ML19339B244

Design Approval Tests on Matls Used in Westinghouse Penetrations for Brunswick Station of Carolina Power & Light Co.

ML19339B244
Person / Time
Site:	Indian Point, Brunswick
Issue date:	08/11/1972
From:	Carpenter P, Korner R, Shaffer R WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP.
To:
Shared Package
ML093430329	List: ML093430328 ML100271768 ML19339B244 ML19339B245
References
NUDOCS 8011060572
Download: ML19339B244 (43)

Text

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' e DESIGil APPROVAL TESTS Oil , ,

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MATEntALS US.ED'Irl UESTINGHOUSE t PENETRA,TIO!!S FOR THE BRUllSVICK ,

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STATION OF CAROLINA P0'.lER , p

. AND LIGHT C0!4PANY _

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. . i Westingh'ouse Electric Corporation Electronic $beDivision Elmira, New York i *

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. DESIGli APPROVAL TESTS ON MATERI ALS USED IN WEST!!!GHOUSE pet:ETRATIONS FOR THE BRUNSW CK STATION OF.CAROLit!A POWER AND LtGHT COMPANY .

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Vrltten by: * 's M* /.W E *

- P. E. Carpentier. .

Specias vevices cngineering ,

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Sworn to before :.s this lith * ---)

day of August 1972 -

Approved by: .

1. - R. L. Korner

. Ot&M [- #W'8 Project Engineer Penetrations NOTAEr PUBLIC [ '

Ro. .r't 'sf f e r Manager Pen trations .

anm r::u:. stare er nr.v mx -

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• Term Ex=less flar:ri !?.113 g =

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• l IitTRODUCTl011:

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The series of tests described a ! evaluated in this report were designed to demonstrate that the materials to be used in the Westinghouse '

V Penetration assemblics for the S'runswick Station of Carolina Power and .

1.ight Company will meet the requirements of United Engineers and .

Constructors specification //9527-01-118-1.

' All cables, insulators, connectors, and potting compounds were ,

tested, or' vendor reports received, to insure that.these materials will meet the steam, press'ure, temperature, fire, corros'ive outgassing, ,

- and radiation cr'iterions described.

b -

• CONCLUSI.0;iS: .

~ ' ' Westinghouse Electronic Tube Division certifies that all cables, support insulators, insulating slaaving en conductors, saa!!ng ccepcunds, and connectors will: ,

1. Pass i:he applicable IPCEA or ASTM Flame Tests.

. -

• e '16" , -

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2. Have no degradation due to corrosive ~ cutgassing. .

~

'3 Function satisfactorily af ter exposure to steam at 90 PSIG and 175 C for six hours plus 55 PSiG at 150 C for eighteen

, hours. . .

4. Be suitable for a forty year life at 57 C ambient. .

5. Suffer no degradation due t.o a forty year accumulated 8

exposure of 1.17X10 ra ds gamma, including an accident exposure .

of 7X10 rads gamma in one hour. ,

6. Will meet the requirements of United Engineers and Constructors -

\

l Speci fi ca t' ion 9527-01-118-1 for the Brunswick Station of i

Carolina Power and Light Company. .

. 4 i

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DISCUS $10N: ~~'

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The tests were divided into five groups:

l. Steam Test ,

ti. Irradiation Effects on insulation P.esistance and Diclectric Strength. '

I g.

Ill.' Hardness Tests IV. Corrosive outga'ssing Tests .

V. Flammability Tests- ,

The tests are described.and test data reported in eacIsection.

Where complete tests were not run, vendor reports are included to certify .

compliance with United Engineers 'and Constructors Specification No.

9527-01-118-1.

A. Steamtestsat9'OPSIGandli5Conthec$bles,andsealassemblies ,

Indicate that insulation resistance, dielectric strength, and leak tightness- are noti deteriorated by' the test. -

• B. Irradiation tests to simulate a 40 year accumulated radiation dose, -

' . l i

a high dose rate accident, and accumulated dose after the accident were conducted. Slight changes in insulation resistance were noted but no component degraded to cause. any significant effect on per-formance. The seal assemblies. remained leak tight throughout the

. , series of tests.

, C. .The cumulative effcct of radiation on the harde.ess of the support Insulators and seat materials showed some increase in hardness, .

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, - , ,-,.c,-.n , - ,

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(3) . . .

None of the

'particularly of the silicone rubber potting ec. pound.

. matecials -were degraded to significantly affect their performance ,

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functlon. ,'* . ,

D. Corrosive outgassing. tests showed some negligible ' effects due to the Seotchcast Epoxy XR-5126, the Polyplate cable supports, and

- 'the Okoprene. Sensitivity of the test would indicate that the ,

7

- total gas evolved from the ac,tual quantities of the materials - -

. ( '

Involved in the penetration would cause no degradation of per- .

formance. .

E. All samples of the materials tested for flammability were self-extinguishing and non-propagating. .

I. STEAM TEST . ..

i

, Steam tests were done on samples of the source range mon tor

l%

.i signal cable, the intermediate range monitor sign'ai cable, and ,

~

,the local power range' monitor signal cabic, and the ec= post te seal

- - i j ,

assembly. .

- Thesteamtestwasconductedina@'designedpressurevessei..

The samples "were run for six hours at 175 C and 50 PSIG steam .

followed by cighteen hours at 150 C and 55 PSIG steam. Insulation i

' resistance and dielectric strength tests were done on the samples .

before and after the steam test. The insulation resistance test .

was performed in a screen box in an air conditioned laboratory E O a .

e w - -, -, , - - - , , - - ,

-r -.m--- ,--- - - , ~w y v - , -

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TABLE I . ,

STEAM TEST: RAYCHEM SOURCE RAllGE HONITOR SIGNAL CABLE ,

(RAYCHl:H NO. 7518E6131-0) .

r. . hit AVERAGE RESISTANCE (31 INCH LENGTH)

DIELECTRIC STRENGTH

. Center inner to Outer Center Wire Inner to-

• titre to Outer Shield ,,

to inner Outer Inner . Shield -

to Ground Shield. Shield. m tn Shield * -

3000 V RMS 1000 V RMS 4500v +500V +500V

~!

. (Ohms) (Ohms) (Ohms)

DEFORE STEAH TEST: .

14 12 12 '

5.5X10 7.1X10 OK OK 8.3X10

• AFTER STEAM TEST: ,

I 12 12 ,

og gg 7.0X10 4.2X10 2.9X10 e -

g

• e g g .

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t

+

.( ,

.c G

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' TABLE II *

~

- STEAM TEST: RAYCllEM INTERHEDIATE RANGE HONITOR SIGNAL. CABLE .

(RAYCHEll NO. 352605111-9)

DIELECTRIC STRENGTH ,

AVERAGE RESISTANCE (3) INCH LENGTH) -

Outer -Center Wire' Inner to .

Center Inner to .

to inner, Outer S Ulre to- Outer

• Shield. ,

Shield.

Shield to Ground Shield.

Inner '

1000 V RMS

. Shield 2000 V RMS iS00V +500v +500V (Ohms) (Ohms). - (Ohms) , ,

. SEFORE STEAH TEST:' .

I 12 OK OK ,

9 1Y.10 + 9.1X10 ) .2X109 s. .

