ML20245J053

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Corrected Insp Repts 50-259/88-32,50-260/88-32 & 50-296/88-32 on 881001-31.Violations Noted.Major Areas Inspected:Operational Safety Verification,Surveillance Observation,Mods,Sys Return to Svc & ROs
ML20245J053
Person / Time
Site: Browns Ferry  Tennessee Valley Authority icon.png
Issue date: 02/01/1989
From: Carpenter D, Little W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20245J040 List:
References
TASK-2.F.2, TASK-TM 50-259-88-32, 50-260-88-32, 50-296-88-32, GL-84-23, IEB-84-02, IEB-84-2, IEB-85-003, IEB-85-3, IEB-88-003, IEB-88-004, IEB-88-3, IEB-88-4, NUDOCS 8903060147
Download: ML20245J053 (36)


See also: IR 05000259/1988032

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UNITED STATES

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, NUCLEAR REGULATORY COMMISSION

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Report Nos.: 50-259/88-32, 50-260/88-32, and 50-296/88-32

Licensee: Tennessee Valley Authority

6N 38A Lookout Place

1101 Market Street

Chattanooga, TN 37402-2801

Docket Nos.: 50-259, 50-260 and 50-296 License Nos.: DPR-33, OPR-57,

and DPR-68

Facility Name: Browns Ferry 1, 2, and 3

anspection at Browns Ferry Site near Decatur, Alabama

Inspection Conducted: October 1 - 31, 1988 .

Inspector-

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'U.'R. Carpeerter, NRC Site Manager _

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DstV51gned

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Accompanied by: C. Brooks, Resident Inspector

E. Christnot, Resident Inspector

W. Bearden, Resident Inspector

A. Johnson, Project Engineer

J. York, Senior Resident Inspector, Bellefonte

A. Ignatonis, Technical Assistant, Inspection Programs

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Approved by: [ j f

W. 5. Littl#, Section Chief, UK,Y1gned

Inspection Programs,

TVA Projects Division

SUMMARY

Scope: This routine resident inspection included the areas of operationa'

safety verification, surveillance observation, modifications, system

return to service, reoortable occurrences, restart test. program,

followup of NRC Bulletins, followuo of open inspection items, and

licensee action on previnus enforcement matters.

Resul ts : One violation with two examples, were identified:

259, 260/88-32-01, Failure to follow procedures while tagging out

components for maintenance - Example 1 (Paragraph 2.b.)

259, 260/88-32-01, Failure to follow procedures while performre i

surveillance test - Example 2 (Paragraph 3.b.)

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One inspector followup item (IFI) was identified:

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259,1260, 296/88-32-02; Review of system

82, diesel Generator,

RTP results. (Paragraph'7.b.)

The. violation, and the IFI described above ~are required :to 'be

resolved prior to the restart of Unit'2.

The- program for system return to service has not totally' met the

expectation of the NRC with regard to' meticulous attention to detail

and thoroughness of open item resolution. - Followup . inspection

activity will be performed during future NRC resident inspections.

(Refer to paragraph 5 for details.) .

In - paragraph 5.c. , a concern is documented regarding operator access

to local control panels. The NRC considers the: licensee's response

to this concern to be thorough, prompt, and we11' directed.

Paragraph 2.a. documents examples of minor administrative errors

discovered in the Temporary Alteration Control Program. These

omissions, although' not constituting actual uncontrolled temporary

alterations, are examples of the type of errors that could occur if a

large future. backlog were allowed to redevelop. The NRC' inspector

noted that the licensee had continued to_make progress in;the ongoing

program to continue to reduce the' current backlog.

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REPORT DETAILS

1. Licensee Employees Contacted:

S. White, Senior Vice President, Nuclear Power

C. Fox, Vice President and Nuclear Technical Director

  • J. Bynum, Vice President, Nuclear Power Production
  • C. Mason, Acting Site Director
  • G. Campbell, Plant Manager.

H. Bounds, Project Engineer

s- *R. McKeon, Assistant to the Plant Manager

  • J. Hutton, Operations Superintendent
  • R. Laverne, Maintenance S0perintendent

"D. Mims, Technical Services Supervisor

G. Turner, Site Quality Assurance Manager

  • P. Carier, Site Licensing Manager
  • J. Savage, Compliance Supervisor

A. Sorrell, Site Radiological Control Superintendent

R. Tuttle, Site Security Manager

L. Rett.er, Fire Protection Supervisor

H. Kuhnert, Office of Nuclear Power, Site Representative

T. Valenzano, Restart Director

Other licensee employees or contractors contacted included licensed

reactor operators, auxiliary operators, craftsmen, technicians, and public

safety officers; and quality assurance, design, and engineering personnel.

NRC Exit Interview Attendees

  • D. Carpenter
  • E. Christnot
  • C. Brooks
  • W. Bearden
  • A. Johnson
  • Attended exit interview

Acronyms and initialisms used throughout this report are listed in the

last paragraph.

2. Operational Safety Verification (71707)

The NRC inspectors were kept informed of the overall plant status and any

significant safety matters related to plant operations. Daily discussions

were held with plant management and various members of the plant operating

staff.

The inspectors made routine visits to the control rooms. Inspection

observations included instrument readings, setpoints and recordings;

status of operating systems; status and alignments of emergency standby

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- matic operation; purpose of temporary tags on equipment controlsf and

switches; annunciator alarm status; adherence to procedures; adherence to:

limiting conditions for operations; nuclear instrument operability;

temporary alterations in effect; daily journals and logs; stack monitor

recorder traces; and control room staffing. This inspection activity also

included numerous discussions with operators and supervisors.

Ongoing - general plant tours were conducted. Portions of the turbine

buildings, each reactor building, and general plant areas were visited.

Observations included valve positions and' system alignment; snubber and

hanger conditions; containment isolation alignments; instrument readings;

housekeeping; proper power supply and breaker alignments; radiation area

controls; tag controls on equipment; work activities in progress; and

radiation protection controls. Discussions were held with selected plant

personnel in their functional areas during these tours.

a. . Temporary Alteration Control

An NRC inspector reviewed the temporary alteration change form (TACF)

file' located in the main control room area, and noted that.the number

- of open and outstanding- Unit 2 and. common TACFs was continuing to

decrease in accordance with the schedule published by the licensee as

part of an ongoing management program. However, the NRC inspector

noted that the three TACFs listed below had an indeterminate status.

Although the TACFs were no longer present in the' Unit 2 TACF file and

the inspector believed them to be inactive, no closure dates were

entered in the closure column of the TACF index.

TACF Subject

2-83-029 Steam packing exhauster

2-83-030 HPCI steam packing exhauster bypass

2-83-031 Test gauge on FE-32-75 to monitor leak

in drywell control air system

The inspector brought this issue to the attention of licensee manage-

ment. In response, the licensee ';erified from other documentation

and by actual hardware walkdowns that the TACFs in question were no

longer installed in the plant. The Unit 2 TACF index was

subsequently updated to reflect that the TACFs were closed. After.

further evaluation, the licensee determined that the missing dates

were an oversight and that each of the TACFs had been closed out

during 1983. The omission had not been detected earlier because all

outstanding open TACFs (pre-1984) were closed in 1984 and reissued

under a new numbering system which included a new index. A large i

number of open TACFs existed at that time and the pre-1984 portion of

the index contained many entries identifying TACFs which had been

closed and reissued under new numbers. The NRC inspector considered

' that the omission. was an isolated occurrence with no safety

significance. However, it was recommended that the licensee review

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all TACF' files.to verify that no other similar omissions. existed that-

would constitute an: uncontrolled temporary Lalteration- to' the

. facility. The licensee agreed to perform an audit to verify that no

other problems existed. This issue will be followed.up during future

resident inspector coverage.

b. Inadvertent Removal From Service Of Wrong Component

On October 16, 1988, diesel generators "A", "B" and "D" for Units 1

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and 2 were out of service for maintenance. One'of the' air compres-

sors ("B" compressor) supplying starting air for the operable "C" DG

was out of service. Two EECW pumps were operable as required by

Technical Specifications (TS) supplying cooling water to the eight

Units 1, 2 and 3 DGs.'

On October 16, 1988, the reactor operators were directed to tag out

the "A" Diesel Air Start System air compressor for the Units 1 and 2

diesel generator "B". However, the "A" air compressor for the Unit 1

and 2 (DG) "C" was tagg?d out instead. Independent verification of

the tagging was not performed and the fact that the compressor had-

been tagged out on the wrong D3 was not detected until an alarm was

received which indicated that the Units 1 and 2 DG "C" had low

starting air pressure. This resulted in DG "C" . being . technically.

inoperable according to Technical Specifications. Loss of the four

DGs resulted in EECW pump B-3 being TS inoperable. With the B-3 pump

inoperable, only one EECW pump, D3, remained ' TS operable. In this

configuration, with only one EECW pump operable : rather than two

required by TS, all eight diesel generators became .TS -inoperable.

With no fuel in the vessel or fuel handling in progress, TSs did

not. require any operable DGs. SDSP 14.9, ' Equipment. Clearance

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Procedure, requires component positioning and tagging to be ' as

provided on the clearance sheet. SDSP 14.9 and SDSP 3.15, Indepen-

dent Verification, require an independent . verification of the

position of the component. The independent verification must be

completely separate and independent of the initial alignment,

installation, or verification. SDSP 3.15, Attachment A, Systems and

Components Requiring Independent Verification, lists System 86,

Diesel Air Start System, as requiring independent verification. The

failure to tag the correct component and perform an independent

verification when tagging out the Diesel Air Start System air com-

pressor was a violation of TS 6.8.1 for failure to follow SDSP 3.15

and SDSP 14.9, and was identified as the first example of Violation

(VIO) 259, 260/88-32-01.

One violation was identified in the Operational Safety Verification

program area.

