/A Robert Winegarden AN 5/7/2012 This Document is a QA Record Page 80 of 108
UT Calibration/Examination
~~~~r~\io ~
Group Site/Unit: HNP Procedure: NDEP-0450 Outage No .: RFO-17
- Summary No .: H-02995 Procedure Rev. : 4 Report No.: UT-12-015 Workscope: ISi Work Order No.: 2050436 Page: 2 of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 260' Drawing No .: 1-1 SI-PZR-1 Description : Surge Nozzle to Vessel Weld System ID: RC-2050 Component ID : 11-PZR-01NTHW-08 Size/Length: N/A Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1020 Finish Time: 1130 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No. : 021063 Serial No .: C18133 Checks Calibration Signal Sweep Sound Path Manufacturer: General Electric Manufacturer: KB Aero Tech Initial Cal. 0802 5/2/2012 Reflector Amplitude% Division Model : USN 58Lsw Linearity: L-12-001 Size: 0.5" 1" Model : Gamma Inter. Cal. 1035 5/2/2012 X 1/4 T 80% 1.8 1.18" Delay: 12.6941 µs Range: 6.400" Inter. Cal. N/A 1/2 T 58% 3.7 2.4" Freq.: 2.25 MHz Center Freq. : N/A Inter. Cal. N/A 3/4 T 40% 5.7 3.70" M'tl CalNel: 0.1280"/µs Pulser Type: Square Exam Angle: 45° Squint Angle: N/A Final Cal. 1157 5/2/2012 ID 8.0 5.11" Damping: 500 Ohms Reject: 0% 22%
Measured Angle: 45° Mode: SHEAR PRF: Auto High SU Freq .: 2.25 MHz
-- Couplant 5/4 T 30 % 10.0 6.38" Exit Point: 0.65" # of Elements: 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch: 05325 Circumferential Orientated Search Unit Config .: SINGLE Focus: N/A Voltage : 450 Pulse Width : 220 Type: Ultragel II Calibration Signal Sweep Shape: RECT. Contour: NIA Reflector Amplitud e% Division Sound Path Mfg .: Sonotech , Inc.
Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB) : 32.5 Gire. Gain (dB): N/A Exam Batch : 05325 Search Unit Cable Sound Path Type: Ultragel II 1 Screen Div. = 0.640 in. of Calibration Block Type: RG58 Length : 6' No . Conn .: 0
- - Mfg .: Sonotech, Inc.
Scan Coverage Cal. Block No .: UT-050-1 Reference Block Reference/Simulator Block Upstream ~ Downstream~ Scan dB : 44 Thickness: 3.50" Dia. : FLAT cw ~ CCW~ Scan dB : 44
-- Serial No. : 792221 Gain Signal Sweep Sound Path ss Temp. Tool: -- dB Reflector Amplitude % Division Cal. Blk. Temp.:
-- 277510 0
Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 55 FSDH 52% 1.6 1.06" Comp. Temp. : 91° Temp . Tool : 277510
-- Surface Condition : GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes D No ~ (If Yes, Ref. Atta ched Ultrasonic Indication Report.)
Results: Sat ~ Unsat D Eval O Comments: SEE PAGE 1 FOR COMMENTS . Percent Of Coverage Obtained> 90%: 59.1% Reviewed Previous Data: YES Examiner Level 11 Date Revi ewer Signature Date Mahoney, Patrick V. 5/2/2012 George Buck Level Ill 5/4/2012 Examiner Level NIA Date Site Review Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record Page 81 of 108
UT Calibration/Examination (!~.. ~i~~r~~ion Group Site/Unit: Summary No.: HNP H-02995 Procedure: Procedure Rev. : NDEP-0450 4 Outage No .: Report No.: RFO-17 UT-12-015 Work scope: ISi Work Order No.: 2050436 Page: 3 of 5 Code: 2001 Edition, 2003 Addenda Cat.!ltem : B-D/B3.110 Location : Containment 260' Drawing No. : 1-ISI-PZR-1
Description:
Surge Nozzle to Vessel Weld System ID : RC-2050 Component ID: 11-PZR-01NTHW-08 Size/Length : N/A Thickness/Diameter: N/A limitations: CONFIGURATION (SEE SKETCH) Start Time: 1020 Finish Time: 1130 Instrument Settings Search Unit Cal. Time Date Axial Orientated Search Unit Serial No.: 021063 Serial No.: M20228 Checks Calibration Signal Sweep Sound Path Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 0809 5/2/2012 Reflector Amplitude% Division Model: USN 58Lsw Linearity: L-12-001 Size: 0,5" 1" Model: Gamma Inter. Cal. 1105 5/2/2012 X 1/4 T 80% 1.98 1.75" Delay: 17.2038 µs Range: 9.281" Inter. Cal. N/A 1/2 T 41% 3.86 3.56" Freq .: 2.25 MHz Center Freq .: N/A Inter. Cal. N/A 5.49 M'tl CalN el : 0.1280"/µs Pulser Type: Square Exam Angle: 60 ° Squint Angle: N/A 3/4 T 32% 5.87 Final Cal. 1201 5/2/2012 11% 8,0 7.38" Damping : 500 Ohms Reject: 0% ID Measured Angle: Mode: PRF: Auto High SU Freq. : 2.25 MHz
° SHEAR Couplant 5/4 T 17% 10.0 9.28 "
Exit Point: 0.65" # of Elements: 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch : 05325 Circumferential Orientated Search Unit Config .: SINGLE Focus : N/A Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Shape: RECT. Contour: N/A Sound Path Mfg. : Sonotech, Inc. Reflector Amplitude % Division Wedge Style : NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 40 Circ. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable Sound Path Type: Ultragel II -- Screen Div. = Calibration 1 0.928 in . of Block Type: RG58 Length : 6' No . Conn.: 0
- - Mfg .: Sonotech, Inc.
Scan Coverage Cal. Block No.: UT-050-1 Scan dB : Reference Block Reference/Simulator Block Upstream~ Downstream ~ 50 Thickness: 3.50" Dia. : FLAT cw~ ccw ~ Scan dB: 50
-- Serial No.: 792221 Gain Signal Sweep Sound Path
-- dB Reflector Amplitude % Division Cal. Blk . Temp.: 85° Temp. Tool : 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 41 FSDH 44% 1,6 1.51" Comp. Temp. :
--91° Temp. Tool : 277510 Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No ~ (If Yes, Ref. Attached Ultrasonic Indication Report.)
Results : Sat 0 Unsat O Eval O Comments: SEE PAGE 1 FOR COMMENTS. Percent Of Coverage Obtained > 90%: 59.1% Reviewed Previous Data : YES Examiner Level 11 Date Reviewer Date Mahoney, Patrick V. 5/2/2012 George Buck Level Ill 5/4/2012 Examiner Level N/A Date Site Review Signature Date N/A James Salton 5/5/2012 Other Level N/A Signature Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record Page 82 of 108
Nuclear Supplemental Report Genera1ion Report No. : UT-12-015 Group Page: 4 of 5 Summary No.: H-02995 Sketch or Photo: Y:\Shared\lddeal\HNP _Data\DataSheet_lnfo\UT-12-015.jpg I I I I
\
This Document is a QA Record Page 83 of 108
Nuclear Determination of Percent Coverage for Genera1ion Group UT Examinations - Vessels Site/Unit: HNP / 1 Procedure: NDEP-0450 Outage No.: RF0-17 Summary No. : Procedure Rev.: Report No. : H-02995 4 UT-12-015 Works cope: ISi Work Order No.: 2050436 Page: 5 of 5 0 deg Planar Scan _ _1_0_0._o_o_o_ _ % Length X _ _7_3_.o_o_o_ _ % volume of length / 100 = _ _7_3_.o_o_o_ _ % total for o deg 45 deg Scan 1 100.000 % Length X 44.000 % volume of length/ 100 = 44.000 % total for Scan 1 Scan 2 100.000 % Length X 43.000 % volume of length / 100 = 43.000 % total for Scan 2 Scan 3 100.000 % Length X 73.000 % volume of length/ 100 = 73.000 % total for Scan 3 Scan 4 100.000 % Length X 73.000 % volume of length / 100 = 73.000 % total for Scan 4 Add totals and divide by# scans = 58.250 % total for 45 deg other deg 60 Scan 1 100.000 % Length X 21.100 % volume of length / 100 == 21 .100 % total for Scan 1 Scan 2 100.000 % Length X 16.900 % volume of length / 100 == 16.900 % total for Scan 2 Scan 3 100.000 % Length X 73.000 % volume of length I 100 == 73.000 % total for Scan 3 Scan 4 100.000 % Length X 73 .000 % volume of length / 100 == 73.000 % total for Scan 4 Add totals and divide by# scans = 46.000 % total for 60 deg Percent complete coverage Add totals for each angle and scan required and divide by # of angles to determine; 59.083 % Total for complete exam Note: Supplemental coverage may be achieved by use of other angles/ methods. When used , the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination . Site Field Supervisor: Edmund ____ Donovan __;c........;._ _ _ _ _ _ _ _ __ Date: 5/2/2012 This Document is a QA Record Page 84 of 108
.;; UT Calibratior camination
(.~ \.a~io~;~"' Site/Unit; ___H_N_P _ _ __ _ _ _ _1____ Procedure: _____N_o_e_P_-<>_448_ _ _ __ Outage No.;
------- RF0-15
------- ---- - -VT-09*01o
-of - -
Summary No.: H-03713 Procedure Rev.: 3 Report No.; Worksoope; ISi Work Order No,; 1313525 Page; 4 Code; Drawing No.: 2001 Ed 2003 Add 1-IS1-RHR*1 Cat./ltem: C-A/C1.10
Description:
Circumferential Sholl Weld Location:
- ------------------ RAB 236' System 10: RH-2085 Component 10; ll*RHR-01 RHRA-CSW--02A,B,C Limitations: None Size/Length;
- -----123.25" Start Time: 1315 Thickness/Diameter:
Finish Time:
.800"/39.2" 1545 Instrument Settings Search Unit Cal. Axial Otlent.ated Search Unit Time Date Serial No.: 013402 Serial No.: OOWMYL Checks Calibration Signal Sweep Sound Path Krautkramer Branson Initial Cal. 1315 4/612009 Reflector Amplilude% Division Manufacturer: Manufacture,; KBA USN-58L Shape: Inter. Cal. 1" ID Notch 82% 3 1.47" Model; Size: 0.5 Round 5" Inter. Cal.