(

AFTER STENI TEST:

I I I . OK OK .,

6.0X10 9.lX10 3 7X10 e

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Q q* .

g . -

• O e r

't O ,

a TABLE lil

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- STEAM TEST: RAYCHEM LOCAL POWER RANGE HONITOR SIGNAL CABLE

'(RAYChEM N'O. 10f81) i , :. . - .hidi' ,

i

. . . i DIELECTRIC STRENGTH- -

AVERAGE RESISTANCE (31' INCH' LENGTH) . .

Center - Shield to Center Wire . m Ground .

to Shield 3 Wire to

• Shicid

+500 V 2300 V EMS

+500 V .

(ohms) .

(Ohms) . .

BEFORE STEAll TEST:

Il 14 3 9x10 .s . OK

. 7.1xio . .

i . .

\' -

?.

AFTER STEAM TEST: ,

I -

1.5Xio OK 4.5x10 . s i

t . .

. 0 0 e

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11. IRRADI ATION EFFECTS Oi! It15ULAT10:1 RESISTA: ICE A!!D DI .

Samples of the following were tested:

1.  !!cw Raychem source range monitor signal cable.

2. Steam tested Raychem source range monitor signal cable.

t3 New Raychem intermediate range monitor signal cable.

4. Steam tested Raychem intermediate range monitor signal cable.

5. New Raychem local power range monitor signal cable.

• 6. Steam, tested Raychem local power range monitor signal cable. ,

7 Okonite EPR - 1 AVG cable.

8. Ben Har ll51-HA-1 silicone rubber covered fiberglass sleeving on #8 copper wire. .

9 Polyform 105 h' eat shrinkable tubing on #16 copper wire.

10. Polyform #105 heat shrinkable tubing o.t #18 coppor wire.

11. R!!F-100 heat shrinkable tubing on #16 copper wire. ,

P

12. R!1F-100 heat shrinkable tubing on #18 co*pper wire. ,

13. Polyplate (polyester-fiberglass) insulation.

14. Sandwich seals using 311 Company XR5126 epoxy, polysulfone, and Dow Corning Sylgard 185 ,

15. Triaxial glass seals. .

-#1 size.

16. Ceramic Bushing l

17 Ceramic Bushing - #10 size.

. I

18. Ceramic Bushing - #750 CM size.

,19 Amphenol Multipin Series 48 Connector.

!!ew Compost te seal assembly (see Figure 1) 20.

21. Steam tested composite scal assembly.

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. The insulation resistance test was performed in a screen box in an air conditioncd laboratory using a Keithley Model 610 SP. Electrometer

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and a John Fluke Model 413C High Voltage DC Supply. The dielectric .

strength tests were 'done on a $ E172A Corona /Ampacity Test Set. ,

Sampic sizes were limited to approximately six inches to insure

~

uniform Irradiation of the items to be tested. .

Samples were prepared and' insulation resistance and dieler:ric strength measurements were made prior to irradiation testing. One sample of ear.h item was not irradiated and used as a control sample. _.

The first irradiation test t'o simulate the 40 year normal environ-ment a cumulated dose was conducted I'n the het cell,in the Vard Nuclear

- t.aboratory at Cornell University. . The dose ra.te was 3.54XIE rads per .

7 hour8.101852e-5 days <br />0.00194 hours <br />1.157407e-5 weeks <br />2.6635e-6 months <br />.nf enhalt 60 gamma irrediation for en ecomleted dose of 6. drin

' rads. The samples were remeasured for insulation res.! stance and dielectric strength. To simulate the one hour from accident dose the above samples were

• Irradiated in the hot cell at Brookhaven National 1.aboratory at a dese . ,

rate of 6.87X10 rads per hour for one hour and one minute. The samples .

were examined immediately upon withdrawal fiom the hot cell and showed .

t no perceptable physi' cal damage or noticeable tempe'rature increase. 'The samples were again measured for insulation resistance and dielectric ,

- strength. , ,

• . The above t.'mples'were returned to the hot cell of the Ward Nuclear .

1.aboratory at Cornell University to simulate the accur:ulated exposure b

30 days from.the accident. The dose rate was 3.38X10 rads per hour for ,

7

.an accumul'ated dose'of 5.4X10 rads. The total accumulated dose on the .

b

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(10) .

g Fi~nai

• samples was 1.25GX10 rads frem the three irradiation exposures.

~

n measurements were made,of insulation resistance and dielectric strength.

The control samples Data is presented in Tables IV through XXIV.

~

were ' remeasured along with the irradiated samples. Small changes were

~

noted, due primarily to dif ferent humidity conditions and long charging times to obtain stabilized readings.at these extremely low currents.

4 ,

CONCLUSIONS: .

While there was seme reduction in insulation resistance with increasing accumulated dose, none of the components tested' changed encugh to cause .

any significant degradation of performance. Allcomponentscontiqually

~ The -

passed the. dielectric stYength tests without voltage breakdown. '

seal assumblics also remained leak tight'.throughout the radiation tests.

- All components would survive the forty' year dose plus one accident ,. .

I and still function in their intended application. -

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Sam C 0M PObIre r'l=s= tet

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. Potrsotrowc  :

- O (S f\V/.'EI X P' 512G COP PE P, s .

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- = = ===-.:nry  ;

^::.,';.',,.

y;. ::,; :i::hc. - - =

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. j TABLE IV l .

IRRADI ATION TEST:. RAYCHEM SOURCE RANGE HONITOR SIGNAL CABLE

' (RAYCHEH NO. 7518E6131-0)

DIELECTRIC STRENGTH AVEPAGE RESISTANCE (5 INCH LENGTH) '

Inner to Outer Center Wire Inner to Center to Inner. Outer -

Wlrc to' Outer Shield '

Shield.

Shield to Ground

• Shleid.

inner ,

3000 V RMS 1000 V RMS 4500 V.

4 4500 V Ohms) w (Ohms) (ohns)

BEFORE IRRADIATION TEST:

i 8.9X10 12 OK OK 6.9X10 3'.0X10 7

AFTER 6.46X10 RADS GAMMA IRRADIATION:

I 12 13,X10 II OK OK 2.3X10 2.7X10 .

6 7 .

AFTER 7.0X10 31 ADS IN ONE HOUR (7.16X10 RADS TOTAL):

I I OK -

. OK 1.*/ 00 3.8X10 1.0X10 ,

8 .

AFTER ADDI.TIONAL 14 X10 R' ADS '(1.256X10 RADS. TOTti) :

~

I3 II ' II

,K 0 '0K

1. l#X10 l i .6X10 7 5X10 ,

. [3 l!IlI I -

t,

. t

. - e Og -

• S

• , I M .

/ R K E

i't .

K K K O

d V O O O L rrl B

A H eee 0 C T nti 0 '

G nuh 0 L N I OS 1 A E N R G T S

_ . I S

• C -

I

- R

. O R e S T T r C i M _

I N E L

wre .

R .

O E ~rnd V K K K M cni K O O .

I O O E D ti c 0

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G n i 0 '

N . eoh 0 "

A ) cts 3 -

h 3 E 1 C 3 R 1 '

' U 6 )

O E S 8 . . ,

L V 1 A H 5 T E E 7 ' O L H ,

' T  :

C .

V.A B S )

Y O .

