ML17328A854

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LER 90-012-00:on 901212,reactor Tripped as Result of steam-to-feedwater Flow Mismatch & One turbine-driven Main Feedwater Pump Tripped Due to Erroneous Actuation of Thrust Bearing.Bearing Bench calibr.W/910111 Ltr
ML17328A854
Person / Time
Site: Cook American Electric Power icon.png
Issue date: 01/11/1991
From: BLIND A A, CARTEAUX P F
INDIANA MICHIGAN POWER CO. (FORMERLY INDIANA & MICHIG
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
LER-90-012-01, LER-90-12-1, NUDOCS 9101160001
Download: ML17328A854 (7)


Text

ACCELERATEDDISTRIBUTIONDEMONSREGULATORYXNFORMATIONDISTRIBUTIONSYSTEM,.(RIDS)ACCESSIONNBR:9101160001DOC.DATE'1/01/11NOTARIZED:NOFACIL:50-316DoDonaldC.CookNuclearPowerPlant,Unit2,Indiana&05000316DOCKETAUTH.NAMEAUTHORAFFILIATIONCARTEAUXP.F.IndianaMichiganPowerCo.(formerlyIndiana&MichiganEleBLIND,A.A.XndianaMichiganPowerCo.(formerlyIndiana&MichiganEleRECIP.NAMERECIPIENTAFFILIATION

SUBJECT:

LER90-012-00:on901212,reactortrippedasresultofsteam-to-feedwaterflowmismatch&oneturbine-drivenmainfeedwaterpumptrippedduetoerroneousactuationofthrustbearing.Bearingbenchcalibr.W/910111ltr.DISTRIBUTIONCODE:IE22TCOPIESRECEIVED:LTRENCL'IZE:TITLE:50.73/50.9LicenseeEventReport(LER),IncidentRpt,etc.NOTES:RECIPIENTIDCODE/NAMEPD3-1LACOLBURN,T.INTERNAL:ACNWAEOD/DSP/TPABNRR/DET/ECMB9HNRR/DLPQ/LHFB11NRR/DOEA/OEABNRR/DST/SELB8DLB8D1GF02RGN3FILE01EXTERNALEG&GBRYCEIJ~HNRCPDRNSICMURPHY,G.ACOPIESLTTRENCL1111221111111111111111331111RECIPIENTIDCODE/NAMEPD3-1PDAEOD/DOAAEOD/ROAB/DSPNRR/DET/EMEB7ENRR/DLPQ/LPEB10NRR/DREP/PRPB11NRR/DST/SICB7ENRR/DST/SRXB8ERES/DSXR/EIBLSTLOBBYWARDNSICMAYS,GNUDOCSFULLTXTCOPIESLTTRENCL'11122111122111111111111NOTETOALL"RIDS"RECIPIENTSPLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESK,RAOilPI-37(EXT.20079)TOFI.IXIINATEYOURNAP!EIROTIDISTRIBUTIONLISTSI.ORDOCUXIENTSYOUDON'TNEED!FULLTEXTCONVERSIONREQUIREDTOTALNUMBEROFCOPIESREQUIRED:LTTR31ENCL31 r~Mf(IndianamichiganPaarerCornpanyCookNuclearPlan~OneCookPieceBridgman.MI493066164655901INDMNAMlCHlaaNPONt'RJanuary11,1991UnitedStatesNuclearRegulatoryCommissionDocumentControlDeskRockville,Maryland20852OperatingLicensesDPR-75DocketNo.50-316DocumentControlManager:Xnaccordancewiththecriteriaestablishedby10CFR50.73entitledLicenseeEventReortinSstemthefollowingreportisbeingsubmitted:90-012-00Sincerely,A.A.BlindPlantManagerAAB:sbAttachmentc'P-;PPPgD.H.Williams,Jr.A.B.Davis,RegionIIIM.P.AlexichP.A.BarrettJ.E.BorggrenR.F.KroegerB.Walters-Ft.WayneNRCResidentInspectorT.Colburn-NRCJ.G.KepplerM.R.PadgettG.Charnoff,Esq.DottieSherman,ANILibraryD.HahnINPOS.J.Brewer/B.P.LauzauB.A.Svensson~gO)d')C'/rgbF,iJgf83f9%