3. Surveillance Observation (61726)

The NRC inspector observed and/or reviewed the surveillance instructions

(SI) discussed below. The inspection consisted of a review of the

procedures for technical adequacy and conformance to TS, verification of

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test instrument calibration, observation of the conduct - of the test,

confirmation.of proper removal from service and return to service _ of the

system, and a review of the test data. The inspector also verified that

limiting conditions for operation were met, testing was accomplished by

qualified personnel, and the surveillance were completed at the required

frequency,

a. Fire Protection Surveillance Discrepancies

An NRC inspector accompanied licensee fire protection personnel

during the performance of 0-SI-4.11.A.5, High. Pressure Fire

Protection Valve Position Verification. During the SI performance,

the inspector identified the following discrepancies:

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Battery . Room 2 sprinkler isolation valve 2-26-1358 was not

. included in the valve lineup, although the same valve for

battery Room I was included.

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Hose Station 2-26-807A had a connection wrench attached vith a

chain that was too short to allow use.

These items were discussed with licensee management and it was agreed

that the issues would be investigated and corrective action taken.

Resolution of this issue will be reviewed 'during future resident

inspection coverage,

b. Performance of Incorrect Step in Surveillance Instruction

On.0ctober 17, 1988, an unplanned Engineered Safety Features -(ESF)

actuation occurred while performing 2-SI-4.2. A-10, Reactor Building

and Refueling Floor Ventilation Radiation Monitor Calibration and

Functional Test. After performing step 7.6.110 ' of the SI, the

technician turned to page 38A instead of page 38 and performed step

7.6.111.6 instead of step 7.6.111.1. Step 7.6.111.6 was the step to

reset the radiation monitor for the reactor zone exhaust. When step

7.6.111.6 was performed without first performing steps 7.6.111.1 thru

7.6.111.5, an ESF actuation occurred. Failure to perform the SI in

the proper sequence was identified as a second example of VIO

259,260/88-32-01.

One violation was identified in the Surveillance Observation Area.

4. Modifications (37700)

An NRC inspector 'ollowed the licensee's ongoing work associated with

Engineering Change Notice (ECN) E-2-P7131, which was related to

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NUREG-0737, Item II.F.2. This modification was to reroute the Unit 2

reactor water level reference legs, in order to reduce the routing of the

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reference legs inside the drywell. This would minimize the potential of

l erroneous reactor water level indications in the event of post-accident

boiling in the reference legs. When completed, the modification will

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satisfy the actions identified in Generic Letter (GL) 84-23, as presented

in the TVA Nuclear Performance Plan (NPP).

Four reactor vessel water level lines were being rerouted outside of the

drywell. . Two were to be routed through existing penetration X-17, an j

abandoned Residual Heat Removal (RHR) system penetration containing capped q

piping. The other lines were to be rerouted inside .the drywell through '

the debris screen into existing 18 inch diameter containment atmospheric

dilution (CAD) ducting. The completed ducting with the two lines were to

exit the drywell through existing penetration X-26. The existing reactor

water level sensing line penetrations (X-28A, X-280, X-29A, and X-290)

were to be capped.

The inspector reviewed 'the documentation associated with the ECN,

including the licensee safety evaluation, and accompanied the system

engineer on a walkdown of the ongoing work. No problems were noted with

the ECN documentation or the observed work.

The activity inspected in this area appeared to be effective with respect

to meeting the objectives of the NUREG-0737 modification. However, at the

time of the' inspection, the work was not yet complete. Further review and

evaluation will be performed during future reporting periods as part of

the normal NRC resident inspector activities.

No violations or deviations were identified in the modification area.

5. System Return to Service (71711)

In preparation for fuel loading, the licensee was completing a systematic

evaluation of known restart issues and deficiencies, establishing pre-

requisites, and completing specific work required to ensure fuel loading

would be conducted in a safe and reliable manner. For each system

required by TS to support fuel loading, the licensee was to complete

modifications, correct known deficiencies, and complete work requests that

would impact the safety function or operability of the system. For those

NPP Volume III Special Programs where the discovery and corrective action

implementation were incomplete, the licensee was to prepare written

justification that system operability was not likely to be impaired by

undiscovered deficiencies or unfinished corrective actions.

The NRC review of a sample of the licensee's return to service activities

a- included the following aspects of the program:

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The licensee's position papers developed to justify the acceptability

of fuel load, given the status of the major NPP programs such as

Electrical Issues, Seismic Issues, Instrument Line Slope, and

Procedure Upgrades

The scope of systems required for Fuel Load and system boundaries

required to be reviewed under the system pre-operation checklist

(SPOC) process

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System design completion verification as controlled by the Department

of Nuclear Engineering (DNE) system acceptance evaluation process

System alignment, status assessment, end operability determination,

and

System configuration control and control over special operating.

conditions following declaration of system operability.

a. System Safety Evaluations

On October 4, .1988, the NRC inspector observed a meeting between a

plant system engineer and a DNE system engineer to review the

configuration of system 78, Fuel Pool Cooling System, as part of the

DNE system acceptance for fuel load per Browns Ferry Engineering

project (BFE?) PI 88-07,- Systems Plant Acceptance Evaluation. The

engineers reviewed the results of the safety evaluation and an

unreviewed safety question determination as , part of the return to

service process. The plant system engineer identified an apparent

contradiction between the system safety functions identified in the

DNE safety evaluation and the safety functions described in the Final

Safety Analysis ; Report (FSAR). The DNE safety evaluation identified

the. spent fuel pool heat removal function as non-safety related,

whereas the FSAR described this function as part of the safety design

basis. The DNE safety evaluation also described the spent fuel pool

water level monitoring, maintenance, and prevention of inadvertent

drainage function as safety related, whereas the FSAR described this

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function as a power generation design basis. The contradiction

resulted from the Design Baseline Verification Program (DBVP), which

included a reconstitution of design basis criteria documents. These

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documents were used as the basis of the DNE system safety evaluation.

The apparent contradiction led to revision 1 to the safety evalua-

tion, which was submitted by the DNE project engineer to the Piant

Manager for use in the SP0C for system 78 on October 18, 1988. This

revision stated that the fuel pool cooling function of the system was

a safety function but that this safety function was not required for

fuel loading. No further justification was included to document why

this function could be excluded for fuel load. Subsequently,

following completion of the SP0C and establishment of system status

and configuration control, the NRC inspector learned that the DNE

position on the safety function had not changed and that the restart

design criteria still listed the heat removal function as non-safety

related. During a meeting on October 21, 1988, the NRC inspector

' informed the Plant Manager of this problem and expressed concern that

something as fundamental as system safety function could be in

question at this point in the restart process. This specific issue

had not been resolved by the end of this inspection period.

The NRC inspector met with members of licensee management in order to

determine management contrels over similar contradictions. There was

apparently no planned transition for promulgating an effective date

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.for when the DBVP design criteria documents would supersede the FSAR

for conflicts such as this. This step was considered necessary by.

the NRC ' inspector, since the FSAR update is . one of the last

activities in the DBVP' and a fairly lengthy period may transpire

before the' FSAR is brought into conformance with the reconstituted

facility design basis. Subseouent to this meeting, the DNE safety

evaluation was revised to clarify the system safety functions. That

revision states that fuel pool heat retroval is the system's primary

function, but still- does not list the functica as a safety function

(refer to paragraph 10.q of this report for a discussion of the FSAR

long term update program,- Unresolved Item (URI) 88-02-03). The

licensee stated that contradictions of this type would be _ corrected

by conducting a review of-the DBVP punchlist to identify all the FSAR

changes currently. kn'own, and providing this list ~ to ' all personnel

qualified to perform safety evaluations per 10 CFR 50.59. Licensee

management further stated that the.se discrepancies' are punchlisted

for revision of _ the FSAR to bring the two documents into agreement.

This issue will be tracked along with URI 88-02-03 and must be :

resolved prior to restart.

- Resolution; of these issues will be reviewed in conjunction with

j future resident ~ inspector coverage of system return to service.

b. 10 CFR 21 Reports

The licensee's program' for addressing outstanding 10 CFR Part 21

reports for fuel load systems was reviewed. Specifically, activities

related to IE Bulletin 88-03, Inadequate Latch Engagement in HFA-Type

Latching Relays Manufactured by General Electric, were reviewed. The

. licensee indicated in their response to this bulletin, dated July 6,

1988,- that inspections and any necessary repair or replacement of~the

relays would be accomplished prior to restart. The NRC inspector

observed that this item was not on the licensee's Site Master Punch

Li st (SMPL) for tracking, and confirmed through discussions with

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licensee management that the activities were not considered to be

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required for the fuel load systems. The NRC inspector considered

this position to be unacceptable, given the age of this issue.

General Electric (GE) first made purchasers of the subject relays

aware of the potential deficiencies via a November 16, 1987, Service

Advice Letter (SAL). .The prompt notification requirements of

10 CFR 21 are meaningless if prompt action is not taken by the

! licensee. Licensee management representatives were informed of the

NRC inspector's position, and at the end of the inspection period had

not decided how the issue would be resolved. The licensee was

L expected to evaluate the results of the limited inspection activities

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that had been accomplished and perform an engineering evaluation of

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the remaining inspection attributes in order to determine whether a

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failed latching relay could adversely impact a system required for

fuel load.

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Due to the apparently excessive time period that this Part 21 report-

had remained open at Browns Ferry, the inspector requested a listing

from the TVA licensing organization of any other 10 CFR Part 21

reports that remained open pending final corrective action. Thi s

listing was not available at the end of the inspection period. When

this listing becomes available, the inspector will review and assess

the effectiveness of the licensee's' program for Part 21 report

resolution.

Followup on these issues will be part of the continuing resident

inspector coverage of system return to service,

c. System Preoperability Checklist (SP0C)

The SP0C package for system 69, Reactor Water Cleanup (RWCU) System,

was reviewed. Operability Item Deferral Number 69-1 documented

deferral of the approval by the Joint Test Group (JTG) of the restart

test results until system operability declaration. The NRC. inspector

held discussions with the system engineer, the Restart Test Manager,

and the Return to Service Manager regarding this deferral and learned

.that not only had the JTG review of the results package been

deferred, but also the performance of the entire restart test for

system 69. The test was not just deferred until the declaration of

system operability (required before fuel load) but was in fact

deferred until af ter fuel load. The licensee position was supported

by an engineering justification attached to the deferral form which

concluded that the restart test.was not required for fuel load.