L T A N D R

A A H R T D E

. O E H ~ d 3 I T T C n b S Y u 3 0

I 0 i 0 S '0 i, E A do V) 1 X 1 D 1

~

R rl r s 1 X 6 X A X T ( ) eeG 0 m X 4 R 6 0h 0 8 1 M H ti  : . .

A T uho 5c 3 N 5 7 2 8 l ,

E G OSt +( O (

0 T N I 1

S E

• T X ,

L A 6 I 5

H D 2

• T C A R S H 3 R U 1

. E I o I R O (

'0

. T 5 t

d V) 0 I '0 1 H 0 1 S 1 .

( rri s 1 X E X D X

• N eec 0 m X A A 2 O 8 M 6 N 3 I

E, nti 0h M O . R C nuh 5O A 1 3 .

. T l OS +( 1 1 N 7 A l A

I G I 0 .

I  :

D , T T 5 1 A S S 0 S X .

R I .

E A D 4 R S T A A I E R 5 R . N 7

' . O 0 I 6 '0 E 0 0 0 0 L

. G o V)

I T 1 1

X 1 1 1 A 1 X

A rt A X 6 X X X N

• R e r s 4 0 2 O 0 -

t ee 0 au I l 4 E D .

I V nr n 5Ol A 6 6 6 7 4 T 3 A ein R I _

CWi 4(

R D _

- D I

A .

E R R R R .

v .

O F

E E

T F

E T

F A

E T

F A .

B A

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.. g V .

h .* ,

= .. .

• TABLE VI .

IRRADIATION TEST: RAYCHEM INTERMEDI ATE RANGE MONITOR SIGNAL CABLE (RAYCHEM NO. 352605111-9) ,

'. ~

DIELECTRIC STRENGTil AVERAGF. RESISTANCE (5 INCH LENGTH)

. Center wire inner to Inner.to Outer -

Center to inner Outer Wire to Outer S.ield h -

Shield- . Shield ,

inner . Shield to Ground '

2000 VINS 1000 V RMS ,

O V 4500 V *500 V m (Ohms) (Ohms)

(Ohms) C

~ ,

w .

BEFORE IRRADI ATION TEST: -

I OK - OK I 8.7X10 6.2X10 -

7 9X10'3 7 .

AFTER 6.16 X10 RADS GAMMA IRRADIATION:

4 12 OK OK l.9X10 I

l .8 X10 1.8XIdI ,

6 7 .

AFTER 7 0X10 RADS IN ONE Il00R (7 16X10 RADS TOTAL):

II OK OK - .

-2.3X10' 5.1X10

. 3.ls X10' 7

8 .

AFTER ADDITI0llAL 5.4X10 RAos (1.256X10 RA05 TOTAL): '

OK 0K .

I3 , 4.6X10 II 1.3X10! ,

4.2X10 i .

y .

. . ' , p, o .

G .

3 ..

TABLE vi1 IRRADIATION TEST: STEAM TESTED MYCHEN INTERHEDIATE RANGE HONITOR SIGNAL CABLE (RAYCHEH No. 352605111-9) ,

DIELECTRIC STRENGTH AVERAGE. RESISTANCE (5 INCH LENGTH). f~ .-l, Center Inner to Outer Center wire Inner to Outer Shield -

to Inner Outer

- Wire to '

Shield Shield to Ground

• Shl, eld Inner Shield 2000 V ans 1000 V RMS .

,5gg y'

+500 V +500 V ,

A (ohms) (Ohms)

(Ohms) -

y

~.

BEFORE IRRA0lATION TEST:

IN 2.9X1D I3 6.'6 X10I3 OK OK 6.7X10 ,

7

., AFTER 6.46X10 RADS GAMMA IRRADIATION:

12 33 -

OK OK 4.2X10'N . 2.6X10 7 2X10 7 "

g AFTER 7 0X10 RADS IN ONE Il00R (716X10 RADS TOTAL):

I2 "

OK OK '

3.8X10 '2.lX10 3.6X10 ',

7 8

AFTER ADDITIONAL 5.4X10 RADS (1.256XIo RA05. TOTAL)

.

I3 II 12 OK OK

• 4.5X10 6.2X10 1.7XI0

. , d

a 3 . , .

~

V - g ,

.' j

.s TABLE Vill _ \*

i

. I l

t IRRADIATION TEST:

RAYCHEN t.0 CAL POWER RANCE MONITOR SIGNAL CABLE - ',

i:

(RAYCHEM NO. 10481) .

. I-I e

DIELECTRIC STREf(GTH

• AVERAGE RESISTA! ICE .(5 INCH LENGTH) ,

Center Wire -

Shield to to Shictd Center Ground ,-

Wire to 2300 V'RMS ,

Shield

+500 V . -

~4 500 v (Ohms)

(Olmu )

• v DEFORE IRRADIATION TEST: OK .

I 5 5X10 .

6.3X10 .

7 AFTER 6.46X10 RADS GAMMA lRRADIATION: OK 0

1.2X10 ,

1.6 X10 .

RADS IN . 0f E HOL., (7.16%IO.7 RADS TOTAL):

AFTER 7 0X10 OK 3

!.3X10 '

1.7X10' 8 RADS TOTAL): '

AFTER ADDITIONAL 5.4X10 RADS (1.256X10 33

. OK -

I3 1.5X10 .

6. l X10 I

8

• g o

. S

, n

. 8

s -

.f-**

D;.

012 . - ,,

4 . .

- TABLE IX IRRADI ATION TEST: STEAM TESTED RAYCHEH LOCAL P05tER RANGE HONITOR SIGNAL CABLE (RAYCNEH NO. 10481) ,

] .

DIELECTRIC STRENGTH AVERV" RESISTANCE (5 INCH LENGTH)' ,

Shield.to  :

Center Wire Center Ground .

to Shicid Wire to ,

ShI"Id 2300 V RMS .

4500 V +500 V. * .

(ohms) (Ohms). . .

g m

v BEFORE lRRADIATION TEST:' - si I I OK 6.lx10 ' 4.8X10 '-

7 AFTER 6.46X10 RADS GAMMA IRRADI ATION:

12 og I3 2.7X10 3.4X10 6 * .

. AFTER 7.0X10 RADS IN 0NE.H0b.. (7.16X10[ RAD 5 TOTAL): .

3 I3 OK 4.7X10 1.2X10 .

9 7 0 AFTER ADDITI0tlAL 5.4X10 RADS (1.256X10 RADS TOTAL): .

33 12 .., OK 1.1X10 2.4X10 . . .

. e e i .

i ,

+ *

+

e - .

e

9..

U .

.) .-

TABLE X IRRADIATION TEST: OKLhilTE EPR-I AWG'-CU-2000V CABLE 03 ELECTRIC STREUGTH AVERAGE REslSTAllCE (5 tilCH LE!!GTH) ,

Center Wire Center Wire '

to Ground ,.gg to Ground' -

+500 v 3000 V aliS (Ohms) , . .

i ,

n_

BEFORE IRRADIAT10ll TEST: '

S.

4.8X10 I3 . ,

OK AFTER 6.46X107RADS GAIViA IRRADI,ATION: . .