Delay: 6.1419 Range: Freq.: 2.25 MHz Style: Compo.site Inter. Cal. M'UCalNel: 0.1237 Pulser. Single Exam Angle; 45' # of Elements: Single Final Cal. 1545 4/6/2009 Damping; 10000 Reject 0% Mode: Shear Wave Rep. Rate: High Freq.; 2.25 MHz Measured Angle: 46° Couplant Filter: NIA Mode: Shear Wave Wedge Style; MSWQC Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage: NIA Other; Full Wave Type; Ultragel II Calibration Signal SWO"!> Sound Path Reflector Amplitude% OiVislon Ax. Gain (dB): 31.7 Circ. Gain (dB): 31.7 Search Unit Cable Mfg,; Sonotech, Inc. 1.47" 1" ID Notch 823/o 3 10 Screen Div.= In. of Sound Path Type: Length: 6' RG-174 No.Conn.: 0 Exam Batch: Type; 05225 Ultragel II Linearity Report No,; L--09-001 Scan Coverage Mfg.: Sonotech, Inc. Calibration Block Cal. Block No.: CPL-77 Upstream Downstream O Scan dB: ~ Reference Block Reference/Simulator Block CWliZJ CCWli!J Scan dB: 37.7 Gain Signal Sweep Thickness: 1.00" Ola.: Flat Serial No.: 86-3248 Sound Path dB Reflector Amplitude% Division 74' Temp. Tool: 68951 Exam Surface; OD Cal. Blk. Temp.
-- Surface Condllk>n: GROUND SMOOTH Typo; SS Rompas 44.7 SOH 85o/, 2.2 1.1" Comp. Temp.; 72" Temp. Tool: 68951 Recordable lndication(s): Yes
- No '.ii!'.] (II Yes, Rel. Attached Ullrasonic lndicalion Report.)
Results: Satlil] Unsat O Eval O Comments: Also scanned 12" of weld # 3.Callbratlon Block conforms to ASME XI, Appx I, Supp 3(b)(3); Appx Ill Fig. 111*3230-1, Reviewed Previous Data: YGS Note 2: 111-3410: 111-3430; Ill, Supp 1(b)(3): and NOEP-0448 Percenl Of Coverage Obtained> 90%: 75% Examiner Level Date Reviewer Dale II-POI 4/6/2009 Damon Priestley PGN Lv Ill 4/29/2009 Malia, Mark E. Examiner Level Date Site Review Date NIA Scott Larson Level Ill 4/29/2009 NIA Other Level Date ANII Review Date Ill-POI Dugan. Michael P 4/14/2009 Nancy Ritchie-Slaughter This Document is a QA Record Page 85 of 108
~ UT Calibratior ramination
(_~jl\.Jit:~"' Site/Unit: ___H _N _P________ 1 _ __ Procedure: NDEP-0448 Outage No.: RFO-15 Summary No.: Workscope: --------------- H--03713 ISi Procedure Rev.: Work Order No.: 3 1313525 Report No.: Page: 2 UT-09-016 ol 4 Code: 2001 Ed 2003 Add Cat./ltem: C-A/C1.10 Location: RAB 236' Drawing No.: 1-ISI-RHR-1
Description:
Circumferential Shell Weld System 10: RH-2085 Component ID: ll*RHR*01RHRA-CSW*02A,B,C Limitations; Axial scan llmlted to shell side only. SiZe/Length: 123.25" Start Time: 1 300 Thickness/Diameter: F!inish Time:
,800"139.2" 1530 Instrument Settings Search Unit Cal, Time Date Axial Orientated Search Unit Seriet No.: 013'02 Serial No.: 00WPMD Check, Calibration Signal Sweep Sound Path Manufacturer. Krautkramer Branson Manufacturer: KBA Initial Cal. 1300 416/2009 Reflector Amplitude% Division Model: USN-58L SiZe: .5" Shape: Round Inter. Cal, 1* Notch 3,8 1.873" 82%
Delay: 6.1419 Range: 5" Freq.: 2.25 MHz Style: Comp-G Inter. Cal. Inter. Cal. M'tlCalNel: 0.1237 Pulser. Single Exam Angle: 60 # of Elements: 1 Damping: 10000 Reject: Final Cal. 1530 41612009 0% Mode: Shear Wave Rep. Rate: High Freq.: 2.25 MHz Measured Angle: 60 Coupt,nt Filter: NIA Mode: Shear Wave Wedge Style: MSWQC Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage: NIA Other: Full Wave Type: Ultragel II Calibration Signal Sweep Sound Path Ax_ Gain (dB): 47 Circ. Gain (dB): 47 Search Unit Cable Mfg.: Sonotech, Inc. Reflector Amplitude% Division 10 Screen Div.
- 5 in. of Sound Path Type: RG-174 NIA N/A NIA NIA Exam Batch: 05225 Linearity Rep0rt No.: L-09-001 Length: 6' No. Conn.: 0 Type: Ultntgel ti Scan Coveraga Mfg.: Sonotech, Inc.
Calibration Block Cal. Block No.: CPL-77 Upstreamli(J Downstream Scan dB: ~
- Reference Block Reference/Simulator Block Thickness:
Cal. Blk. Temp, 1.0" 74 Dia.: Temp. Tool: F lat 68951 cw Exam Surface: CCW O Scan dB: OD
-- Serial No.:
Typo: 86-3248 SS Rompas Gain dB Signal Reffector Amphtude% Division Sweep Sound Path 41 SDH 70% 3.1 1.547 Comp. Temp,: 72 Temp. Tool: 68951 Surface Condi6on: GROUND SMOOTH Recordable lndication{s): Yes
- No~ (If Yes, Ref. Attached Ultrasooic Indication Report.)