The NRC inspector held discussions with licensee management on this

issue, and stated that the Restart Test Program (RTP) tests were

considered by the NRC to be the foundation for system operability

declaration and system return to service. Furthermore, the licensee

had stated that all discovery programs of the NPP would be complete

at fuel load or a justification would be provided for considering

that possible unidentified discrepancies would not impact system

operability. The NRC considered the RTP to be an effective means for

identifying system operability and functional' concerns.

Further discussions were held with licensee management representa-

tives, who indicated that a more cohesive decision making process had

generally been used to justify exceptions to RTP testing. Basically,

all functions of the systems which must be operable for fuel loading,

as identified by the fuel load system boundaries, were to be verified

by the RTP. Other system functions which were not required to be

operable until just prior to restart might not be confirmed by

performance of the RTP. This logic was considered by the NRC

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inspector to be technically acceptable and applicable to all RTP

l deferrals except in the case of the RWCU system. The licensee

indicated that a review of the need for deferral of RWCU system RTP

testing would be accomplished and the RTP completed, if possible,

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prior to fuel load. Followup on - this specific item will be

accomplished during future resident inspection coverage.

The NRC inspector reviewed the SMPL entries associated with the

return to service of system 78, Fuel Pool Cooling (FPC) System. The

contractor recommendations report for system 78 stated that the local

control panel (panel 25-16) was inside a contaminated area. T11s

impeded operator access to local control of FPC system pumps and

valves. The NRC inspector determined that this condition had not

been corrected. When informed, the Radiological Controls Manager

reviewed the feasibility of decontaminating the immediate area around

the panel. Operations and radiological controls personnel performed

several joint plant walkdowns in order to identify other areas vhich

should be decontaminated to facilitate operator access to key plant

equipment. The NRC inspector observed examples where this had been

adequately accomplished. The inspector judged the licensee's '

response to this concern to be through and well directed.

In summary, the System Return to Service program had not totally met the

expectations of the NRC with regard to meticulous attention to detail and

thoroughness of open item resolution. The NRC inspectors concluded that

further review and evaluation were required, and that the following

weaknesses described above will be reviewed during upcoming inspections.

1) System safety function definition

2) Outstanding Part 21 reports

3) Completion of RTP testing for fuel load functions

4) Review of open contractor recommendations for fuel load systems

No violations or deviations were identified in the area of system return

to service.

6. Reportable Occurrences (90712, 92700)

The Licensee Event Reports (LERs) listed below were reviewed to determine

if the information provided met NRC requirements. The determination

included the verification of compliance with TS and regulatory require-

ments, and addressed the adequacy of the event description, the corrective

action taken, the existence of potential generic problems, compliance with

reporting requirements, and the relative safety significance of each

event. Additional in plant reviews and discussions with plant personnel,

as appropriate, were conducted,

a. (CLOSED) LER No. 296/82-35: Failure of Drywell Floor Drain Sump

Outboard Isolation Valve To Close.

While the licen~see was confirming the operability of the water flow

integrator from the drywell floor drain sump, the outboard isolation

valve failed to close because of a stuck piston in the three-way

solenoid valve operator. To correct the problem, the licensee

replaced the three way solenoid valves on all three units.

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The NRC inspector reviewed and evaluated the completed work plans and

concluded-that corrective actions were adequate. This'LER is closed.-

,7 b. (CLOSED) LER No. 260/85-15: ' Insufficient Voltage To High Pressure

Coolant Injection Controls.

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Injection (HPCI) control circuitry, the licensee determined that the

electric . governor motor (EGM) control box was . not . receiving the

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voltage required to. meet minimum voltage' specifications for'the HPCI

turbine controller when the input ' voltage was at design minimum. Tne

licensee replaced the voltage dropping network feeding the HPCI

governor.with a 48 volt DC power supply which would meet the voltage.

. requirements for all' analyzed conditions.

The NRC inspector reviewed and evaluated the ECN, engineering

analysis, and work plan completion and verification form, and

considered the corrective action adequate. This LER is closed.

c. (CLOSED) LER No. 259/85-17: Lack' of Environmental Qualification for

H202 Analyzer Valves.

A licensee design evaluation of the . teflon valve seats and valve

packing in the Hzoz analyzers had determined that' accident. radiation

levels would exceed the radiation failure threshold 'of teflon. The

licensee changed the valve stem packing and replaced the valves as

applicable.

The NRC inspector reviewed and evaluated the work plan specification

and the completed work plans for the valve and valve stem packing

replacements. Corrective actions .taken were considered adequate.  ;

This LER is closed.  !

d. (CLOSED) LER No. 259/85-50: Failure to Perform Surveillance

Instructions.

During an October 1985, licensee management review of surveillance ,

scheduling, the licensee identified eight sis that were not being

performed as required by TS for a unit in shutdown for refueling.

Violation 259, 260, 296/85-57-09 was issued on February 11, 1986, for

failure to perform sixteen required sis, including the eight

identified by the licensee (See paragraph 10.c). Closure of the 1

violation closes this LER.

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e. (CLOSED) LER No. 259/85-55 and Rev. 1: Open Fire Barrier

Penetrations.

During licensee maintenance activities, a spare sleeve penetration in

a fire barrier was found to be unsealed.

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Violation 259,.260, 296/86-09-03 was issued on May 21, 1986, for

' failure to include piping fire barrier penetrations in a surveillance

n program. The violation was closed in NRC Inspection Report 259, 260,

296/87-21, based on appropriate licensee corrective action. This LER

is therefore closed.

f. (CLOSED) LER No. 259/86-06, Rev. I and Rev. -2: Tornado Missile

Protection for Vent Towers.

.l ,l . -

During a 1986 design evaluation _ of control bay ventilation modifica-

tions, design engineers identified an unanalyzed condition involving

tornado / missile protection for equipment located in the- control bay

vent towers. The design basis evaluation .for protecting existing

equipment had been previously established, and the results were used.

to perform a site specific risk assessment. The assessment results

indicated that the. risk to the equipment was extremely low and that

no modifications to the vent towers were required.

The NRC _ Materials Engineering Branch .of NRR reviewed the LER and'

" Calculations of Probability of Occurrence and Consequences of

Tornado-Generated Missile Strike of Safety-Related Equipment in -Vent-

Towers", and all NRC questions were resolved through a series of

discussions with the licensee. Corrective actions were considered

adequate and this LER is closed.

g. (CLOSED) LER No. 260/86-10, Rev.1 and Rev. 2: Recirculation Inlet

Nozzle Safe End Cracks.

In July 1986, the licensee determined by ultrasonic inspection that

all ten of the Unit 2 recirculation system reactor vessel inlet

nozzle safe. ends were cracked. The licensee replaced the Unit 2

inlet nozzle safe ends and a portion of the associated recirculation-

system piping.

The NRC inspector reviewed and evaluated the ECN, the specifications

for the replacement of the recirculation inlet nozzle safe ends, the

work plans, and the completion notifications for the work plans. The

corrective actions taken were considered adequate. This LER is

closed.

h. (CLOSED) LER No. 259/86-22: Nonsafety Grade Air Actuators on

Containr.ient Isolation Testable Check Valves.

During a design review, the licensee determined that nonsafety grade

air t.ctuators on containment isolation testable check valves could

fail, causing the check valve to open and relieve reactor coolant

into piping not ' designed for reactor system temperature and pressure.

The licensee removed the air supplies to the valves to prevent

inadvertent actuation during plant operations, and installed quick

disconnect couplings to allow easy reconnection for testing during

shutdown.

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The NRC inspector reviewed and evaluated the work plans and work _ plan

closures. The corrective actions taken were considered adequate.

.This LER is closed.

1. (CLOSED) LER No. 259/88-01: Unplanned Reactor Water Cleanup Isolation

Due to Loose Connection.

The licensee had determined during troubleshooting that the cause of

an unplanned RWCU isolation was a loose solder connection in the RWCU

temperature indication circuitry. The licensee repaired the solder

connection. and recalibrates the switch. A brush recorder was

temporarily connected for thirty hours to monitor switch behavior.

No abnormalities were observed.

The NRC inspector reviewed and evaluated the operator logs and the

completed maintenance requests. Corrective action taken by the

licensee was considered adequate. This LER is closed.

j. (CLOSED) LER No'. 260/88-02: Trip of Reactor Protection System Bus 2B

Feeder Breaker Initiates Engineered Safety Features Actuations.

On May 26, and May 27, 1988, the breaker (952) feeding reactor

protection system (RPS) bus 2B tripped and caused an ESF actuation.

.The licensee performed a failure investigation and no root cause

could be determined. On May 27, 1988, breaker 952 was replaced with

a molded case switch that was previously approved by an ECN and work

plan. No trip of RPS bus 2B feeder had occurred since breaker 952

was replaced.

!

The NRC inspector reviewed the ECN, failure investigation, and work '

plan. Actions taken were considered adequate. This LER is closed.

k. (CLOSED) LER No. 296/88-02: Unplanned Reactor Water Cleanup System

Isolation Due to Personnel Error.  ;

1

An isolation of the RWCU system resulted from a personnel error, when

the temperature trip setpoint knob was accidentally turned during the

decontamination of instrument panels.

The NRC inspector reviewed and evaluated the maintenance request and l

the recalibration of the setpoint from the "as found" value of 52 i

degrees F to the correct RWCU trip setpoint of 140 degrees F. The i

NRC inspector also reviewed the training attendance records for the

training given to all decontamination crews reminding them to use )

caution when decontaminating any plant panels. This corrective  !

action was considered appropriate. This LER is closed.  !