• ' I3 -. . . OK 2.8X10 ,

7 AFTER 7.OX10 RADS IN Oi1E 110UR (7.j6X10 RADSTOTAL); . 3

' I3 * . OK 3.2X10 7 0 AFTER ADDITI0llAL 5.4X10 RADS l(i .256X10 RADS TOTAL):

2.2X10 I3 ,

OK ,

. . .' .s .

i

. _ _ . _ _ . _ - _ . _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ s. _ _ _ _ _ _ . _ _ _

s . .

s ~

3

• 9 O

G N l I i V T

~E G

• E H L E S R S ' .

S

- T S

o M R

t i r

K K K K S n O O O '0 A C eu V O L

G I

R ro 0

'R ir E

T C

WG 0 0

B E 1 .

I L F E .

I R O E

B -

• B U

R ' \1, .

E E .

N R ,

O I

C I

W I L R .

X I E S P '

E P L 1 O .

- C bA B .' -

A ) )

S l ,

• T i

- L L

/

1 A A 5 N T T l O O O l T T R , S S ,e A ), D D H H .

A A T

R R ,

N G E N . 7 8 .

D E .

0 '0

i \

• L 1 N X X

l i O 6 6 T C I 1 5

. S H T . 2 E I A (

7 1

T I 3 ( 3 .

S i, D 3 N ( o g A 3 R I O tdV) 0 R 0 U 0 S '0 .

R O 'D 1 E.

1

. I n s 1 1 X# A X T C eu0 m X I X H A N ro0h 8 2 R 5 A A E f.

I ir5O N 3 7 2 D ,

T WG+( -  : 2 M 3 A S T M O 0 R I S A 1 R S E G N X4 I E T I 8 R S

. N D S 5 E O A D G . I R A L A

T R A R A 7 N E I 0 O

• V D 1 0 I A A X 1 TI R 6 X R i 0 D I f. D _

6 7 A

. E 9 R R R R O E E E D F E

B T

F A

T F

A T

F A .

~

^ ~ ' ~~~

9.*

cf I

L '

. u .

. .' ; -[

. 1 l .

1

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' - TABLE Xil .

IRRADI ATION TEST: POLYFORM 105 HEAT SHRIN;;ABLE TUBING ON hl6 COPPER WIRE -

.o

• DIELECTRIC STRENGTil AVERAGE RESISTANCE -(5 INCll LENGTH) .

- Wire to Wire to Ground Ground ,

~+500 V . gooo y ggs

, (oluns) .

4 GI a

BEFORE IRRANDIATION TEST: *

' 3 -

OK 6.3X10 -

7 .

AFTER 6.46XT0 RADS GAMMA IRRADIATION:

OK .

I

.l.5X10'3 . ,

6 AFTER 7.0X10 RADS IN ONE HOUR (716X10 RADS TOTAL):

33 OK -

$ 5.8X10 .

~

7 8 s AFTER ADDITIONAL 5.4XIG RADS' (1.256XIO RADS TOTAL): ,

OK -

2.2xl0 33 e

1 1

i

^ - --

y ,

9,. !

h V

w .

TADLE Xill_

w t

IRRADIATION TEST: POLYFORH 105 HEAT SHRINKABLE TUBING * -

ON (/18 COPPER WIRE ,

DIELECTRIC STRENGTH . g . .

AVERAGE RESISTANCE.'(5 INCH LENGTH) . . ,

Wire to Wire to . '

Ground i

. . Ground -

+500 V ,

• 1000 V Rns ,

(Ohms)

^

- 's 1

' DEFORE IRRADIATION TEST:

• OK I 6.9X10 .

I 7 i AFTER 6.46X10 RADS GAMMA IRRADIATION: -

- OK

• 4.4X10 .

~

7 . RADS TOTAL)'t ,

AFTER 7.0X10 RADS IN O!!E Il00R (7 16X10 -

. OK 4.0XI0I3 7 0 ,

AFTER ADDITIONAL 5.4X10 RADS (1.256X10 RADS TOTAL): ,

I3 OK 1.3X10 ,,

~ .

. z 2

• • e ,

'o *

- }.

.n*

\, ) . -)  ? .

' TABLE XIV .

- likRADI ATION TEST: RNF-100 POLY 0LEFlH HIAT SHRINKABLE TUBI,NG ON #16 COPPER WIRE

. OlELECTRIC STRENGTH

'.s ,

AVERAGE RESISTANCE (5 INCH LENGTH) -  ;

Wire to

' Wire to .

i

• Ground Ground .

$500 V ,

1000 V RMS --.

gy '-

. (Ohms) . .

^

- , **J.-

. n .I.

U.

w l

BEFORE IRRADI ATION TEST: l1 g .

OK 7.0X10 i,

7 -  !

AFTER 6.46X10 RADS GAMMA IRRADIATION: -  ;'

[

.6.5X10 33 -

0K - -

i 6 7 ' -

- AFTER 7.0X10 RADS IN ONE Il00R (716X10 RADSTOTAL); .

.i e

I3 OK 2.1X10 ...

8 i

7 AFTER ADDITIONAL 5.4X10 RADS'(1.256X10 RAos TOTAL): - .

. '. . l' .

~ '

1.6X10'3 OK

. . i

\ - . .

1

, 3 _. .

\

\

TABLE XV .

. IRR5DIATl0N TEST: RNF-100 POLYOLEFIN llEAT SliRil1KABLE TUDING OH sil8 COPPER WIRE .-

AVERAGE RESISTANCE (5 INCH LENGTH) DIELECTRIC STRENGTH k' .. S- T'

. Wire to Wire to .

Ground , ,

Ground '

}

+500 V 1000 V RMS -

(Ohms) ,

-^ f

,, , N D

t j

BEFORE IRRADI ATION TEST: ,

IN

• OK .

' 7 2X10 ,'

AFTER 6 l+6X10 RADS GAMMA IRRADIATION: ,

4

. g3 OK 2.8X10 . . .

l.

7 AFTER 7.0X10 RADS IN ONE_ Il00R '(7.16X10 RADS TOTAL): OK 13 5.8X10 7 0 . ,

AFTER ADDITIONAL t 5.I X10 RADS (1.256X10 RADS TOTAL): .

I3

• OK 2 I.dX10 ,

e .

7

{f;: , , . Y -

TABLE XVI IRRADIATION TEST: POLYPLATE INSULATOR- .

. g-AVERAGE RESISTANCE BETWEEN WIRES DIELECTRIC STRENGTH Wire to Wire to Wiro - Wire ,

. s ,

1000 K RMS

~

~ -

9.

u .'

BEFORE IRRADI ATION TEST: }

14 .

• OK 1.2X10 ..

7 f .,

AFTER 6.46X10 RADS CAHMA 1RRADIAT106:

~

12 OK i 6.4X10 . .

7 .

AFTER 7.0X10 RADS IN ONE 1100R (7.16XIQ RkDS TOTAL):

i -

!i 12  ;  : gK 5.0X10 . .

7 8 ~

AFTER ADDITIONAL 5.4X10 RAD.S (1.256X10 RADS TOTAL):

l.

10 OK l.2X10 . .

e e 4

\

. g- . ; .. - - , , , .. ., .

.3

. ..i'

• ?

• qj .

TABLE XVII -

i. .

IRRADIATION TEST: SAN 0WICH. SEAL ASSEMBLY .

.s -

, [.