Results: Sat ~ Unsat O Eval O Comments: Also scanned 12" of weld# 3.Calibration Block conforms to ASME XI, Appx I, Supp 3(b)(3); Appx Ill Flg. 111-3230-1, Percent Of Coverage Obtained > 90%: Reviewed Previous Data: Yes Note 2; 111-3410; 111-3430; Ill, Supp 1(b)(3); and NDEP-0448 Examiner Level II-POI Date Reviewer Date Malla, Mark E. 4/6/2009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level NIA Date Site Review Date NIA Scott Larson Level Ill 4/29/2009 Other Level 111-PDt Date ANII Review Date Dugan, Michael P 4/2912009 Nancy Ritchie-Slaughter r,,) This Document Is a QA Record Page 86 of 108
~ UT Calibratio1 camination
~ .. ~~;1or
'-I G*oup Site/Unit:
Summary No.: -------------- HNP H-03713 Procedure: Procedure Rev.; NOEP-0448 3 Outage No.: Report No.: RfO-15 UT--09--016 Workscope: ISi Work Order No.: 1313525 Page: 3 of 4 Code: 2001 Ed 2003 Add Cat.ntem: C-AIC1.10 Location: RAB 236' Drawing No.: 1-ISt-RHR-1 Oesaiption: ClrcumferentJal Shell Weld System ID: RH-2085 Component 10: ll*RHR--01 RHRA-CSW-02A,B,C Limitations: Single Sided- Sholl Side Onl y Size/Length: 123.25" StartTlme: 0830 Thickness/Diameter: finish Time:
,800"/39.2" 1140 Instrument Setting* Search Unit Col. Time Date Axial Orientated Search Unit Serial No.: 0 134L4 Serial No.: 90-575 Checks CellbraUon Signal Sweep Sound Path Manufacturer: Krautkramer Branson Manufacturer: RTD Initial Cal. 0830 4/7/2009 Reflector Amplitude% Division Model: USN-SSL Size: 2*8 x 14mm Shape: Roct. lnte,. Cal. 1" 10 Notch 5.8 2.944" 80%
Delay: 9.5431 Range: 5.00" Freq,: 2.0 MHz Style: TRL2-Aust Inter. Cal. Inter. Cal. M'UCaWel: Damping:
,2390 5000 Pulser:
Reject: Auto High 0% Exam Anglo: Mode: 10* Long.
# of Elements: Dual f inal Cal. 1140 4/7/2009 Rep. Rate: 255 MHz freq.: 2 Moasurad Anglo: 10* Couphmt FIiter. NIA Mode: Dual Wedge Style: Integral Cal. Batch: 011 25 Circumferential Orientated Search Unit Voltage: NIA Other: Full Wave Type: Ultragel 11 Calibratlon Signal Sweep Sound Path Ax. Gain (dB): 70.8 Circ, Gain (dB): N/A Search Unit Cable Mfg.: Sonotech ReflectOt" Amplitude% Division 10 Screen Div. =
Linearity Report No.:
-- 5 In. of Sound Path L-09--002 Type:
Length: 6'x2 RG-174 No. Conn.: 0 Exam Batch: Type: 01125 Ultragel II N/A NIA N/A N/A Calibration Block Scan Coverage Mfg.: Sonotech Cal. Block No.: CPL-77 Upstream2J Downstream i;a Scan dB: 70.8 Reference/Simulator Block
* -- Reference Block Thickness: 1.00" Dia.: Flat cw CCW Q SC811 dB: N/A
-- Serial No.: 86-3248 Gain Signal Sweep Sound Path dB Re flecto, Amplitude% Division Cal. Blk. T emp. 12* Temp. Tool: 68951 Exam Surfaca: OD Type: SS Rompas NIA N/A N/A N/A NIA Comp. Temp.: 10* Temp. Tool: 68951 Surfaca Condition: GROUND Recordable lndlcatlon(o): Yes D No ~ (If Yes, Ref. Attachad Ultrasonic lndlcaUon Report.)
Results: Sat 1i2J Unsat D Eval
- Comments: Supplemental 10* RL. Far side of austenlllc weld examined IAW NOEP-0425 Rev 8. However, code Percent Of Cove,age Obtained > 90%: Re\liewed Previous Data: Yes coverage is not claimed beyond weld centerline.
Examiner Level 111-PDI Date ReV'lewer Date Dugan, Michael P 4/7/2009 Damon Priestley PGN Lv Ill 4/29/2009 Examiner Level NIA Date Site Review Date N/A Scott Larson Level Ill 4/2912009 Other N/A Level N/A Signature Date ANII Review Nancy Ritchie*Slaughter oJ,/(b Date This Document Is a QA Record Page 87 of 108
Report No.: UT-09-016 Page: 4 of 4 Summary No.: H-03713 Examiner: Malia, Mark E. ,/Jl(f.,4rf Level: II-POI Reviewer: Damon Priestley PGN Lv Ill f Date: 4/29/2009 Examiner: NIA Level: N/A Site Review: Scott Larson Level Ill ~ Date: 4/29/2009 Other: Dugan, Michael P Level: 111-PDI ANII Review: Nancy Ritchie-Slaughter k Date: !J.!114 Comments: Determination of Percent Coverage for UT Examination Angle: 45' Circumferential CW: 100% of length X 100% of volume= 100% of scan complete Circumferential CCW: 100% of length X 100% of volume= 100% of scan complete Angle: 60' Axial US: 100% of length X 100% of volume = 100% of scan complete Axial OS: 0% of length X 0% of volume = 0% of scan complete 100% Circumferential CW+ 100% Circumferential CCW + 100% Axial US+ 0% Axial OS= 300 300 / 4 = 75% Total Coverage This Document Is a QA Record Page 88 of 108
UT Calibration/Examination /N L.~_,.~ _J:ilJ~G?i;\oa Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RF0-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 1 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C*BIC2.21 LocaUon: RAB 216' Drawing No.: 1-ISI-BIT-1
Description:
Inlet Nozzle to Head Weld System ID: Sl-2080 Componen I ID: 11-BIT-01 NTHW-04 Size/Length: NIA SS / 2.0* Thickness/Diameler: Limitations! Yes
- Due to nozzle configuration Start Time: 1108 Finish Time: 1131 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 011CXD Checks Calibration Signal Sweep Initial Cal. 0820 10/4/2016 Sound Path Manufacturer: GE Manufacturer; KBA Renec1or Amplitude% Division Model: USN60sw Linearity: L-16-011 Inter. Cal. NIA Size: 0,375* Model: Comp-G 1/4TSDH 80 2.0 0.96S-Inter. Cal. 1107 1014/2016 Delay: 8.7403 Range: 5.0- Freq.: 1.5 MHz Center Freq.: N/A 1/2TSDH 40 4.0 2.0*
Inter. Cal. N/A M'UCalNel: 0.1230 Pulser Type: Square 3/4TSDH 20 6.0 2.97" Exam Angle: 45 Squint Angle! N/A Final Cal. 1359 10/4/2016 5/4T SOH 12 10.0 4.96" Damping: 500 Ohms Reject: 0% Measured Angle: 45 Mode; Shear Couplant PRF: Auto High SU Freq.; 1.5MHz Exlt Pofnl: 0.4" # of Elements: 1
- - Cal. Batch: 15B080 Circumferential Oriented Search Unit Frequency; 2.0 MHz Rectify: Fullwave Config.: Single Focus: N/A Type: Ultragel II Calibration Signal Sweep Voltage: 450 Pulse Wldlh: 330 Shape: Round Contour. Flat Renector Amplitude% Sound Palh Mfg.: Magnaflux Division Wedge Style: MSWQC SaaAxlal Exam Batch: 158080 Ax. Gain (dB): 27.4 Clrc. Gain fdB}: 27.4 Search Unit Cable Type: Ultragel II
--1 Screen Div. =
.5 In. of Sound Path Type: RG174 l ength: 6' Scan Coverage No. Conn.: 0
- Mfg.: Magnaflux Calibration Block Reference Block Reference/Slmulator Block Cal. Block No.: 16C-087 Upstream cw~
Downstream ~ Scan dB: 33.4 CCW~ Scan dB: 33.4 Serial No.: 15-2377 Gain Signal Sweep Sound Path
-- Type:
Thickness: 3.04 Dia.: Flat dB Renector Amplitude% Division Cal. Blk. Temp.: 74 Temp. Tool: G502480 ROMPAS 27.4 FSDH 20 2.0 1.0" Exam Surface: 0 .0 . Comp. Temp.: 79 Temp. Tool: G502480 Surface Condition: Ground Smooth Recordable Indication( s): Yes D No ~ (If Yes Ref. Attached Ultrasonic Indication Report. Results: Sat~ Unsal
- Eval O NCR# 02067721 Comments: N/A Percent Of Coverage Obtained > 90%: No-76.53/4 Reviewed Previous Oala: No Examiner Level 11-N Signature Date Date Schmalz, Matthew W. 10/412016 Examlner Level 11-N Date Rush, J. Scott 10/412016 Olher Level N/A Signature Dale Dale N/A /o/:i-3/ I~
This Document is a QA Record NANCY RITCHIE-SLAUGHTER Page 89 of 108
~.~tG NlJliGroup ~~~:'.rO!I UT Calibration/Examination
--------------- NDEP-0450 Sile/Unit: HNP 1 Procedure: Outage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 2 or 12 Code: 2001 Ed 2003 Add Cal./ltem: C-B/C2.21 Localion: RAB 216' Drawing No.: 1-ISI-BIT-1 Descriplion: Inlet Nozzle to Head Weld Syslem ID: Sl-2080 Component ID: ll*BIT-01NTHW-04 Size/Length: N/A Thickness/Diameter: ______
SS / 2.0-Limltalions: Yes
- Due to nozzle configuration Start Time: 1148 Finish Time: 1154 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 03-760 Checks Calibralion Signal Sweep Manufacturer: GE Manufacturer: RTD lniUal Cal. 0840 10/4/2016 Sound Path Renector Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 2(15x25) Model: TRL2 Inter. Cal. N/A ID Notch 80 8.4 4,19*
Delay: 9.7821 Range: 5.0- Inter. Cal. 1147 10(4/2016 Freq.: 2.0MHZ Center Freq.: N/A Inter. Cal. N/A M'UCalNel: 0.2280 Pulser Type: Square Exam Angle: 45 Squint Angle: 10 Final Cal. 1409 10/4/2016
- -# of Elements:
Damping: 500 Ohms Reject: 0% Measured Angle: 45 Mode: Long. PRF: Auto High SU Freq.: 2.0MHZ Couplant Exit Point: o.&* 2 Frequency: 2.0 MHz Rectify: Fullwave - - Cal. Balch: 158080 Clrcumferentlal Oriented Search Unit Config.: Dual Focus: FS-55 Voltage: 450 Pulse Width: 250 Type: Ultragel II Calibration Signal Sweep Shape: Rect. Contour: Flat Renector Amplitude% Division Sound Path Mfg.: Magnaftux Wedge Style: Integral N/A Ax. Gain (dB): 39.6 Clrc. Gain (dB): NIA Exam Balch: 158060 Search Unit Cable Type: Ultragel II Sound Path 1 Screen Div.= .5 In. of Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaftux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Upstream~ Downstream O Scan dB: 45.6 Reference Block Reference/Simulator Block 3,04* Gain Signal Sweep Thickness: Dia.: Flat cwo
-- Type:
CCWQ Scan dB: N/A Serial No.: 15-2377 dB Renector Amplitude% Division Sound Path Cal. Blk. Temp.:
--74 Temp. Tool: G502480 Exam Surface: 0.0. ROMPAS 24.2 2* Radius 80 4.0 2.0-Comp. Temp.:
--79 Temp. Tool: G502480 Surface Condition: Ground Smooth Recordable lndicatlon(s): Yes C No~ (Ir Yes, Ref. Attached Ultrasonic Indication Report.)