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1. (CLOSED) LER No. 260/88-10: Inadequate p ocedures Cause Two Cases of l

Missed Samples That Were Required to ;ompensate for Inoperable

Radiation Monitors.

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In-' January 1988, two - similar events' occurred involving missed

compensatory - sampling ~ for inoperable effluent - radiation monitors.

.The licensee determined that inadequate' procedures were the 'cause

of both events. The licensee revised the applicable operating

instruction and SI to ensure that the chemistry lab would be notified

when any. required sampling should be initiated or stopped to meet TS

requirements.

The ' NRC inspector - reviewed the . revised procedures- .for' all three

units, and concluded that the corrective actions taken were adequate.,

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This LER is closed.

No violations or deviations were identified in the area' of. Reportable

~

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Occurrence s'.'

7. - Restart Test Program (99030B)

The. inspector attended-RTP status meetings, reviewed RTP test procedures,.

. observed RTP tests ari associated test. performances, . reviewed RTP test

results (including test exceptions), and attended selected Restart Opera-

tions Center (War Room) and Joint Test Group (JTG) meetings. The' RTP

activities and associated activities monitored, and status of testing,

during the period of the_ inspection, are discussed below.

a. RTP Status =and Restart Test Performances

The . inspector maintained cognizance of ongoing restart . test

activities, and monitored particular activities in detail as appro-

priate. Specific inspection observations'are discussed in paragraphs

7.b'and 7.c below.

The following information summarizes the status of procedures, tests

performed, and the hardware related test exceptions identified by the

RTP group, at the time of the inspection:

Required for Required for

Fuel Load Criticality Total

!

Procedures Issued and Approved 28 15 43

Tests completed as of 10/31/88 22 4 26

Completed test approved by the 20 1 21

Plant Manager i

Unresolved Hardware TEs 18 35 53

The total number of procedures required for fuel load was originally

identified as 26, but had been increased to 28. However, discussions

with licensee management indicated that this number might later be

reduced as a result of the return to service of systems for fuel i

load.

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The following restart tests were in progress during this reporting

period:

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o RTP-023, Residual Heat Removal Service Water

I o RTP-030, Diesel Generator and Reactor Building Ventilation

o RTP-031A, Control Building HVAC (Water Side)

o RTP-031B, Control Building HVAC (Air Side) ,

i

o RTP-047, Turbine Generator / Electro-Hydraulic Control

o RTP-57-3, 250 Volt DC Unit Battery

o RTP-06A, Primary Containment Isolation

o RTP-069, Reactor Water Cleanup

o RTP-070, Reactor Building Closed Cooling Water

o RTP-082, Diesel Generators i

o RTP-085, Control Rod Drive ,

o RTP-099, Reactor Protection System

o RTP-ICF, Integrated Cold Functional

The above tests were either in the prerequisite stages, system

performance stages, initial RTP group reviews, DNE reviews or final

JTG reviews.

b. Diesel Generator Testing

Although it was previously reported in NRC Inspection Report 259,

260, 296/88-28 that field activities involved in test 2-BFN-RTP-082,

Diesel Generators, had been completed, further review by the RTP

procedures review group indicated that the load reject test of DG 3A

had either not been adequately documented or had not been performed.

The test was subsequently reperformed. The failure of the DG to trip

from 2600 KW, when the output breaker was opened was identified as a

test exception. NRC review of the DG RTP results is identified as

IFI 259, 260, 296/88-32-02. This issue must be resolved prior to .

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Unit 2 restart.

c. Specific Test Wttnessing and Results Evaluation

The NRC inspectors observed and reviewed portions of the performance

of 2-BFN-RTP-099, Reactor Protection System. Section 5.6 involved

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testing the RPS high water level trips in the . scram discha'rge tanks, -

and Section 5.26 involved cable voltage drop testing to verify that

the voltage available at-the system components will be greater than.

-the component minimum operating voltage. No deficiencies were

identified.

No violattons or deviations were identified in the Restart Test . Program

area.

- 8. Followup.of NRC Bulletins (92703)

a. (CLOSED, Unit 2 only) IE Bulletin No. 84-02: Failure of General

Electric (GE) Type HFA Relays in Use in Class 1E Safety Systems.

'This bulletin addressed similar failures of GE HFA relays, which had

been reported in several GE service reports. The licensees were.

requested to inform the NRC of their plans, including schedules, for

implementing the manufacturer's recommendation in the~ ' subject? GE

reports. . The licensee had completed all but the following two items

documented in IE Report 88-28:

(1) Completion of the replacement of all normally-deengerized relays

,in Unit'2

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(2) Completion of the replacement of normally-energized relays in

Unit 1 Systems required for the startup of Unit 2

>

The NRC inspector reviewed the completed work requests and computer

printout documenting the completion of the relay replacement'for the

two-items. This action was considered adequate to support Unit 2

restart.

This bulletin is closed for Unit 2 only.

b. (OPEN) IE Bulletin No. 85-03 and Supplement I: Motor-Operated Valve

Common Mode Failures During Plant Transients Due to Improper Switch

Settings.

As requested by action item e. of Bulletin 85-03 and Supplement I,

the licensee identified the selected safety-related valves, the 1

maximum differential pressures of the valves, and the program to l

assure valve operability in letters dated May 13, 1988, September 30,

1986, and May 1, 1987. Review of these responses indicated the need

for additional information, which was reouested in an NRC Region II

letter dated April 1,1988.

Review of the licensee's response dated July 15, 1988, to the request

for additional information indicated that the licensee's selection of i

the applicable safety-related valves, and the maximum differential I

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pressures of the valves, met the requirements of the bulletin. The i

program to assure valve operability ver action item e. of the ,

bulletin was considered acceptable,

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The results of the inspections to verify proper implementation of 1

this program, and the review of the final response required by action

item f. of the bulletin, will be addressed in future inspection

reports. Resolution is required for restart.

c. (OPEN) IE Bulletin No. 88-03: Inadequate Latch Engagement in HFA-Type

Latching Relays manufactured by General Electric Company.

This bulletin was issued as a result of a report from GE which stated

that some HFA type ' latching relays were malfunctioning. The NRC

stated that operability of all HFA-151B, -1548, and -154E relays with

a manufacturing date code prior to November, 1987 should be

inspected. The licensee response to the bulletin committed to

inspect, repair, or replace. the relays failing the inspection

criteria before the restart of each unit. During the period of the

inspection, the licensee was completing portions of the inspections

on the systems required to support fuel load. An engineering evalua-

tion of the remaining inspection attributes will be accomplished

prior to fuel load. (See paragraph 5.b. of this report), therefore,

this item remains open.

d. (OPEN) IE Bulletin No. 88-04: Potentiel Safety-Related Pump Loss.

This bulletin addressed the issue that when two centrifugal pumps are

'

operated in parallel and one of the pumps is stronger than the other,

the weaker pump may be dead-headed when the pumps are operating in

the minimum. flow mode. This could cause excessive pump impeller

wear. The phenomenon is manifested at low flow rates because of the

flatness of the pump characteristic curve in this range.

The licensee's response stated that verification of the adequacy of

the miniflow line sizing for the Residual Heat Removal Service

Water / Emergency Equipment Cooling Water (RHRSW/EECW), RHR, and Core

Spray (CS) pumps is considered to be a portion of the essential ,

design calculations for Browns Ferry. These calculations are under  !

'

TVA's Design Calculation Review Program for essential calculations,

which are commitment items 78, 78A, and 78B of the Browns Ferry NPP,

Volume 3, revision 1. This program is required to be completed prior

to restart of Unit 2. The licensee has committed to a supplemental

response of 30 days upon review completion of items 78, 78A, and 78B

of the NPP program. Based on the above, the NRC inspector concluded

that this item is acceptable for fuel load but will remain open l

pending completion of the licensee commitments. This item must be j

completed prior to unit restart. i

No violations or deviations were identified in the area of NRC Bulletins.

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9. Followup of Open-Inspection Items (92701)

a. (CLOSED) Inspector Followup ~ Item (259, 260,- 296/86-05-08),.

Questionable Instrument Calibration Techniques for Radiation

Monitors.

The original issues associated with 'this item were inspected and

reported in NRC Inspection Report No. 259, 260, 296/86-32; however, a

new issue related to .the revised SI was detected which prevented

closure at that time. The new-issue related to the possibility that  !

the SI could cause a reactor trip if performed during power opera-

tions. Such a trip could result from = a high main steam tunnel

temperature condition created because the SI called for isolating the

normal ventilation in the reactor zone under test. The SI had been

written in this manner in order to avoid inadvertent ESF actuations

during the SI by manually initiating the ESF as a prerequisite to the

test. The NRC inspector had asked the licensee in September 1986,-to=

reevaluate this approach. The licensee implemented Design Change-

Request '(DCR) D3311, which installed permanent test boxes to allow

testing of the radiation monitors with the ESF. actuation . relays

defeated.in order to prevent the spurious actions which had occurred

too frequently in the past.

The NRC inspector. reviewed documentation . associated with this.

modification and inspected the installation of the test boxes in the

field. The inspector confirmed that 2-SI-4.2.A-10, Reactor Building

and Refueling Floor Ventilation Radiation Monitor Calibration -and

Functional Test,-was revised on September 9, 1988, to incorporate.the

hardware changes and that the reactor zone normal' ventilation system

would remain in service throughout performance of the SI. These

changes should eliminate the potential for a reactor trip to occur

from high main steam tunnel temperatures. This item is therefore

closed.

b. (CLOSED) Inspector Follcwup Item (259, 260, 296/86-06-07), Design

Requirements for Instrument Sensing Line Slope.