. (XR5126 EP0XY, POLYSULFONE, SYLGARD 185) , I -

i 4

~

~

AVERAGE RESISTANCE.BETWEEN WIRES . DIELECTRIC STRENGTH  :

Wire to -

Wire to i Wire -

Wire, *

+500 V - -

1000 V MS I

, , (Ohms) '

[

. (

, g. 7 S. .

i-v.

BEFORE IRRADIATION TEST: -

}

12 I 8.3X10 OK I

7 '

AFTER 6.46X10 RADS GAHMA IRRADIATION: . .

6.7X / . . OK 7 '

AFTER 7 0X10 RADS IN ONE HOUR (7.16X10 RADS TOTAL): -

3y '

2.4X10 OK 7 8 * -

AFTER ADDITIONAL 5.4X10 RADS (1.256X10 RADS TOTAL):. * . .

II 1.8X10 ,

OK

. a .

I

~~

Q ~~ j l ,

~- '

L v g g Q ^ Q ,_.J .g. g g.9 } [ ..

v ,

_A - -

TABLE XVill .

' ~

.- F

' IRRADIATION TEST: TRI AXI AL GLASS SEAL (24-1484)  !

~

~

VERAGE RESISTANCE DIELECTRIC STRENGTil Center .

Ist Shield 2nd Shield .

Center Wiro- '

! Wire to to 2nd to Outer to inner  ;

Inner , . Shield Shictd Shiced .

3 # ""8 '

4 V' -

+500 V +500 V ~

(Onms) (Ohms) (Ohms) l-U

~ '.

BEFORE IRRA0iaTION TEST:

3N I 3.1X10 30 OK  !

7 2X10 3.4X10 .

' ~ ' -

AFTER 6,l.6X10 RADS GAHHA IRRADIATION: -

I3 I 1.hX10 I

. 2.7X10 . . 7 2XIC OK - j,

- AFTER 7.0X10 RADS IN ONE HOUR (7.16XIO RADS TOTAL): ,

I I l.2X10 .'6.6X10 ,

7.6XIC , ,

OK .

7 RADS (1.256X10 RADS TOTAL):,8 '

AFTER ADDITIONAL 5.lX10 i . ,

~ '

12 II II -

OK

, 1.0X10 2.5X10 -

3.4XIC - .

s .

I

r ), g

.p D , ,

V

• TABLE XIX. i l ,

IRRADI ATION TEST: ' CERAMIC BUSillNG - #1 SIZE (55-174) ._

• t I

.. i  !'

DIELECTRIC STRENGT!! . r AVERAGE RESISTANCE I.

Between

- Scals

~2200 V RMS

+ 500 V , .

' ' ' (Ohms)

. BEFORE IRRADIATl0ll. TEST: " -

m i OK 6.2X10 14 *

^ - M i 7 .

AFTER 6.46X10 RADS GAMMA IRRADIATION:

' l OK lb 5.5X10 .

7 RADS TOTI.I.): .

AFTER 7 0X10 RADS IN ONE HOUR (716X10 .

OK .

I3 .

6.2X10 -

0 l

7 s . '

n AFTER ADDITIONAL 5.4X10 RADS (l'.256X10 RADS tdtti /.L): - gK l l2 -

t 5.0Xio t e.

8 . g e

\ .

.e 9 .

' ' ~ ' '

7

~-

, . .- .. . . . . , i

- . . . .~ e~ ~ ' . ' e- p, v .

v . J -

TABl.E XX _

~ _-

IRRADIATION TEST: CER.VllC BUSHING - #10 SIZE (55-193) .

. t AVERAGE RESISTANCE DIELECTRIC STRENGTH Between -

Between .V.sy- 'I Seals -

Scals  !

4500 V 2200 V RitS ~

. (Ohms)

\ },

BEFORE IRRADIATION TEST:

C b 3

14 5 3XIO OK AFTER 6.46X10 RADS GAHHA IRRADIATION: .* *

3.6X10l4 OK ,

j 7 AFTER 7.OX10 RADS IN ONE ,

HOUR (7.16X10 RADS TOTAL):'. .

7.6X10' OK , ,

' 7 8

• AFTER ADDITIONAL 5.4XIO RADS (1.256X10 RADS TOTAL): - .

^

13 3.hX10 .

OK e .

h b q s -

'- w g ,- y sv + 4 .' w - - - -- -- .

W .Y *a M.n w v a . SA,a, h

. = .

~

- TABLE XXI ,

I-i

- lRRADI ATION TEST: CER/JitC DUSHING - //750tlCH SIZh (55-262) . ,

. t AVERAGE RESISTANCE DIELECTRIC STRENGTH

. ~ '

Between g ',

Between Scals - Scals ,

.22 KV RMS, ,  ;

t

) '

} l'.

. i

. OEFORE IRRADIATION TEST:

[. .

3 OK 9.6X10 .

s 7

AFTER 6.46X10 RADS GAMMA IRRADIATION: ,

14 OK i l.5XIO ,,

6 7 AFTER 7 0X10 RA05 IN ONE HOUR (7.16X10 RADS T01 AL): .

^

I3

• OK' 3.1X10 ,

i,

[ ,

f 7

AFTER ADDITIONAL 5.4X10 RAus (l.256X10 RADS TOTAL):

8 '

k' ,

t

- 1. 0X.10' 3

'. ,0K ,

e .

. t .

g ,

r

• 7.

TABLE XXil_ - i

. . .s I

. l. -

IRRADIATION TEST: AMPilENOL HULTIPIN SERIES 48 C0flNECTOR - ,,

P DIELECTRIC STRENGTH .

AVERAGE RESISTANCE.

Conductor ,"

-Detween '

Between Conductor to Case to Case . Conductors '

Conductors 1000 V MS

+500 V +500 V . . 1000 V RHS ,

3 (Onms)

- (Ohms) ,

. g h

' f n i y ,

. BEFORE IRRADIATION TEST: S 12 ,

og , . gg ,

I 2.5XIO . m l

2.lX10 i .

-l 1 l

' AFTER 6.'iSX10[ RADS gar.HA IRRADI ATION: .

I OK OK f I 1.3X10 I 1.0X10 -

6 7 ,

AFTER 7.0X10 RADS IN ONE HOUR (7.16X10 RADS' TOTA,L) :

OK . OK -

12' 1.3X10 2.2X10 7 8 . .

/FTER ADDITIONAL 5.4X10 RADS (1.256X10 RADS TOTAL):

II OK OK ,

4 9.lX10'I . 6.7X10 ,

s -

6 4 ,

! I

- - . ^0 E

J..

e)

G '

TABLE xxill IRRADIATION TEST: NEW COMPOSITE SEAL ASSEMBLY -

• I

. e DIELECTRIC STRENGTH AVERAGE RESISTANCE ~ .

Between Condu[ tor

~

Between

- Conductor to Case

• Conductors Conductors to' Case

+500 V gooo y gns , goon y gas

+500 V ,

(Oluns ) (Olims) .

.g .

C '.

S DEFORE INRADIATl'ON TEST: ' '

12 I3 OK OK 5.1x10 . 2.2x10 .

7 -

AFTER 6.46x10 RADS GAMMA IRRADIATION:

I3 OK 12 OK 8.7x10 3.6x10 ,

AFTER 7 0x10 RADS IN,0HE HOUR (7 16x10 7 RADS TOTAL).:

- 12 OK' OK [

12 7 3x10 4.3x10 l; 7 8 .,

AFTER ADDITI0tlAL 5.4x10 RA05 (1.256x10 RADS TOTit): . ,

12 gg og ,

5.8x10 II - 2.2x10 _

S .