Results: Sat 2J Unsal .J Eval ;J Comments: L-wav verified In accordance with AD-NE-ALL-1103. Percent Of Coverage Obtained > 90%: No-78.6% Reviewed Previous Data: No Examiner Level 11-N Date Schmalz, Matthew W. Examiner Level 11-N Rush,J.Scott Other Level NIA N/A This Document is a QA Record NANCY RITCHIE-SLAUGHTER Page 90 of 108
UT Calibration/Examination /~~:~~~;ion L~JitiGroup ------- Site/Unit: _ _ _H_N_P_ _ _ _ _ _ _ _ 1____ Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 3 of 12 Code: 2001 Ed 2003 Add Cal./ltem: C-BIC2.21 Location: RAB216' Drawing No.: 1-ISI-BIT-1
Description:
Inlet Nozzle to Head Weld System ID: Sl-2080 Component ID: 11-BIT-01NTHW-04 Size/Length: N/A Thickness/Diameter: SS / 2,0" Limitations: Yes - Due to nozzle configuration Start Time: 1158 Finish Time: 1204 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 03-794 Checks Calibration Signal Sweep Manufacturer. GE Manufaclurer: RTD Initial Cal. 0846 1014/2016 Sound Path Reflector Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 2(20x34) Model: TRL2 Inter. Cal. NIA ID Notch 80 5.8 5.85" Delay: 12.1762 Range: 10.0* Inter. Cal. 1157 101412016 Freq.: 2.0MHZ Center Freq.: NIA M'UCalNel: Inter. Cal. NIA 0.228 Pulser Type: Square Exam Angle: 60 Squint Angle: 3 Flnal Cal. 1413 10/4/2016
--# of Elements:
Damping: 500 Ohms Reject: 0% Measured Angle: 60 Mode: Long. PRF: Auto High SU Freq.: 2.0 MHZ Couplant Exit Point: 0.7" 2 Frequency: 2.0 MHz Rectify: Fullwave - - Cal. Batch: 15B080 Circumferential Oriented Search Unit Config.: Dual Focus: FS-105 Voltage: 450 Pulse Width: 250 Type: Ultragel II Calibration Signal Sweep Shape: RecL Contour: Flat Sound Path Mfg.: Magnaflux Reflector Amplitude% Division Wedge Style: Integral N/A Ax. Gain (dB): 51.2 Circ. Gain (dB): N/A Exam Balch: 15B080 Search Unit Cable Type: Ultragel II 1 Screen Div.= 1.0 In. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Upstream~ Downstream D Scan d B : ~ Reference Block Reference/Simulator Block Thickness: 3.04" Dia.: Flat cw
- CCWQ
-- Type:
Scan dB: NIA Serial No.: 15-2377 Gain dB Signal Sweep Reflector Amplitude% Division Sound Path Cal. Blk. Temp.: 74 Temp. Tool: 0502480 Exam Surface: 0.0. ROMPAS 51 .2 FSDH 58 1.4 1.41" Comp. Temp.: 79 Temp. Tool: Recordable lndlcallon(s): Yes O G5024B0 Surface Condition: Ground Smooth No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsal O Eval O Commenls: L-wave verified in accordance with AD-NE-ALL-1103. Accoustlc Interface noted 360° Intermittently. Percent Of Coverage Obtained > 90%: No-78.6% Reviewed Previous Data: No Examiner Level 11-N Signature Schmalz, Matthew W. Examiner Level 11-N Rush,J.Scott Other Level NIA Date N/A This Document Is a QA Record NANCY RITCHIE-SLAUGHTER Page 91 of 108
UT Calibration/Examination /~~~~~~ion L ~..J:il:iGroup Site/Unit: ___H_N_P_ _ _ _ _ _ _ _ 1____ Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 4 of 12 Code: 2001 Ed 2003 Add Cat./llem: C B/C2.21 0 Location: RAB 216' Drawing No.: 1°ISl BIT-1 0
Description:
Inlet Nozzle to Head Weld System JD: S1-2080 Component ID: ll*BIT-01NTHW*04 Size/Length: N/A Thickness/Diameter. SS I 2.0" LlmltaUons: Yes
- Due to nozzle configuration Start Time: 1135 Finish Time: 1144 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 01F62L Checks CalibraUon Signal Sweep Manufacturer. GE Manufacturer: KBA lnlUal Cal. 0835 10/4/2016 Sound Path Reflector Amplitude% Dlvlslon Model: USN60sw Linearity: L-16-011 Size: 0.375" Model: Comp-G Inter. Cal. N/A 1/4TSDH 100 2.2 1.36" Delay: 10.1525 Range: 6.0" Inter. Cal. 1134 10/4/2016 Freq.: 2.25 MHz Center Freq.: NIA 1/2T SDH 60 4.9 2.93" M'U CalNel: 0.122B Pulser Type: Square Inter. Cal. N/A 3/4TSDH Exam Angle: 60 Squint Angle: N/A 30 7.8 4.68" Final Cal. 1404 10/4/2016 Damping: 500 Ohms Reject: 0%
PRF: Auto High SU Freq.: 2.25 MHz Measured Angle: Mode: Shear Couplant Exit Point: 0.45" # of Elements: 1 Frequency: 2.25MHz Rectify: Fullwave Ni;:-- Cal. Batch: 158080 Clrcumferentfal Oriented Search Unit Config.: Slngle Focus: Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Shape: Round Contour. Flat Sound Path Mfg.: Magnaflux Reflector Amplitude% Division Wedge Style: MSWQC NIA Ax. Gain (dB): 50.0 Clrc. Gain (dB): NIA Exam Batch: 158080 Search Unit Cable Type: Ultragel II --1 Screen Div. = .6 in. of Sound Path Type: Length: 6' RG174 No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C*087 O Reference/Simulator Block Upstream~ Downstream Scan dB: 56.0 Reference Block Thickness: 3.04" Dia.: Flat cw * -- Type: CCW O Scan dB: N/A Serial No.: 1s.23n Gain dB Signal Sweep Reflector Amplitude% Division Sound Palh Cal. Blk. Temp.: Comp. Temp.:
-- 74 Temp. Tool:
79 Temp. Tool: G502480 G502480 Exam Surface: O.D. ROMPAS 50 FSDH 60 2.4 1.409" Surface Condition: Ground Smooth Recordable lndlcallon(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sal~ Unsat O Eval O Comments: Accoustlc Interface seen Intermittently 360°. Percent Of Coverage Obtained > 90%: No- 78.6% Reviewed Previous Data: No Examiner Level 11-N Date Schmalz, Matthew W. 10/4/2016 Examiner Level ll*N Date Rush, J. Scott 10/4/2016 (Q2J Other Level N/A Date Date N/A ID J-3 /~ This Document 1s a QA Record NANCY RITCHIE-SLAUGHTER Page 92 of 108
~{G~~~~:;ipon UT Calibration/Examination
~.Nl:il:iGroJ Sile/Unit: Summary No.: HNP / H-01354 1 Procedure: Procedure Rev.: NDEP-0408 14 Oulage No.: Report No.:
-------RFO-20 UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 5 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C-B/C2.21 Location: RAB 216' Drawing No.: 1-ISI-BIT-1
Description:
Inlet Nozzle to Head Weld System ID: Sl-2060 Component ID: 11-BIT-01NTHW-04 Size/Length: NIA Thickness/Diameter: SS/2.0-Limitations: None Start Time: 1046 Finish Time: 1102 Instrument Settings Search Unit Cal. Time Date Axlal Oriented Search Unit Serial No.: 15A024PE Serial No.: 001WVY Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: KBA Initial Cal. 0805 10/412016 Depth Reflector Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 0.50" Model: Gamma Inter. Cal. NIA 1.0" Side 80 1.25 1.0" Delay: 2.0450 Range: B.0" Inter. Cal. 1045 10/412016 Freq.: 1.0 MHz Center Freq.: NIA 4.0" Side 80 5.0 4.0" M'U CalNel: 0.2237 Pulser Type: Square Inter. Cal. NIA Exam Angle: 0 Squint Angle: NIA Final Cal. 1355 1014/2016 Damping: 500 Ohms Reject: 0% PRF: Auto High SU Freq.: 1.0 MHz Measured Angle:
-NIA- Mode: Long.