This item was written to ensure that engineering requirements were

established for the slope of instrument sensing lines at the Browns

Ferry Nuclear Plant (BFNP). In February 1986, the NRC inspector

learned that the only source of requirements for instrument sensing

lines was TVA General Construction Specification G-60. G-60 required

a target slope of 1-inch per foot with a one-eighth inch per foot

absolute minimum. The preface to G-60 stated that the specification

was only applicable to Bellefonte Nuclear Plant, therefore leaving

BFNP with no requirements. The licensee was using G-60 for work at

BFNP since there was no other applicable document. The NRC inspector

reviewed Specification Revision Notice (SRN) G-60-1, dated May 22,

1986, which made G-60 applicable to future modifications at Browns

Ferry. The inspector concurred that the specifications in G-60 were

appropriate for Browns Ferry, and the item is closed.

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c. (CLOSED) Inspector Followup Item (259, 260, 296/86-32-06),

Deficiencies in Diesel Fire Pump Building

An NRC -inspector identified several material and housekeeping

deficiencies that existed in the Diesel Fire Pump Building.

The NRC inspector reviewed documentation provided by the licensee to l

support actions taken to correct the identified deficiencies.

Additionally, the NRC inspector conducted a tour of the Diesel Fire

Pump Building to observe actual conditions. During the tour, the

inspector observed that all previously identified housekeeping and

material deficiencies, with one exception, had been corrected. The

one exception was the battery mounting rack not being secured to the

building foundation.' This condition still existed and had been

evaluated by the licensee as acceptable. FSAR section 10.11.5.1

stated that the High Pressure Raw Water Fire Protection System is not

designed Class I seismic and does not necessarily remain functional

in an earthquake. However, a fire in any component of an essential

system will not prevent safe shutdown of the reactor because

essential components are redundant and meet separation criteria and

the plant construction does not easily propagate fires. Portable

fi re protection equipment is provided for use following an

earthquake.

The inspector noted a requirement in Plant Manager Instruction (PMI)

12.12, Conduct of Operations, for a daily tour of the building by an

operator during routine rounds. Additionally, several new minor

material deficiencies were noted by the inspector, which were pointed

out to licensee fire protection personnel accompanying the tour. The

deficiencies included damaged piping insulation, deteriorated rubber

boots, painted rubber expansion joints, and apparently damaged or

unused heat tracing. The deficiencies were documented by the

licensee on MRs 902120, 902121, 902122, and 902123. The overall

condition of the building was much improved and the NRC inspector

agreed with the licensee's evaluation that mounting was not required

(the construction of the battery racks was otherwise adequate).

Corrective actions taken by the licensee were considered to be

adequate. This item is closed.

d. (CLOSED) Inspector Followup Item (260/86-40-05), Material

Discrepancies and Housekeeping Problems in the Main Steam Valve

Vault.

An attempt was made by the NRC inspector to close this item in

April 1988, following notification by the licensee that a cleanup had

been performed. The inspector toured the area in April and found

conditions still unacceptable (refer to Inspection Report t

259,260,296/88-10). On October 18, 1988, the inspector made a

followup tour of the area and noted a significant improvement. All

previously identified items were corrected and no new concerns were

detected. This item is closed.

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e. (OPEN) Inspector Followup Item (259, 260, 296/86-40-12), Potential

For Overpressurization of Residual Heat Removal System Piping.

A modif.ication was installed in order to-reduce an excessive' pressure

drop across a throttling valve in the RHR' system. An . orifice plate

was installed in a section of piping rated at 150 psig and increased- i'

the pressure in this section of pipe :to an undetermined valve.

Although the section of. pipe in question (the test return line) was

not instrumented during the ' post modification test, the . nearest-

portion wit' p.ressure indication exceeded 300 psig.during the test.

~ The NRC?dentified that the potential .for exceeding the pipe design

pressure had' not been analyzed as part of the modification. This

7" finding was made as part of the Unit 3 modification package review.-

.

The Llicensee completed the. modification on Unit 2 and performed a

more extensive post modification test on October 4, .1988. This PMT

duplicated the worst condition of both RHR pumps operating with. full

flow through the' crifice, and measured the pressure in.the suspect

,

piping. .The test results indicated that the worst case. pressure L

increase with the drywell at atmospheric pressure was 137 psig, which

Additionally, a design calculation

~

was within the 150 psig rating.

was performed by the licensee which resulted.in'an expected pressure

-

drop of 133 psid across the orifice under maximum flow conditions.

.The NRC inspector reviewed the test data and the design calculation

and confirmed that these values were . appropriately derived. The-

inspector determined tha.t under normal conditions the piping would

remain within its design rating; however, following the design basis

LOCA, FSAR Section 14.'6.3.3.2 indicates the. Torus pressure can be as

high as 271psig. Under accident conditions ; this ' pipi.ng ' section '

pressure could be as high as 164 psig exceeding the design pressure

of 150 psig. The licensee's review of the test data did not result

in their identifying this problem.

This IFI remains open pending TVAi s evaluation of the acceptability

of the piping design for the potential accident conditions,

f. (CLOSED) Inspector Followup Item (259, 260, 296/88-05-05), Close out

of Restart Test Program Maintenance Work Request.

This item documented a concern identified during the RTP testing of

~

air dampers in the DG rooms. It was identified by the Site Quality

Assurance Monitoring Group that maintenance requests (MRs) not being

addressed was a site wide problem and not just an RTP problem. The

QA inspector' initiated Condition Adverse to Quality (CAQR) BFQ 88

0143 to document missing MR's. Although the initial CAQR was aimed

at MRs generated as a result of environmental qualification (EQ)

walkdowns, a further revision of the CAQR was aimed at the site in

a general. The NRC inspector will monitor the followup of the CAQR.

This item is closed.

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g. (OPEN)' Inspector Fo116wup Item (260/88-10-01)', . Main Steam Tun ~nel'

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Blowout Panel Function Possibly Defeated.

'The licensee identified,and documented on CAQR 880293-that the Unit 2

Main St_eam Tunnel . blowout panels were, not installed in accordance.

t: ;with'the. drawings. Specifically, RTV . sealant had been used to. fill

large gaps between the panels and framing. 'The RTV could act ~1ike an

adhesive .to prevent l blowout of the panels' at their design

differential pressure.

Corrective action was completed by the licensee with theiexception

that many of the explosive bolts . were inadequate and had been

replaced on a<short term basis with non-explosive bolts. Only the-

secondary containment integrity function of the panels is required

-.for fuel load. The -blowout function needed only to be ' operable to

mitigate a steam pipe' break, which would not be possible until'after.

restart. This . item was therefore acceptable for fuel load but'

r s remained open pending. completion of. corrective action by the.

licensee. Final corrective action is required prior to' restart..

h. (CLOSED) Inspector Followup Item (259, 260, 296/88-10-03), Lack:of

"' Understanding of the Restart . Test Program by On-Shift Senior

E Personnel '.

This item documented a concern that on-shift senior reactor operators

(SR0s) upon returning from extended periods of training were not

fully aware of the RTP. The NRC inspector reviewed a memo dated

July 13, 1988, from the Operations . Superintendent to all operation

personnel, in which the purpose- of the RTP was clarified. . The

inspector continued to ' observe ' operations personnel, especially

. senior or shift personnel, and the RTP Test Director's activities,

and determined that the RTP program was adequately understood by

operations personnel. This item is closed.

One IFI was upgraded to a violation in the area of Followup on Open

Inspection Items.

10. Licensee Action on Previous Enforcement Matters (92702)

a. (CLOSED) Violation (259/85-13-03), Failures to Follow Procedures and

an Inadequate Procedure During Retest of Control Rod 34-03.

This violation was identified in Inspection Report 259/85-13-03, but  !

was not cited at that time. Subsequently, Violation 259, 260,

296/85-36-01 was issued to address this finding. The violation

comprised examples of failure to follow procedures and an inadequate

procedure regarding Unit I control rod 34-03 maintenance activities.

(' Resolution of this item is addressed through the followup on

'

Violation 85-36-01, which is discussed in paragreb 10 b of this

report. This violation is therefore closed.

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b. (OPEN) Violation (259, 260, 296/85-36-01), Failure to Follow

Procedures and an Inadequate MR for CRD 34-03 Post-Maintenance. H

Testing.

Violation 259, 260, 296/85-36-01 consisted of four examples in which

procedures were not adherea to or were inadequate. Three of the four

examples pertained to maintenance work done on Unit 1 CRD Module

34-03. The fourth exsmple involved the licensee's failure to perform

a safety evaluation in order to determine HPCI system operability ,

with failed-open resistors on HPCI steam line drain isolation valves.

The 1icensee's corrective actions for the fourth example of the

violation were being reviewed separately and will be addressed in a i

future inspection report.

The licensee's response to the violation was provided in a letter to

the NRC dated September 27, 1985. The NRC inspector reviewed the

licensee's reasons for the violation and their corrective actions.

1) Example 1: Inadequate CRDH Maintenance Request

.{

The first example of the violation dealt with an inadequate

maintenance request, MR A126652, which failed to contain

functional and post maintenance testing (PMT) requirements as

required by the Mechanical Maintenance Instruction (MMI) 28,

Control Rod Drive Hydraulic Unit (Repair, Removal, and Replace-

ment). The licensee's reason for the violation was that the  ;

foreman failed to follow MMI-28, and that MMI-28 lacked clarity  ;

and did not adequately cross-reference applicable sections l

within the procedure (e.g., testing). MMI-28 was revised j

accordingly.

The NRC inspector reviewed the most recent version of MMI-28, l

revision 6, dated August 23, 1986, and verified that appropriate

revisions had been made for clarification of PMT requirements.

Section 10.3 of MMI-28 provided a listing of PMTs for different '

areas of maintenance performed on HCU units and delineated the

individual responsible for performing the PMT. Also, the NRC

inspector reviewed the training attendance record dated

November 24, 1987, verifying receipt of training for draft

personnel on MMI-28 requirements. The NRC inspector concluded

that adequate corrective action had been taken for this example

of the violation.