, g- ,

g

• a

. 6... -6 e t. . 5../. A ,8 6.. J 4._ - L__; i  ; , '. f-

.. . ) W v , .V

• l

.l; '

i TABLE XXIV . .

. IRRADIATION TEST: COMPOSITE SEAL ASSEMBLY STEAi TESTED ASSEHDLY

~

AVERAGE RESISTANCE .

,... . OlELECTRI C STREt{GTH ,

Conductor, Between s Conductor

-Between , ,

Conductors to Case Conductors to Case

, . ,f 1000 V RHS 1000 V RHS -

C 1 i.

BEFORE lRRADIATION TEST: .

I3

• I3 OK QK 2.3X10 3.6X10* * ~

7 AFTER 6.46Xio RADS GAMMA IRRADIATION: .

• 33 3 3X10 OK OK 1.6X10 .

'7 6 - .

AFTER 7.0X10 RADS IN ONE Il00R (7.16X10 _ RADS TOTAL):

I3

• OK OK 2.1X10' ,

3.8X10 ,,

• 7 8 -

AFTER ADDITI0llAL 5.4X10 RADS (1.256X10 RADS TOTAL): . .

II I OK 1.3X10 -

8.6X10 OK

• s

I

- . I

f 'f', . l

... IW l g

(32) . .

t I. HAR0tlESS TESTS The ef fect of irradiation on the ha'rdness of the following items was investigated:

1. Scotchcast Epoxy 3ti-XR5126 , , ,

2. Polysulfone ,

c ..

3 Polyplate -

Sylgard 185 4.

Measurements were made per ASTM 02240 with the applicable u

Shore Ourometer tester.

The data is su::narized in Table XXV,. Polysulfona and Polyplate Scotchcast

~

changed very IIttle in hardness due to the Irradistion. .

Epoxy XR-5126 changed approximately 10?' in har,dness but this would

• not artect the intended use of the epoxy. Sylgard 155 increased

- .approximately 75% in hardness due. .to crosslinking during irradiation. '

' The material did not become brittle or lose its functionability. _

.~ -

~

, composite seal assemblies sealed with Sylgard 185 continued to be ,

helium leak tight af ter 1.286X10 Rads of Cobalt 60 gar =a irradiation.

~

C0!!CLU$icil:

All materials tested will perform in the~ normal and' -

ac :ident environ =ents without signific' ant degradation of their Intended' function.

e e

G e - -

g .

) .

3

fi . -

• TABLE XXV .

HARDNESS TESTS -

POLYPLATE SYLGARD SCOTCitCAST EP0XY - POLYSULFONE -

//185 .

. XR-5126 . . .

t .:

. ns?'

~

. ($110RE DUR0 HETER . ($110RE DUR0 METER (5110RE DUR0 METER (Sil0RF DUR0 METER TYPE "A-2")  !

TYl'd "D-2") . TYPE "D-2") i-TYPE"D-2") ,1 t 6 BEFORE IRRADIATION: C 42 U 84 93 67 7 .

AFTER 6.46X10 RADS GAMMA IRRADIATION:

94 64 74 85 . .

6 7 AFTER 7 0X10 RADS IN ONE HOUR (7.16X10 RADSTOTAL): ,

.85 93 . . 67 .

. 74 ,

7 -

AFTER ADDITIONAL 5.4X10 RADS .(1.256X10 RADS, TOTAL) :

86 92 73 .

75 0 .

t i, ,

\ -

• - .i - ' .. . . . . . ..........:'.

g

.

• IS

• _ _

r "=

l 0 i

• '$. 5 f .*

'. , )' - s:$ -

. .. .N . w ;.. '

I ' -

(34)

'{ - .

.a IV. CORROSIVE CUTGASSING TEST The Bell Telephone t.aboratories Corrosive Outgassing Test was -

. performed on the following items: -

I. Polysulfone .

o . .,

2. 'Dow Corning Sylgard 185 -

" 3 RMF-100 Heat Shrinkable Tubing ,

. 4. , Polyform 105 Heat Shrinkabie Tubing ,

5 Ben Har ll51-HA-1 Silicond Rubber Fiberglass Sleeving U

. 6. 3M Scotchcast Epoxy XR 5126

~

Polyplate (polyester-fiberglass)

• 7. .

'I Two samples of each material were run at 175 c for 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br />. ,

items 1, 2, 3, 4, and 5 passed this test with no removal of the copper flim on the test slide. Item 6, the Scotchcast Epoxy.XR 5126, lef t -

$ the copper film 70% intact. Item 7, the Polyplate, left the copper .

t fiir.T 00% intact. .-

Although some of the copper film was removed by items 6 and 7, .

! the IIeli i. abs Corrosive Outgassing Test is extreaely sensitive to g

very small quantitics of gas. Also, this test uss run under the.

accident condition of 175 C. At 93 C.(200 F) these samples passed ,

the test. The total amount of corrosive gas evolved in the penetra-tion from the actual amounts of items 6 and 7 used in the assembly i

wili have no deleterious effect on the performance of the penetrations.

. ,. i

[

....:.v. .

. ( .n (35) -

. s-s .

$ V. FLAMMABil.lTY TESTS ...

- Samples of the folicking items were subjected to fla mability -

( .

testing'according to ASTM Method c635-63: .

j 1. Polysulfone

2. Polyplate ,

7 ta Scotchcast XR 5126 Epoxy 1

3.

I 4. Ben Har 1151-HA-1 Silicon Rubber -

1 -

Fiberglass Sleeving on##10 Copper Vire

,  ; - 5. Polyform 105 Sleeving on #16 Copper Vire

. 6. RNF-100 Sleeving on #16' Copper Wire ,

7. Sylgard #185 .

~

.t.; ~

All samples of the above items were self-extinguishing and ,

non-propagating when exposed to fire and flames per ASTM c635-63 ,.

specification. -

= . ,

VI. VEMDOR DATA SHEETS AND CERT!FICATIC!!S 4

. e a.r. . .

l.  %- .

[ ., .

\-

t

- ~ ~ ~ - . . . . . .." , > ~ . 1

.r s ps i . :!,., b--, Q ; J t,, v .u a ; %m ,

- .-.... - L.:

e. ,4 ,. .

. . . ., r . ,v. .~gu 2/ i gf je, : =,.,;s n

.323 .305f.014 .MiB

. '., 419 ncm. 434 max. ,. 95 373 - .

. otameters

.C .

~' . 9 -

l::.;: ..i;?:i:i  ;

. . . ;. .; :y.

.-  :;. .. ;;j W:::: . : . .u::3-F " , '. - . , ,.

t .

hr J. der b' SM*14 D 3 '!* " ' C " d a ' - \.

2nd Jed.: :ad 5 Meld

~

CONST.RUCTic.':

-- =.n- .m- -

--ic.

~/ stra.v s : ..a m .. a CONOU0iOR T.un ned C ::er _~

- - . Tensite Ut:ims:e s:anuar' '

Materi:1 g ,:c, N ekness s:ren;:n (-si) E: cot::i:n (n:

. __ INSblATICMS l Rayolin F ---

l 2000 min. l200 min.

oie:ectric l Natural l

'l .025 nom. -} 200 min. l100 min.