Couplant Exit Point: NIA # of Elements: 1 Frequency: 1.0 MHz Rectify: Fullwave N,;;:-- Cal. Batch: 15B080 Clrcumferentlal Oriented Search Unit Config.: Slngle Focus: Voltage: 450 Pulse Width: 500 Type: Ultragel II Calibration Signal Sweep Shape: Round Contour: Flat Reflector Amplitude% Depth Mfg.: Magnaflux Division Wedge Style: Integral SeeAxlal Ax. Gain (dB): 10.6 Circ. Gain (dB}: 10.6 Exam Balch: 158080 Search Unlt Cable Type: Ultragel II --1 Screen Div. = 0.8 Depth In. of Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: Thickness: 4.0" A06311 Upstream~ Downstream
- Scan dB: 13.6 Reference Block Gain Reference/Simulator Block Signal Sweep Dia.: Flat cw~
-- Type:
CCW~ Scan dB: 13.6 Serial No.: 15-2377 dB Renector Amplitude% Division Depth Comp. Temp.: Cal. Blk. Temp.: 74 Temp. Tool: 79 Temp. Tool: G5024B0 G502480 Exam Surface: 0.0. ROMPAS 2.3 1"Slde BO 1.25 1.0" Surface Condition: Ground Smooth Recordable lndlcatlon(s): Yes No~ (If Yes, Ref. Attached Ultrasonic Indication Report.> Results: Sat~ Unsat D Eval O Comments: Utilized for T & Conly. Lamination scans performed In prior examination. Data not avallabe. Percent Of Coverage Obtained > 90%: NIA Reviewed Previous Data: No Examiner Level 11-N Date Signature Date Schmalz, Matthew W. 1014/2016 Examiner Level ll*N Date Rush,J.Scott 10/4/2016 (OZ.I Other Level NIA Date N/A ltJ/~3/J{p This Document is a QA Record NANCY RITCHIE-SLAUGHTER Page 93 of 108
Nutlsar Supplemental Report Gene1at10~ Report No.: UT-16-001 G,01.JJ
- Page: 6 of 12 Summary No.: H-01354 Examiner: Schmalz, Matthew W. Level: 11-N Examiner: Rush, J. Scott Other: N/A ..;.;;.;..;...______________ Level:
Level: 11-N NIA NANCY BIJCHIE-SI Al IGHIEB Comments: T & C - Inlet connection T & C - Taken at 0° RT marker on head. Sketch or Photo: Z:\UnOUTAGES\Harris\Conlours and Profiles\ll-BIT-01 NTHW,04_ Page_ 1.bmp
.Il\l L£.i tJ Ot.'t...Le.
a
~ ~ ~ l/) g 0 JI 0
~ c:,q N rt'1 0
-: ~ ~ :r "'Tl N N t"I ~ r-D
(
,. 'WC.'vJ :. \.0 .,
'1,JE.U) C.llC.'vJ r-1 REtN Fall.CL MEIJT Hf.f6UT : , I 50" Cf: Of"WE.L..D:: /.<too" F~OM FLAT SuRFAC.S OF'l:tJL~, Noi~Lf SLJ\L.£ = 1" To I" This Document is a QA Record Page 94 of 108
Nuclear Supplemental Report Gene,ation Report No.: UT-16-001 Group
- Page: 7 of 12 Summary No.: H-01354 Level: 11-N Reviewer. 1 Date:~
~~.;.:...;.-f+J~-=-=,it.....:.-:::.1~:o&+---=-......¥;.._~
Examiner. Rush, J. Scott Level: 11-N Site Review: lZJ.~~~Wl:LG""~fi~'-~.J( -~~ur:.~::::::::... Date:~ Other. N/A Level: N/A ANII Review: .....J~'.Jr..~'A-JJ.J.&~~-=~~:2d~L Date: /0&3/1(, MA~JCV Rli:cHle SbA,UGH+eR Comments: 45° Coverage Plot Sketch or Photo: Z:\UTIOUTAGES\Harris\Conlours and Profiles\ll-BIT-01NTHW-04_Page_2.bmp IN LE.:T N O l.'l.l.E:- SI-IE.LL
."' t ....~
J
~
- r
- r :r 01,t ' "'
- r
~
l ,. Sc:Au::: 1" :T11~1~"--------------------- WC.\IJ-= Loo ** WELD C.loW~ REDJFOIUEMl:.t\l'T Hl:...IGIIT * .150*
't: oF WfJ..JJ ::- /.'loo" FRoM FLAT Sul'l.FACE; oF ~NLfT N0?.1.LE.
This Document Is a QA Record Page 95 of 108
Nutlear Supplemental Report Gene,ation Report No.: UT-16-001 Group
- Page: 8 of 12
---------------=----
Summary No.: H-01354 Examiner. Schmalz, Matthew W. Examiner. Rush, J. Scott Level: Level: 11-N ll*N Reviewer. Site Review: Dale:- Date: Other. NIA
---------------- Level: NIA ANII Review: Date: I0!.,;2-3/1.~
Comments: 60° Coverage Plot Sketch or Photo: Z:\UnOUTAGES\Harris\Contours and Profiles\ll-BIT-01NTHW-04_Page_3.bmp
..J 0
~
0 j
.J r
t *. r--- -t. I I / - - r , 5cALf.: I* To I I / I WC.w " 1.oD** l.tJU.D C.R.oWrJ RE.ItJFOR.CfiM~tJ"T I-IE..1611T : ,150.
't OF WtL1J : I 100" FR.OM FLAT 51.11?.FACE: DF :tNLET Noi:u.1:.