NRCFORM366(BSD)U.S.NUCLEARREGULATORYCOMMISSIONLlCENSEEEVENTREPORT(LER)APPROVEDOMSNO.31604104EXPIRES:CISOIB2ESTIMATEDBURDENPERRESPONSETOCOMPLYWTHTHISINFORMATIONCOLLECTIONREQUEST:60J)HRS.FORWARDCOMMENTSREQAROINQBURDFNESTIMATETOTHERECORDSANDREPORTSMANAGEMENTBRANCH(P030).U.S.NUCLEARREGULATORYCOMMISSION.WASHINGTON.DC20666,ANDTOTHEPAPERWORKREDUCTIONPROJECT(31600'IOC).OFFICEOFMANAQFMENTANOBUDGET,WASHINGTON.DC20603FACILITYNAMElllD.C,CookNuclearPlant-Unit2DOCKETNUMBER121PA6050003161OFOReactorProtectionSystemActuation(-ausedbyaSteam-to-ceedwaterFlowNismatchinCombinationwithLowSteamGeneratorLevelEVKNTDATE(5)LERNVMSER(6lREPORTDATF.O)OTHERFACILITIKSINVOLVEDISIMONTHDAYYEARYEAR@~M;.56OUDNTtALi~n)NVMDDII(SS"6"0MONTHNVMODRDAYYEARr*CILITYNAMESDOCXETNUMBER(3)050001212909001200019105000OPERATINQMODE(Dl1POWERLEvEL10020A02(D)20A00(c)(1)(B20A054)(1)(5)20A054)(I)(61)20ACBlc)l1)(IrI20A054)Ill(rl20A05(c)50M(c)(II50.35(cll2)50.734)l2)(IIIN.134I(1II6I50.734)(1)BII)6073(c)(2)Vr)50.734)(1)4)60.73(rI(2)lrDI50.734)(2)lr)IIIIAI50.73(cl(2)(rIDI(SI50.734)l1)(clTHISREPORTISSUBMITTFDtVRSUANTTOTHEREQUIREMENTSOf10CFR()tICnrcnonrormsottnrtoDo~ti(11173.7)(6)73.71(c)OTHERISprcittInAOtpoctDcccwrmtInI'rrt,HRCfcnn36SAJNAMELICENSEECONTACTFORTHISLER(12)F.Carteaux-SafetyandAssessmentSuperintendentTELEPHONENVMSEIIAREACODE616465-901COMPLETEONKLINEFOREACHCOMtONENTfAILUREDESCRIBEDINTHISREPORT)13)CAUSESYSTEMCOMPONENTMANUFAC.TUNEREPORTABLETONPROSF6&4CAUSKSYSTEMCQMtONENTMANVFAC.TURERNurg'Pn.~))3)NJPPLEMENTALREPORTEXPECTEDIWEXPECTEDSUBMISSIONDATE(16)OAYYEARYKSIIIyrt.conpirrrEXPECTEDSVdltlSSIDHOAtdiNOABSTRACTIL(mlttotc()0lprcrt,I.r.,rpptocntrrtrtrIittrrnpntlr.tooertrprtnrtttrnImrti(16)OnDecember12,1990at0318hours,theUnit2reactortrippedasaresultofsteam-to-feedwaterflowmismatch(differencebetweensteamandfeedflowsononeoftwomeasuredchannelsofeachparameterforasteamgenerator(SG))incoincidencewithlowSGlevel(oneoftwoSGnarrowrangechannelsforaSG)conditionsinthenumber4SG.TheseconditionsarosefollowingatripofoneofthetwoTurbineDrivenMainFeedwaterPumps(TD-MFWP)duetoanerroneousactuationoftheturbinethrustbearingwear/shaftpositiondetectionalarmandtripdevice.Nomalfunctionsofsafety-relatedsystemsorcomponentsoccurred.Theturbinethrustbearingwear/shaftpositiondetectiondevicewasremovedfromtheMFWPturbinedriverandinspected.Thisdevice,andthesimilardeviceontheotherturbinedriver,werebenchcalibratedandproperlyset-upontheMFWPturbinesatturninggearandno-loadoperatingspeeds.NRCPorto366(BBD)