1st Jacket Thermerad l White GP PVF2 y3;te- ,012 non, l 4000 min. l200 min.

2nd Jacket 3rd Jackt: none ,

f _

f -

size l coverade SHIELOS .

Materia

• Tinned Copper .

3S AWG 900 min.

1st shield Tinned copper l 36.AWG l 900 min.

2nd shield

• 3rd shitid nonc ---

, f .

~-

EL2CTmCAL PRO?2RT!2S

n. ,

5"*'*

3000 min. gond o is: .:M :

k mpedar.cs (chms) 75 nom. .

"'O25'N- -

1000 man. Oct< teen .nscics

. . L nee ce n Capac.tance (;f/l:.) 20(ref.onM _ ,, g 1000 nom. .

atic ,Resis e, ;:yg,) .

150,000 min. -

Permittivity 2 3 nom. (Diclectric hs ,,

Constant) .

Velocity ('1) 6b nom. -

~

ENVIRON ..2NTAL f!EOU!R2.'. ZNTS , ,

- - . ~

2'25 C -

Hest shock .

Cord Send ,

55 C/12.0 mandrel ,

Adng stabititt Rad aJea Res stsr.:e 100 ccgarad/12.0 mindrel 135 C/12.0 mandrel .

. Fisr: m:dit;ty Method B -

1 __._

j. Dimensi:ns are nominal his drav.ing forms a part of th f.2:cs: asu: cf RJychem s;ccifica. fpg/ CHEM g

m ee. sEi . c=.u

. in enches untess ot:.er. -

C O R P Q R A 'r i O N u p,w n ast, cat,:t0:..*.:a :.

wise specif.ed. tion 1200. .. \

t Technical Tm.E - -

l- service: 3; MlI 2/2C/70 .

TP.lAXIAL CASLE l FEt 2/20/,/0 Desicnate ner.5:aneard p,,e.on,-.,

. uct

. oo:er iac c: c :er ..:n 2 .75-03M 7 ST.'x:DS OF AUG 26

) CJsh a nc enyniger v..:n i.t.:.in 4:::r0 C cVe'J; men:

~~

5G 6 3;.

fIJ"3 ef m.(

• • of g/fg' stiE C:de ! cent. ;; umber Orac.c.g i; amter 7518. co 131-0 . i -

"*f,"'#fe'lr""3 scat 2/20/70 A 06090 7.518E6131 ,

o-ED.P i;o. 430055 Qui l.--Y,,,,,,

NT 2/20/70 -

s2::  :::::t jwec C2.lb/m3 n.l snnt 1 __ - _ _

f ML EJ

.  % ,- m.~. .- -

, 2 .- 4 : , ...t .--; _,..o m:m c. g . . . .~.i . _ _3 .-

. .-, .v. u.,s c.

'# 3;-'"

. . , ,-. g:, 'a

" O3'.8 g . .a  : . . . . .

f 3 , _ ,,, , n.,.g . , . ,.

i .' -...

3 419 nom. .440 max.- .395 1

[

.373 323 305r.014

. Gig "

ei,m , ,,,.

. . .  ;;:::::w+:: .. . .. ,:............

.5 -

.: . a :...: . . ..

. ... :e :. .m1 f... .

4:e::.g:4 3

t [ .

. 2ad J.a., ia su.u . 2. a . , i., su.: :n.i.. .a. c.a-i., .

cc:;5^Ruci:0: - -

f .'..G -)_ f, 7m e...e m: :. .' n CCNOUCTOR

[ iin.cc Cc: er--'

staneard n;e.e es, Tensile U;:}'s:e ._

INSULATIONS  !.:sterial -- .ct, - - t..

cc:sr trancth (::si)

, c:ete:tric l P.ayfoam F l ita: ural .l ---

l 400 .:in. ' 100 m*-.._

l

., ist Jacket l Thermorad l Uhite l .025 no.i. l 2000 min. -l 100 min.

2nd Js:ket l GP PVF2 'Jh i t e . .012 n:.i. 4000 min. 'l 200 =i...

3rd Jacket l none .

- _ _l l__ -

SHIELDS ' f.tateria: sia ,

Coverage ts: shierd l Tinned Copper -

. 38 AUG l 00% min.

' 2nd sh eid~ Tinned Copper 36 AUG $0% min.

l,3rd shie!d j_none -

l - _ . . _

] _ __ - _ _ - _____

l s ELECTiiC'.L FROPE:lT!C.S

irnpedance (c .ms) I E*-N*- 2000 NIU* ~00 - 0 ~I '

135 r~am. .

(.,o:ts) . ~.~

00 min, etween s .sc.,c:

capacitance (pf/.,,6.)

Corona Extinction 9.8 nom. , 10.8 max. ,- .(vo:ts) 1000 nom. , ,-

insuration assistan:

Pum.tb. i v 4 1.6 nom. (Dielectric (megenms for ic03 f t.) 100,000 min.

p .

. . . Constant)

Yelocity (%) 73 nea, / . .

• I' ENV RCNN.b7AL hEQUIREP.E.':TS

.=a' cord eene '55 C/12.0 mandrel  !- seat shock 225 C

~

o -

Aarne stabitity 135 c/12.0 mandrel- n'aeistion aesistsaca 100 =ccarad/12.0 mandre' nammabmty Method B .

4 .

~

0;rt s crts are n minst This drawing forms a csrt of ,the 10, inches un vs s Q:!'.Cr=

%se s;;cified.

lat2st issuc of rtJyghenn S;*Caf4:a-Lon 1200.

R AYC.H E M .

CORPQRATION p.ig;n,o pAad.Cau/C 2:= c:::.:.r: r::r M i t-N Technical BEM 3/2a,/70 TITLE . . . '. ~ \-

services Designa:e nons:aneard p...."'..

TRIAXlAL CA3LE ou:er i.icxe: ce or .e a :i,n;. .er FELl3/26/70 135-0H3 7 STRA::Os 0F N.:c 3 fi .

datit nunicer in ac:::c.

8 ace v,.th . !L. TG G31. Cese:e?'nt t 3

^'" '

' 8 '#' '*#*'"#^'""""' 0"'" ""'"* "

.__3526 5111-9 t.ta nu t:e tur.n c ,.,

. ,352605111 Ee ne:r - 31 w/7u. .., cu'c a0 .

f3 % m d'h i:e  ::7 3/:'6/70 j ser.:e: Nen [v.3 06~. 5fa/W 3 ! 5" 1 ,._ f '

bM MIIAAb

m

_. ,. .-_o.,.. .

Dmm 3- --- -- - -

S ,; ' , .. *.., -..as

. --*'~*.

~ - ~ ~ -~"*

6w

• e . ..

m

,,,,.'8.,m-, ic.:

• . * . *. Sir E C ! :I C ATi'O N C O NT P. O L Q R AW N G ;i .3., ,,,,,,,, ,,,,,,..,

.032

• .146 i . 0!.8

.242 .004

-( 1 f

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- . . , , , i I l t 2nd Insulation 1st I nsula tion Condut: ~

Jacket Shield CC:ISi?UClic:t I a n .. u . ey s:.-a.cs or .-~u CONOUv.OR i I ..iinned Co::er e

Teger,;n(, yCtta a ic INSULATIONS .taterial Si'gd co 73;egne,, )

C,

. l 3500 min. 50 min.