This Document Is a QA Record Page 96 of 108
Nuclear Supplemental Report General on Report No.: UT-16-001 GroJp
- Page: 9 of 12 Summary No.: H-01354 Examiner: Schmalz, Matthew W. Level: 11-N Examiner: Rush, J. Scott Other: NIA ____________ Level:
Level: 11-N N/A Site Review:.~~~.!=,,;U~~;]Jj~l:,~lS~--==- ANII Review: ~.TI~r:,1W'/LJ.&8:~~~:tJ:_~'._- Date: LO Date:
~
/t:.l/.,l-3/Jt, NANCY BIJCHIFnSI Al IGHTia Comments: Calculation Sketch or Photo: Z:\UnOUTAGES\Harris\Contours and Profiles\11-BIT-01NTHW-04_Page_ 4.bmp Total Weld Volume: 2.0S"(w) x .S"(h) = 1.64"2 V
. _ I_ _ __ _ ,
Total AX (away from NOZ) coverage with 45°: .95"(b) x .S"(h) / 2 = .24"2 .24 / 1.64 = 14.6% SCAN COVERAGE: CW= 100% CCW= 100% AX towards NOZ = 100% (using 45° and 60°) AX away from NOZ = 14.6% (limited due to Noz Configuration) 100 + 100 + 100 + 14.6 =314.6 / 4 =78.6% Total Examination Coverage This Document is a QA Record Page 97 of 108
. .G.#.-:}..~~~~r~~or Liquid Penetrant Examination .,.. /. (liG*o~p Site/Unit: HNP 1 Procedure: NDEP-0201 Outage No.:
RFO-19 Summary No.: H-01354 Procedure Rev.: 34 TR-A Report No.: PT-15-005 Workscope: ISi Work Order No.: 13352682 Page: 1 of 1 Code: 2001 Edition 2003 Addenda Cat/Item: C-B/C2.21 Location: RAB 216' Drawing No.: 1-151-BIT-1
Description:
Inlet Nozzle to Head Weld System ID: 51-2080 Component ID: 11-BIT-01NTHW-04 Mat/Thickness: SS / SA-204 - 2" Limitations: None Light Meter Mfg.: Spectronics Serial No.: MCNDE40183 Illumination: >100fc Temp. Tool Mfg.: Fluke Serial No.: MCNDE40194 Surface Temp.: 68.4 OF Comparator Block Temp.: Side A: NIA °F Side B: N/A °F Resolution: Not Used Lo/Wo Location: N/A Surface Condition: Smooth Visible~ Cleaner Penetrant Remover Developer Fluorescent C Brand Magnaflux Magnaflux Magnaflux Magnaflux Type SKC-5 SKL-SP2 SKC-S SKD-S2 Batch No. 13J09K 12L04K 13J09K 11L05K Time Evap. 5 Minutes Dwell 10 Minutes Evap. 5 Minutes Develop 10 Minutes Time Exam Started: 1100 Time Exam Completed: 1140 Indication Loe Loe Diameter Length Type Remarks No. L w R/L NRI Comments: NONE Results: Sat~ Unsat
- Eval Percent Of Coverage Obtained > 90%: 100 Reviewed Previous Data: None Examiner Level 11-N Date Reviewer Date Nahory, W. Jason 4/15/2015 Jerry Newgard, Level Ill 4/24/2015 Examiner Level N/A Date Site Review Date N/A Angela Staller 4/27/2015 Other Level NIA Signature Date ANII Review Date N/A Nancy Ritchie-Slaughter, ANII 4/28/2015 This Document is a QA Record Page 98 of 108
UT Calibration/Examination
. ~~~~~Ion Group SIie/Unit:
Summary No.: Workscope: HNP
-------------- H-01353 ISi 1 Procedure:
Procedure Rev.: Work Order No.: NDEP-0450 5 13540520 Outage No.: Report No.: Page: 1 RFO-20 UT-16-002 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C-B/C2.21 Location: RAB 226' Orawing No.: 1*ISl*BIT*1
Description:
Outlet Nozzle to Vessel Weld System ID: Limitations: 51-2080 Component ID: 11-BIT-01NTHW-03 Yes
- Due to nozzle configuration Size/Length:
------- NIA Thickness/Diameter. ______
SS / 2.0-Start Time: 1217 Finish Time: 1235 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 011CXD Checks Calibration Signal Sweep Manufacturer. GE Manufacturer: KBA Initial Cal. 0820 10/4/2016 Sound Path Reflector Amplllude% Division Model: USN60sw Linearity: L-16-011 0,375* Comp-G Inter. Cal. N/A Size: Model: 1/4TSDH BO 2.0 0.968. Delay: B.7403 Range: 5.0- Inter. Cal. 1216 10/4/2016 Freq.: 1.5 MHz Center Freq.: N/A 1/2TSDH 40 4.0 2.0-M"IICalNel: 0.1230 Pulser Type: Square Inter. Cal. N/A 3/4TSDH 2,97* Exam Angle: 45 Squint Angle: NIA 20 6.0 Damping: 500Ohms Reject: 0% Final Cal. 1359 10/4/2016 4.95*
--# of Elements:
Measured Angle: Mode: 5/4TSDH 12 10.0 45 Shear PRF: Auto High SU Freq.: 1.5MHz Couplant Exit Point: 0.4* 1 Frequency: 2.0 MHz Rectify: Fullwave N;;:-- Cal. Balch: 158080 Circumferential Oriented Search Unit Config.: Single Focus: Voltage: 450 Pulse Width: 330 Type: Ultragel II Calibration Signal Sweep Shape: Round Conlour. Flat Reflector Sound Path Mfg.: Magnaflux Amplitude% Division Wedge Style: MSWQC Ax. Gain (dB): 27.4 Circ. Gain (dB): Sae Axial 27.4 Exam Batch: 15B080 Search Unit Cable --1 Screen Div. =
-- .5 in. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type:
Mfg.: Ultragel II Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Reference/Simulator Block Upstream~ Downstream~ Scan dB: 33.4 Reference Block Thickness: 3.04 Dia.: Flat Gain Signal Sweep cw~
-- Type:
CCW~ Scan dB: 33.4 Serial No.: 15-2377 dB Sound Path Reflector Amplil1Jde% Division Cal. Blk. Temp.:
--74 Temp. Tool: G502480 Exam Surface: O.D. ROMPAS 27.4 FSDH 20 2.0 1.0-79 Temp. Tool:
Comp. Temp.:
-- G502460 Surface Condition: Ground Smooth Recordable Indications:
Results: Sat ( )
!i!j Yes
*D Unsat No Eval *
(If Yes. Ref. Allached Ultrasonic Indication Report.) NCR# 02067723 Comments: N/A Percent Of Coverage Obtained > 90%: No
- 76.5% Reviewed Previous Data: No Examiner Level 11-N Signature Date Date Schmalz, Matthew W. 10/4/2016 Examiner Level 11-N Dale Dale Rush,J.Scott Other Level N/A 10/412016 Date lo Date N/A This Document is a QA Record Page 99 of 108
UT Calibration/Examination
~~~:\ion . Group Site/Unit:
Summary No.: HNP H-01353 1 Procedure: Procedure Rev.: NDEP-0450 5 Outage No.: Report No.:
------- RFO-20 UT-16-002 Work scope: ISi Work Order No.: 13540520 Page: 2 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C-BIC2.21 Location: RAB 226' Drawing No.: 1-I5I-BIT-1
Description:
Outlet Nozzle to Vessel Wald System ID: 51-2080 Component ID: 11-BIT-01NTHW-03 Size/Length: NIA Thickness/Diameter: 5512.0" Limitations: Yes* Due to nozzle configuration Start Time: 1239 Finish Time: 1244 Instrument Settings Search Unit Cal. Time Data Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 01F62L Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: KBA Initial Cal. 0835 10/412016 Sound Path Reflector Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 0.375.. Model: Comp-G Inter. Cal. NIA 114T SDH 100 2.2 1.3&- Delay: 10.1525 Range: 6.0" Inter. Cal. 1238 10/4/2016 Freq.: 2.25 MHz Center Freq.: N/A 1/2TSDH 60 4.9 2.93" M'U CalNel: 0.1228 Pulser Type: Square Inter. Cal. N/A Exam Angle: 60 Squint Angle: N/A 3/4TSDH 30 7.8 4.68" Damping: Final Cal. 1404 10/4/2016
# Mode:
500 Ohms Reject: 0% Measured Angle: Shear PRF: Auto High SU Freq.: 2.25MHz Couplant Exit Point: 0.45* of Elements: 1 Frequency: 2.25 MHz Rectify: Fullwave - - Cal. Batch: 15B080 Circumferential Oriented Search Unit Config.: Single Focus: N/A Voltage: 450 Pulse Width: 220 Type: Ultragal II Calibration Signal Sweep Shape: Round Contour: Flat Reflector Sound Path Mfg.: Magnaflux Amplitude% Division Wedge Style: MSWQC N/A Ax. Gain (dB): 50.0 Circ. Gain (dB): N/A Exam Batch: 15B060 Search Unit Cable Ultragel II Type: 1 Screen Div. = Sound Path
.6 In. of Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaflux Callbratlon Block Scan Coverage Cal. Block No.: 16C-087 Reference Block Reference/Simulator Block Upstream~ Downstream~ Scan d B : ~
Thickness: 3.04.. Dia.: Flat cw
- CCWQ
-- Type:
Scan dB: N/A Serial No.: 15-2377 Gain dB Signal Sweep Reflector Amplitude% Division Sound Path Cal. Blk. Temp.: 74 Temp. Tool: 6502480 Exam Surface: 0.0. RDMPAS 50 FSDH 60 2.4 1.409" Comp. Temp.:
--79 Temp. Tool: 6502480 Surface Condition: Ground Smooth Recordable lndlcatlon(s): Yes D No~ (If Yes, Ref. Attached Ultrasonic Indication Report.)