2) Example 2: Failure to Exercise Control Rod within Time Limit

The second example of the violation involved the licensee's

failure to exercise control rod 34-03 within the required time

limits specified in MMI-28, Section 10.3, and Operating

Instruction (OI) 85, Control Rod Drive (CRD) System, Section

3.H.1.e.2.e. Reasons given for the violation in the licensee's

response were that MMI-28 and 01-85 required control rod

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insertion and withdrawal times (i.e. 48 plus or minus 3 seconds) {

which were too restrictive and were inconsistent with the RTI-5- 4

and vendor recommendation criterion of 40-60 seconds.

The inspector reviewed the revised procedures and verified that

they incorporated the acceptance criterion recommended by the j

vendor. Section 8.8 of. the upgraded Unit 2 0I-85, revision 3,

provided timing adjustment of contrcl rods within the tolerance. j

of 40-60 seconds. Technical Instruction (TI) 20, Control Rod j

Drive System Testing, Revision 0, provided the same requirement ]

reflected in Sections 7.3.7.4 and 7.3.8. Also, the NRC- )

inspector verified that the same criterion was provided by the

vendor (GE) in the GEK-9585/9586 document. The NRC inspector i

concluded that this example of the violation had been adequately .!

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resolved.

3) Example 3: Failure to Follow Procedure Limits on CRD Pressure -l

and Control Rod Position

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The third example of the violation involved the failure to ' f

follow procedure 01-85, Control Rod Drive System, Section 3.D.9,

in that during withdrawal of control rod 34-03 from the fully

inserted position (00 notch position) the drive water pressure

was not returned to normal limits before the rod passed the 02 i

notch position. The drive water pressure was determined'to be j

approximately 50 psi above the normal limits when the rod passed i

notch position 02. The licensee's reason for this viniation was i

that procedure 01-85 was too restrictive in its limitations of

CRD pressure and control rod position, which resulted in an i

inadvertent failure to-follow procedures. ]

For corrective action, 01-85 was revised to permit drive

pressure to remain above normal levels until the 06 notch

position is reached. Based on the CRD design, which is of a 1

finger / collet configuration with a traveling distance of 3 l

inches per step and a normal withdrawal / insertion speed of 3 1

inches per seconds + 20 percent, the inspector agreed with the i

licensee's position that 0I-85 had previously been too  !

restrictive in the limitations on CRD pressure control with i

respect to control rod notch positions. Section 8.16 of the

upgraded Unit 2 procedure (0I-85, revision 3), provided clearer

and more detailed instructions on what to do when a control rod #

becomes difficult to withdraw. Caution statements in 01-85 were

changed to return the CRD drive water header differential ,

. pressure to between 250 and 270 psid (normal limits) as soon as I

l possible in order to prevent a drive from double notching in a  !

high rod worth region, and to reduce exposure of drive seals and j

directional control valves to excessive pressures. Furthermore, i

the licensee incorporated GE's recommendation from the GE

contractor recommendations work to use the double clutch method

l of withdrawing a control rod from notch 00 to notch 02 just

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before
applying elevated drive water pressure. ' 0I-85' for' Units
  1. .

.. :11and 3:had also been revised,' but not through the upgraded

procedure; process. ;The NRC inspector expected that: the-

procedure would be revised in the. future so'asto be consistent-

with the Unit 2 procedure. .This example of the violation was.

considered. resolved.

'

,,

The violation ; remains open pending inspection, of; corrective ~ actions

for the fourth example, which ' concerned HPCI operability.

. c' . (CLOSED) Violation (259, 260, .296/85-57-09), Failure to Conduct

Sixteen Surveillance Instructions During. Shutdown and Refueling.

~

The'11censee determined that' the root cause included the failure to.

fully implement TS requirements in plant procedures L and : personnel

error. in TS interpretation. The licensee subsequently performed all

-the SI!s not performed on Units 1 and 3, with the exception-of'SI ,.

Recirculation Pump Trip Reactor High . Pressure, on Unit 1. This SI-

was not performed because the recirculation. pumps were not operating

'and the reactor vessel head had.-been removed. Unit 2 SI's were not

~

"

performed because the fuel had been unloaded 'and! the ' applicable'.

systems were' no longer required by TS.

The licensee corrective action to avoid further violations was to

update SI-1, Surveillance Program, Appendix C to accurately ' reflect

the TS. requirements for performance of these SI's during shutdowns

and refueling. On August 23, 1988, the licensee also updated SI-1

.because of issuance of TS Amendments 136 through 144 for the restart

of Unit 2.

The 'NRC inspector ' reviewed and evaluated the corrective action

documented above, and considered it ~ appropriate to support Unit.2

restart. This item is closed.

d. (OPEN) Violation (259, 260, 296/86-25-01), Failure to Follow

Procedures (Three Examples).

1) Example A: Fire' Protection Sprinklers not Configured in

Accordance with Approved Plant Drawings

Example A of Violation 86-25-01 was attributed to inadequate  ;

coordination in work plan preparation in December 1976, and. lack '

of a. post-modification test in 1977, which resulted in a failure l

l

to remove a welded blank in the fire protection line. The

condition went undetected until approximately July 14, 1986,

when the licensee was prompted to determine why a section of

piping in the Unit 3 reactor building could not be flushed

during a non-routine flush of the fire protection pre-action  ;

sprinkler system for removal of any accumulation of mud or  ;

clams. The affected section contained 19 sprinkler heads which 4

were rendered inoperable.

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For. corrective' action, - the : licensee impro_ved the control' and

- documentation . of work plans and control of . temporary altera-

tions, and implemented a ' program requiring. the . Fire Protection

Unit's overview of all modifications and . post-modification

testing pertaining to fire protection systems. Further, an

approximate 30 percent random sample of pre-action system branch

_

. lines were selected for a L special -air test. More' than 100

branch lines were tested and no blockages were. identified. The

testing was ; completed by November 30, -1986. The -licensee's ,

basis for selection of a 30 percent random testing scheme was

.provided in their supplemental response to the. violation, dated

March 2,1987,. - The supplemental response was reviewed by the

inspector.and found to be acceptable.

This item is also addressed in LER 296/86-06, which'was reviewed

and closed in NRC Inspection Report 259, 260, 296/87-20, 1

Subsequently, .another inspection was - performed in which .the :l

inspector reviewed all licensee -gene' rated Licensee Reportable

Event Determinations (LREDs), LERs and CAQRs/ CARS issued .after

December 1, 1986, in the area of fire protection. No recurrence

'e

of a similar event was identified.

"

The corrective actions taken by the licensee in response to q

Example A of the violation were considered. adequate.

2) Example B: Control Rod Drive Hydraulic Control Units not. -

Installed in the Design Support Mounting Configuration Required

by Design Drawings

This example of. the violation was the outcome of URI 259, 260,

296/85-25-01, which was closed and upg~raded to a violation for

failure to have hydraulic control' units (HCUs) mounted as

required by design drawing 919D615. The inspector found loose )

bolting, several free-standing HCUs, misa11gned channel nuts, j

j

and missing washers. )

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In the response to the violation, dated October 16, 1986, the l

licensee stated that the violation resulted from poor work I

practices and inadequate inspections conducted during the

plant's construction phase. For corrective action, the licensee

stated that they replaced all CRD HCU mounting bolts and that

the floor mounting hardware had been installed in accordance

} with design drawing 919D615.

The inspector followed up on the licensee's corrective actions )

by reviewing all MRs associated with the inspection, replace- '

ment, and torque work done on base mounting bolts. Also, the

inspector performed a walkdown of CRD HCUs, in particular those

for Unit 2, and verified that hardware installation was in

accordance with design drawing 919D615. Vertical back-to-back l

mounting and horizontal mounting of the HCUs were checked. A  ;

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number of 3/8 inch and 1/2 inch base mounting - bolts, flat

washers, and lockwashers were found to be relatively new and

properly installed. Work had been completed in late 1985 and

1986. Per the review of MRs A-570904 and A-581910 (for Unit 2)

the 1/2 inch bolts were torqued _50 ft-lbs as recommended by

Unistrut, and the 3/8 inch HCV back mount bolts were torqued to

19 f t-l bs . For Units 1 and 3, the same work was performed per

'MRs A-570905, A-706829 and A-592255. The toroue work received

quality control verifications. No discrepancies were found and

the inspector considered the corrective actions to be adequate.

for Example B of the violation, and the issue is resolved.

This violation ' remains open pending NRC inspection of the third

example, which pertained to CREV mounting details. Resolution of the

final violation example is required prior to restart.

e. (OPEN) Violation (259, 260, 296/86-25-06), Failure to Maintain

Records of Facility Changes, Including the 10 CFR 50.59 Safety

Evaluation.

This violation resulted from a change to plant flood protection

features. Originally, flood doors to the Reactor Building and

Radwaste Building were normally maintained closed except for

personnel and equipment access as stated in the FSAR. In 1981, the

licensee changed the normal practice such that the doors were

maintained normally open. When questioned by the NRC inspector in

1986, no safety evaluation could be retrieved which would document

acceptability of the change per 10 CFR 50.59.

The licensee's corrective action consisted of reevaluating the

condition and performing a new safety evaluation. The NRC inspector

reviewed revision 2 of the safety evaluation, dated June 18, 1987.

The evaluation adequately justified changing the FSAR to reflect the

current practice of leaving the doors open. This change was made in i

Amendraent 5 to the FSAR in August 1987. The evaluation further l

recommended that the Bases for Section 3.2 of the TS be changed to  !

delete the statement, " Plant flood protection is always in place and I

does not depend in any way on advanced warning." This statement was

not accurate under the current circumstances, which required operator

action to close the flood doors when required. As of October 18,

1988, this change had not been made. The evaluation additionally

recommended that an administrative instruction be developed to ensure

that operators close the flood doors whenever the Wheeler Reservoir

elevation reaches 558 feet. The plant responded by adding the

necessary operator action to Annunciator Response Procedure (ARP)

9-20. The NRC considered this to be inappropriate since the entry

condition into the procedure was the actuation of the " Lake Elevation

l High" alarm which occurs at 564 feet, 6 feet above that at which

l

operator action is required. This item will remain open pending

resolution of tho above two outstanding deficiencies by the licensee.