1 s t I nsula tion l 9' f..y",.'

' C' l tla tu ra l- l l 200 min.

Natural l l 2000 min.

2nd Insulation l Ra'/o!in R l

.034 l 1500 min. l 100 min.

Jacket l Flamtrol l Black l l l - l~ l coverage Material size SHIELD .

00t min.

l 34 A'JG l Shield' 3are Coooer l .

1 I I

El.ECITi!Ct.L PP.CPERiiES

)

Die eet c Seren-en I ~ 7 0 0 0 ;;; ,,,

Impedance (ch$.s) !67flom.

uscen - 2300 Hin.

Ca'pacitance (of/fr.) 25.7 Nom. 27.0 Max. cogn,a I

Ittsulation Resi-ts ce 10 6 H.an.

• Permittivity 2 5 Nom. (cielectrid constan::)(megonms ter tec'o st.) ,

. ' Velocity ('il 6k Nom.

l _

EtiVIROrit.;Er4TAL REQUIR E.'..E.'.TS l '

weaishock 250 C

- c'id a send -55 c/2.5 mandrel Radiation Redstance 500 HR/2.5 mandrel Asing stability 135 c/-55 c/2.5 mandrel ,

nammability

( Method B .

1 1 Dimenssons are nominst en enctees unte.s other.

This draw.n2 fort ts a cart of ina

!stest issue of Raycliem S:ecil.ca-W R AYC H E N I as cessritur c.s ===. )

wise 5;ccil ed. Lon 1203. CCRPQRAT4ON ut ALO Paan. CaurC FMA

' Reel.,cas Epoj038 Technical l TITI.E

'i servic es DEM 3-23-711

• I coaxial Cable ,'

l '- ), D'5'r.aste outer tac.etacatt'.ad ccier .:: d a ere.en.ct 3 na r.., ll[ 13 [ 3-23-71 22 A'a'G d.isit nu ,cer i,.iccnen o ante . tis MIL 510 651. O ne.c.un-at i g *.1. { 3,33 t-

- 8;{f; SIZE Drawing tsumoer

' t.t a n .s.-r e l Ccce lee st. IssmDer

"'c""f,'s""! h% l 3-23-71 A 06090 . 10 i8i T -

- - rna r:a - ca.t , 1 i . ..i .... . .., ,., i... ... . . , c.. ,w _ ,,,; 3 ,,,. 3 ,,

l

.. .e e Poet Or!me Ucr. 340

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Florntcy !eew Jer cey O7446.

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a 4 '.if*M>t-&.-.-:n.5g s.s.e s r -rs.-  ;-- * . 201 .- 325 C". OO/Couc: Cunni .e .

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CERTIFICATI0:: Tr.!i I:11CI. RAP. E!VI?.0X*'. TS

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The Okonite Compeny certiff en that comprehensive tests have been

• t .

j conducted and dt.ta cecur.ulated that gu rantecs the follcwing: .

/

/ .

Cables e.anufactured eith Chenite and Cheguard and insulsticn:

• with Cheprene or Cholon jackets will satisfactorily:

. s . ,

. / -

. r

~. . . .

1'ess. the applicable IPC A Ilame Test.

. . - .1.

.. s

. hicnt. . .

• 2; . P.e..s.uitable for a 40-vear.

• lif0.-at,135' F ac . . ,- . *

3. Have n'o threnhold damage af ter beine, subjected6 to radiation rads. .

0 rads ge::ca, including i hour at,7 x 10

. .of*1.17.x 10 . .

4. 11111 pass en e>:posure to steem at 90 psig and 340' F for .. ~

• • six ,(6) hours and s'till satisfactorily .. .functien.. .. -.

"ill =ct't the r: quire =ent: cf l'aited Encia:::: ' -- *-

. . 5. V pouer enbic to bc . -

C ,.

,: tors cpaci fic..:.iuns for 600 y and 5000used in the Un*C:

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.../

!! alter II. !! =end .

. Assis tant . anosce . .

i . . . . .. Produ'et Marketing- . .

Sworn and' subscribed, to .

bef ore es this cic.hth -

day of . reb ruary,1972. ,

e-**-~~ 0. ... M 0 N.I_ -.A..d.u* % - .

C.a G.

r.

A. .. *...

......* .!!.o:ary N ris C.l'ublie Creder *

1. .%s -

,p ff.ff .,,f,,.r.,yta.e of &.: ;eency .

",,,. 1y .Cc r.:-ission I:::pi res -

f r .: .

D p eenb er 15, 1975

' . . , . ..tr..,,. ~. , s... ,.- . ,

~ ~ , :w, - . _ , , , , -.. . - __.

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. , - - POn 5.ib

• Ramney.'Nuw.!ct :.:cy 071/.G.

,, ,'N.. .. e"$ .-r. b ;;

• p 201-025 03CO/ Cue:3: Oko.stu

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• CERTIFIC/.T!OM MO. 2 ,

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3

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.  ;.f nc Okonite Co:ap:ny certifics th:t the following test dats is e'.

1 correct: various 1 %c copper mirror corrosien test hn bee n perforced onfor=u)ntion a

~i Okonite ec:npounds of the ccm a Electric Corporction f the msnuf acture of ecbic on t.'estin,,housefor the Dnt.':'St IC:: St: tion- -  :

' f- Orders No. 95-P-211793 and 95-F-211794 These test vere run in Messrs. Long .

4 of Ccrolins Fc.wr nail Light Co pany.accordance uith applicsb ..

I and l'ritekson of Uaited'Enr.inc'ers and Constructers, Results were *-as ' * * *

,i e ' -

th.c set.t.ing up, running and results of..-the tests. . . .. . . . . ,

k Y

- .to11ous: . .

a Okoguard

". Ethylenc Propylcac innulatten.-

,g

• 100% of the copper surface remained intact.- ,

h..

+ .

, Chlorosulphon:ted pc3yethylene. Jacket '

Okolon 100% of the copper surf ace rc=sined .

intact. .

p. ,

4* * .

~

Okoprene Neoprene jschet - a CbainOd intack.

f O2. ,o t clic Copput nr.ui f u

+ .

i *. . See Attachdd Shetch. .

~

m7

.g Ethylene Propylene inculation - .

a Okonite 100% of the copper surfaceerc=sined intacte y ,

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( ' .: ?. :% .t;.rC , \' .

. _Unitcr ti. Ilar.:aond '

o Assistant M::::;y:r

~8. :, -

Product Marketing

.;a . .

g. - -

' ~

D ~ Siiorn and subscribed to bef ore re thf.s ci;:iith -

dsy of February,1972. .

O:G%c . ..bl avf4 .

Doris C. Gca:ict .

.. W Netar.e 1*u5)ic

. . '*...... Stc.' s. . o f L .i J er::c y .

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. ..1). eci.ier 15, 1975 . ,

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j.' .< . .

e }2 . .coM'i .' !!!r.r.0?. Cc7.i:0 Sic:! TET.I . . .

.Okoprenc J cheti ng:: ster ial. . . . ,

g g 0 ,

f s . .

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5

. .. 7 707. of, copper mirro.r intact.. .

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30

. . . .'5 6f copper sur#ccc rc=oved .

'4 .

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30 Decc=ber 1971 .. .

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