Results: Sat~ Unsat D Eval O Comments: Accoustlc Interface seen Intermittently 360°. Percent Of Coverage Obtained > 90%: No-76.5% Reviewed Previous Data: No Examiner Level 11-N Signature Date Date Schmalz, Matthew W. 10/4/2016 Examiner Level 11-N Date Rush, J. Scott 10(4(2016 Other Level NIA Date NfA
/fJ/J This Document is a QA Record Page 100 of 108
UT Calibration/Examination
~~~:~100 Group Site/Unll: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 5 Report No.: UT-16-002 Work scope: ISi Work Order No.: 13540520 Page: 3 of 12 Code: 2001 Ed 2003 Add Cat./llem: C-B/C2.21 Location: RAB226' Drawing No.: 1-ISI-BIT-1
Description:
Outlet Nozzle to Vessel Weld System ID: SI-2080 Component ID: 11-BIT-01 NTHW-03 N/A SS / 2.0" Slze/Lenglh: Thickness/Diameter: Limitations: Yes
- Due to nozzle configuration StartTlme: 1248 Finish Time: 1255 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 03-780 Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: RTD Initial Cal. 0840 10/4/2016 Sound Palh ReHeclor Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 2(15x25) Model: TRL2 Inter. Cal. N/A ID Notch BO 8.4 4.19" Delay: 9.7821 Range: 5.0" Inter. Cal. 1247 10/4/2016 Freq.: 2.0MHZ Center Freq.: N/A Inter. Cal. N/A M'tlCalNel: 0.2280 Pulser Type: Square Exam Angle: 45 Squint Angle: 10 FlnalCal. 1409 10/4/2016
--# of Elements:
Damping: 500 Ohms Reject: 0% Measured Angle: 45 Mode: Long. Couplant PRF: Auto High SU Freq.: 2.DMHZ Exit Point: o.r 2 Frequency: 2.0 MHz Rectify: Fullwave FS.:;;- Cal. Balch: 15BOBO Circumferential Oriented Search Unit Config.: Dual Focus: Voltage: 450 Pulse Width: 250 Type: Ultragel II Calibration Signal Sweep Shape: Reel. Contour: Fial Reflector Amplitude% Division Sound Palh Mfg.: Magnaflux Wedge Style: Integral N/A Ax. Gain (dB): 39.6 Circ. Gain (dB): N/A Exam Batch: 15B080 Search Unit Cable Type: Ultragel II --1 Screen Div.= Sound Path
-.5- In. of Callbratlon Block Type: RG174 Lenglh:
Scan Coverage 6' No. Conn.: 0
- Mfg.: Magnaflux Cal. Block No.: 16C*087 Upstream~ Downstream~ Scan dB:~ Reference Block Reference/Slmulalor Block Thickness: 3.04" Dia.: Flat cw
- CCW::J Scan dB: N/A
-- Type:
Serial No.: 15-2377 Gain dB Signal Sweep Reflector Amplitude% Division Sound Palh Cal. Blk. Temp.:
--74 Temp. Tool: G502480 Exam Surface: O.D. ROMPAS 24.2 2" Radius 80 4.0 2.0" Comp. Temp.:
--79 Temp. Tool:
Recordable lndlcatlon(s): Yes O G502480 Surface Condition: Ground Smooth No~ (If Yes, Ref. Attached Ullrasonlc Indication Report.) Results: Sat~ Unsat D Eval O Comments: L-wave verified In accordance with AD-NE-ALL-1103. Percent Of Coverage Obtained > 90%: No-76.5% Reviewed Previous Data: No Examiner Level 11-N Signature Date Date Schmalz, Matthew W. 10/4/2016 Examiner Level ll*N Date Rush,J. Scott 10/4/2016 Olher Level N/A Signature Date N/A This Document is a QA Record Page 101 of 108
UT Calibration/Examination
~~~~~~ion Group Site/UniI: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 5 Report No.: UT-16-002 Workscope: ISi Work Order No.: 13540520 Page: 4 of 12 Code: 2001 Ed 2003 Add Cat./llem: C*B/C2.21 Location: RAB 226' Drawing No.: 1-ISI-BIT-1
Description:
Outlet Nozzle to Vessel Weld System JD: Sl-2080 ss / 2.0" Component ID: 11-BIT-01NTHW-03 Size/Length: NIA Thickness/Diameter: Limitations: Yes
- Due lo nozzle configuration Start Time: 1259 Finish Time: 1304 Instrument Settings Search Unit Cal. Time Date Axial Oriented Search Unit Serial No.: 15A024PE Serial No.: 03-794 Checks Calibration Signal Sweep Manufacturer: GE Manufaclurer: RTD Initial Cal. 0846 10/4/2016 Sound Path Reflector Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 20x34 Model: TRL2 Inter. Cal. NIA ID Notch 80 5.8 5.85" Delay: 12.1762 Range: 10.0" Inter. Cal. 1258 10/4/2016 Freq.: 2.0MHZ Center Freq.: NIA M'UCalNel: 0.228 Pulser Type: Inter. Cal. NIA Square Exam Angle: 60 Squint Angle: 3 Final Cal. 1413 10/4/2016 0%
--# of Elemenls:
Damping: 500Ohms Rejecl: Measured Angle: 60 Mode: Long. PRF: Auto High SU Freq.: 2.0 MHZ Couplant Exit Point: G.7" 2 Frequency: 2.0 MHz Rectify: Fullwave - - Cal. Balch: 15B080 Circumferential Oriented Search Unit Config.: Dual Focus: FS-105 Voltage: 450 Pulse Width: 250 Type: Ultragel It Calibration Signal Sweep Shape: Reel. Conlour: Flat Sound Path Mfg.: Magnaflux Reffector Amplitude o/o Division Wedge Style: Integral NIA Ax. Gain (dB): 51.2 Clrc. Gain (dB): N/A Exam Batch: 15B080 Search Unit Cable Type: Ultragel II -- -- in. of - - 1 Screen Div.= 1.0 Sound Path Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-0B7 Reference/Simulator Block Upstream~ Downstream~ Scan dB: 57.2 Reference Block CCW* Scan dB: NIA Serial No.: Gain Signal Sweep Thickness: 3.04 Dia.: Flat cwo
-- Type:
15-2377 Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp.: 74 Temp. Tool: G502480 Exam Surface: 0.0. ROMPAS 51.2 FSDH 58 1.4 1.41" Comp. Temp.:
--79 Temp. Tool:
Recordable lndlcation(s): Yes :J G502480 No~ Surface CondlUon: Ground Smooth (If Yes, Ref. Attached Ultrasonic lndlcalion Report.) Results: Sat@ Unsat O Eval '.] Comments: L-wave verified In accordance with AD-NE-ALL-1103. Ace ustlc Interface noted 360° lntennlttently. Percent Of Coverage Obtained > 90%: No-76.5% Reviewed Previous Data: No Examiner Level 11-N Signature Date Reviewer Dale Schmalz, Matthew W. 10/4/2016 , 1~ n It-Examiner Level 11-N Date Date Rush,J. Scott 10/4/2016
~
Other Level NIA Date Date NIA This Document is a QA Record Page 102 of 108
UT Calibration/Examination
. ~~~~~ion Group Site/Unit:
Summary No.: HNP H-01353 1 Procedure; Procedure Rev.: NDEP-0408 14 Outage No.: Report No.: RFO-20 UT-16-002 Workscope: ISi Work Order No.: 13540520 Page: 5 of 12 Code: 2001 Ed 2003 Acid Cat./llem: C-B/C2.21 Location: RAB226' Drawing No.: 1-ISI-BIT-1
Description:
Outlet Nozzle to Vessel Weld System ID: Sl*2080 Component ID: ll*BIT*01NTHW-03 Size/Length: N/A Thickness/Diameter: SS / 2.0-Limitations: None Start Time: 1207 Finish Time: 1214 Instrument Settings Search Unit Cal. Time Date Axlal Oriented Search Unit Serial No.: 15A024PE Serial No.: 001WVY Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: KBA Initial Cal. 0805 10/4/2016 Depth Reflector Amplitude% Division Model: USN&Osw Linearity: L-16-011 Size: o.50" Model: Gamma Inter. Cal. N/A 1.0" Side 80 1.25 1.0" Delay: 2.0450 Range: 8.0" Inter. Cal. 1206 10/4/2016 Freq.: 1.0 MHz Cenler Freq.: N/A 4.0" Side 80 5.0 4.0" M'U CalNel: 0.2237 Pulser Type: Square Inter. Cal. N/A Exam Angle: 0 Squint Angle: N/A Final Cal. 1355 10/4/2016