'

This item is acceptable for fuel load, because the plant will be in

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.the action statement (shutdown) required by TS upon high water'1evel

l- conditions. Final closure of the item is required prior to restart.

f. (CLOSED) Deviation (259, 260, 296/87-30-04), Failure to Maintain

. Written Justification for Changes to the FSAR.

In response to this Notice of Deviation, the licensee committed to

the following:

o Review the 1987 annual FSAR update to ensure proper justifica-

tion existed for each change and correct any changes which could

not be justified by the 1988 annual update.

o Revise the administrative procedure governing FSAR updates to

require formal justification for all changes. .

o Reinstate the commitment to perform a periodic examination of

the site surroundings to provide a reasonable representation of

area population and land use in the next FSAR.

o Submit a letter to the NRC describing the program for-

periodically updating the FSAR chapter which deals with area

population and land use.

The NRC inspector reviewed documentation associated with the

licensee's commitments and determined that they had been adequately

implemented. The licensee's review of the 1987 annual FSAR update

detected three changes which could not be justified. The NRC

inspector confirmed that these changes had been reinserted into the

FSAR in Amendment 6. The NRC inspector also confirmed that generic

implications for other TVA f acilities had been addressed through

issuance of a TVA corporate-wide Office of Nuclear Power Standard.

This standard (0NP-STD-6.1.6 Rev. O, Maintaining and Controlling

Safety Analysis Reports) contained specific guidance on periodically

evaluating and updating the FSAR chapter dealing with site

description, land use, and representation of area population. As a

final check on the adequacy of the administrative procedure Laverning

FSAR changes, the NRC inspector selected a sample of 16 changes made

to the FSAR in Amendment 6 issued in July,1988. The licensee was

able to provide adequate justification and safety evaluation for all

of these changes. This deviation is closed.

g. (CLOSED) Violation (260/87-37-04), Control of Measuring and Test

Equipment.

This violation identified the unauthorized adjustment of the zero

adjust screw on.TVA pressure gauge # E82214, which was being used in

'

a post-modification test performed on instrumentation associated with

safety-related systems. A licensee craf tsman performed the field

adjustment because the gauge was reading off-zero with no pressure

applied. The only authorized adjustment of this gauge was during a

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multi point calibration procedure traceable to the National Bureau of

Standards. i

When informed of the event, the Measuring and Test Equipment (M&TE)

_. Coordinator and the Unit 2 Instrumentation and Controls Section

Supervisor took immediate action to have the gauge retrieved and

tested. Additionally, a memorandum was initiated to inform all

instrument mechanics on proper use of gauges.

The NRC inspector reviewed the licensee's response to the violation,

dated January 15, 1988, and determined that the stated corrective

f actions should be adequate to prevent recurrence. The licensee

e

9

evaluated the circumstances associated with the violation and ceter-

mined that field adjustment of the gauge zero, although acceptable on

'

some types of M&TE pressure gauge, was not acceptable on those

manufactured by Wallace & Tiernan, Inc. The improper adjustment of

the gauge was attributed to inadequate training. Browns Ferry

instrument mechanics had since received additional training on proper

actions using Wallace & Tiernan gauges. Special caution tags have

been prepared for use with any M&TE pressure gauge that can- not be

zero adjusted in the field. Additionally, SDSP-29.1, Control of

Measuring and Test Equipment, was revised to include the requirement

to attach the special caution tags to all associated analog and

digital M&TE pressure gauges. This item is closed.

h. . (CLOSED) Violation (259, 260, 296/88-05-01), Failure to Control the

Issuance of Documents and Changes.

This violation identified the failure by the licensee to properly

control revisions to TACFs. Revision 1 to TACF number 3-88-001-111

was not properly reviewed for adequacy, approved for release, or

properly distributed. Similar problems were also noted on other

licensee TACFs.

The NRC inspector reviewed the licensee's response to the violation,

dated June 24, 1988, and determined that the stated corrective

actions should be adequate to prevent recurrence. The licensee has

corrected the deficiencies as noted in the original NRC inspection

report. Additionally, a licensee review of all open TACFs to verify

proper handling and correct documentation was conducted and all

identified deficiencies were corrected. There was also an orgoing

licensee program to reduce the number of outstanding TACFs, with a

goal of zero open for Unit 2 and common systems TACFs prior to

restart.

PMI - 8.1, Temporary Alterations, has been revised to clarify the

TACF revision process. Requirements have been included to distribute

copies of revised TACFs to appropriate organizations. This item is

closed.

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1. (CLOSED) Violation (260/88-05-02), EECW Check Valve Installed

Reversed.

This violation identified the licensee's failure to properly verify ,

'

correct valve operation by inspection following the maintenance '

activity performed under MR# 792717. EECW check valve 2-67-659 was

removed during MR 792717 and reinstalled backwards, resulting in the

inability of the north EECW header to supply . cooling water to

safety-related components. Existing licensee procedure, B F-3 . 2 ,

Quality Control Inspection Program, Section 5.2.1, contained examples

of activities that should be verified by: using QC hold points.

Satisfactory operation of a valve following maintenance was one of

the examples.

As corrective action, the licensee conducted additional training for-

maintenance personnel to review the event and emphasize the need to

understand and fully implement the appropriate procedures when

performing the work. HMI-51, Maintenance of CSSC/Non-CSSC Valves and

Flanges, was revised to include the requirement, as step 8.2.2.5, to

check for proper valve orientation whenever a valve is reinstalled in

a system.

The NRC inspector reviewed the licensee's response to the violation,

dated May 25, 1988, and additional supporting documentation which

verified the performance of the corrective actions. The licensee

evaluated the failure and attributed it to the following causes:

o Failure of maintenance personnel involved in reinstalling the

check valve to follow existing procedural guidelines to ensure

the valve was properly installed

o Failure of maintenance planners for the work activity to include

a verification step to check and document valve orientation in

the work instructions '

o Difficulty in determining actual direction of EECW flow in

piping adjacent to the valve location

The check valve was removed and reinstalled in the proper orientation

under MR 886541. Proper orientation was verified by the licensee as

part of the corrective action of CAQR BFP 880193. Additionally, an

NRC inspector observed the correct valve orientation. The licensee

has labeled the EECW piping adjacent to the valve to show actual flow

direction. The NRC inspector concluded that adequate corrective

action had been taken to prevent recurrence. This item is closed.

j. (CLOSED) Violation (259, 260, 296/88-05-04), Failure to Comply With

the PORC Composition Requirements of Technical Specifications and

Failure to Maintain PORC Meeting Minutes.

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The NRC inspector reviewed the licensee's response to this violation

and concurred with actions taken to prevent recurrence. The NRC

inspector attended a Plant Operations Review Committee (PORC) meeting

on October 18, 1988, and confirmed that the membership complied with

the TS quorum requirements. This violation is closed,

k. (CLOSED) Violation (259, 260, 296/88-05-08)., Failure to Provide

Adequate Training for Craft Personnel.

This violation resulted from an inspector followup of TVA's

implementation of the Browns Ferry Regulatory Performance Improvement

Program (RPIP) action items. The violation pertained to non-

compliance with procedure BF PMI-4.3, Specialized Training, in which

a certain number of 'craf t personnel were found to be delinquent in

receiving periodic general employee training (GET) retraining,

including regulatory compliance.

The inspector reviewed the licensee's response to the violation,

dated June 24, 1988, stating the reason for the violation and the

corrective actions taken to preclude further violations. The cause

of the violation was attributed to inadequate supervisory enforcement

of training attendance requirements. Corrective action included the

following: (1) Issuance of a memorandum by the Site Director

requiring action to correct delinquent GET training; (2) Development

by the Training Department of a training schedule to ensure personnel

attendance; and (3) Consolidation of retraining in regulatory

compliance (RPI 1.383), Introduction to QA/QC (GET 4), and Plant

Procedures and Instructions (GET 6) into one course.

The inspector followed up on the licensee's corrective actions by

reviewing their memoranda issued to correct GET absences and other

delinquencies in the training plan for the new consolidated course,

and the training schedule. The licensee implemented the revised

training schedule on July 3,1988, which required retraining on an

annual basis. Per procedure, delinquent individuals will be informed

in writing, and be required to attend rescheduled GET by the end of

the calendar quarter.

The corrective actions should be adequate to preclude recurrence of

the violation. This item is closed.

1. (OPEN) Violation (259, 260, 296/88-22-01), Inadequate Corrective

Action.

In January 1987, licensee management became aware that four

temporarily promoted shift engineers did not satisfy the minimum

qualifications delineated in Nuclear Plant Operator Training Program

procedure PMP 0202.05. Adequate corrective action was not taken to

disposition the issue. PMP 0202.05 required that the candidate for

the position of Shift Engineer must pass the shift engineer

j accrediting examination unless waived by the Chief, Operator Training

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, Branch, and the Plant Training Review Board or Accrediting

Subcommittee. In addition, there were four other permanently

assigned shift engineers for whom records could n'ot be found to show

thac their certification examinations were successfully passed.

In August 1988, the four temporarily promoted shift engineers

received and passed the accrediting examination for the Shift Opera-

tions Supervisor position and were interviewed by the Site Director.

The licensee subsequently searched for plant records to show that the

other four permanently assigned shift engineers had . passed their

accrediting examinations. The examination cover sheets were found on

microfiche, and this provided documentation to show that their

certification examinations had been successfully passed.

The NRC inspector reviewed the documented corrective action and

considered it acceptable to support Unit 2 restart. However, the

item remains open pending NRC acceptance and inspection, if

applicable, of the formal licensee response to the violation.

m. (CLOSED) Unresolved Item (259, 260, 296/86-06-08), Inadequate

Slope on Instrumen+. Sensing Lines.