I NRCFORM366A)669)IU.S.NUCLEARREGULATORYCOMMISSIONLICENSEEEVENTREPORTILER)TEXTCONTINUATIONAPPROYEOOM6NO.3150010lEXPIR'ESIll30)92ESTIMATEOSUROENPERRFSPONSETOCOMPLYWTHTHISINFORMATIONCOLLFCTIONREOUESTI50OHRS.FORWAROCOMMENTSREGAROINGSUROENESTIMATETOTHERECOROSANOREPORTSMANAGEMENTSRANCHIP630),U.S.NVCLEARREGULATORYCOMMISSION.WASHINGTON,OC20555,ANOTO1)IEPAPERWORKREDUCTIONPRO)ECT(3)50410l).OFFICEOFMANAGFMENTANOSUOGET,VIASHINGTON,OC20503.'ACILITYNAMEll)COCKETNVMSER12)LERNUMSER(6)560USNTIAI)y>.NUMO5A"iIIIEY'ISIONNUMOf4PAGE131D.C.CookNucleatPlant-Unit2TEXTNmo>>)ofcoIf>>Ouuod.uwouoeooffNRC%%dnn366AY)l)T)Q6QQQ390-0120002"0ConditionsPriortoOccurenceUnit2inNode1at100percentofRatedThermalPower(RTP).DescritioofEventAtapproximately0318hoursonDecember12,1990theUnit2(U2)WestMFWP(EXIS/SJ-P)turbine(EIIS/SJ-TRB)tz'ippedduetoasignalfromtheturbinethrustbeaz'ingwear/shaftpositiondetectordevice(EIIS/JK-38).TheOperatorsrespondedtothecontrolroomannunciators(EIIS/XB)bystartinganadditionalcondensateboostezpump(EIZS/SD-P)(toassisttheremainingMFWP),manuallyincreasedspeedoftheremainingMFWP,andbeganreducingunitpowerinanattempttokeeptheunitonline.However,inthe43secondsthatensuedbetweentheWestMFWPturbinetripandreactortrip,,theywerenotabletooffsetthelossofoneMFWPattheexistingunitpowerlevelandthemismatchinsteam-to-feedwaterflow(EXXS/JF-FFS)coincidentwithlowsteamgenerator(EIIS/AB-BLR)level(EIXS/JE-LS)(allintheloop4SG)initiatedthereactortrip.Openingofthereactortripbreakers(EXXS/JE-BKR),tuzbinetrip(EXIS/TA-TRB),controlrodinsertion,feedwaterisolation(EXIS/JB),andautomaticstarting(EIZS/JB}ofthetwoMDAFPFs(EIIS/BA-P}andtheTDAFP(EIIS/BA-P)occurredasexpected.OperatingpersonnelconcurrentlyperformedtheapplicableEmergencyOperatingProcedures(EOPs')toverifyproperautomaticprotectionsystemresponsesandassessappropriaterecoveryactionsfortheindicatedplantconditions.CauseotheEventTheeventisbelievedtohaveresultedfromsomecombinationofthefollowingthreefactorsrelatedtotheHestMFWPtuzbineshaftpositiondevice:Improperadjustmentofthedeviceduringinstallationand/orlatertrouble-shooting,leavingthedevicewithmuchlessthantheexpectedmarginto'trip,2~3~Shiftingofthedeviceontheturbineasaresultofnormalvibrationdespitethehold-downbolts,Foreignmaterialbecomingtrapped(orwedged)betweentheshaftthrustbearingfaceandtheslidingshoe(whichridesontheface).NRCFonII366A(569)