--# of Elements:
Damping: 500Ohms Reject: 0% Measured Angle: N/A Mode: Long. PRF: Auto High SU Freq.: 1.0MHz Couplant Exit Point: NIA 1 Frequency: 1.0 MHz Rectify: Fullwave - - Cal. Batch: 15B080 Circumferential Oriented Search Unit Config.: Single Focus: N/A Voltage: 450 Pulse Width: 500 Type: Ultragel II Calibration Signal Sweep Shape: Round Contour: Flat Reflector Amplitude% Division Depth Mfg.: Magnaflux Wedge Style: Integral See Axial Ax. Gain (dB): 10.6 Clrc. Gain (dB): 10.6 Exam Batch: 15B080 Search Unit Cable Ultragel II Type: Depth
=
1 Screen Div. 0.8 in. of Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: A06311 Reference/Simulator Block Upstream~ Downstream~ Scan dB: 13.6 Reference Block Thickness: 4.0" Dia.: Flat Gain Signal Sweep ccw~ Scan dB: 13.6 Serial No.:
-- Type:
CW~ 15-2377 dB Reflector Amplitude o/o Division Depth Cal. Blk. Temp.:
--74 Temp. Tool: G502480 Exam Surface: O.D. ROMPAS 2.3 1" Side 80 1.25 1.0" Comp. Temp.:
--79 Temp. Tool:
Recordable lndlcation(s): Yes n G502480 No~ Surface CondlUon: Ground Smooth (If Yes, Ref. Attached Ultrasonic lndicaUon Report.) Results: Sat~ Unsat D Eval O Comments: Utlllzed for T & C only. Lamination scans performed In prior amfnatlon. Data not avallabe. Percent Of Coverage Obtained > 90%: NIA Reviewed Previous Data: No Examiner Level 11-N Signature Date Date Schmalz, Matthew W. 10/4/2016 Examiner Level 11-N Date Rush,J.Scolt 10/4/2016 Other Level N/A Date N/A This Document is a QA Record Page 103 of 108
Supplemental Report Report No.: UT-16-002 Page: 6 of 12 Summary No.: H-01353 Examiner. Schmalz, Matthew W. Level: ll*N Reviewer: d,1/,c. Date: Examiner: Rush, J. Scott Level: 11-N Date: (olt-i/lC,. Date: tp/J"r/J(a Other. N/A Level: NIA 1 ' Comments: T & C Taken at 0° RT marker on head. Sketch or Photo: Z:\UnOUTAGES\Harris\Contours and Proliles\ll-BIT-01NTHW-03_ Page 1.bmp
~
' '<J r :
~ a !2
~
00 r-. 0 f:2 "'1 .JI rJ 8 OQ N
....... °':I rJ
"' :J' N
"Tl r
D
\,JC..W ~ 1.00** (
WELD C.ll.ow/1/ RE.I.NFoll.C.E.MENT HE..'I:E.lt"T .. - /So .. ct- OF WELD : / ~00 '* FROM FLAT S U~ACc. or: 61J r LE: T A/0?."l...LE. 5c.At.E " I" To I This Document is a QA Record Page 104 of 108
Supplemental Report Report No.: 7 of 12 Summary No.: H-01353 Examiner: Schmalz, Matthew W. Level: 11-N Reviewer: Date: (o/'7/4 c-Examiner: Rush, J. Scott Level: ll*N Date:~ Site Review: ~~~~~~t:H~~;D-tf~~~~~.!...- Other: NIA Level: N/A ANII Review: "1tr1Pi;u,::;:i:::-t,~~t;i;t;:.fl:;~~~i:;i'7'1fi~-- D a t e : ~ ~ Comments: 45° Coverage Plot Sketch or Photo: Z:\UT\OUTAGES\Harris\Contours and Proliles\ll-BIT-01NTHW-03_Page 2.bmp
~111:lL
.~"'
O\..JTLE.1 I\IDU.LE-J l"
- r
.I J at r :;
I "':r I In r 5c:ALE: :. I ** To 1 " wc.w
- I oc. "
WELD U.OwN ltUNfOII.C..~NT ~IE.t<:.IH : ISC>*
't. OfWE.t.tl ~ * 'ko" FRol1 FLAT Su1tFAC£. OF CluTLE.T No!.r..Le This Document is a QA Record Page 105 of 108
~N_GG Nuciear Supplemental Report Genera~on Report No.: UT-16-002 Group
- Page: 8 of 12 Summary No.: H-01353 Examiner: Schmalz, Matthew W. Level: 11-N Reviewer: Date: ~* J.-zj, (t, Examiner: Rush, J. Scott Level: 11-N Site Review: Dale: ,~Ink" Other: -'N.;.;./A"-'--------------- Level: N/A ANII Review: Date: / t>/a,/J(p Comments: 60° Coverage Plot Sketch or Photo: Z:\U1'0UTAGES\Harris\Contours and Profiles\ll-BIT-01NTHW-03_Page_3.bmp J Ol.JTLE.."T Nou.L.E-d "j cJ
*o J
0
.J I
*=Ci:
J r - 5cALC. :: I ., lo t .. 1 I WC.W
- I o o "
WELD CJtowN RUNfOUC...£:1'1£:.Nl Hl.lC':olH : IS()"
<i:_ Of "'1!LO
- t 'foe, FRor-1 FtM SuR.FAC.E. o F Dun...e:r ,v ou..Le This Document is a QA Record Page 106 of 108
Supplemental Report Report No.: UT-16-002 Page: 9 of 12 Summary No.: H-01353 Examiner: Schmalz, Matthew W. Level: 11-N
/o I ,7 lz~ 11.
Date: 1,. /,z/1 ~ Examiner: Rush, J. Scott Level: 11-N Site Review: ...u....U-ll~~~~~~~'f,,/1,,t~~~ Date: Iola[U Other: . . : . N . : : . : / A ~ - - - - - - - - - - - Level: NIA ANII Review: ....,...4-,-...,..,.......,......,,........J""""'"""'IL-r~+-,..-.,1--.- Date:fl>IJ~#&, Comments: Calculation Sketch or Photo: Z:\UnOUTAGES\Harris\Contours and Profiles\ll*BIT-01NTHW-03_Page 4.bmp Total Weld Volume: 2.0S"(w) x .B"(h) = 1.64" 2 I___ 17'
.... .....J Total AX (away from NOZ) coverage with 45°: .6"{b) x .33"(h) / 2 = .1" 2 .1 / 1.64 = 6.1%
SCAN COVERAGE: CW= 100% CCW= 100% AX towards NOZ = 100% (using 45° and 60°) AX away from NOZ = 6.1% (limited due to Noz Configuration) 100 + 100 + 100 + 6.1 = 306.1 / 4 = 76.5% Total Examination Coverage This Document is a QA Record Page 107 of 108
Liquid Penetrant Examination Site/Unit: HNP 1 Procedure: NDEP-0201 No.: RFO-19 Summary No.: H-01353 Procedure Rev.: 34 TR-A Report No.: PT-15-004 Workscope: ISi Work Order No.: 13352682 1 of 1 Code: 2001 Edition 2003 Addenda Cat/Item: C-B/C2.21 Location: RAB226' Drawing No.: 1-ISI-BIT-1
Description:
Outlet Nozzle to Vessel Weld System ID: Sl-2080 Component ID: II-BIT-01NTHW-03 Mat/Thickness: SS / SA-204 - 2" Limitations: None Light Meter Mfg.: Spectronics Serial No.: MCNDE40183 Illumination: >100fc Temp. Tool Mfg.: Fluke Serial No.: MCNDE40194 Surface Temp.:
- - °F Comparator Block Temp.: Side A: N/A °F Side B: N/A °F Resolution: Not Used Lo/Wo Location: N/A Surface Condition: Smooth Visible~
Penetrant Remover Developer Cleaner Fluorescent D Brand Magnaflux Magnaflux Magnaflux Magnaflux Type SKC-S SKL-SP2 SKC-S SKD-S2 Batch No. 13J09K 12L04K 13J09K 11L05K Time Evap. 5 Minutes Dwell 10 Minutes Evap. 5 Minutes Develop 10 Minutes Time Exam Started: 1330 Time Exam Completed: 1410 Indication Loe Loe Diameter Length Type Remarks No. L w R/L NRI Comments: NONE Results: Sat~ Unsat Eval 100 Reviewed Previous Data: None Percent Of Coverage Obtained > 90%: Level 11-N Date Reviewer Date Examiner Nahory, W. Jason 4/16/2015 Jerry Newgard, Level Ill 4/24/2015 Date Site Review Date Examiner Level N/A N/A Angela Staller 4/27/2015 Signature Date ANII Review Date Other Level N/A N/A Nancy Ritchie-Slaughter, ANII 4/28/2015 This Document is a QA Record Page 108 of 108}}