The NRC inspector closed all aspects of this URI in July 1988 (refer

to Inspection Report 259,260,296/88-21), with the exception of one

instrument line which did not comply with the established minimum

slope requirements. The licensee performed an in-depth engineering

evaluation of the suspect line, and concluded that the as-built

configuration was acceptable. The evaluation assessed the entire

length of sensing line from the pressure transmitter to its

dead-ended termination in the drywell (the parameter being monitored

was drywell pressure). Although, a low point did exist in the line,

the geometric configuration would prevent buildup of condensate to

more than one-half of the sensing line's internal diameter.

Although, this could create an orifice effect in the sensing line,

there would be essentially no flow in this situation and therefore no

detrimental pressure drop. The inspector interviewed the engineers

responsible for the engineering evaluation to ascertain whether

corrosion from the~ standing water in the low point had been

considered and to discuss the evaluation in general. The inspector

j

concluded that the evaluation adequately assessed the as-built

i condition.

1

This concern was originally identified during the field work phase of

the modification, and the licensee demonstrated compliance with the

slope requirements or adequately evaluated any nonconformances prior

to completion of the modification. Therefore, no violations existed

l and this item is closed,

n. (OPEN) Unresolved Item (259, 260, 296,/86-28-02), Discrepant Scram

Valve Opening Times.

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The licensee discovered during the performance of Special Test 86-10

in July 1986, that several scram inlet and outlet valves delayed

opening 'for up ' to 20 seconds. This item was reviewed in NRC

Inspection Report 259, 260, 296/68-16, and the following issues

remained open at that time:

1) Acceptance criteria for scram pilot valve timing upon scrcm air

header blowdown should be established. The data already

accumulated should be shown to support compliance with this time

or followup tests should be performed to demonstrate compliance.

2) Either single rod scram testing prior to plant startup or scram

valve time tests prior to plant startup should be accomplished

for each scram solenoid pilot valve that has been refurbished in

accordance with the GE recommendations in Service Information

Letter (SIL) No. 441. This is to ensure HCU operability and to

detect any further anomalies.

3) The licensee should check the adjustment of all scram valve

opening air pressures which have indicated a potential for

noncompliance with the recommended spring tension settings in GE

SIL No. 373.

The inspector determined that item 1) would be addressed prior to

restart by the performance of the post modification test for the

alternate rod injection (ARI) modification, which includes the

acceptance criterion of 15 seconds on scram outlet valve opening.

Item 2) would be satisfied by tne performance of single rod scram

testing during the Unit 2 power ascension program. Item 3) had been

completed and no values were known to be in noncompliance with the

recommended spring tension settings in GE SIL No. 373. This URI was

considered by the inspector to be adequately resolved for fuel load

but will require additional followup during the power ascension

phase.

o. (OPEN) Unresolved Item (259, 263, 296/87-26-03), RHR Pump Nozzle

Stress Exceeds Allowables

The licensee's Engineering Assurance (EA) organization identified a

deficiency concerning an assumption by DNE engineers that blanket

approval was authorized for nozzle load calculations to result in a

20 percent overstressed condition. The actual requirement was a

specific case-by-case justification, analysis, and approval of each

condition. The problem was identified during a review of the IE

Bulletin 79-14 calculations and was documented in EA Audit 87-13.

The NRC inspector reviewed the licensee's corrective action in

response to this finding, and confirmed that the generic implications

had been addressed (two additional examples were found) and

ccrrected. Long term corrective action had been addressed through

procedure changes and training. The licensee's EA orgtnizatior.

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verified acceptable implementation of the corrective action and

closed this item on August 26, 1988. However, no reanalysis had been

perf ormed on the specific calculation where the deficiency was

detected. The NRC will maintain this item open pending a reanalysis

and/or a case specific justification for the RHR pump nozzle in

question. The status of this issue is acceptable for fuel load but j

will require additional followup prior to restart. i

1

p. (CLOSED) Unresolved Item (259, 260, 296/87-26-04), SNM Control.

This item identified irregularities involving a shipment of Special

Nuclear Material (SNM) to another licensed facility. Violation 259,

260, 296/87-29-01, which identified the licensee's failure to perform )

an adequate physical inventory and follow TI - 14, was subsequently  !

issued to address this issue. Resolution of this item will be l

tracted by the followup of the violation. This item is closed.

q. (OPEN) Unresolved Item (259, 260, 296/88-02-03), Long Term

Corrective Action and Interim Controls for FSAR Deficiencies.

The licensee's Nuclear Safety Review Board (NSRB) had identified that

the FSAR was so deficient that it could not be relied upon for the

purpose of making 10 CFR 50.59 safety evaluations and Unreviewed

Safety Question Determinations (USQD). The problem resulted from

inadequate controls over annual FSAR updates for many years. (Refer

to NRC Deviation 259, 260, 296/87-30-04 for details on this problem).

The licensee documented this condition on CAQR BFF 870088 and

prepared and approved an FSAR Update and Verification Plan (B22

87088827 007) as part of the corrective action for the CAQR. The

plan involved a review of many documents, including outputs from the

DBVP program, to identify required changes to the FSAR.

Additionally, the licensee planned to perform a review to verify the

accuracy of substantial statements in the FSAR. The target

completion date for this activity was July 22, 1990. During the

review period, deviations identified by the program will be

identified as CAQR's, if appropriate, and USQD's will be prepared and

approved by the PORC and Plant Manager. Issues which are identified

as being unreviewed safety questions will require approval by the

NRC.

The licensee recognized that in the interim period prior to

completion of the long term program, the FSAR could not be relied

upon for reviews of changes, tests, and experiments per 10 CFR 50.59.

On March 23, 1988, the licensee's Site Director issued a memorandum

which detailed the condition of the FSAR and required verification of

information by an independent source (such as DBVP design criteria

documents) when performing 10 CFR 50.59 screening reviews and safety

evaluations. SDSp 27.1 " Evaluation of Changes, Tests, and Experi-

ments" was revised to provide guidance on additional documents to be

used for conducting safety evaluations including TS Bases, NRC safety

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eval ~uations, ' licensing submittals to the NRC, Commitments and

Requirements Data Base, and NRC regulatory guides as committed to in.

the QA Manual.

The NRC inspector reviewed the licensee's training lesson plans . '"

associated with.10 CFR 50.59 evaluations and' found that the training'

- specifically highlighted these concepts. .The NRC inspector further *.

sampled : some of the more recent " Screening Review Forms for i -

Documenting. Applicability of a Safety Evaluation" per SDSP 27.1 to

confirm that other 1 sources were being appropriately referenced. Of

-the 25 screening review forms' sampled, none referenced sources other

". ."

than the FSAR and TS. During discussions with licensee engineers -and

management, the NRC inspector learned that many still relied solely-

upon the FSAR for ID CFR 50.59 information. The TVA licensing

organization ' acknowledged. .that ' additional corrective action was -

needed in this area; An impromptu training session was promptly held

for upper' site management. Changes were initiated to;SDSP'27.1 to

~

include,further_ explicit guidance and' controls. This URI has been

reviewed in detail by the NRC inspectors over. a several month time

frame and has been evaluated as being adequately addressed by the

licensee for fuel load operations but will remain open pending

additional corrective action in the interim controls area. This

issue along with the related issue discussed in paragraph Sa. will

require followup evaluation prior to restart.

No violations or deviations were ' identified in the area 'of Licensee

Actions on Previous Enforcement Matters.

11. Exit Interview (30703)

The inspection scope and findings were summarized on October 28,~1988,

with those persons indicated in paragraph 1. The inspectors described the

areas inspected and discussed in detail the inspection findings listed

below. The licensee did not identify as proprietary any of the material

provided to or reviewed by the inspectors during this inspection.

Dissenting comments were not received from the licensee.

Inspection Findings:

VIO 88-32-01: Failure to Follow Procedures For. Equipment

Tag-out and Independent Verification (paragraphs 2.b

and 3.b)

IFI 88-32-02: Review of system 82, Diesel Generator, RTP Results

(paragraph 7.b)

12. . Acronyms and Initialisms

ARI Alternate Rod Injection

ARP Annunciator Response procedure

BFEP Browns Ferry Engineering Project

BFNP Browns Ferry Nuclear Plant

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CAD ' Containment Atmospheric Dilution

CAQR Condition Adverse to Quality Report

CAR Corrective Action Report

-

-CRD Control Rod Drive

CREV' Control Room Emergency Ventilation

.CS . Core Spray

CSSC Critical Structures, Systems, and Comporents

DCN Design Change Nctice '

DCR Design Change Request

DG Diesel Generator

DNE , Department of Nuclear Engineering

DBVP Design Baseline and Verification Program

EA Engineering Assurance g

ECN Engineering Change Notice

EECW: Emergency Equipment Cooling Water

EGM Electric Governor Motor

EQ- Environmental Qualification

ESF Engineered Safety Feature

FCV Flow Control Valve

FPC Fuel Pool Cooling

FSAR Final Safety Analysis Report

l GE General Electric

GET General Employee Training

HCU Hydraulic Control Unit

HPCI High Pressure Coolant Inspection

HPFP High Pressure Fire' Protection

HVAC Heating, Ventilation, & Air Conditioning

IE. Inspection and Enforcement

I FI ' Inspector Followup Item

JTG -Joint Test Group-

KW Kilowatt.

LER .

Licensee Event Report

LRED

^

Licensee Reportable Event Determination

LOCA Loss of Coolant Accident

MMI Mechanical Maintenance. Instruction

MR Maintenance Request

M&TE Measuring & Test Equipment

.NPP Nuclear Performance Plan

NQAM Nuclear Quality Assurance Manual

NRC Nuclear Regulatory Commission

l NRR- Nuclear Reactor Regulation.

NSRB Nuclear Safety Review Board

0I Operating Instructions

PMI Plant Manager Instruction

PMT Post Maintenance Test

PORC Plant Operations Review Committee

! QA Quality Assurance

l' QC Quality Control

l RPIP Regulatory Performance Improvement Program

l RHR Residual Heat Removal

RHRSW Residual Heat Removal Service Water

RPS Reactor Protection System

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