NRCFOAM368A16491U.S.NUCLEARREGULATORYCOMMISSIONLICENSEEEVENTREPORT(LER)TEXTCONTINUATIONAPPROVEOOM8NO.3150010iEXPIRES:C130/93E5TIMATEOSUAOENPERRESPONSETOCOMPLYWTHTHISINFORMATIONCOLLECTIONREQUEST:500HRS.FORWAROCOMMENTSAEGAROINGSUAOENESTIMATETOTHERECOROSANOREPORTSMANAGEMENTBRANCHIP430),U.S.NUCLEARRE'GULATORYCOMMISSION.WASHINGTON.OC30555.ANOTOTHEPAPERWORKAEOUCTIONPROJECTI31500IOCI.OFI'ICEOFMANAGEMENTANOSUOGET.WASHINGTON,OC30503.FACILITYNAMEIIICOCKETNUMSER131LERNUMSEA(SISEQUENTIALNVMOEAAEVOIONNVMOSAPAGEIJ)D.C.CookNuclearPlant-Unit2TEXTillcoococpocoeneurrd.PcoacAotiooolNRCForm355ASIIIT)050003900120003OF04TheseBBCshaftpositiondevicesaresupposedtobecalibratedaspartoftheirmanufacturingprocess,howeverthepost-tripinspectiondisclosedthatalltheadjustingscrewshadbeenmovedfromtheirinitialsettings.Thismayhaveoccurredwhenthedevicewasinitiallyset-upon0heturbineduringtherefuelingoverhaul,orlaterduringtrouble-shootingonthedevicewiththeturbineinoperation.ThewestMFWPhadbeenoverhauledduringtherefuelingwiththeassistanceoftheequipmentvendor.However,itcannotbedeterminedfromrecordsifthedevicehadbeensetasrequiredwiththeMFWPturbineonturninggearandagainatno-loadoperatingspeedconditions.Also,eightdaysaftertheinitialU2powerascensionfollowingtherefueling,theshaftpositionalarm(EIIS/IB-ZA)beganintermittentlyalarminginthecontrolroom.Thepositiondevicewascheckedlocally(attheturbine)andwasindicating"0LIdeflection.Otherindicationsofbearingproblems,suchasexcessivetemperatureorvibration,alsodidnotexist(forboththealarmproblemandthelatertrip).PlantmaintenancepersonnelatthattimetriedtoadjustthedevicewhileitwasinstalledontheMFWP(withit'stripfunctiondisabled)usingvendorinformationforguidance.Atthattimethedevicewasleftwithfreetravelinthe"+"and"-"directionsofshaftmotion.Follovingthetrip,thedevicewasfoundwithit'stravelinthe"+"directionentirelyusedup.Theinvestigationofthedeviceindicatednoreasonvhyitwouldsuddenlyshiftfroma"tripfree"toa"hardtrip"conditionasalladjustmentscrewsverefoundtight.Thedeviceisboltedtothethrustbearinghousingwithtwohold-downbolts.Thepost-tripinspectionfoundsomeforeignmaterialontheslidingshoe.AnalsisofEventThisreportisbeingsubmittedinaccordancewith10CFR50.73,paragraph(a)(2)(iv}asaresultoftheunplannedactuationoftheUnit2RPSandESF.Theautomaticprotectionfunctionsvereverifiedtohavefunctionedproperly.Theeventdidnotinvolveanunreviewedsafetyquestionasdefinedin10CFR50.59paragraph(a)(2),anddidnotadverselyimpactthehealthandsafetyofthepublic.CorrectiveActionTheshaftpositiondevicewasremovedfromtheW-MFWPturbinedriverandinspected.Thisdevice,andthesimilardeviceontheE-MFWPturbinedriver,werethenbenchcalibratedandproperlyset-upontheMFWPturbinesatturninggearandno-loadoperatingNACForm3SSAISSSI NRCFORM366AI609)\U.S.NUCLEARREGULATORYCOMMISSIONLICENSEEEVENTREPORT(LER)TEXTCONTINUATIONAPPROVEOOMSNO.31500)04EXPIRES:el30192ESTIMATEOSUROENPERRESPONSETOCOMPLYWTHTHISINFORMATIONCO(.'LECT)ONR'EQUFSTI500HRS,FORWAROCOMMENTSREGAROINGSUROENESTIMATETOTHERECOROSANOREPORTSMANAGEMENTSRANCH(F030).U.S.NUCLEARREGULATORYIMMISSION.WASHINGTON.OC20555.ANOTO1HEPAI'ERWORKREOUC'TIONPRO)ECT(3)500)0(I.OFFICEOFMANAGEMENTANOSUOGET,WASHINGTON,OC20503.FACILITYNAME(1)OOCKETNUMSER(2)YEARLEANUMSER(SlSSOVSNTIALNVMSERREVISIONNVMSSRIrAOE(3)D.C.CookNuclearPlant-Unit2TExTlitmoreapacere>>purred,u>>eooe'ooolAIRc%%drm366Asl()7)osooo316900120004oF0speeds.Lockwasherswereusedwiththehold-downboltsforthedeviceontheW-MFWPwhenitwasre-installed,followingthepost-tripcalibration,ontheH-MFHP.TopreventrecurrencenoadjustmentsofthesedeviceswillbeattemptedwhilemountedonanoperatingMFWPturbine.Aplantprocedure,incorporatingtheappropriatevendorinstructionswillbedevelopedtoassurethecalibrationandset-upisdoneproperly.FailedComonentIdentificationManufacturer:ModelNo:EIISCode:PlantI.D.No.:2-138-BSPW(Unit2,WestMainFeedPumpTurbine,OME-84W,ThrustHearTestOpenLimitSwitch)Brown-Boveri(BBC)ShaftPositionSupervisor,drawingno.HTGD90-142EIIS/JK-38reviousSiiarEventsNone.NRCPurer3SSA(669)